Professional Documents
Culture Documents
SpecGuideUpdateV01R03 PDF
SpecGuideUpdateV01R03 PDF
Tire-Pressure Management
Systems, and Wheel-End Systems
Specifications Guide
2018/2019
Specifications Guide
Drive Axle
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Drive Axle: Heavy- and Medium-Duty – General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drive Axle: Heavy- and Medium-Duty – Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 4
Drive Axle: Heavy-Duty – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 7
Drive Axle: Medium-Duty – Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steer Axle
Steer Axle: Heavy- and Medium-Duty – General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Steer Axle: Heavy- and Medium-Duty – Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Steer Axle: Heavy- and Medium-Duty – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Driveshaft
Driveshaft: Heavy- and Medium-Duty – General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driveshaft: Heavy- and Medium-Duty – Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spicer Life Series Heavy-Duty Driveshaft Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 – 20
®
Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Our Innovation Keeps You Moving
Efficiency Through Innovation
As a world leader in drivetrain technology, Dana
is focused on keeping your business optimized
and running strong. From breakthrough, patented
technologies to industry-leading innovations, our
commercial-vehicle products increase durability,
reliability, and efficiency. See us in action at
dana.com/cv.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 1
Drive Axle
Nomenclature
Tandem Drive Axle Single Drive Axle
X - Without inter-axle
differential lock
5 - Double Reduction
2 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Drive Axle
Applications – Heavy- and Medium-Duty
Int
Tandem Drive Axles
Co
Cit
Re
erc
He
Sc
nst
cre
yD
ity
ho
avy
Lin
Oil
Lo
ruc
Re
Mi
ati
Re
eli
ol
Co
gg
eh
Fie
scu
Ha
Max. GAW
nin
fus
on
ver
tio
Bu
ach
ing
Model Description
au
lbs. [kg]
ul
ld
al
g
e
s
l
D40-145 Pro-40™ 40,000 [18,144]
Dual Range
DT463-P Two-Speed 46,000 [20,865]
Double Reduction
D46-590P Helical 46,000 [20,865]
Tridem
T69-172HP Heavy-Duty 69,000 [31,298]
6x2
S21-172 / S20-045B EconoTrekTM 40,000 (18,144)
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 3
Drive Axle
Applications – Heavy- and Medium-Duty
Int
Single Drive Axles
Co
Cit
Re
erc
He
Sc
nst
cre
yD
ity
ho
avy
Lin
Oil
Lo
ruc
Re
Mi
ati
Re
eli
ol
Co
gg
eh
Fie
scu
Ha
Max. GAW
nin
fus
on
ver
tio
Bu
ach
ing
Model Description
au
lbs. [kg]
ul
ld
al
g
e
s
l
S14-110 Medium-Duty 14,000 [6,350]
Two-Speed
19055T Medium-Duty 19,000 [8,618]
Double Reduction
S23-590 Heavy-Duty 23,000 [10,433]
4 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Drive Axle
Heavy-Duty Drive Axle
Spicer® Single Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Nominal
Wall thickness
Body Diameter
Electromagnetic
System (CTIS)
at spring seat
SelecTTracTM
Axle Ring Gear Spindle
Box Section
Box Section
Central Tire
Differential
Differential
LMS TM Hub
Number of
Ratios
Diameter
Inflation
in. [mm]
in. [mm]
in. [mm]
in. [mm]
in. [mm]
No Spin
Max. Max.
Retarder
Splines
Height
Spline
Width
Model Diameter Type
Lock
GAW GCW HWY
lbs. [kg] lbs. [kg] in. [mm]
Electromagnetic
System (CTIS)
at spring seat
Box Section
Central Tire
Differential
Differential
LMS TM Hub
Number of
Ratios
Diameter
Inflation
in. [mm]
in. [mm]
in. [mm]
in. [mm]
in. [mm]
Height
Spline
Width
21,000
S21-172E
[9,525] 3.07, 3.21, 3.42, 3.58,
100,000 3.73, 3.91, 4.10, 4.30, 17.7 0.43
[45,359] 4.56, 4.78, 5.25, 5.38, [450] [11]
S23-172E 5.57, 6.14, 6.83, 7.17 2.06
23,000 [52]
[10,433] 3.42, 3.58, 3.73, 3.91,
125,000 4.10, 4.30, 4.56, 4.78, 18.5 4.61 5.24
S23-190E R
[56,699] 5.25, 5.38, 5.57, 6.14, 2.35 [470] [117] [134]
6.83, 7.17, 7.83 46
[60] 0.50
3.42, 3.58, 3.73, 3.91, [12.5]
25,000 100,000 4.10, 4.30, 4.56, 4.78, 17.7
S25-172E
[11,340] [45,359] 5.25, 5.38, 5.57, 6.14, [450]
6.83, 7.17 2.25
26,000 3.42, 3.58, 3.73, 3.91, [57]
S26-190E
[11,793] 125,000 4.10, 4.30, 4.56, 4.78, 18.5 0.63
30,000 [56,699] 5.25, 5.38, 5.57, 6.14, [470] 5.31 5.91 [16]
S30-190E 6.83, 7.17, 7.83 W
[13,608] [135] [150]
Rating is subject to Dana engineering application approval. BLUE AREAS INDICATE AVAILABILITY.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 5
Drive Axle
Heavy-Duty Drive Axle
Spicer® Single Reduction Tandem Drive Axles
Ratings Axle Shaft Axle Housing Options
Nominal
Wheel-end
Wall thickness
Spline Diameter
at spring seat
Series
Body Diameter
Axle Ring Gear
Box Section
Box Section
SelecTTracTM
Differential
LMS TM Hub
Max.
Thickwall
Number of
Product Ratios
Housing
Max.
in. [mm]
in. [mm]
in. [mm]
in. [mm]
in. [mm]
Splines
Height
Width
Model GCW** Diameter
Pump
Lock
GAW
Turnpike
lbs. [kg] in. [mm]
lbs. [kg]
DSH40
40
Electromagnetic
Spline Diameter
System (CTIS)
at spring seat
Body Diameter
Box Section
Central Tire
Differential
Differential
LMS Hub
Number of
in. [mm]
in. [mm]
in. [mm]
in. [mm]
No Spin
Splines
Height
Width
Diameter Type
Pump
Lock
40,000 0.43
D40-172 [11]
[18,144] 3.07, 3.21, 3.42, 3.58, F 17.7
46,000 160,000 3.73, 3.91, 4.10, 4.30, 2.06 [440] 4.61 5.24 0.50
D46-172 4.56, 4.78, 5.25, 5.38, [117] [134]
[20,865] [72,575] [52] R 17.3 [12.5]
R
50,000 5.57, 6.14 [440]
D50-172
[22,680]
52,000 3.42, 3.58, 3.73, 3.91,
D52-190P
[23,587] 225,000 4.10, 4.30, 4.56, 4.78, 2.25 18.5 5.31 5.91
60,000 [102,058] 5.25, 5.38, 5.57, 6.14, [57] 2.35 [470] [135] [150]
D60-190P 46 W
[27,216] 6.83, 7.17, 7.83 [60]
3.07, 3.21, 3.42, 3.58, F 17.7 0.63
69,000 160,000 3.73, 3.91, 4.10, 4.30, 2.06 [440] 4.61 5.24 [16]
T69-172HP* 4.56, 4.78, 5.25, 5.38, [117] [134] STD
[31,298] [72,575] [52] R 17.3
5.57, 6.14 [440]
R
3.42, 3.58, 3.73, 3.91,
78,000 240,000 4.10, 4.30, 4.56, 4.78, 2.25 18.5 5.31 5.91
T78-190P* 5.25, 5.38, 5.57, 6.14, [135] [150]
[35,380] [108,862] [57] [470]
6.83, 7.17, 7.83
Rating is subject to Dana engineering application approval. * Tridem axle configuration. BLUE AREAS INDICATE AVAILABILITY.
6 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Drive Axle
Heavy-Duty Drive Axle
Spicer® Two-Speed and Double Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Nominal
Wall thickness
Electromagnetic
Spline Diameter
System (CTIS)
at spring seat
Body Diameter
Axle Ring Gear Spindle
Box Section
Box Section
Central Tire
LMS TM Hub
Differential
Number of
Ratios
Inflation
Max. Max.
Retarder
in. [mm]
in. [mm]
Splines
Height
Width
Model Diameter Type
Lock
GAW GCW HWY
lbs. [kg] lbs. [kg] in. [mm]
Spicer Two-Speed and Double Reduction Tandem and Tridem Drive Axles
Ratings Axle Shaft Axle Housing Options
Nominal
Wall thickness
Spline Diameter
System (CTIS)
at spring seat
Body Diameter
Box Section
Central Tire
LMS TM Hub
Differential
Number of
Inflation
Max. Max.
in. [mm]
in. [mm]
Splines
Height
Width
Diameter Type
Pump
Lock
GAW GCW HWY
lbs. [kg] lbs. [kg] in. [mm]
20,000
S20-045B 0.37 [9.4]
[9,072]
21,000
S21-060B 4.61 [117] 5.24 [133] 0.43 [11] R
[9,525]
23,000
S23-070B 0.50 [12.5]
[10,433]
Rating is subject to Dana engineering application approval. BLUE AREAS INDICATE AVAILABILITY.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 7
Drive Axle
Medium-Duty Drive Axle
Spicer® Single Reduction Single Drive Axles
Ratings Axle Shaft Axle Housing Options
Nominal
Inflation System
Differential Lock
Wall thickness
Spline Diameter
at spring seat
Body Diameter
Parking Brake
Ring Gear Spindle
Box Section
Box Section
Central Tire
LMS TM Hub
Differential
Number of
Axle Model Ratios
Trac-Lok
Max. Max.
in. [mm]
in. [mm]
in. [mm]
in. [mm]
in. [mm]
No Spin
Splines
Height
Width
(CTIS)
GAW GCW HWY Diameter Type
lbs. [kg] lbs. [kg] in. [mm]
14,000 35,000 3.07, 3.31, 3.58, 3.73, 1.57 1.75 11.8 0.31
S14-110 * [6,350] [15,876] 3.91, 4.10, 4.30, 4.44, [40] 34 [44] [300] [8] Varies
4.56, 4.78, 4.88, 5.13, 4.25 4.25 by
16,000 40,000 5.38, 5.57, 5.86, 1.61 1.89 12.2 [108] [108] 0.39 OEM
S16-130 * [7,257] [18,144] [41] 36 [48] [310] [9.5]
6.14, 6.50
S17-140* 17,000
[7,711]
L
S19-140* 19,000 0.39
[8,618] 3.31, 3.36, 3.42, 3.58, [9.5]
50,000 3.73, 3.91, 4.10, 4.30, 1.81 39 2.00 13.4 4.61 5.24
[22,680] 4.56, 4.88, 5.29, 5.57, [46] [51] [340] [117] [134]
S20-140* 20,000 6.14, 6.50
[9,071]
R
S21-140* 21,000 0.43
[9,525] [11]
17060S 17,000
[7,711]
1.81 39 2.00 0.37 L
19,000 3.08, 3.25, 3.36, 3.55, [46] [51] [9.5]
19060S [8,618] 3.70, 3.90, 4.11, 4.30,
4.33, 4.63, 4.78, 4.88,
21,000 5.29, 5.57, 6.17, 6.50,
21060S [9,525] 60,000 7.17 15.4 4.61 5.24
[27,216] 1.89 [391] [117] [134] 0.43 R
22,000 [48] [11]
22060S [9,979] 2.10
41 [53]
3.36, 3.55, 3.70, 3.90,
23060SH 23,000 4.11, 4.33, 4.63, 4.88, 1.88 0.50 R
[10,433] 5.29, 5.57, 6.17, 6.50, [48] [12.5]
7.17
Rating is subject to Dana engineering application approval. * GenTechTM gearing is standard for this model. Optional GenTechTM gearing for coach and bus applications available on this model.
System (CTIS)
at spring seat
Body Diameter
Box Section
Central Tire
LMS TM Hub
Differential
Number of
Axle Model
Inflation
Max. Max.
in. [mm]
in. [mm]
in. [mm]
in. [mm]
in. [mm]
No Spin
Double
Splines
Height
Width
8 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Drive Axle
Lubrication Intervals – Heavy- and Medium-Duty
Spicer Drive Axle Lubrication Intervals
®
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 9
Notes
10 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
D - 125 1 I
Series D Beam Type:
Steer Axle
Dana Axle I - Standard Beam 69" KPI
L - Light Weight Beam
W - Wide Track 71" KPI
Steer Axles
Co
Cit
Re
He
Sc
ns
cre
yD
ho
av
Lin
Oil
Lo
tru
Re
ati
Mi
Re
eli
yH
ol
gg
eh
cti
Fie
scu
Max. GAW
nin
fus
on
ve
Bu
ing
Model Description
au
au
on
ry
lbs. [kg]
ld
al
g
e
s
l
l
D-600 – D-850 Medium-Duty 8,500 [3,856]
12 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Steer Axle
Heavy- and Medium-Duty
Spicer® Integral Arm Steer Axles
Nominal Load Beam Beam Drop in. [mm] Bearing
Rating Width** LMS HubTM
Cone
Model LWB
lbs. [kg] (KPI) in. Option Inner /
[mm] 3.5 [89] 3.74 [95] 5.0 [127] Outer*
E-1002I 69.0 [1753]
10,000 [4,536] 71.0 [1803]
E-1002W
71.5 [1816]
E-1252I 69.0 [1753]
12,500 [5,670] 71.0 [1803]
E-1252W
71.5 [1816] HM212049/
E-1322I 69.0 [1753] 3782
13,200 [5,987] 71.0 [1803]
E-1322W
71.5 [1816]
E-1462I 69.0 [1753]
14,600 [6,622] 71.0 [1803]
E-1462W
71.5 [1816]
D-1001I 69.0 [1753]
10,000 [4,536] 71.0 [1803]
D-1001W
71.5 [1816]
D-1251I 69.0 [1753]
12,500 [5,670] 71.0 [1803]
D-1251W
71.5 [1816] HM212049/
D-1321I 69.0 [1753] 3782
13,200 [5,987] 71.0 [1803]
D-1321W
71.5 [1816]
D-1461I 69.0 [1753]
14,600 [6,622] 71.0 [1803]
D-1461W
71.5 [1816]
* Standard bearing numbers shown. Does not apply with LMS hub. **“W” version models provide additional turning angle. Beam width dimension contingent on vehicle manufacturer.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 13
Steer Axle
Lubrication Intervals – Heavy- and Medium-Duty
Spicer Steer Axle Lubrication Intervals
®
King Pin Joint Grease/ Heavy-Duty #1 Grade** 25,000 miles Every 50 hours
Tie Rod Ends Multipurpose or (40,000 km)
Lithium Based* #2 grade or 6 months
(whichever comes first)
* Do not mix with sodium-based grease. Do not use greases other than what is indicated above.
** #1 grade is used for extra cold.
14 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Notes
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 15
Driveshaft
Nomenclature
Driveshaft
16 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Driveshaft
High Torque, Low RPM Applications
Handling heavy loads over the long haul has never been easier or more efficient, thanks to Dana’s Spicer Life ®
Series driveshafts. Now enhanced to offer even greater torque, durability, and savings, SPL products offer 70 percent
®
more power density than their nearest competitor and a 40 percent increase in bearing life. No other U-joint meets the
needs of high-efficiency truck applications better than the SPL U-joint. This product is now available with a service-free
option for even greater savings.
SPL140 SPL140X
SPL170 SPL170-4X
SPL170SF SPL170-SF4X
SPL250 SPL250-3X
SPL250SF SPL250-SF3X
SPL350 SPL350X
SPL350SF SPL350SFX
SF = Service Free
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 17
Driveshaft
Spicer Life Series – Heavy-Duty
®
B C
F
A
S
B C
A
18 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Driveshaft
Spicer Life Series – Heavy-Duty
®
mm in mm in mm in mm in mm in
SPL140
140CS54025 107.0 x 3.5 4.33 x .138 152 5.98
350 13.79 25° 25° 139 5.46 49 1.93
SPL140HD 154 6.08
140CS54013 110.0 x 5.0 4.33 x .197
SPL170
170CS54019C 126.0 x 3.0 4.96 x .118
170CS54019F
368 14.50 25° 160 6.30 25° 164 6.46 55 2.17
SPL170HD
170CS54017C 128.5 x 4.25 5.06 x .167
170CS54017F
SPL250
250CS54007C 128.5 x 4.25 5.06 x .167
250CS54007F
382 15.05 25° 164 6.46 25° 163 6.42 60 2.37
SPL250HD
250CS54014C 130.0 x 5.0 5.12 x .197
250CS54014F
SPL350
350CS54001 138.5 x 4.25 5.51 x .197
350CS54001F
371.2 14.61 25° 156.2 6.15 15° 172 6.77 65 2.56
SPL350HD
350CS54002 140.0 x 5.0 5.45 x .167
350CS54002F
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B C F
E
A
B E
A C
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 19
Driveshaft
Spicer Life Series – Heavy-Duty – SPL® Lite Series
®
mm in mm in mm in mm in mm in mm in
SPL250 Lite HT
250DS85001 286 11.26 118.6 x 5.2 4.67 x .205 101.3 3.99 163 6.42 60 2.37
250DS85001F
SPL350 Lite
350DS85001 25° 118.4 x 5.2 4.66 x .205 110 4.33
350DS85001F
290.5 11.44 105 4.13 172 6.77 65 2.56
SPL350 Lite HT
350DS85002 120.2 x 6.0 4.73 x .236
350DS85002F
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
SPL250 Lite HT
250CS50001 364.5 14.35 118.6 x 5.2 4.67 x .205 163 6.42 60 2.37
250CS50001F
SPL350 Lite
350CS50001 25° 118.4 x 5.2 4.66 x .205 76.5 3.01
350CS50001F
366.5 14.4 172 6.77 65 2.56
SPL350 Lite HT
350CS50002 120.2 x 6.0 4.73 x .236
350CS50002F
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
20 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Driveshaft
Spicer Life Series – Medium-Duty
®
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B E F
C
A
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 21
Driveshaft
Spicer Life Series – Medium-Duty
®
Driveshaft
Driveshaft Minimum Length
Assembly Centerline of U-Joint Bearing
Part Cross to Maximum Tube Size Maximum Span Cup Diameter
Number End Yoke Angle Angle "F" "G"
"A" "B" "C"
mm in mm in mm in mm in
SPL55
055DS05003
160 6.28 25° 88.9 x 2.11 3.50 x .083 22° 106 4.19 35 1.37
SPL55XS
055DS05003G
SPL70
070DS05003
168 6.62 25° 88.9 x 2.41 3.50 x .095 26° 126 4.96 35 1.37
SPL70XS
070DS05003G
SPL100
100DS05002
206 8.00 23.5° 101.6 x 2.41 4.00 x .095 14.5° 126 4.96 41 1.63
SPL100XS
100DS05002G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
B
A C
F
22 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Driveshaft
Spicer Life Series – Medium-Duty
®
SPL55
055DS55006
356 14.00 110 4.33 27° 88.9 x 2.11 3.50 x .083 22° 106 4.19 35 1.37
SPL55XS
055DS55006G
SPL70
070DS55007
366 14.41 110 4.33 25° 88.9 x 2.41 3.50 x .095 26° 126 4.96 35 1.37
SPL70XS
070DS55007G
SPL100
100DS55006
421 16.58 110 4.33 25° 101.6 x 2.41 4.00 x .095 25° 126 4.96 41 1.63
SPL100XS
100DS55006G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
S
B C F
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 23
Driveshaft
Spicer Life Series – Medium-Duty
®
SPL55
055CS55003
375 14.77 110 4.33 22° 254 9.84 88.9 x 2.11 3.50 x .083 22° 106 4.19 35 1.37
SPL55XS
055CS55003G
SPL70
070CS55003
390 15.34 110 4.33 26° 260 10.25 88.9 x 2.41 3.50 x .095 26° 126 4.96 35 1.37
SPL70XS
070CS55003G
SPL100
100CS55002
449 17.66 110 4.33 25° 273 10.75 101.6 x 2.41 4.00 x .095 25° 126 4.96 41 1.63
SPL100XS
100CS55002G
For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
C E B F
24 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Driveshaft
Lubrication Intervals – Heavy- and Medium-Duty
Spicer Driveshaft Lubrication Intervals*
®
For premium results, use a synthetic lubricant like Spicer® Ultra-Premium Grease.
NOTE: We recommend that all driveshafts be inspected for wear and damage every time the vehicle is serviced.
This includes any scheduled and/or unscheduled maintenance that occurs within the driveshaft lube intervals.
City is defined as all applications that require a minimum of 90% of operation time within the city limits.
On-Highway is defined as all applications requiring less than 10% of operating time on gravel dirt or unpaved roads.
On/Off-Highway is defined as all applications operating primarily on paved roads, but requiring more than 10% of operating time on gravel, dirt, or unpaved roads.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 25
Tire-Pressure
Management
Systems
26 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Tire-Pressure Management Systems
Quick Release Valves Integrated Control Switch/
• Serve as a remote air exhaust port Driver Display Module (DDM)
• Can be fitted with an external hose • Compact rocker switches and
to allow venting above deep-water DDM provide operator interface
fording levels and are designed for instrument
panel mounting
• Supports three terrain and
two load selections
• Built-in diagnostic messaging
• Comes with a remote
mounted ECU
Pressure Transducer
• Dynamically monitors pressure of
vehicle supply air tank with 0.5 psi Pneumatic Control Unit (PCU)
resolution • Solenoid-controlled manifold
• Provides air system priority to receives electrical commands from
brakes, which suspends CTIS the Electronic Control Unit (ECU)
operation in the event of low truck • Controls wheel valves to inflate,
air system pressure deflate, or measure tire pressures
• Allows for “smart” sequencing of by wheel position or axle groups
pressure checks • Pressurizes the system only
during inflate/deflate cycles,
extending air seal life
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 27
Wheel-End
Systems
28 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Wheel-End
Lubrication Intervals
Spicer Drive Axle Wheel-End Lubrication Intervals
®
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 29
Electric Products
General Information
For over 20 years, our group of highly focused engineers has been dedicated to research and development of new
technology solutions aimed at electrification. We have built a broad portfolio of award-winning, patented technologies,
making us a leader in electrification Today, we can proudly say we are the ONLY supplier with the capability to deliver
complete electrified drivelines and fully integrated e-axles across ALL vehicular makes.
Nomenclature
e S XXXX r
Architecture:
i: Independent c: Central P2
r: Rigid p: Portal/Wheelend
Type of Product:
S: System G: Gear box
M: Motor I: Inverter
Capacity TOT in Nm
Electrification Product
30 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 30
TM4 SUMO ®
Applications
• City buses
• Delivery trucks
• Tow tractors
• Mining
• Marine applications
• Shuttles
• Other heavy duty vehicles
SPECIFICATIONS
600 Vdc, 30 seconds or more, 45°C
PEAK CONTINUOUS PEAK CONTINUOUS MAX OPERATING
MOTOR + INVERTER PHASES
POWER (kW) POWER (kW) TORQUE (Nm) TORQUE (Nm) SPEED (RPM)
31 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 31
TM4 SUMO ®
424 mm
patibility EMC international standards
System protection IP6K5 (IP69K optional)
143 mm
416 mm
CO150 inverter
300 mm
300 mm
101 mm
32 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 32
TM4 CO150 ®
INVERTER FEATURES
SPECIFICATIONS
Max electrical Max output Max blocked rotor Max electrical Performance
INVERTER
output power current current frequency voltage
CO150 150 kW1 575 Arms 650 Adc 1.25 kHz 320-450 Vdc
CO150HV 170 kW2 350 Arms 375 Adc 750 Hz 500-750 Vdc
MULTI-PHASE OPTION
DIMENSIONS
11 kg
CO200
300 mm
101 mm
CO300
33 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 33
TM4 CO150-HVF ®
INVERTER FEATURES
• High power and current densities • Temperature sensing for system protection
• Advanced diagnostic capabilities (TM4 ODIN)
• Uses Reflex™ gate driver technology
• Switching fault detection
• Configurable voltage and frequency
• Client configurable parameters
3-phase output
- AC V/f ratio
• High efficiency (97.5%) - AC current limit
- DC voltage limits
• Uses proven CO150 motor controller platform - Load parameters
• CAN communication • Dynamic control over CAN
- Soft start/stop
- AC frequency (open loop speed control of
AC motors)
- Field rotation direction
SPECIFICATIONS
Max electrical Max output Operating battery Output Auxiliary supply Max switching
INVERTER
output power current voltage frequency voltage (nominal) frequency
CO150-HVF 116 kVA1 0-200 Arms 300-750 Vdc 0-500 Hz 12-24 Vdc 16 KHZ
11 kg
300 mm
101 mm
34 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 34
TM4 CO300 Inverter
®
Inverter Features
• 9-phase motor controller/inverter
Software Features
• Multiple resolver/encoder compatibility
• Sinusoidal motor current
• Operating voltage: 500-750 VDC
• Temperature sensing for system derating
• Four-quadrant operation and alarms
35 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 35
TM4 BC120 ®
SPECIFICATIONS
Charger mode Inverter mode
Characteristics 450 VDC 800 VDC* Characteristics 450 VDC 800 VDC*
EVSE compatibility SAE J1772 Cooling system 40% water / 60% glycol
479 mm
343 mm
32.5 kg
181 mm
36 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 36
TM4 NEURO 200 ®
HARDWARE CHARACTERISTICS
FEATURES
INPUTS OUTPUTS
Analog inputs 8 general purpose High-side outputs 4 x 1.5A with current sensor
2 x 3A with current sensor
Digital Inputs 14 configurable (active low or high) Low-side outputs 10 x 0.5A can be
4 x 0.1A used
as a PWM
2 x 2A
Temperature sensors 2 configurable RTD100 or RTD1000 1 green Power Good
1 configurable NTC or KTY Indicator 1 green user controlled
1 dedicated KTY 2 red user controlled
OTHER SPECIFICATIONS
157 mm
38 mm
37 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 37
Spicer Electrified e-Drive Units
® ™
eS4500i
Product Features
• High-efficiency helical gears for extended
electric driving range
eS5700r
Product Features
• Integrated motor and axle power system
38 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 38
Service and Support
Online Support
Dana Support 24 Hours a Day at dana.com/cv
Our website is your “virtual” Dana support vehicle. Whether Training
you are a truck maker, dealer, distributor, owner or driver, Our expert and onsite drivetrain consultants are the most
you can find instant answers when you need them most. experienced in the business. We’re here to help you with
any of your drivetrain needs.
On dana.com/cv you can quickly and conveniently find:
• The latest service updates Aftermarket
Our support team helps keep your vehicles running like
• The Dana literature library
new with aftermarket support. We can offer a wide range
• Approved Dana lubricants of solutions to fit your needs, from genuine to value-added
• Warranty information replacement parts.
39 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Service and Support
Warranty Requirements
Warranty Packages
From the instant you develop drivetrain specifications, the Dana Full coverage is provided for all Spicer® heavy- and medium-duty
team provides easy-to-understand warranty coverage based drive axles.
on the vehicle’s intended use, which means fairer and faster EPP - Steer Axles (PDF)
warranty administration.
EPP - Drive Axles (PDF)
Matching Coverage to Use All Vocations – Extended Protection Plans cover all drivetrain
Dana plans set the standard for the most comprehensive components, regardless of the severity of use in your industry,
drivetrain warranty coverage in the trucking industry. The Dana including logging and mining vehicles.
Warranty Manual gives a comprehensive look at what drives
Single Year Coverage Available – Dana Extended Protection
Dana Warranty Coverage for the U.S. and Canada. By matching
Plans may be purchased for as little as a single year, so you do
the vehicle type to the job to be performed, the Dana Warranty
not have to purchase coverage for longer than you expect to
Manual accurately and fairly aligns warranty coverage.
own your vehicle.
Warranty Claim Procedures and Guidelines Warranty Coverage for U.S. and Canada Only
Filing a warranty claim can be a confusing process that Please contact your Dana Representative for additional
oftentimes leads to reduced or rejected claims if some or all information at 1-877-777-5360.
of the requirements are not met. To receive your maximum
reimbursement in a timely manner, be sure to read through the Benefits
Claim Procedures section of the Warranty Manual before you
begin the warranty claim process. Full Warranty Protection
Full parts and labor on warrantable failures.
Dana Real-Time Warranty
Service Available at All OEM Dealer Facilities
The Dana Real-Time Warranty System saves time for more With our Extended Protection Plans, you are never far
than 800 dealers in the U.S. and Canada with over-the-phone from parts and service, with over 3,500 dealers in the U.S.
warranty claim approval and online claim status tracking. and Canada.
warranty.dana.com
Genuine Parts
Dana Support System All replacement parts will be genuine Dana parts, so you know
The Dana Call Center plays a major role in the support of Dana your repaired vehicle will have the same outstanding quality it
products. The Call Center is made up of two different teams: had when it was first purchased.
the General Tech Team and the Real-Time Warranty Team. Simple Payment Options
You can reach a Call Center Representative from anywhere in You can purchase a Dana Extended Protection Plan by rolling
North America by dialing 1-877-777-5360. it into the financing of your new vehicle, or simply fill out the
online registration form and pay by check. Peace of mind has
Extended Protection Plans never been easier to obtain.
Protection from Cost Inflation
Expanded Lineup of Extended Protection Plan Your Extended Protection Plan covers all repairs to your
Offerings from Dana vehicle’s drivetrain, regardless of increases in parts or labor
that are certain to occur over time. One simple payment now
Keeping your truck on the road is critical to your livelihood.
can save you substantial repair charges in the future.
Dana Extended Protection Plans give you peace of mind
knowing that, despite increasing parts and labor costs, or how Enhanced Resale Value
severe the work conditions are, you can repair your truck to its Repairing your vehicle with genuine Dana parts increases
original standard of quality. its resale value. Plus, your extended warranty coverage is
Dana offers Extended Protection Plans for axles and 100% transferable, further enhancing your resale value.
of parts and labor on all warrantable failures. For a relatively
modest investment, you can rest easy knowing that Dana
is there to support you throughout the life of your truck.
You choose the protection that meets your needs.
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 40
Notes
41 This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv
Notes
This guide is periodically updated throughout the year. The most current information can be found on dana.com/cv 42
About Dana Incorporated
Dana is a world leader in highly
engineered solutions for improving
the efficiency, performance, and
sustainability of powered vehicles
and machinery. Dana supports the
passenger vehicle, commercial truck,
off-highway, and industrial markets
as well as industrial and stationary
Axles equipment applications. Founded in
Driveshafts 1904, Dana employs thousands of people
Transmissions on six continents who are committed to
delivering long-term value to customers.
About Dana Commercial
Gaskets and Seals Vehicle Systems
Cylinder-Head Cover Modules Dana serves commercial-vehicle
Thermal-Acoustical Protective Shielding customers worldwide with over
40 facilities and five technical centers in
11 countries that design, market, and
manufacture complete systems for
Transmission Oil Coolers medium and heavy-duty trucks.
Engine Oil Coolers
Battery Coolers
We continuously illustrate our
commitment to the commercial-vehicle
industry by introducing new products with
enhanced, award-winning technologies,
including Spicer® axles, driveshafts, and
tire management solutions; Victor Reinz®
sealing systems; and Long® thermal-
management products.
We back our offerings with world-class
after-sales support and genuine service
parts manufactured to the same high
standards as original-equipment products
to maximize the return on investment for
your commercial vehicle.
For spec’ing or service assistance, call 1-877-777-5360 or visit our website at dana.com/cv
Application Policy
Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from Dana; contact your representative for application approval.
We reserve the right to change or modify our product specifications, configurations, or dimensions at any time without notice.
Printed in USA