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Bondstrand 2000M/7000M 2000M/7000M Glassfi Ber Reinforced Epoxy (GRE) Pipe Systems For Marine Service
Bondstrand 2000M/7000M 2000M/7000M Glassfi Ber Reinforced Epoxy (GRE) Pipe Systems For Marine Service
18-40 inch
A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available
on CD-ROM. Please contact Ameron for details.
For specific fire protection requirements, an outher layer of passive fire protection is
available.
For pipe systems without external pressure requirements, please refer to Bondstrand 3400
product data (FP 835) or contact your Ameron representative.
Approvals In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)
covering acceptance criteria for assuring ship safety. Major certifying bodies have adopted
and implemented these Guidelines in their respective Rules and Regulations for the
Classification of Ships.
All Bondstrand pipe series used in the marine industry are designed and type-approved
by the below major certifying bodies. (A complete list is available, on request)
● American Bureau of Shipping (ABS), U.S.A.;
● Bureau Veritas, France;
● Det Norske Veritas, Norway;
● Germanischer Lloyd, Germany;
● Lloyd’s Register, United Kingdom;
● Nippon Kaiji Kyokai, Japan;
● Registro Italiano Navale (RINA), Italy;
● United States Coast Guard (USCG), U.S.A..
Bondstrand 2000M
ASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.
Bondstrand 7000M
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 1 of 28. Printed in The Netherlands.
Table of Contents GENERAL DATA
Adhesives ...................................................................................................................27
Conversions ...............................................................................................................28
Engineering design & installation data .......................................................................28
Hydrostatic testing ......................................................................................................28
Important notice ..........................................................................................................28
Joining system and configuration .................................................................................3
Mechanical properties ..................................................................................................4
Physical properties .......................................................................................................4
Pipe series ....................................................................................................................3
Pipe length ...................................................................................................................4
Pipe dimensions and weights .......................................................................................7
Pipe performance ..................................................................................................... 5-6
Span length ..................................................................................................................9
Surge Pressure ..........................................................................................................28
Ultimate Collapse Pressures ........................................................................................8
FITTINGS DATA
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 2 of 28. Printed in The Netherlands.
Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and
stub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also availabe.
Bondstrand® 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121°C for MDA cured and 93°C for IPD cured.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
* Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially
dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Fitting
25-400 mm (1-16 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.
Flanges
25-1000 mm (1-40 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 3 of 28. Printed in The Netherlands.
Typical pipe length Nominal Joining Approximate overall
Length* Pipe Size System Europe
Plant Asia Plant
[mm] [inch] [m] [m]
25-40 1-1½ Quick-Lock 5.5 3.0
50-125 2-5 Quick-Lock 6.15 5.85/9.0
150 6 Quick-Lock 6.1 5.85/9.0
200 8 Quick-Lock 6.1/11.8 5.85/9.0
250 10 Quick-Lock 6.1/11.8 5.85/11.89
300-400 12-16 Quick-Lock 6.05/11.8 5.85/11.89
450-1000 18-40 Taper/Taper 11.8 11.89
Typical mechanical Pipe property IPD cured Units 21°C. 93°C. Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* At 65°C.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 4 of 28. Printed in The Netherlands.
Typical pipe performance Bondstrand 2000M (MDA cured) at 21°C.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 5 of 28. Printed in The Netherlands.
Typical pipe performance Bondstrand 7000M (MDA-cured) at 21°C.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 6 of 28. Printed in The Netherlands.
Typical pipe dimensions Bondstrand 2000M.
and weights Nominal Pipe Minimum Average Designation
Pipe Inside Struct. Wall Pipe per ASTM
Size Diameter Thickness [t] Weight D-2966
[mm] [inch] [mm] [mm] [kg/m] MDA IPD
25 1 27.1 3.0 0.7 RTRP-11 FW1-2112 FX1-3112
40 1½ 42.1 3.0 1.3 RTRP-11 FW1-2112 FX1-3112
50 2 53.0 3.1 1.3 RTRP-11FW1-2112 FX1-3112
80 3 81.8 3.1 1.8 RTRP-11FW1-2112 FX1-3112
100 4 105.2 4.1 3.1 RTRP-11FW1-2113 FX1-3113
125 5 131.9 4.1 3.5 RTRP-11FW1-2113 FX1-3113
150 6 159.0 4.1 4.6 RTRP-11FW1-2113 FX1-3113
200 8 208.8 5.5 7.4 RTRP-11FW1-2116 FX1-3116
250 10 262.9 7.0 12 RTRP-11FW1-2116 FX1-3116
300 12 313.7 8.3 17 RTRP-11FW1-2116 FX1-3116
400 14 337.6 9.0 19 RTRP-11FW1-2116 FX1-3116
400 16 385.8 10.3 25 RTRP-11FW1-2116 FX1-3116
450 18 433.8 11.5 32 RTRP-11FW1-2116 FX1-3116
500 20 482.1 12.8 39 RTRP-11FW1-2116 FX1-3116
600 24 578.6 15.4 56 RTRP-11FW1-2116 FX1-3116
700 28 700.0 18.7 75 RTRP-11FW1-2116 FX1-3116
750 30 750.0 20.0 93 RTRP-11FW1-2116 FX1-3116
800 32 800.0 21.4 102 RTRP-11FW1-2116 FX1-3116
900 36 900.0 24.0 132 RTRP-11FW1-2116 FX1-3116
1000 40 1000.0 26.9 165 RTRP-11FW1-2116 FX1-3116
Bondstrand 7000M.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 7 of 28. Printed in The Netherlands.
Ultimate collapse pressure Ultimate collapse pressure (ultimate short term external failure pressure) at 21º C.
* Up to 93°C.
Taper/Taper dimensions Dimensions for adhesive Taper spigots for adhesive Taper/Taper joints.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 8 of 28. Printed in The Netherlands.
Span length Bondstrand 2000M.
Elbows 90º Filament-wound 90º elbows with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding.
Elbows ANSI 45º Filament-wound 45°elbows with integral Quick-Lock male ends.*
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 10 of 28. Printed in The Netherlands.
Elbows 22½º Filament-wound 22½°elbows with integral Quick-Lock socket ends
for adhesive bonding.
Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 11 of 28. Printed in The Netherlands.
Reducing Tees Filament-wound standard and fabricated reducing tees with integral
Quick-Lock (1-16 inch) socket ends for adhesive bonding.
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;
Filament-wound standard and fabricated reducing tees with integral.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 12 of 28. Printed in The Netherlands.
Reducing Tees Taper/Taper (18-40 inch) socket ends for adhesive bonding.
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 13 of 28. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral
Taper/Taper (18-40 inch) socket ends for adhesive bonding.
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 14 of 28. Printed in The Netherlands.
Fabricated Reducing Tees Fabricated Reducing tees with integral Quick-Lock (1-16 inch) socket ends and
with Flanged Branch flanged branch.
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 15 of 28. Printed in The Netherlands.
Fabricated Reducing Tees Fabricated Reducing tees with integral Taper/Taper (18-40 inch) socket ends and
with Flanged Branch flanged branch.
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 16 of 28. Printed in The Netherlands.
Bushing Saddles Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch
threaded bushings.*
45º Laterals Filament-wound 45° laterals with integral Quick-Lock socking ends.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 17 of 28. Printed in The Netherlands.
Concentric Reducers Filament-wound concentric reducers with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 18 of 28. Printed in The Netherlands.
Eccentric Reducers Filament-wound Eccentric Reducers with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 19 of 28. Printed in The Netherlands.
Heavy-Duty Flanges Filament-wound Heavy-Duty flanges with integral Quick-Lock (1-40 inch) socket end.
1) Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 +5 is recommended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used.
Mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.
2) For maximum bolt torque refer to the appropriate Bondstrand literature.
A torque-wrench must be used, since excessive torque may result in flange damage.
3) Size 18-40 inch can be bonded directly to a fitting by using a Quick-Lock to Taper/Taper
transition nipple. For bonding to pipe, a Quick Lock (straight) spigot has to be shaved on
the pipe.
Hub Flanges Filament-wound Hubbed flanges with integral Quick-Lock (1-36 inch) socket end.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 20 of 28. Printed in The Netherlands.
Stub-end Flanges Filament-wound O-ring sealed stub-end flanges with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends with loose steelrings.
Taper/Taper Note: Up to 12 bar flat faced stub-ends suitable for elastomeric gaskets can be used.
Steel Ring Flange for Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Stub-end Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300 PN 10 PN 16
(D) (D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0
100 4 23.8 4.2 31.7 7.0 20 3.1 20 3.1
125 5 23.8 4.4 34.9 9.5 22 3.6 23 3.8
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8
300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4
350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3
400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0
450 18 50.2 39.7 63.6 86.5 42 27.2 50 40.9
500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8
600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2
700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9
750 30 71.6 117.0 99.9 229.3 - - - -
800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7
900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1
1000 40 93.7 - 102.8 - 74 - 82 -
Note: Other materials and/or drillings are available. Please consult Ameron.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 21 of 28. Printed in The Netherlands.
Blind Flanges Filament-wound blind flanges.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 22 of 28. Printed in The Netherlands.
Nipples Filament-wound nipples with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) male ends.
Transition Nipples Filament-wound transition nippels with integral Taper/Taper (18-40 inch) male ends.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 23 of 28. Printed in The Netherlands.
Support Saddles Filament-wound pipe saddles for wear, support and anchor.
Notes:
1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180°.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
2) For special saddle -lengths, -thickness and/or angles consult Ameron.
3) Wear saddles are standard 90°. Weights of 90° degree saddles are 50% of value shown.
Grounding Saddles Filament-wound pipe saddles for grounding in conductive piping systems.
Notes:
1) Bondstrand conductive adhesive should be used for mounting.
2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 24 of 28. Printed in The Netherlands.
Bell Mouths Filament-wound bell mouths with adhesive-bonded HD-flange.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 25 of 28. Printed in The Netherlands.
Assembly of double
O-ring expansion joint
Expansion Coupling Filament-wound Key-Lock expansion coupling with integral double O-ring Key-Lock
female end one side and double O-ring female end on other side.
Key-Lock Adapter for Filament-wound double O-ring male Key-Lock adapter with integral Quick-Lock
Expansion Coupling (2-16 inch) or Taper/Taper (18-40 inch) socket end.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 26 of 28. Printed in The Netherlands.
Double O-ring Adapter Filament-wound double O-ring male adapter with integral Quick-Lock (1-16 inch) or
for Expansion Coupling Taper/Taper (18-40 inch) socket end.
Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide.
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 27 of 28. Printed in The Netherlands.
Engineering design & Consult de following literature for recommendations pertaining design, installation and
installation use of Bondstrand pipe, fittings and flanges:
Please consult Ameron for the latest version of the above mentioned literature.
Specials Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult Ameron.
Field testing Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.
Surge pressure Maximum allowable surge pressure is max. 150% of rated pressure.
Important notice This product literature and the recommendations for usage it contains are based on test data
reasonably believed to be reliable. It is intended that this literature be used by personnel
having specialised training in accordance with currently acceptable industry practice and
normal operating conditions. Variation in environment, changes in operating procedures, or
extrapolation of data may cause unsatisfactory results. We recommend that your engineers
verify the suitability of this product for your intended application. Since we have no control
over the conditions of service, we expressly disclaim responsibility for the results obtained
or for any consequential or incidental damages of any kind incurred.
Group Headquarters
Ameron International Corporation - Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282 - Fax: +1 832 912 9393
E-mail: marcom@ameronfpd.com
Website: http://www.ameron-fpg.com
© Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 28 of 28. Printed in The Netherlands.