Full-Tech-Guide 2013-Small Size EN PDF

3rd EDITION
2013
Disclaimer:
The information provided in this Manual Book is only intended to
Knauf Contact
give guidance in selecting and using Knauf products. While we
make every effort to ensure its accuracy, neither PT Knauf Gypsum
Technical Service :
Indonesia nor any of its employees or affiliates warrant or assume
any legal liability or responsibility for the completeness or  (+62 21) 789 1661
)
usefulness of any information regarding any apparatus, product,
or process described in this Leaflet or for any failure in installing or
constructing any structure, installation or building or part there of,
caused by using this Manual Book. Readers are advised to
independently verify this information prior to relying on it. In @ www.knauf.co.id
particular, readers must obtain appropriate independent advice on
the use of products in specific structures, installations or buildings
to ensure compliance with all regulations, including health and
safety regulations.
techteam@knauf.co.id
MANUAL BOOK FOR SYSTEMS & PRODUCTS

TECHNICAL GUIDE
TECHNICAL GUIDE
PT. KNAUF GYPSUM INDONESIA

Cilandak Commercial Estate
Garden Centre 5th Floor, Suite 16 (B)
Jl. Raya Cilandak KKO
Jakarta 12560, Indonesia
Phone: (+62 21) 789 1661
Fax: (+62 21) 789 1662
Website : www.knauf.co.id , E-mail : techteam@knauf.co.id
TECHNICAL GUIDE
2013
PT. KNAUF GYPSUM INDONESIA

CONTENT
CONTENT
Introduction 04
Company Profile 06
SYSTEMS
Partitions 13
Ceilings 43
Linings 69
Encasements 81
Shaft Walls 91
PRODUCTS
Plasterboards 97
Metal Sections 103
Plasters 113
Acoustic Tiles 119
Insulations 127
Others 131
GENERAL
Green Info 137
Regulations 143
2 _ 3
INTRODUCTION
Each Section has a short

The selection criteria identify the introduction to identify the basic
main relevant technical performance set-up of the systems it covers.
details for the different systems.
INTRODUCTION
The most common application areas

are based on the purpose groups
stipulated by the Building
Regulations. These groups cover the
intended use of the building and its
internal compartments
Introduction Performance Information

The purpose of this manual is to provide details
of products and systems and draw to your Fire Resistance
attention design considerations and relevant Drywall Systems have been tested in full
building regulations. accordance to the relevant Indonesia
(SNI 03-1741-1989) and American Standard
Fast drywall techniques offer significant savings (ASTM E119).
in structural design compared to masonry
alternatives, due to the use of lightweight Sound Reduction
materials and speed of installation. Sound reduction performance is contained
in the table applicable to be tested in the
Systems Selection laboratory system partitions with the installation
Navigation between the different drywall procedures in accordance with Knauf. The
systems is made easy through selection criteria system was tested in accordance with ASTM
embracing fire and sound resistance, maximum E90
heights, partition widths, ease of installation
and the most common application areas. Maximum Heights / Duty Ratings
Disclaimer:
The maximum heights are identified in respect
of duty ratings according to the requirement
The information provided in this Manual Book is only intended to give guidance in selecting and using Knauf products. While we make
every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal
liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in
this Leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this
Manual Book. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain
of ASTM C754 or on a limiting deflection of
appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all
regulations, including health and safety regulations. L/240 at 24.5kg/m2.
INTRODUCTION
INTRODUCTION
Table performance systems
The maximum heights

are determined by the
duty rating.
Tables System Selection

The tables identify the different performance Navigation for the selection of different gypsum
levels achievable with a wide selection of board systems will be facilitated through the
plasterboards. table that summarizes the performance criteria
selected fire resistance, Sound reduction, the
e.g. 1 layer of 12.mm Plasterboard (either maximum height, width partition, ease of
Standardboard, Moistureshield, Fireshield, installation and general stuff about the other
Denseshield, or Soundshield) on a 50mm Knauf applications in one line.
C-Stud will achieve 30 minutes fire resistance
with a 37dB Sound Reduction if no insulation If you need higher performance requirements
is inserted. If the C-Studs are centred at 400 please contact Knauf Technical Service,
centres and the partition requires a medium duty email us techteam@knauf.co.id
rating, then the maximum recommended height
is 3600mm.
4 _ 5
COMPANY PROFILE
COMPANY PROFILE
COMPANY PROFILE
6 _ 7
KNAUF COMPANY PROFILE
COMPANY PROFILE
Knauf is a family name, a multinational

producer of building materials and
construction systems. A strong characteristic
of Knauf is the courage for visions,
innovation and investments as well as simple
decision-making processes and a wealth of
ideas on the part of its personal.
The company established in 1932 in Germany

by the brothers Dr. Alfons Knauf and Karl
Knauf. Knauf has expanded and diversified
to become a corporation with world wide
activities, delivering products and services in the
following fields :
• Building materials and systems based on

gypsum and gypsum-related products.
• Thermal insulating and sound insulation
materials
• Limestone and lime products
• Chalk and cement related products
• Plant engineering
COMPANY PROFILE
KNAUF INDONESIA
Knauf Gypsum Indonesia is the 48th Factory

in the world, located at Cikampek, West Java.
We bring the technology from Germany and
applicable to produced in Indonesia.
Our professional sales, technical assistance and

marketing team guarantee that our customers
have access to the benefits of a number of
systems in the best possible manner that
we offer in commercial performance and in
technical aspects.
We must be at the forefront of the development

of new products and systems, and also
manufacturing and organizational processes.
To ensure the continued success of the Knauf
Company we promote, recognize and reward
creative potential and innovation.
8 _ 9
NATURAL GYPSUM
COMPANY PROFILE
The white gypsum stone was formed by

nature in several geological eras 100 to 200
millions years ago. Chemically defined, it
bears the name calcium Sulphate Dehydrates
and has the chemical formula CaSO 4.2H 2O.
It was formed as sediment rock by the
evaporation of sea water.
In the course of the earth’s history, layers of Both types of natural gypsum rock are important
gypsum were covered by other masses of stone for the manufacture of our products. These
all exposed of geological influences. Do to are extracted by open cast mining as well as
the increase of pressure, the gypsum layers, underground mining. Unlike the mining of the
lost their crystal water and calcium sulphate raw materials, the extraction of gypsum requires
anhydrite was formed. only relatively small surface areas. Because of

this the interference with nature is restricted in
When the water free calcium sulphate anhydrite space and time.
is brought back into contact with water, it will

slowly start to reform into gypsum.
COMPANY PROFILE
PLASTER PRODUCTION
Raw Gypsum
Dried & Ground

Gypsum
Grinding
&
Drying
Calciner heats Weighing

o
to 175 C Container
Batch Mixer
Bagging Machine
Raw Gypsum ( CaSO 4.2H 2O ), is delivered to

site where it is first ground to the required
particle size and dried to remove the vast
majority of its free moisture. This dried,
ground gypsum is then fed into a “calciner”,
or kettle, where it is heated to a temperature
of around 175˚C . This will remove of
the gypsum’s chemical, or bound water,
and transform the gypsum into “stucco”
(CaSO 4.1/2 H 2O).
Once all the ingredients have been weighed
Once cooled, this ‘stucco’ is ready to be used
out correctly, the batch of powder is transferred
in all of plasterboard/gypsum, and jointing
onto “tonne batch mixer”, where all of the
compounds of plaster and gypsum-based Knauf’
ingredients are combined together to produce
product. The ‘stucco’ and other minor additives
the final product. Then the products bagged
are transported via screw conveyors to a series
of using an bag filling system, and stacked
of weight scales, here the required amounts of
onto pallets, to be placed in the warehouse or
the individual components area automatically
loaded onto trucks to be distributed to the local
metered out according to a specific formulation.
and international markets.
10 _ 11
PLASTERBOARD PRODUCTION
Shear
Printer Unit
COMPANY PROFILE
Multi-Level
Dryer
Packaging Unit
Stucco and
Other
Additions
Knauf Plasterboard is manufactured in a

During this journey the plaster core has time
continuous production process. A gypsum to set, or harden, and all of the required
product information ( including: product name
‘Slurry’ is make up from ‘stucco’, or plaster, and type, relevant standards, date and time
water and other additives, in a continuous of manufacture ) is printed on the back of the
boards via a roller coat printing system.
mixer.
At the shear, the long train of board is cut
into panels of specific length. These smaller
This ‘slurry’ spreads, in a uniform stream, from boards are then turned over and passed into a
multiple outlet hoses onto a moving sheet of multilevel dryer.
paper. As the board is actually produced upside
down, this paper will form the front face of the During the drying period, the excess water,
plasterboard. Discs ‘score’ this paper allowing it which was required to form the initial slurry, is
to be easily folded at the edges. gently evaporated off.
The ‘back face’ paper, fed from above the After the boards have dried, they are trimmed
production line, is applied to the slurry via and attacked to pallets. These are then either
a forming head, which is set to the desired placed in the warehouse after which they will
board thickness. At this point the front face be loaded onto trucks for distribution throughout
paper is folded at the edges, producing an Indonesia.
enclosed envelope of plaster slurry.
Once formed, the board travels the length of the

production line on a series of setting belts,
and sections of rollers to the shear.
SYSTEMS - PARTITIONS
PARTITIONS
Standard Partition System (1 Layer) - W111.id
Standard Partition System (2 Layers) - W112.id
Staggered Partition System - W114.id
Twin Frame Partition System - W115.id
X-Ray Shielding Partition - K131.id
13 _ 13
KNAUF PARTITIONS SYSTEM
Knauf Partitions offer simple and complete

PARTITIONS
solutions to space division throughout both

commercial and residential developments.
SYSTEMS
Quickly and simply constructed from high quality

Knauf components, our partitions are guaranteed
to perform. You can specify Knauf partitions safe
in the knowledge that these components have
been comprehensively tested together to ensure
performance, and that our support extends from
concept to site.
Green Info
Gypsum is one of building materials that was instrumental in realizing the concept of green buildings that are environmentally
friendly. Wall and ceiling materials should be selected that could absorb the sunÂs heat. May have the capacity to low conductivity,
and moisture balance is one of the properties of gypsum. So together we save our earth by using a friendly environmentally
materials starting now.
SYSTEM SELECTOR
S yst e m Total Width Max. Sound Max. Fire Max. Height

Reduction Resistance
Application (mm) (dB) (hrs) (m)
W111.id & W112.id Residential, Regular Offices,

74 - 135 55 2 7.3
Standard Partition Shopping Centre, Warehouse
Apartment, Hotels,
W114.id Regular Offices, 123 - 148 58 2 3.5
Staggered Stud Partition Theater/Cinema, Hospital
Apartment, Hotels,
W115.id Regular Offices, 153 62 2 3.5
Twin Frame Partition Theater/Cinema, Hospital
K131.id Hospital 100 - 125 65 2 4.5

X-Ray Shielding Partition
W111/W112.id W114.id
Standard Partition Staggered Studs Partition
W115.id K131.id
Twin Frame Partition X-Ray Shielding Partition
14 _ 15
W111.id & W112.id
KNAUF STANDARD PARTITION
System Overview
PARTITIONS
W111.id
spacing of studs
A a
SYSTEMS
D C W112.id
spacing of studs
a
E
F W112.id Box
spacing of studs
a
A : Knauf C Studs E : Jointing
Partition Single Layer (W111) and Double B : Knauf U Channel Use Compound and
C : Knauf Plasterboard Joint Tape (Paper/Fiber)
Layers (W112) may be specified with
D : Knauf Insulation F : Drywall Screw
confidence for non - load bearing partitions a : spacing of studs, check page 19 for appropriate range
and use fast drywall construction techniques.
Knauf Standard Partitions walls W111 and W112 : Knauf Standard Partitions can be easily fulfill
• For both commercial and domestic partitions performance requirements such as fire resistance,
• Versatile systems to meet nearly every sound, and thermal insulation. Knauf C-Studs
performance requirement. provide the simplest and most economical system,
• Minimum amount of components and combined with Knauf U-Channel, should be
used where a more rigid partition is required,
These system can utilise the entire range of boards, without increasing the overall thickness.
including Standardboard, Moistureshield, Fireshield,
Denseshield and Soundshield depending on the The tapered edge boards can be taped and jointed
performance required. The Plasterboards are fixed using Knauf Jointing Compound and accessories.
onto Knauf C-Studs and Knauf U-Channels.
CO M PO NE NT
PLASTERBOARD U - CHANNEL C - STUD JOINTING COMPOUND INSULATION DRYWALL SCREW JOINT TAPE
Design Consideration
This section identifies the areas that require careful Duty Rating
consideration to ensure the selected system meets Consider medium, heavy or severe duty rating.
the desired performance levels. When higher See performance table
specification requirements are needed, contact
Knauf Technical Services for guidance.
Recommended Heights
Consider whether Knauf C-Studs, boxed Knauf
Fire Resistance
C-Studs to reach height requirements.
Consider Knauf Fireshield, Knauf Denseshield or
double facings for greater levels of fire resistance.
Perimeter Framing
Ensure the background is suitable to support the
Sound Insulation
channels and fixings
To achieve improved sound performance; Knauf
Densehield and Soundshield, double facing, adding
insulation to the cavity, increasing the stud size or Vertical Studs
the Knauf Twin Frame (W115) and Knauf Staggered Choose the correct stud size to suit all performance
(W114) should be considered. criteria and limiting width requirements. Extra
rigidity can be achieved by reducing the centres of
the studs, or by ÂboxingÊ pairs of Knauf C-Studs
Impact Resistance
Consider Knauf Denseshield for the outer facings if
a tougher surface is required Insulation
If insulation is required, use Insulation with minimum
density 40 kg/m3. It is important that the insulation
Moisture Resistance
does not touch both sides of the partition.
For Humid areas use Knauf Moistureshield
Support for Horizontal Joints in Facings

To back horizontal joints in outer board layers,
Noise Reduction (Partition/Ceiling) Minimum
Knauf U-Channel should be fitted across the face
Building Type Room Type dB of all studs, secured with 2 screws per stud to both
Occupancy Bedroom, Personal faces.
50
Residence
Bedroom, Flat 30 Doorways
Bedroom, Hotel 50 The weight of the door will determine the required
Living Room 45 jamb construction.
Commercial Personal office 45
Bank 20 Corners, Intersections and Abutment
Meeting Room 50 Consider the need for additional studs to
General Office 40 accommodate corners, Intersections and abutments.
Restaurant 40
Cafe 30 Movement Control Joint
Industry Dining Room 35 Movement control joints are generally recommended
Ofiice Supervisor 35 at maximum 10 m intervals in straight partition runs.
Laboratorium 35 They should also be installed coincide with any
Education Class Room, 40 movement joints in the structure.
Personal Class Room 45
Library 40
Medical General Inpatient Room 45
General Inpatient Personal
50
Room
Operating Room 50
Auditorium Concert Hall 55
Curch 55
Courtroom 50
SNI 03-6386-2000
16 _ 17
W111.id & W112.id
KNAUF STANDARD PARTITION WALL
Fixings Specification Guide

PARTITIONS
Use screws with sufficient length to penetrate to the

metal framework minimum 10mm. Examples of provisions / clauses on this page to
provide information that helps in making
specification but are not intended to cover all
Element Service
situation.
The cavity within a partition may be used to conceal
SYSTEMS
services. Where services or ducts penetrate, simple Plasterboard dry linings / Partitions / Ceilings
details maintain the integrity of the partition. Metal Stud Partition
Finishing Drawing reference ..................................

Taping and Jointing
Product reference : PT. Knauf Gypsum Indonesia,
Ensure the outer facing is a tapered edge Tel. : (+62 21) 789 1661,
plasterboard to accommodate taping and jointing. Fax: (+62 21) 789 1662
As soon as the joints have dried, one coat of Knauf
Jointing Compound should be applied to the dry Performance criteria:
lined surface combined with Paper Tape or Fibre Tests for Fire resistance partition according to
Tape. This will reduce moisture absorption and the SNI 03 - 1741-1989 / ASTM E119.
risk of discoloration when decorating. Integrity / Insulation: ...../.....
Testing Sound accordance with ASTM E90.
Skimming STC (sound transmission class): ..... dB
Square edge board should be used as a facing
to receive skim plaster. Consider the extra 2 to Partition Thickness (excluding finishes): ........... mm
5mm veneer coat of plaster to the overall partition Load level :.................
thickness. ( medium duty / heavy duty / severe duty)
Frame Partition:
Tiling Stud size with distance ..... :..... mm center to center.
Tiles up to 12.5mm thick with a maximum weight Including Knauf ÂUÊ Channel to the context of
of 32 kg/m2 can be used. Knauf C - Stud centres and bottom. Install the ÂCÊ Stud to order at abutment.
should be reduced to 400mm maximum. Face with
Knauf Moistureshield. Detail the top: .....
Deflection allowed: ..... mm
This type of gypsum board used: .....

fixing: use standard screws according
to ASTM C1002.
Insulation Material:
Type : ..............................................
( brand / type of insulation)
Thickness : .........................................mm
Density : .....................................kg/m3
Acoustic sealant : .............................................
Finishing : .............................................
Primer / Sealer : ..............................................
Accessories : .............................................
Other Requirements: ..........................................
Performance Information
Sound
Dimension Fire Resistance Weight
Reduction
Overall Fireshield
Board Number Stud size & Standardboard, Including
Index Partition Denseshield Clear Cavity
Thickness of Layers Gauge Moistureshield*** Insulation*
Width Soundshield
(mm) (mm) (mm) (hrs) (hrs) dB (Rw) dB (Rw) (kg/m 2)**

W111- 1 12 74 0.5 0.5 37 42 18
1
W111- 2 15 50 80 0.5 1 37 42 22
W112- 1 12 (0.50) 98 1 2 45 50 35
2
W112- 2 15 110 1.5 2 46 52 42
W111- 3 12 99 0.5 0.5 37 44 18
1
W111- 4 15 75 105 0.5 1 40 44 22
W112- 3 12 (0.50) 123 1 2 46 52 35
2
W112- 4 15 135 1.5 2 47 55 42
* Use mineral wool min. 50mm, 40kg/m 3³

** Using Standardboard
*** Fire resistance based on test SNI 03-1741 and ASTM E119
Max Heights Max Heights Max Heights

Medium Duty Heavy Duty Severe Duty
Low Numbers of Persons Large Numbers of Persons Major Circulation Areas &
(Dwelling, Hotels, Office and Hospital Rooms, Corridors and Halls) (Meeting Halls, School Classrooms, Lecture Rooms, Exhibition Halls) Heavy Industrial Areas
Index
Studs Centres Studs Centres Studs Centres
(mm) (mm) (mm)
300 400 600 300 400 600 300 400 600

300 400 600 300 400 600 300 400 600
Boxed Boxed Boxed Boxed Boxed Boxed Boxed Boxed Boxed
W111- 1 4190 3500 3110 4870 4180 3600 3800 3220 2820 4480 3800 3310 3310 2820 2430 3890 3310 2820
W111- 2 4580 3600 3110 5350 4570 3890 4190 3310 2820 4870 4190 3600 3700 2820 2600 4300 3700 3100
W112- 1 4780 4190 3700 5550 4870 4380 4400 3800 3400 5100 4400 4000 3800 3300 3000 4500 3900 3500
W112- 2 5260 4580 3890 6230 5350 4770 4800 4100 3500 5600 4900 4400 4200 3800 3100 4900 4200 3800
W111- 3 5160 4280 3890 6140 5000 4570 4700 3900 3700 5500 4600 4200 4100 3400 3100 4800 4000 3600
W111- 4 5650 4770 4280 6620 5550 4960 5200 4300 3900 6100 5100 4600 4500 3800 3400 5300 4400 4000
W112- 3 5650 4870 4280 6620 5740 4960 5200 4500 3900 6100 5200 4600 4500 3900 3400 5300 4600 4000
W112- 4 6130 5360 4570 7300 6330 5450 5700 4900 4300 6700 5800 5000 4900 4300 3700 5800 5000 4400
Maximum Height in this column based on

deflection limitation of L/240 at 5psf load
(24.5kg/m 2²)
18 _ 19
Application Details - W111.id
Knauf Plasterboard
Appropriate Fixing
PARTITIONS
Drywall Screw
Sealant (by others)
Knauf 2 in 1
Knauf C Stud
Super Cornice Compound
Sealant (by others)

SYSTEMS
Appropriate Fixing
Knauf U-Channel Knauf Plasterboard Knauf U-Channel
Knauf C-Stud Sealant (by others) Knauf C-Stud
Drywall Screw
Connection to
W111-VO1 Connection to ceiling W111-A1 W111-B1 Joint
solid wall
Knauf Plasterboard Knauf Plasterboard

Knauf Insulation Knauf U-Channel Knauf U-Channel
Knauf C-Stud Knauf Insulation
fill horizontal Drywall Screw Drywall Screw
joint using
Joint Tape
Knauf Plasterboard
W111-VM1 Joint W111-C1 T-junction W111-D1 Corner
wall opening width

Knauf C-Stud
Knauf U-Channel
Drywall Screw TN
Sealant (by others)
Door Frame Bracket Knauf Plasterboard

Drywall Screw Drywall Screw
UA Profile 2 mm Knauf C-Stud
Door opening Door opening

W111-VU1 Connection to floor W111-E1 W111-E2
with UA Profile with Knauf C Stud
For ceramic tiling maximum spacing of studs is 400 mm.

Note
(Knauf recommends W112 for ceramic tiling)
Nailable Plug Drywall Screw

Sealant (by others) Knauf C-Stud
Knauf C-Stud Knauf U-Channel
Sealant (by others)
Appropriate Fixing
Knauf U-Channel Knauf Plasterboards Knauf 2 in 1
Knauf C-Stud Super Cornice Compound
Drywall Screw
Knauf Plasterboards
Connection to
solid wall
Knauf U-Channel Knauf U-Channel

Knauf Insulation Knauf C-Stud Knauf Insulation
Drywall Screw
Knauf Joint Compound
Knauf Plasterboards
wall opening width
Knauf C-Stud
Knauf U-Channel
Drywall Screw
Sealant (by others)
Door Frame Bracket Knauf Plasterboards

UA Profile 2 mm Knauf C Stud
Door opening Door opening
with UA Profile with Knauf C Stud
20 _ 21
W114.id
KNAUF STAGGERED STUD PARTITION
System Overview
PARTITIONS
W114.id
spacing of studs
A a = 600
SYSTEMS
A : Knauf C Studs E : Jointing

C E B : Knauf U Channel Use Compound and
C : Knauf Plasterboard Joint Tape (Paper / Fiber)
F D : Knauf Insulation F : Drywall Screw
Knauf Staggered Studs is a non-loadbearing

partition using fast Plasterboards construction
techniques. Mainly specified where floorspace
is at a premium and there is a requirement
for a partition to provide a high level of sound
reduction, coupled with low overall width.
Key Features: This system can utilitise a range of Knauf

Ć Low overall width Plasterboards. For kitchens and bathrooms, a Knauf
Ć High acoustic performance Mouistureshield should be used as the outer layer.
Ć High fire resistance The Plasterboards are fixed onto Knauf C-Studs
and Knauf U-Channels. The Staggered system
significantly reduces direct sound transmission
CO M PO NE NT
Fire Max.
Dimension Sound Reduction Weight
Resistance Height
Overall Fireshield
Number Stud size &
Index Thickness Partition Denseshield (Insulation Size)
of Layers Internal width
Width Soundshield
(mm) (mm) (mm) (hrs) dB (Rw) (kg/m 2) (m)
56
W114.id - 1 12 50 / 75 123 2 50 3
(2x25mm, 60kg/m 3)
2
58
W114.id - 2 12 75 / 100 148 2 51 3.5
(2x50mm, 60kg/m 3)
This section identifies the areas that require careful
consideration to ensure the selected system meets
the desired performance levels. When higher
Insulation
Use insulation 50mm with density 60 - 80 kg/m3
Recommended Heights
See table performance.
for the following considerations :
• Impact Resistance
• Moisture Resistance
• Perimeter Framing
• Corners, Intersections and Abutment
• Fixings
• Element service
• Movement Control Joint
• Finishing
See page 17
22 _ 23
Specification Guide
PARTITIONS
Examples of provisions / clauses on this page This type of gypsum board used: .............
to provide information that helps in making fixing: use standard screws according to
specification but are not intended to cover all ASTM C1002.
situation.
SYSTEMS
Plasterboard dry linings / Partitions / Ceilings Type : ..............................
Metal Stud Partition ( brand / type of insulation)
Thickness : ........................ mm
Drawing reference .................................. Density : .......................kg/m3
Product reference : PT. Knauf Gypsum Indonesia, Acoustic sealant : ................................

Tel. : (+62 21) 789 1661,
Fax: (+62 21) 789 1662 Finishing : ................................
Primer / sealer : ................................

Performance criteria:
Tests for Fire resistance partition according to Accessories : ................................
SNI 03 - 1741-1989 / ASTM E119.
Integrity / Insulation: ...../..... Other Requirements: ................................
STC (sound transmission class): ..... dB
Partition Thickness (excluding finishes): ......... mm
Load level :.................

( medium duty / heavy duty / severe duty)
Frame Partition:
Stud size with distance : a = ..... mm
Including Knauf U Channel to the context
of and bottom. Install the C Stud to order
at abutment.
Detail the top: .....

Green Info
To improve the quality of its product quality and also support the „Green Innovation‰. Knauf obtain certification from the Green Label
Singapore for products such Plasterboard Standardboard (SD), Moistureshield (MS), Fireshield (FS) and Denseshield (DS). Where
Plasterboard made of more than 5% by weight of the product must contain at least 30% recycled materials Also Plasterboard should not be
formulated and contain Phospogypsum (Phospogypsum is material byproduct of processing phosphate ore into fertilizer with sulfuric acid)
Knauf Plasterboard
Appropriate Fixing Drywall Screw
Sealant (By Others) Knauf 2 in 1
Knauf C-Stud Super Cornice Compound
Sealant (By Others)
Appropriate Fixing
Knauf U-Channel
Angle Section Angle Section Knauf U-Channel
Knauf C-Stud Knauf Knauf C-Stud
Angle Section Drywall Screw
Connection to W111-B1 Joint
W111-VO1 Connection to ceiling W111-A1
solid wall
Knauf Plasterboard
Knauf U-Channel Knauf Plasterboard
Knauf Insulation Knauf C-Stud Knauf U-Channel

Drywall Screw Knauf Insulation
fill horizontal
joint using
Joint Tape
Knauf Plasterboard
Knauf
Angle Section
wall opening width

Knauf C-Stud
Knauf U-Channel
Knauf
Angle Section
Sealant (By Others)
Knauf U Channel Knauf Plasterboard

Door Frame Bracket Drywall Screw
Drywall Screw Knauf C Stud
Door opening Door opening with

with UA Profile Knauf CW Stud
Note For ceramic tiling maximum spacing of studs is 400mm.

(Knauf recommends W112 for ceramic tiling)
24 _ 25
W115.id
KNAUF TWIN FRAME PARTITION
System Overview
PARTITIONS
W115.id
spacing of studs
A 600
D
SYSTEMS
E A : Knauf C Studs E : Jointing

B : Knauf U Channel Use Compound and
F C : Knauf Plasterboard Joint Tape (Paper / Fiber)
D : Knauf Insulation F : Drywall Screw
Knauf twin frames provide separation

The boards are fixed onto two lightweight
which, combined with high performance metal frameworks of Knauf C- Studs and Knauf
Knauf Plasterboards and insulation, realize U-Channels.
exceptional acoustic sound reduction of up to The twin frame construction significantly reduces
sound transmission. Vertical service runs are easily
62dB(Rw).
accommodated within the metal framework.
Knauf Twin Frame non - load bearing partitions The tapered edge boards can be taped and jointed
provide exceptional sound reduction properties using Knauf Jointing Compound and Accessories.
using fast drywall construction techniques.
Mainly used in the commercial sector. (Eg. Cinemas,

auditorium and separating walls in apartments). For
very high sound reduction values. For very high fire
resistance values.
CO MPO N E NT
Max Height
Fire Sound Max Height
Dimension Weight (Medium
Resistance Reduction (Heavy Duty)
Duty)
Board Fireshield
Number Stud size & Overall
Index Thickness Denseshield
of Layers Gauge Partition Width
Soundshield
(mm) (mm) (mm) (hrs) dB (Rw) (kg/m 2) studs 600 Studs 600
50
W115 - 1 12 2 153 2 62* 51 4 3.5
(0.50)
This section identifies the areas that require careful
consideration to ensure the selected system meets
the desired performance levels. When higher

• Fire Resistance
• Sound Insulation
• Impact Resistance
• Perimeter Framing
• Support for Horizontal Joints in Facings
• Doorways
• Corners, Intersections and Abutment
• Facings
• Fixing
• Element service
• Finishing
See page 17
26 _ 27
Specification Guide
PARTITIONS
Examples of provisions / clauses on this page

to provide information that helps in making
specification but are not intended to cover all
situation.
SYSTEMS
Plasterboard dry linings / Partitions / Ceilings

Metal Stud Partition
Drawing reference ....................................
Product reference : PT. Knauf Gypsum Indonesia,

Tel. : (+62 21) 789 1661,
Fax: (+62 21) 789 1662
Performance criteria:
Tests for Fire resistance partition according to
SNI 03 - 1741-1989 / ASTM E119.
Integrity / Insulation: ...../.....
Partition Thickness (excluding finishes): ........ mm
Load level :.................

( medium duty / heavy duty / severe duty)
Frame Partition:
Stud size with distance 600 mm center to center.
Including Double Knauf U Channel to the context of
and bottom.
Install the double C Stud to order at abutment.


fixing: use standard screws according to
ASTM C1002.
Type: .........................................................
Thickness: mm .............................................
Density: .............................................kg/m3
Acoustic sealant: .........................................
Finishing: ...................................................
Primer / sealer: ..........................................
Accessories: ...............................................
Other Requirements: ....................................
Appropriate Fixing Knauf C-Stud self-adhesive

Sealant (By Others) Knauf U Channel insulation strip
Sealant (By Others)
Knauf U Channel
Appropriate Fixing
Knauf C-Stud
Knauf Plasterboards Knauf 2 in 1
Sealant (By Others) Super Cornice Compound
Connection to
solid wall
Knauf C-Stud
Self-adhesive
insulation strip Drywall Screw
spacing = 50 cm
Knauf Plasterboards
Drywall
Screw
Knauf Insulation
Knauf Insulation Knauf U Channel Corner Trim or

Knauf C-Stud Knauf Plasterboards Alu Corner Trim if necessary
Knauf Plasterboards wall opening width

Knauf C-Stud
self-adhesive
insulation strip
Knauf U Channel
Drywall Screw insulation strip
continuously
Sealant (By Others)
Knauf
UA Profile 2 mm Drywall Screw TB Door Frame
Plasterboards
Bracket
W115-VU1 Connection to floor W115-E1 Door opening with UA Profile
28 _ 29
K131.id
X-RAY SHIELDING PARTITION
System Overview
PARTITIONS
W131.id
C
A spacing of studs
625
SYSTEMS
A : Knauf C Stud E : Safeboard Filler and

B : Knauf U Channel Joint Tape (Paper / Fiber)
E C : Knauf Plasterboard F : Drywall Screw
D : Knauf Insulation
F
Knauf X-Ray Partitions incorporate the Traditional lead lined boards are heavy, expensive
and time consuming to cut and install with the need
revolutionary Knauf Safeboard into the for additional lead strips behind every joint. Often
Knauf Performer partition system to provide you need additional plasterboards over the top to
suit fire or sound requirements.
protection from X-Ray radiation without the
Now Knauf Safeboard brings x-ray protection and
need for lead. Our X-Ray Partitions are light,
fire and acoustic performance together in one easy-
easy to install and safe. to-install board. Safeboard is simple to install and
cuts and snaps like an ordinary plasterboard. Knauf
Lead is the past - Knauf Safeboard is the future. Safeboard Filler is used to fill joints to complete the
Knauf Safeboard represents a revolution in X-Ray radiation shield.
protection: lead-free radiation shielding using
drywall construction.
CO M PO NENT
SAFEBOARD U - CHANNEL C - STUD SAFEBOARD FILLER INSULATION DRYWALL SCREW JOINT TAPE
Max Height
Fire Sound
Dimension Weight (Heavy
Resistance Reduction
Duty)
Board Number Stud size Overall Including
Index & Studs 625
Thickness of Layers Gauge Partition Width Insulation
(mm) (mm) (mm) (hrs) dB (Rw) (kg/m 2) (mm)

75
K131 - 1 12.5 1 100 0.5 54 39 4.0
(0.75)
75
K131 - 2 12.5 2 125 1.5 65 75 4.5
(0.75)
Lead equivalence of Knauf Safeboard X-Ray Shielding Boards (mm Pb)

Total thickness depending on the tube voltage (kV)
No. of boards
(mm)
60 70 80 90 100 125 150
1 12.5 0.45 0.60 0.75 0.70 0.70 0.50 0.40
2 25 0.90 1.20 1.50 1.40 1.40 1.00 0.80
3 37.5 1.35 1.80 2.20 2.10 2.10 1.50 1.10
4 50 1.80 2.30 2.90 2.80 2.80 2.00 1.40
Knauf X-Ray Partition

Knauf X-Ray Partitions are installed in the same way It is easy to visually inspect a Knauf X-Ray Partition
as other Knauf Standard Partitions (W111), with a to ensure the correct number of sheets of Knauf
few small differences : Safeboard have been used. Simply look at the cut
edges of the sheets for the distinctive yellow core
The most important change is the use of Knauf that denotes Safeboard.
Safeboard as the lining material.
Ć Suitable for providing radiation protection in X-ray
The Radiation Protection Adviser will determine diagnostics and low power X-ray therapy areas
the required amount of Knauf Safeboard needed Ć Cost effective
for each situation in a project - this will relate to Ć Lightweight, easy to cut, easy to install
the number of sheets of Knauf Safeboard to be Ć Ideal for radiation protection in hospitals, dental
incorporated into the partition. Any remaining practices, research establishments, manufacturing
sheets that are needed will come from the and industry
Knauf range to suit the fire, acoustic and impact
requirements for the partition. Ć 100% lead-free
Every layer of Knauf Safeboard needs to be fully

jointed using Knauf Safeboard Filler to ensure the
entire partition is acting as a radiation shield to the
correct level. Knauf Safeboard Filler contains the
same X-Ray shielding elements as Knauf Safeboard.
30 _ 31
K131.id
X-RAY SHIELDING PARTITION
Construction Cladding
PARTITIONS
Knauf X-ray Shielding Partitions Safeboard are Cladding with horizontally applied Knauf
metal stud partitions consisting of a single metal Safeboards and vertically applied Knauf
stud frame with a cladding of Knauf Safeboard Denseshield Boards, preferably of floor-to-ceiling
X-ray Shielding Boards and a top layer of Knauf length as top layer. Stagger all joints between
SYSTEMS
Denseshield Boards on both sides. cladding layers and in case of partitions also the
opposite layers. No joints at door opening profiles.
Knauf Safeboard are gypsum boards in accordance
with DIN 18180 with the additional feature of X-ray
shielding and dimensions of thickness x width x Spacing of screws of top layer 25 cm, covered
length 12.5 x 625 x 2500 mm and can be installed layers of Knauf Safeboards with at least 2 screws
similarly to conventional gypsum boards. per board width and stud.
However, in order to avoid dust formation it is Start fixing of Knauf Boards at center or corner
recommended to break the boards (score board of boards in order to avoid sagging. Press Knauf
liner with knife and break board along the created Boards tightly to grid while fastening.
edge using a slat, cut rear side board liner).
Re-work and bevel edges with rasp.
Safety Instructions
Wear a dust respirator when working with Knauf
The required cladding thickness of the Knauf Safeboards, particularly while sanding and sawing
Safeboard X-ray Shielding Boards depends on the (for example with a hole saw) as well as during the
required lead equivalence as well as the planned sprinkling of the filling compound.
tube voltage according to the table below and the
preferential systems (1.0/2.0). The metal framework
is anchored at the entire perimeter.
Insulation material for sound and thermal insulation

as well as sanitary or electric built-ins can be
installed into the metal frame construction.
Movement
Joints have to be included into the construction of
the partitions. For continuous partitions, use control
joints at approx. 15 m.
Installation
When installing radiation protection constructions,
make sure the shielding is flawless.
Metal Stud Frame

Metal stud frame in accordance with Knauf
Technical recommendation.
Application Details - K131.id
Board layers Top layer Lead equivalence (mm Pb) depending on The partition has a lead equivalence of
Safeboard Denseshield tube voltage (kV) 1.0 mm Pb min. (from 70 kV to 125 kV)
70 80 90 100 125 Cladding (on each side of the partition):
2 2 1.2 1.5 1.4 1.4 1.0 1st layer: Safeboard with Safeboard Filler
2nd layer: Denseshield board filled with Jointing Compound
Appropriate Fixing Drywall screw TN Denseshield

Sealant Screw HGP
Joint Tape
Safeboard Filler
Appropriate Fixing
Knauf U-Channel
Knauf LSF
Safeboard Filler Knauf Safeboard
Jointing Compound Knauf Denseshield
Ceiling connection Connection to solid wall Horizontal Section

K131-VO1 K131 - A1 K131 - B1 of Board Joint
Insulation Drywall
Screw TN
Knauf Safeboard Filler
Knauf Safeboard
Knauf Denseshield
Vertical Section Knauf Safeboard Filler Knauf Safeboard

of Board Joint Knauf Denseshield
K131-VM1 K131 - C1 T connection K131 - D1 Corner
Knauf Denseshield Knauf Safeboard 48

Denseshield
Safeboard
380
308
234
Acoustical Sealant
Safeboard Filler
Jointing Compound
Hollowbox 100
X-ray Shielding Cap
Fastening with Drwall Screws TN
X-ray Shielding Caps

K131-VU1 Connection to floor K131 - E1 Hollowbox K131 - E2 for hollowboxes
32 _ 33
Fire Protection : Connection
Connection of „light-weight‰ partition to classified suspended ceiling scheme drawings

PARTITIONS
Connections of partitions to classified ceilings (suspended ceilings) are only allowed if it is ensured that in case of fire
and a prematurely collapse of the partition the scrap of the partition may fall down without additional loading of the ceiling.
The following solutions are optional for the connection:

Fire protection from below Fire protection from below and from above / from above
SYSTEMS
For suspended ceilings with fire protection from below For suspended ceilings with fire protection from below and
do not fasten cladding to C Channel, but apply cladding from above install a slifing ceiling connection as standard
tightly up to ceiling. implementation with at least 15mm allowable movement
no fastening sliding connection no fastening

to Knauf U - Channel to suspended ceiling to Knauf U - Channel
BSU BSO
In case of fire protection requirements for the partition the suspended ceiling should have at least
Note the same fire rating
Fire protective connections to walls Examples - scheme dawings
Suspended Ceiling in conncetion with basic ceiling of building type I to IV as well as suspended ceiling solely for fire protection
from below and / or from above that are fire rated EI30 to EI90 can be connected to partitions if they are of the same fire rating.
Wall Backgound should be even in the area of the connection. Specific levelling preparations migh be necessary.
The connection of the suspended ceiling has to be tight and covered.
Board Strip Fire Resistant Board Mineral Wool
Fire Resistant Board Fire Resistant Board

Fire Resistant Board
Filler Filler
Filler
BSA 1 BSA 2 BS A 3
Board Strip
Fire Resistant Board Fire Resistant Board

Filler
BSA 5 BSA 6
Fire Protection : Installation of Power Socket
glue with
gypsum mortar
approx.100/100
approx.100/100
box made of
power socket Knauf Board encase with
strips = cladding thickness
gypsum mortar with thickness of
the same thickness cladding power socket
as the cladding
glue with frame according to
gypsum mortar depth of socket
gypsum-in-gypsum
screw
Power sockets covering with gypsum mortar Power sockets covering with gypsum mortar
Only for single metal stud partitions
gypsum-in-gypsum
screw or
glued with
gypsum mortar
power socket power socket power

sockets
mineral wool
compressed
Knauf Board
strips =
thickness of cladding S
Application of board strips with the same Fill partition cavity with mineral wool mineral wool or board strip
thickness as the cladding; flue to rear secured against sliding. The mineral wool
cladding or fasten with gypsum-in-gypsum should cover the following area : *) Thickness of mineral wool in cm
screws. The board strip should cover the completely: min. 500mm above the highest multiplied with densisty of mineral wool
following area completely: power socket down to the floor and in kg/m3
min. 500mm above the highest laterally to the next stud on each side.
Compression of insulation layer is allowed example:
power soscket down to the floor and
laterally to the next stud on each side. down to a thickness of 30mm. *) 6 cm x 30 kg/m³ = 180
Partition with mineral wool insulation Note

o
melting point 1000 C
Power sockets, switch sockets, splitter sockets etc. are allowed to be
installed at any position, but not opposite to each other.
Entry of single electric cables is allowed.

The remaining opening has to be closed with gypsum mortar.
power socket
mineral wool compressed
Mineral wool insulation layer
S
Insulation layers that are necessary for fire protection
should be preserved but are allowed to be compressed
down to 30mm scheme drawings - all dimensions in mm
34 _ 35
Details : Connection to Ceiling
PARTITIONS
Sealant diagonal bracing

Knauf Board Strips with slot strap
Apropriate Fixing
Knauf U - Channel
Knauf Plasterboard
SYSTEMS
Knauf C - Stud
Sealant
Cavity Dowel
Knauf U - Channel
Connection with shadow gap
W111-VO3 W112-VO4 Connection to suspended ceiling
for fire protection
10
Sealant
Edge Trim
Sealant
a
Knauf Plasterboard strip

width 6 to 8 cm
a = 10 to 30 mm
Sealant
Deflection head Deflection head with
W112-VO3 W111-VO2
reduction of sound protection approx. 3 dB separated suspended ceiling
a
a
20
Edge Trim
20
Knauf Board strip

a
a
10
Sealant
10
Sealant
incl. fire protection incl. fire protection
a = 10 to 20 mm a = 10 to 20 mm
without fire protection without fire protection
a = 10 to 30 mm a = 10 to 30 mm
Deflection head for Deflection head for

W112-VO2 fire and / or sound W116-VO2 fire and / or sound
protection requirements protection requirements
Details : Movement Joint
spacing of studs
35
48
75
Knauf Board Knauf C - Stud

Drywall Screw joint profile Edge Trim Knauf C - Stud
if necessary Insulation
Movement joint with

W111-BFU2 W112-BFU2 Movement joint
joint profile
a 20 a 20 a
a a
Knauf Board strip Knauf C - Stud

Drywall Screw TN Metal Screw
Insulation Knauf Plasterboard
Knauf Board strip
Edge Trim if necessary Knauf C - Stud
W111-BFU1 F30 movement joint W112-BFU1 F90 movement joint
a 20 a 20 a
Knauf U - Channel
Knauf Plasterboards
Drywall Screw
Angle profile
self adhesive Knauf C - Stud

insulation strip UD Profile
Knauf Board strip
T-junction with
W112-C2 W115-BFU1 F90 movement joint
angle profiles
crimp Flex Profile 100 to
Knauf C - Stud
Flex Profile 100
Knauf U - Channel Flex Profile 200
filler
Knauf C - Stud
Joint
cavity dowel Tape filler
bent up
Edge Trim
or Alux Edge Trim
T-junction with Corner with

W112-C3 W112-D2
cavity dowel Flex Profile
36 _ 37
Door Opening : Stud Construction / Cladding / Door Panel Weight
Variation CW Variation CNP/UNP

PARTITIONS
Wall Heights Remove plastic strip from Door Frame

Door Width Bracket
Door Panel Weight Wall Heights > 2.60 m
Door Width > 0.885 m
Door Panel Weight > 25 kg
SYSTEMS
Door Frame
Bracket TOP Door Frame
fastening with Bracket TOP
enclosed dowels fastening with
enclosed dowels
Lintel Profile
Lintel Profile
Knauf C Stud
CNP/UNP Profile
Door Frame
Bracket FLOOR Door Frame
fastening with Bracket FLOOR
enclosed dowels fastening with
enclosed dowels
Scheme Drawings
Note
Door Frame Brackets for Knauf C Studs or CNP/UNP Profiles

Set includes :
4 Door Frame Brackets and 10 dowels
Lintel Profile for Knauf C Studs or CNP/UNP Profiles 50/75/100:

pre-punched for door opening widths :
610 to 650mm; 735 to 775mm; 860 to 900mm; 985 to 1025mm
metal
Maximum Door Panel Weight stud frame
Variation C Variation CNP/UNP
Knauf C Studs 50 75 100
Standard Opening dimensions

dimensions timber/block or
lining frame
bxh bxh
mm mm cladding
625/2000 635/2010 partition side 1
750/2000 760/2010
875/2000 885/2010
1000/2000 1010/2010
Maximum web cutout of CW studs of metal stud partitions

Metal Cladding Web cutout
stud number of openings
C 75 single layer 1 per stud dimensions
of
multi layer 2 per stud cladding
opening
C 50 multi layer 1 per stud partition side 2
b
The openings according to this table can
be applied in addition to the existing H punches.
Stud Joints/ Partitions W111 & W 112 without connection to ceiling
Knauf Stud Overlap u Variation 1 Variation 2 Variation 3

C / UNP 50 2 Knauf C Studs 2 Knauf C Studs 2 Knauf C Stud / UNP
interlaced as box butt joint interlaced with butt joint connected with
C / UNP 75
additional Knauf C Stud additional U Channel
C / UNP 100
Displace stud joints vertically Knauf Knauf Knauf

fit-up aid: C Stud 2 C Stud 2 C Stud 2 or
UNP Profile 2
Crimp, rivet or screw Studs
at overlap additional additional
Knauf U Channel
u
C Stud
u
Crimper
u
Knauf Knauf Knauf
Not valid for system K234 C Stud 1 C Stud 1 C Stud 1 or
Note (see page 14) UNP Profil 1
Partitions W111 / W112 without connection to ceiling without fire protection
U Channel
UNP Profile Knauf U Channel
Knauf U - Channel UNP Profile
Door Frame Bracket or "A" "B" Knauf U Channel
Angle Clip forl UNP Profiles;
screw with UNP Profile
fasten to solid wall
with Nailable Plug
U Channel at connection to wall
Knauf Knauf
Detail "A" U Channel C Stud
Knauf Plasterboards
Knauf U Channel
max. wall height acc. to W111 / W112
Drywall Screw
TB 3.5x35
UNP Profile partition length
Knauf U Channel
Metal Screw View
LB 3.5x9.5 mm
Max. partition length (span of UA Profile)

Knauf U Channel at Knauf UNP Profil max. allowable
connection to wall U Channel
partition width
Knauf Plasterboards UNP Profile cladding
Connection to floor 12 mm 2x 12 mm
Knauf U Channel
acc. to W111 / W112 metal thickness (W111) (W112)
Knauf C Stud 2 mm m m
UNP 50 3 4
UNP 75 4.5 5.5
Vertical section Detail "B" UNP 100 5 6.5
38 _ 39
Bent Partition
Maximum Door Panel Weight

PARTITIONS
Inside Arch - Concave Outside Arch - Convex Board Bending radius r Length of layout L
thickness dry wet
d angle 90°
d bending bending
L= 2
r.
mm mm mm
b e c om
t o c e s i pr e angle 180°
ed
sid
f a r de 9
r L = r.
e
ss
ss
SYSTEMS
sid
pr e
e
to 12
ed
be c om all angles up to 180°

f a . r.
d c e s i de longitudinal bending only L = 180
Wet Bending
1. Put the cut-to-length Knauf Plasterboard on a grid made of

channels or similiar with the side to be compressed on top and
excessing the grid on the perimeters (so excess water can dip off)
wet bending 2. Perforate the board laterally and longitudinally with Spike Roller
3. Wet the board by spraying or with lambskin roller and let it settle for
longitudinal direction
a few minutes. Repeat process untill excessive water drains.

length of layout
4. Lay board on precast molding device, fiz with tape and let it dry.
batten
to fix the
board
molding device
angle or UFC/Metal Furring
to support boards
Knauf Board strip Dry Bending
molding device cut board
1. Bend Knauf Plasterboards over metal frid or grame.
2. Fix with Drywall Screws following the bending continuously.
Detail scale 1:5
Assembly
U Channel
75x25x0.4 1. Cut outside flange at web punches
2. Bend Knauf U Channel to required radius
Knauf 3. Connect Knauf C-Studs to pre-punched Knauf U Channels by crimping
C Stud 4. Cladding lateral
75x33/34x0.5
U Channel 75x25x0.4
spacing Knauf C Studs: (outside radius)
spacing Nailable Plug:
Drywall Screw
e.g. Knauf Mold Boards

2x 6.5 mm
U Channel Jointing Compound
Nailable Plug 75x25x0.4 Joint Tape
W111-SO1 Bent Partition

Installation Zones / Cantilever load
Installation Zone 1 Installation Zone 2
Partition in rooms where low numbers of persons gather, Partition in rooms where large numbers of persons gather,
e.g. dweling, hotels, office and hospital rooms including e.g. meeting halls, school classrooms, lecture rooms, exhibition halls
corridors and halls or similiar. and sales-rooms and rooms with floor height differences of 1m
Cantilever loads
up to 15 kg hook up to 0.7 kN/m dowel up to 1.5 kN/m sanistands/ traverses
light items like e.g. pictures plastic cavity dowels cabinet Cantilever loads above 0.7 kN/m
can be fastened up to 1.5 kN/m wall length
with X-Hooks are to be transfered into
loading the metal stud frame via
cm
height
5 kg traverses or sanistands
loading metal cavity dowels
10 kg th
width dep
loading
15 kg
Dowel loading - tension and shear stresses

Cantilever loads up to 0.7 kN/m wall length
Thickness of Plastic Metal can be applied to any posistion on partitions under
cladding cavity dowel cavity dowel consideration of the cantilever arm (closet heigh 30cm) and
ø 8 or ø 10 mm screw M5 or M6 excentricity (closer depth 60cm)
mm kg kg Spacing of dowels 75mm.
The fastening of cantilever loads has to be done with at least

12 25 30 2 cavity dowels made of plastic or metal, e.g. Tox Universal,
Fischer Universal, Molly Screwing Anchor.
2x12 40 50
Diagram 1 Diagram 2
Maximum cantilever loads up to 0.4 kN/m wall length Maximum cantilever loads up to 0.7 kN/m wall length
valid for systems: W111, W115 valid for systems: W112
maximum allowable
maximum allowable cabinet weight (kg)
cabinet weight (kg)
kg closet width (cm)
>2
kg closet width (cm) fastening
120
points 110
100 100 cm
>2 90 90
fastening 80 80 120
points 70 70 3 2 100
60 3 cm 2 60 80
2
50 120 fastening 50
2 40 100 points 40 60
fastening 30 80 30 40
points 20 60 20
40
10 10
1 1
cm 10 20 30 40 50 60 cm 10 20 30 40 50 60
closet depth (cm) closet depth (cm)
Example: cabinet depth 30 cm, cabinet width 80 cm Example: cabinet depth 45 cm, cabinet width 80 cm
In diagram for cabinet depth 30 cm 1 vertically upward, In diagram for cabinet depth 45 cm 1 vertically upward,
up to line cabinet width 80 cm 2 , from intersection point up to line cabinet width 80 cm 2 , from intersection point
horizontally to the left; read out 3 : horizontally to the left; read out 3 :
50 kg is the maximum allowable cabinet weight 65 kg is the maximum allowable cabinet weight
for this example. for this example.
40 _ 41
Material Requirements
Material requirement per m 2² partition without addition for loss and waste.
PARTITIONS
Amounts refer to an area of : W111 to W115: H= 3 m; L= 10 m; A= 30 m².

description unit amount as average value
italic = not provided by Knauf W111 W112 W114 W115
metal section
SYSTEMS
U Channel 50 0.7 0.7 - 1.4

mÂ
U Channel 75 0.7 0.7 - 1.4
C Stud 50 1.8 1.8 3.6 3.6
mÂ
C Stud 75 1.8 1.8 3.6 3.6
Plasterboard
Standardboard/Moistureshield/Fireshield/ m2 2 4 4 4
Denseshield/Soundshield
Drywall screw
screw 25 29 13 13 13
pcs
screw 35 - 29 29 29
Jointing
2in1 Super Cornice Compound kg 0.6 0.8 0.8 0.8
Jointing Compound kg 0.6 0.8 0.8 0.8
Paper/Fiber Tape mÂ as req. as req. as req. as req.
Others
Insulation mÂ as req. as req. as req. as req.
Fixing pcs 1.8 1.8 1.8 3.6
Sealant (550 ml) pcs 0.3 0.3 0.6 0.6
* for K131.id - X-Ray Shielding Partition please consult Knauf Technical Team
SYSTEM - CEILING
CEILINGS
Metal Furring System - D112.id
UFC System - D113.id
Universal Bracket System - D114.id
T-Grid System - D115.id
_ 43
KNAUF CEILING SYSTEM
Knauf Ceiling Systems meet the performance

requirements of many different types of building
CEILINGS
and locations within the building. Strength, fire,

thermal, sound and vapour permeability can all
be simply adjusted.
SYSTEMS
Knauf Ceiling Systems combine speed of installation

with ease of levelling and alignment. By selecting
the appropriate systems, Metal Furring system, UFC
system, U-Bracket system, and T-Grid system. and
using the selector Knauf Plasterboard, a wide range of
requirements of design can be satisfied.
Knauf Ceiling systems are versatile ; different shapes

can be created and a variety of features incorporated ,
such as bulkhead, lighting and coffers
Dimension
Board Weight
Weight Application
type Thickness
(kg/m2)
(kg/m2)
(mm)
9.0 6.4 6.4

Standardboard 12.0 8.9 8.9 General Application
15.0 12.2 12.2

9.0 6.7 6.7 Specifically for use
in areas of high
Moistureshield 12.0 8.9 8.9 humidity
and exposure to
15.0 10.9 10.9 moisture
12.0 12.5 12.5 Specifically

developed to offer
Fireshield superior fire resistance
15.0 15.4 15.4
performance
A High density, rein-

12.0 13.0 13.0 forced core ensures
the Plasterboards can
Denseshield &
withstand significant
Soundshield impacts without
deformation or
15.0 14.2 14.2 damage
G r e e n In fo
GREEN BUILDING COUNCIL institution or GREEN BUILDING COUNCIL INDONESIA is an independent institution (non-government) and
nonprofit (non-for profit) are fully committed to the education community in applying environmental best practices and facilitate
the transformation of the global sustainable building industry. INDONESIA is the Emerging GBC Member of the World Green Building
Council (WGBC), based in Toronto, Canada. WGBC now consists of 89 countries and has only one GBC in each country.
SYSTEMS - CEILINGS
SYSTEM SELECTOR
Syst e m A p p l i c a ti o n
METAL FURRING Residential, Apartment, Regular Offices,

D112.id Warehouse, Factory, Shopping Centre, Theater/Cinema, Hospital
UFC Residential, Apartment, Regular Offices,

D113.id Warehouse, Factory, Shopping Centre, Theater/Cinema, Hospital
UNIVERSAL BRACKET
Residential, Apartment
D114.id
T-GRID Regular Offices, Warehouse, Shopping Centre, Theater/Cinema, Hospital

D115.id
D112.id
ca.
D113.id
ca. a
a 300
Metal
300 Furring UFC
spacing of T.rod
spacing of T.rod
20 a.
c
20 a.
0
c
0
me
ra
rf
pe
el
up
b
n
b
an
C
UF
ch
C-
of
of
ing
ing
ac
ac
sp
sp
ca.
c c
c c 200
spacing of UFC lower frame
spacing of metal furring
D114.id D115.id
U-Bracket T-Grid
ca.
200
t
ke
ac
Br
a
fU
go
acin
sp
b b
44 _ 45
D112.id
KNAUF METAL FURRING SYSTEM
System Overview
CEILINGS
ca. a
300
spacing of T.rod
SYSTEMS
20 a.
c
0
l
ne
b
an
ch
C-
of
ing
ac
sp
ca.
c c
200
spacing of metal furring
The Knauf Metal Furring Ceiling Systems can The lightweight galvanized grid suspended by
Threaded Rod through out the slab with the soffit
accept some degree of loading and is the cleat.
more traditional form of application.
The tapered edge boards can be taped and
jointed using Knauf Jointing Compound or Cornice
This system can utilise one or more layers of a Compounds and Accessories.
wide range of boards, Knauf Standardboard,
Moistureshield, Fireshield, Denseshield and The number of layers in the jointing compound used
Soundshield depending on the performance depends on requirement.
required. Plasterboard are fixed onto a lightweight
metal framework of Knauf Metal Furring and
Knauf C-Channel.
C O M P O NENT
PLASTERBOARD METAL FURRING C-CHANNEL SADDLE CLIP ANGLE SECTION SUSPENSION BRACKET THREADED ROD
SOFFIT CLEAT JOINTING COMPOUND DRYWALL SCREW JOINT TAPE

SYSTEMS - CEILINGS
This section discusses several issues that need Movement Control Joint
careful consideration to ensure that the chosen Joint Movement Control is generally recommended to
system has fulfilled the requirements for the desired be installed at maximum intervals of 10m in length
level of performance. Where appropriate a higher ceiling. Connections must be installed in accordance
specification requirements, contact Knauf Technical with the existing joint movement on the building
Service for more information. structure. Knauf Movement Control Joint provide up
to 7mm of lateral movement
Moisture Resistance
For humid areas use Knauf Moistureshield Service
Consider special requirements due to large ducts or
Suspension services in the ceiling void. Where services or ducts
Ensure the background is suitable to support the penetrate, simple details maintain the integrity of the
weight of the suspended ceiling and any additional ceiling
fixtures eg. Lights and services.
Access Panel FINISHING

Consider the requirement for an access hatch Taping And Jointing
Ensure the tapered edge Knauf Plasterboard to
Surface Fixing accommodate for taping and jointing. As soon as
Consider the weight and strength before the joints have dried, one coat of Knauf Compound
the implementation of fixing. should be applied to the drylined surface. This will
equalise suction levels and reduce the risk of discol-
Corners, Intersections and Abutments oration.
Additional Knauf Metal Furring to accommodate cor-
ners, intersections and abutment might be required. Skimming
also check the fire and sound ratings abutting sys- Square edge board should be used as a facing.
tems. Consider the extra 2 to 5mm veneer coat of plaster to
the overall ceiling thickness
Facings
Depending on the performance and finished require-
ments, choose the appropriate outer facing
Fixing
Ensure Knauf Drywall screws of appropriate length to
allow minimum penetration of 10mm through
steelwork
Partition Support
Consider additional reinforcement to the ceiling to
support a non-load bearing partition underneath
46 _ 47
D112.id
KNAUF METAL FURRING SYSTEM
Specification Guide
CEILINGS
Ceiling Location : ..........................................

Finishing
Metal furring system to be fully constructed with Knauf 2 in 1 Super Cornice Compound / Jointing
components supplied by Knauf Gypsum Indonesia Compound
Knauf Joint Tape Paper/Fibre
SYSTEMS
Metal Furring System to be suspended from structu- External angle: ... ...
ral soffit by Threaded Rod and Knauf Soffit Cleats or
Knauf Angle Section at ...........centres. Lightly sand cut edges of boards to remove paper
burrs. Apply PVAC sealer to exposed cut edges of
Knauf C Channel are to be located at...…...mm. boards and any other plaster surfaces to which tape
is to be applied
Knauf Metal Furring are to be located at maximum
400mm centres for Knauf Plasterboard 9mm. and Fill all joints, cracks and internal corners with a
600mm centres for Knauf Plasterboard 12mm and Knauf 2 in 1 Super Cornice Compound and cover
15mm. with Knauf Joint Tape Paper/Fibre along the joints.
Strengthen the outside corner, the end of the partiti-
Fixing : on, etc.. using a corner bead, corner flex tape.
Knauf Plasterboard should be screw-fixed with Knauf
Drywall Screws at maximum 230mm centres and When set, cover it with Knauf 2 in 1 Super Cornice
150mm centres at the ceiling perimeter. Compound, apply equally in order to get smooth
surfaces.
Finishing :
Primer/Sealer : …......................... Cover screws with Knauf Jointing Compound.
Accessories : ............................ Fill minor indents. After joint, angle and spotting
treatments have dried, lightly sand to remove any
Other Requirements : ............................ minor imperfections.
Apply specified primer / sealer to give continuous

consistent texture to surface of boards.
G r e e n In fo
Not only actively participate as GBCI member, Knauf was also involved in the process of formulating Greenship rating (green building rating in
Indonesia which was issued by GBCI) in June 2010. Knauf sent its experts as Technical Advisory Group to formulate the green building rating
for new buildings. In product development, Knauf also commits in maintaining high product quality while conserving the environment. Not
only the gypsum products, our non-gypsum products also have green product certification, such as Knauf Acoustic which achieved Blue Angel
certification from Germany
SYSTEMS - CEILINGS
Dimension Fire Resistance Weight Max. Centres

Fireshield Metal
Index Number Standardboard Threaded Rod
Board Thickness Denseshield Furring C-Channel
of Layers Moistureshield
Soundshield
(mm) (Minute) (Minute) (kg/m2) (mm) (mm) (mm)
D112 - 1 9 1 - - 8 1200 400 1200
D112 - 2 12 1 - - 13 1200 600 1200
D112 - 3 12 3 - 60* 37 900 400 900
D112 - 4 15 3 - 120* 46 800 400 800
Fire resistance based on test SNI 03-1741 and ASTM E119

Loading Table
Spacing of
Spacing of Spacing of
Load Class ( kg/m ) 2
Suspender /
C - Channel Metal Furring
weight per unit area of the ceiling Threaded Rod
(b) (c)
including grid and suspension (a)
9mm board > 9mm board
mm mm mm mm
15 1200 1200 400 600
20 1100 1100 400 600
25 1000 1000 400 600
35 900 900 400 600
50 800 800 400 600
Refer to ASTM C840
example : ceiling system using 12mm Fireshield 2 layer,

Steps to determine load class & frame/suspender spacing
insulation 50mm, 40kg/m3
1. Depending on the chosen thickness of cladding in mm the weight per unit Determine weight of the board :
area of the ceiling lining / suspended ceiling including grid Knauf Fireshield 12mm :
and suspension can be calculated. ( see ceiling load graph ) 12.5kg/m2 x 2 layer = 25 kg/m2
Determine extra load :

2. Add extra load if any (e.g. insulation, ceiling component ) Insulation 50mm x 40 kg/m3 = 2kg/m2
framing = 1.5 kg.m2
total load : 25 + 2 + 1.5 = 28.5 kg/m2 35 kg/m2
3. Find the requirement of suspender & frame spacing
base on table above for 35kg/m2 use :
T.Rod/supender spacing : 900mm,
C Channel spacing : 900 mm, Metal Furring : 600mm
48 _ 49
Application Details - D112.id
CEILINGS
Knauf Soffit Cleat Knauf Soffit Cleat

Knauf Threaded Rod
Knauf Threaded Rod Knauf Suspension Bracket
Knauf Suspension Bracket Knauf Saddle Clip
Knauf C - Channel Knauf C - Channel
Knauf Metal Furring Knauf Metal Furring
SYSTEMS
Knauf Plasterboards Knauf Plasterboards
D111-DO1 Connection to Slab D111-DO2 Connection to Slab
Knauf Soffit Cleat
Knauf Threaded Rod Knauf Threaded Rod

Knauf Suspension Bracket Knauf Suspension Bracket
1st Layer Plasterboards
Knauf Plasterboards
2nd Layer Plasterboards
Knauf 2 in 1 Super Cornice Compound
Knauf Drywall Screw
Knauf Drywall Screw
D111-DO3 Single Board Joints D111-DO4 Double Board Joints
Knauf Soffit Cleat
Max. 200mm
Knauf Suspension Bracket Knauf Suspension Bracket
Knauf Plasterboards Knauf Plasterboards

Cornice ( Made by Knauf Casting Plaster)
Knauf Angle Section Knauf Angle Section
Knauf Shadowline
D111-DO5 Abutment Cornice D111-DO6 Shadowline

SYSTEMS - CEILINGS
Soffit Cleat Knauf Soffit

Cleat
Max. 200mm
Knauf T. Rod
Knauf S. Bracket Knauf Threaded Rod
Knauf C-Channel Max. 600mm
Knauf Metal Furring Knauf Suspension Bracket
Metal to Metal Screw Knauf C-Channel
Max. 150mm
Knauf Drywall Screw Knauf Metal Furring
Knauf Angle Section

Corner Bead
Knauf Plasterboard
Knauf Angle Section
Corner Bead
D111-D07 Lamp Cove D111-D08 Curtain Box
Knauf Soffit Cleat

Knauf Threaded Rod
Max. 100mm Max. 100mm
Knauf Suspension Bracket

Knauf C - Channel
Knauf Metal Furring

Lamp
Angle Section
Knauf Plasterboard
100~150 mm 100~150 mm
NOTE:
* Knauf C-Channel distance from edge wall is 200mm (max)
* Knauf Metal Furring distance from edge wall is 300mm (max) D112-W02 Connection to Solid Wall
50 _ 51
CEILINGS
Knauf Soffit Cleat

SYSTEMS
Knauf Threaded Rod

Max. 100mm Max. 100mm
Knauf Suspension Bracket

Knauf C - Channel
Knauf Metal Furring

Lamp
Knauf Angle Section
Knauf Plasterboard
100~150 mm 100~150 mm
NOTE:
* Knauf C-Channel distance from edge wall is 200mm (max)
* Knauf Metal Furring distance from edge wall is 300mm (max)
W111-DO9 Up Ceiling and Drop Ceiling

SYSTEMS - CEILINGS
D113.id
KNAUF UFC SYSTEM
System Overview
ca. a
300
spacing of T.rod
20 a.
c
0
e
m
ra
rf
pe
up
b
C
UF
of
ing
ac
sp
ca.
c c
200
Knauf UFC System also very easy to install, For components, the UFC system manufactured from
mild steel with a standard galvanized coating refers
because using the component with minimum to ASTM A653 and C645 Standard refers to its
but with maximum result. design.
Knauf UFC (Universal Furring Channel) Systems is a The physical structure of Knauf UFC has embossed
system using Knauf Plasterboards. Knauf UFC system triangle that also serves to add rigidity of the ceiling
has many advantages, due to the same size between component.
the upper and lower frames. So as to eliminate waste
material and also easy to installed.
COMPONENT
PLASTERBOARD UFC FRAME UFC CLIP ANGLE SECTION UFC BRACKET THREADED ROD SOFFIT CLEAT
JOINTING COMPOUND DRYWALL SCREW JOINT TAPE
52 _ 53
D113.id
KNAUF UFC SYSTEM
Loading Table
Load Class
CEILINGS
Spacing of Spacing of Spacing of

( kg/m 2 ) Suspender / UFC UFC
weight per unit area of the Threaded Rod Upper Channel Lower Channel
ceiling including grid and (a) (b) (c)
suspension
SYSTEMS
9mm board > 9mm board
mm mm mm mm
10 1200 1200 400 600
13 1100 1100 400 600
18 1000 1000 400 600
25 900 900 400 600
35 800 800 400 600
Refer to ASTM C840
This section discusses several issues that need careful
consideration to ensure that the chosen system has ful-
filled the requirements for the desired level of perfor-
mance. Where appropriate a higher specification re-
quirements, contact Knauf Technical Service for more
information.
• Suspension
• Access Panel
• Surface Fixing
• Corners, Intersections and Abutments
• Facings
• Fixing
• Partition Support
• Service
• Finishing
See page 47
G r e e n In fo
Gypsum is a material that is friendly to our environments. So many daily objects that we encounter using basic materials such
as gypsum as a base for the manufacture of dentures, for the patron at the time the body had a broken bone as well as building
materials.
SYSTEMS - CEILINGS
Dimension Fire Resistance Weight Max. Cenrtres

Fireshield Threaded Rod UFC Frame UFC Frame
Index Board Number Standardboard
Denseshield (Lower) (Upper)
Thickness of Layers Moistureshield
Soundshield
(mm) (minute) (minute) (kg/m2) (mm) (mm) (mm)
D113 - 1 9 1 - - 8 1200 400 1200
D113 - 2 12 1 - - 13 1100 600 1100
Fire resistance based on test SNI 03-1741 and ASTM E119
Specification Guide
Ceiling Location : ............................................. Finishing
Knauf Jointing Compound
UFC system to be fully constructed with components Knauf Joint Tape Paper/Fibre
supplied by Knauf Gypsum Indonesia External angle: ...............................................
UFC System to be suspended from structural soffit Lightly sand cut edges of boards to remove paper
by Threaded Rod and Knauf Soffit Cleats or Knauf burrs. Apply PVAC sealer to exposed cut edges of
Angle Section at ...........centres. boards and any other plaster surfaces to which tape
is to be applied
Knauf C Channel are to be located at...…...mm.
Fill all joints, cracks and internal corners with a
Knauf UFC Frame are to be located at maximum Knauf Jointing Compound and cover with Knauf
400mm centres for Knauf Plasterboards 9mm. and Joint Tape Paper/Fibre along the joints. Strengthen
600mm centres for Knauf Plasterboard 12mm and the outside corner, the end of the partition, etc..
15mm. using a corner bead, corner flex tape.
Fixing : When set, cover it with Knauf 2 in 1 Super Cornice

Knauf Plasterboard should be screw-fixed with Knauf Compound, apply equally in order to get smooth
Drywall Screws at maximum 230mm centres and surfaces.
150mm centres at the ceiling perimeter.
Cover screws with Knauf Jointing Compound.
Finishing :
Primer/Sealer : …............................ Fill minor indents. After joint, angle and spotting
Accessories : ............................... minor imperfections.
Other Requirements : ............................... Apply specified primer / sealer to give continuous

54 _ 55
CEILINGS

Knauf UFC Suspension Bracket Knauf UFC Suspension Bracket
Knauf UFC Upper Channel Knauf UFC Upper Channel
SYSTEMS
Knauf UFC Lower Channel Knauf UFC Lower Channel

D112-VO1 Longitudal Joints D112-VO2 Cut Edge joints

Knauf Plasterboard 1st Layer Knauf Plasterboard

2nd Layer Knauf Plasterboard
Knauf Drywall Screw
Knauf Drywall Screw
D112-VO3 Single Layer Board Joints D112-VO4 Double Layer Board Joints
Knauf Soffit Cleat

Knauf Soffit Cleat
Max. 200mm Knauf Threaded Rod Max. 200mm Knauf Threaded Rod

Cornice (made by Knauf Casting Plaster)
Knauf Angle Section Knauf Angle Section
Shadowline
D112-VO5 Abutment Cornice D112-VO6 Shadowline

SYSTEMS - CEILINGS
D114.id
KNAUF U-BRACKET SYSTEM
System Overview
ca.
200
et
ack
Br
a
U
of
ing
ac
sp
ca.
b b
200
A simple and easy system used for the ceiling Knauf Moistureshield, Knauf Fireshield, Knauf
Denseshield, and Knauf Sounshield depending on
with close proximity the required performance. Gypsum board is screwed
to the Knauf Metal Furring is strung with Knauf
Ceiling Universal Bracket system is used for ceilings U-Bracket.
with Knauf expanse and a relatively small area and
can be done using the technique of drywall in a short Framework of Knauf Metal Furring hanged using the
time. Universal Bracket which are screwed directly into the
• To ceiling with an area under 50m ² top slab / wood frame on the ceiling.
• For a span of less than 4m
• Where the ceiling cavity is relatively short The edges of the board with this type of TE (tapered
(less than 127mm) edge) can be given a paper tape and the compound
using Knauf Jointing Compound. The number of layers
This system can be applied using almost any type of compound used on the connection depending on
of Plasterboards, including Knauf Standardboards, the level of need finishing (level of finish). Alternatively
can use 2 to 5 mm thin layer of plaster for finishing
the more traditional.
COMPONENT
PLASTERBOARD UNIVERSAL BRACKET METAL FURRING / UFC FRAME ANGLE SECTION JOINTING COMPOUND DRYWALL SCREW JOINT TAPE
56 _ 57
D114.id
KNAUF U-BRACKET SYSTEM
Loading Table
Spacing of Spacing of
CEILINGS
Load Class ( kg/m 2 )

U-Bracket UFC / Metal Furring
weight per unit area of the ceiling
(a) (b)
including grid and suspension
9mm board* > 9mm board*

SYSTEMS
mm mm mm
20 900 400 600

25 850 400 600
30 825 400 600
35 800 400 600
40 750 400 600
45 650 400 600
50 600 400 600
Refer to ASTM C840
* Plasterboard direction perpendicular installation of gypsum board Metal Furring / UFC Frame
This section discusses several issues that need careful
consideration to ensure that the chosen system has
fulfilled the requirements for the desired level of
performance.
Where appropriate a higher specification

requirements, contact Knauf Technical Service for
more information.
• Suspension
• Access Panel
• Surface Fixing
• Corners, Intersections and Abutments
• Facings
• Fixing
• Partition Support
• Service
• Finishing
See page 47
SYSTEMS - CEILINGS
Dimension Fire Resistance Weight Max. Cenrtres

Fireshield UFC Frame /
Index Board Number Standardboard U-Bracket
Denseshield Metal Furring
Thickness of Layers Moistureshield
Soundshield (Upper)
(mm) (minute) (minute) (kg/m2) (mm) (mm)
D114 - 1 9 1 - - 8 1200 400
D114 - 2 12 1 - - 12 1200 600
D114 - 3 12 3 - 60* 38 750 600
D114 - 4 15 3 - 120* 48 600 600
Specification Guide
Ceiling Location : ..........................................
Finishing
U-Bracket system to be fully constructed with Knauf Jointing Compound
components supplied by Knauf Gypsum Indonesia Knauf Joint Tape Paper/Fibre
External angle: ...............................................
U-Bracket System to be suspended from structural
soffit by Threaded Rod and Knauf Soffit Cleats or Lighly sand cut edges of boards to remove paper
Knauf Angle Section at ...........centres. burrs. Apply PVAC sealer to exposed cut edges of
boards and any other plaster surfaces to which tape
Knauf Metal Furring /Knauf UFC Frame are to be is to be applied
located at...…...mm.
Fill all joints, cracks and internal corners with a
Knauf Metal Furring /Knauf UFC Frame are to be Knauf Jointing Compound and cover with Knauf
located at maximum 400mm centres for Knauf Joint Tape Paper/Fibre along the joints. Strengthen
Plasterboards 9mm. and 600mm centres for Knauf the outside corner, the end of the partition, etc..
Plasterboard 12mm and 15mm. using a corner bead, corner flex tape.
Fixing : When set, cover it with Knauf 2 in 1 Super Cornice

Knauf Plasterboard should be screw-fixed with Knauf Compound, apply equally in order to get smooth
Drywall Screws at maximum 230mm centres and surfaces.
150mm centres at the ceiling perimeter.
Cover screws with Knauf Jointing Compound.
Finishing :
Primer/Sealer : …........................ Fill minor indents. After joint, angle and spotting
Accessories : ............................ minor imperfections.
Other Requirements : ............................ Apply specified primer / sealer to give continous

58 _ 59
Appropriate Fixing
Appropriate Fixing
CEILINGS
Knauf Universal Bracket Metal to Metal Screw

Metal to Metal Screw
Knauf Metal Furring / UFC
Knauf Drywall Screw
Knauf Plasterboard
Knauf Plasterboard
Knauf Drywall Screw
SYSTEMS
Knauf Universal Bracket
D111-VO1 Longitudinal Joints D111-VO2 Cut Edge Joints
Appropriate Fixing Appropriate Fixing
Knauf Universal Bracket Knauf Universal Bracket
Metal to Metal Screw Metal to Metal Screw
Knauf Metal Furring / UFC Knauf Metal Furring / UFC
Knauf Plasterboard 2nd Layer Knauf Plasterboard

Knauf 2 in 1 Super Cornice Compound Knauf 2 in 1 Super Cornice Compound
Knauf Drywall Screw Knauf Drywall Screw
D111-VO1 Single Layer Board Joints D111-VO2 Double Layers Board Joints
Appropriate Fixing
Appropriate Fixing

Knauf Plasterboard
Knauf Plasterboard
Cornice (made by Knauf Casting Plaster)

Knauf Angle Section Shadowline
Knauf Corner Flex Tape
D111-VO1 Abutment Cornice D111-VO2 Shadowline Z-Bead

SYSTEMS - CEILINGS
D115.id
KNAUF T-GRID SYSTEM
System Overview
Knauf T-Grid System is a pre-decorated ceiling Features:

• Manufacture controlled to ensure the quality
system comprises of main tee, cross tee and of product
wall angle with good interlocking system to • Easy to install, reduce installation time and
labor cost
provide stability. • Galvanized steel coating to inhibit red rust
and corrosion
• Optional grid width and height size to meet
Knauf T-Grid System can be used on almost all types design requirements
of buildings and meet the performance criteria re- • Refer to international standard (ASTM C635)
quired acoustic. Knauf T-Grid System offer various • Main runner Loading Capacity 7.8kg/m2
size option to meet your design requirement. (Standard)
This system can use the mineral based acoustical tile

or gypsum that his election depends on the type of
building, type of pattern and the value of sound
absorption or reduction.
COMPONENT
CEILING TILE MAIN TEE CROSS TEE WALL ANGLE SOFFIT CLEAT HANGER
60 _ 61
D115.id
KNAUF T-GRID SYSTEM
Product Selector
CEILINGS
Edge Acoustic
Dimension Detail Performance
Sound Absorption
Acoustic Board Board Thickness Size
SYSTEMS
(aw)
(mm) (mm) (kg/m2)
AMF Starwhite 15 600 x 600 SK,VT 0.65
Finestratos Micro Perforated 15 600 x 1200 SK,VT 0.60
Thermofon Black 15 600 x 600 SK 0.80
Other Products
Danoline Unity 6 12.5 600 x 600 Concealed 0.65
Danoline Vista 12.5 400 x 1200 Concealed 0.80*
600 x 600
Danoline Belgravia 12.5 S15 or S24 0.80*
625 x 625
600 x 600
Heradesign Superfine 15, 25 , 35 GK, AK-00 1.00
600 x 1200
600 x 600
Heradesign Micro 25 , 35 GK, AK-00 0.55
600 x 1200
600 x 600
600 x 1200
Heradesign Fine 15, 25 , 35 GK, AK-00 0.90
625 x 625
1250 x 625
600 x 600
Heradesign Plano 25 GK, AK-00 0.35
600 x 1200
* Tangent perforation
EDGE DETAIL
SK T-24, T15
standard
Wall Angle Wall Angle,

Size : 24 x 24 size : 19 x 22
VT T-24, T-15
Slimline
VT-S15F
Ultraline grid
Shadow Trim
size : 15 x 15 x 15 x 22
SYSTEMS - CEILINGS
Reverberation Time
This section discusses several issues that require careful consideration to ensure that the selected system meets the
requirements of the desired level of performance. Where appropriate higher requirements, contact Knauf Technical
Service for more information.
Reverberation Time Sound Absorbtion
The requirement for reverberation time in accordance Consider the need for sound absorption materials on the
with the design of the room. See the following table basis of calculation of reverberation time design room.
See detailed information on the sound absorption
coefficient in this table.
‘Dead Spaces’ ‘Live Spaces’
(Sound in ther room disappeared quickly) (Sound in the room last long)
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
Orchestra
Symphonic
Secular Choir
Music
Chamber Music
Classical Music
Rock Bands
Church Katedral
Conversation and Music
Auditorium
Mini Theater
Cinema
Meeting Room
Conversation
Class room
Studio
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
Reverberation time (sec)
Notes
The graph above represents the recommended values dengun time on medium frequency (mid-frequency, the average reverberation time at 500 and 1000Hz)
for some space activities. These values are empirically based on field experience. In general, a larger space to have time dengun approaching the upper limit value
than a smaller room with the same types of activity room.
62 _ 63
Specification Guide
CEILINGS
Project : .................................................
Tile Mateial used: (Mineral / Gypsum)
Tile Type: ......................

Sound Absorption Coefficients: ..................
SYSTEMS
Sound Reduction: .....................................
Tile Size: ................................................

Fit to Grid (mm): ......................................
Color: ....................................................
Tile Thickness (mm): .................................
Edge Detail (SK / VT): .............................

Hanger Height (mm): ...............................
Grid Size (mm): .......................................
Expose Grid System using the main runner

mounted on each distance 1200mm and hung
to the soffit / slab for use hanger mounted on
the maximum distance of 1200mm. In general it
takes 1hanger per 1.5m2 area ceiling.
Framework of cross tees installed between
maintee at a distance of 1200 mm each, if
desired grid size 1200 x 600 mm. Install the
framework of cross tees at a distance of 600 mm
between crosstee 1200mm if desired grid size
600 x 600mm
Concealed grid : ........................
Semi-concealed Grid : ........................

SYSTEMS - CEILINGS
D112 METAL FURRING SYSTEM

Material requirement per m 2 ceiling without addition for loss and waste.
Amounts refer to an area of : D112, W= 10 m; L= 10 m; A= 100 m 2².
italic = not provided by Knauf D112 - 1 D112 - 2 D112 - 3 D112 - 4
Metal Section
Metal Furring 2.5 1.67 1.67 1.67
C Channel m 0.84 0.84 1.2 1.2
Angle Section 0.42 0.42 0.42 0.42
Accessories
Saddle Clip 2.1 1.39 1.9 1.9
S. Bracket 0.7 0.7 1.25 1.25
pcs
T.Rod 0.7 0.7 1.25 1.25
Soffit Cleat 0.7 0.7 1.25 1.25
Plasterboards 1x9mm 1x12mm 3x12mm 4x15mm
Standardboard/Moistureshield/ m 2
1 1 3 3
Fireshield/Denseshield/Soundshield
Drywall screw
screw 25 15 11 7 7
screw 35 pcs - - 11 11
screw 55 - - 11 11
Jointing
Jointing Compound / 2in1 SCC kg 0.35 0.35 0.35 0.35
Paper/Fiber Tape m‘ 1.88 1.88 1.88 1.88
Others
Insulation m2 as req. as req. as req. as req.
Fixing for soffit cleat pcs 0.81 0.81 1.3 0.81
Fixing for angle section pcs 0.81 0.81 1.3 0.81
64 _ 65
D113 UFC SYSTEM

CEILINGS
Material requirement per m 2² ceiling without addition for loss and waste.
italic = not provided by Knauf D113-1 D113-2
SYSTEMS
Metal Section
UFC Frame (upper & lower) 3.34 2.5
m
Angle Section 0.42 0.42
Accessories
UFC Clip 2.1 1.39
UFC Bracket 0.7 0.7
pcs
T.Rod 0.7 0.7
Soffit Cleat 0.7 0.7
Plasterboard 1x9mm 1x12mm
1 1
Drywall screw
screw 25 15 11
screw 35 pcs - -
screw 55 - -
Jointing
Jointing Compound / 2in1 SCC kg 0.35 0.35
Paper/Fiber Tape m‘ 1.88 1.88
Others
Insulation m2 as req. as req.
Fixing for soffit cleat pcs 0.81 0.81
Fixing for angle section pcs 0.81 0.81
SYSTEMS - CEILINGS
D114 U-BRACKET SYSTEM

italic = not provided by Knauf D114-1 D114-2 D114-3 D114-4
Metal Section
Metal Furring 2.5 1.67 1.67 1.67
m
Angle Section 0.42 0.42 0.42 0.42
Accessories
U-Bracket 2.8 1.9 2.3 2.8
Plasterboard 1x9mm 1x12mm 3x12mm 4x15mm
1 1 3 3
Drywall screw
screw 25 15 11 7 7
screw 35 pcs - - 11 11
screw 55 - - 11 11
Jointing
Jointing Compound / 2in1 SCC kg 0.35 0.35 0.35 0.35
Paper/Fiber Tape m‘ 1.88 1.88 1.88 1.88
Others
Insulation m2 as req. as req. as req. as req.
Fixing for U-Bracket pcs
Fixing for angle section pcs 0.81 0.81 2.5 3.0
66 _ 67
D115 T-GRID SYSTEM

CEILINGS
italic = not provided by Knauf 60 x 60 60 x120
SYSTEMS
T- Grid
Main Tee 0.84 0.84
Cross Tee 60 0.84 -
m
Cross Tee 120 1.67 1.67
Wall Angle 0.6 0.6
Ceiling Tile
Heradesign/ Danoline/AMF/Gypsum Tile m2 1 1
* soffit cleat = 0.7pcs/m 2, hanger = 0.7/m 2, fixing for wall angle = 0.7pcs/m 2
SYSTEMS - LININGS
LININGS
Direct Bonding System - W611.id
Wall Liner System - W623.id
69 _ 69
KNAUF LINING SYSTEM
Knauf Lining Systems meet the performance

LININGS
requirements of many different types of

buildings and locations within the building.
Height, fire, thermal, sound and vapour permeability

SYSTEMS
performance can all be simply adjusted.
Knauf Lining Systems combine speed of installation

with ease of levelling and
alignment.
By selecting the appropriate system, and using the

correct type and number of layers of plasterboard,
a wide range of design requirements can be
achieved.
G r e e n In fo
Choosing environmentally friendly building materials is a form of our responsibility towards the environment. every process of making
up with packing material, certainly has an impact on the environment. The environmentally friendly materials that do not bring
negative impact on the neighborhood, durable, do not pollute the air, not toxic, does not cause litter or do not use chemicals
SYSTEMS - LININGS
SYSTEM SELECTOR
W611.id Direct Bonding
Application :
Residential, Commercial,
Industrial, Cinema, Hospital
Total Width (mm) :
35 - 55
Max. Height (m) :
2.7
W623.id Wall Liner
Application :
Residential, Commercial,
Industrial, Cinema, Hospital
Total Width (mm) :
35 - 150
Max. Height (m) :
>4
70 _ 71
W611.id
KNAUF DIRECT BONDING
System Overview
LININGS
SYSTEMS
Board Adhesive Row of Dabs

Width
Thickness Centres per Boards
9 1200 400 4
12 1200 600 3
This system utilities one layer of Knauf

This system uses a layer Plasterboard. Knauf
Plasterboard. The Plasterboards are fixed with Bonding Compound is used to ÂembedÊ Plasterboard
Knauf Bonding Compound in regular pattern as to the wall. With the pattern of Âdot and dabÊ which
allows the gypsum board installed with minimum
Âdot and dabÊ, allowing Knauf Plasterboard to material requirements.
be fixed back with minimum projection The edges of the board with the type of TE
(tapered edge) can be given in the paper tape and
Knauf Bonding Compound may be specified with jointing compound using Knauf Bonding Compound.
confidence for application to most masonry The number of layers in the joint compound used
backgrounds depending on the condition. depends on the level of need finishing (level of finish).
• If the required application with minimum cost Other alternatives can be 2 to 5 mm using a thin
and ease of installation.
layer of plaster for finishing the more traditional.
• The wall will be applied to surfaces that tend to
have a flat, dry and clean.
• For stand-off distance of 10 -25 mm.
C O MP O NENT
PLASTERBOARD BONDING COMPOUND DRYWALL SCREW JOINTING COMPOUND JOINT TAPE

SYSTEMS - LININGS
W611.id
KNAUF DIRECT BONDING
and PVC cable sheathing.
This section discusses several issues that need
careful consideration to ensure that the chosen Taping and Jointing
system has fulfilled the requirements for the desired Ensure the facing is a tapered edge plasterboard to
level of performance. Where appropriate a higher accommodate for taping and jointing. As soon as the
specification requirements, contact Knauf Technical joints have dried, one coat of Knauf Jointing
Service for more information. Compound should be applied to the drylined surface.
This will reduce moisture absorption and the risk of
Impact Resistance discoloration.
For greatest robustness use Knauf Denseshield
Skimming
Humidity Resistance Square edge board should be used as a facing.
For areas with high humidity, use Knauf Consider the extra 2 to 5mm veneer coat of plaster to
Moistureshield the overall partition thickness.
Background Suitability Tiling

For this system check the background suitability Tiles of up to 12.5mm thick with a maximum weight
table. Junctions between blockwork walls and of 32kg/m2 can be used
concrete columns may experience differential
movement. Consider the need to include movement
control joints.
Specification Guide
Cavity Barriers Surface Fixing
The weight and leverage of any fixing should be Examples of provisions / clauses on this page provi-
considered prior to construction required. des information that helps in making the specification
For heavy weight fixtures, ensure the fixings give but are not intended to cover all situations.
adequate penetration into the background. Example specification for Direct Bonding guidelines:
Fixings 185A Wall Lining on Adhesive .........................
Fixing of Plasterboard and Insulating Laminates with Drawing Reference :.........................................
Bonding Compound Product Reference : ..........................................
Knauf Direct Bonding System By Knauf
Board Width Adhesive Row of Dabs Ph. 021 789 1661, Fax 021 789 1662.
Thickness Centres per Board
Masonry : .........................................
9 1200 400 4 Installation : .........................................
12 1200 600 3 (using Knauf Bonding Compound)
Plasterboard : .........................................
Services Acoustic Sealant : .........................................
The cavity between the linings and the background Finishing : .........................................
may be used to conceal services. All cables and pipes Primer/sealer
should be fixed in position prior to the lining work. Accessories : ..........................................
Suitable isolation methods such as capping should be Other Requirement : ..........................................
used. If using insulating laminates, measures should
be taken to prevent direct contact between laminate
72 _ 73
Dimension Weight Max Height

LININGS
Board Thickness Number Of Layers Thickness

(mm) (mm) (mm) (kg/m 2) (mm)
9 1 35 - 40 15 2700
SYSTEMS
12 1 40 - 55 17 2700
The maximum height data in the table above only as a baseline.

Please contact Knauf Technical Service for more info.
Background Section Key Background Condition
Dry Damp Wet
Glazed brickwork and tiled surface very poor very poor

“* - -
Closed texture or smooth lightweight

aggregate concrete blocks
low low
“ - -
Clay engineering brickwork, dense concrete low low

“ - -
Restoration and renovation day brickwork, low to

variable - - -
blockwork moderate
Dense clay brickwork (other than engineering
low to
brickwork) calcium silicate brickwork,
moderate
variable “ - -
concrete blockwork & concrete brickwork
Plasterboard, baseboard, ivory surfaces low moderate

“ - -
Expanded plastic boards low moderate “ - -
Autoclaved aerated concrete slabs and moderate to

blockwork
variable
good
“ - -
moderate to
Sand and cement undercoats
high
moderate
“ - -
No fines concrete low good “ - -
Woodwool cement slabs low good “ - -
Metal Lathing low good

“ - -
Open texture lightweight aggregate concrete moderate to

blocks
variable
good “ - -
moderate to
Normal clay brickwork and blockwork
high
good “ - -
* = Use a special coating to increase adhesion

Damp conditions assume that the background will dry out and not be continually damp

- == Acceptable
Unacceptable
SYSTEMS - LININGS
Knauf Bonding Compound
Knauf Plasterboard Knauf

Knauf Moistureshield Moistureshield
Knauf Plasterboard
W611-WO1 Connection to Ceiling W611-WO2 Column
Knauf Plasterboard
Knauf Moistureshield
Knauf Bonding Compound Knauf Plasterboard

20
Plasterboard Addition
W611-WO3 Joint W611-WO4 Control Movement Joint
Knauf Plasterboard
Joint Compound Knauf Plasterboard
W611-WO5 Floor Connection W611-WO6 135° Outside Corner
74 _ 75
W623.id
KNAUF WALL LINER
System Overview
LININGS
SYSTEMS
Board Adhesive Row of Dabs

Width
Thickness Centres per Boards
9 1200 400 4
12 1200 600 3
Knauf Wall Liner can accommodate any of the The system can provide a variable stand-off from the
background of between 17 and 125 mm. This makes
range of Knauf Plasterboards, depending on
it capable to override substantial irregularities in the
the performance requirements. The boards are background. The lining void facilitates the
introduction of thermal or acoustic insulation and
fixed onto a Knauf Metal Furring or Knauf UFC provides containment for service runs.
frame fixed to Knauf Universal Brackets.
The system can be applied to the majority of all
common building substrates. Pretreatment of the
Knauf Wall Liner may be specified with background is not required. Under good building
confidence for application to most masonry practice, however, any deleterious deposits, such
backgrounds depending on the condition. as mould, oil or grease, should be removed as a
• Where a variable stand-off clearance is precaution. The tapered edge boards can be taped
required between lining and background of and jointed using Knauf Jointing Compound and
between 17mm and 125 mm. Accessories.
• Where background is out of true.
• Where insulation is required within the wall
lining void.
• Where deep service runs are required to be
accommodated within the lining void.
C O MP O NENT
PLASTERBOARD UFC FRAME / ANGLE SECTION JOINTING COMPOUND JOINT TAPE DRYWALL SCREW
METAL FURRING
SYSTEMS - LININGS
W623.id
KNAUF WALL LINER
Design Consideration Specification Guide

This section discusses several issues that need careful Examples of provisions / clauses on this page
consideration to ensure that the chosen system has provides information that helps in making the
fulfilled the requirements for the desired level of specification but are not intended to cover all
performance. Where appropriate a higher situations. Example specification for Direct Bonding
specification requirements, contact Knauf Technical guidelines:
Service for more information.
185A Wall Lining on Adhesive .........
Vertical Studs Drawing Reference :.........
Extra rigidity can be obtained by reducing the centres Product Reference :
of the channels to below 600 mm, enabling greater Knauf Direct Bonding System By Knauf
maximum heights to be achieved. Ph. 021 789 1661, Fax 021 789 1662.
Masonry :.........
For the following considerations : Installation : ........using Knauf Bonding Compound.
Plasterboard : .........
Acoustic Sealant : .........
• Impact Resistance Finishing :.........
• Humidity Resistance Primer/sealer
• Wall Condition Accessories :.........
• Cavity Barriers Surface Fixing Other Requirement :.........
• Fixing
• Element service
• Finishing
See page 73
76 _ 77
Dimension Weight Max Height

LININGS
Board Thickness Number Of Layers Thickness

(mm) (mm) (mm) (kg/m 2) (mm)
12 1 35 - 139 10 4000
SYSTEMS
12 2 50 - 150 18 4000
15 1 40 - 142 12 4000

Background Section Key Background Condition
Dry Moist Wet
Glazed brickwork and tiled surface very poor very poor “ - -
Closed texture or smooth lightweight

aggregate concrete blocks
low low “ - -
Clay engineering brickwork, dense concrete low low “ - -
Restoration and renovation day brickwork, low to

blockwork moderate
variable
 - -
Dense clay brickwork (other than engineering

low to
brickwork) calcium silicate brickwork,
moderate
variable “ - -
concrete blockwork & concrete brickwork
Plasterboard, baseboard, ivory surfaces low moderate “ - -
Expanded plastic boards low moderate “ - -
Autoclaved aerated concrete slabs and moderate to

blockwork
variable
good “ - -
moderate to
Sand and cement undercoats
high
moderate
“ - -
No fines concrete low good

“ - -
Woodwool cement slabs low good “ - -
Metal Lathing low good

“ - -
Open texture lightweight aggregate concrete moderate to

blocks
variable
good “ - -
moderate to
Normal clay brickwork and blockwork
high
good “ - -

- == Unacceptable
Acceptable
SYSTEMS - LININGS
W623-A1 Inside Corner W623-E1 Outside Corner
Knauf Angle Section

Sealing tape, if required
appropriate fixing
Knauf Drywall screw Knauf U-Bracket
Knauf UFC / Metal Furring
Metal-to-metal screw
Vapour retarder, if required

Knauf Plasterboard
Knauf UFC/Metal Furring

Corner bead, if necessary
W623-B1 Connecting metal stud wall W623-E2 External corner with W624
Knauf Joint Tape

Knauf Drywall screw
Knauf C - Stud

Cladding, e.g composite panel
Knauf UFC / Metal Furring
z.B. W112
Vapour retarder, if required
Knauf Plasterboard
Knauf Drywall Screw
78 _ 79
W611 DIRECT BONDING SYSTEM W623 LINING SYSTEM

LININGS
Material requirement per m 2²ceiling without addition Material requirement per m 2 ceiling without Addition for loss
for loss and waste. and waste.
Amounts refer to an area of : W611, Amounts refer to an area of : W623,
W= 10 m; H= 3 m; A= 10 m 2². W= 10 m; H= 3 m; A= 10 m 2².
SYSTEMS
description unit description unit

italic = not provided by Knauf W611 italic = not provided by Knauf W623
Plaster Adhesive Metal Section

Bonding Compound kg 4.6 Metal Furring / UFC 1.67
m
Accessories Angle Section 0.70
Plasterboard strip 0.2 Accessories
Plasterboard m2 U-Bracket pcs 1.86
Standard/Moistureshield/ Plasterboard
Fireshield/Denseshield/ 1 Standard/Moistureshield/ m2
Soundshield Fireshield/Denseshield/ 1
Jointing Soundshield
Jointing Compound / kg 0.3 Drywall screw
2in1 Super Cornice screw 25 11
Compound pcs
screw 35
Paper/Fiber Tape pcs 0.83
Jointing
Jointing Compound / kg 0.35
2 in 1 Super Cornice
Compound
Paper/Fiber Tape mÂ 1.25
Others
Insulation m2 as req.
Fixing for U-Bracket pcs 0.7
Fixing for angle section pcs 3.0
SYSTEMS - ENCASEMENTS
ENCASEMENTS
Structural Steel Beam Encasement System - K252.id
Structural Steel Column Encasement - K253.id
81 _ 81
KNAUF ENCASEMENT SYSTEM
The Knauf Encasement system uses fast

ENCASEMENTS
drywall techniques and our proven Knauf

Fireshield plasterboard to provide up to 2 hours
fire protection to structural steel columns and
beams.
SYSTEMS
Specifying the Knauf Encasement system not only

gives you peace of mind that the structural steel is
adequately protected, it also simplifies the package,
order of work, and decoration throughout your
project.
Key Features:
Ć Protects structural steelwork for up to 2 hours
Ć Fast and economical to install
Ć Maintains the use of Knauf Plasterboard
throughout the building ensuring easy and
consistent decoration
G r e e n In fo
In order to anticipate the clean water crisis, we must develop a system of water use reduction (reduce), the reuse of water for various
purposes as well (reuse), recycling waste water (recycle), and recharging groundwater (recharge)
System Selector
Schematic diagrams
Design features Fire area U/A
Max. Fire
SYSTE M Resistance (hrs)
b, h and t in cm, Area A in cm² m -1
K252.id 2
A 2b + 2h
Structural Steel Beam Encasement
h
4 -side 100
A
b
K253.id 2
Structural Steel Column Encasement
A 2b + 2h
h
4 -side 100
A
A 2b + 2h
h
4 -side 100
A
A 2b + 2h
h
4 -side 100
A
2h + b
A 3 -side 100
h
2h + b
A
h
3 -side 100
A
A 2h + b
h
3 -side 100
A
82 _ 83
K252.id & K253.id
KNAUF STRUCTURAL STEEL ENCASEMENT
ENCASEMENTS
Steel column
Clip spacing
1000
Fireshield
SYSTEMS
Fireshield strip
at board joint
CD-Profil 60x27
CD-Profil 60x27
200 750 Fireshield strip

screw spacing spacing of clip CD-Profil 60x27
screw spacing
200
Fire Protection Values

Building Regulations stipulate the period of fire The section factor is a measure of the rate at which a
resistance required for any element of building steel element will increase in temperature. The higher
structure. Beams and columns require at least the the value of the section factor, the faster the element
same standard of fire protection as that required by will heat up and therefore the thicker fire protection
any element they support. required to satisfy a stipulated fire protection period.
The temperature rise of structural steelwork under fire Section factors for three and four-sided rectangular
test conditions provides a method of computing fire encasements are given in the adjoining tables,
protection thicknesses based on accepted empirical tabulated against universal columns and beams.
formulae. The rate of increase in temperature of a
steel cross section is determined by the ratio of the The data tabulated on the following page is
heated surface area (A) to the volume (V). cross-related to these tables to establish the board
thickness required for different fire ratings.
This ratio (A/V) has units of m-1 and is known as the
section factor.
C O MP O NENT
FIRESHIELD METAL FURRING ENCASEMENT CLIP JOINTING COMPOUND DRYWALL SCREW JOINT TAPE
Table - HP/A
Section factors for Universal Beams Section factors for Universal Beams
Section Size (mm) Mass per Metre 3 Sides 4 Sides Section Size (mm) Mass per Metre 3 Sides 4 Sides
(kg) Hp/A (m-1) Hp/A (m-1) (kg) Hp/A (m-1) Hp/A (m-1)
457 x 191 98 90 105 305 x 127 48 120 145
89 100 115 42 140 160
82 105 125 37 155 180
74 115 135 305 x 102 33 175 200
67 130 150 28 200 230
457 x 152 82 105 120 25 225 255
74 115 130 254 x 146 43 120 150
67 125 145 37 140 170
60 140 160 31 165 200
52 160 180 254 x 102 28 175 200
406 x 178 74 105 125 25 190 225
67 115 140 22 220 255
60 130 155 203 x 133 30 145 180
54 145 170 25 170 210
406 x 140 46 160 185 203 x 102 23 175 205
39 190 215
356 x 171 67 105 125
57 120 145
51 135 160
45 150 180
356 x 127 39 165 195
33 195 225
305 x 165 54 115 140
46 135 160
40 150 185
Note: Tables from 4th edition Yellow Book, Structural Steel in Building
84 _ 85
Table - HP/A
Section factors for Universal Beams Section factors for Universal Columns
ENCASEMENTS
Section Size (mm) Mass per Metre 3 Sides 4 Sides Section Size (mm) Mass per 3 Sides 4 Sides
Metre
(kg) Hp/A (m-1) Hp/A (m-1) Hp/A (m-1) Hp/A (m-1)
(kg)
914 x 419 388 45 55
SYSTEMS
356 x 406 634 15 20

343 50 60
551 20 25
914 x 305 289 60 65
467 20 30
253 65 75
393 25 35
224 75 85
340 30 35
201 80 95
287 30 45
838 x 292 226 70 80
235 40 50
194 80 90
356 x 368 202 45 60
176 90 100
177 50 65
762 x 267 197 70 85
153 55 75
173 80 95
129 65 90
147 95 110
305 x 305 283 30 40
686 x 254 170 75 90
240 35 45
152 85 95
198 40 50
140 90 105
158 50 65
125 100 115
137 55 70
610 x 305 238 50 60
118 60 85
179 70 80
97 75 100
149 80 95
254 x 254 167 40 50
610 x 229 140 80 95
132 50 65
125 90 105
107 60 75
113 100 115
89 70 90
101 110 130
73 80 110
533 x 210 122 85 95
203 x 203 86 60 80
109 95 110
71 70 95
101 100 115
60 80 110
92 110 125
52 95 125
82 120 140
46 105 140
152 x 152 37 100 135
30 120 160
23 155 210
Establishing Board Thickness
To establish the thickness of Knauf

Fireshield required for steel column
Knauf Fireshield Thickness Table and beam encasements, proceed as
follows :
0.5 hrs 1 hrs 1.5 hrs 2 hrs
Ć Refer to the tables on the previous
260 260 260 260
37.5 page. Locate the appropriate size
of beam or column on the table and
240 243
read off its Section Factor depending
on whether 3 or 4 sided protection is
220 30
required.
25 Ć Establish the period of fire resistance

200 required.
180 184
Ć Refer to the adjoining table to
171 determine the thickness of Knauf
27.5 Fireshield required.
160
Ć For castellated steel beams refer to
140 141 142 37.5
12.5 ASFP Publication ÂFire Protection for
Structural Steel in BuildingsÊ.
120 15
Example:
100 25 Requirement:
30
100
94 One hour fire protection to 457 x
191mm x 98 Kg/m steel
80 27.5 84
beam with three-sided encasement.
71
60 25 Solution:
12.5 15 53 Section Factor A/V (Hp/A) = 90m-1
(from table on left). Use
40 40
15 32 single layer of 12.5mm Fireshield or
20
12.5 25
Fire Moistureshield.
A/V (Hp/A)
12.5
(m-1 )
Table showing required board thicknesses for universal steel
beams and columns protected with Knauf Fireshield
Tested in accordance with BS 476, Part 21: 1987.
86 _ 87
Application Details
Overview
ENCASEMENTS
750
Max. spacing for fixing
Single layer
Girder Depth 600 mm
Fireshield strip
SYSTEMS
at board joint
CD-Profil 60x27
200 750 Fireshield strip

screw spacing spacing of clip CD-Profil 60x27
Details - Girder Depth 600 mm Detail - Girder Depth > 600 mm / flanges> 16 mm
K252 - UK-Q1 cross section - single layer K252 - UK-Q3 Depth > 600 mm
appropriate fixing appropriate fixing

a 750 mm a 750 mm
Angle section 30x30x07 Angle Section
by riveted or screw
Fireshield strip
Thickness , d
Width 150 mm Knauf Metal Furring
CD-Profil 60x27 spacing 600 mm
Fireshield
Knauf Joint compound/ Screw
Knauf 2 in 1 Super
Cornice Compound
30
CD-Profil 60x27 taping screw

LB 3,5x9,5 mm
d
Fireshiled strip in skin thickness d , Angle Section

d 35
Width 150 mm CD-Profil 60x27 by riveted or screw
Span max. span Knauf Metal Furring for single layer is 1300 mm.
Encasement for two layer 1100 mm
K252 - UK-Q2 cross section - double layer
Joint Tape
Joint compound
appropriate fixing-
a 750 mm
Angle section
30x30x07
Fireshield
d 35 Beam Girder
Encasement Clip
(for thickness up to16 mm)
30
CD-Profil 60x27
d
Knauf Joint compound/

Span Knauf 2 in 1 Super
Encasement Cornice Compound
Drywall screw
Application Details
Overview Details
Single layer K253-UK-H1 Horizontal cut - single layer
corner bead
Steel column
CD-Profil 60x27
Clip spacing
1000
Fireshield encasement-Clip
(for thickness up to 16 mm)
CD-Profil 60x27
Steel column
Fireshield
30
screw
d
screw spacing
200
d 35 Joint compound
88 _ 89
Application Details
Overview Details
ENCASEMENTS
double layer K253-UK-H2 Horizontal cut - double layer
corner bead
Steel column
SYSTEMS
CD-Profil 60x27
Clip spacing
1000
Fireshield
Encasement clip
CD-Profil 60x27
Steel column
Knauf Fireshield
screw spacing
200
30
Screw
200
d 35 Knauf Jointing compound /

Knauf 2 in 1 Super Cornice
Compound
SYSTEMS - SHAFTWALLS
SHAFT WALLS
91 _ 91
KNAUF SHAFTWALL SYSTEM
Knauf Shaftwall is our innovative system to

SHAFTWALLS
form enclosures around service and lift shafts

whilst working from one side. The unique Knauf
C-T Stud makes this possible with a minimum
of components
SYSTEMS
Knauf Shaftwall is perfect for all situations where

access from one side is restricted, giving a high fire
performance whilst being simple to construct.
Key Features:
Ć Quickly constructed from one side
Ć Up to 2 hours fire resistance
Ć Robust
Ć Proven in tall buildings
Ć Uses our unique and clever Knauf C-T Stud
G r e e n In fo
In developing countries, some building materials containing asbestos and lead is a material that is illegal as are, there are also
environmental damage caused by the use of chemicals during construction. Natural materials like stone, wood and soil generally uses
less energy to produce, produce fewer toxins and produce less pollution to the environmente)
W117.id
System Overview
B W111.id
spacing of studs
a
E
A : Knauf CT Studs E : Jointing
B : Knauf J Channels Use Compound and
C : Knauf Plasterboard Joint Tape (Paper / Fiber)
A D : Coreboard
All Knauf Shaftwall partitions utilise high

quality, purpose designed Knauf Plasterboards,
Knauf Studs and Channel and Knauf Accessories.
These components are carefully matched to realize

the performances detailed below and are tested
together as a whole system. Insisting on genuine
Knauf components throughout will ensure your
Knauf Shaftwall partition is fully covered by our
performance warranty.
C O MP O N E N T
PLASTERBOARD COREBOARD J-CHANNEL CT-STUDS JOINTING COMPOUND JOINT TAPE DRYWALL SCREW
92 _ 93
W117.id
Fire Sound
SHAFTWALLS
Dimension Max Height

Resistance Reduction
Board Number CT- Stud size & Overall Fireshield

Index *Insulation
Thickness of Layers Gauge Partition Width Denseshield
SYSTEMS
(mm) (mm) (mm) (hrs) dB (Rw) (m)

92
W117.id - 1 15 1 109 1 45 6.2
(0.55)
146
W117.id - 2 15 2 178 2 50 8.0
(0.55)
This section identifies the areas that require careful Vertical Studs
consideration to ensure the selected system meets Choose the correct stud size to suit height and
the desired performance levels. When higher limiting width requirements.
Insulation
If insulation is required, use Insulation with minimum
Fire and Moisture Resistance
density 40 kg/m3. It is important that the insulation
Use Knauf Fireshield for fire resistance and Knauf does not touch both sides of the partition.
Moistureshield for Humid areas.
Support for Horizontal Joints in Facings

Sound Insulation
To back horizontal joints in outer board layers,
Consider inserting insulation or increase number of Knauf U-Channel should be fitted across the face
boards. of all studs, secured with 2 screws per stud to both
faces.
Impact Resistance
For Knauf Shaftwall only, consider Knauf Doorways
Denseshield for the outer facing. Provide independent structural support for lift doors.
ensure suitable doors and frame are specified in fire
Duty Rating resisting construction.
Consider medium, heavy or severe duty rating. See
performance table Element service
Where services or duct penetrate, simple
Recommended Heights details maintain the integrity of the partition it is
Dependent on the required duty rating or recommended to designate certain zone, where all
pressurised shafts. possible service should pass.
Deflection Head Shaft Permeation

Where a deflection head detail is required which Consider increasing stud size or number of layers
allows for movement of floor slabs, a Knauf of board in table. Consider the need to seal the top
U-Channel is installed at the soffit in place of a board against the stud if air tightness is required.
Knauf J-Channel.
Finishing Specification
Taping and Jointing
Ensure the outer facing is a tapered edge Examples of provisions / clauses on this page
plasterboard to accommodate taping and jointing. to provide information that helps in making
As soon as the joints have dried, one coat of Knauf specification but are not intended to cover all
2 in 1 Super Cornice Compound should be applied situation.
to the drylined surface combined with Paper Tape or
Fibre Tape. This will reduce moisture absorption and Plasterboard dry linings / Partitions / Ceilings
the risk of discoloration when decorating. Metal Stud Partition
Drawing reference ..................................

Skimming
Square edge board should be used as a facing Product reference : PT. Knauf Gypsum Indonesia,
to receive skim plaster. Consider the extra 2 to Tel. : (+62 21) 789 1661, Fax: (+62 21) 789 1662
5mm veneer coat of plaster to the overall partition
thickness. Performance criteria:
Tests for Fire resistance partition according to
Tiling SNI 03 - 1741-1989 / ASTM E119.
Integrity / Insulation: ...../.....
Tiles up to 12.5mm thick with a maximum weight
of 32 kg/m2 can be used. C - Stud centres should
be reduced to 300mm maximum. Face with Knauf
Moistureshield.
Partition Thickness (excluding finishes): ........... mm
Load level : Severe duty
Frame Partition:
Stud size with distance ... : 600 mm center to center.
Including Knauf ÂJÊ Channel to the context of
and bottom.
Install the ÂCTÊ Stud to order at abutment.


fixing: use standard screws according to ASTM
C1002.
Type : .........................................
Thickness : mm 50mm
Density : 60 kg/m3
Acoustic sealant : ..........
Finishing : ........, Primer / sealer: .......
Accessories : ........................................
Other Requirements : ........................................
94 _ 95
Knauf J Channel Knauf J Channel

SHAFTWALLS
Jointing Compound Knauf Fireshield

Knauf Fireshield
Sealant
SYSTEMS
Appropriate Fixing
Knauf J Channel
Knauf Coreboard Knauf CT Stud Knauf Coreboard
Knauf CT Stud Knauf Coreboard Appropriate Fixing
Knauf Fireshield
Connection to
solid wall
Knauf Coreboard Knauf J Channel

Coreboard Channel interior-side Knauf Fireshield
150mm
Coreboard Strip
Knauf CT Stud
Knauf Fireshield
shaft-side Knauf CT Stud

Knauf Coreboard
W117-VM1 Joint W117-C1 T-junction Knauf ‘C-T’ Stud
Knauf C-Studs
Extending 1200mm
above and below
Knauf Coreboard the C-T Joint, fixed through
with a minimum of
Knauf CT Stud
6 Knauf Wafer Head
Knauf J Channel Jackpoint Screws.
Sealant
Size Use
C-T Stud C Stud
60mm 30mm*
92mm 50mm
146mm 92mm
W117-VU1 Connection to floor
PRODUCTS - PLASTERBOARD
PLASTERBOARD
Standardboard
Moistureshield
Fireshield
Denseshield
Soundshield
Coreboard
Safeboard
97 _ 97
PLASTERBOARD
High quality paper liners provide an excellent Fire Performance

PLASTERBOARD
Plasterboard is a material that delayed spread of

backing for plaster to got direct decoration. fire. It means all kinds of Knauf Plasterboards known
to provide fire resistance in building structures that
using Knauf Plasterboards. Knauf Plasterboards
Knauf Plasterboards are manufactured from high classified as noncombustible materials according to
ASTM E136.
PRODUCTS
quality gypsum, with a purity of not less than 95%.

This makes the plasterboards light, strong and easy
to cut. Special additives provide the different boards Recycled content
with excellent specific characteristic. Knauf Plasterboard using recycable paper for face
and back. Gypsum base material are environmentally
Limitations friendly.
Knauf Plasterboards are not suitable for areas which
are subjected to extreme of temperature and humidity. Acoustic Performance
All Knauf Plasterboards offer excellent sound
Temperatures over 50oC can induce a change of state reduction qualities, whether used in drywall systems
in the plasterboard which would reduce its physical for ceilings, wall linings, partitions or separating
performance and serviceability. walls. Knauf Plasterboard, as a single element, is not
normally given a sound reduction figure.
Humidity over 90% (95% if using Knauf Moistureshield)
or subjection to excessive moisture will also reduce Please refer to our system performance on pages
the serviceability of the plasterboards. 13 - 94 for more information.
Storage on Site
Knauf Plasterboard are supplied on timber bearers.
Pack should be lifted with a fork-lift truck and stacked
not more than one-high on a flat surface to preserve
stability. They should be stored in a clean dry
Edge Profile
environment. Square Edge
Health & Safety

Knauf Plasterboards must be handled with care;
boards must be carried on their edges. When cutting,
ensure adequate ventilation. Tapered Edge
Knauf Plasterboards are not classified as hazardous

under CHIP3 Regulations 2002 and the Control of
substances Hazardous to Health (COSHH) regulation
2002.
An on-site risk assessment should be carried out

prior to use. Boards may weigh more than 25kg
and should be lifted by at least two persons.
G r e e n In fo
Plasterboard is a building material that is friendly to the environment. Where the waste material from the building construction
will not damage the environment. This is because gypsum is very easy to be recycled again and do not damage the environment.
Likewise, the paper used on the surface and the rear of the gypsum board is from recycled paper.
Standardboard
Knauf Standardboard is a plasterboard with an light grey face paper ideally suited to receive a plaster finish or for
direct decoration. Specification of Knauf Standardboard is refer to SNI 03-6384 and ASTM C1396.
Dimension (mm) Edge Type Boards m2 Weight (kg/m 2) Tonnes

9 x 1200 x 2400 TE 100 288 6.2 1.84
12 x 1200 x 2400 TE 74 213 9.1 1.81
15 x 1200 x 2400 TE 50 144 12.5 1.76
Application
Partition Ceiling Lining Encasement Shaftwall
   
Moistureshield
Knauf Moistureshield is a high performance plasterboard for use in internal areas of high humidity and temporary
external exposure. It is ideally suited for installation in kitchens & bathrooms. Specification of Knauf Moistureshield is
refer to ASTM C 1396.

9 x 1200 x 2400 TE 100 288 6.4 1.84
12 x 1200 x 2400 TE 74 213 9.12 1.81
Application
   
Fireshield
Knauf Fireshield is a plasterboard specifically developed to offer superior fire protection. Specification of Knauf Fireshield
is refer to ASTM C1396 and catagorized as Gypsum Type X. The test method refer to ASTM E119.

12 x 1200 x 2400 TE 74 213 11.1 2.24
15 x 1200 x 2400 TE 50 172 14.7 2.25
Application
    
98 _ 99
Denseshield
Knauf Denseshield is an impact resistant plasterboard offering toughness, durability and excellent load
carrying capacity. This board should be specified in areas of high people traffic area where the possi-
bility of impact damage & abrasion is high, for example: hospital corridors, hotel & office lift lobbies.
Specification of Knauf Denseshield is refer to ASTM C1396 and SNI03-6384-2000.
PLASTERBOARD

12 x 1200 x 2400 TE 74 213 12.6 2.24
15 x 1200 x 2400 TE 50 172 14.8 2.25
PRODUCTS
Application
  
Soundshield
Knauf Soundshield is a designed for use in areas where sound reduction is of particular importance.
Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to
Knauf Partition systems.

15 x 1200 x 2400 TE 50 172 14.8 2.25
Application
  
Coreboard
Knauf Core Board is designed to be used in conjunction with the Knauf Shaftwall systems. It has both
fire and moisture resistant qualities. Specification is refer to ASTM C1396. The impact resistance
performance tested to BS5234.

19 x 600 x 3000 SE 32 57.6 16.3 0.94
Application

Safeboard
Knauf Safeboard is an X-Ray resistant plasterboard with barium sulphate in its core. It effectively
and significantly reduces the amount of lead needed within X-Ray shielding partitions, in many cases
removing the need for lead altogether.
Dimension (mm) Weight (kg/m 2)

12.5 x 625 x 2500 17
Application
  
100 _ 101
METAL SECTION
Main Tee Standard C-Studs
Cross Tee Standard U-Channel
Wall Angle Standard
Main Tee Slimline Metal Furring

Cross Tee Slimline Angle Section
Wall Angle Slimline Suspension Bracket
Threaded Rod
Main Tee Ultraline Soffit Cleat
Cross Tee Ultraline Saddle Clip
UFC Frame
UFC Clip
UFC Bracket
Universal Bracket
METAL SECTION
Knauf Metal Section manufactured from mild

METAL SECTION
steel coated with zinc in the electrolyte or the

process of hot dip galvanized.
PRODUCTS
Then outcome of the process established in

accordance profile required. Knauf Metal Section
produced by ASTM C645.
Limitations
Knauf Metal Section is not intended to restrain the
load. If used in areas with a moisture high, in part
ends should be coated using a zinc based primer is
right. Knauf Metal Section is not to be used in the
external area.
Storage
Knauf Metal Section is supplied in small packets
and then bound together to a larger package that
facilitates while being transported from the truck
using a forklift. Large packages can be stacked in
a package with a safe and stable on a flat surface.
Bond in this package should not be used for point
of lifting
Health and Safety

Knauf Knauf Metal Section should be treated with
caution because edges or the possibility of a sharp
cutoff. It is recommended to use gloves to avoid
injury. Avoid contact with skin in the long term, use
protective clothing when handling metal components.
Use protective goggles when using work equipment
machinery. Risks that occur on the job site should be
considered prior first.
G r e e n In fo
Lightweight steel can be selected based on several levels depending on the quality of their raw materials. Framework of the roof and
the building of lightweight steel has the advantage of more powerful, anti-rust, anti-porous, anti-termite, flexible and easy to install
so as not to burden lighter construction and foundations, and can be fitted with a calculation of the architectural design and civil
engineering calculations.
PRODUCTS - METAL SECTION
C - Stud
Galvanized lightweight steel section for use in non-load bearing partition systems.
Estimation Guide : for C-Studs with thickness 0.5mm ,1.67 linear metres per m2 partition
(based on 600mm centres)
Width (mm) Height (mm) Thickness (mm) Length (mm) Amount/Pallete (pcs) Weight / Pallete (kg)
50 34/33 0.5 3000 180 273.3
75 34/33 0.5 3000 120 220.21
75 37/39 0.75 3100 120 347.82
100 37/39 0.75 3400 120 4411.86
Application

U - Channel
Galvanized steel section for use as the standard head and floor track for partitions.
Estimation Guide : For U-Channel with thickness 0.4mm , 2 linear metres per metre run of
partition. Head & Floor track
Width (mm) Height (mm) Thickness (mm) Length (mm) Amount/Pallete (pcs) Weight / Pallete (kg)
50 25 0.4 3000 216 201.98
75 25 0.4 3000 144 170.1
75 40 0.6 5800 120 502.72
100 40 0.6 3400 120 343.54
Application

Metal Furring
Galvanized lightweight steel section for use in Metal Furring system, Wall Lining system and
Encasement system.
Estimation Guide : 1.5 linear metres per m2 for Plasterboard 12mm
Width (mm) Height (mm) Thickness (mm) Length (mm) Amount/Pallete (pcs) Weight / Pallet (kg)
40 27 0.4 4000 288 403.5
Application
  
104 _ 105
C - Channel
Galvanized lightweight for use frame support for Metal Furring ceiling system.
Estimation Guide : 0.8 mÂÙper m2 ceiling
METAL SECTION
38 12 0.8 4000 500 741.6
PRODUCTS
Application

Angle Section
Perimeter frame for ceiling system and coating with galvanized.
25 25 0.4 4000 25 3
Application
 
Suspension Bracket
Connecting threaded rod to C-Channel and easily adjusted according to the distance of the
ceiling and facilitate levelling.
Estimation Guide : 0.64 pcs per m2 (Plasterboard 12mm)
20 40 2.00 27 50 1.5
Application

Threaded Rod
Hanger connection from Bracket to Soffit Cleat in ceiling system
Thickness (mm) Length (mm) Amount/Pallete (pcs) Weight / Pallet (kg)

4.50 1000 50 1.5
Application

Soffit Cleat
Connector between Slab and Hanger
20 40 2.00 27 100 1
Application

Saddle Clip
Galvanized component to connect among upper frame and lower frame for Metal Furring
Ceiling System
12 40 0.8 57 50 1.5
Application

106 _ 107
UFC Frame
Frame for ceiling with the advantage can be using for upper and lower frame, cause have a same
dimension. And also coating with galvanized
Estimation Guide : 2.5 pcs per m2(Plasterboard 12mm)
METAL SECTION
35 22 0.45 4000 288 379
35 22 0.3 4000 288 244.1
PRODUCTS
Application
 
UFC Clip
Component with double surface of galvanized mild steel as a brace for better holding capacity in
the UFC ceiling system
Width (mm) Height (mm) Thickness (mm) Amount/Pallete (pcs) Weight / Pallet (kg)
33 52 0.8 60 6
Application

UFC Bracket
Connected to threaded rod and can be easily adjusted according to the distance of the ceiling and
easier to leveling of the UFC Ceiling system
40 37 1.00 128 9.2
Application

Universal Bracket
Universal Bracket is a component for Ceiling and also can be use Wall Lining, especially for a narrow range
of Ceiling and Lining.
30 41 0.80 127 100 5
Application
 
Main Tee - Standard

Expose frame for Cross tee Main tee ceiling system. and Main Tee are the longest and tallest frame compare
to Cross Tee.
24 32 0.26 3600 25 46.8
Application

Cross Tee - Standard

Frame support for Cross Tee Main Tee ceiling system, with two size for using tile
size 600 x 600mm or 60 x 1200mm.
24 25 0.26 1200 50 12.6
24 25 0.26 600 75 9
Application

108 _ 109
Wall Angle - Standard
Perimeter frame for Cross Tee Main Tee - Standard ceiling system.
METAL SECTION
19 22 0.37 3000 40 16.4
PRODUCTS
Application

Main Tee - Slimline

Same function with Main Tee - Standard, but the appear size are thinner than Main Tee - Standard
15 32 0.30 3600 25 23.75
Application

Cross Tee - Slimline

Frame support for Cross Tee Main Tee ceiling system, with two size for using tile
size 600 x 600mm or 60 x 1200mm.
15 32 0.30 1200 50 12
15 32 0.30 600 75 9
Application

Wall Angle - Slimline

Perimeter Frame for Cross Tee Main Tee - Slimline with slim size
15 15 0.30 3000 40 28.4
19 22 0.37 3000 42 17.22
Application

Main Tee - Ultraline

Another option for design using Main Tee Cross Tee ceiling system, which is appear a line on the grid
surface form.
15 40 0.38 3600 20 24
Application

Cross Tee - Ultraline

Frame support for Cross Tee Main Tee ceiling system, with two size for using tile size
600 x 600mm or 600 x 1200mm.
15 40 0.38 1200 40 16
15 40 0.38 600 70 14
Application

110 _ 111
Wall Angle - Ultraline
Perimeter frame for Cross Tee Main Tee - Ultraline ceiling system with white paint surface.
METAL SECTION
14 20 0.43 3000 40 15.2
PRODUCTS
Application

PRODUCTS - PLASTER
PLASTER
Jointing Compound
2 in 1 Super Cornice Compound
Casting Plaster
GSP-10
Uniflott
Safeboard Filler
Readymix Compound
113 _ 113
PLASTER
Our plasters are different and better - by Preparation

Should be used in accordance with ASTM C840.
design. Whether you want a hand or machine Surface that will be applied to Plasterboard jointing
PLASTER
applied plaster, finishing plaster or one coat, products compound should be free from dirt and
contamination other.
Knauf has it covered.
Jointing compound should be mixed with clean
PRODUCTS
water and at normal temperature and stirred evenly.

With a gypsum purity of 95% our gypsum plasters product compound air-drying should be let stand for
give a fantastic white, smooth finish as does about 20 minutes before use.
the innovative range of Knauf Plasters. With
spray-applied plasters on-site time scales are Application
significantly reduced and health and safety Connection boards should be filled first with
improved with no mess, fewer movements. Knauf Jointing Compound before reinstalling Paper
/ Fibre Tape , then apply Knauf 2 in 1 Super
Storage Cornice Compound. The width of each layer is a
2 in 1 Super Cornice Compound products should be beveled edge for connection 100mm, 200mm and
kept in dry conditions and stacked on a flat surface, 300mm. For a straight edge connection , The width
does not touch floor and should not be higher than of each layer is 200mm, 400mm and 600mm.
one pallet. This product should be used within Knauf Jointing Compound number applied,
6 months. depending from the level of finish according to
ASTM C840.
GSP - 10 has a shelf life of 12 months. Store off the
ground and in a dry environment. For Apertura Board need the Installation Kit consists
of two assembly aids with nodules to fit the relevant
For Safeboard filler Store buckets in a dry perforation and a Uniflott applicator comprising
environment. Close opened buckets air tight and use tubing with plastic nozzle and pistons which can be
first. Can be stored for approxx. 9 months. used on both sides.
Healthy and Safety

Knauf gypsum board product accessories are not
categorized harm under Rule 2002 and CHIP3
Control of Substances of Hazardous to Health
(COSHH) years Of 2002.
G r e e n In fo
The use of gypsum board on the project will bring many advantages. One is a lightweight material. Where a building will be 65%
lighter than using conventional materials. So that the building will be able to reducing the risk of injury in an earthquake.
PRODUCTS - PLASTER
Jointing Compound
A fast and easy setting gypsum compound for bedding joints by hand application
Setting Time (minutes) Weight / Sack (kg) Palette Applied with Coverage (kg/m 2)
Local (35 - 60)
20 200 Hand / Nozzle 0.25
Export (70 - 90)
Application
    
2 in 1 Super Cornice Compound

2 In 1 Super Cornice Compound is a Gypsum based products, with two functions in one formulation as
Cornice Adhesive application and can also be used as a Jointing Compound. The exact formula for the
application Jointing Compound and has good adhesion as cornice adhesive and compound
Setting Time (minutes) Weight / Sack (kg) Palette Applied with Ratio
25 - 50 20 48 Hand 1 : 0.5
Application
    
Casting Plaster
Knauf Casting Plaster is a high quality plaster used for general purpose modelling, decorative ceiling,
interior and cornices.
Setting Time (minutes) Weight / Sack (kg) Palette Applied with Ratio
10 - 20 20 48 Hand 1 : 0.5
Application

114 _ 115
GSP - 10
Knauf GSP 10 is environmental friendly plaster product with Gypsum base. Produce under one formu-
lation for plaster and skim coating, applicable for light brick and Pre cast concrete. Designed both for
hand applied and spray machine application. GSP 10 with white gypsum particle cause whiter effect
to your wall, even before you paint it.
PLASTER
130 - 210 40 20 Hand / Machine 9.27
PRODUCTS
Application

Uniflott
Knauf Uniflott is a specially formulated joint compound for use with Knauf Apertura Cleaneo Plasterboards to create a
seamless finish.
μ ±μ 20 5 200 Hand / Nozzle 0.25
Application
 
Safeboard Filler
Knauf Safeboard Filler is a special gypsum based, synthetic-tempered, powdery material, adjusted with additives for its
special field of application. Safeboard Filler additionally features radiation protection and is therefore dyed yellow for
identification.
Setting Time (minutes) Weight / Sack (kg) Pallete Applied with Coverage (kg/m 2)
30 5 200 Hand 0.2
Application
  
PRODUCTS - PLASTER
Readymix Compound
finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for fill-
ing and finishing coats in interior plasterboards applications. Also suitable for covering corner beads,
fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures.
Weight (kg)
28
Application
  
116 _ 117
PRODUCTS ACOUSTIC TILE
PRODUCTS - ACOUSTIC TILE
ACOUSTIC TILE
Heradesign Superfine
Heradesign Fine
Heradesign Micro
Heradesign Plano
Danoline Unity 6
Danoline Vista
Danoline Belgravia
Danoline Adit
Apertura Cleaneo
Apertura Cleaneo Linear
AMF Starwhite
AMF Finestratos Micro Perforated
AMF Thermofon Black
118 _ 119
ACOUSTIC TILE
Noise can be described in the simplest terms Storage

ACOUSTIC TILE
For Heradesign, panels must be stored flat and

as unwanted sound. Noise is often associated stably in a dry, clean, swept-out room to protect from
with loudness but also low level noise, such as moisture, soiling and dust. Only stack a maximum of
two pallets of magnesite bonded wood wool.
quiet, constant, buzzing from an air-conditioner
Finishing
PRODUCTS
may also be just as unwanted.

ceiling tiles for the application of this system there
will be two ways to finish.
This section will discuss about a product with character
With Finishing
and performance as well as acoustic ceiling can also
For systems using metal furring systems or UFC
embellish the design of a room.
(Apertura and Heradesign) will be required as uniflott
finishing, screw, and also painting.
Various types and functions are available, which of
course with different variants of the perforation.
Without Finishing
system used by the system Cross Tee - Main Tee,
with the acoustic function, may lead to a room that
where the installation of acoustic ceiling to his own
was applied will feel comfortable, clean, healthy and
way lay in grid systems
high artistic merit.
There are two distinct aspects of sound that must be

controlled in order to produce a comfortable and
appropriate acoustic environment.
• Sound Reduction to control transmission from

one room to another.
• Sound Absorption to control reverberation
within a room or space. The following sections
of this brochure give a brief description of these
aspects.
G r e e n In fo
In order to categorize as environmentally friendly a building is not enough just to have a garden or trees. There are a number of
criteria, including design and material used. For example, appropriate levels of insulation to reduce unwanted heat. Is done by
selecting the appropriate type of material for roofs, walls, doors, windows and floors. However, the design and the material itself
affect only 18% of green building assessment. Behavior of building occupants is even more critical as 40% of its weight. Choosing
environmentally friendly building is a long-term investment. Building a green building is not necessarily costly. Users can use the rest
of the building materials used to hold down costs, while reducing emissions.
Heradesign Superfine
1-Layer magensite bonded wood wool acoustic panel (fibre width 1mm). Exquisite surface structure, building biology
recommended
Size (mm) Thickness (mm) α Weight (kg/m 2) αw

15 7.8 0.5
600 x 600
25 11.3 0.7
1200 x 600
35 15.0 1
Application

Heradesign Fine
1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building
biology recommended.
Size (mm) Thickness (mm) Weight (kg/m 2) αwαw

15 8.2 0.55
600 x 600
25 12.4 0.6
1200 x 600
35 16.3 0.7
Application

Heradesign Micro
1-layer magnesite bonded wood wool acoustic panel with fine pored surface, building biology recommended.
Size (mm) Thickness (mm) α Weight (kg/m 2) αw

600 x 600 25 15 0.4
1200 x 600 35 19 0.3
Application

120 _ 121
Heradesign Plano
1-layer magnesite bonded wood wool acoustic panel with closed surface, building biology recommended.
ACOUSTIC TILE
Size (mm) Thickness (mm) Weight (kg/m 2) αw

600 x 600
25 15 0.25
1200 x 600
PRODUCTS
Application

Danoline Unity 6
Continuous ceiling system with demountable surface its become unique
ceiling expression and plus with a acoustic performance
Unity 6
Dimension (mm) Thickness (mm) Tile Weight (kg/m 2)

600 x 600 12.5 9.2
Application

Danoline Vista
Flexible acoustic ceiling solution with Drag ÙnÂ Drop function for adap-
table placement of ceiling tiles and light fixtures. Installed in double
T-grid requiring no cross runners. Easy access to installations. No cross
runners.
Tangent
400 x 1200 12.5 8.2 - 9
Application

Danoline Belgravia
Danoline Belgravia is the ceiling with a grid system that is semi-recessed.
Supplied with tegular and bevelled edges, the tiles guarantee a very
directionally stable ceiling and are less sensitive to damaging the edges.
As they are being installed, they fall into place in the suspension system
with distinct ease and simplicity. Globe Micro Quadril Tangent
Dimension (mm) Thickness (mm) Weight (kg/m 2)

600 x 600 12.5 8.1 - 9
625 x 625 12.5 8.1 - 9
Ultraline Standard / Slim
Application

Danoline Adit
An easy and fast additional wall lining, which the packed are ready
for the installation. Danoline Adit also has a good performance for
acoustic and easy to clean.
Tangent

450 x 2400 9.5 8
Application

Apertura Cleaneo
Knauf Apertura combines the sound absorption performance and attractive design of perforated gypsum board with a
unique seamless finish. Seventeen different styles, two fleece colours and the Uniflott tapeless jointing system offer the
designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles.
Name Dimension (mm) Thickness (mm) Amount/Pack (pcs) Weight (kg/m 2)

Apertura Circular 1188x1980 12.5 64 8.3
12/20/66R
Apertura Random 1200x1875 12.5 64 9.8
8/15/20
Application
 
122 _ 123
Apertura Cleaneo Linear
Almost the same as like other Apertura Cleaneo, but no need compound for finishing just
using the screw. And the surface can be painted over without reducing the performance of
acoustic.
ACOUSTIC TILE
Face side
Name Dimension Thickness Perforation Ration

(mm) (mm) (Percentage/Board)
Circular R 8/18 R 1188 x 1998 12.5 15.5
PRODUCTS
Circular R 10/23 R 1196 x 2001 12.5 14.8

Circular R 12/25 R 1200 x 2000 12.5 18.1
Circular R 8/12/50 R 1200 x 2000 12.5 13.1
Circular R 12/20/66 R 1188 x 1980 12.5 19.6
Application
 
AMF Starwhite
Ceiling tiles are make-up of modern, bio-soluble mineral wool, perlites, clay and starch with excellent outstanding
physically properties in fire resistace and acoustic performance.
Dimension (mm) Thickness (mm) Edge Type pcs/box Weight (kg/m 2)

15 x 600 x 600 15 SK, VT15, VT24 14 4.5
15 x 1200 x 600 15 SK, VT15, VT24 10 4.5
Application

AMF FineStratos Micro Perforated

Size (mm) Thickness (mm) α Weight (kg/m 2)

15 7.8 0.5
600 x 600
25 11.3 0.7
1200 x 600
35 15.0 1
Application

AMF Thermofon Black

Size (mm) Thickness (mm) α Weight (kg/m 2)

600 x 600 25 15 0.4
1200 x 600 35 19 0.3
Application

124 _ 125
PRODUCTS INSULATION
PRODUCTS - INSULATION
INSULATION
Polyfoam
Ecobatts
Manufcatured Housing Insulation
126 _ 127
INSULATION
We are committed to providing building

INSULATION
materials to improve sustainable construction.

Through our existing range.
PRODUCTS
Thermal, acoustic and fire-resistant insulation

solutions for new build and renovation of residential
buildings.
• Pitched roofs
• Flat roofs
• External walls
- Cavity wall
- Contact façade
- Internal insulation
• Internal partitions
• Ceilings
• Floors
• Frame construction
Wall Construction
Suitable for residential buildings that require a short
time to cool the room, by reducing the heat from
outside to enter the building.
The combination of Knauf Plasterboards and XPS

adding impact resistance performance.
Thermal conductivity performance is not affected by

humid conditions that are common in exterior walls.
Can achieve thermal resistance values are much

higher than if the optimal use of materials / other
insulation systems.
Why you need to use the building thermal insulation?

Thermal insulation is applied to the roof or exterior
wall of the building can resist the heat that comes
from outside the building that will minimize the need
for capacity AC power and air conditioning usage
savings (water conditioning).
G r e e n In fo
The concept of care about planning in sustainability environment, with emphasis effiency energy resources (electricity, water, minerals,
etc.) and attempt to minimize the impact of a development on the environment. Using material that is safe for health and the
environment, by considering composition of any building materials used and the negative impact that may arise is one of the concepts
of green development planning.
PRODUCTS - INSULATION
Polyfoam
Product of extruded polyfoam polyesterene, which resulted in the production of rigid insulation, more powerful and can
be applied along the structural element. Rigid insulation can be applied to various elements of / need for buildings such
as walls, floors and roof.
Width (mm) Length (mm) Thickness (mm) Weight (kg/m 2)

600 1200 25 1
Application
  
Ecobatts
Knauf Insulation EcoBatt Insulation are thermal and acoustical products made from highly resilient, inorganic glass fibers
bonded by a thermosetting resin
Width (mm) Thickness (mm)

406 & 610 64
Application
  
Manufactured Housing Insulation

Knauf Insulation Manufactured Housing Insulation is a full line of batts and blankets with a wide range of options. It is
designed to work efficiently with pre-manufactured structures of all widths. Available unfaced in widths up to 4.88 m or
with kraft facing in widths up to 610 mm, it can be used for cavity walls, floors, and ceiling applications.
Width (mm) Thickness (mm)

381, 584, 1219, 1524,
1829, 2134, 2286, 3658, 64
4166, 4267
Application
  
128 _ 129
PRODUCTS OTHERS
PRODUCTS - OTHERS
OTHER PRODUCTS
Daylight
Soundboard
Access Panel
Gypsum Tile Textura

Gypsum Tile Vinyla
130 _ 131
OTHER PRODUCTS
This section of Knauf products that serve as a Access Panel

Required specifications for ordering:
OTHERS
complement to the use of Knauf system. • Size of the installed access panel
• Mounting component
(e. g, ceiling, shaft wall...)
This product will help terms of performance and • Cladding thickness
functional that will be very useful for the future of • Type of cladding
PRODUCTS
your project. • Fire resistance class, if necessary

Soundboard Note to the painter
• Generally remove the access panel hatch before
Design • coating and paint separately so that no paint
Required number of Soundboards for ceiling penetrates
installation: • the narrow joint between the hatch and
• ą Up to 3 m room height: • the outer frame. Thoroughly clean outer frame,
1 Soundboard per 30 mñ floor area • hatch, and particularly the seal.
• ą 3m to 5 m room height:
1 Soundboard per 50 mñ floor area
At the same time the distance between the
loudspeakers or between loudspeaker and flanking
walls should be not more than 6 m to assure a
uniform irradiation (important for elongated room
layouts).
Field Application
Knauf Soundboard is suitable to be connected to
conventional stereo units or standard amplifiers.
No additional expensive electronics are necessary.
It can be installed in the following drywall systems,
even after their installation:
Knauf Ceiling Systems
• ą Suspended Ceilings
• ą Free-spanning Ceilings
• ą Multi-level Ceilings
PRODUCTS - OTHERS
Daylight
Interior lighting products with a rectangular minimalist design. Using LED, energy saving and brightness levels can be set
simultaneously serves as a manhole.
Dimension (mm) Power Consumption (W) Weight (kg/pcs)

300 x 300 28 2.7
600 x 600 58 6.4
Application

Soundboard
Knauf Soundboard is a fl at-panel loudspeaker for not visible installation in drywall systems. It is made of a gypsum board
as surface diaphragm. The diaphragm operates by initiating and exploiting multiple, organised bending resonances in the
panel caused by bending wave transducers (exciters) that are fi xed to the rear of the board.
Dimension (mm) Weight (kg/pcs)

12.5 x 625 x 500 3.8
Application

Access Panel
Knauf access panel provides an easy installing and high strength solution of ceiling accesses. It is made of high quality
aluminum with precise machine. ItÊs professional industrial designs can make you easier to install and achieve the best
decorative effect.
Dimension (mm) Weight (kg/pcs)

600 x 600 6.5
Application

132 _ 133
Gypsum Tile Textura
Knauf Gypsum Tile is a decorative plasterboard tile with a unique & innovative pattern which produces a superior ceiling appearance. Knauf Gypsum Tile is
suitable for both new build and refurbishment.
OTHERS
PRODUCTS
SA PL
Dimension (mm) Thickness (mm) Edge Type pcs/pallet Weight (kg/m 2)

595 x 595 9 SK 8 6.30
595 x 1195 9 SK 8 6.30
603 x 603 9 SK 8 6.30
603 x 1210 9 SK 8 6.30
595 x 595 12 SK 8 6.30
595 x 1195 12 SK 8 6.30
603 x 603 12 SK 8 6.30
603 x 1210 12 SK 8 6.30
Application

PRODUCTS - OTHERS
Gypsum Tile Vinyla

Gypsum Tile that is laminated with PVC material, having a resistance in damp areas. With the form of a textured surface
CD PZ SH
Dimension (mm) Thickness (mm) Edge Type pcs/pallet Weight (kg/m 2)

595 x 595 9 SK 8 6.30
595 x 1195 9 SK 8 6.30
603 x 603 9 SK 8 6.30
603 x 1210 9 SK 8 6.30
595 x 595 12 SK 8 6.30
595 x 1195 12 SK 8 6.30
603 x 603 12 SK 8 6.30
603 x 1210 12 SK 8 6.30
Application

134 _ 135
GREEN INFO
GREEN INFO
GREEN INFO
136 _ 137
GREEN INFO
Climate change, energy resources are limited Greenship Rating

Category Material Resources Consumption (MRC)
and population growth raises questions about New Building Category
the moral obligation to future generations the Category Knauf Solution

Greenship
Point
industry.
Using ISO 14001 MRC 2 Knauf has a Green Label 1 Point
GREEN INFO
Latestcertified material Environtmentally certification from the SEC

or other equivalent Process Product (Singapore Environtment
Green building (also known as green construction or
certification is worth Council), which certifies
sustainable building) refers to the structure and use 30% of total material environmentally friendly
processes that are environmentally responsible and costs products. Equivalent to ISO
resource-efficient throughout a buildingÊs life cycle: 14001
from siting to design, construction, operation, Using materials that are Knauf Gypsum board uses 1 Point
maintenance, to the renovation. This requires close worth recycling process materials one of which
cooperation of the design team, architects, engineers, at least 5% of total is the recycling process.
and clients at all stages of the project. material costs This process does not
interfere with the power
There are several things that will be considered in and performance of Knauf
green building gypsum board itself
Design using modular MRC 5 Knauf gypsum system in 1 Point
1. Performa desired (required performance)The or pre-fabricated Modular Design order to cut and adapted to
application of green building must still consider material (not including project requirements at the
the performance required by the building in equipment) of 30% of factory. Gypsum itself is a
total material costs piece of material that has a
terms of design, structure and performance such
1200 x 2400mm (and can
as fire resistance, acoustics, thermal comfort.
be customized to the needs
2. Use of natural resources (Resource consumption), of the project)
The building must be able to minimize the use of
Using the material as MRC 6 Knauf fabrication site are 1 Point
natural resources, from the development stage to
their location or the Regional Material from the West Java (for
operational stage. main raw material in projects in Indonesia) the
3. Impact on the environment (environmental the fabrication 1000km location is still in the range
loadings), Location use of materials and building radius from the project of less than 1000km radius
designs should wherever possible have little site for 50% of total
impact on the environment. material costs
4. BuildingÊs life cycle, Energy consumption, water If the material above Knauf material originating in 1 Point
etc. in building operations, can be minimized. comes from the territory the territory of the Republic
of Indonesia reaches of Indonesia
Greenship 80% of total material
In Indonesia currently existing a framework concept costs
for the so-called green building rating Greenship.
Greenship prepared in accordance with the For the additional possibility point, please discuss with our Technical
conditions, standards that exist in Indonesia. Services. Or join the classes in the training Knauf Akademie.
Greenship prepared by the GBCI (Green Building And for more information visit our website at www.knauf.co.id
Council of Indonesia) which consists of professionals
from various disciplines.
Greenship categories:
1. ASD (Appropriate Site Development)
2. EER (Energy Efficiency & Refrigerant)
3. WAC (Water Conservation)
4. MRC (Material Resources and Cycle)
5. IHC (Indoor Air Health & Comfort)
6. BEM (building and environment management)
GREEN INFO
Green Listing
Level of Greenship : Knauf joined the Green Listing Indonesia. Where the
Green Listing attend to bridge connectivity between
Predicate Percentage Minimum Point
the producers involved in the green building industry.
New Existing
Where is expected to make a major contribution to
Building Building
the consumer to select and use materials that are
Platinum 73 74 85 environmentally friendly.
Gold 57 58 67
Silver 46 47 53 Green Listing Indonesia is a directory that is a source of
information for green building products and services.
Bronze 35 35 41
The main objective of the Green Listing Indonesia
is connecting sustainable products and services for
New Building clients, developers and building professionals who
Called „Greenship for the new building‰ is the carefully.
assessment to gauge how much effort a new building
in applying the principles of environmentally friendly
development. A building that can be assessed by
designation as offices, shops, hospitals, hotels and
apartment.
Existing Building
is an assessment to find out how much effort a
building that has long operated (at least 3 years of
operation of the building)
Greenship Certification
To rate the validity of a practice is in accordance
with the assessment Greenship, need to held a
series of processes and assessments. The final
results of the assessment is confirmed by an official
certificate issued by an independent agency GBC
Indonesia as an independent institution whose
existence is recognized internationally to assess and
issue certificates of green building. This assessment
involves a standardized process so that the final
results obtained can be justified
Objective
Provide appreciation and recognition for buildings
that have been doing business environmental
improvement through the application of the concept
of green building
Green Listing
Is a list of products and services from producers
of construction materials in which the material is
material is material which benefit the environment.
Knauf gypsum board products have been listed in the
Green Listing 2012
138 _ 139
Apertura Cleaneo GSP-10
Knauf Apertura Cleneo not only has all the advantages Knauf GSP 10 as a product made from natural
of gypsum board products such as: durability and gypsum material, has certain advantages as well as
ease in application but also has support for creating products made from gypsum in general, among other
the look better. Knauf Apertura Cleneo available in things:
several models, perforated or patterned, lined with
soundproofing material of special materials. A unique Non Hazardous
connection system, without adhesive tape, providing GSP 10 has a PH level of equality and the ability
GREEN INFO
an attractive appearance and performance as well to adjust the temperature like human skin. Made
as in accordance with current needs. from pure minerals and free of materials that can
be detrimental to the life, the GSP is not harmful to
human skin. As a fact many modern treatments with
Knauf GSP-10
Unit : Wm-1 K -1
Concrete : 0.8 - 1.28
Cement, Mortar : 1.73
GSP10 : 0.35
Low Thermal Conductivity

Air Cleaning Effect High Thermal Resistance
Wall Thickness
Knauf Acoustic Cleaneo have added value compared
with other perforated gypsum products that can gypsum has been started long ago.
improve indoor air quality (air cleanig effect) Modern
rooms tend to have a closed room. The level of air
circulation is relatively small, so that will happen Save Energy
accumulation of indoor air pollution. Thermal Conductivity with a low value on the GSP 10
it will indirectly save energy. In many countries more
Volatile organic compound (VOCÊs) or volatile than a third of total world energy consumption is used
organic compounds evaporate as emissions from as a coolant. For that we should keep our place as
the flooring, tobacco smoke, the smell of the coating efficiently as possible measures for energy savings.
on the furniture, the smell of cleaning fluid, etc., it is
worth noting because it is easily found in the room, Indoor Air Health
and at certain concentrations can cause effects for GSP 10 can absorb a lot of moisture and then
health. By using Knauf Cleaneo the concentration of automatically releases the humidity if the room starts
indoor air pollutants can be reduced / lowered. to feel dry. The activity continuously without requiring
the least energy. Moisture balance will automatically
Knauf Cleaneo 100 reduce the growth of mold.
90
(start concentration 120 μg/m³)
80
(start concentration 45 μg/m³)
Reduction of pollutant [%]
70 Lightweight
60 With a large enough density when compared with
Formaldehyde
50
conventional plaster products, making product
Benzene
40
30 GSP-10 be the right choice for the construction of
20 28%
10
22% the world in producing a more efficient construction
Air pollutants and odours
0 design in terms of structural loads.
Cleaned air
Example :
Reduction for Reduction of Formaldehyde Less Energy
and Benzene in laboratory test (confi The energy required to produce GSP 10 which
guration rate 0.2 m2/m3) requires only a very small temperature range
o
175 C, compared with the cement industry in
the manufacturing process requires energy to
temperatures of 1350-1400o C ò.
GREEN INFO
Danoline
Danoline is perforated and the product was applied Gypsum usage of this type can reduce the use of
in the ceiling where a straight continuous surface so natural gypsum where the source is far enough
that their production requires a competent level of from the factory, power plant emissions Time is a
dimensional accuracy, few errors (inaccuracy) then major source of gypsum panels to create millions of
it will be seen cubic meters, so that we can imagine the effect is
significantly to environmental conservation
Not only in terms of surface shape are important, but
the shape is also very important edge. In this case, Recycled Gypsum produced from the waste of
Danoline create multiple variations on the shape of the plant and gypsum waste product that is in the
the rim so as to provide flexibility in design. field or from an external source. In Scandinavia
Edge shape was created to give some appearance the gypsum panel manufacturers to work together
of the surface of the ceiling effect, such as the to cultivate and utilize the existing gypsum waste
shadowline effect (string water) or a flat without product in the field to be processed and reused
visible effect of the time there is a connection. later.
Paper we use is also a paper that is 100% the result

of recycling. Paper coatings on the residual waste to
be recycled gypsum recycling fabrication replicates
can be separated, so that parts can be recycled
gypsum maximum.
Danoline using gypsum material consisting of

(in weight percentage):
Pure material
Natural Gypsum Materials: 0-50% (according to the
availability of alternative materials)
Sources: Garrucha, Spain
Source of Material
There are four sources of material used to produce Material from Industrial
Danoline, where the sources are taken and is oriented Gypsum industry results: 30-85%
on environmental factors. (according to availability)
A. Natural gypsum Sources: local power plant in Denmark
2. Gypsum industry results
3. Gypsum Recycling Pre-Consumer Materials
Waste plant material: 5-15%
Natural gypsum (calcium sulphate dihydrate) is (according to availability)
widely available on the surface of the earth and up Source: Plant Danoline in Hobro, Denmark
to now widely used as materials for gypsum panel.
Industrial gypsum is used as an alternative material Post-Consumer Materials
for the manufacture of gypsum panels, where the Maretial waste ground: 5-15%
material is obtained from the power plant by product (according to availability)
that is processed in such a way that has the nature
and quality equivalent to natural gypsum. Acoustic comfort
When we are designing any building that we are
actually designing a future experiences on the
dimensions of space and acoustics. Convenience
is a major factor in this. To reach the comfort
level, make sure that all the sound frequencies are
absorbed well and that the noise is distributed
according to need. In this case Danoline is a
product created for a good sound absorption
capability
140 _ 141
Heradesign
The panel is made quite simple, consisting of wood Heradesign products are also recognized as
from PEFC certified, Magnesite and pure water. an environmentally-friendly products and obtain
Magnesite sourced from the mine in Austria and is certification from:
a high-quality deposits. This material serves as a Ć The Arbeitsgemeinschaft
ÂBonding AgentÊ between the wood fibers that make umweltverträgliches
the composition of wood fiber to be flexible and Bauprodukt eV (Association
remain united with each other for Environmentally Friendly
GREEN INFO
Building Materials)
Knauf HERADESIGN have received certification, Ć And the Institut Bauen und
labeling and recognition from several organizations Umwelt e.V. (Building and
including: Environment Institute)
Heradesign made with a high

level of accuracy, to earn the trust of Magnesite is a hygroscopic
the European Commission to get a material that has properties ñ
certificate of CE mark on its products. so this makes the product into a
CE logo is given on any products that product Heradesign balancer /
meet European standards in terms of regulator setting the room to be
safety, Health and Environment. more healthy climate. Ability of
hygroscopic material Heradesign
Wood used as a material for helped inhibit fungal growth. In
producing Heradesign been certified this case, Heradesign has gained
by the PEFC, which is an independent recognition and recommendation
agency, a non-profit and non- of the IBR (Institute for Building
governmental organizations that deal Biology, Rosenheim, Germany)
with the issue of certification and
sustainable forest management. In addition Heradesign also has special advantages
in relation to pollution in the air. Heradesign products
Heradesign is a wood fiber product with special colors Photocatalitic has advantages to
that utilizes as its main ingredient, the reduce odors and other contaminants, is suitable for
product is a „Green Label‰ for using area restaurant, public spaces such as the smoking
material derived not from natural area
forests, but the main ingredients
come from sustainable forests that are
deliberately planted for the industry.
Blue Angel Eco-Label

For the Health category (low emission
of thermal insulation, material and
suspended ceiling), with a number of
reasons:
Ć Manufactured using materials and

raw materials that have little
impact on the environment.
Ć In terms of health, the application
does not have an adverse impact
on living creatures.
Ć Does not contain ingredients that
are harmful to the environment
when it becomes waste.
REGULATION
REGULATIONS
143 _ 143
REGULATION
Protection Against Fire Danger Building Construction
Kepmen PU No.10/KPTS/2000 SNI 03-1740-1989

Passive Protection System Fuel Material Testing Guide for Fire Hazard Prevention
Type A : At Home And Building Construction
Construction of the constituent elements of the structure
REGULATION
fire resistant and structurally able to withstand the SNI 03-1741-1989

load of the building. On this construction there is a User testing Guides of fire resistance of structural
component forming the separation compartment to components of buildings for fire prevention in houses
prevent fire spreading to and from the adjacent room and buildings
and the walls are able to prevent the propagation of
heat in the walls of adjacent buildings. ASTM E119-00
Standard Test Methods for Fire Tests of Building
Type B : Construction and Materials
Construction of the elements forming the structure of
the fire compartment barrier capable of preventing ASTM C1396
the fire spreading to adjacent spaces in the building, Standard Specification for Gypsum Board
and the outer wall could prevent the fire from
spreading outside the building. ASTM C840-02
Standard Specification for Application and Finishing
Type C : of Gypsum Board
Construction of the building structure is a component
of a material that can ignite and is not intended to be BS5588: Part 5: 1991
structurally able to withstand fire. Fire precautions in the design, construction
and use of buildings. Code
Level of Fire Resistance of practice for firefighting stairs and
Minimum for internal partition the interior walls of the lifts
building that separates the residential dwelling or a
barrier between the public corridor, public roads in Fire Resistance Minimum
a large space is required to have a minimum Fire The table below shows the minimum level of fire
Resistance Level: -/60/60. resistance for non-load bearing elements shaftwall
rise buildings in several categories as described in
The Interior walls of the residential building that the regulations. However, the building owner or the
functions as a flame retardant for protective and steps insurance often has its own requirements that exceed
required to have a minimum Fire Resistance Level: the minimum limits below.
-/90/90
Construction Type
Standard Support Building Class
A or B
SNI 03-6765-2002 Class 2,3 or part of Class 4 -/90/90
Material Specifications for Fire Hazard Prevention At
Class 5, 9 or 7 Parking Area -/120/120
Home And Building Construction
Class 6 -/120/120
SNI 03-1739-1989 Class 7
Testing Guide Spread Fire In Building Material -/120/120
(Besides Parking area or Class 8)
Surfaces for Prevention of Fire Hazards At Home And
REGULATION
Noise Level and Reverberation Time

Level of Sound Reduction (Partition / Ceiling) minimum*
SNI 03-6386-2000 BUILDING ROOM dB
The specs sound and reverberation time in the
building and housing (design criteria recommended) Housing Bedroom, Personal House 50
Design sound reduction levels for various types of Bedroom, Apartment 30
housing within the building are given in the table.
Sound level is measured in decibels (dB). Bedroom, Hotel 50
ASTM E90 Living Room 45

Standard Test Method for Laboratory Measurement Commercial Personal Office 45
of Airborne Sound Transmission Loss of Building
Partitions and Elements Bank 20
Confrence Room 50
ASTM E 413
Classification for Rating Sound Insulation General Room 40
ASTM C1396 Restaurant 40
Standard Specification for Gypsum Board
Cafetaria 30
ASTM C840 Industry Dining Room 35
Standard Specification for Application and Finishing
of Gypsum Board SPV Office 35
Laboratorium 35
School Class Room 40
Private Class Room 45
Library 45
Medical Hospital, Room Admission 45
Hospital, Private Room 50
Admission
Surgery Room 50
Auditorium Concert Hall 55
Church 55
Courtroom 50
144 _ 145

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3rd EDITION

MANUAL BOOK FOR SYSTEMS & PRODUCTS

PT. KNAUF GYPSUM INDONESIA

PT. KNAUF GYPSUM INDONESIA

Metal Sections 103

Acoustic Tiles 119

Each Section has a short

The most common application areas

Introduction Performance Information

Table performance systems

The maximum heights

Tables System Selection

Knauf is a family name, a multinational

The company established in 1932 in Germany

• Building materials and systems based on

Knauf Gypsum Indonesia is the 48th Factory

Our professional sales, technical assistance and

We must be at the forefront of the development

The white gypsum stone was formed by

anhydrite was formed. only relatively small surface areas. Because of

is brought back into contact with water, it will

Dried & Ground

Calciner heats Weighing

Raw Gypsum ( CaSO 4.2H 2O ), is delivered to

Knauf Plasterboard is manufactured in a

Once formed, the board travels the length of the

Knauf Partitions offer simple and complete

solutions to space division throughout both

Quickly and simply constructed from high quality

S yst e m Total Width Max. Sound Max. Fire Max. Height

W111.id & W112.id Residential, Regular Offices,

K131.id Hospital 100 - 125 65 2 4.5

A : Knauf C Studs E : Jointing

and use fast drywall construction techniques.

Support for Horizontal Joints in Facings

Fixings Specification Guide

Use screws with sufficient length to penetrate to the

Finishing Drawing reference ..................................

This type of gypsum board used: .....

(mm) (mm) (mm) (hrs) (hrs) dB (Rw) dB (Rw) (kg/m 2)**

* Use mineral wool min. 50mm, 40kg/m 3³

Max Heights Max Heights Max Heights

(mm) (mm) (mm)

300 400 600 300 400 600 300 400 600

Maximum Height in this column based on

Sealant (by others)

Knauf Plasterboard Knauf Plasterboard

W111-VM1 Joint W111-C1 T-junction W111-D1 Corner

wall opening width

Door Frame Bracket Knauf Plasterboard

Door opening Door opening

For ceramic tiling maximum spacing of studs is 400 mm.

Application Details - W112.id

Nailable Plug Drywall Screw

Sealant (by others)

Knauf U-Channel Knauf U-Channel

W112-VM1 Joint W112-C1 T-junction W112-D1 Corner

wall opening width

Door Frame Bracket Knauf Plasterboards

A : Knauf C Studs E : Jointing

F D : Knauf Insulation F : Drywall Screw

Knauf Staggered Studs is a non-loadbearing

Key Features: This system can utilitise a range of Knauf