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ABSTRACT: The degradation mechanism of polypropylene (PP)−clay nanocomposites is investigated in the present study.
The PP−clay nanocomposites are prepared through a solution process with 4 and 8 wt % incorporation of nanoclay in a polymer
matrix. Nanoclay with two types of organic modifications (25−30 wt % methyl dihydroxyethyl hydrogenated tallow ammonium
(TA) and 25−30 wt % octadecylamine (OA)) is used with isotactic PP, atactic PP, and ethylene propylene copolymer with ∼20
wt % rubber. Characterization of nanocomposites is done through X-ray diffraction (XRD) analysis while melting and
crystallization behavior is studied through differential scanning calorimetry (DSC). XRD and DSC analysis shows formation of
intercalated type nanocomposites with improved barrier properties. Degradation behavior of nanocomposites is studied through
thermogravimetric analysis (TGA). Weight loss curves are further analyzed through the Friedman technique to find the rate of
degradation. Nanoclay incorporation increases the lifetime of nanocomposites, calculated using an equation derived by Toop
[IEEE Trans. Electr. Insul. 1971, 6, 2−14]. The peak rate of degradation in nanocomposites with isotactic homo PP and ethylene
propylene copolymer is found to increase up to 1.5 times. Atactic homo PP and its nanocomposites show only a marginal
improvement in properties as well as degradation rate. It is also concluded that the rate of degradation increased with clay loading
due to increase in residual impurity.
■ INTRODUCTION
Polypropylene (PP) and polyethylene (PE) are the most widely
depends on the type and number of screws used in the
extruder. This is the most economical process, as it does not
used commodity polymers. PP has an advantage over PE due to involve any solvent. This process is also industrially accepted, as
its lower bulk density i.e. lower weight to mass ratio;1 all the manufacturers employ melt extruders for palletization of
moreover, its properties can be altered by altering the side resin. Hence, nanocomposites can be prepared without
chain methyl group in the polymer chain.2 Also, incorporation hardware modification. An in-situ polymerization15,16 process
of a third component such as glass fiber, mica, clay, etc.3 was first employed for the synthesis of polyamide 6
improves the properties of polymer. Montmorillonite (MMT) nanocomposites by the Toyota research group. In this process
type layered silicate clay is now being widely used in polymer formation takes place between the silicate layers of
preparation of PP−clay nanocomposites.3−6 The wide usage nanoclay giving a highly exfoliated nanocomposite.5 But for a
is due to its unique properties such as large surface area to PP−clay nanocomposite, the in-situ polymerization process is
volume ratio, high interfacial reactivity, nano-sized layered less popular as nanoclay tends to deactivate the catalyst, which
structure, etc.7−10 Nanoclay can be used without any is used for propylene polymerization. In the solution blending/
modification11 or can be organically modified with a suitable intercalation process, nanoclay is dispersed in suitable solvent.
modifier such as octadecylamine7 or stearylammonium8−10 to Polymer is also dissolved in the same solvent in a separate
reduce surface tension. The use of unmodified clay is limited to vessel. Then slowly, these two solutions are mixed under
hydrophilic polymers such as polyethylene oxide and polyvinyl predefined temperature, pressure, and mixing conditions. In
alcohol. Organic modification is done to reduce hydrophobicity this process, polymer chains are slowly adsorbed in between the
and to increase the interlayer spacing of clay layers.12 clay layers. The residual solvent is evaporated to get the
Intercalated and exfoliated types of nanocomposites are formed nanocomposites.
when PP and nanoclay are mixed. The intercalation type of Nanoclay, due to its versatile properties such as large surface
nanocomposite is said to be formed when there is partial area and layered structure, gives better mechanical, fire
retention of the layered structure of nanoclay in a nano- resistant, and barrier properties to nanocomposites.7−10,17,18
composite. Exfoliation is said to be formed when the layered This is achieved with minimum clay loading as low as 5 wt %.
structure of the nanoclay is completely destroyed, and Lower clay loading also helps in maintaining optical clarity in
individual layers are uniformly dispersed in the polymer the final product. Silicates also act as nucleating agents19,20
matrix.13 improving crystallization kinetics. It also contributes to better
Different processes can be adopted for preparation of
polymer clay nanocomposites i.e., in-situ polymerization, Received: March 22, 2012
solution intercalation, and simple melt mixing. A melt mixing Revised: July 5, 2012
process was discovered by Vaia et al.14 where nanoclay and Accepted: July 17, 2012
polymer are mixed in a melt extruder. The extent of mixing Published: July 25, 2012
© 2012 American Chemical Society 10557 dx.doi.org/10.1021/ie3007616 | Ind. Eng. Chem. Res. 2012, 51, 10557−10564
Industrial & Engineering Chemistry Research Article
thermal stability imparted due to improved barrier properties all PP is dissolved. A 0.16 g portion of nanoclay
toward oxygen and other volatiles. (Montmorillonite (MMT) with 25−30 wt % TA) is
With improved properties, the life of the polymer will also added in the solution and further maintained at the same
increase. Almost all synthetic polymers are nonbiodegradable temperature with constant stirring for 120 min (the
and consume huge amount of energy in recycling and nanoclay is sonicated in TCB for 12 h prior to use in
reprocessing. Hence, an efficient mechanism needs to be experimentation). The solution is cooled to room
developed by which the usable life of polymer increases but temperature to precipitate resultant nanocomposites.
degradation period becomes shorter. In this paper, an attempt Further, the nanocomposites are washed with n-hexane
is made to demonstrate the degradation behavior of PP−clay and dried to remove traces of solvent.
nanocomposites prepared with nanoclay having two different 2. NC−iH2−TA: The process as described in preparation
types of organic modifications vis-à-vis its virgin counterpart. of NC−iH1−TA is repeated with 0.32 g nanoclay instead
Figure 1. XRD pattern of PP−clay nanocomposites prepared from different organic modifications and clay loadings: (a) with isotactic homo PP, (b)
interlayer spacing of clay in nanocomposites, (c) with atactic homo PP, and (d) with ethylene propylene copolymer.
Figure 2. Crystallization and melting behavior of PP−clay nanocomposites prepared from two different organic modifications and clay loadings: (a
and c) isotactic homo PP and (b and d) ethylene propylene copolymer.
lattice, and θ is the angle between the incident ray and the ability to intercalate as compared to nanoclay modified with TA
scattering planes. Further, as shown in Figure 1a, when at 4 and 8 wt % clay loading. Figure 1c shows the intercalation
prepared with isotactic homo PP, an intercalating type of behavior of atactic PP with the type of clay at both 4 and 8 wt
composite is obtained. Nanoclay modified with OA has better % loadings. In atactic PP also, nanoclay modified with OA has
10559 dx.doi.org/10.1021/ie3007616 | Ind. Eng. Chem. Res. 2012, 51, 10557−10564
Industrial & Engineering Chemistry Research Article
composites starts between 360 and 365 °C. This is because in °C. Hence, it can be said that the nanoclay imparts a
atactic PP, interchain bonding is much weaker, which is further temperature barrier due to its unique layered structure in the
affected by the addition of nanoclay. The increase in initial initial phase of the polymer life cycle, but it acts as a catalyst in
degradation temperature of nanocomposites indicates that the the degradation process which enhances the rate of degradation
life cycle is enhanced to a certain extent with the introduction of polymer in later stage of its life. The enhanced rate of
of nanoclay, but the degradation process also becomes faster in degradation can be due to the higher amount of residual
nanocomposites as compared to virgin resin. Figure 4 shows impurity in the polymer matrix or because of acid active centers
generated between clay layers.29 Ethylene−propylene copoly-
mer and its nanocomposites also show similar behavior (Figure
4b), where the peak rate of degradation increases from 44 wt
%/min in virgin resin to 74 wt %/min in OA type clay with 8
wt % loading. Similarly the virgin resin of atactic homo PP
(Figure 4c) shows a peak rate of degradation at 38 wt %/min,
which increases to 43 and 40 wt %/min in TA and OA types of
clay, respectively, with 4 wt % clay loading. On further
increasing the clay loading to 8 wt %, the peak rate of
degradation increases to 47 and 63 wt %/min for TA and OA
types of clay, respectively.
The kinetic parameters of degradation such as activation
energy (E), order of decomposition (n), frequency factor
(ln(Z)) are determined through the Friedman technique.30
⎛ dα ⎞ E
ln⎜ ⎟ = ln(Z) + n ln(1 − α) −
⎝ dt ⎠ RT (1)
■
Article
CONCLUSIONS (9) Hasegawa, N.; Kawasumi, M.; Kato, M.; Usuki, A.; Okada, A.
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organic modifications (25−30 wt % methyl dihydroxyethyl Layered Silicates: An Effective Route to Nanocomposites. J. Nanosci.
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polymer matrix increased, the rate of degradation also two-dimensional nanostructures by direct intercalation of polymer
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(15) He, A.; Hu, H.; Huang, Y.; Dong, J.-Y.; Han, C. C. Isotactic
polymer starting from the point where the impurity is present
Poly(propylene)/Monoalkylimidazolium-Modified Montmorillonite
in the matrix. The oxidation/photo-oxidation process in the Nanocomposites: Preparation by Intercalative Polymerization and
polymer matrix starts around the catalyst or any other type of Thermal Stability Study. Macromol. Rapid Commun. 2004, 25 (24),
residual impurity, and slowly, the cracks develop in the matrix, 2008−2013.
which leads to disintegration of polymer chains, therefore (16) He, A.; Wang, L.; Li, J.; Dong, J.; Han, C. C. Preparation of
degradation. With incorporation of silicate type nanoclay, the exfoliated isotactic polypropylene/alkyl-triphenylphosphonium-modi-
residual impurity in the polymer matrix is increased; hence, fied montmorillonite nanocomposites via in situ intercalative polymer-
oxidation/photo-oxidation starts from multiple sites leading to ization. Polymer 2006, 47 (6), 1767−1771.
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■
1111.
(18) Rodríguez-Llamazares, S.; Rivas, B. L.; Pérez, M.; Perrin-Sarazin,
AUTHOR INFORMATION F.; Maldonado, A.; Venegas, C. The effect of clay type and of clay−
Corresponding Author masterbatch product in the preparation of polypropylene/clay
nanocomposites. J. Appl. Polym. Sci. 2011, 122 (3), 2013−2025.
*E-mail: bag@ched.svnit.ac.in (A.A.M.); akm@ched.svnit.ac.in (19) Prachum, Y.; Adam Strauss, R. H.; Kiatkamjornwong, S. The
(A.K.M.). physical and mechanical properties of beta-nucleated polypropylene/
Notes montmorillonite nanocomposites. J. Appl. Polym. Sci. 2011, 122 (2),
The authors declare no competing financial interest. 1066−1076.
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(20) Preschilla, N.; Rasheed, A. S. A.; Sahadevan, S.; Biswas, A.;
Bellare, J. R.; Shyamroy, S. Study of layered silicate clays as synergistic
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