Professional Documents
Culture Documents
INGENIUM II
PRODUCTION BARGE
REFURBISMENT
KRISENERGY (APSARA) LTD
SPECIFICATION FOR
SEA WATER LIFT PUMP
DAVE/MARC/
B 11-01-19 Re - Issued for Review ES SS RR
ROB
DAVE/MARC/
A 30-11-18 Issued for Review ES SS RR
ROB
APP DATE
REV DATE DESCRIPTION BY CHK APP
KE APP.
TABLE OF CONTENTS
1. SCOPE .....................................................................................................5
4. DESIGN REQUIREMENTS........................................................................9
5. MATERIAL ............................................................................................. 13
1. SCOPE
This specification covers the design, material, fabrication, inspection and testing of Sea Water Lift
Pump, complete with start-up, one (1) year spare parts, field technician and vendor data be used in
Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development.
1.1 General
It shall be supplement by and shall be read in conjunction with the Codes and Standards necessary
to meet applicable Government and other Regulatory & Statutory requirements as stated in this
document.
Company KrisEnergy
Project Production Barge (Ingenium II) Cambodia (Apsara) Block “A” Field Development
Vendor or A company who performs design and/or fabrication and/or supply of the material
and/or equipment and/or construction services for the Project under a supply or
subcontract agreement with Contractor/Purchaser
Inspector Any personnel(s) engaged by and acting on behalf of Purchaser to conduct inspection
of the material and/or equipment supplied by Vendor and/or its Sub-Vendor for the
Project. Purchaser Inspector is not to be construed as Authorized Inspector assigned
for compliance with governmental rules or regulations
2. GENERAL REQUIREMENTS
The purpose of this specification and referenced codes, standards, general specifications and project
documents is to establish a minimum level of acceptable quality. Alternate standard designs of equal
or superior quality may be proposed; provided all exceptions are listed and written approval for all
exceptions is obtained from Company.
In the case of conflict between other documents, Vendor shall submit the discrepancy to Company
for final resolution. In his Bid Document, Vendor shall provide for the more stringent requirement
unless otherwise instructed in writing by the Company.
Equipment specified by this specification shall be complete in all detail and ready for installation.
Equipment supplied shall be of a standard model or series in regular production at the manufacture's
facilities.
The equipment shall be designed for continuous use in an exposed, tropical, offshore, salt laden,
corrosive atmosphere with minimum/maximum 22C/34C ambient temperatures and 100% relative
humidity.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 8 of 20
OCS Job No: R1948
3. SCOPE OF SUPPLY
Centrifugal Pumps (ANSI) shall include the following listed major components which shall be
assembled and fully shop tested prior to shipment from the Vendor facilities:
One (1) centrifugal pump (ANSI)
One (1) electric motor
One (1) motor/pump coupling
One (1) coupling guard
One (1) structural skid
One (1) mechanical seal and seal system
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 9 of 20
OCS Job No: R1948
4. DESIGN REQUIREMENTS
4.1 General
4.1.1 Pumps shall have robust casings, shafts and baseplate such that seal and bearing life meets the
requirements of at least 3 years uninterrupted operation.
4.1.2 All centrifugal pumps shall be the Vendor’s standard design amended in accordance with the
additional requirements called for by this Specification.
4.1.3 Preference will be given to pumps running close to the best efficiency point at the design conditions.
4.1.4 Pumps shall be designed to minimize wear of components in contact with the fluid and to resist the
chemical environment described on the Data Sheets.
4.1.5 All pumps shall be self-venting without the need for external bleed valves.
4.1.6 The pumps shall not be selected to operate at the fastest speed of the pump impeller range, not shall
the smallest or largest impeller diameters be used.
4.1.7 All pump casings and their components shall be furnished with corrosion resistant bolts, nuts and
washers.
4.1.8 Pumps shall be suitable for uncovered outdoors installation under the specified ambient conditions.
4.1.9 Materials shall conform to appropriate standards for chemical analysis and mechanical properties.
4.1.10 All exposed moving parts shall be fitted with appropriately painted guards to prevent contact, by
accident or intent, of personnel with the moving parts. The seal space shall be covered to prevent
accidental splashing of harmful fluids in the event of seal failure.
4.1.11 All safety guards shall be fully removable during maintenance activities.
4.1.12 Electrical components and installation shall be suitable for the area classification and grouping
specified in the Data Sheets.
4.2 Design
4.2.1 The impeller diameter selected to meet the specified duty point shall be no more than 90% of the
maximum impeller size of the pump. Where this requirement is deemed impractical, full details shall
be provided in the proposal and Purchaser approval obtained prior to award purchase order.
4.2.2 The pump shaft shall be machined all over with fine finish ground surfaces and large radius fillets.
Shaft deflection shall not exceed the more stringent of either 0.05 mm at the shaft seal or the seal
manufacturer’s requirement. Locking of impeller to shaft shall tighten with normal pump rotation.
4.2.3 A renewable shaft sleeve shall be provided. The sleeve shall be positively fastened to the shaft with
expansion provision to cater for any temperature variations.
4.2.4 Ball or roller type anti-friction bearings shall be provided. These shall have a L10 service life of not
less than 50,000 hours.
4.2.5 Bearings shall be sealed against entry of foreign matter or moisture, but with provision for lubrication.
Rolling element bearings shall not have plastic cages. Bearing temperatures shall not exceed the
bearing manufacturer’s requirements.
4.2.6 The end-suction nozzle shall be on the pump centreline. The discharge nozzle shall be designed to
be self venting.
4.2.7 Flanged connections rated for the operating conditions and conforming to ASME B16.5 shall be
provided for all process connections. Otherwise, an adaptor piece or mating flange shall be provided
to suit the connecting piping.
4.2.8 External forces and moments on the pump flanges shall comply with ISO 5199 – Class II, Annex C,
unless a specific exception is notified in writing prior to order.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 10 of 20
OCS Job No: R1948
4.2.9 Internal and external threads shall conform to ASME B2.1 tapered threads. Drain and vent
connections shall be at least 15 mm (1/2 inch) nominal size.
4.4 Baseplate
4.4.1 The pump, driver and electric motor shall be mounted on a rigid baseplate suitable for full grout
support.
4.4.2 A pan under the pump shall drain leakage to a 1 inch diameter NPT connection at the pump end of
the baseplate, as well as a 1 inch drip rim around the skid.
4.4.3 Jacking bolts shall be provided for all motors 45 kW and greater, to enable axial and transverse
positioning. Stainless steel shims shall be provided for height adjustment.
4.4.4 Lifting lugs shall be provided on the baseplate.
4.5 Lubrication
4.5.1 Pump bearings shall preferably be lubricated by a rotary flinger picking up oil from below bearing
level. A sight glass and fill cap shall be provided. Oil lubricated components shall be sealed to
prevent both leakage of oil and entry of fumes and dust. Lip seals are not preferred and the option of
rotating labyrinth or magnetic seals shall be provided. Where a breather is fitted, it shall be designed
to prevent spray water ingress.
4.5.2 The Vendor shall lubricate all components requiring lubrication prior to testing and delivery.
4.7 Performance
4.7.1 Selection of pumps shall be in accordance with the specified Data Sheets. All flow and pressure
conditions influencing reliability shall be nominated by the Vendor in the Tender submission. This
shall include the conditions to avoid suction recirculation and cavitation, the minimum flow conditions
and any specific installation requirements (e.g. piping and valving).
4.7.2 Standard NPSHR data provided by the Vendor shall be presumed to be for 3% head drop and this
shall be at least 1.0 m less than the available NPSH at the maximum specified flow at the highest
specified temperature.
4.7.3 Balancing of pump rotating parts shall be in accordance with grade G2.5 of ISO 1940. Vibration of
the bearing housing at design conditions shall not exceed 2.8 mm/s r.m.s. at 1800 rpm and 4.5 mm/s
r.m.s. at 3600 rpm.
4.7.4 The pump and drive components shall be selected so that the pump cannot be run at a speed more
than 80% of the first critical speed of the pump rotating assembly.
4.7.5 To improve reliability, the value of L3/D4 shall not exceed 2mm -1, where L is the length from the
bearing centre to the impeller centreline, and D is the solid shaft diameter (under sleeve) at the seal.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 12 of 20
OCS Job No: R1948
4.8 Noise
4.8.1 Combined pump and driver noise at all operating conditions shall not exceed a sound pressure level
of 80 dB(A) at 1 m from the surface of the equipment.
4.8.2 When equipment has a noise level expectation above this, attenuation devices including shields or
enclosures shall be offered as an option. Low noise fans shall be fitted to motors if the standard fans
do not meet the noise specification.
4.8.3 An acoustic enclosure, where required, shall be suitable for outdoor installation in the specified
environmental condition.
4.8.4 The Vendor shall provide all additional ancillary equipment necessary to ensure the efficient
operation of the pump within the enclosure under the specified environmental conditions. These may
include ventilation fan, temperature gauges and instrumentation as recommended by the Vendor.
4.8.5 The enclosure shall incorporate a sufficient number of hinged or readily removable access panels to
provide convenient access for inspection and maintenance.
4.8.6 The enclosure shall also be designed so that it can be readily removed. Lifting lugs shall be provided
for this purpose.
4.8.7 All grease lubrication points shall be extended to externally mounted grease nipples and all pressure
and temperature gauges shall be mounted external to the enclosure. Hearing protection warning
signs shall be provided and attached to the enclosure in a prominent position
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 13 of 20
OCS Job No: R1948
5. MATERIAL
Materials shall be new, free from defects and in accordance with the following:
Pump casing, impeller, wear ring, and mechanical seal parts shall be in accordance with
applicable Centrifugal Pumps (ANSI) Data Sheet.
Seal flush lines shall be 316 stainless steel tubing and tubing fittings.
All wetted pump parts must be inert to the process fluids. No corrosion/erosion products are
permitted to enter the product stream. Materials offered by the Vendor to perform the stated duty
shall be clearly defined in the proposal.
Pump materials must have a proven history in process duties similar to those specified in the Data
Sheet.
Viton elastomer shall not be used. AFLAS is considered an acceptable alternative.
Asbestos materials shall not be used.
Exposed aluminium and copper-alloyed materials shall not be used.
Galling material combinations shall not be used.
Cast Iron pump casings are not permitted for applications involving flammable or combustible
fluids
.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 14 of 20
OCS Job No: R1948
6. PROTECTIVE COATING
Surface preparation and coating of all exposed metal parts shall be in accordance with IPB-OCS-
KEA-PIP-SPE-0006 Specification for Painting & Coating. Insulation is required only when specified or
indicated on data sheets or outline drawings.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 15 of 20
OCS Job No: R1948
7.4 Tools
The Vendor shall supply one full set of special tools required for the complete disassembly and
reassembly of all items of equipment supplied as part of the unit. Each tool shall be clearly labelled
and identified in the Special Tools List specified in the Data Requirement Sheet.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 16 of 20
OCS Job No: R1948
9. EQUIPMENT/MATERIAL IDENTIFICATION
9.1 Identification for main unit
Each major equipment component shall have a permanently attached, impression stamped, 316
stainless steel name plate. The nameplate shall include the following information:
9.1.1 Pump
Manufacturer
Equipment Tag Number
Model and Type
Serial Number
Date of Manufacture
Purchase Order Number
Rated capacity, horsepower, pressure, temperature
9.1.2 Motor
See specification IPB-OCS-KEA-ELE-SPE-0005 Specification for Low Voltage Induction
Motor, for motor tagging requirements
Equipment shall be prepared for export shipment and shall be created to provide maximum
protection during shipment and extended outdoor storage. Following shop testing, the pumps shall
be drained, evacuated, dehumidified and sealed. Any items which are liable to be damaged during
shipment shall be removed, packed separately and shipped with the unit.
Tools and spare parts shall be packed in metal boxes suitable for long term storage. The boxes shall
be galvanized or coated in accordance with IPB-OCS-KEA-PIP-SPE-0006 Specification for Painting
& Coating.
.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 19 of 20
OCS Job No: R1948
11. GUARANTEE
Material and/or equipment shall be guaranteed by Vendor to perform in accordance with specification
requirements and to be free of defects and poor workmanship including, but not limited to, those
caused by inadequate preparation for shipment, as ruled by associated RFQ, for a period of one (1)
year after material/ equipment is placed in service, but not exceeding eighteen (18) months following
delivery to the contracted destination. Vendor shall repair or replace all defective items during the
guarantee period at no cost to Company
Vendor shall repair or replace all defective items during the guarantee period at no cost to Purchaser.
Doc. No.
SPECIFICATION FOR IPB-OCS-KEA-MEC-SPE-0010
SEA WATER LIFT PUMPS Revision: B Doc. Status: IFR
Discipline : MEC Document type: SPE Rev. Date :11-01-19 Page 20 of 20
OCS Job No: R1948