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Title: Gap Inc. Bar Code Label Certification & Specification Date: 22 AUG 02 Page: 1 of 16
Gap Inc.
Bar Code Label
Certification &
Specification
Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Revision History
Revision Number Revision Date Changes
E-5.0 30 NOV 00 This version contains a preference for thermal transfer printers,
changes to the label format, and changes to the label stock
requirements.
E-5.01 20 DEC 00 added note regarding label size where metric form is standard
(page 12)
E-5.02 22 JAN 01 Added additional requirements to paper quality section (page 4)
E-5.03 09 FEB 01 Modification to ship from field that allows it to be BLANK under
certain circumstances. See NOTE on “ship from” on page 14.
E-5.1 12 JUL 01 Reference to Mixed cartons (page 11)
Reference to “prepack” designation (page 15)
E-5.2 28 SEP 01 Reference to label placement on same side of carton as other
markings. (page 13)
E-5.3 01 NOV 01 Add comment regarding internal control data in ship from box.
(page 15)
E-5.4 22 AUG 02 Note (pg 15) acknowledging that some addresses may not fit on
the label.
Information contained in this document is considered confidential and proprietary and cannot be
used in any manner without the expressed written consent of Gap Inc.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Contents
The purpose of this certification and specification document is to communicate Gap Inc.,
standard practices and requirements for its vendors to print and apply labels on shipping
containers. This specification covers all divisions - Gap, GapKids, Banana Republic, Old Navy.
This specification addresses only those shipping container labels used to label merchandise for
shipment to Gap Inc. The standard practices and requirements of this document are Gap Inc.’s
interpretation of the latest version of the UPC Shipping Container Code and Symbol
Specification Manual (Uniform Code Council, Inc.; 8163 Old Yankee Road, Suite J; Dayton, OH
45458)
NOTE: Other carton markings as required by the Gap Inc. Vendor Handbook still apply.
Vendors will be certified for bar code labeling to insure proper scannability of cartons at Gap
Inc. DC’s and CD’s. Prior to the initial shipment from a vendor, sample labels must be sent to
Gap’s Logistics Department for testing and certification. The label will be tested for a variety of
technical aspects, primarily decodability.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Gap Inc.
Bar Code Desk/Tom Bloss
345 Spear Street, 2nd Floor
San Francisco, CA 94105
The decodability, or bar code readability, is based on the quality of the bar code itself as well as
the quality of paper, printer, ink, etc. The data content and format of this bar code is detailed in
the Specification segment. The vendor should produce the label in accordance with these
specifications. Following the guidelines and procedures outlined here, the vendor must initiate
the certification process prior to actual rollout of carton bar code labeling at their facility.
Certification on the vendors label should be complete before the first labeled shipments are sent
to a DC/CD facility.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Certification Aspects
Symbology
The required symbology for the carton identification bar code is UCC/EAN Code 128,
Code Set C (High Density Numeric), x-dimension: 20 mil, aspect ratio: 2 to 1.
The symbology for the purchase order bar code is Code 128 alpha/numeric, x-dimension
10mil, aspect ratio 2.5 to 1.
Printers
You are free to select any printer that produces a label which meets the Gap standards.
These printer manufacturers are some which have proven to produce adequate labels:
Avery-Dennison Monarch Comtec
Zebra Datasouth Prodigy Plus (Fargo)
Intermec
(Inclusion or exclusion from this list is not an endorsement or rejection)
These printers are for use with thermal direct and thermal transfer paper. When using
thermal transfer paper, premium thermal transfer ribbons are required. When using thermal
direct paper, use premium thermal ink cartridge as required by printer.
Note: Gap Inc. would like to express a distinct preference for thermal transfer over direct
transfer. It is Gap Inc.’s experience that thermal transfer labels are more likely to pass a quality
audit than direct transfer labels. Å Note
Note: Applications preparing laser printer labels have also been approved. Laser printers are
normally not fit for high volume activity but may be considered when operational advantages
exist. Each instance of laser printer labels will be considered on a “special exception” basis.
Paper quality
Use thermal transfer receiver paper or direct thermal imaging paper. This paper should
have permanent pressure sensitive acrylic adhesive and silicone coated liner. This paper
should bear the following minimum standard qualities:
Vendors should consult with paper suppliers if additional paper quality information is needed.
Ink Quality
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Requirements:
Reference Materials:
The following publications were used as reference material for compiling this guideline.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
M1 If M1 is zero (0), the structure is managed by the UCC. If M1 is not zero (0), the
structure is managed by an EAN organization
where:
PT Packaging Type
M1 Is zero (0).
M2-7 Is a unique number assigned by the UCC to the member organization, i.e. UCC
manufacturer number.
S1-9 Is a nine digit serial number used to uniquely identify each container.
C Is a modulo 10 check character calculated from the preceding 17-digits.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Within the EAN managed structure the company prefix may vary from four to ten digits and the
corresponding serial number would vary inversely to the company prefix keeping the total
number of digits constant.
The other exception between UCC and EAN structures is EAN recommends using only one
Packaging Type for the SSCC-18; it is 3 (undefined).
All vendors are encouraged to obtain their unique number from the UCC or EAN organizations.
All carton ID’s generated by third parties must conform to the UCC/EAN SSCC-18 standard and
therefore must have a registered company number provided by the UCC or EAN organizations.
The symbology used to support the SSCC-18 standard is the UCC/EAN-128 bar code. As an
additional part of the bar code, an Application Identifier 00 precedes the 18-digit structure.
Example:
(00) 0 0012345 555555555 8
The parentheses are used in the human readable ID but are not included in the bar code
symbology. Note the spacing of the human readable text, with the spaces after the application
identifier, package type, manufacturer’s ID and carton ID.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Examples:
The following are examples of third party, Gap remote, and Gap HQ generated carton ID’s.
Ithica generated carton (UCC) 0 0051800 218834082 8
Exel HDC outbound carton (EAN) 3 1234567 000000001 6
SDC outbound carton (Gap Inc.) 0 0420017 000000001 3
Carton Management carton (Gap HQ)) 0 0410122 000000001 5
Step 1: Starting with position 2, add up all the values in the even numbered positions.
2 + 0 + 3 + 8 + 2 + 0 + 1 + 0 + 0 = 16
Step 3: Starting with position 3, add up all the values in the odd-numbered positions.
8 + 4 + 8 + 1 + 0 + 8 + 5 + 0 = 34
Step 5: The check character is the smallest number when added to the result of step 4 gives a
number that is a multiple of 10.
82 + x = 90; therefore x = 8
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Certification Procedures
Vendors will become certified for producing bar code labels by following these procedures:
• SCAN Team will manage the certification process. This includes reporting on status and
results, and operating the testing equipment.
• SCAN Team will integrate the testing results and other aspects of certification into the
overall vendor management effort. These results of testing and certification will be
communicated regularly to all stakeholders.
• Vendors will submit bar code sample labels to SCAN Team via courier for testing, see the
address below.
• Vendors will be logged into a database and labels will be scheduled for testing. Testing will
be conducted, and results reported within a stated time frame, normally 2 days.
• Results will be logged in the database and reported to the vendors via e-mail or fax.
• If failed, the vendor will resubmit label samples after taking corrective action (and begin
again.)
Samples should be submitted to: Gap Inc.
Telephone: 415-427-6813 Bar Code Desk\Tom Bloss,
Fax: 415-427-6284 345 Spear Street, 2nd Floor
San Francisco, CA 94105
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
121 O P
V12
G j g
0000410122 00123
F
4567 8
h h
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Legend
NOTE: A quiet zone of 0.25” must surround the upper bar code. This is to make it readable by
overhead scanners as it moves past on a conveyor below. This white space is critical. On the other
two bar codes, the critical quiet zone is for 0.25” to the left and right of the vertical bars.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Required
a 4.0 inches (102mm) maximum (see note below)
b 6.0 inches (152mm) maximum
c Balance of space as required
d 15/16 inches (0.94” or 24mm) maximum
e 15/16 inches (0.94” or 24mm) maximum
f 0.47 inches (12mm) minimum
g 1 13/16 inches (1.81” or 46 mm) maximum
h 2.0 inches (51mm)
i 1.59 inches (40mm)
j 0.75 inches (19mm) minimum
Features The required label size is 4.0 X 6.0 inches. (NOTE): The standard for this label form
in Europe is 10cm x 15cm, which is approximately 2mm under the 4.0x6.0 inch label
mentioned above. This size is also acceptable. Data field text characters shall be as
defined on page 11. Vertical label border lines along the left and right edges of the
label are not allowed.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Note:
Code Symbology x-dimension Aspect ratio
UCC/EAN carton ID Top 128 code set C High density numeric 20 mil 2 to 1
UCC/EAN carton ID Bottom 128 code set C High density numeric 20 mil 4 to 1
Purchase order number 128 alpha/numeric 10 mil 2.5 to 1
Placement On the outside of containers, labels should be applied in the upright position, in the upper
LEFT hand corner of the smallest face of the container, with the upper bar code folded over
the top of the container. If the smallest face of the container is too small to accept the label,
another face of the container may be used.
• The label shall be placed flat against the surfaces without wrinkling the bar codes.
• The label must be on the same carton surface as the other carton markings.
• Care shall be taken to avoid strapping, taping or other packaging methods that may damage
the label, cover up the label, or otherwise render it unscannable or illegible.
Example of labeled carton:
Shipping Container Label (continued)
Note:
Position of label on
upper LEFT of carton.
Label wrapped over the
carton edge to allow
scanning from overhead Label must be on
scanner the same surface as
the other carton
markings.
112 (00) 0 0410122 001234567 8
A03
From ABC Mfg Co Ship to ADC-0004
Princeton Street
1701 Trimble Road
Albertville, NC 51243 Edgewood, MD 21040
Style Program 371209 Style 371209001
Size 0002
PO# A1234A3 Qty 24
112 A03
CARTON 4 OF 60
00 0 0410122 00123 4567 8 PO# A1234A3
PREPACK XXXX
STYLE 371209001
Ship to ADC-0004 SIZE 0002
1701 Trimble Road QTY 24
Edgewood, MD 21040 TOTAL PACKS XXXX
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Required
Data Fields:
Field Title Definition
UCC-128 This field value shall be the uniquely defined UCC-128 as assigned by the
vendor. (A)
Bar Code The text for this bar code data field shall be centered on the bottom of the UCC-
128 bar code. (B)
Sortation This field value is a unique letter/number (1 letter followed by a 2-digit number)
Code # combination for each Style/Size/Qty occurrence. (C) & (P)
Once the Purchase Order/Style/Size/Qty changes, the 2-digit number is
increased by 1. If the 2-digit code exceeds 99, then the letter gets incremented
to the next letter and the 2-digit number gets recycled back to 01. We
recommend that the code be allowed to increment through the entire alphabet
and in each number (1-99) to ensure the maximum cycle length before a repeat
sort code will be used.
Ship From This field value shall be the Business Name and Address from which the
shipment was sent. (D) NOTE: Under certain circumstances this field may
be left BLANK. Contact your GIS office if you have questions regarding
this exception.
The address value is to be determined by the vendor.
(NOTE) This box on the label form may also include vendor internal control information
if required to match the labels to cartons during the packing/labeling process.
Such internal control detail must not be sent in the EDI to Gap.
Ship To This field value shall be the Ship To Gap Inc. Location. (E)
The Ship To Location value corresponds to the information from the EDI X12
850 transmission sent from Gap Inc. This field should NOT make reference to
Gap, Banana Republic or Old Navy by name. Use the text in the 850 as
mapped below.
The text for field is as follows: We acknowledge that some few Gap Inc. addresses
may not fit in the space provided on the label. In that
Name N102, when N101=ST case you may abbreviate the ship to address but be
Address1 N301, when N101=ST sure to match the address to the PO on the bill of
Address2 N302, when N101=ST lading and any other carton markings.
City, State, Zip N401, N402, N404 when N101=ST
PO# This field value shall be the Gap Inc. Purchase Order Number. (L)
The PO# value corresponds to the information from the EDI X12 850
transmission sent from Gap Inc. Required number of characters is 7.
The text for this field is as follows:
BEG03 (5 characters) if BEG01=00 and BEG02=RL AND first 2 characters of
BEG04.
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Gap Inc. Bar Code Label Certification & Specification Rev E-5.4 22 AUG 02
Required
Data Fields (continued):
Field Title Definition
PO Bar This field shall be the Gap Inc. PO# Bar Code (N). Code 128
Code alpha/numeric. This PO# Bar Code value corresponds to the information
from the EDI X12 850 transmission sent from Gap Inc. This bar coded
field has the same value as (L). The quiet zone for this label is 0.25” to
the left and right of the vertical bars.
Style/ This field value shall be the Gap Inc. Style number (I); Size (J), Qty (K)
and (M) Style Program. The value corresponds to the information from
Size/ the EDI X12 850 transmission sent from Gap Inc.
Qty The text for these fields is as follows:
“I” Style: PO109 if PO108=BO (bulk) else
“I” Style PO113 if PO 112=CG (prepack) Å Note
“M” Style Program: PO107 if PO106=IT
“J” Size: SLN10 if SLN09=IZ
“K” Qty: As indicated by the vendor.
Merchandise This field value shall be the Gap Inc. Department Number (3 digit
numeric). (H) & (O)
Department
The text for these fields is as follows:
REF02 if REF01=DP
Note:
The Purchase Order Bar Code should consist only of the 7 character (alpha/numeric) purchase
order number as stated in EDI. Do not include any spaces, dashes or other marks.
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Gap, Inc. SOP P001
Standard Operating Procedure Effective Date: 05/28/01
Revision Date: 08/22/02
Approved by: Chris Duenas, Gap, Inc. Approved by: Thomas Bloss, Gap, Inc.
1.1 To define the quality assurance standards for carton barcode labels—UCC 128
labels.
2.0 SCOPE:
2.1 All vendors certified to apply bar coded labels and all QA personnel inspecting
shipments with bar coded labels.
3.0 PRINTING
3.1 This document was created in color and should be printed in color whenever
possible. Diagrams show explanatory notes in red and some sections use gray
shading for emphasis.
4.0 BACKGROUND
4.1 Gap Inc.’s Vendor E-Business Labeling Initiative (VELI) is a project aimed at
saving costs and increasing productivity by implementing Electronic Data
Interchange (EDI) and Automated Data Collection processes. One aspect of this
initiative is the use of a shipping label that contains a bar code. Once the bar
code is scanned, it is linked to the Advance Ship Notice (856 ASN) which is sent
electronically from the factory to Gap Inc. The electronic message reveals SKU
information and other details about the shipment. Gap Distribution Centers
benefit greatly from a reduced receiving time when processing shipments with
bar coded labels.
4.2 Not all vendors are currently applying this label. A roll out is still in process.
4.3 Inspection of the bar code label is a part of the factory pack audit.
5.0 REFERENCES
5.1 Please read the document “Gap Inc. Bar Code Label Certification &
Specification”. This manual can be obtained from your Gap International
Sourcing (GIS) Representative. Be sure that you are reading version E-5.02 or
the most current version. Changes to the standards described in the manual are
expected.
5.2 Please read “Quality Assurance Manual – Garments – 2001” pages 20 to 22, for
information pertaining to Pack Audits.
1
5.3 Please read the “Packing” section of the “Vendor Handbook” for information
pertaining to packing shipments.
6.1.2 E-5.02
6.1.3 E-4.0
6.2 E-5.03: Has the exact same format as E-5.02, but allows for the Ship From
information to be left intentionally blank. This is allowed under certain
circumstances by permission of GIS. Check with your GIS representative if you
spot a label with a blank Ship From section. Use guides for E-5.02 when auditing
an E-5.03 label.
6.3 E-5.02: The main difference between E-4.0 and E-5.02 is that the newer version
changes the size and placement of information in the bottom section of the label.
6.5 All types of labels should be audited against the major/minor audit standards as
described in this SOP.
Note: It is acknowledged that some few Gap ship to addresses (in particular Japan) may not
completely fit in the space allocated on the bar code shipping label. If this is the case, it is
acceptable to abbreviate those lines that do not fit so long as the ship to address used on
the bill of lading and on any other carton marks match the Purchase Order.
7.1.2 A bar code label missing both UCC 128 bar codes. (Absence of one of
the two UCC bar codes and/or absence of the smaller PO # bar code are
considered minor defects.)
7.1.3 A bar code label with incorrect Ship To, Style Program #, PO#, Style #,
Size #, Qty #, Department #, Application #, Packing Type #, or
Manufacturer ID #.
7.2.1 Count the defect as a major defect towards the AQL for the QA pack
audit,
2
7.2.2 Proceed as explained in the QA pack audit instructions.
7.3 At this time, these three defects are the only mistakes counted as a major defect.
As the VELI project unfolds, the carton barcode label audit standards will change.
7.4 Other Defects: At this time, other faults found in the bar code label are
considered minor for the purposes of the pack audit. It is important to detect
minor defects because these mistakes may reveal bigger issues with the
production of bar code labels. Corrective action should help factories prepare for
more rigorous carton barcode label standards in the future. Therefore, the
discussion of minor defects with the factory representative should emphasize the
purpose of the bar code label and help the factory prepare for future audits.
7.5 If minor defects are detected, discuss the problems with the factory
representative. Ensure that corrective action is taken on future shipments and
see that the factory understands that higher expectations will be imposed in the
near future.
7.6 The following diagrams highlight requirements that are checkable by human
eyesight. These diagrams are not intended to be a comprehensive evaluation of
the label. Rather, it is meant to assist the auditor in identifying easy to see
mistakes. For comprehensive instruction on the specifications for carton barcode
labels, read the entire “Gap Inc. Bar Code Label Certification & Specification”
manual.
3
Carton Barcode Label – Content Guide for E - 5.02
This diagram is meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification
and Specification” for complete information.
Dotted line
indicates no
border around
label
Fold line
121 (00) 0 0410122 001234567 8 V12
(Red dashed line is Ship From: Ship To:
for emphasis only.) Information
Name Name
should agree
Address Line 1 Address Line 1
with DPO
Address Line 2 Address Line 2
City, State Zip City, State Zip
Style Program 371209
Text should Style: 371209001 Style number should
agree with DPO agree with DPO.
Size: 0002
PO# J101105A Qty: 200 Size should be
“0000” for cartons
with prepacks;
121 V12 “MIXED” for cartons
containing more than
one SKU.
Numbers should
match those in top
section of label
Carton ID# in
human readable
format
4
Carton Barcode Label – Content Guide for E - 4.0
These diagrams are meant to be a guide only. Please refer to “Gap Inc., Bar Code Label
Certification and Specification” for complete information.
Dotted line
indicates no
border around
label
Carton ID# in
human readable
format
5
Carton Barcode Label – Carton ID # Human Readable Content Guide
These diagrams are meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification
and Specification” for complete information.
Background Location
E-5.02 Label E-4.0 Label
The carton ID # is a key element of the
carton barcode label. It is this information
that is captured by the bar code. For a
thorough explanation of its composition, 121 (00) 0 0410122 001234567 8 V12 121 (00) 0 0410122 001234567 8 V12
PO# J101105A
Style: 371209001
Size: 0002
Qty: 200
124 A40
Packing Type Number “0” indicates that the object is a shipping carton.
Manufacturer ID Number Is assigned either by the UCC organization or by Gap Inc. The number on the label should
be the ID number that was approved when the factory passed certification for carton
barcode labels, unless otherwise authorized.
Serial Number Should be a unique number, identifying this one carton. For the purposes of the pack audit,
check to see that the serial number is different from the serial numbers on other labels in the
sample—in other words, make sure that the same number is not being printed on all the
labels. It is okay if the serial numbers are sequential or seem random. The goal is a unique
number on each carton.
Check Digit For an explanation on how the Check Digit is calculated, please see “Gap Inc. Bar Code
Label Certification & Specification”. It is very difficult to calculate this number without the
assistance of a computer.
Sortation Code The EDI software used to produce the bar code labels produces the sortation code. This
code changes when the mixture of products in the carton changes. For example, boxes 1 to
5 in a shipment all contain 50 large red shirts and have sortation code A10. Boxes 6 to 10
all contain 45 medium green shirts and have sortation code A11.
6
Carton Barcode Label – Format Guide E – 5.02
This diagram is meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification
and Specification” for complete information.
or 102 mm
4”
Remainder
UCC Bar Code
height 1.59” or
40 mm
4567
0.75” or 19 mm
0000410122 00123 8
7
Carton Barcode Label – Format Guide E – 4.0
This diagram is meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification
and Specification” for complete information.
or 102 mm
4”
Remainder
UCC Bar Code
height 1.59” or
40 mm
or 37 mm
Lower UCC Bar 1.61”
Code min. height
0.75” or 19 mm
8
Carton Barcode Label – Carton ID # Human Readable Format Guide
Diagram is meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification and
Specification” for complete information.
121 (00) 0 0410122 001234567 8 V12 The carton ID # appears on the label in plain text form in the top and bottom sections of the
Ship From:
Name
Address Line 1
Address line 2
Ship To:
Name
Address Line 1
Address line 2
label. It is composed of 20 digits (not including department number or sortation code) and
various spaces and parentheses, as prescribed in the Bar Code Label manual. The formats
City, State Zip City, State Zip
121
Ship From:
Name
Address Line 1
Address line 2
City, State Zip
(00) 0 0410122 001234567 8
Style: 371209001
Size: 0002
V12
121
Larger font
(00) 0 0410122 001234567 8
V12Larger font
PO# J101105A
Qty: 200
1 digit 1 digit
124 A40 Packing Type Check Digit
Bottom Section, E-5.02: Department and Sortation Codes are place above the bar code in
this section. Beneath the bar code, the carton ID # is printed in this format:
4567
121 (00) 0 0410122 001234567 8 V12 Shading is for emphasis only.
Ship From: Ship To:
Name Name
Address Line 1 Address Line 1
Address line 2 Address line 2
0000410122 00123 8
City, State Zip City, State Zip
124 A40
Bottom Section, E-4.0: Same as the human readable format in the top section.
121 V12
9
Carton Barcode Label –Placement Guide E-5.02 and E-4.0
This diagram is meant to be a guide only. Please refer to “Gap Inc., Bar Code Label Certification
and Specification” for complete information.
Non-Perforated Cartons similar to the one shown in this diagram are used by several Gap Inc. brands. Placement of
Carton the carton barcode label should always be on the same side of the carton as the side printed with
the carton contents. These guidelines are for both E-5.02 and E-4.0 labels. Applying the label
properly helps ensure that the bar code will be scannable when it reaches the distribution center.
No wrinkles
Packing tape does
not cover the label
Top section of the
label is neatly folded
over the carton.
Perforated Carton Cartons similar to the one shown in the diagram below have a perforated section. They are
typically used by Gap Direct. It is acceptable for the label to cover the perforation as shown.
These guidelines are for both E-5.02 and E-4.0 labels. Applying the label properly helps ensure
that the bar code will be scannable when it reaches the distribution center.
No wrinkles
Packing tape does
not cover the label
Top section of the
label is neatly folded
over the carton.
714987-03-2-0002
BASIC TEE RED XS
Carton 50 of 50
Overall placement of
the label is in the upper
left-hand corner
10