SANITAIRE DECANTER ASSEMBLY

INSTALLATION, OPERATION, & MAINTENANCE

MANUAL

Rev 1.3, 051910

 TABLE OF CONTENTS
Page
1.0 RECEIVING .................................................................................................................... 1
1.1 Unloading Instructions ............................................................................................. 1
1.1.1 Small Decanters ................................................................................................. 1
1.1.2 Large Decanters .................................................................................................2
1.1.3 Actuators ............................................................................................................ 3
1.1.4 Containerized ..................................................................................................... 3
1.2 Site Storage ............................................................................................................... 4
2.0 INSTALLATION ............................................................................................................ 5
2.1 Small Decanters ........................................................................................................ 6
2.2 Large Decanters ........................................................................................................ 9
2.2.1 Split Downcomers ............................................................................................. 9
2.2.2 Single Unit – Wall Design (Effluent Box Discharge) ..................................... 10
2.2.3 Single Unit – Elbow Design ............................................................................. 15
2.2.4 Dual units – Wall Design (Effluent Box Discharge) .......................................20
2.2.5 Dual units – Elbow design ............................................................................... 25
2.2.6 Multiple dual units – Wall design ...................................................................30
2.2.7 Multiple dual units – Elbow design ................................................................30
2.2.8 Multiple dual units – Line shafts.....................................................................30
2.3 Limit Switches ......................................................................................................... 32
2.4 Local Control Station .............................................................................................. 33
3.0 OPERATION AND MAINTENANCE ......................................................................... 34
3.1 Assembly Operation ................................................................................................ 34
3.1.1 Automatic Control ........................................................................................... 34
3.1.2 Manual Control ................................................................................................ 34
3.2 Preventative Maintenance ...................................................................................... 35
3.2.1 Lubrication ....................................................................................................... 35
3.2.1.1 Decanter ................................................................................................... 35
3.2.1.2 Actuator .................................................................................................... 35
3.2.2 Visual Inspection .............................................................................................36
3.2.3 Hardware Check ..............................................................................................36
3.3 Long Term Storage ..................................................................................................36
3.3.1 Decanter ...........................................................................................................36
3.3.1.1 Prior to Installation ..................................................................................36
3.3.1.2 After Installation ......................................................................................36
3.3.2 Actuator ............................................................................................................36
3.3.2.1 Prior to Installation ..................................................................................36
3.3.2.2 After Installation ...................................................................................... 37

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 LIST OF FIGURES
Page
Figure 1 - "A"-Frame Decanters ..................................................................................................... 2
Figure 2 - Example of Containerized Decanter Assembly ........................................................... 4
Figure 3 - Small Decanter Connecting Rod Attachment (2.1)...................................................... 6
Figure 4 - Actuator Pivot Bracket Connections (2.1) .................................................................... 7
Figure 5 - Stop Nut on Actuator Screw (2.1) ................................................................................. 8
Figure 6 – Forsheda Seal Protection (2.2.2) ................................................................................. 10
Figure 7 - Slotted Holes in Wall Plate (2.2.2) ............................................................................... 11
Figure 8 - Large Decanter Connecting Rod Attachment (2.2.2) ................................................. 12
Figure 9 - Actuator Pivot Bracket Connections (2.2.2) ............................................................... 12
Figure 10 - Stop Nut on Actuator Screw (2.2.2) ........................................................................... 13
Figure 11 - Forsheda Seal Protection (2.2.3) ................................................................................. 15
Figure 12 - Discharge Elbow Connections (2.2.3) ........................................................................ 16
Figure 13 - Large Decanter Connecting Rod Attachment (2.2.3) ................................................ 17
Figure 14 - Actuator Pivot Bracket Connections (2.2.3) .............................................................. 17
Figure 15 - Stop Nut on Actuator Screw (2.2.3)............................................................................ 18
Figure 16 - Forsheda Seal Protection (2.2.4) ............................................................................... 20
Figure 17 - Slotted Holes in Wall Plate (2.2.4) ............................................................................. 21
Figure 18 - Truss Connection to Decanter (2.2.4)....................................................................... 22
Figure 19 - Dual Decanter Connecting Bracket (2.2.4)............................................................... 22
Figure 20 - Actuator Pivot Bracket Connections (2.2.4) .............................................................23
Figure 21 - Stop Nut on Actuator Screw (2.2.4) .......................................................................... 24
Figure 22 - Forsheda Seal Protection (2.2.5) ................................................................................25
Figure 23 - Discharge Elbow Connections (2.2.5) ....................................................................... 26
Figure 24 - Truss Connection to Decanter (2.2.5) ...................................................................... 27
Figure 25 - Dual Decanter Connecting Bracket (2.2.5) .............................................................. 27
Figure 26 - Actuator Pivot Bracket Connections (2.2.5) ............................................................ 28
Figure 27 - Stop Nut on Actuator Screw (2.2.5) .......................................................................... 29
Figure 28 - Line Shaft Connection at Gearbox ........................................................................... 30
Figure 29 - Line Shaft Connection at Actuator............................................................................ 31
Figure 30 - Completed Limit Switch Assembly ........................................................................... 33
Figure 31 - Actuator Worm Gear Extension Shaft ....................................................................... 35

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 LIST OF TABLES
Page
Table 1 - Small Decanter Packing Arrangements .......................................................................... 1
Table 2 - Estimated “A”-Frame Assembly Weight........................................................................ 3
Table 3 - Limit Switch Box Assembly Components ....................................................................32

iv
1.0 RECEIVING
The following installation instructions are divided into several different sections,
depending on the weir length and style of the decanter(s) for your particular project.
From the mechanical drawings provided, determine your decanter’s weir length and
style, and then follow the instructions in the appropriate section.

1.1 Unloading Instructions

INSPECT EQUIPMENT FOR ANY SHIPPING RELATED DAMAGE PRIOR TO
UNLOADING AND REPORT ANY DAMAGE IMMEDIATELY TO SANITAIRE.

1.1.1 Small Decanters

Small decanters (1’-6” to 6’-0”) are shipped with all accessories in enclosed shipping
crates. Accessories are defined as connecting rods, actuator supports, hardware, etc.
Typical packing arrangements for a pair of decanters are shown in Table 1:

Decanter Size Packing Arrangement

1’-6” One crate for both units and their accessories
3’-0” – 6’-0” One crate for each decanter and its accessories
Table 1 - Small Decanter Packing Arrangements

The approximate weight of each crate is 500 to 900 pounds. The crate can be
unloaded with a forklift or similar piece of equipment. ALWAYS OBSERVE SAFE
UNLOADING PRACTICES.

NOTE: These are typical packing arrangements and may vary depending on project
specifics. Please review the packing list upon receipt and contact Sanitaire if you
believe a piece of equipment is missing.
1.1.2 Large Decanters
Large decanters (7’-6” and above) for projects in the United States, Canada, and
Mexico are shipped via truck. Typically, a pair of decanters is shipped in an “A” frame
arrangement as shown in Figure 1.

Figure 1 - "A"-Frame Decanters

Generally, a crane or large forklift is used to unload the decanters. Please refer to
Table 2 below for assistance in determining what type of equipment will be used to
unload the decanters at your particular jobsite.

Decanter Size Approximate “A”-Frame Assembly Weight [lbs.]

7’-6” 2,150
10’-0” 2,650
12’-6” 3,100
15’-0” 3,900
17’-6” 4,350
20’-0” 4,900
22’-6” 5,400

2
 25’-0” 5,900
27’-6” 6,350
30’-0” 6,900
35’-0” 9,950
40’-0” 11,250
Table 2 - Estimated “A”-Frame Assembly Weight

When unloading the units, ALWAYS use the lifting lugs on the decanters. NEVER lift
the decanters by the trough. ALWAYS OBSERVE SAFE UNLOADING PRACTICES.
The accessories for large decanters will be shipped in enclosed crates. Accessories are
defined as connecting rods, actuator supports, hardware, etc.

NOTE: These are typical packing arrangements and may vary depending on project
specifics. Please review the packing list upon receipt and contact Sanitaire if you
believe a piece of equipment is missing.

1.1.3 Actuators
The decanter actuators are shipped in enclosed crates or boxes. Typically, two
actuators are shipped in one box and can be unloaded with a forklift. The approximate
weight of each crate is 300 to 600 pounds.

1.1.4 Containerized
Decanters and decanter actuators for overseas projects are generally shipped in open-
top, or removable top, containers. Packing arrangements can vary widely due to the
overall size of the decanters, as well as the project. Other equipment for the project
may also be shipped in the same container as the decanters. Figure 2 below shows just
one example of how container may be packed.

3
 Figure 2 - Example of Containerized Decanter Assembly

Sanitaire can provide project specific pictures or unloading instructions upon request.

NOTE: Please review the packing list upon receipt and contact Sanitaire if you believe
a piece of equipment is missing.

1.2 Site Storage

The decanters can be stored outside. They should be kept out of the way of
construction equipment and other site activities to prevent damage. The decanters
should also be kept on wooden blocks to prevent them from sinking into the ground.
Leave the units packaged until they are ready to be installed.

The actuators should be left in their shipping crates until they are ready to be installed.
Sanitaire recommends storing the actuators indoors, if possible. Otherwise, they should
be covered with plastic and kept out of wet areas.

4
2.0 INSTALLATION
The following installation instructions are divided into several different sections,
depending on the weir length and style of the decanter(s) for your particular project.
From the mechanical drawings provided, determine your decanter’s weir length and
style, and then follow the instructions in the appropriate section.

PLEASE NOTE: The following installation instructions assume that the tank
structure has been constructed in accordance with the contract specifications
and drawings and is within the tolerances set forth in those documents.
Sanitaire will not assume liability for undocumented deviations from the
contract documents that result in the improper installation of the decanter
assembly.

PLEASE NOTE: The use of the Sanitaire-supplied hardware is required for a

proper installation. Refer to the Sanitaire drawings for a listing of hardware
provided for this project. Sanitaire will not assume liability for unauthorized
hardware substitutions.

5
2.1 Small Decanters
The following instructions apply to small decanters. Small decanters have weir lengths
from 1’-6” through 6’-0”. Refer to Drawing M20 for correct hardware size and location.
1. Ensure wall pipe plate flange is plumb. This is critical for maintaining a level weir.
2. Connect decanter to wall pipe flange. Leave bolts finger-tight and temporarily
support decanter.
3. Install connecting rod to the decanter with the hardware provided. This is a
bolted connection with double nuts. Refer to Figure 3 below.

Figure 3 - Small Decanter Connecting Rod Attachment (2.1)

4. Using Sanitaire Drawing C10, mark the anchor bolt locations for the actuator
support assembly on the walkway. Occasionally, a small decanter may be
mounted to the face of the tank wall, instead of on the top of the tank.
5. Connect the actuator pivot bracket to the actuator (nuts and bolts) and actuator
support base (pins and cotter pins) with the hardware provided. Refer to Figure 4
below. In addition, bolt the connecting rod flange to the actuator jackscrew
flange. Leave the bolts finger-tight for now.

6
 Figure 4 - Actuator Pivot Bracket Connections (2.1)

6. Line up the holes in the actuator support base with the marks made in Step 4.
Stroke out the actuator by hand (rotate actuator flange counter-clockwise) as
needed to line up the marks and support base holes.
7. Ensure that the actuator and decanter are aligned per the drawings. Adjust as
needed to ensure proper alignment and operation. Once the alignment is verified,
back-drill the holes for the anchors.
8. Disconnect the actuator from the connecting rod and actuator support base.
Finish installing the actuator support base anchors per the anchor bolt
manufacturer’s instructions. Be sure to allow the necessary cure time.
9. Once the anchors are set, connect the actuator support assembly to the anchors.
Be sure to use the plate washers provided (shown on Drawing M20) and shim the
support 1” above the top of the tank. DO NOT GROUT THE ACTUATOR
SUPPORT BASE UNTIL A SANITAIRE REPRESENTATIVE HAS CONFIRMED
THE INSTALLATION AND LEVEL OF THE ASSEMBLY. Next, attach the actuator
to the support base and connecting rod.
10. The weir is to be level at the Park and BWL positions, according to the following
tolerances:
 Weir length ≤ 5’-0”  ±3/16”
 Weir length = 6’-0”  ±1/4”
11. Adjust the unit at the wall pipe and downcomer flanges, as necessary, to achieve
these tolerances. Once the weir is level, wrench-tighten all hardware. Loctite 262
or equal is to be applied to all threaded connections made in the field.
12. The unit is now completely installed and any temporary supports, rigging, etc. can
be removed.

7
13. At this point, go to Sections 2.3 and 2.4 for the installation instructions of the
limit switches and local decanter control station. Once those items are installed,
return to Step 14 below and complete the installation.
14. Prior to operating the decanter assembly with power, unscrew the jackscrew cover
pipe and push back the flexible boot (loosen the upper band clamp). While the
unit is operating, do not allow the mechanical stops to come in contact with the
actuator housing. This may damage the unit and void the warranty. The top stop
nut is shown in Figure 5 below.

Figure 5 - Stop Nut on Actuator Screw (2.1)

15. Using the local decanter control panel, raise and lower the decanter to verify the
weir level tolerances at the Park and BWL positions.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

8
2.2 Large Decanters
The following installation instructions are divided into several different sections,
depending on the weir length and style of the decanter(s) for your particular project.
From the mechanical drawings provided, determine your decanter’s weir length and
style, and then follow the instructions in the appropriate section.

2.2.1 Split Downcomers

The installation procedure of a decanter with split (flanged) downcomers will be
identical to one of the following sections after the decanter is fully assembled. Once
the following steps are completed to assemble the decanter, go to one of the following
sections based on whether the decanter is a wall design or elbow design. Assemble the
decanter sub-assemblies per the following instructions.
1. Identify each of the decanter sub-assemblies. One is the collector pipe sub-
assembly and the other is weir sub-assembly. Each sub-assembly is match
marked with a letter (A, B, C, etc.). In addition, refer to Sanitaire Drawing M20
for the correct hardware and gasket size.
2. Align each sub-assembly on a flat surface using blocking as necessary so the units
are not subjected to any twisting or other misalignment. Leave all shipping
restraints in place at this point.
3. Using the hardware provided, bolt the sub-assemblies together and wrench-
tighten all hardware. Loctite 262 or equal is to be applied to all threaded
connections made in the field.

Proceed to the correct section based on the style of your decanter assembly to
complete the installation of the decanter assembly.

9
2.2.2 Single Unit – Wall Design (Effluent Box Discharge)
Please note the following items before beginning installation:
a. The wall plate, pipe stub, and bearing ring assembly are pre-assembled at the
factory and identified as a matched set. DO NOT DISASSEMBLE OR
INTERCHANGE COMPONENTS.
b. The Forsheda seal (at the seal and bearing assembly) is covered at the factory
with a black wire loom. See Figure 6 below. This protects the seal from solar
UV radiation. Leave the wire loom in place until the unit is commissioned or
submerged in water. When this cover is removed by an authorized Sanitaire
representative, the seal area will be cleaned and the seal will be pushed into
place.

Figure 6 – Forsheda Seal Protection (2.2.2)

1. Clean and prime the back of the wall plate and concrete effluent box per the
elastomeric sealant manufacturer’s instructions. Apply a ¾” bead of sealant
between the wall plate and concrete wall prior to installing the wall plate. Sealant
must be applied around the perimeter of the wall plate and around each bolt
hole.
2. Position the wall plate assembly against the effluent box at the collector
centerline elevation shown on the drawings provided and temporarily hold it in
place. The four slotted holes in the wall plate should be vertical. Refer to Figure 7
below.

10
 Figure 7 - Slotted Holes in Wall Plate (2.2.2)

3. Using the wall plate as a template, install one (1) expansion anchor in the center
of each of the four slotted holes in the wall plate. The remaining anchors will be
installed later.
4. You are now ready to install the decanter itself. Using the lifting lugs on the
decanter, lower it into position with a crane or similar piece of equipment. While
still attached to the crane, mate up the collector pipe flange with the stub pipe
flange, including gasket, and bolt together with the hardware provided.
5. With the decanter near level, position the pedestal support and proceed with
installing the adhesive anchors per the anchor bolt manufacturer’s instructions.
Temporary shims may be necessary to hold the decanter in position while the
adhesive anchors cure. Once the anchors are set, use the jacking nuts and lower
plate washers (refer to Drawing M20) to ensure that the collector centerline
elevation is correct and level per the Sanitaire drawings. DO NOT GROUT THE
PEDESTAL SUPPORT UNTIL A SANITAIRE REPRESENTATIVE HAS
CONFIRMED THE INSTALLATION AND LEVEL OF THE UNIT.
6. Once the collector centerline elevation is verified, ensure the nuts on the four
wall plate anchors are tight as well as the nuts on the pedestal support anchors.
7. Using Sanitaire Drawing C10 and/or C11, mark the anchor bolt locations for the
actuator support on the top of the walkway.
8. Install the connecting rod to the decanter with the pin and cotter pins provided.
Refer to Figure 8 below.

11
 Figure 8 - Large Decanter Connecting Rod Attachment (2.2.2)

9. Connect the actuator pivot bracket to the actuator (nuts and bolts) and actuator
support base (pins and cotter pins) with the hardware provided. Refer to Figure 9
below. In addition, bolt the connecting rod flange to the actuator jackscrew
flange. Leave the bolts finger-tight for now.

Figure 9 - Actuator Pivot Bracket Connections (2.2.2)

12
10. Line up the holes in the actuator support base with the marks made in Step 7.
Stroke out the actuator by hand (rotate actuator flange counter-clockwise) as
needed to line up the marks and support base holes.
11. Ensure that the actuator and decanter are aligned per the drawings. Adjust as
needed to ensure proper alignment and operation. Once the alignment is
verified, back-drill the holes for the anchors.
12. Disconnect the actuator from the connecting rod and actuator support base.
Finish installing the actuator support base anchors per the anchor bolt
manufacturer’s instructions. Be sure to allow the necessary cure time and use the
plate washers provided. Shim the actuator support base 1” above the top of the
tank to allow for grouting and leveling. DO NOT GROUT THE ACTUATOR
SUPPORT BASE UNTIL A SANITAIRE REPRESENTATIVE HAS CONFIRMED
THE INSTALLATION AND LEVEL OF THE ASSEMBLY.
13. Once the anchors are set, permanently connect the actuator to the connecting
rod and actuator support base. Wrench-tighten all hardware. Loctite 262 or
equal is to be applied to all threaded connections made in the field.
14. Install the remaining expansion anchors at the wall plate.
15. The unit is now completely installed and any temporary supports, rigging, etc.
can be removed.
16. At this point, go to Sections 2.3 and 2.4 for the installation instructions of the
limit switches and local decanter control station. Once those items are installed,
return to Step 17 below and complete the installation.
17. Prior to operating the decanter assembly with power, unscrew the jackscrew
cover pipe and push back the flexible boot (loosen the upper band clamp). While
the unit is operating, do not allow the mechanical stops to come in contact with
the actuator housing. This may damage the unit and void the warranty. The top
stop nut is shown in Figure 10 below.

Figure 10 - Stop Nut on Actuator Screw (2.2.2)

13
18. Using the local decanter control panel, raise and lower the decanter to verify the
weir level tolerances at the Park and BWL positions. The level at each position
has the following weir tolerance:
 ±3/8”
19. Adjust the decanter at the bearing pedestal using the jacking nuts, as necessary,
to achieve the specified tolerance.
20. Reinstall the actuator boot and jackscrew cover pipe. Apply teflon tape or pipe
dope to the cover pipe threads to prevent the ingress of water.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

14
2.2.3 Single Unit – Elbow Design
Please note the following items before beginning installation:
a. The pipe stub and bearing ring assembly are pre-assembled at the factory and
identified as a matched set. DO NOT DISASSEMBLE OR INTERCHANGE
COMPONENTS.
b. The Forsheda seal (at the seal and bearing assembly) is covered at the factory
with a black wire loom. See Figure 11 below. This protects the seal from solar
UV radiation. Leave the wire loom in place until the unit is commissioned or
submerged in water. When this cover is removed by an authorized Sanitaire
representative, the seal area will be cleaned and the seal will be pushed into
place.

Figure 11 - Forsheda Seal Protection (2.2.3)

1. Ensure wall pipe plate flange is plumb. This is critical for maintaining a level
weir.
2. Bolt the discharge elbow to the wall pipe, including gasket. Refer to Drawing
M20 for the correct hardware and gasket size. If the wall pipe is provided by
others, then the gasket and hardware is also provided by others. Ensure the
elbow remains level and tighten all hardware. Loctite 262 or equal is to be
applied to all threaded connections made in the field. Refer to Figure 12 after
Step 3.
3. Bolt the seal and bearing assembly to the discharge elbow, including gasket.
Refer to Sanitaire drawing M20 for the correct hardware and gasket size. Tighten
all hardware. Loctite 262 or equal is to be applied to all threaded connections
made in the field. Remove any temporary shipping restraints and ensure that the
dimension from the face of the bearing ring flange to the face of the wall pipe
flange is 7 ½”, as shown on Drawing M20. Refer to Figure 12 below.

15
 Step
4

Step Step
3 2
Figure 12 - Discharge Elbow Connections (2.2.3)

4. You are now ready to install the decanter itself. Using the lifting lugs on the
decanter, lower it into position with a crane or similar piece of equipment. While
still attached to the crane, mate up the collector pipe flange with the pipe stub
flange and bolt together with the hardware and gasket provided. Do not tighten
the hardware at this time. Refer to Figure 12 above.
5. With the decanter near level, position the pedestal support and proceed with
installing the adhesive anchors per the anchor bolt manufacturer’s instructions.
Temporary shims may be necessary to hold the decanter in position while the
adhesive anchors cure. Once the anchors are set, use the jacking nuts and lower
plate washers (refer to Drawing M20) to ensure that the collector centerline
elevation is correct and level per the Sanitaire drawings. DO NOT GROUT THE
PEDESTAL SUPPORT UNTIL A SANITAIRE REPRESENTATIVE HAS
CONFIRMED THE INSTALLATION AND LEVEL OF THE UNIT.
6. Once the collector centerline elevation is verified, ensure the hardware at the
collector pipe flange is tight, as well as the nuts on the pedestal support anchors.
7. Using Sanitaire Drawing C10 and/or C11, mark the anchor bolt locations for the
actuator support on the top of the walkway.
8. Install the connecting rod to the decanter with the hardware provided by
Sanitaire. Refer to Figure 13 below.

16
 Figure 13 - Large Decanter Connecting Rod Attachment (2.2.3)

9. Connect the actuator pivot bracket to the actuator (nuts and bolts) and actuator
support base (pins and cotter pins) with the hardware provided by Sanitaire.
Refer to Figure 14 below. In addition, bolt the connecting rod flange to the
actuator jackscrew flange. Leave the bolts finger-tight for now.

Figure 14 - Actuator Pivot Bracket Connections (2.2.3)

17
10. Line up the holes in the actuator support base with the marks made in Step 7.
Stroke out the actuator by hand (rotate actuator flange counter-clockwise) as
needed to line up the marks and support base holes.
11. Ensure that the actuator and decanter are aligned per the drawings. Adjust as
needed to ensure proper alignment and operation. Once the alignment is
verified, back-drill the holes for the anchors.
12. Disconnect the actuator from the connecting rod and actuator support base.
Finish installing the actuator support base anchors per the anchor bolt
manufacturer’s instructions. Be sure to allow the necessary cure time and use the
plate washers provided. Shim the actuator support base 1” above the top of the
tank to allow for grouting and leveling. DO NOT GROUT THE ACTUATOR
SUPPORT BASE UNTIL A SANITAIRE REPRESENTATIVE HAS CONFIRMED
THE INSTALLATION AND LEVEL OF THE ASSEMBLY.
13. Once the anchors are set, permanently connect the actuator to the connecting
rod and actuator support base. Wrench-tighten all hardware. Loctite 262 or
equal is to be applied to all threaded connections made in the field.
14. The unit is now completely installed and any temporary supports, rigging, etc.
can be removed.
15. At this point, go to Sections 2.3 and 2.4 for the installation instructions of the
limit switches and local decanter control station. Once those items are installed,
return to Step 16 below and complete the installation.
16. Prior to operating the decanter assembly with power, unscrew the jackscrew
cover pipe and push back the flexible boot (loosen the upper band clamp). While
the unit is operating, do not allow the mechanical stops to come in contact with
the actuator housing. This may damage the unit and void the warranty. The top
stop nut is shown in Figure 15 below.

Figure 15 - Stop Nut on Actuator Screw (2.2.3)

18
17. Using the local decanter control panel, raise and lower the decanter to verify the
weir level tolerances at the Park and BWL positions. The level at each position
has the following weir tolerance:
 ±3/8”
18. Adjust the decanter at the bearing pedestal using the jacking nuts, as necessary,
to achieve the specified tolerance.
19. Reinstall the actuator boot and jackscrew cover pipe. Apply teflon tape or pipe
dope to the cover pipe threads to prevent the ingress of water.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

19
2.2.4 Dual units – Wall Design (Effluent Box Discharge)
Please note the following items before beginning installation:
a. Each dual decanter assembly has been assembled at the factory to ensure
proper operation and level between each weir. As a result, each decanter and
each end of the truss is match marked with a letter (A, B, C, etc.). Locate
these markings and match the decanters with its correct truss. FAILURE TO
DO SO MAY RESULT IN RE-INSTALLING THE UNITS IN THE CORRECT
MANNER.
b. Each wall plate, pipe stub, and bearing ring assembly are pre-assembled at
the factory and identified as a matched set. DO NOT DISASSEMBLE OR
INTERCHANGE COMPONENTS.
c. The Forsheda seal (at the seal and bearing assembly) is covered at the factory
with a black wire loom. See Figure 16 below. This protects the seal from solar
UV radiation. Leave the wire loom in place until the unit is commissioned or
submerged in water. When this cover is removed by an authorized Sanitaire
representative, the seal area will be cleaned and the seal will be pushed into
place.

Figure 16 - Forsheda Seal Protection (2.2.4)

Apply Steps 1 through 6 to each decanter.

1. Clean and prime the back of the wall plate and concrete effluent box per the
elastomeric sealant manufacturer’s instructions. Apply a ¾” bead of sealant
between the wall plate and concrete wall prior to installing the wall plate. Sealant
must be applied around the perimeter of the wall plate and around each bolt
hole.
2. Position the wall plate assembly against the effluent box at the collector
centerline elevation shown on the drawings provided and temporarily hold it in

20
 place. The four slotted holes in the wall plate should be vertical. Refer to Figure
17 below.

Figure 17 - Slotted Holes in Wall Plate (2.2.4)

3. Using the wall plate as a template, install one (1) expansion anchor in the center
of each of the four slotted holes in the wall plate. The remaining anchors will be
installed later.
4. You are now ready to install the decanter itself. Using the lifting lugs on the
decanter, lower it into position with a crane or similar piece of equipment. While
still attached to the crane, mate up the collector pipe flange with the stub pipe
flange, including gasket, and bolt together with the hardware provided.
5. With the decanter near level, position the pedestal support and proceed with
installing the adhesive anchors per the anchor bolt manufacturer’s instructions.
Temporary shims may be necessary to hold the decanter in position while the
adhesive anchors cure. Once the anchors are set, use the jacking nuts and lower
plate washers (refer to Drawing M20) to ensure that the collector centerline
elevation is correct and level per the Sanitaire drawings. DO NOT GROUT THE
PEDESTAL SUPPORT UNTIL A SANITAIRE REPRESENTATIVE HAS
CONFIRMED THE INSTALLATION AND LEVEL OF THE UNIT.
6. Once the collector centerline elevation is verified, ensure the nuts on the four
wall plate anchors are tight as well as the nuts on the pedestal support anchors.
7. You are now ready to install the truss. Bring both decanters into the same
position relative to each other; a position approximately half way between Park
and BWL positions is typical.
8. Align both decanters and temporarily support them (4”x4” wood columns) at
each end of the each decanter. Avoid twisting the units and resting any
temporary supports on any installed equipment, such as the air distributors for
the aeration system.

21
9. Attach the truss to each decanter using the connecting pins and cotter pins
supplied by Sanitaire. Refer to Figure 18 below. Ensure that the cotter pins are
fully installed.

Figure 18 - Truss Connection to Decanter (2.2.4)

10. Attach the dual decanter connecting bracket to both decanters using the
hardware supplied. Refer to Figure 19 below. Wrench-tighten all hardware.
Loctite 262 or equal is to be applied to all threaded connections made in the
field.

Figure 19 - Dual Decanter Connecting Bracket (2.2.4)

11. Using Sanitaire Drawing C10 and/or C11, mark the anchor bolt locations for the
actuator support at the top of the walkway.
22
12. Connect the actuator pivot bracket to the actuator (nuts and bolts) and actuator
support base (pins and cotter pins) with the hardware provided. Refer to Figure
20 below. In addition, bolt the connecting rod flange to the actuator jackscrew
flange. Leave the bolts finger-tight for now.

Figure 20 - Actuator Pivot Bracket Connections (2.2.4)

13. Line up the holes in the actuator support base with the marks made in Step 11.
Stroke out the actuator by hand (rotate actuator flange counter-clockwise) as
needed to line up the marks and support base holes.
14. Ensure that the actuator and decanter are aligned per the drawings. Adjust as
needed to ensure proper alignment and operation. Once the alignment is
verified, back-drill the holes for the anchors.
15. Disconnect the actuator from the truss and actuator support base. Finish
installing the actuator support base anchors per the anchor bolt manufacturer’s
instructions. Be sure to allow the necessary cure time. Shim the actuator support
base 1” above the top of the tank to allow for grouting and leveling. DO NOT
GROUT THE ACTUATOR SUPPORT BASE UNTIL A SANITAIRE
REPRESENTATIVE HAS CONFIRMED THE INSTALLATION AND LEVEL OF
THE ASSEMBLY.
16. Once the anchors are set, permanently connect the actuator to the truss and
actuator support base. Wrench-tighten all hardware. Loctite 262 or equal is to be
applied to all threaded connections made in the field.
17. Install the remaining expansion anchors at the wall plates.
18. The unit is now completely installed and any temporary supports, rigging, etc.
can be removed.

23
19. At this point, go to Sections 2.3 and 2.4 for the installation instructions of the
limit switches and local decanter control station. Once those items are installed,
return to Step 20 below and complete the installation.
20. Prior to operating the decanter assembly with power, unscrew the jackscrew
cover pipe and push back the flexible boot (loosen the upper band clamp). While
the unit is operating, do not allow the mechanical stops to come in contact with
the actuator housing. This may damage the unit and void the warranty. The top
stop nut is shown in Figure 21 below.

Figure 21 - Stop Nut on Actuator Screw (2.2.4)

21. Using the local decanter control panel, raise and lower the decanter to verify the
weir level tolerances at the Park and BWL positions. The level at each position
has the following weir tolerance:
 ±3/8”
22. Adjust the decanter at the bearing pedestal using the jacking nuts, as necessary,
to achieve the specified tolerance.
23. Reinstall the actuator boot and jackscrew cover pipe. Apply teflon tape or pipe
dope to the cover pipe threads to prevent the ingress of water.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

24
2.2.5 Dual units – Elbow design
Please note the following items before beginning installation:
a. Each dual decanter assembly has been assembled at the factory to ensure
proper operation and level between each weir. As a result, each decanter and
each end of the truss is match marked with a letter (A, B, C, etc.). Locate
these markings and match the decanters with its correct truss. FAILURE TO
DO SO MAY RESULT IN RE-INSTALLING THE UNITS IN THE CORRECT
MANNER.
b. The pipe stub and bearing ring assembly are pre-assembled at the factory and
identified as a matched set. DO NOT DISASSEMBLE OR INTERCHANGE
COMPONENTS.
c. The Forsheda seal (at the seal and bearing assembly) is covered at the factory
with a black wire loom. See Figure 22 below. This protects the seal from solar
UV radiation. Leave the wire loom in place until the unit is commissioned or
submerged in water. When this cover is removed by an authorized Sanitaire
representative, the seal area will be cleaned and the seal will be pushed into
place.

Figure 22 - Forsheda Seal Protection (2.2.5)

Apply Steps 1 through 6 to each decanter.

1. Ensure wall pipe plate flange is plumb. This is critical for maintaining a level
weir.
2. Bolt the discharge elbow to the wall pipe, including gasket. Refer to Drawing
M20 for the correct hardware and gasket size. If the wall pipe is provided by
others, then the gasket and hardware is also provided by others. Ensure the
elbow remains level and tighten all hardware. Loctite 262 or equal is to be
applied to all threaded connections made in the field. Refer to Figure 23 after
Step 3.
25
3. Bolt the seal and bearing assembly to the discharge elbow, including gasket.
Refer to Sanitaire drawing M20 for the correct hardware and gasket size. Tighten
all hardware. Loctite 262 or equal is to be applied to all threaded connections
made in the field. Remove any temporary shipping restraints and ensure that the
dimension from the face of the bearing ring flange to the face of the wall pipe
flange is 7 ½”, as shown on Drawing M20. Refer to Figure 23 below.

Step
4

Step Step
3 2
Figure 23 - Discharge Elbow Connections (2.2.5)

4. You are now ready to install the decanter itself. Using the lifting lugs on the
decanter, lower it into position with a crane or similar piece of equipment. While
still attached to the crane, mate up the collector pipe flange with the pipe stub
flange and bolt together with the hardware and gasket provided. Do not tighten
the hardware at this time. Refer to Figure 23 above.
5. With the decanter near level, position the pedestal support and proceed with
installing the adhesive anchors per the anchor bolt manufacturer’s instructions.
Temporary shims may be necessary to hold the decanter in position while the
adhesive anchors cure. Once the anchors are set, use the jacking nuts and lower
plate washers (refer to Drawing M20) to ensure that the collector centerline
elevation is correct and level per the ABJ drawings. DO NOT GROUT THE
PEDESTAL SUPPORT UNTIL A SANITAIRE REPRESENTATIVE HAS
CONFIRMED THE INSTALLATION AND LEVEL OF THE UNIT.
6. Once the collector centerline elevation is verified, ensure the hardware at the
collector pipe flange is tight, as well as the nuts on the pedestal support anchors.
7. You are now ready to install the truss. Bring both decanters into the same
position relative to each other. A position approximately half way between Park
and BWL positions is typical.
8. Align both decanters and temporarily support them (4”x4” wood columns) at
each end of the each decanter. Avoid twisting the units and resting any
temporary supports on any installed equipment, such as the air distributors for
the aeration system.

26
9. Attach the truss to each decanter using the connecting pins and cotter pins
supplied by Sanitaire. Refer to Figure 24 below. Ensure that the cotter pins are
fully installed.

Figure 24 - Truss Connection to Decanter (2.2.5)

10. Attach the dual decanter connecting bracket to both decanters using the
hardware supplied by Sanitaire. Refer to Figure 25 below. Wrench-tighten all
hardware. Loctite 262 or equal is to be applied to all threaded connections made
in the field.

Figure 25 - Dual Decanter Connecting Bracket (2.2.5)

11. Using Sanitaire Drawing C10 and/or C11, mark the anchor bolt locations for the
actuator support on the top of the walkway.
27
12. Connect the actuator pivot bracket to the actuator (nuts and bolts) and actuator
support base (pins and cotter pins) with the hardware provided by Sanitaire.
Refer to Figure 26 below. In addition, bolt the connecting rod flange to the
actuator jackscrew flange. Leave the bolts finger-tight for now.

Figure 26 - Actuator Pivot Bracket Connections (2.2.5)

13. Line up the holes in the actuator support base with the marks made in Step 11.
Stroke out the actuator by hand (rotate actuator flange counter-clockwise) as
needed to line up the marks and support base holes.
14. Ensure that the actuator and decanter are aligned per the drawings. Adjust as
needed to ensure proper alignment and operation. Once the alignment is
verified, back-drill the holes for the anchors.
15. Disconnect the actuator from the truss and actuator support base. Finish
installing the actuator support base anchors per the anchor bolt manufacturer’s
instructions. Be sure to allow the necessary cure time. Shim the actuator support
base 1” above the top of the tank to allow for grouting and leveling. DO NOT
GROUT THE ACTUATOR SUPPORT BASE UNTIL A SANITAIRE
REPRESENTATIVE HAS CONFIRMED THE INSTALLATION AND LEVEL OF
THE ASSEMBLY.
16. Once the anchors are set, permanently connect the actuator to the truss and
actuator support base. Wrench-tighten all hardware. Loctite 262 or equal is to be
applied to all threaded connections made in the field.
17. Install the remaining expansion anchors at the wall plates.
18. The unit is now completely installed and any temporary supports, rigging, etc.
can be removed.

28
19. At this point, go to Sections 2.3 and 2.4 for the installation instructions of the
limit switches and local decanter control station. Once those items are installed,
return to Step 20 below and complete the installation.
20. Prior to operating the decanter assembly with power, unscrew the jackscrew
cover pipe and push back the flexible boot (loosen the upper band clamp). While
the unit is operating, do not allow the mechanical stops to come in contact with
the actuator housing. This may damage the unit and void the warranty. The top
stop nut is shown in Figure 27 below.

Figure 27 - Stop Nut on Actuator Screw (2.2.5)

21. Using the local decanter control panel, raise and lower the decanter to verify the
weir level tolerances at the Park and BWL positions. The level at each position
has the following weir tolerance:
 ±3/8”
22. Adjust the decanter at the bearing pedestal using the jacking nuts, as necessary,
to achieve the specified tolerance.
23. Reinstall the actuator boot and jackscrew cover pipe. Apply teflon tape or pipe
dope to the cover pipe threads to prevent the ingress of water.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

29
2.2.6 Multiple dual units – Wall design
A multiple dual decanter assembly is defined as two or more dual units per basin. The
installation instructions for each assembly will be identical to those found in Section
2.2.4. Any mechanical interconnections between the actuators will be discussed in
Section 2.2.8.

2.2.7 Multiple dual units – Elbow design

A multiple dual decanter assembly is defined as two or more dual units per basin. The
installation instructions for each assembly will be identical to those found in Section
2.2.5. Any mechanical interconnections between the actuators will be discussed in
Section 2.2.8.

2.2.8 Multiple dual units – Line shafts

After each dual unit assembly has been installed per the instructions above, follow the
instructions below to install the motor/gearbox and line shafts between the actuators.
1. Locate and install the gearbox base per the ABJ Drawings. Ensure the base is
level. Shim as needed. Then install the gearbox/motor assembly to the base. Use
the hardware provided.
2. Install the U-joint companion hubs at the gearbox and actuators. DO NOT
TIGHTEN THE SET SCREWS AT THIS TIME.
3. Bring the decanter assemblies to the same elevation.
4. Bolt the line shaft to the U-joint companion hub at the actuator. Then bolt the
line shaft to the gearbox U-joint companion hub. Use the hardware provided
with the line shaft. There is approximately three inches of slip at the gearbox end
of the line shaft to facilitate the installation. Ensure the yokes are ‘in-phase’.
Then repeat for the other line shaft. Refer to Figure 28 and Figure 29 below.

Figure 28 - Line Shaft Connection at Gearbox

30
 Figure 29 - Line Shaft Connection at Actuator

5. Tighten the set screws on the U-joint companion hubs.

6. Once the line shafts are installed, verify that the decanter assemblies are at the
same elevation.
The decanter assembly is now ready to be commissioned by a Sanitaire representative.

31
2.3 Limit Switches
NOTE: Refer to Sanitaire Drawing M24.
The limit switches and their accessories are typically shipped separately from the
decanters and actuators. Each actuator will have two limit switch box assemblies, one
upper and one lower. Each limit switch box assembly contains the components shown
in Table 3 below:

Description Quantity
Limit Switch Enclosure 1
Magnetic Limit Switch w/ 20 feet of cable 2
S.S. Self-tapping Screw, #4 x ¾” 4
Magnet (sized based on actuator model) 1 or 2*
Magnet Washer 2
S.S. Bolt, 3/8”-16UNC x 1 ¼” long 1
Hose Clamp, 5” 1
* - Two magnets are required for the Duff-Norton 9002 actuator
Table 3 - Limit Switch Box Assembly Components

Spare limit switches and screws are also included with most shipments. Once all of the
components have been located, proceed with installing the limit switches using the
following instructions.
1. Remove the actuator aluminum jackscrew cover. Clean out the 3/8” tapped hole in the
end of jackscrew. Using the 3/8” bolt supplied, bolt the magnet ‘sandwich’ (the
magnet between the two washers) to the end of the jackscrew. Replace the
jackscrew cover.
2.Remove the enclosure cover and drill a hole in one end of the enclosure for the
flexible conduit. Install two limit switches in each box. ENSURE THAT ALL
FLEXIBLE CONDUIT CONNECTIONS ARE WATERTIGHT. Repeat for the
remaining limit switch boxes.
Please note: Two limit switches are provided per enclosure. The first switch is the
primary switch and second switch is provided for redundancy. Each limit switch is
provided with an indicating light for maintenance and troubleshooting purposes.
3. Using the hose clamp supplied by Sanitaire, secure each box to the jackscrew cover.
The hose clamp slips between the bottom of the enclosure and the mounting plate.
It may be necessary to loosen the nuts for the mounting plate to allow the hose
clamp to slip through. Retighten nuts after hose clamp is installed.
4. When installing the flexible conduit for the limit switch boxes, ensure that there is
sufficient flexible conduit to allow for the adjustment of the boxes up and down on
the jackscrew cover. DO NOT USE A COMMON CONDUIT BETWEEN THE
LIMIT SWITCH BOXES. THIS CAN HAMPER THE ADJUSTMENT OF THE
BOXES AND RESULT IN RE-INSTALLING THE CONDUIT.
5.Figure 30 below shows an example of the completed limit switch installation.

32
 Figure 30 - Completed Limit Switch Assembly

6. The final location of the limit switches and boxes will be determined by a Sanitaire
representative at commissioning.
7.Refer to the Sanitaire electrical schematics for all wire termination information at the
local decanter control station.

2.4 Local Control Station

Each decanter assembly is provided with a local decanter control station. It typically
ships with the main control panel, which is a separate shipment from the decanters and
actuators.

The local control station should be located 36” to 48” above the walkway and not more
than five feet from the actuator. Sanitaire does not provide any mounting hardware for
the local control station. Specific mounting procedures are determined on site, usually
by the contract drawings or the electrical contractor.

All wiring and terminations should be done in accordance with the Sanitaire electrical
schematics.

33
3.0 OPERATION AND MAINTENANCE

3.1 Assembly Operation

3.1.1 Automatic Control

The decanter/actuator assembly is controlled through the PLC in the Sanitaire control
panel according to the process timeline for this particular project. The selector switch
on the decanter local control station at the basin must be in ‘Auto’. Operation in
automatic mode contains interlocks to stop the decanter from operating during
certain events. For example, the decanter will not be allowed to descend unless the air
valve is closed. Conversely, at the end of the decant cycle, the unit must be rising for
at least two minutes before aeration is allowed for the next cycle. Sanitaire
recommends leaving the decanter in ‘Auto’ at all times.

3.1.2 Manual Control

When there is power to the unit, the decanter can be manually operated via the
selector switch at the local control station. The unit can be either raised or lowered at
any time.
NOTE: OPERATION OF THE DECANTER IN MANUAL MODE DOES NOT HAVE
ANY PLC INTERLOCKS AND CAN RESULT IN SOLIDS CARRYOVER.

In the event of a power outage during a decant cycle, the unit can be manually raised
via the worm gear extension shaft, shown in Figure 31 below, on the opposite side of
the actuator from the motor.
NOTE: DO NOT ALLOW THE ACTUATOR STOP NUTS TO CONTACT THE
ACTUATOR HOUSING AT EITHER THE TOP OR THE BOTTOM OF THE STROKE.

34
 Figure 31 - Actuator Worm Gear Extension Shaft

This extension shaft can be fitted with a ¾” chuck drill powered by a portable
generator in order to raise the unit.

If the decanter is in the Park Position during a power outage, Sanitaire recommends
leaving the unit in position and allowing the water to simply flow over the weir.

3.2 Preventative Maintenance

3.2.1 Lubrication

3.2.1.1 Decanter
The decanter does not require any regular lubrication. All bearings are designed to
be maintenance free for the life of the unit.

3.2.1.2 Actuator
The Duff-Norton actuators require lubrication. The D-N Decanter Actuators are
delivered to site packed full of Mobilith SHC 220 Grease. Do NOT mix with other
greases. Based on extensive factory testing of lubricants, we believe that this is the
best grease available for our application, and it is capable of extending the life of the
internal gears by 20%. Lubricate (grease) the decanter actuator monthly by injecting
several (2-3) shots of Mobilith SHC 220 (no equals) into the actuator through the
grease fitting (Zerk) located on the worm shaft side of the actuator housing. Then
remove the plug (located on the opposite side of the housing) and pump additional
grease into the housing until grease begins to flow out of the plug hole. Then re-

35
 install the plug. This will ensure good distribution of grease to both sides of the
housing.

The Nord gear reducer (between the motor and actuator body) is lubricated for life
with oil.

The motor does not require any regular lubrication. It is lubricated for life at the
factory.

3.2.2 Visual Inspection

Every week the visible parts of the decanter should be inspected for rags or other
debris that may have accumulated on the unit, especially near the weir. This debris
can be removed with a water hose.

3.2.3 Hardware Check

Loctite 262 or equal should have been applied to all field installed hardware. However,
every month the accessible hardware should be checked for tightness. This hardware
includes the nuts and bolts on the actuator support and the anchors for actuator
support. All hardware should be wrench-tight.

3.3 Long Term Storage

Long term storage is defined as six months or more after the units have been delivered
to the jobsite.

3.3.1 Decanter

3.3.1.1 Prior to Installation

Leave the decanters and the accessories in their ‘as-shipped’ condition. The
decanters can be stored outside. They should be kept out of the way of construction
equipment and other site activities to prevent accidental damage. The decanters
should also be kept on wooden blocks to prevent them from sinking into the ground.
They do not require any special covering or protection from the weather.

3.3.1.2 After Installation

Leave the decanters in the Park Position after the entire assembly has been
completely installed. Ensure that the Forsheda seal remains protected from solar UV
radiation. Otherwise, they do not require any special covering or protection from the
weather. However, if water will be kept in the basin, the water level should be kept at
least one foot below the decanter collector pipe to prevent any freezing damage.

3.3.2 Actuator

3.3.2.1 Prior to Installation

Leave the actuators in their shipping crates and store them indoors.

36
3.3.2.2 After Installation
The actuators should be run in manual through one full cycle (Park Position to
Bottom Water Level and back) every week. Grease should be added to the actuator,
while it is running, every three months until excess grease comes out of the pressure
relief valve. The oil in the gear reducer should be checked every six months.

37