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Abstract
Silica nanoparticles were prepared from tetraethylortho-silicate (TEOS) dissolved in ethanol by using a semi-batch
process in order to control the particle properties. In this work, the statistical experimental method was also used to
compare the properties (particle size and SD) of the SiO2 particles according to the four parameters (R =[H2O]/
[TEOS]), concentration of ammonia (NH3), the feed rate of reactant, reaction temperature]. We have obtained
monodispersed silica particles having size ranging from 10 to 350 nm by our experiment. It was found that the
optimal synthesis conditions for the preparation of SiO2 nanoparticles with narrow size distribution in semi-batch
process were as follows; (R =[H2O]/[TEOS], 30 – 55; concentration of ammonia (NH3), 0.2– 0.35 mole l − 1; feed rate
of reactant, 13–17 cm3 min − 1; reaction temperature, 55 – 65°C). The above-mentioned optimal conditions were used
to prepare the particles with minimum particle size (30 nm) and its SD ( B 9 5 nm), simultaneously. Experimental
results measured by using the optimal synthesis conditions were in a good agreement with simulated value and the
smallest size ( 10 nm in diameter) was obtained. Also, we found that the effect of parameters on the particle size
and SD in the preparation of SiO2 nanoparticles was increased in the following order; reaction temperature,
(R =[H2O]/[TEOS]); concentration of ammonia (NH3), feed rate of reactant. © 2002 Elsevier Science B.V. All rights
reserved.
0927-7757/02/$ - see front matter © 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 7 - 7 7 5 7 ( 0 1 ) 0 0 6 8 3 - 5
8 S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17
In this present work, the starting solutions were Fig. 1. Schematic diagram of experimental apparatus. (1) water
TEOS (99.9%, Aldrich Chemical Co.), ethanol bath, (2) microfeed pump, (3) stirrer, (4) reactor, (5) N2 gas, (6)
(99.9%, Sigma Chemical Co.) solution, and water- Et(OH)/water/NH3 solution, (7) Et(OH)/TEDS solution.
S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17 9
Parameter Property
Particle size, particle size distribution, and
shape of the powders were determined by a Field
[H2O]/[TEOS], 25–155 Size (nm), minimize Emission Scanning Electron Microscopy (FE-
Feed rate (cm3 min−1), 0.6–18.0 SEM, JEOL, JSM-6330F, Japan), Transmission
NH3 (mole l−1), 0.2–1.0 STD (nm), minimize Electron Microscopy (TEM, JEOL, JEM-2010,
Temperature (°C), 15–70
Japan), and a Laser Particle Size Analyzer (Ot-
suka electronics, LPA-3000, 3100, Japan).
and ammonia) and the experiment was conducted
with dry nitrogen.
3. Results and discussion
2.3. Design of statistical experiment
3.1. Determination of the optimal conditions to
The operational parameters and desirable prop- find the desirable properties
erties for the synthesis are summarized in Table 2.
As shown in Table 2, it is necessary to control the We obtained the correlation coefficients of each
four parameters affecting the properties (particle parameter from the results of Table 4 that affect
size and particle size distribution) for the prepara- particle size and its distribution by a statistical
tion of nanoparticles. Therefore, we used a statis- experimental optimization method. In addition,
tical experimental program (Pro-Opt. Version the values of confidence level (R 2) were calculated
1.02) to find the optimal conditions for satisfying from regression analysis. These results are shown
the two properties at the same time. A design of in Table 4. Table 4 indicates that the correlation
the orthogonal arrays by a statistical experimental function of particle size (R 2 = 0.99) is more reli-
program and its experimental results obtained by able than that of particle size distribution. From
a laser particle size analyzer are shown in Table 3. the data of each property in Table 3, the graphs
We carried out twelve experiments and took three of two properties about each parameter were
levels for each factor. obtained.
Table 3
Orthogonal arrays for statistical experiment and results
Table 4
Correlation coefficient of each parameter and confidence level of propertiesa
Coefficients R2
Size (nm) 10.471 −0.166 400.35 0.873 −0.683 −0.144 0.044 −20.517 0.99
STD (nm) 9.225 0.037 19.522 1.512 −0.345 0.384 −0.011 −2.729 0.91
a
R= [H2O]/[TEOS]; R 2, confidence level.
Figs. 2, 3 and 5 are the simulated results ob- tained from the optimal conditions of Table 5 by
tained by a statistical experimental optimization using optimization program were compared with
program from the results of Table 4. Fig. 2 shows the experimental values (Table 6). Table 6 shows
the simulated results of the relation of particle size
and four parameters. Fig. 2(a) illustrates that the
particle size decrease while increasing the feed rate
of reactant and reaction temperature. It was also
found that, however, the increase in the R (=
[H2O]/[TEOS]) and ammonia concentration re-
sults in large particle size (Fig. 2(b)). Fig. 3
represents the effect of parameters on particle size
distribution. SD of SiO2 particles decreases with
reducing of the feed rate and rising of reaction
temperature (Fig. 3(a)). Fig. 3(b) shows that the
SD of SiO2 particles increases at a high concentra-
tion of water and ammonia. Fig. 4 is the SEM
images of SiO2 particles prepared by a design of
the statistical experiment (Table 3).
So far, we discussed the effect of parameters
((R = [H2O]/[TEOS]), concentration of ammonia,
feed rate of reactant, and reaction temperature)
on properties (particle size and size distribution)
to find the optimal conditions for each parameter.
However, it is necessary to find the overall opti-
mal synthesis conditions that can synthesize nano-
sized particles having a narrow size distribution.
If only one of two properties is satisfied,
monodispersed nanoparticles are not prepared. In
this work, therefore, the optimal conditions for
satisfying the minimum particle size (B 30 nm)
and SD ( B 95 nm) simultaneously should be
found. These results are shown in Fig. 5. In Fig.
5, the vertical axis is a normalization, which indi-
cates probability to satisfy desired property as it is
approaching to 1.0. In addition, the overall opti-
mal conditions to satisfy the desirable properties Fig. 2. Simulated results of parameters effect on particle size
are represented in Table 5. Simulated values ob- (nm).
S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17 11
Fig. 4. SEM images of SiO2 particles prepared by a design of the statistical experiment. (a) Exp. No. 1, (b) Exp. No. 3, (c) Exp. No.
5, (d) Exp. No. 8, (e) Exp. No. 9, (f) Exp. No. 11.
S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17 13
Table 5
Optimal synthesis conditions
Parameter Range
R [H2O/TEOS] 30–55
NH3 (mole l−1) 0.2–0.35
Feed rate (cm3 min−1) 13–17
Temperature (°C) 55–65
solution B (water, ethanol and ammonia) by a semi-batch system and a batch system in the
micro feed pump. Therefore, accumulation rate of generation of SiO2 particles. Consequently, the
growth units to a critical supersaturation concen- SiO2 particles prepared by batch process are
tration (C*min) is slower than that of a batch smaller than the particles obtained by the semi-
process. And the shorter nucleation occurred be- batch process because the growth time of SiO2
cause reactant solution A is not supplied suffi- particles in the semi-batch system is longer than
ciently to keep the solute concentration above the that of the batch system as shown in Fig. 10.
critical supersaturation concentration (C*min). Fi- Therefore, using a semi-batch system, the
nally, the longer growth takes place in semi-batch higher feed rate is applied, the smaller SiO2 parti-
system. Fig. 10 shows a difference between a cles are produced. In addition, by using the semi-
Fig. 7. Particle size distribution of SiO2 nanoparticles prepared by optimal experimental conditions of Table 5.
S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17 15
J=J0 exp
− DGDn
exp
−DG* n (1)
kT kT
As a result of this work, the main factors identifies the eight trials needed to complete the
affecting the preparation of SiO2 nanoparticles experiment and the level of each factor for each
were in the following order; reaction temperature, trial run. The experiment descriptions are deter-
R (=[H2O]/[TEOS]), concentration of ammonia mined by reading numerals 1 and 2 appearing in
(NH3), feed rate of reactant. In addition, the the rows of the trial runs. A factorial experiment
optimal synthesis conditions obtained by the ex- would require 27 or 128 runs, but would not
perimental design method were as follows, R (= provide appreciably more information.
[H2O/TEOS]), 30– 55; concentration of ammonia In most cases, the Taguchi experiment design
(NH3) (mole l − 1), 0.2 – 0.35; feed rate of reactant requires the least number of test runs. A full
(cm3 min − 1), 13 – 17; reaction temperature (°C), factorial experiment with 15 factors at 2 levels
55 –65. The above-mentioned optimal conditions each requires a test matrix with 32 768 (215) test
were used to prepare the particles with minimum runs. A fractional factorial experiment with an
particle size (B30 nm) and its SD (B 9 5 nm), orthogonal array suitable for fifteen 2-level fac-
simultaneously. Therefore, the experimental val- tors consists of 16 test runs.
ues of particle size and SD were 13.7, 94.5 (nm). In the Taguchi method the results of the exper-
By using the above optimal synthesis conditions, iments are analyzed to achieve one or more of the
mean diameters as small as 13 nm were obtained following three objectives, (1) To establish the
and the properties of experimental results were in best or the optimum condition for a product or a
a good agreement with the simulated data. process; (2) to estimate the contribution of indi-
vidual factors; (3) to estimate the response under
the optimum conditions. The optimum condition
Appendix A. Statistical experimental method is identified by studying the main effects of each
of the factors. The main effects indicate the gen-
Taguchi constructed a special set of orthogonal eral trend of the influence of the factors. Knowing
arrays (OAs) to lay out his experiments. The use the characteristic, the levels of the factors, which
of Latin squares orthogonal arrays for experiment are expected to produce the best results, can be
designs dates back to the time of World War II. predicted. The analysis of variance (ANOVA) is
By combining the orthogonal Latin squares in a the statistical treatment most commonly applied
unique manner, Taguchi prepared a new set of to the results of the experiment to determine the
standard OAs to be used for a number of experi- percent contribution of each factor. Study of the
mental situations. A common OA for 2-level fac- ANOVA table for a given analysis helps to deter-
tors is shown in Table 1. mine which of the factors need control and which
This array, designated by the symbol L8, is used do not.
to design experiments involving up to seven 2- Taguchi suggests two different routes to carry
level factors. The array has eight rows and seven out the complete analysis. First, the standard
columns. Each row represents a trial condition approach, where the result of a single run, or the
with factor levels indicated by the numbers in the average of repetitive runs, is processed through
row. The vertical columns correspond to the fac- main effect and ANOVA analyses as identified
tors specified in the study. The OA facilitates the above. The second approach, which he strongly
experiment design process. To design an experi- recommends for multiple runs, is to use signal to
ment is to select the most suitable orthogonal noise ratio (S/N) for the same steps in the analy-
array, assign the factors to the appropriate sis. S/N analysis determines the most robust set of
columns, and finally, describe the combination of operating conditions from variations within the
the individual experiments called the trial condi- results.
tions. Let us assume that there are at most seven
2-level factors in the study. Call these factors A,
B, C, D, E, F and G, and assign them to columns S
= − 10 log10(MSD) (A1)
1, 2, 3, 4, 5, 6, and 7, respectively of L8. The table N
S.K. Park et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 197 (2002) 7–17 17
where MSD is mean squared deviation from the weight, surface finish, etc.; m= target value of
target value of the quality characteristic. Consis- results (above); n= number of repetitions (yi ).
tent with its application in engineering and sci-
ence, the value of S/N is intended to be large;
hence the value of MSD should be small. Thus
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