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Contributed by Ching-Wu Chu, May 25, 2016 (sent for review April 28, 2016; reviewed by Caili Dai and Dapeng Yu)
The current simple nanofluid flooding method for tertiary or flooding method for tertiary oil recovery that is comparable to the
enhanced oil recovery is inefficient, especially when used with sophisticated chemical methods. We anticipate that this work will
low nanoparticle concentration. We have designed and produced bring simple nanofluid flooding at low concentration to the stage
a nanofluid of graphene-based amphiphilic nanosheets that is very of oil field practice, which could result in oil being recovered in a
effective at low concentration. Our nanosheets spontaneously more environmentally friendly and cost-effective manner.
approached the oil–water interface and reduced the interfacial
tension in a saline environment (4 wt % NaCl and 1 wt % CaCl2), Materials and Methods
APPLIED PHYSICAL
regardless of the solid surface wettability. A climbing film Synthesis. The Janus amphiphilic nanosheets were produced by tuning the Janus
SCIENCES
appeared and grew at moderate hydrodynamic condition to en- balance of graphene oxide (GO) with alkylamine. Initially, GO was synthesized
capsulate the oil phase. With strong hydrodynamic power input, a from chemical oxidation of graphite (15). Single-surface hydrophobization was
solid-like interfacial film formed and was able to return to its orig- then carried out (16, 17). The nanofluid was made stable to avoid agglomer-
inal form even after being seriously disturbed. The film rapidly ation of the nanosheets. Brine used in all experiments contained 4 wt % NaCl
separated oil and water phases for slug-like oil displacement. and 1 wt % CaCl2.
The unique behavior of our nanosheet nanofluid tripled the best
Characterization. Atomic force microscopy (AFM; Veeco Dimensions 3000 atomic
performance of conventional nanofluid flooding methods under
force microscope) was used to examine the morphology of GO. Measurement was
similar conditions.
conducted using silicon AFM probes (HQ:NSC15/AL BS, Mikromasch) with a resonant
frequency of ∼325 kHz, a force constant of ∼40 N m−1, and a tip radius of ∼8 nm.
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nanofluid flooding amphiphilic Janus nanosheets | enhanced oil Imaging was done in tapping mode with resolutions of 512 × 512. Scanning electron
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recovery climbing film interfacial film microscopy (SEM; FEI Quanta 200) was used to examine the cross-section of the
sandstone cores under an accelerating voltage of 20 kV. Fourier transform infrared
Fig. 2. (A) FTIR spectra and (B) TGA curves of GO and amphiphilic nanosheet.
concentration, which to our knowledge has not been previously study the oil displacement mechanisms, and our findings showed
reported, we also achieved extraordinary performance. results quite different from those of the traditional nanofluid.
APPLIED PHYSICAL
In reservoirs, the motion of crude oil can be categorized into As shown in Fig. 4, under static conditions, the interface be-
SCIENCES
three scenarios depending on the local underground hydrodynamic tween heptane and brine was concave in a water-wet glass tube but
power: static, slow, and fast moving. Therefore, we investigated the convex in an oil-wet plastic tube, indicating relatively strong in-
behaviors of nanosheets under simulated hydrodynamic scenarios to terfacial tension. When the nanofluid was injected into the brine,
Fig. 4. Behaviors of nanosheets in oil/brine system with increasing hydrodynamic power. (A–E) Behaviors of nanosheets in oil/brine system with increasing hy-
drodynamic power in a glass tube with water-wet surface (the heptane was dyed with Sudan Red 7B). (A) Heptane/brine mixture. (B) Nanosheets adsorbing to
heptane/brine interface during nanofluid injection under static conditions. (C) Nanosheets at heptane/brine interface after injection; a climbing film appeared on
the wall. (D) Growth of climbing film after gentle shaking. (E) Formation of interfacial film after vigorous shaking. (F–J) Behaviors of nanosheets in oil/brine system
with increasing hydrodynamic power in a plastic tube with oil-wet surface (Sudan Red 7B was not used as the whole plastic tube would be dyed). (F) Heptane/brine
mixture. (G) Nanosheets adsorbing to heptane/brine interface during nanofluid injection under static conditions. (H) Nanosheets at heptane/brine interface after
injection; a climbing film appeared on the wall. (I) Growth of climbing film after gentle shaking. (J) Formation of interfacial film after vigorous shaking.
Luo et al. PNAS | July 12, 2016 | vol. 113 | no. 28 | 7713
Table 1. Oil recovery factor of nanofluid flooding with different concentrations
Oil recovery factor Enhanced oil recovery
Average liquid Nanofluid after brine water factor after nanofluid
Rock core Porosity, % permeability, mD concentration, wt % flooding, % flooding, % Total oil recovery factor, %
electrostatic repulsion was screened by salt and hydrophobic at- side facing the water phase. Such behaviors altered the wettability
traction came into play (19). As a result, nanosheets spontane- of the oil-wet surface.
ously accumulated at the interface in each case. With increasing To simulate the condition of moderate hydrodynamic power,
amount of nanosheets adsorbed at the interface, the interfacial the tubes were shaken gently after injection. It was observed
tension was further reduced (20, 21), as indicated by the in- that for water-wet glass tubes, the climbing film grew to en-
creasingly flattened interface (Movie S1). As with conventional capsulate the oil phase and may carry the oil forward at flow
nanofluids, however, salt ions in the reservoir fluid were found to conditions, leaving very little residual oil behind. For the oil-
be a permeability damage factor due to increased nanoparticle wet plastic tube, the growth of the climbing film was not as ob-
aggregation. The climbing film was also observed because locally vious as with the glass tube, possibly due to the adsorption of
raised nanosheet concentrations induced Marangoni stress (the nanosheets onto the wall of the tube. When subjected to vigorous
stress produced by the gradient of interfacial tension) to push the shaking, the nanosheets formed flat films at interfaces for both the
oil–water interface up the tube surface (22). This film climbed glass and plastic tubes. The formation of such a solid-like film was
upward in the case of the water-wet tube surface, which helped
detach the oil phase at solid surface, but downward in the case of
the oil-wet tube surface. For the oil-wet surface, nanosheets may
be captured by the hydrophobic tube surface with the hydrophilic
also predicted by computer simulation for near-neutral wetting deformation but simply broke through, very different from the elastic
spherical particles (23). interfacial film formed by amphiphilic nanosheets (Fig. 5C). In
APPLIED PHYSICAL
When subjected to intrusion of a glass rod, the surface of in- terms of interfacial rheology, the interfacial films may resist dilation
terfacial films was deformed but not ruptured (Fig. 5 and Movie S2). and bending as characterized by the nearly flat interface after the
SCIENCES
After removal of the glass rod, the films recovered to their original tubes were tilted to enlarge the area of the interfaces (Fig. 6 A and B).
state, clearly demonstrating their elasticity. The presence of nano- Vigorous agitation disrupted the films for both solid surfaces (Fig. 6 C
sheets altered not only the normal stress balance, but also the tan- and D). However, the films reformed immediately at the interfaces
gential stress balance, leading to a redistribution of nanosheets to and separated the oil and brine phases after shaking. This process may
form a flat shape. The elasticity of the interfacial films kept them be driven by the amphiphilicity of nanosheets. In contrast to emulsion
intact even at 90 °C. To demonstrate that the elasticity of the inter- flooding, the interfacial film in our case strictly separates the water
facial film was unique to our amphiphilic nanosheets, we chose so- and oil phases, which may push the oil to the outlet like a slug at flow
dium dodecyl sulfate (SDS) and TWEEN 20 (purchased from conditions. This was confirmed in the core flooding tests, where the oil
and brine came out sequentially at the outlet. Such oil displacement
Sigma-Aldrich) as examples of ionic and nonionic surfactants, re-
mechanism leaves less oil residue and is free of demulsification, which
spectively, for comparison. With the same concentration of 0.01 wt %,
is a significant advantage of our nanofluid over the traditional ones.
when the interfaces formed by SDS or TWEEN 20 were subjected to After careful examination of the existing mechanisms (6–13), we
the glass rod intrusion, neither of them exhibited observable elastic found none of them was fully applicable to the above experimental
observation under different simulated hydrodynamic conditions.
Therefore, we propose two oil displacement mechanisms for
nanofluid flooding with nanosheets, as illustrated in Fig. 7:
i) The climbing film (a film of nanosheets along the tube’s surface)
encapsulation for water-wet surface. As shown in Fig. 7A, at
t = t0 the increased concentration of nanosheets due to the
adsorption at the oil–water interface produces the concentration
gradient leading to transfer of nanosheets to the three-phase
(nanofluid, oil, and rock solid) region, detaching and encapsu-
lating oil from the rock surface. When flow continues under
gentle hydrodynamic condition from t0 to t0 + Δt, the film grows
due to the ongoing supply of nanosheets from the nanofluid and
carries the oil phase forward.
ii) Slug-like displacement by the interfacial film. As seen in Fig. 7B,
at t = t0 an elastic interfacial film forms at the oil–water interface
at strong hydrodynamic power condition. The film can resist
bending and also reform after being disrupted. As a result, at
t = t0 + Δt oil is slug-like and displaced over a certain distance.
Except for these oil displacement mechanisms, the amphi-
philic Janus nanosheets are expected to have a lower chance to
be captured by the rock surface or to plug the rock pores due to
the self-accumulating at the oil–water interface, which may also
contribute to the high efficiency of oil recovery. The cross-sec-
tions of rock cores were examined by SEM before and after core
flooding and are displayed in Fig. 8. In each figure, the smallest
Fig. 8. SEM images of the cross-sections of (A) rock core with high per- and largest pore openings are both labeled. As for the rock cores
meability and (B) rock core with low permeability before core flooding tests; with high permeability (Fig. 8 A and C), after nanofluid flooding,
and (C) rock core with high permeability and (D) rock core with low per- the pore sizes at the two ends remained at the same level,
meability after core flooding tests. Arrows in each image indicate the comparable to those before flooding. Similar results were also
smallest and largest pore openings. detected in rock cores with low permeability (Fig. 8 B and D),
Luo et al. PNAS | July 12, 2016 | vol. 113 | no. 28 | 7715
with survival of narrow pore openings of around 2 μm. The with graphene-based Janus amphiphilic nanosheets at a low
observation that there were no noticeable changes in the pore concentration. The result from core flooding measurements
opening sizes indicated that our nanofluid caused minimal showed that the oil enhancement efficiency of 15.2% by this
damage to the permeability of the rock pores. nanofluid flooding is more than three times that of the pre-
In addition, fresh water was used to prepare the nanofluid for the viously reported best efficiency (4.7%) under similar conditions
tests described above. However, brine is preferred in some opera- at 0.01 wt % concentration. The behavior tests of nanosheets in
tions (e.g., seawater in offshore reservoirs or when fresh water is oil and brine system provided evidence that under a saline
scarce) to reduce cost and conserve fresh-water resources. This environment, (i) the accumulation of nanosheets at the oil–
requires that nanosheets be stable in a saline environment for a water interface, (ii) the appearance of climbing films, and (iii) the
certain time before reaching underground reservoirs. Our study generation of elastic interfacial films may be responsible for the
showed that sequential addition of polyvinylpyrrolidone and poly- high oil recovery efficiency.
vinyl alcohol provided good stability to our nanofluid in brine. We
are currently investigating the stabilization mechanism, the oil re- ACKNOWLEDGMENTS. We thank Ishwar Mishra and Prof. Dong Cai in the
covery efficiency in core flooding tests, and oil displacement Department of Physics, University of Houston, for providing particle size
mechanisms due to the existing polymer. analysis on Malvern NS300. The work performed at University of Houston is
supported in part by the US Department of Energy under Contract DE-FG02-
Conclusion 13ER46917/DE-SC0010831, US Air Force Office of Scientific Research Grant
FA9550-15-1-0236, the T.L.L. Temple Foundation, the John J. and Rebecca
We have presented the first (to our knowledge) tertiary or en- Moores Endowment, and the State of Texas through the Texas Center for
hanced oil recovery experiments using simple nanofluid flooding Superconductivity at the University of Houston.
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