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M7A-03

V2500 Turbofan

( International Aero Engines AG )

L20A Gas Turbine


( copyright Rolls-Royce plc )

Boeing 787
Trent1000 Turbofan

KAWASAKI HEAVY INDUSTRIES, LTD.


An Integrated Engineering Manufacturer Spreading
Its Interests by Land, Sea and Air.
Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of
manufacturing integrated engineered products.
Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gas
turbines, many types of industrial plants, steel structures, general machinery and motorcycles.
Its products are found on the land, in the sea and in the air.
Of course, by constant attention to production efficiency and through exclusive technologies
developed internally, we are continuing to develop technologies related to transportation innovations,
national land and marine resources development, space development, environmental controls, new
energy development and biotechnology development.
The range of our technologies is greatly expanding to encompass large, diverse projects.

1
BK117 C-2 type

R142A Subway car for NYC

Wheel Loader 92ZV-2

Jet Ski ULTRA260X


Industrial Robot

A lime / limestone gypsum fuel gas


desulfurization plant

Wind Turbine generation plant

Akashi Kaikyo Bridge

High Speed Train "efSET"

Two-stroke marine Ninja 1400GTR


diesel engine
Submarine

LNG Carrier
Gas Engine

Marine steam turbine (UA-type)


2
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and
"Reliable Product Care for Total Life Cycle" as a philosophy of our products.
To enhance this philosophy,
we have introduced a new title for our products......."GREEN Gas Turbines".

" Get Reliable Eco-friendly Energy Now "

INDEX
Introduction 1.2
History and Order Record of Kawasaki Gas Turbines 3.4
Baseload Model (GPB Series) 5.6
M1A Series Gas Turbine Generator Specifications 7.8
M7A / L20A Series Gas Turbine Generator Specifications 9 .10
Standby Model Introduction 11
Standby for Internet Data Centers ( iDC ) 12
Standby Model (GPS Series) 13 . 14
Mobile / Trailer Model (MGP / TGP Series) 15 . 16
Kawasaki Techno-Net 17
Installation Examples 18

3
History and Order Record of Kawasaki Gas Turbines
History
1943 Completed the first Gas Turbine engine for aircrafts in Japan
1952 Started overhauling jet engines
1972 Started development of industrial Gas Turbine
1974 Completed first S1A-01 type : 200 kW Gas Turbine
1977 First Kawasaki Gas Turbine genset : 200 kW delivered
1979 First genset to overseas customer delivered
1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered
1985 Accumulated delivery of 1,000th set
1988 1.5 MW M1A-13 type Gas Turbine introduced
1993 5.5 MW M7A-01 type Gas Turbine introduced
1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced
1998 Overseas sales and service affiliates were established in the U.S., Germany and
Malaysia
1999 6.5 MW M7A-02 type Gas Turbine introduced
5.5 MW M7A-01D Dry Low NOx type Gas Turbine introduced
Accumulated order of 5,000th engine
Experimental ceramic Gas Turbine completed and achieved the world record of
42.1% simple cycle efficiency for the 300 kW class
2000 18 MW L20A Gas Turbine completed
2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up
Ultra low NOx 1.5 MW M1A-13X type Gas Turbine introduced ( XONONTM )
2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and
7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up
2006 7.7 MW class M7A-03 type Gas Turbine introduced
IS O 9001 / IS O14001 Cert i f i ed
2007 Received the 100th Order of the M7A Series Gas Turbine Division is located in Akashi Works.
It designs and manufactures the Gas Turbine
2009 15ppm M7A-03D type Gas Turbine introduced Co-generation System, and is certified for ISO
9001,which is the international standard of quality
2010 1.7 MW class M1A-17 type Gas Turbine introduced assurance,and ISO 14001, which is the interna-
tional standard for environmental management.

Accumulated number of orders received


8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

0
'92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '08 '09

4
Baseload Model
The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid and
island mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,
supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat
recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbine
generator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very efficient operation.
The Kawasaki GPB Series is capable of automatic operation.

Basic Specifications
Engine Series M1A Gas Turbine Series
Gas Turbine Model M1A-13A M1A-13D M1A-13X M1A-17 M1A-17D M1T-13A M1T-13D
Gas Turbine Generator Model GPB15 GPB15D GPB15X GPB17 GPB17D GPB30 GPB30D
Maximum Continuos Electric Output kWe 1,490 1,490 1,430 1,690 1,690 2,930 2,930
Heat Rate kJ/kWe-hr 14,880 15,030 15,260 13,550 13,550 15,100 15,240
Thermal Efficiency % 24.2 24.0 23.6 26.6 26.6 23.8 23.6
Exhaust Gas Temperature 521 531 524 521 521 521 531
3 29.1 28.8 28.6 29.1 29.1 58.2 57.6
Exhaust Gas Mass Flow x10 kg/hr
NOx (02 : 15%) ppm - 25 2.5 25 25 - 25
Approximate Package Dimension (L,W,H) m 5.3 x 1.65 x 2.35 5.9 x 2.0 x 3.7 6.0 x 1.85 x 2.55 6.0 x 2.4 x 2.8
Approximate Package Weight (dry) x103 kg 11 17.2 11.5 22

Note: Mark "D"means Dry Low Emission


Mark "X"means XONONTM Combustor for ultra low NOx application
Condition: ISO Rating
1. Inlet Air Temperature : 15 °C
2. Atmospheric Pressure : 101.3 kPa
3. Inlet / Exhaust Pressure Losses : No Duct Loss
4. Fuel Type : Natural Gas (100% CH4)
5. LHV of Fuel : 35.9MJ/Nm3

REDUCTION OF ENVIRONMENTAL IMPACT


WITH KAWASAKI'S CO-GENERATION SYSTEM!
KAWASAKI GREEN Gas Turbine Co-generation systems can be your energy solution as well as the solution for our
global environment. With KAWASAKI GREEN Gas Turbine Co-generation technology, you can reduce 22,600tons of
CO2 per year compared with thermal power plant with boiler.
For your energy and environmental solution, Get Reliable Eco-friendly Energy Now !!!

Reduction offset is the same as planting


Reduction offset
1.6M is the
Cedar sameper
trees as planting
year !
1.6M Cedar trees per year ! Reduce 22,600TONS CO2 per year!
Thermal Power Plant Thermal Power Plant Boiler
With Boiler 38,900t-CO2 19,900t-CO2

Co-generation
Co-generation 36,200t-CO2

Amount
Amount oneone cedar
cedar sinkssinks per year:
per year: about about
14kg of14kg
CO2 of CO2 22,600t CO2 Reduce a year
(source(source : Environment
: Environment Ministry Japan)
Ministry Japan)

Thermal Power Plant with Boiler Co-generation


CO2
Reduction 36,200TONS
CO2 22,600TONS
58,800TONS
of CO2
Electricity from Boiler
Thermal Power Plant

electricity 7.3MW Steam 15.7th electricity 7.3MW Steam 15.7th


Reduction Electricity & steam
38% of CO2 From
Co-generation
CO2 emission coefficient (source : Environment Ministry Japan)
thermal power plant : 0.69kg-CO2/kWh , gas fueling : 2.29kg-CO2/Nm3

5
GPB15D GPB60

M7A Gas Turbine Series L20A Gas Turbine Series


M7A-01 M7A-01D M7A-02 M7A-02D M7A-03 M7A-03D L20A
GPB60 GPB60D GPB70 GPB70D GPB80 GPB80D GPB180D
5,530 5,400 6,800 6,740 7,450 7,440 18,420
12,140 12,300 11,870 11,890 10,870 10,880 10,530
29.6 29.2 30.3 30.2 33.1 33.1 34.2
545 542 516 513 510 509 542
78.3 78.3 97.2 97.2 98.3 98.2 215.3
- 35 - 25 - 15 25
10.4 x 2.0 x 3.6 11.5 x 2.8 x 3.6 11.5 x 2.8 x 3.6 17.2 x 3.5 x 3.4
51 54 65 65 131

■Gas Turbine Illustration

Centrifugal Turbine for


M1A Gas Turbine Series M7A-03

Axial Turbine for


M1A-17 M7A & L20A Gas Turbine Series

COMBUSTOR
OUTPUT SHAFT
THRUST BEARING
DIFFUSER No.1 BEARING TURBINE No.2 BEARING
SCROLL COMPRESSOR
INLET AIR
No.2 BEARING
COMBUSTOR L20A

EXHAUST

No.1 BEARING COMPRESSOR


OUTPUT SHAFT TURBINE

■Installation Example

GPB70
2 x GPB180 + 1 x STG CCPP System

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M1A Series Gas Turbine Generator Specifications
Nominal Performance GPB15/15D
Elevation :0m GPB15
Inlet Air Temperature : 15 °C GPB15D
Inlet Air Pressure Loss : 0.98 kPa
Exhaust Gas Pressure Loss : 2.45 kPa Maximu
m Outp GPB15X
LHV of Natural Gas Fuel : 35.9MJ/Nm3 ut
(100% CH4)

Typical Steam Condition Heat Rate


Steam Pressure : 0.83 MPaG
Steam Temperature (Saturated) : 177 °C
Feed Water Temperature : 80 °C
Blowdown from HRSG :0%

M1A Gas Turbine Series

1,450 1,090 730 1,450 1,090 730 1,390 1,040 700


kJ/kWe-hr 15,130 16,500 19,750 15,280 16,660 19,900 15,530 17,000 20,470
524 441 368 534 448 374 527 444 372
28.8 29.2 29.6 28.5 29.0 29.4 28.3 28.8 29.3
5.0 3.8 2.8 5.1 3.9 2.8 4.9 3.8 2.8
79.2 73.6 65.4 79.7 74.2 66.1 79.1 73.7 65.8

1,620 1,450 1,120 1,630 1,450 1,116 1,580 1,390 1,060


kJ/kWe-hr 14,690 15,130 16,880 14,810 15,280 17,140 14,980 15,530 17,600
516 524 547 526 534 559 518 527 553
30.9 28.8 25.2 30.7 28.5 24.8 30.6 28.3 24.7
5.2 5.0 4.8 5.3 5.1 4.9 5.2 4.9 4.7
76.5 79.2 82.4 77.8 79.7 82.8 77.3 79.1 82.4

M1A/T-13 Series Starting and Turning Motor System Enclosed Package


Standard Package Configuration - VFD Motor Drive - Carbon Steel Common Base Frame
- (Option: Air Starter, DC Motor) - Outdoor Carbon Steel, Acoustic Enclosure
M1T Gas Turbine - Turning Motor - Noise Level: 85 dBA at 1 m to the side of Enclosure
Twin M1A GT with Combined Gear Box Lube Oil System - Forced Ventilation Fan with Filter and Inlet Screen
M1A Gas Turbine - Lube Oil: Synthetic Ester Oil - Maintenance Stage, Ladder, Beam (Option)
- Industrial Single-Shaft - Turbine Driven Main Lube Pump Intake Silencer & Filter
- Rotor Speed: 22,000 rpm - Pre-Post Lube Pump - Carbon Steel Outdoor
Compressor - Air Cooled Oil Cooler with Temp. Control Valve - 2 Stage Filter with Insect Screen
- 2 Stage Centrifugal - Water Cooled (Option) - Pulse Self Cleaning Filter (Option)
- Pressure Ratio: 9.4 (-13A), 9.6(-13D,-13X) - Integral Oil Reservoir: 210 liter (GPB15) - Noise Level: 85 dBA in front of Filter
Combustor : 160 liter (GPB30) Exhaust Silencer and Stack (Option)
- Single Can Combustor - Simplex Filter (Option: Duplex Type) Controls
- Single Ignition - Stainless Steel Piping: Down Stream of Filter - Microprocessor Based PLC
- Conventional Diffusion (-13A) Generator (CPU, Power Module: Option Redundant)
- Steam Injection to Diffusion Combustor (-13A Option) - Continuos Duty Rating - Gas Turbine and Generator Control
- DLE (Dry Low Emission) (-13D) - Air Cooled Open Drip-Proof Construction GT start / shutdown Control
- XONONTM Ultra Low Emission (-13X) Water Cooled (Option) Speed / kW / Power Factor Control
- Available Fuel: Natural Gas, Diesel Oil, Dual Fuel - 3 Phase, 3 Wire (Option 4 Wire) Auto Synchronizing and Auto Sharing
Turbine - Standard Voltage: 3.3 kV , 6.6 kV - Touch Panel Operation
- 3 Stage Axial Turbine - Power Factor: 90% (Option 85%, 80%) - Industrial Ethernet
Coupling Shaft & Cover - Bearing: Ball (Roller) Bearing - Remote Monitoring (Option)
- Flexible Coupling with Shear Pin and Cover - Lubrication: Grease Pack Graphics Monitoring
Reduction Gear Box - IEC Standard, Class F Insulation with F rise Historical Trend & Event Logger
- Epicyclic - Exciter: Diverted Field Brushless (Option PMG) Daily and Monthly Reports
- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

GPB17 Typical Layout : mm


(Reference)

7
20.0
GPB17/17D Maximum Output
18.5
Maxim GPB30/30D
um O 17.0
utpu GPB30
t
15.5 GPB30D

14.0
Heat Rate Heat Rate
12.5

11.0

M1A Gas Turbine Series


M1A-17 M1A-17D
GPB17 GPB17D

1,630 1,220 820 1,630 1,220 820 2,850 2,140 1,430 2,850 2,140 1,430
13,870 15,320 18,640 13,870 15,320 18,640 15,350 16,800 20,190 15,510 16,960 20,370
526 448 383 526 448 383 523 441 370 534 449 375
28.8 29.4 29.9 28.8 29.4 29.9 57.6 58.5 59.2 57.0 58.0 58.8
5.0 3.9 3.0 5.0 3.9 3.0 9.9 7.6 5.6 10.2 7.8 5.7
80.1 74.9 67.7 80.1 74.9 67.7 78.8 73.3 65.2 79.3 73.9 65.9

1,910 1,630 1,200 1,910 1,630 1,200 2,945 2,850 2,210 2,950 2,850 2,190
13,160 13,870 15,910 13,160 13,870 15,910 15,150 15,350 17,209 15,290 15,510 17,475
511 526 560 511 526 560 485 523 547 492 534 559
31.5 28.8 24.4 31.5 28.8 24.4 62.1 57.6 50.3 61.7 57.0 49.7
5.2 5.0 4.8 5.2 5.0 4.8 9.4 9.9 9.5 9.6 10.2 9.7
77.8 80.1 83.6 77.8 80.1 83.6 73.4 78.8 82.1 75.7 79.3 82.5

M1A-17 Series Starting and Turning Motor System Enclosed Package


Standard Package Configuration - VFD Motor Drive - Carbon Steel Common Base Frame
- (Option: Air Starter, DC Motor) - Outdoor Carbon Steel, Acoustic Enclosure
M1A Gas Turbine - Turning Motor - Noise Level: 85 dBA at 1 m to the side of Enclosure
- Industrial Single-Shaft Lube Oil System - Forced Ventilation Fan with Filter and Inlet Screen
- Rotor Speed: 22,000 rpm - Lube Oil: Synthetic Ester Oil - Maintenance Stage, Ladder, Beam (Option)
Compressor - Turbine Driven Main Lube Pump Intake Silencer & Filter
- 2 Stage Centrifugal - Pre-Post Lube Pump - Carbon Steel Outdoor
- Pressure Ratio: 10.5 (-17,-17D) - Air Cooled Oil Cooler with Temp. Control Valve - 2 Stage Filter with Insect Screen
Combustor - Water Cooled (Option) - Pulse Self Cleaning Filter (Option)
- Single Can Combustor - Integral Oil Reservoir - Noise Level: 85 dBA in front of Filter
- Single Ignition - Simplex Filter (Option: Duplex Type) Exhaust Silencer and Stack (Option)
- Conventional Diffusion (-17) - Stainless Steel Piping: Down Stream of Filter Controls
- DLE (Dry Low Emission) (-17D) Generator - Microprocessor Based PLC
- Available Fuel: Natural Gas - Continuos Duty Rating (CPU, Power Module: Option Redundant)
Turbine - Air Cooled Open Drip-Proof Construction - Gas Turbine and Generator Control
- 3 Stage Axial Turbine Water Cooled (Option) GT start / shutdown Control
Coupling Shaft & Cover - 3 Phase, 3 Wire (Option 4 Wire) Speed / kW / Power Factor Control
- Flexible Coupling with Shear Pin and Cover - Standard Voltage: 0.4kV,3.3 kV , 6.6 kV Auto Synchronizing and Auto Sharing
Reduction Gear Box - Power Factor: 90% (Option 85%, 80%) - Touch Panel Operation
- Epicyclic - Bearing: Ball (Roller) Bearing - Industrial Ethernet
- Output Speed: 1,500 / 1,800 rpm (50/60 Hz) - Lubrication: Grease Pack - Remote Monitoring (Option)
- IEC Standard, Class F Insulation with F rise Graphics Monitoring
- Exciter: Diverted Field Brushless (Option PMG) Historical Trend & Event Logger
Daily and Monthly Reports

GPB17 Package Layout : mm 1890

(Reference)
2070

4620
2550

100 6000 1050 500 1850 1000

8
M7A / L20A Series Gas Turbine Generator Specifications
Nominal Performance
Elevation :0m GPB60/60D
Inlet Air Temperature : 15 °C Maxim GPB70/70D
um O GPB80/80D
Inlet Air Pressure Loss : 0.98 kPa u tput
Exhaust Gas Pressure Loss : 2.45 kPa (GPB60/60D)
3.43 kPa (GPB70/70D)
2.94 kPa (GPB80/80D)
LHV of Natural Gas Fuel (100% CH4) : 35.9MJ/Nm3 Heat Rate
Typical Steam Condition
Steam Pressure : 0.83 MPaG
Steam Temperature (Saturated) : 177 °C
Feed Water Temperature : 80°C
Blowdown from HRSG : 0%

M7A Gas Turbine Series

5,410 4,060 2,700 5,280 3,960 2,640 6,590 4,940 3,290


kJ/kWe-hr 12,300 13,470 15,900 12,460 13,660 16,210 12,070 13,190 15,870
548 475 405 545 473 404 519 450 390
77.6 77.3 77.1 77.6 77.4 77.1 95.8 95.4 95.1
14.5 11.6 8.8 14.4 11.5 8.7 16.4 13.0 10.1
82.5 78.5 72.1 82.3 78.2 71.8 80.0 75.9 69.9

5,950 5,410 3,910 5,800 5,280 3,830 7,130 6,590 5,060


kJ/kWe-hr 11,970 12,300 13,900 12,130 12,460 14,050 11,980 12,070 13,230
539 548 585 537 545 582 514 519 541
81.3 77.6 64.9 81.3 77.6 64.8 99.7 95.8 85.3
14.8 14.5 13.7 14.7 14.4 13.5 16.7 16.4 15.9
80.6 82.5 87.2 80.4 82.3 87.0 77.7 80.0 85.0

M7A Series Starting and Turning System Enclosed Package


Standard Package Configuration - VFD Motor Drive - Carbon Steel Common Base Frame
Lube Oil System - Outdoor Carbon Steel Acoustic Enclosure
M7A Gas Turbine - Noise Level: 85 dBA at 1 m to the side of Enclosure
- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)
- Industrial Single-Shaft - Forced Ventilation Fan with Filter and Inlet Screen
- Turbine Driven Main Lube Pump
- Rotor Speed: 14,000 rpm (-01/-01D) - Maintenance Stage, Ladder, Beam (Option)
- Pre-Post Lube Pump
- Rotor Speed: 13,790 rpm (-02/-02D,-03D) Intake Silencer & Filter
- Emergency Lube Pump
Compressor - Carbon Steel Outdoor
- Air Cooled Oil Cooler with Temp. Control Valve
- 12 Stage Axial Flow (-01/-01D) - 3 Stage Filter with Insect Screen
- Water Cooled (Option)
- 11 Stage Axial Flow (-02/-02D,-03D) - Pulse Type Self Cleaning Filter (Option)
- Integral Oil Reservoir: 2,200 liter
- IGV & 3 Stage VSV - Noise Level: 85 dBA in front of Filter
- Oil Heater (Cold Weather Option)
- Pressure Ratio: 13:1 (-01/-01D) Exhaust Silencer Stack (Option)
- Stainless Steel Piping: Down Stream of Filter
16:1 (-02/-02D/-03D) Controls
- Simplex Filter (Duplex Filter: Option)
Combustor - Microprocessor Based PLC
- Oil Vapor Fan
- 6 Can Combustors (CPU, Power Module: Option Redundant)
Generator
- Dual Ignition System - Gas Turbine and Generator Control
- Continuos Duty Rating
- Conventional Diffusion (-01,-02) GT start / shutdown Control
- Air Cooled Open Drip-Proof Construction
(Option De-NOx: Steam Injection Type) Speed / kW / Power Factor Control
Water Cooled (Option)
- DLE (Dry Low Emission) (-01D,-02D,-03D) Auto Synchronizing and Auto Sharing
- 3 Phase, 3 Wire (Option 4 Wire)
- Available Fuel: Natural Gas, Diesel Oil (-01/-01D/ - Touch Panel Operation
- Standard Voltage: 3.3 kV, 6.6 kV,11.0kV
-02/-02D) - Serial Link User Interface (Option)
Turbine - Power Factor: 90% (Option 85%, 80%)
- 4 Stage Axial Turbine - Bearing: Sleeve Type, Oil Bath Lubrication - Remote Monitoring (Option)
Coupling Shaft & Cover - IEC Standard, Class F Insulation with F rise Graphics Monitoring
- Flexible Coupling with Shear Pin and Cover - Exciter: Diverted Field Brushless (Option PMG) Historical Trend & Event Logger
Reduction Gear Box Daily and Monthly Reports
- Epicyclic
3430 3270
3900
GPB60/70/80 Gas Turbine Inlet Filter
Oil Cooler Fan Exhaust
Package Layout : mm and Silencer

(Reference) Ventilation Exhaust


( )Dimension : GPB70/GPB80
Turbine
Air Intake
6250
3600

Turbine Ventilation
Exhaust Intake

10400 1300 1980


(11450) (2750)
9
20 14
Nominal Performance
Elevation :0m Ma
xim
Inlet Air Temperature : 15 °C um
Ou
Inlet Air Pressure Loss : 0.98 kPa tpu
t
Exhaust Gas Pressure Loss : 3.43 kPa (GPB180/180D)
LHV of Natural Gas Fuel : 35.9MJ/Nm3
(100% CH4)

Typical Steam Condition


Steam Pressure : 0.83 MPaG Heat Rate
Steam Temperature (Saturated) : 177 °C
Feed Water Temperature : 80 °C
Blowdown from HRSG : 0%

M7A Gas Turbine Series L20A Gas Turbine Series

6,530 4,890 3,260 7,310 5,480 3,650 7,250 5,440 3,620 17,970 13,470 8,980
12,090 14,660 18,780 10,970 11,780 13,910 11,010 11,830 14,020 10,690 11,510 13,200
516 487 494 512 436 372 512 437 373 545 517 443
95.8 91.2 87.2 97.2 96.8 96.8 96.8 96.4 96.3 213 188 182
16.2 14.2 13.8 16.2 12.4 9.3 16.2 12.4 9.3 39.7 32.5 24.5
79.8 72.8 74.1 82.1 77.5 70.4 82.1 77.6 70.4 84.0 82.4 77.7
0 15 40
7,070 6,530 5,010 7,850 7,310 5,800 7,800 7,250 5,750 19,320 17,970 15,080
12,000 12,090 13,280 10,820 10,970 11,840 10,850 11,010 11,910 10,500 10,690 11,380
511 516 538 507 512 536 507 512 536 538 545 565
99.7 95.8 85.3 100.4 97.2 83.5 100.0 96.8 83.1 221 213 193
16.5 16.2 15.8 16.5 16.2 15.3 16.4 16.2 15.3 40.2 39.7 38.8
77.5 79.8 84.8 80.5 82.1 84.7 80.5 82.1 84.6 82.5 84.0 86.7

L20A Series Lube Oil System Intake Silencer & Filter


Standard Package Configuration - Turbine Driven Main Lube Oil Pump - Carbon Steel Outdoor
- Pre-Post Lube Oil Pump - 3 Stage Filter with Insect Screen
L20A Gas Turbine - Emergency Lube Oil Pump - Pulse Type Self Cleaning Filter (Option)
- Industrial Single-Shaft - Water Cooled Oil Cooler with Temp. Control Valve - Noise Level: 85 dBA in front of Filter
- Rotor Speed: 9,420 rpm - Integral Oil Reservoir Exhaust Silencer Stack (Option)
Compressor - Stainless Steel Piping: Down Stream of Filter Controls
- 11 Stage Axial Flow - Filter - Microprocessor Based PLC
- IGV & 4 Stage VSV - Oil Vapor Fan - Gas Turbine and Generator Control
Combustor Generator GT start / Shutdown Control
- 8 Can Combustors - Continuos Duty Rating Speed / kW / Power Factor Control
- Dual Ignition System - 3 Phase, 3 Wire (Option 4 Wire) Auto Synchronizing and Auto Sharing
- Conventional Diffusion (GPB180) - Voltage: 6.6 kV, 11.0 kV - Touch Panel Operation
(Option De-NOx: Steam Injection) - Power Factor: 90% (Option 85%, 80%) - Serial Link User Interface (Option)
- DLE (Dry Low Emission) (GPB180D) - IEC Standard, Class F Insulation with B rise - SCADA System (Option)
- Available Fuel: Natural Gas - Exciter: Brushless PMG - Redundant Control System (Option)
Turbine Enclosed Package - Remote Monitoring (Option)
- 3 Stage Axial Turbine - Carbon Steel Common Base Frame Graphics Monitoring
Coupling Shaft & Cover - Outdoor Carbon Steel Acoustic Enclosure Historical Trend & Event Logger
- Flexible Coupling with Shear Pin and Cover - Noise Level: 85 dBA at 1 m to the side of Enclosure Daily and Monthly Reports
Reduction Gear Box - Forced Ventilation Fan with Filter and Inlet Screen
- Parallel Shaft - Maintenance Stage, Ladder, Beam (Option)
Starting and Turning System
- VFD Motor

6100
GPB180 Package Layout : mm
(Reference)

G/T Intake
air inlet Ventilation Air
Enclosure
Vent.Air outlet
10950
8900
4700

G/T Exhaust
gas outlet
3450

17250 3500
19100

10
Standby Model Introduction
Excellent Features of
Kawasaki Standby Gas Turbine Generators
Kawasaki has installed over 7,000 units rated from 200kVA to 6,000kVA all over the world.
The reliability of Kawasaki’s Stand-by Gas Turbine has allowed Kawasaki to install them in Internet Data Centers,
Hospitals and critical locations where uninterrupted power is paramount.

- High performance, low cost gas turbine solution


- Dual fuel capable ( Gas and Fuel Oil )
- Low noise signature for quiet operations
- Low radiated vibration
- No cooling water required
- High starting reliability and rapid startup
- Maintenance simplicity
- Space-saving design, and easy transportation and installation ( MWe Footprint )
- Clean exhaust contributes to environmental conservation

Enclosure ventilation equipment Room Air ventilation equipment


(for indoor installation) (for indoor installation)

Generator sets

Turbine Exhaust silencer

Fuel tank

Gas Turbine starting equipment

Automatic starting generator panel

Great Hanshin Earthquake ( Jan 17.1995 )


On the early morning of Jan.17.1995, the huge earthquake ( magnitude 7.2 ) hit the
Hanshin area, and black out hit about 3 million house holds in the area.

The Results of Kawasaki Standby Gas Turbine start-up

Object number Black out Normal start-up


141 97 93
No Black out Start-up failures
49 4
By external factor out of
100% Start-up Reliability! Kawasaki’ s responsibility.

11
Standby for Internet Data Centers ( iDC )
The mission of iDC is 24 hours/365days service to Customer.
What iDC demands for standby generator?
Demands of iDC facility Kawasaki's Standby Gas Turbine
No interruption of electric power High Reliability and Availability
Stable running of iDC equipment and components High Quality Electric Power
Easy operation High Operability and Maintainability
Future expansion in accordance with demand increase High Expandability
Ultra Clean and Quiet Environmental-friendly
Kawasaki's Standby Gas Turbine has the ability to meet Various iDC facility's demand.
Kawasaki has a 95% share for iDC in Japan.
Components of iDC Facility
■Typical Arrangement 1. Power Receiving
2. Standby Generator
of iDC Components Cooling tower 3. UPS
Cooling water pipe
(N+1units) 4. PDU
Elevated water holding 5. Server
and supply tank 6. Air Conditioning
(dual layer type) 7. Fire Fighting
8. Grounding

Electric Power Supply is critical

PDU Communication and


(system B) power cable rack Gas Turbine Generator
Server Room
Air conditioning
PDU equipment
Server cabinet ( N+1units )
(system A) (2100H to 2400H)

Grounding
equipment
Fire extinguishing
Power cable rack equipment
Electric Room

Oil tank
UPS
UPS (24 hours
Sub station operation capacity)
(( N+1units
N+1units ))
Gas fire extinguishing DC-PLANT
cylinder room

Makeup water tank


( 24 hours operation capacity )
Commercial power supply

■Examples of installation for iDC


Indoor installation Outdoor installation Roof-top installation

6,000kVA x 3units 6,000kVA x 3units 3,000kVA x 3units

12
Standby Model ( GPS Series )
Standby gensets must start and supply power in the event of the loss of power from the utility.
These functions depend greatly on the prime-mover of the standby system. Starting and providing power are
often more important than financial conditions such as the initial cost of equipment.
Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.
All the models are designed for automatic operation ( start/power supply/stop ) and equipped with
alarm/protection systems.

Basic Specifications
GPS750 GPS1250 GPS1500 GPS2000
600 1,000 1,200 1,600
Within 40-sec.
100% (Resistive load)
Within ± 4.5% (with 100% block load on and off)
Within ± 0.3%
Kerosene, Diesel oil
305 525 620 695
S2A-01 M1A-01 M1A-03 M1A-23
Heavy-duty, simple open cycle, single-shaft
31,500 22,000
1,500 (50 Hz), 1,800 (60 Hz)
1.48 3.0 3.5
Synthetic oil/Shell/ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380
66 100 210
0.08 0.16
3-phase, open screen-protected, brushless, self-ventilated, synchronous
750 1,250 1,500 2,000
Within ± 1.5% (steady state from no-load to full-load, at pf = 0.8)
Brushless by A.C. exciter and rotating diodes
Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)
Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)
4.0 4.9 5.4
1.6 1.7 1.8
2.1 2.5 2.6
6.8 10.5 11.4 14.7
Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)
Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)

Above specifications subject to change without notice.

Typical Standby/Peakcut Gas Turbine Layout


Gas turbine package with exhaust silencer Internal view of gas turbine package
Exhaust silencer Gas turbine
Coupling
Power section Gear box Alternator
Gas turbine package
(acoustic enclosure) Skid

13
GPS4000 outdoor installation GPS1250 roof installation

GPS2500 GPS3000 GPS4000 GPS5000 GPS6000


2,000 2,400 3,200 4,000 4,800
Within 40-sec.
100% (Resistive load)
Within ± 4.5% (with 100% block load on and off) Within ± 5.0%
Within ± 0.3%
Kerosene, Diesel oil
1,065 1,245 1,390 1,835 2,050
M1T-01S M1T-03 M1T-23 M1T-33A M1T-33
Heavy-duty, simple open cycle, single-shaft
22,000 18,000
1,500 (50 Hz), 1,800 (60 Hz)
5.7 6.4 13.5
Synthetic oil/Shell/ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380
160 240 360
0.16 0.2
3-phase, open screen-protected, brushless, self-ventilated, synchronous
2,500 3,000 4,000 5,000 6,000
Within ± 1.5% (steady state from no-load to full-load, at pf = 0.8)
Brushless by A.C. exciter and rotating diodes
Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)
Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)
5.8 6.2 7.7
2.5 3.0
2.9 3.6
19.7 20.8 24.6 36.6 39.0
Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)
Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)

Typical Timing Chart Of Operation


* Turning motor ON
Starter motor ON
Ignition plug ON
Main fuel valve OPEN
Bypass fuel valve OPEN OPEN
Start fuel valve OPEN
*10 Hr
TURBINE SPEED

Rated
95%
No load run
**55% 300 sec.
RPM

22% Ready to re-start

5%
40 sec. Load run ***170~360
GENERATOR VOLT.

Rated sec.
30 sec. Bypass fuel
95%
valve close
VOLT.

Time lag Time lag


2 sec. 2 sec. 60 sec. Note:
Supplied with GPS1250
or larger model.
70% rpm for GPS250
and GPS500
failure

Start

MCB on

recovery

MCB off

Stop

stop com
Complete
Pre-exci-
Utility

Release

70 sec. for GPS250


Utility
tation

and GPS500
stop

UTILITY SUPPLY UTILITY FAILURE UTILITY SUPPLY RECOVER

14
Mobile / Trailer Model ( MGP/TGP Series )
Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.
The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operation
without external energy supply.
Better maneuverability, high durability against vibration and shock, and reliable operation are important for
this application. Kawasaki MGP/TGP Series are fully designed to meet such demands.

Particular Advantages
1. Developed with vast field experience 3. Compact integration
Gas turbines on trucks or on trailers receive large vibration and All necessary equipment is incorporated in the gensets, including
shock when they run on roads. Kawasaki industrial trailer mounted the fuel tank, batteries, exhaust silencer, cable reel, etc., with a
gas turbines are incorporated with the experience and technology compact aluminum enclosure. Thus, there is easy maintenance of
from Kawasaki aircraft jet engines which are operated under such the gensets.
severe environmental conditions.

2. Low center of gravity and large tumble-down angle 4. Black start capability
Due to light weight of gas turbines, the center of gravity of gensets Without external supply of electric power, fuel oil, etc., it can
is lower and this makes it possible to have stable maneuverability. start-up and supply electricity.

MGP series generator set


Gas turbine Oil cooler Intake air silencer
engine Sound attenuating
Exhaust silencer enclosure Alternator Control panel
Cab-over
Van-type truck

Fuel tank Battery

TGP3000 trailer set


TGP series generator set
Diaphragm coupling
Ventilation outlet Gas turbine engine
Exhaust outlet Starter motor Intake air duct Control panel
Exhaust silencer Alternator Switch gear panel

Lube oil filter Common bed Fuel filter


(Both sides) (Opposite sides)

15
MGP/TGP Series Specifications
System Specifications ( Typical )
Model MGP MGP MGP MGP MGP TGP TGP TGP
Item 750 1000 1250 1500 2000 2500 3000 4000
output (kW) 40 °C 600 800 1000 1,200 1,600 2,000 2,400 3,200
Fuel Kerosene, Diesel Oil
Generator Sets Load Application allowance 100% (Resistance Load)
Freq. Deviation Transient Within ± 4.5%
Freq. Deviation Steady State Within ± 0.3%
Fuel Kerosene 320 490 555 655 735 1,125 1,310 1,465
Consumption (l/h) Diesel Oil 305 465 525 620 695 1,065 1,245 1,390
Truck / Trailer Type Truck Trailer

Dimensions Max. Length (m) 11.0 12.0 9.9 (not including cockpit)
Including Max. Width (m) 2.5
Truck Max. Height (m) 3.4 3.6
Less Less
Total Weight (ton) than 20 Less than 22 tons than 25 Less than 33 tons
tons tons
Noise Level at 1 m (dBA) 85
Note
(*1) Output : Up to 40 °C of ambient temp., 150 m sea level
(*2) Other models are available. Output range is between 150 kW and 3,200 kW.

■Installation Example

MGP2000 mobile set MGP1250 mobile set

TGP2000 trailer set MGP1250 trailer set

16
Kawasaki Techno-Net
Full Time Support
Maintenance Management
Predictive services based on trending data and asset maintenance management
What to do When to do it How to do it Who's to do it
Improvement of Availability and Quality of Maintenance
Minimum down time and good quality with adequate maintenance strategies and execution.
Remote Maintenance System by a GT Expert
Proven effectiveness by most Kawasaki remote maintenance users
Fleet wide analysis

Techno-Net system monitors Gas Turbine Plant in any


region of the world for all the time

Three main roles of Techno-Net system

Global remote monitoring Preventing serious failures Maintenance management


Remote monitoring through the Internet Enforced monitoring and diagnosis Adequate management of maintenance

Connection of centers through the internet

KHI-ME
( Middle East FZE ) KMS
( Shanghai Rep.Office )

Connect through telephone net


between customer and center

Internet/Intranet
The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and
by the KHI intranet and monitor gas turbines remotely and globally.
Attended monitoring and diagnosis
All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.
Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.

17
Installation Examples

Kawasaki Gas Turbine has been installated to....


● Data Center ● Paper Mill ● Hospital
● Food Process ● College Campus ● Oil & Gas
● Tire Manufacturer ● District heat & cooling
AND MORE!!!

GUIANA HIGHLANDS
GPB30 Venezuela ( Oil and Gas )

RAKAPOSHI PEAK
GPB70D Pakistan ( Paper Mill )

SCHWARZWALD
GPB80 Germany ( Paper Mill )

GPB180 Portugal ( Electrical Power Company )


NAZARETH

18
www.khi.co.jp/gasturbine/index_e.html

Kawasaki Heavy Industries, Ltd. Gas Turbine Division


Phone: +81-3-3435-2232 Fax: +81-3-3435-2592

Kawasaki Machine Systems, Ltd. (Asia Division)


Phone: +81-3-3435-2977 Fax: +81-3-3435-2592

Kawasaki Gas Turbine Asia Sdn Bhd : (KGA)


Phone: +60-3-5569-2882 Fax: +60-3-5569-3093
www.kga.com.my

Kawasaki Gas Turbine Europe GmbH : (KGE)


Phone: +49-6172-7363-0 Fax: +49-6172-7363-55
www.kawasaki-gasturbine.de

Kawasaki Gas Turbines-Americas : (KGT-A)


Phone: +1-281-970-3255 Fax: +1-281-970-6465
www.kawasakigasturbines.com

Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)


Phone: +86-21-3366-3500 Fax: +86-21-3366-3505

Kawasaki Heavy Industries Middle East FZE : (KHI-ME)


Phone: +971-4-214-6727 Fax: +971-4-214-6729

Cat. No. KTK-0001A Printed in Japan '10-05(71)

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