Professional Documents
Culture Documents
gtgs100621 PDF
gtgs100621 PDF
V2500 Turbofan
Boeing 787
Trent1000 Turbofan
1
BK117 C-2 type
LNG Carrier
Gas Engine
INDEX
Introduction 1.2
History and Order Record of Kawasaki Gas Turbines 3.4
Baseload Model (GPB Series) 5.6
M1A Series Gas Turbine Generator Specifications 7.8
M7A / L20A Series Gas Turbine Generator Specifications 9 .10
Standby Model Introduction 11
Standby for Internet Data Centers ( iDC ) 12
Standby Model (GPS Series) 13 . 14
Mobile / Trailer Model (MGP / TGP Series) 15 . 16
Kawasaki Techno-Net 17
Installation Examples 18
3
History and Order Record of Kawasaki Gas Turbines
History
1943 Completed the first Gas Turbine engine for aircrafts in Japan
1952 Started overhauling jet engines
1972 Started development of industrial Gas Turbine
1974 Completed first S1A-01 type : 200 kW Gas Turbine
1977 First Kawasaki Gas Turbine genset : 200 kW delivered
1979 First genset to overseas customer delivered
1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered
1985 Accumulated delivery of 1,000th set
1988 1.5 MW M1A-13 type Gas Turbine introduced
1993 5.5 MW M7A-01 type Gas Turbine introduced
1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced
1998 Overseas sales and service affiliates were established in the U.S., Germany and
Malaysia
1999 6.5 MW M7A-02 type Gas Turbine introduced
5.5 MW M7A-01D Dry Low NOx type Gas Turbine introduced
Accumulated order of 5,000th engine
Experimental ceramic Gas Turbine completed and achieved the world record of
42.1% simple cycle efficiency for the 300 kW class
2000 18 MW L20A Gas Turbine completed
2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up
Ultra low NOx 1.5 MW M1A-13X type Gas Turbine introduced ( XONONTM )
2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and
7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up
2006 7.7 MW class M7A-03 type Gas Turbine introduced
IS O 9001 / IS O14001 Cert i f i ed
2007 Received the 100th Order of the M7A Series Gas Turbine Division is located in Akashi Works.
It designs and manufactures the Gas Turbine
2009 15ppm M7A-03D type Gas Turbine introduced Co-generation System, and is certified for ISO
9001,which is the international standard of quality
2010 1.7 MW class M1A-17 type Gas Turbine introduced assurance,and ISO 14001, which is the interna-
tional standard for environmental management.
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
'92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '08 '09
4
Baseload Model
The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid and
island mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,
supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat
recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbine
generator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very efficient operation.
The Kawasaki GPB Series is capable of automatic operation.
Basic Specifications
Engine Series M1A Gas Turbine Series
Gas Turbine Model M1A-13A M1A-13D M1A-13X M1A-17 M1A-17D M1T-13A M1T-13D
Gas Turbine Generator Model GPB15 GPB15D GPB15X GPB17 GPB17D GPB30 GPB30D
Maximum Continuos Electric Output kWe 1,490 1,490 1,430 1,690 1,690 2,930 2,930
Heat Rate kJ/kWe-hr 14,880 15,030 15,260 13,550 13,550 15,100 15,240
Thermal Efficiency % 24.2 24.0 23.6 26.6 26.6 23.8 23.6
Exhaust Gas Temperature 521 531 524 521 521 521 531
3 29.1 28.8 28.6 29.1 29.1 58.2 57.6
Exhaust Gas Mass Flow x10 kg/hr
NOx (02 : 15%) ppm - 25 2.5 25 25 - 25
Approximate Package Dimension (L,W,H) m 5.3 x 1.65 x 2.35 5.9 x 2.0 x 3.7 6.0 x 1.85 x 2.55 6.0 x 2.4 x 2.8
Approximate Package Weight (dry) x103 kg 11 17.2 11.5 22
Co-generation
Co-generation 36,200t-CO2
Amount
Amount oneone cedar
cedar sinkssinks per year:
per year: about about
14kg of14kg
CO2 of CO2 22,600t CO2 Reduce a year
(source(source : Environment
: Environment Ministry Japan)
Ministry Japan)
5
GPB15D GPB60
COMBUSTOR
OUTPUT SHAFT
THRUST BEARING
DIFFUSER No.1 BEARING TURBINE No.2 BEARING
SCROLL COMPRESSOR
INLET AIR
No.2 BEARING
COMBUSTOR L20A
EXHAUST
■Installation Example
GPB70
2 x GPB180 + 1 x STG CCPP System
6
M1A Series Gas Turbine Generator Specifications
Nominal Performance GPB15/15D
Elevation :0m GPB15
Inlet Air Temperature : 15 °C GPB15D
Inlet Air Pressure Loss : 0.98 kPa
Exhaust Gas Pressure Loss : 2.45 kPa Maximu
m Outp GPB15X
LHV of Natural Gas Fuel : 35.9MJ/Nm3 ut
(100% CH4)
7
20.0
GPB17/17D Maximum Output
18.5
Maxim GPB30/30D
um O 17.0
utpu GPB30
t
15.5 GPB30D
14.0
Heat Rate Heat Rate
12.5
11.0
1,630 1,220 820 1,630 1,220 820 2,850 2,140 1,430 2,850 2,140 1,430
13,870 15,320 18,640 13,870 15,320 18,640 15,350 16,800 20,190 15,510 16,960 20,370
526 448 383 526 448 383 523 441 370 534 449 375
28.8 29.4 29.9 28.8 29.4 29.9 57.6 58.5 59.2 57.0 58.0 58.8
5.0 3.9 3.0 5.0 3.9 3.0 9.9 7.6 5.6 10.2 7.8 5.7
80.1 74.9 67.7 80.1 74.9 67.7 78.8 73.3 65.2 79.3 73.9 65.9
1,910 1,630 1,200 1,910 1,630 1,200 2,945 2,850 2,210 2,950 2,850 2,190
13,160 13,870 15,910 13,160 13,870 15,910 15,150 15,350 17,209 15,290 15,510 17,475
511 526 560 511 526 560 485 523 547 492 534 559
31.5 28.8 24.4 31.5 28.8 24.4 62.1 57.6 50.3 61.7 57.0 49.7
5.2 5.0 4.8 5.2 5.0 4.8 9.4 9.9 9.5 9.6 10.2 9.7
77.8 80.1 83.6 77.8 80.1 83.6 73.4 78.8 82.1 75.7 79.3 82.5
(Reference)
2070
4620
2550
8
M7A / L20A Series Gas Turbine Generator Specifications
Nominal Performance
Elevation :0m GPB60/60D
Inlet Air Temperature : 15 °C Maxim GPB70/70D
um O GPB80/80D
Inlet Air Pressure Loss : 0.98 kPa u tput
Exhaust Gas Pressure Loss : 2.45 kPa (GPB60/60D)
3.43 kPa (GPB70/70D)
2.94 kPa (GPB80/80D)
LHV of Natural Gas Fuel (100% CH4) : 35.9MJ/Nm3 Heat Rate
Typical Steam Condition
Steam Pressure : 0.83 MPaG
Steam Temperature (Saturated) : 177 °C
Feed Water Temperature : 80°C
Blowdown from HRSG : 0%
Turbine Ventilation
Exhaust Intake
6,530 4,890 3,260 7,310 5,480 3,650 7,250 5,440 3,620 17,970 13,470 8,980
12,090 14,660 18,780 10,970 11,780 13,910 11,010 11,830 14,020 10,690 11,510 13,200
516 487 494 512 436 372 512 437 373 545 517 443
95.8 91.2 87.2 97.2 96.8 96.8 96.8 96.4 96.3 213 188 182
16.2 14.2 13.8 16.2 12.4 9.3 16.2 12.4 9.3 39.7 32.5 24.5
79.8 72.8 74.1 82.1 77.5 70.4 82.1 77.6 70.4 84.0 82.4 77.7
0 15 40
7,070 6,530 5,010 7,850 7,310 5,800 7,800 7,250 5,750 19,320 17,970 15,080
12,000 12,090 13,280 10,820 10,970 11,840 10,850 11,010 11,910 10,500 10,690 11,380
511 516 538 507 512 536 507 512 536 538 545 565
99.7 95.8 85.3 100.4 97.2 83.5 100.0 96.8 83.1 221 213 193
16.5 16.2 15.8 16.5 16.2 15.3 16.4 16.2 15.3 40.2 39.7 38.8
77.5 79.8 84.8 80.5 82.1 84.7 80.5 82.1 84.6 82.5 84.0 86.7
6100
GPB180 Package Layout : mm
(Reference)
G/T Intake
air inlet Ventilation Air
Enclosure
Vent.Air outlet
10950
8900
4700
G/T Exhaust
gas outlet
3450
17250 3500
19100
10
Standby Model Introduction
Excellent Features of
Kawasaki Standby Gas Turbine Generators
Kawasaki has installed over 7,000 units rated from 200kVA to 6,000kVA all over the world.
The reliability of Kawasaki’s Stand-by Gas Turbine has allowed Kawasaki to install them in Internet Data Centers,
Hospitals and critical locations where uninterrupted power is paramount.
Generator sets
Fuel tank
11
Standby for Internet Data Centers ( iDC )
The mission of iDC is 24 hours/365days service to Customer.
What iDC demands for standby generator?
Demands of iDC facility Kawasaki's Standby Gas Turbine
No interruption of electric power High Reliability and Availability
Stable running of iDC equipment and components High Quality Electric Power
Easy operation High Operability and Maintainability
Future expansion in accordance with demand increase High Expandability
Ultra Clean and Quiet Environmental-friendly
Kawasaki's Standby Gas Turbine has the ability to meet Various iDC facility's demand.
Kawasaki has a 95% share for iDC in Japan.
Components of iDC Facility
■Typical Arrangement 1. Power Receiving
2. Standby Generator
of iDC Components Cooling tower 3. UPS
Cooling water pipe
(N+1units) 4. PDU
Elevated water holding 5. Server
and supply tank 6. Air Conditioning
(dual layer type) 7. Fire Fighting
8. Grounding
Grounding
equipment
Fire extinguishing
Power cable rack equipment
Electric Room
Oil tank
UPS
UPS (24 hours
Sub station operation capacity)
(( N+1units
N+1units ))
Gas fire extinguishing DC-PLANT
cylinder room
12
Standby Model ( GPS Series )
Standby gensets must start and supply power in the event of the loss of power from the utility.
These functions depend greatly on the prime-mover of the standby system. Starting and providing power are
often more important than financial conditions such as the initial cost of equipment.
Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.
All the models are designed for automatic operation ( start/power supply/stop ) and equipped with
alarm/protection systems.
Basic Specifications
GPS750 GPS1250 GPS1500 GPS2000
600 1,000 1,200 1,600
Within 40-sec.
100% (Resistive load)
Within ± 4.5% (with 100% block load on and off)
Within ± 0.3%
Kerosene, Diesel oil
305 525 620 695
S2A-01 M1A-01 M1A-03 M1A-23
Heavy-duty, simple open cycle, single-shaft
31,500 22,000
1,500 (50 Hz), 1,800 (60 Hz)
1.48 3.0 3.5
Synthetic oil/Shell/ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380
66 100 210
0.08 0.16
3-phase, open screen-protected, brushless, self-ventilated, synchronous
750 1,250 1,500 2,000
Within ± 1.5% (steady state from no-load to full-load, at pf = 0.8)
Brushless by A.C. exciter and rotating diodes
Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)
Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)
4.0 4.9 5.4
1.6 1.7 1.8
2.1 2.5 2.6
6.8 10.5 11.4 14.7
Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)
Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)
13
GPS4000 outdoor installation GPS1250 roof installation
Rated
95%
No load run
**55% 300 sec.
RPM
5%
40 sec. Load run ***170~360
GENERATOR VOLT.
Rated sec.
30 sec. Bypass fuel
95%
valve close
VOLT.
Start
MCB on
recovery
MCB off
Stop
stop com
Complete
Pre-exci-
Utility
Release
and GPS500
stop
14
Mobile / Trailer Model ( MGP/TGP Series )
Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.
The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operation
without external energy supply.
Better maneuverability, high durability against vibration and shock, and reliable operation are important for
this application. Kawasaki MGP/TGP Series are fully designed to meet such demands.
Particular Advantages
1. Developed with vast field experience 3. Compact integration
Gas turbines on trucks or on trailers receive large vibration and All necessary equipment is incorporated in the gensets, including
shock when they run on roads. Kawasaki industrial trailer mounted the fuel tank, batteries, exhaust silencer, cable reel, etc., with a
gas turbines are incorporated with the experience and technology compact aluminum enclosure. Thus, there is easy maintenance of
from Kawasaki aircraft jet engines which are operated under such the gensets.
severe environmental conditions.
2. Low center of gravity and large tumble-down angle 4. Black start capability
Due to light weight of gas turbines, the center of gravity of gensets Without external supply of electric power, fuel oil, etc., it can
is lower and this makes it possible to have stable maneuverability. start-up and supply electricity.
15
MGP/TGP Series Specifications
System Specifications ( Typical )
Model MGP MGP MGP MGP MGP TGP TGP TGP
Item 750 1000 1250 1500 2000 2500 3000 4000
output (kW) 40 °C 600 800 1000 1,200 1,600 2,000 2,400 3,200
Fuel Kerosene, Diesel Oil
Generator Sets Load Application allowance 100% (Resistance Load)
Freq. Deviation Transient Within ± 4.5%
Freq. Deviation Steady State Within ± 0.3%
Fuel Kerosene 320 490 555 655 735 1,125 1,310 1,465
Consumption (l/h) Diesel Oil 305 465 525 620 695 1,065 1,245 1,390
Truck / Trailer Type Truck Trailer
Dimensions Max. Length (m) 11.0 12.0 9.9 (not including cockpit)
Including Max. Width (m) 2.5
Truck Max. Height (m) 3.4 3.6
Less Less
Total Weight (ton) than 20 Less than 22 tons than 25 Less than 33 tons
tons tons
Noise Level at 1 m (dBA) 85
Note
(*1) Output : Up to 40 °C of ambient temp., 150 m sea level
(*2) Other models are available. Output range is between 150 kW and 3,200 kW.
■Installation Example
16
Kawasaki Techno-Net
Full Time Support
Maintenance Management
Predictive services based on trending data and asset maintenance management
What to do When to do it How to do it Who's to do it
Improvement of Availability and Quality of Maintenance
Minimum down time and good quality with adequate maintenance strategies and execution.
Remote Maintenance System by a GT Expert
Proven effectiveness by most Kawasaki remote maintenance users
Fleet wide analysis
KHI-ME
( Middle East FZE ) KMS
( Shanghai Rep.Office )
Internet/Intranet
The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and
by the KHI intranet and monitor gas turbines remotely and globally.
Attended monitoring and diagnosis
All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.
Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.
17
Installation Examples
GUIANA HIGHLANDS
GPB30 Venezuela ( Oil and Gas )
RAKAPOSHI PEAK
GPB70D Pakistan ( Paper Mill )
SCHWARZWALD
GPB80 Germany ( Paper Mill )
18
www.khi.co.jp/gasturbine/index_e.html