Manual de Servicio CX 350B 84355067-Dmc Site Only

1 - GENERAL INFORMATION
2 - ENGINE
3 - FUEL SYSTEM
CX350B
Tier 3
Crawler Excavator
SERVICE MANUAL
Printed in U.S.A. Part number 84355067

English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. June 2010
Racine Wisconsin 53404 U.S.A. Replaces part number 84124934BEN-US
1001
Section
1001
SAFETY, GENERAL INFORMATION

AND STANDARD TORQUE DATA
Lep 7-27691EN
1001-2
TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY..................................................................................................................................................................... 4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS............................................................................... 6
WARNING: THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS
! MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND
BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY. M171C
1001-3
GENERAL INFORMATION
Cleaning Gears
Clean all metal parts except bearings, in a suitable Check all gears for wear and damage. Replace gears
cleaning solvent or by steam cleaning. Do not use that have wear or damage.
caustic soda for steam cleaning. After cleaning, dry
and put oil on all parts. Clean oil passages with Oil Seals, O-Rings and Gaskets
compressed air. Clean bearings in a suitable cleaning
Always install new oil seals, O-rings and gaskets. Put
solvent, dry the bearings completely and put oil on
petroleum jelly on seals and O-rings.
the bearings.
Inspection Shafts
Check all shafts that have wear or damage. Check
Check all parts when the parts are disassembled.
the bearing and oil seal surfaces of the shafts for
Replace all parts that have wear or damage. Small
damage.
scoring or grooves can be removed with a hone or
crocus cloth. Complete a visual inspection for Service Parts
indications of wear, pitting and the replacement of
parts necessary to prevent early failures. Always install genuine Case service parts. When
ordering refer to the Parts Catalog for the correct part
Bearings number of the genuine Case replacement items.
Failures due to the use of other than genuine Case
Check bearings for easy action. If bearings have a
replacement parts are not covered by warranty.
loose fit or rough action replace the bearing. Wash
bearings with a suitable cleaning solvent and permit Lubrication
to air dry. DO NOT DRY BEARINGS WITH
COMPRESSED AIR. Only use the oils and lubricants specified in the
Operator’s or Service Manuals. Failures due to the
Needle Bearings use of non-specified oils and lubricants are not
covered by warranty.
Before you press needle bearings in a bore always
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position put
petroleum jelly on the inside and outside diameter of
the bearings.
1001-4
SAFETY
This symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED. The message that follows the
! symbol contains important information about safety. Carefully
read the message. Make sure you fully understand the
causes of possible injury or death. SB001
To prevent injury always follow the Warning, Caution

and Danger notes in this section and throughout the
manual. WARNING: Before starting engine, study
Operator’s Manual safety messages. Read
Put the warning tag shown below on the key for the all safety signs on machine. Clear the area of
keyswitch when servicing or repairing the machine. other persons. Learn and practice safe use
One warning tag is supplied with each machine. of controls before operating.
Additional tags Part Number 331-4614 are available
from your service parts supplier
! It is your responsibility to understand and
f o l l o w m a n u f a c tu r e r s i n s tr u c t i o n s o n
. machine operation, service and to observe
pertinent laws and regulations. Operator’s
WARNING: Read the operator’s manual to and Service Manuals may be obtained from
your equipment dealer. D46-59C
! familiarize yourself with the correct control
functions. M489
WARNING: If you wear clothing that is too

WARNING: Operate the machine and loose or do not use the correct safety
equipment controls from the seat position equipment for your job, you can be injured.
! only. Any other method could result in Always wear clothing that will not catch on
serious injury. 84-60 ! objects. Extra safety equipment that can be
required includes hard hat, safety shoes, ear
protection, eye or face protection, heavy
WARNING: This is a one man machine, no gloves and reflector clothing. M492
! riders allowed. 491B
WARNING: When working in the area of the

fan belt with the engine running, avoid loose
! clothing if possible, and use extreme caution.
M493
WARNING: When doing checks and tests

on the equipment hydraulics, follow the
! procedures as they are written. DO NOT
change the procedure. M494
WARNING: When putting the hydraulic

cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way. M495
1001-5
WARNING: Use insulated gloves or mittens WARNING: When servicing or repairing the
when working with hot parts. Failure to machine, keep the shop floor and operator’s
! comply may result in minor or moderate compartment and steps free of oil, water,
injury. 47-418 ! grease, tools, etc. Use an oil absorbing
material and/or shop cloths as required. Use
safe practices at all times. M500
WARNING: Lower all attachments to the
ground or use stands to safely support the
! attachments before you do any maintenance
WARNING: Some components of this
machine are very heavy. Use suitable lifting
or service. M496
! equipment or additional help as instructed in
this Service Manual. Failure to comply may
WARNING: Hydraulic oil or diesel fuel result in minor or moderate injury. M501
leaking under pressure can penetrate the
skin and cause infection or other injury. To
WARNING: Engine exhaust fumes can
Prevent Personal Injury: Relieve all
cause death. If it is necessary to start the
pressure, before disconnecting fluid lines or
engine in a closed place, remove the exhaust
performing work on the hydraulic system.
Before applying pressure, make sure all
! fumes from the area with an exhaust pipe
! connections are tight and components are in
extension. Open the doors and get outside
air into the area. M502
good condition. Never use your hand to
check for suspected leaks under pressure.
Use a piece of cardboard or wood for this WARNING: When the battery electrolyte is
purpose. If injured by leaking fluid, see your frozen, the battery can explode if (1), you try
doctor immediately. Failure to comply could to charge the battery, or (2), you try to jump
result in death or serious injury. M149B start and run the engine. To prevent the
! battery electrolyte from freezing, try to keep
the battery at full charge. If you do not follow
WARNING: When removing hardened pins
these instructions, you or others in the area
such as a pivot pin, or a hardened shaft, use
can be injured. M503
! a soft head (brass or bronze) hammer or use
a driver made from brass or bronze and a
steel head hammer. M497
WARNING: When using a hammer to

remove and install pivot pins or separate
parts using compressed air or using a
! grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protectors). M498
WARNING: Use suitable floor (service)

jacks or chain hoist to raise wheels or tracks
! off the floor. Always block machine in place
with suitable safety stands. M499
1001-6
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Tightening of cap screws, nuts
Tighten alternately so that tightening torque can be applied evenly. The numbers in the figure below indicate the
order of tightening.
JS00481A
Cap screws which have had Loctite used (white residue remains after removal) should be cleaned with loght oil or
suitable cleaning solvent and dried. Apply 2-3 drops of Loctite to the thread portion of the cap screw and then
tighten.
Torque table
Tighten cap screws and nuts according to the table below if there are no other special instructions.
Cap Screw Name Size (Size) M6 M8 M10 M12 M14 M16 M18 M20
[mm] 10 13 17 19 22 24 27 30
Spanner
[in.] 0.39 0.51 0.67 0.75 0.87 0.95 1.06 1.18
Cap Screw
Tightening [Nm] 6.9 19.6 39.2 58.8 98.1 156.9 196.1 294.2
torque
[lb-ft] 5.1 14.5 28.9 43.4 72.3 115.7 144.6 217
[mm] 5 6 8 10 12 14 14 17
Spanner
Socket [in.] 0.20 0.24 0.32 0.39 0.47 0.55 0.55 0.67
Head Cap
Screw [Nm] 8.8 21.6 42.1 78.5 117.7 176.5 245.2 343.2
Tightening
torque
[lb-ft] 6.5 15.9 31.1 57.9 86.9 130.2 181 253.2
1002
Section
1002
SPECIFICATIONS
AND SPECIAL TORQUE SETTINGS
Lep SM350B1002-2NA
1002-2
TABLE OF CONTENTS
WARNING: THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL.
! WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO
THE POSSIBILITY OF DEATH OR SERIOUS INJURY. M171C
TYPE, SERIAL NUMBER

AND YEAR OF MANUFACTURE OF THE MACHINE..................................................................................................... 4
Machine ....................................................................................................................................................................... 4
Engine .......................................................................................................................................................................... 4
Serial numbers of the components .............................................................................................................................. 4
FLUIDS AND LUBRICANTS ............................................................................................................................................ 5

Hydraulic fluid .............................................................................................................................................................. 5
Transmission component oil ........................................................................................................................................ 5
Grease ......................................................................................................................................................................... 5
Engine oil ..................................................................................................................................................................... 6
Engine fuel, maintenance of fuel filters and fuel storage ............................................................................................. 7
Anti-freeze/Anti-corrosion............................................................................................................................................. 9
Environment ................................................................................................................................................................. 9
Plastic and resin parts.................................................................................................................................................. 9
SPECIFICATIONS ......................................................................................................................................................... 10
Main data ................................................................................................................................................................... 10
Performance .............................................................................................................................................................. 10
Main body dimensions ............................................................................................................................................... 10
Engine ........................................................................................................................................................................ 11
Cooling system .......................................................................................................................................................... 11
Capacity of coolant and lubricants ............................................................................................................................. 11
Air conditioning .......................................................................................................................................................... 11
Hydraulic oil filter........................................................................................................................................................ 11
Fuel filter .................................................................................................................................................................... 11
Operating devices ...................................................................................................................................................... 12
Hydraulic system........................................................................................................................................................ 13
Swing unit .................................................................................................................................................................. 15
Travel lower body....................................................................................................................................................... 15
Work Unit ................................................................................................................................................................... 16
New Machine Performance........................................................................................................................................ 17
COMPONENT WEIGHT................................................................................................................................................. 19
Major component weight ............................................................................................................................................ 19
Other component weight ............................................................................................................................................ 20
DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY .................................................................................. 21

Sprocket ..................................................................................................................................................................... 21
Idler wheel.................................................................................................................................................................. 22
1002-3
Upper roller .................................................................................................................................................................23
Lower roller .................................................................................................................................................................24
Track...........................................................................................................................................................................25
DIMENSIONS AND WEAR LIMITS OF ATTACHMENT MOBILE JOINTS ....................................................................26

1. Boom foot/Frame ....................................................................................................................................................26
2. Boom cylinder foot/Frame.......................................................................................................................................27
3. Boom cylinder head/Boom......................................................................................................................................27
4. Dipper cylinder foot/Boom ......................................................................................................................................28
5. Boom/Dipper...........................................................................................................................................................28
6. Dipper cylinder head/Dipper ...................................................................................................................................29
7. Bucket cylinder foot/Dipper.....................................................................................................................................29
8. Connecting rod/Dipper............................................................................................................................................30
9. Compensator/Bucket ..............................................................................................................................................30
10. Connecting rod/Compensator/Bucket cylinder head ............................................................................................31
11. Dipper/Bucket .......................................................................................................................................................32
SPECIAL TORQUE SETTINGS......................................................................................................................................33
MACHINE OVERALL DIMENSIONS ..............................................................................................................................37

1002-4
TYPE, SERIAL NUMBER
AND YEAR OF MANUFACTURE OF THE MACHINE
For all part orders, request for information or assistance, always specify the type and the serial number of the machine to
your Case dealer.
Fill in the following lines with the required information: Type, serial number, year of manufacture of the machine and the
serial numbers of the hydraulic and mechanical components.
Machine
CRIL05J002E00
Type .............................................................................................................................................................................
Serial number ..............................................................................................................................................................
Year of manufacture ....................................................................................................................................................
Engine
Make and type .............................................................................................................................................................
Serial number ..............................................................................................................................................................
Serial numbers of the components

Hydraulic pump ...........................................................................................................................................................
Swing reduction gear...................................................................................................................................................
Travel reduction gears .................................................................................................................................................
Control valve................................................................................................................................................................
1002-5
FLUIDS AND LUBRICANTS
Lubricants must have the correct properties for each application.
WARNING: When handling lubricants (oil, grease etc.,) and other chemical products, always follow
instructions for their proper use. Use proper containers to collect fluid. Dispose of fluids and filters in a way
! that will protect the environment and in accordance with the law. DO NOT smoke or use an open flame
during the service procedure. Use eye protection. M475
Hydraulic fluid
CASE/AKCELA hydraulic fluid is specially designed for high pressure applications and for the CASE hydraulic system.
The type of fluid to be used depends on the ambient temperature.
Temperate climates: -20°C to +40°C (-4° to 104° F)
CASE/AKCELA: HYDRAULIC EXCAVATOR FLUID (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
Hot climates: 0°C to +50°C (32° to 122° F)
CASE/AKCELA: AW HYDRAULIC FLUID 68 HV (MS 1216. ISO VG 68. DIN 51524 PART 3 CATEGORY HVLP)
Cold climates: -25°C to +20°C (-13° to 68° F)
CASE/AKCELA: AW HYDRAULIC FLUID 32 (MS 1216. ISO VG 32. DIN 51524 PART 2)
Biodegradable fluid: -30°C to +40°C (-22° to 104° F)
This yellow-colored fluid is miscible with standard fluid. If used to change standard fluid, it is advised to drain the circuit
completely before refilling with this fluid.
CASE/AKCELA: HYDRAULIC EXCAVATOR FLUID BIO (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
Transmission component oil

Extreme pressure oil used for enclosed transmission components.
CASE/AKCELA: GEAR 135H EP (SAE 80W-90. API GL 5. MIL-L-2105 D. MS 1316. ZF TE-ML 05A)
Grease
CASE/AKCELA: MOLY GREASE 251H EP-M (251H EP-M. NLGI 2)
"Extreme Pressure" multipurpose grease with lithium soap and molybdenum disulphide.
CASE/AKCELA: MULTIPURPOSE GREASE 251H EP (251H EP. NLGI 2)
"Extreme Pressure" multipurpose grease with lithium soap and calcium.
CASE/AKCELA: PREMIUM GREASE EP2 (NLGI 2)
"Extreme Pressure" multipurpose grease with lithium soap.
Hydraulic breakers
CASE/AKCELA: MULTIPURPOSE GREASE 251H EP (NLGI 2).
1002-6
Engine Oil
THE CASE/AKCELA No. 1 engine oil is recommended
for your engine. This oil ensures proper lubrication of
your engine for all operating conditions.
If the CASE/AKCELA Multigrade "No. 1 ENGINE OIL"
cannot be obtained, use the oil corresponding to one of
the following categories: ACEA E7. API CI-4.
CP02N001
Oil viscosity / Oil range
1
2
2
3
3
CT02M001
1) With mineral base

(2) With semi-synthetic base
(3) With synthetic base
1002-7
Engine fuel, maintenance of fuel filters and fuel storage
In order to meet the emission control regulation of 3rd-stage, the engine components have been made precisely and
they are to be used under high-pressure conditions.
Therefore, the specified fuel must be used for the engine.
As a matter of course, not only the guarantee will not be given for the use of a fuel other than the specified but also it
may invite a serious breakdown.
In addition, since suitable specifications for the fuel filter elements have been established for this engine, use of the gen-
uine filter is essential.
The following describes the specifications and the requirements of the fuel to be applied, and maintenance of the fuel
and the fuel elements.
Fuel to be applied
Selection of fuel
Following conditions must be met for the diesel engines, that is the one;
1 In which no dust even fine one is mixed,
2 With proper viscosity,
3 With high cetane rating,
4 With good flow properties in lower temperature,
5 With not much sulphur content, and
6 With less content of carbon residue
Applicable standards for diesel fuel
Applicable Standard Recommendation
JIS (Japanese Industrial Standard) NO.2
DIN (Deutsche Industrie Normen) DIN 51601
SAE (Society of Automotive Engineers)
Based on SAE-J-313C NO. 2-D
BS (British Standard)
Based on BS/2869-197 Class A-1
EN590
If a standard applied to the fuel for the diesel engine is stipulated in your country, check the standard for details.
Requirements for diesel fuel
Although conditions required for the diesel fuel are illustrated above, there are other requirements exerting a big
influence on its service durability and service life.
Be sure to observe the following requirements for selecting fuel.
Sulphur content ........................................................................... 2500 ppm or less
HFRR* ......................................................................................... 460 mm or less
Water content .............................................................................. 0.05 wt% or less
* HFRR (High-Frequency Reciprocating Rig.): An index showing lubricating properties of the fuel.
Sulphur content reacts to moisture to change into sulphuric acid after combustion.
Use of a fuel containing much sulphur content allows it to accelerate internal corrosion and wear.
In addition, much sulphur content quickens deterioration of engine oil allowing its cleaning dispersive property to
be worse which results in acceleration of wear of sliding portions.
HFRR is an index that indicates lubricating property of a fuel.
Large value of the index means poor lubrication so that seizure of the machine components may result if such a
fuel is used.
Since a fuel with high HFRR value also has lower viscosity, it can easily be leaked out.
1002-8
If the fuel is mixed with the engine oil, the oil is diluted to deteriorate its lubricating property resulting in accelera-
tion of wear.
Water content allows inside of the fuel tank to rust which in turn blocking the fuel line and the fuel filter.
NOTICE : In cold weather, fill the fuel tank at the end of the day's work, in order to prevent the formation of condensa-
tion.
This may also cause wear and seizure of the machine components.
If atmospheric temperature goes below the freezing point, moisture content in the fuel forms fine particle of ice
allowing the fuel line to be clogged.
NOTICE : Obtain table of analysis for the fuel you are using from the fuel supplier to confirm that it meets the criteria
described above.
NOTICE : If a fuel which does not meet the specifications and the requirements for the diesel engine, function and per-
formance of the engine will not be delivered. In addition, never use such a fuel because a breakdown of the engine or
an accident may be invited.
Guarantee will not be given to a breakdown caused by the use of a improper fuel.
Some fuels are used with engine oil or additives mixed together with diesel engine fuel.
In this case, do not use these fuels because damage to the engine may result as the fuel has been contaminated.
It is natural that the emission control regulation of 3rd-stage will not be cleared in case where a fuel that does not
meet the specifications and the requirements is used.
Use the specified fuel for compliance of the exhaust gas control.
NOTICE : It you use diesel fuel which contains much sulphur content more than 2500 ppm, be sure to follow low the
items below for the engine oil selection and maintenance of engine parts. Guarantee will not be given to breakdowns
caused by not to follow these items.
1 Selection of engine oil
Use API grade CF-4 or JASO grade DH-1.
2 Exchange the engine oil and engine oil filter element by the periodical interval reported on the Operator’s
Manual.
3 Inspect and exchange the EGR (*)parts and fuel injector parts of engine every 3000 hour of use.
* EGR: Exhaust Gas Recirculation
Maintenance of fuel filters
Be sure to use the genuine fuel filters.
The fuel injection system is precisely constructed and the genuine filter employs finer mesh than conventional fil-
ters to improve protection of machine equipment.
If a filter with coarse mesh is used, foreign object passing through the filter enters into the engine so that machine
equipment can wear out in a short period of time.
NOTICE : If a fuel filter other than the genuine filter is used, guaranty will not be applied to a fault caused by the use of
a wrong filter.
Two kinds of fuel filter, the pre-filter and the main filter, are mounted on the machine.
Be sure to use the genuine fuel filters and replace them at the periodic intervals reported on the operator’s Man-
ual.
NOTICE : Since the pre-filter also has a function of water separation, discharge water and sediment when the float
reaches lower part of the filter elements. CHECK EVERY DAY before to start the engine.
Time to replace filters may be advanced according to properties of the fuel being supplied.
• Therefore, take measures to prevent dust or water from being entered in the fuel tank when supplying fuel.
• When supplying fuel directly from a fuel drum can, leave the drum as it stands for a long period of time to supply
clean fuel standing above a precipitate.
• If it is hard to leave the drum for a long period of time, install a fuel strainer and a water separator before the fuel
tank of the machine to supply clean fuel.
Water drain cock is provided on the bottom side of the fuel tank.
• Drain water before starting the engine every morning.
• In addition, remove the cover under the tank once a year to clean up inside of the tank.
1002-9
Fuel storage
Long storage can lead to the accumulation of impurities and condensation in the fuel. Engine trouble can often be
traced to the presence of water in the fuel.
The storage tank must be placed outside and the temperature of the fuel should be kept as low as possible. Drain off
water and impurities regularly.
Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling system from corrosion and all risk of freezing.
CASE/AKCELA: PREMIUM ANTI-FREEZE (MS 1710)
For areas where the temperature goes down to -38°C (-36.4°F), mix 50/50 with water.
NOTICE : Do not mix products of a different origin or brand. The same product must be used when topping up the sys-
tem.
Environment
Before carrying out any maintenance operation on this machine and before disposing of used fluids or lubricants,
always think of the environment. Never throw oil or fluid on the ground and never place it in leaking receptacles.
Contact your local ecological recycling centre or your CASE Dealer to obtain information on the correct method of dis-
posing of these lubricants.
Plastic and resin parts

When cleaning plastic parts, the console, the instrument panel, the indicators etc., avoid using petrol, kerosene, paint
solvents etc. Use only water, soap and a soft cloth.
The use of petrol, kerosene, paint solvents etc. causes discoloration, cracks or deformation of these parts.
1002-10
SPECIFICATIONS
Main data
Model name
CX350B (LC type), CX350B (NLC type) Hydraulic Excavator
Operating weight
CX350B (LC type) .........................................................................................................................35900 kg (79145 lbs)
CX350B (NLC type) ......................................................................................................................34300 kg (75618 lbs)
Engine output ....................................................................................................................................... 202 kW / 2000 rpm
Performance
Swing speed .......................................................................................................................................................9.8 Tr/min.
Travel speed:
Low Speed ..................................................................................................................................... 3.5 km/h (2.17 mph)
High Speed .................................................................................................................................... 5.5 km/h (3.42 mph)
Maximum drawbar pull ..........................................................................................................................265 kN (59574 lbf)
Grade ability ....................................................................................................................................................... 70% (35°)
Ground pressure
CX350B (LC type) .........................................................................................64 kPa (600 mm (23.62 in) grouser shoe)
CX350B (NLC Type)......................................................................................64 kPa (600 mm (23.62 in) grouser shoe)
Main body dimensions

Main body width ..............................................................................................................See machine overall dimensions
Main unit length:
CX350B (LC type) ......................................................................................................................... 5750 mm (227.36 in)
CX350B (NLC type) ...................................................................................................................... 5910 mm (232.67 in)
Main unit width ................................................................................................................................... 3200 mm (125.98 in
Upper swing body width .................................................................................................................... 3020 mm (118.89 in)
Cab width ............................................................................................................................................ 1000 mm (39.36 in)
Main unit height ................................................................................................................................. 3130 mm (123.22 in)
Swing radius (rear end) ..................................................................................................................... 3450 mm (135.82 in)
Swing body rear end distance ........................................................................................................... 3420 mm (134.64 in)
Swing body rear section bottom height ............................................................................................... 1210 mm (47.63 in)
Distance between tumblers:
CX350B (LC type) ......................................................................................................................... 3720 mm (146.45 in)
CX350B (NLC type) ...................................................................................................................... 4040 mm (159.05 in)
Overall track length:
CX350B (LC type) ......................................................................................................................... 4650 mm (183.07 in)
CX350B (NLC type) ...................................................................................................................... 4980 mm (196.06 in)
Overall track width ............................................................................................................................. 3200 mm (125.98 in)
Distance between tracks ................................................................................................................... 2600 mm (102.36 in)
1002-11
Width of track shoe:
CX350B (LC type)........ 600 mm (23.62 in) (Option: 700 mm (27.56 in), 800 mm (31.50 in), 850 mm (33.46), 900 mm
(35.43 in))
CX350B (NLC type) .............................................. 600 mm (23.62 in) (Option: 700 mm (27.56 in), 800 mm (31.50 in))
Minimum ground clearance (To bottom of lower frame) ........................................................................ 480 mm (18.89 in)
Engine
Name.......................................................................................................................................................... ISUZU, 6HK1X
Type: 4-cycle, water-cooled, overhead camshaft, common rail injection (electric control),
with air-cooling type inter-cooler turbo with air-cooling.
No. of cylinders - bore x stroke........................................................................... 6-dia. 115 mm x 125 mm (4.53 x 4.92 in)
Displacement ....................................................................................................................................... 7790 cc (475 cu.in)
Compression ratio ........................................................................................................................................................17.5
Rated output .............................................................................................................................. 202± 3.0 kW / 2000 min-1
Maximum torque .............................................................................................................. 1080Nm (797 lb-ft) / 1500 min-1
Engine dimensions (LxWxH).......................................................... 1357 x 995.4 x 1162.5 mm (53.42 x 39.19 x 45.74 in)
Oil pan.......................................................................................................................................All direction 35°, inclinable
Starter, reduction type........................................................................................................................................24 V, 5 kW
Alternator, AC type ............................................................................................................................................. 24 V, 50 A
Battery.......................................................................................................................................... 2x 12V/24V,128 Ah/5 Hr
Cooling system
Fan type ............................................................................diameter 850 mm (33.5 in), suction type-6blades resin & steel
Pulley ratio .................................................................................................................................................. .80 (reduction)
Direction of rotation ....................................................................................... Right (viewed from fan side); compliant with
Radiator capacity .................................................................................................................................................. 96.0 kW
Fin type ...................................................................................................................................................................wavy
Fin space ............................................................................................................................................. 2.0 mm (0.08 in)
Oil cooler capacity................................................................................................................................................. 66.6 kW
Fin type .................................................................................................................................................................. Wavy
Fin space ........................................................................................................................................... 1.75 mm (0.07 in)
Inter-cooler capacity.............................................................................................................................................. 29.9 kW
Fin type ............................................................................................................................................... triangular straight
Fin space ............................................................................................................................................. 2.0 mm (0.08 in)
Fuel cooler capacity ................................................................................................................................................ 1.7 kW
Fin type ...................................................................................................................................................................wavy
Fin space ............................................................................................................................................. 2.0 mm (0.08 in)
Capacity of coolant and lubricants

Coolant........................................................................................................................................................ 30 L (7.92 gal)
Fuel ............................................................................................................................................................ 578 L (153 gal)
Lubricant for engine ....................................................................................................................................... 38 L (10 gal)
Lubricant for travel reduction gear (per side) ................................................................................................ 11 L (2.9 gal)
Lubricant for swing reduction gear (per side) ................................................................................................ 6 L (1.59 gal)
Hydraulic oil............................................................................................................................................... 350 L (92.5 gal)
Capacity of hydraulic oil tank .................................................................................................................... 175 L (46.2 gal)
Air conditioning
R134 gas load .............................................................................................................................................. 1Kg (2.20 Ibs)
Hydraulic oil filter

Suction filter (inside tank).................................................................................................................................... 105 mesh
Return filter (inside tank)............................................................................................................................................6 μ m
Pilot line filter (inside housing) ...................................................................................................................................8 μ m
Fuel filter
Main filter.....................................................................................................................................................................4 µm
Pre-filter.....................................................................................................................................................................10 µm
1002-12
Operating devices
Operator's seat
Location: left side
Structure: Adjustable forward and back and up and down, reclining mechanism, with seat suspension.
Cab
Sealed steel type, all reinforced glass.
Levers and pedals
For travel use: Lever and pedal type (hydraulic pilot type) (x2)
For operating machine use: Lever type (hydraulic pilot type) (x2)
Instruments and switches
Work mode select switch: 3 modes (SP / super power, H / heavy duty, A / automatic)
Travel mode select switch: Low-speed / high-speed switch type
One-touch idle: Knob switch type
Engine emergency stop: Switch type
Monitor device
Machine status display (full-dot liquid crystal)
Work mode selection status: SP / H / A
Instruments (full-dot liquid crystal, except for hour meter)
Fuel gauge: bar graph indicator
Engine coolant temperature gauge: bar graph indicator
Hydraulic oil temperature gauge: bar graph indicator
Hour meter: digital type
Machine Status and Warning Alarms (full-dot liquid crystal and warning tone) *Items have a warning alarm
Over heat* Battery charge* Faulty electrical system*
Refill fuel* Engine oil pressure* Refill coolant*
Engine preheat Auto warm-up Air cleaner clogged
Anti-theft device triggered Faulty engine system Engine emergency stop
Lighting
Working light Boom up: 24V, 70W (x1)
Cab top: 24V, 70W (x1)
Interior light 4V, 10W (x1)
Horn: electric horn (x2)

Other
Wiper with intermittent function, Window washer, Air conditioner, Rear view mirrors (left and right), Clock
1002-13
Hydraulic system
Hydraulic pump drive system, directly coupled to the engine (no transmission)
Main pump
Manufacturer .............................................................................................................................................. Kawasaki
Pump type ..............................................................................................double variable displacement piston pump
Displacement volume ............................................................................................................150 cm3 (cu in) x 2 /rev
Rated operating pressure .......................................................................................................... 34.3 MPa (4975 psi)
Maximum operating pressure .................................................................................................... 37.3 MPa (5410 psi)
Input revolution speed ..............................................................................................................................1930 min-1
Maximum discharge flow ........................................................................... 290 L/min (76.60 gpm) x 2 at 1930 min-1
Pilot pump
Pump type ...............................................................................................................................................Gear pump
Displacement volume .............................................................................................................15 cm3 (0.91 cu in)/rev
Operating pressure...................................................................................................................... 3.92 MPa (568 psi)
Maximum flow....................................................................................................29 L/min (7.66 gpm) (at 1930 min-1)
Input horsepower............................................................................................................................................ 2.8 kW
Control method
Hydraulic simultaneous constant output control.
Maximum flow adjustment control through external commands (negative control).
Setting horsepower adjustment control through external command milli-amp.
Control Valve
Model; 4-spool section: integrated (1) or 5-spool section: integrated (1)
Operation method: hydraulic pilot method: travel, swing and operating machine
Maximum flow ................................................................................................. 292.5 L / min (77.27 gpm) at 1950 min-1
Main relief set pressure ...........................................standard; 34.3 MPa (4975 psi), power boost 37.3 MPa (5410 psi)
Overload set pressure ..................................................................................... when boom down; 27.4 MPa (3974 psi)
............................................................................................................................................. other: 39.2 MPa (5685 psi)
Foot relief set pressure ............................................................................................................... 2.55 MPa (369.85 psi)
Functions
Straight travel circuit
Boom up / arm 2 pumps internal flow
Boom and arm load holding circuit
Boom-down regenerative circuit
Bucket-close regenerative circuit
Arm-in forced regenerative circuit
Swing priority variable orifice (for arm operation)
2 pumps flow
Variable foot relief
Hydraulic Cylinders
Boom cylinder (x2)
Cylinder bore .............................................................................................................................Ø145 mm (Ø5.70 in)
Rod diameter .............................................................................................................................Ø100 mm (Ø3.93 in)
Maximum retracted length .......................................................................................................... 2090 mm (82.28 in)
Stroke ......................................................................................................................................... 1495 mm (58.85 in)
Arm (dipper) cylinder
Cylinder bore .............................................................................................................................Ø170 mm (Ø6.69 in)
Stroke ......................................................................................................................................... 1748 mm (68.81 in)
Bucket cylinder
Cylinder bore ................................................................................................................................150 mm (Ø5.90 in)
Stroke ......................................................................................................................................... 1210 mm (47.63 in)
1002-14
Cushion Valve
Port size
A-P ports.............................................................................................................................................................G3/8
R-V ports ............................................................................................................................................................G1/4
Rotating Joint
Operating pressure
High pressure passage (ABCD) ............................................................................................... 34.3 MPa (4975 psi)
Drain port (T) ................................................................................................................................. 1.0 MPa (145 psi)
Pilot port (P)................................................................................................................................... 3.9 MPa (566 psi)
Flow
High pressure passage (ABCD) ............................................................................................ 360 L/min (95.10 gpm)
Drain port (T) ........................................................................................................................... 40 L/min (10.57 gpm)
Pilot port (P)............................................................................................................................... 31 L/min (8.19 gpm)
Port A; forward right ...................................................................................................................................................G1
Port B; forward left .....................................................................................................................................................G1
Port C; backward right................................................................................................................................................G1
Port D; backward left ..................................................................................................................................................G1
Port T; drain port ....................................................................................................................................................G1/2
Port P; pilot port .....................................................................................................................................................G1/4
Solenoid Valve
Maximum flow ..........................................................................P -> B: 25 L/min (6.60 gpm) Other: 5 L/min (1.32 gpm)
Rated pressure ............................................................................................................................. 4.5 MPa (652.67 psi)
Port size
P, T, B port...........................................................................................................................................................G3/8
C1, C2, C3, C4, C5 ports....................................................................................................................................G1/4
Solenoid specifications
Operating voltage ................................................................................................................................DC 20 to 32 V
Power consumption .................................................................................................................................. 17 W max.
Hand control valve
Manufacturer ................................................................................................................................................... Kawasaki
Operating pressure .......................................................................................................................... 3.92 MPa (569 psi)
Secondary pressure, primary short type........................................................... 0.64 to 2.45 MPa (92.82 to 355.34 psi)
Operating angle
Ports 1, 3 .............................................................................................................................................................. 19°
Ports 2, 4 .............................................................................................................................................................. 25°
Port 1, 3 Port 2, 4
4.0 4.0
Secondary pressure (MPa)
3.0 3.0
Secondary
pressure
2.0 2.0
Secondary
pressure
1.0 1.0
0 0
2 4 6 7 2 4 6 8 9.4
Push rod stroke (mm) Push rod stroke (mm)
0 5 10 15 19 0 5 10 15 20 25
Operating angle (deg.) Operating angle (deg.)
RST-03-01-001B
1002-15
Foot control valve
Manufacturer................................................................................................................................................... Kawasaki
Operating pressure .......................................................................................................................... 3.92 MPa (569 psi)
Secondary pressure, primary short type .......................................................... 0.64 to 2.45 MPa (92.82 to 355.34 psi)
Operating angle ..................................................................................................................................................... 12.4°
3.9

3.0
2.0
1.0
Secondary
pressure
0
2 4 5.5
Push rod stroke (mm)
0 5 10 12.4
Pedal operating angle (deg.)
Swing unit
Swing circle; swing bearing type (with internal gears)
Swing hydraulic motor (1) .............................................................. fixed displacement piston motor (with parking brake).
Intake amount .......................................................................................................................................... 180.1 cm3/rev
Operating pressure ........................................................................................................................ 30.4 MPa (4409 psi)
Operating flow..................................................................................................................................................290L/min
Mechanical brake torque ...................................................................................................................... 1010.8 Nm min.
Brake off pressure .....................................................................................................................3.1 MPa max. (449 psi)
Relief valve set pressure................................................................................................................ 30.4 MPa (4409 psi)
Reduction gears ................................................................................................ planetary gear 2-stage reduction system
Reduction ratio.....................................................................................................................................................27.143
Swing parking brake; mechanical lock (operational lever linkage type)
Travel lower body

Travel hydraulic motor (x2) ..........................................................................................Variable displacement piston motor
Displacement ...................................................................................................290.7/170.1 cm3 (17.73/10.38 cu in)/rev
Operating pressure ........................................................................................................................ 34.3 MPa (4975 psi)
Operating flow......................................................................................................................... 292.5 L/min (77.27 gpm)
Brake torque ...........................................................................47.38 KNm (34945 Ib-ft) min. (including reduction gear)
Relief valve set pressure....................................................................................... 35.8 to 37.8 MPa (5192 to 5482 psi)
Automatic 2-speed switch-over pressure (with parking brake) ...................................................... 26.5 MPa (3843 psi)
Reduction gear....................................................................................................... Planetary gear 2-stage reduction gear
Reduction ratio.....................................................................................................................................................40.467
Travel brake.................................................................................................................................................. Hydraulic lock
Parking brake ................................................................................................... Mechanical lock (travel lever linkage type)
Track shoe
Model ........................................................................................................................Assembly type triple grouser shoe
Number of shoes (per side) ........................................................................................................................................48
Shoe width ........................................................................................ 600 mm (23.62 in), (optional 800 mm, (31.49 in))
Grouser height ...................................................................................................................................... 36 mm (1.41 in)
Link pitch............................................................................................................................................. 216 mm (8.50 in)
Roller
Number of upper rollers (per side)................................................................................................................................2
Number of lower rollers (per side) ................................................................................................................................8
Track belt tension adjuster ...............................................................................Grease cylinder type (with cushion spring)
Mounting length of spring...................................................................................................................... 779 mm (30.66 in)
1002-16
Work Unit
Model..................................................................................................................................................Backhoe attachment
Components / dimensions / working dimensions
Standard bucket capacity:
Heaped ..............................................................................................................................................................1.40 m3
Levelled ..............................................................................................................................................................1.04 m3
Bucket width:
CX350B (LC Type), (NLC Type) ...................................................................................................... 1300 mm (51.18 in)
Bucket width with side cutter:
CX350B (LC Type), (NLC Type) ...................................................................................................... 1440 mm (56.69 in)
Bucket weight with side cutter:
CX350B (LC Type), (NLC Type) ........................................................................................................1150 kg (2535 lbs)
Boom length ...................................................................................................................................... 6450 mm (253.93 in)
Boom 6450 mm (253.93 in)

CX350B (LC type), (NLC Type) Super Short
Standard arm Long arm Short arm
arm
3250 mm 4040 mm 2630 mm 2210 mm
Arm (dipper) length
127.95 in) (159.05 in) (103.54 in) (87.00 in)
1680 mm
Bucket radius
(66.14 in)
Bucket wrist angle 173°
11170 mm 11900 mm 10670 mm 11400 mm
Maximum digging radius
(439.76 in) (468.50 in) (420.07 in) (448.81 in)
10980 mm 11720 mm 10470 mm 11720 mm
Maximum digging radius at ground line
(432.28 in) (461.41 in) (412.20 in) (461.41 in)
7340 mm 8140 mm 6730 mm 8140 mm
Maximum digging depth
(288.97 in) (320.47 in) (264.95 in) (320.47 in)
6350 mm 7150 mm 5970 mm 5080 mm
Maximum vertical straight wall digging depth
(249.99 in) (281.49 in) (235.03 in) (199.99 in)
10370 mm 10670 mm 10320 mm 9850 mm
Maximum digging height
(408.26 in) (281.49 in) (406.29 in) (387.79 in)
7230 mm 7540 mm 7140 mm 6770 mm
Maximum dump height
(284.64 in) (296.84 in) (281.10 in) (266.53 in)
4500 mm 4560 mm 4630 mm 4660 mm
Minimum swing radius at front
(177.16 in) (179.52 in) (182.28 in) (183.46 in)
8480 mm 8490 mm 8540 mm 8650 mm
Height for minimum swing radius at front
(333.85 in) (334.25 in) (336.21 in) (340.55 in)
1002-17
New Machine Performance
Reference Values
SP Mode (with standard bucket)

Item Unit Reference value
Idling 900 ± 10
No load A mode 1700 ± 10
1 Engine speed min-1
No load H mode 1800 ± 10
No load SP mode 1900 ± 10
Standard 34.8 ± 2.0
Main relief
Boosted pressure 37.7 ± 2.0
Up 41.0 ± 2.0
Boom relief
Down 27.5 ± 2.0
Out
Arm relief 41.0 ± 2.0
In
Open 41.5 ± 2.0
Bucket relief
2 Pressure in each section Close MPa 42.5 ± 2.0
Swing relief Left and right 32.5 ± 2.0
Left and right,
Travel relief
front and back
4th pump relief
Pilot pump 3.9 ± 1.0
For crusher
Option relief
For breaker
Natural fall distance Boom cylinder retraction 10 max.

(position change) Arm cylinder extension 15 max.
3 mm
for each cylinder with no load Bucket cylinder retraction 20 max.
(in 10 min.) Overall bucket tip falling 250 max.
Up (stroke 790) 3.5 ± 0.6
Boom (bucket open)
Down (stroke 790) 3.5 ± 0.6
Out 3.3 ± 0.6
4 Attachment speed Arm sec.
In 4.3 ± 0.6
Open 2.6 ± 0.6
Bucket
Close 3.3 ± 0.6
1002-18
SP Mode (with standard bucket)

Item Unit Reference value
sec./rev. 6.1 ± 0.6
5 Swing speed (one rotation) Left and right
min-1 9.8 ± 0.6
6 Swing brake angle (180°) Left and right deg. 50 ° max.
7 Swing motor leakage amount L/min 6
sec./6 m 3.9 ± 0.6
High speed
Travel speed Forward and bac- km/h 5.5 ± 0.6
8
(6 m travel speed) kward sec./6 m 6.5 ± 0.7
Low speed
km/h 3.3 ± 0.4
Travel sprocket speed High speed 14.6 ± 2
9 sec.
(10 rotations) Low speed 25.0 ± 2
Travel turning amount High speed
Forwards and bac-
10 (20 m travel meandering mm 1000 max.
kwards Low speed
amount)
11 Shoe tension amount mm
12 Travel motor leakage amount L/min 15
Swing ball race bearing move- Up and down 2.0 max.
13 mm
ment distance Left and right 6.5 max.
14 Bucket tip movement amount Left and right mm 110 max.
Compression ratio 779
15 Recoil spring dimensions mm
Free 892
Travel high speed
Boosted pressure
Coil resistance of each sole- Coil resistance tem-
16 Swing brake Ω 40
noid valve perature 20 °C
Lever lock
Power save
Milli- amp for hydraulic pump SP mode 500 ± 20

17 electromagnetic proportional No load H mode mA 500 ± 20
valve A mode 500 ± 20
1002-19
COMPONENT WEIGHT
Major component weight
RST-11-01-001A
Weight information is approximate
A) Operating weight
CX350B (LC type) .................................................................................................................... 34300 kg (75618 lbs)
CX350B (NLC type)..................................................................................................................34000 kg (74957 lbs)
B) Upper mechanism (including counterweight and turntable bearing)
CX350B (LC type) .................................................................................................................... 14040 kg (30952 lbs)
C) Counterweight
CX350B (LC type) ...................................................................................................................... 6410 kg (14131 lbs)
CX350B (NLC type).................................................................................................................... 6410 kg (14131 lbs)
D) Lower mechanism (with standard grouser shoe)
CX350B (LC type) .................................................................................................................... 12300 kg (27116 lbs)
E) Main Unit Weight
CX350B (LC type) .................................................................................................................... 27270 kg (60119 lbs)
F) Attachments
CX350B (LC type) ...................................................................................................................... 6950 kg (15322 lbs)
CX350B (NLC type).................................................................................................................... 6950 kg (15322 lbs)
G) Boom (including cylinders)
CX350B (LC type) ........................................................................................................................ 3970 kg (8752 lbs)
CX350B (NLC type)......................................................................................................................3970 kg (8752 lbs)
H) Arm (dipper) (including cylinders and linkage)
CX350B (LC type) ........................................................................................................................ 1820 kg (4012 lbs)
CX350B (NLC type)......................................................................................................................1820 kg (4012 lbs)
1002-20
Other component weight
Engine ......................................................................................................................Approximately 640 kg (1410 lbs)
Air cleaner .......................................................................................................................................... 13.6 kg (30 lbs)
Hydraulic pump ................................................................................................................................. 188 kg (414 lbs)
Control valve...................................................................................................................................... 193 kg (425 lbs)
Cushion valve ................................................................................................................................... 12.5 kg 27.5 lbs)
Swing motor and reduction gear assembly ....................................................................................... 435 kg (959 lbs)
Travel motor and reduction gear assembly (2) .................................................................................. 399 kg (880 lbs)
Rotary joint ........................................................................................................................................ 106 kg (233 lbs)
Turtable bearing............................................................................................................................... 540 kg (1190 lbs)
5 solenoid valve bank ........................................................................................................................ 6.7 kg (14.7 lbs)
Hand control valve ............................................................................................................................. 1.9 kg (4.18 lbs)
Foot control valve ............................................................................................................................ 7.8 kg (17.19 lbs)
Cab .................................................................................................................................................... 255 kg (562 lbs)
Muffler ................................................................................................................................................... 20 kg (44 lbs)
Radiator total weight........................................................................................................................... 140 kg (309 lbs
Oil cooler ........................................................................................................................................... 34 kg (75 lbs)
Radiator ......................................................................................................................................... 21.1 kg (47 lbs)
Air cooler ........................................................................................................................................ 19.9 kg (44 lbs)
Fuel cooler .................................................................................................................................... 1.2 kg (2.65 lbs)
Idler wheel ......................................................................................................................................... 165 kg (364 lbs)
Upper roller............................................................................................................................................ 43 kg (95 lbs)
Lower roller.......................................................................................................................................... 60 kg (132 lbs)
Tension damper assembly................................................................................................................. 254 kg (560 lbs)
Recoil spring assembly .............................................................................................................. 119.4 kg (263 lbs)
Grease cylinder assembly .............................................................................................................. 41.3 kg (91 lbs)
Yoke ............................................................................................................................................... 39.8 kg (88 lbs)
Threaded rod .................................................................................................................................... 50.3 kg (111 lbs)
Track chains
600 mm (23.62 in) (48 shoe)..................................................................................................... 2217 kg (4888 lbs)
700 mm (26.56 in) (48 shoe).................................................................................................... 2473 kg (5452 lbs)
800 mm (31.5 in) (48 shoe)...................................................................................................... 2618 kg (5772 lbs)
850 mm (33.5 in) (48 shoe)....................................................................................................... 2735 kg (6030 lbs)
900 mm (35.5 in) (48 shoe)...................................................................................................... 2817 kg (6210 lbs)
Boom cylinder.................................................................................................................................... 279 kg (615 lbs)
Arm (dipper) cylinder ....................................................................................................................... 462 kg (1019 lbs)
Bucket cylinder .................................................................................................................................. 276 kg (608 lbs)
1002-21
DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY
Sprocket
a p
e
d
b
Measured
Standard Usage limit
Part name Code dimensions Judgment Solution
value (mm) (mm)
(mm)
a 83 73 Acceptable/Unacceptable
b Ø Ø660.7 Ø649.2 Acceptable/Unacceptable
c Ø Ø748 Ø738 Acceptable/Unacceptable Cladding by welding
Sprocket
d Ø Ø732.5 - Acceptable/Unacceptable or replacement
e 40 45 Acceptable/Unacceptable
p 215.9 - Acceptable/Unacceptable
Gauge
unit in mm
300-6-10-03-03a
1002-22
Idler wheel
c
b
a
e f
Measured
value (mm) (mm)
(mm)
a Ø Ø560 Ø550 Acceptable/Unacceptable
Cladding by welding
Ilder wheel b 22.5 Acceptable/Unacceptable
or replacement
c 102 92 Acceptable/Unacceptable
Shaft d Ø Ø85 Ø84 Acceptable/Unacceptable Replacement
d Ø Ø85 Ø86 Acceptable/Unacceptable
Bushing Replacement
Hub f 24 23.6 Acceptable/Unacceptable Replacement
Gauge
unit in mm
300-6-10-03-03b
1002-23
Upper roller
d
a
g e
Measured
value (mm) (mm)
(mm)
Cladding by welding
Carrier roller b 15 - Acceptable/Unacceptable
or replacement
c 104 - Acceptable/Unacceptable
Shaft d Ø Ø65 Ø64 Acceptable/Unacceptable Replacement
d Ø Ø65 Ø66 Acceptable/Unacceptable
Bushing Replacement
Thrust plate f 9 8.5 Acceptable/Unacceptable Replacement
Cover g 15 - Acceptable/Unacceptable Replacement
Gauge
unit in mm
300-6-10-03-03c
1002-24
Lower roller
d
f g
a
e
b
Measured
value (mm) (mm)
(mm)
Cladding by welding
Track roller b 25 20 Acceptable/Unacceptable
or replacement
d 216 224 Acceptable/Unacceptable
Shaft e Ø Ø75 Ø74 Acceptable/Unacceptable Replacement
e Ø Ø75 Ø76 Acceptable/Unacceptable
Bushing Replacement
f 82 81 Acceptable/Unacceptable
Collar g 17.5 17 Acceptable/Unacceptable Replacement
Gauge
unit in mm
300-6-10-03-03d
1002-25
Track
c' c
d
d'
e' e
f f
f'
b
a
Measured
value (mm) (mm)
(mm)
Shoe plate a 49 34 Acceptable/Unacceptable Replacement
Cladding by welding
Link b 129 124 Acceptable/Unacceptable
or replacement
c Ø Ø71 Ø67 Acceptable/Unacceptable
Master bushing Replacement
d Ø Ø47 - Acceptable/Unacceptable
Master pin e Ø Ø46.83 - Acceptable/Unacceptable Replacement
f 215.9 220.2 Acceptable/Unacceptable
Link pitch Replacement
f' 863.6 880.8 Acceptable/Unacceptable
c’ Ø Ø71 Ø67 Acceptable/Unacceptable
Track bushing Replacement
d’ Ø Ø47 - Acceptable/Unacceptable
Track pin e’ Ø Ø47 - Acceptable/Unacceptable Replacement
1002-26
DIMENSIONS AND WEAR LIMITS OF ATTACHMENT MOBILE JOINTS
3 4
1
5
6
9
2
11 8
10 7
1. Boom foot/Frame
a
b c
d
SI14004-001
Measured
value (mm) (mm)
(mm)
Swing frame a 860 868 Acceptable/Unacceptable -
Boom b 857 855 Acceptable/Unacceptable Replacement
Clearance c 3.0 - 5.5 Adjust with shims Acceptable/Unacceptable Adjust with shims
Pin d Ø Ø110 Ø109 Acceptable/Unacceptable Replacement
Bushing (boom) e Ø Ø110 Ø111.5 Acceptable/Unacceptable Replacement
1002-27
2. Boom cylinder foot/Frame
a
b c
d
SI14004-001-b
Measured
value (mm) (mm)
(mm)
Swing frame a 131 137 Acceptable/Unacceptable -
Boom cylinder b 130 127 Acceptable/Unacceptable Replacement
(foot section)
Bushing e Ø Ø90 Ø91.5 Acceptable/Unacceptable Replacement
(boom cylinder)
3. Boom cylinder head/Boom

a
b
c
e
d
SI14004-002-a
Measured
value (mm) (mm)
(mm)
Boom cylinder a 123 120 Acceptable/Unacceptable Replacement
(top section)
Boom b 669 665 Acceptable/Unacceptable Replacement
(boom cylinder)
1002-28
4. Dipper cylinder foot/Boom
a
b c
e
d
SI14004-002-a
Measured
value (mm) (mm)
(mm)
Boom a 146 152 Acceptable/Unacceptable Replacement
Boom cylinder b 145 143 Acceptable/Unacceptable Replacement
(foot section)
(arm cylinder)
5. Boom/Dipper
g b g
c
a
d
e
f
SI14004-003
Measured
value (mm) (mm)
(mm)
Boom a 392 395 Acceptable/Unacceptable Replacement
Arm b 387.7 389 Acceptable/Unacceptable Replacement
Bushing (arm) e Ø Ø115 Ø116.5 Acceptable/Unacceptable Replacement
Boom f Ø Ø115 Ø116.5 Acceptable/Unacceptable Replacement
Boom g 89 87 Acceptable/Unacceptable Replacement
1002-29
6. Dipper cylinder head/Dipper
a
b c
d
e
SI14004-004-a
Measured
value (mm) (mm)
(mm)
Arm a 146 151 Acceptable/Unacceptable -
Arm cylinder b 145 143 Acceptable/Unacceptable Replacement
(top section)
(arm cylinder)
7. Bucket cylinder foot/Dipper

a
b
c
d
e
SI14004-004-b
Measured
value (mm) (mm)
(mm)
Arm a 146 152 Acceptable/Unacceptable -
Bucket cylinder b 145 143 Acceptable/Unacceptable Replacement
(foot section)
(bucket cylinder)
1002-30
8. Connecting rod/Dipper
c
a
b
e
a
d
SI14004-005-a
Measured
value (mm) (mm)
(mm)
Arm link a 50 47 Acceptable/Unacceptable Replacement
Arm b 375 371 Acceptable/Unacceptable Replacement
Bushing (arm) e Ø Ø85 Ø86.5 Acceptable/Unacceptable Replacement
9. Compensator/Bucket
c
b
a
d SI14004-005-b
Measured
value (mm) (mm)
(mm)
Bucket a 401 406 Acceptable/Unacceptable Replacement
Bucket link b 400 397 Acceptable/Unacceptable Replacement
(bucket link)
1002-31
10. Connecting rod/Compensator/Bucket cylinder head
c
a
f
b
i
d
e
h
a
g
SI14004-006
Measured
value (mm) (mm)
(mm)
Arm link a 50 48 Acceptable/Unacceptable Replacement
Bucket link b 375 371 Acceptable/Unacceptable Replacement
Bucket link d 121 123 Acceptable/Unacceptable Replacement
Bucket cylinder e 120 118 Acceptable/Unacceptable Replacement
(top section)
Clearance f 1.0 - 2.0 Adjust with shims Acceptable/Unacceptable Adjust with shims
Pin g Ø Ø105 Ø104 Acceptable/Unacceptable Replacement
Bushing h Ø Ø105 Ø106.5 Acceptable/Unacceptable Replacement
(bucket link)
Bushing i Ø Ø105 Ø106.5 Acceptable/Unacceptable Replacement
(bucket cylinder)
1002-32
11. Dipper/Bucket
c
g
d
f
a
b
e
Measured
value (mm) (mm)
(mm)
Bucket a 401 406 Acceptable/Unacceptable -
Arm b 400 397 Acceptable/Unacceptable Replacement
Bushing (bucket) d 16 10 Acceptable/Unacceptable Replacement
Pin e Ø Ø90 Ø89 Acceptable/Unacceptable Replacement
Bushing (arm) f Ø Ø90 Ø91.5 Acceptable/Unacceptable Replacement
Bushing (bucket) g Ø Ø90 Ø91.5 Acceptable/Unacceptable Replacement
1002-33
SPECIAL TORQUE SETTINGS
Screw Wrench Torque setting
No. Component
(Ø) (mm) Nm lb-ft
1* Travel motor M24 36 900-1051 664-775
2* Sprocket M20 30 521-608 384-448
3* Idler wheel M16 24 267-312 197-230
4* Upper roller M20 30 521-608 384-448
5* Lower roller M24 36 902-1049 665-774
6* Chain guide M24 36 902-1049 665-774
7 Shoe M24 32 1236-1510 912-1114
8 Counterweight M33 50 1685-1960 1243-1446
9* Turntable (frame) M24 36 900-1050 664-774
10 * Swing unit M24 36 900-1050 664-774
11 * Mount M20 30 289-337 213-248
12 * Engine Front Bracket M10 17 64-73 47-54
13 * Rear Bracket M12 19 109-127 80-93
14 * Radiator M10 24 147-176 108-130
15 * Flange M10 17 64-73 47-54
Hydraulic pump
16 * Pump M20 17 367-496 271-366
17 * Hydraulic reservoir M16 24 233-276 172-203
18 * Fuel reservoir M16 24 233-276 172-203
19 * Control valve M16 24 267-312 197-230
20 * Lock bar M12 24 267-312 197-230
Center Joint
21 * Joint M16 19 109-127 80-94
M16 24 78-80 57-59
22 Cab
M10 17 35-42 26-31
23 Battery M10 17 20-29 15-21
NOTICE: Use Loctite 262 or an equivalent on retaining screws of those components marked with an asterisk (*).
1002-34
1002-35
1002-36
1002-37
MACHINE OVERALL DIMENSIONS
CS00K520A
(CX350B LC TYPE)
Arms (dippers) 2.20 m 2.60 m 3.25 m 4.00 m
(A) ................................................................. 3.51 m...................3.50 m ................3.26 m .................3.48 m
(B) ................................................................. 3.13 m...................3.13 m ................3.13 m .................3.13 m
(C)............................................................... 11.26 m.................11.13 m ..............11.05 m ...............11.09 m
(D)................................................................. 5.91 m...................5.91 m ................5.91 m .................5.91 m
(E) ................................................................. 3.02 m...................3.02 m ................3.02 m .................3.02 m
(F) ................................................................. 1.21 m...................1.21 m ................1.21 m .................1.21 m
(G)................................................................. 3.42 m...................3.42 m ................3.42 m .................3.42 m
(H)................................................................. 4.98 m...................4.98 m ................4.98 m .................4.98 m
(I) .................................................................. 4.04 m...................4.04 m ................4.04 m .................4.04 m
(J).................................................................. 2.60 m...................2.60 m ................2.60 m .................2.60 m
(K) (standard pads)....................................... 0.60 m...................0.60 m ................0.60 m .................0.60 m
(L) (with 600 mm track pads) ........................ 3.20 m...................3.20 m ................3.20 m .................3.20 m
(M) ................................................................ 0.48 m...................0.48 m ................0.48 m .................0.48 m
(CX350B NLC TYPE)
Arms (dippers) 2.20 m 2.60 m 3.25 m 4.00 m
(A) ................................................................. 3.51 m...................3.50 m ................3.26 m .................3.48 m
(B) ................................................................. 3.13 m...................3.13 m ................3.13 m .................3.13 m
(C)............................................................... 11.26 m.................11.13 m ..............11.05 m ...............11.09 m
(D)................................................................. 5.91 m...................5.91 m ................5.91 m .................5.91 m
(E) ................................................................. 3.02 m...................3.02 m ................3.02 m .................3.02 m
(F) ................................................................. 1.21 m...................1.21 m ................1.21 m .................1.21 m
(G)................................................................. 3.42 m...................3.42 m ................3.42 m .................3.42 m
(H)................................................................. 4.98 m...................4.98 m ................4.98 m .................4.98 m
(I) .................................................................. 4.04 m...................4.04 m ................4.04 m .................4.04 m
(J).................................................................. 2.39 m...................2.39 m ................2.39 m .................2.39 m
(K) (standard pads)....................................... 0.60 m...................0.60 m ................0.60 m .................0.60 m
(L) (with 800 mm pads)................................. 3.19 m...................3.19 m ................3.19 m .................3.19 m
(M) ................................................................ 0.48 m...................0.48 m ................0.48 m .................0.48 m
1002-38
NOTES
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Section
2000
REMOVAL AND INSTALLATION

OF THE ENGINE ASSEMBLY
2000
Lep SM350B2000-0EN
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF THE ENGINE ASSEMBLY ......................................................................... 3
REMOVAL OF THE ENGINE ...................................................................................................................................... 3
INSTALLATION OF THE ENGINE ............................................................................................................................. 13
2000-3
REMOVAL AND INSTALLATION OF THE ENGINE ASSEMBLY
WARNING: Fire Hazard! Smoking or open flame near fuel or hydraulic fill procedures could result in death
or serious injury. Do not smoke or refill the fuel or hydraulic tanks or systems near open flame. Failure to
! follow these instructions could result in death or serious injury. M476A
WARNING: Before doing any maintenance on the hydraulic system, make sure that all hydraulic pressure
has been released by operating the control levers several times and the hydraulic reservoir air pressure has
! been released. Failure to do so could cause serious injury. CSM120
WARNING: Always wear combination impact and chemical splash safety goggles when doing any service
work on an air conditioner system. Liquid refrigerant in the eyes can cause serious injury. Do the following if
! you get refrigerant near or in your eyes: A.) Flush your eyes with water for 15 minutes. B.) See a physician
immediately. Failure to comply could result in serious personal injury. M779
WARNING: Batteries contain sulphuric acid and during charging generate a highly explosive mixture of
hydrogen and oxygen gases.- Never use equipment that generates flames or sparks in order to control
! electrolyte level- Do not remove the battery cover plugs without protection for eyes and hands. B039
WARNING: Raised equipment or machine movement without an operator can cause injury or death.
Before you service this machine, do the following: 1. Park the machine on a level surface. 2. Support or
lower the equipment (backhoe, blade, boom, bucket, etc.) to the ground (if equipped). 3. Apply the parking
! brake (if equipped). 4. Stop the engine. 5. Block the machine (wheels, tracks, etc.) to prevent machine
movement. 84-108
WARNING: Always inspect the lifting equipment, lifting points on the machine to insure they are in safe
! condition. If worn or damaged, DO NOT USE. M1147
1 Removal of the engine

[1] Drain the engine oil.
(For details, see "Operator’s Manual".)
[2] Drain the coolant from the radiator.
(For details, see "Operator’s Manual".)
[3] Remove the engine hood.
(For details, see "Removal and Installation of Engine Hood".)
[4] Remove the pump.
(For details, see "Removal and Installation of Pump")
[5] Unscrew the retaining screws (1).
1
SF11004-003
2000-4
[6] Remove the 3 bolts (2), and then remove the bracket
(3). 2
3
SF11004-004
[7] Remove the fan guard (4).

4
SF11004-005
[8] Remove the 4 bolts, and then remove the fan guide
rubber (5). 5
SF11004-100
2000-5
[9] Loosen the hoseband (6), and then remove the
upper hose (7) from the radiator.
6 7
SF11004-006

lower hose (8) from the radiator.
• Use caps to cover the radiator and hoses and pre- 8
vent the entry of water, dust or dirt.
• Before removing the radiator hoses, completely
drain the coolant.
6
SF11004-007
[11] Loosen the line bolts (9) in 2 locations, and then

remove the 2 lines (10) and (11) from the compres-
sor.
• Always remove the low-pressure pipe (10) first. 10
• Attach caps or plugs to the compressor and pipes to
prevent any entry of water, dust or dirt.
11
SF11004-008
2000-6
[12] Loosen the hoseband (12) on the inter cooler, and
then remove the hose (13).
• Use caps to cover the pipe and hose and prevent
the entry of water, dust or dirt
13
12 SF11004-009
[13] Remove the bolts (14), and then remove the under
cover (15).
• Use caution when removing as the parts are heavy. 14
15
SF11004-012
[14] Prepare a waste oil can (16). As the engine oil hose
will be removed, first drain the engine oil.
16
SF11004-013
2000-7
[15] Remove the hoses (17).
• Mark the engine and hoses so that the connectors
match at the time of assembly.
• Attach caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
• Clean the engine and hoses by spraying with a
parts cleaner to prevent scratches and prevent dirt
from accumulating on the connectors.
17
SF11004-014
[16] Remove the bolt (18), and then remove the battery
cable (19) on the negative side.
• When removing the terminal and harness, secure
them so that do not interfere with the frame.
Also, cover with a rubber cap to protect against
sparks.
19 18
SF11004-031
[17] Remove the bolts (20), and then remove the under
cover (21).
21
20
SF11004-033
2000-8
[18] Remove the nuts (22), and then remove the wire
(23) from the starter motor.
22
23
SF11004-032
[19] Remove the hoseband (24), and then remove the

fuel hose (25).
vent any entry of water, dust or dirt. 24
25
SF11004-034
[20] Remove the hoseband (26), and then remove the

fuel hose (27).
26
27
SF11004-035
2000-9
[21] Disassemble the retaining screws (28), and then
remove the box cover (29).
29
28
SF11004-036
[22] Remove the connectors (30) in the box.

• After tying the connectors together, put them in a
plastic bag.
30
SF11004-015

heater hose (32).
vent any entry of water, dust or dirt. 31
32
SF11004-016
2000-10
heater hose (34).
33
34
SF11004-017

radiator hose (36). 35
• Use caps to cover the line and hose and prevent the
entry of water, dust or dirt.
36
SF11004-018
[26] Loosen the hoseband (37), and then remove the air
hose (38). 37 38
SF11004-019
2000-11
[27] Loosen the hoseband (39), and then remove the air
hose (40).
40 39
SF11004-020
[28] Remove the connector (41) from the alternator.

41
SF11004-021
[29] Remove the cap (42), remove the nut (44), and then
remove the wire (43) from the alternator. 43 42
44
SF11004-022
2000-12
[30] Connect the 2 shackles (45), and then use the wires
and crane to secure the engine.
45
45
SF11004-025
[31] Disassemble the retaining screws (47) from the

mount. 47
SF11004-026
47 SF11004-023
2000-13
[32] Use the wires and crane to lift the engine.
[33] Thoroughly check that the location is safe before
lowering the engine on wood planks, etc.
2 Installation of the engine

[1] To install the engine, perform the reverse of the
removal procedure.
After installing the engine, resupply coolant and
engine oil, perform fuel line air bleeding, and per-
form filling for the air conditioner gas.
For details, see the individual explanations for each
procedure.
[2] Run the engine at no-load idling and check for any
water or oil leaks.
[3] Attach the hydraulic pump, covers, and counter-
weight.
For details, see the individual explanations for each

procedure.
SF11004-027
2000-14
2001
Section
2001
REMOVAL AND INSTALLATION OF THE

FUEL-COOLER, ENGINE INTER-COOLER,
RADIATOR AND OIL-COOLER
Lep SM350B2001-0EN
2001-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF FUEL COOLER .......................................................................................... 3
REMOVAL OF FUEL COOLER .................................................................................................................................. 3
INSTALLATION THE FUEL COOLER .......................................................................................................................... 3
REMOVAL AND INSTALLATION OF INTER COOLER......................................................................................... 4
REMOVAL OF INTER COOLER ................................................................................................................................. 4
INSTALLATION OF INTER COOLER ........................................................................................................................... 4
REMOVAL AND INSTALLATION OF RADIATOR ................................................................................................. 5
REMOVAL OF RADIATOR ........................................................................................................................................ 5
INSTALLATION OF RADIATOR................................................................................................................................ 12
REMOVAL AND INSTALLATION OF OIL COOLER............................................................................................ 13
REMOVAL OF OIL COOLER ................................................................................................................................... 13
INSTALLATION OF OIL COOLER............................................................................................................................. 16
2001-3
REMOVAL AND INSTALLATION OF FUEL COOLER
WARNING: Gasoline is flammable and you can be burned. Add fuel only when the engine is stopped and
! cool. Do not smoke when adding fuel. Do not add fuel when near an open fire or sparks. SA119
1 Removal of fuel cooler

[1] Mark the fuel cooler (5) and hoses so that the con-
nectors match at the time of assembly. 3 1 4 2
Loosen the hosebands (3) and (4), and then remove
the hoses (1) and (2).
• Fuel will spill out, so place a drip pan directly below
the area. 5
• Attach caps or plugs to the fuel cooler and hoses to
SF11004-137

remove the fuel cooler unit (5).
SF11004-138
2 Installation of the fuel cooler

Perform the reverse of the removal procedure.
• After connecting the hoses, carefully check for any fuel leaks.
2001-4
REMOVAL AND INSTALLATION OF INTER COOLER
WARNING: Gasoline is flammable and you can be burned. Add fuel only when the
engine is stopped and cool. Do not smoke when adding fuel. Do not add fuel when
! near an open fire or sparks. SA119
1 Removal of inter cooler
[1] Remove the fuel cooler.
(For details, see "Removal and Installation of Fuel
Cooler")
2
[2] Use a wrench (14 mm) to remove the 4 bolts (1), 1
and then remove the bracket (2) from the fuel cooler.
SF11004-126
[3] Loosen the hosebands (3) in the two locations, and

then remove the two hoses (4) and (5). 4 5
• Use caps to cover the inter cooler and hoses to pre-
3
SF11004-127
[4] Use a wrench (14 mm) to remove the 4 bolts (6),

and then remove the inter cooler (7). 6
7
SF11004-128
2 Installation of inter cooler

Check for any air leaks.
2001-5
REMOVAL AND INSTALLATION OF RADIATOR
WARNING: Do not remove the radiator cap when the engine is hot. The system is still under pressure
! and you could be scalded. M1096
WARNING: Before doing any maintenance on the hydraulic system, make sure that all hydraulic
pressure has been released by operating the control levers several times and the hydraulic reservoir air
! pressure has been released. Failure to do so could cause serious injury. CSM129
WARNING: Gasoline is flammable and you can be burned. Add fuel only when the engine is stopped and
! cool. Do not smoke when adding fuel. Do not add fuel when near an open fire or sparks. SA119
movement. 84-108
1 Removal of radiator
remove the under cover (2).
1 SM13004-001
2001-6
[2] Install the drain hose (3), and then prepare the drain
tank (4).
1 SM13004-001
[3] To make it easier to drain the coolant, remove the

5
radiator cap (5).
SM13004-003
[4] Loosen the drain plug (6), and then drain the cool-
ant.
RM13001-004
2001-7
hose (8).
the entry of water, dust or dirt.
8 7
SM13004-005
[6] Use a wrench (8 mm) to loosen the hose band (7),

and then remove the hose (9).
the entry of water, dust or dirt.
7 SM13004-006

and then remove the seal bracket (11).
11
10 SM13004-008
2001-8
[8] Use a box wrench (19 mm) to remove the 6 bolts
(12) from the radiator cover.
12
SM13004-010
[9] Loosen the hosebands (13), and then remove the

upper hose (14) and the lower hose (15) from the
13 14
radiator.
• Use caps to cover the radiator and hoses and pre-
15
13 SM13004-011
2001-9
[10]Remove the drain plug (16), Loosen the hoseband
(17), and then remove the hose (18).
16
17
18
SM13004-012
[11]Loosen the hoseband (20), and then remove the

hose (19) from the radiator cap. 20 19
• Attach caps or plugs to the hoses to prevent any
SM13004-013
[12]Use a wrench (14 mm) to remove the 3 bolts (21).

21
SM13004-020
2001-10
[13]Use a wrench (14 mm) to remove the bolts (22),
and then remove the bracket (23). 22
23
SM13004-021
[14]Remove the fan guard (24).

24
SM13004-022
[15]Remove the fan guide rubber (25).
RM13001-001
2001-11
[16]Remove the 2 butterfly bolts (26), and then remove
the front anti-insect net (27). 26 27
SM13004-024
[17]Install the 2 shackles (28) to the top of the radiator,

and then use the wire rope (29) and liftcrane to lift
the radiator.
29
28
SM13004-025
[18]Lift the radiator together with the radiator cover (31)

until the fixtures (30) at the bottom of the radiator
become disconnected.
31
30
SM13004-026
2001-12
[19]Thoroughly check that the location is safe before
lowering the radiator on a crosstie.
When laying down the radiator, be careful not to
bend or crush the bottom fixtures (30).
30
SM13004-027
2 Installation of radiator
For details on the method for coolant filling, see the Operator’s Manual.
Finally, check that the level of coolant is correct.
2001-13
REMOVAL AND INSTALLATION OF OIL COOLER
WARNING: Fire Hazard! Smoking or open flame near fuel or hydraulic fill procedures could result in
death or serious injury. Do not smoke or refill the fuel or hydraulic tanks or systems near open flame.
! Failure to follow these instructions could result in death or serious injury. M476A
WARNING: Gasoline is flammable and you can be burned. Add fuel only when the engine is stopped
! and cool. Do not smoke when adding fuel. Do not add fuel when near an open fire or sparks. SA119
movement. 84-108
1 Removal of oil cooler

[1] Drain the hydraulic oil from the hydraulic oil tank.
See Operator’s Manual for details of this procedure.
remove the under cover (2).
1 SM13004-001
[3] Prepare a waste oil can (3).
1
3
SM13004-029
2001-14
[4] Use pliers to remove the 2 butterfly screws (4), and
then remove the anti-insect net (5).
4
5
SM13004-030
[5] Use a hexagon wrench (10 mm) to remove the 2

upper hexagon socket head bolts (6) and 2 lower
bolts (6), and then remove the lines (7) and (8).
• Use caps to cover the oil cooler and lines and pre-
8
6
SM13004-031
2001-15
[6] Use a wrench (17 mm) to remove the 3 bolts (9).
SM13004-032
[7] Install 2 12-mm eyebolts (10) on the top of the oil

cooler. 10
• Fully tighten the eyebolts, and then loosen them by
a half turn.
SM13004-033
2001-16
[8] Install the 2 shackles (11) to the eyebolts, and then
use the wire rope (12) and liftcrane to lift the oil
cooler main unit.
11 12
11
SM13004-035
[9] Thoroughly check that the location is safe before

lowering the oil cooler on a crosstie.
2 Installation of oil cooler

RM13001-036
Section
2004
2004
TURBO CHARGER
Lep SM350B2004-0EN
2004-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF TURBO CHARGER .................................................................................... 3
REMOVAL OF TURBO CHARGER.............................................................................................................................. 3
INSTALLATION OF TURBO CHARGER ....................................................................................................................... 5
Tightening torque for each section .................................................................................................................... 5
2004-3
REMOVAL AND INSTALLATION OF TURBO CHARGER
WARNING: Touching hot surfaces could cause burns. The engine and components will be hot after the
machine has been running. Allow the engine and components to cool before servicing the machine. Failure
! to comply could result in death or serious injury. M1393
movement. 84-108
1 Removal of turbo charger

The engine oil line and coolant line will be removed, so either drain the engine oil and coolant beforehand or use
stoppers on the ends of the lines to prevent leaking.
and then remove the intake hose (2).
• Use caps to cover the turbo charger and hose to
1
SF11004-103

and then remove the hose (4).
4
• Use caps to cover the turbo charger and hose to
3
SF11004-104
2004-4
[3] Use a wrench (14 mm) to remove the eyebolt (5),
and then remove the oil feed pipe (6).
• Use caps and plugs to cover the turbo charger and
oil feed pipe to prevent any entry of water, dust or 5
dirt. 6
• When removing the oil feed pipe, take care not to
damage or lose the packing.
SF11004-108

and then remove the oil return pipe (8).
• Use caps and plugs to cover the turbo charger and 8
oil return pipe to prevent any entry of water, dust or
dirt.
7
SF11004-111
[5] Use a wrench (14 mm) to remove the 4 nuts (9), and
then remove the turbo charger (10).
10
SF11004-112
[6] Use a wrench (13 mm) to remove the 8 nuts (11),

and then remove the line (12) from the turbo
charger.
11
12
SF11004-113
2004-5
2 Installation of turbo charger
To install, perform the reverse of the removal procedure. During installation, replace each gasket and the packing
with new ones.
Make sure to check the engine oil and coolant levels and resupply as necessary.
Each of the installation tightening torque values are indicated below.
Check carefully for exhaust leaks, water leaks, and oil leaks.
4 3 2 TIGHTENING TORQUE VALUES

Nm Lb Ft
1 Oil feed pipe - -
2 Exhaust manifold - -
3 Turbo charger assembly 52 Nm 38.3
1 4 Exhaust adapter 32.4 Nm 23.8
5 Oil return pipe 17.6 Nm 12.4
SF11004-140
1 Tightening torque for each section

Unit: Nm
SF11004-141
TIGHTENING TORQUE VALUES

Nm Lb Ft
A 17.6 13
B 17.6 13
C 23.5 17
D 50.5 37
E 34.5 25
F 32.4 24
2004-6
NOTES
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........................................................................................................................................................................................
........................................................................................................................................................................................
Section
2005

EGR COOLER AND EGR VALVE
2005
Lep SM350B2005-0EN
2005-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF EGR COOLER AND EGR VALVE ............................................................. 3
REMOVAL OF EGR COOLER AND EGR VALVE ........................................................................................................ 3
INSTALLATION OF EGR COOLER AND EGR VALVE ................................................................................................. 6
Tightening torque for each section .................................................................................................................... 6
2005-3
REMOVAL AND INSTALLATION OF EGR COOLER AND EGR VALVE
WARNING: Touching hot surfaces could cause burns. The engine and components will be hot after the
machine has been running. Allow the engine and components to cool before servicing the machine. Failure
! to comply could result in death or serious injury. M1393
movement. 84-108
1 Removal of EGR cooler and EGR valve

1 1
SF11004-116
2005-4
SF11004-118
[3] Use a wrench (12 mm) to remove the bolts (3) and
(4).
3 4
SF11004-119
2005-5
[4] se pliers to loosen the hose band (5) to remove the
hose (6), and then remove the EGR cooler (7).
• Use caps and plugs to cover the line hoses to pre-
• Clean the line by spraying with a parts cleaner to 5
prevent scratches and prevent dirt from accumulat-
ing on the connectors.
7
SF11004-120
[5] Use a wrench (12 mm) to remove the nuts (9), and
then separate the manifold (8) and the EGR cooler
(7).
7
8
9
9
SF11004-121
[6] Remove the connector (10).

Use a wrench (12 mm) to remove the bolts (11), and
then remove the EGR valve (12). 10
12
11
SF11004-122
2005-6
2 Installation of EGR cooler and EGR valve
To install, perform the reverse of the removal procedure. During installation, replace gaskets with new ones.
Check that there is sufficient coolant and resupply as necessary. Each of the installation tightening torque values are
indicated below.
Check carefully for exhaust leaks and water leaks.
1 Tightening torque for each section
Unit: Nm
24
24
24
28
24 28
RF11001-114
Section
2006

ENGINE HOOD
2006
Lep SM350B2006-0EN
2006-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF ENGINE HOOD........................................................................................... 3
REMOVAL ............................................................................................................................................................. 3
INSTALLATION ....................................................................................................................................................... 4
2006-3
REMOVAL AND INSTALLATION OF ENGINE HOOD
WARNING: Raised equipment or machine movement without an operator can cause injury or death. Before
you service this machine, do the following: 1. Park the machine on a level surface. 2. Support or lower the
! equipment (backhoe, blade, boom, bucket, etc.) to the ground (if equipped). 3. Apply the parking brake (if
equipped). 4. Stop the engine. 5. Block the machine (wheels, tracks, etc.) to prevent machine movement. 84-108
1 Removal
[1] Open the engine hood, and then remove the
snap pin (1) and the flat washer (2).
RF11001-001
[2] Pull out the locking arm (4) from the engine hood
(3). 4
RF11001-002
RF11001-003
2006-4
[3] After closing the engine hood, disassemble the
retaining screws (5) from the engine hood.
SF11004-001
[4] Wrap the nylon sling (6) around the engine hood,
and then use the crane to lift the engine hood.
6 7
SF11004-002
2 Installation
To install, perform the reverse of the removal procedure.
3001
Section
3001

FUEL TANK
Lep SM350B3001-0EN
3001-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF FUEL TANK ................................................................................................ 3
REMOVAL OF FUEL TANK ....................................................................................................................................... 3
INSTALLATION OF FUEL TANK ................................................................................................................................ 8
3001-3
REMOVAL AND INSTALLATION OF FUEL TANK
WARNING: Fire Hazard! Smoking or open flame near fuel or hydraulic fill procedures could result in death
or serious injury. Do not smoke or refill the fuel or hydraulic tanks or systems near open flame. Failure to
! follow these instructions could result in death or serious injury. M476A
movement. 84-108
1 Removal of fuel tank

[1] Remove the cap (1) and filter (2).
1
SM14004-021
[2] Drain out all the fuel from the fuel tank into a
drum can.
SM14004-022
3001-4
[3] Use a wrench to remove the 2 bolts (3), and then
remove the stay (4).
4
SM14004-023

remove the top cover (5).
3 5
SM14004-024
[5] Use a wrench to remove the 2 bolts (6) from the fuel
tank front cover (tank) (7), and then remove the
cover (tank). 7 6
RM14001-024
3001-5
[6] Use a wrench to remove the 6 bolts (8) and clamps
(9), and then remove the handle (10). 10 9
RM14001-025
[7] Use a wrench to remove the 5 bolts (11) from the

fuel tank side cover (12), and then remove the side
cover.
12
11
SM14004-027
12
11
SM14004-028
3001-6
remove the under cover (14). 14 13
SM14004-029

hose (16).
• Mark the fuel tank and hoses so that they can be
connected correctly at the time of assembly.
• Attach caps or plugs to the fuel tank and hoses to
prevent entry of water, dust or dirt.
16
15 SM14004-030
[10]Remove the connector (1).
RM14001-030
[11]Use a wrench to remove the 6 bolts (18) and 6

spacers (19) from the bottom of the fuel tank.
• Depending on the machine, there may be height
adjustment shims between the tank and the frame.
Do not lose them. Also, mark or write down the loca-
tion where they are and how many. 19
18
SM14004-032
3001-7
[12]Use a wrench to remove the 4 bolts (20), and then
remove the side covers (tank) (21). 21
21
20
20
SM14004-033
[13]Install 4 12-mm eyebolts (1) on top of the fuel tank.

Spray lubricating oil on the eyebolts.
• Fully tighten the eyebolts, and then loosen them by
a half turn.
SM14004-034
[14]Connect the 4 shackles to the eyebolts, and then

use the wires and crane to lift the fuel tank.
[15]Thoroughly check that the location is safe before
lowering the fuel tank on a crosstie.
RM14001-034
3001-8
2 Installation of fuel tank
When installing, perform the reverse of the removal
procedure.
Finally, carefully check for any fuel leaks.
Section
3004
3004
SUPPLY PUMP & COMMON RAIL
Lep SM350B3004-0EN
3004-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF SUPPLY PUMP .......................................................................................... 3
REMOVAL OF SUPPLY PUMP................................................................................................................................... 3
INSTALLATION OF SUPPLY PUMP ............................................................................................................................ 7
REMOVAL AND INSTALLATION OF COMMON RAIL ........................................................................................ 12
REMOVAL OF COMMON RAIL ................................................................................................................................ 12
INSTALLATION OF COMMON RAIL .......................................................................................................................... 13
3004-3
REMOVAL AND INSTALLATION OF SUPPLY PUMP
WARNING: Before doing any maintenance on the hydraulic system, make sure that all hydraulic
pressure has been released by operating the control levers several times and the hydraulic reservoir air
! pressure has been released. Failure to do so could cause serious injury. CSM-120
WARNING: A hydraulic hose or pipe that shows wear or damage must be replaced immediately. failure to
! comply could result in death or serious injury. M1595
WARNING: Fuel could leak out onto a running engine and cause a fire. Be sure to inspect the fuel lines
periodically. The lines are subject to deterioration and wear. Replace worn or damaged lines. Failure to
! comply could result in death or serious injury. M1395A
1 Removal of supply pump

[1] Use a wrench (10 mm) to remove the bolt (1), and
then remove the hole cover (2).
1
2
SF11004-038
[2] Turn the crankshaft in the correct rotation direction

and align the reference mark of the 1st or 4th cylin-
der with the compression top dead center position.
RF11001-047
3004-4
[3] Use a wrench (19 mm) to remove the sleeve nut (3),
and then remove the injection pipe (4).
• Use caps and plugs to cover the line to prevent any 3
• Clean the line by spraying with a parts cleaner to
4
NOTICE: The fuel system contains many high precision
parts. While handling these parts, be careful not to
allow dust, dirt, or other foreign matter contaminate the
parts and damage the fuel system.
SF11004-046
[4] Remove the fuel hose (5).

• Use caps and plugs to cover the line to prevent any
5 SF11004-047
[5] Use a wrench (14 mm) to remove the eye bolts (6),
and then remove the leak-off pipe (7). 6 7
SF11004-049
3004-5
[6] Remove the connectors (8) and (9).
[7] Use a wrench (22 mm) to remove the eyebolt (10) 10 8
on the fuel pipe (11).
11 9
SF11004-051
then remove the bracket (16). 15 14 12 13 16
[9] Use a wrench (17 mm) to remove the bolts (13) and
(14).
[10]Remove the supply pump assembly (15).
• Use caps and plugs to prevent any entry of water,
dust or dirt.
• Clean the assembly by spraying it with a parts
cleaner to prevent scratches and prevent dirt from
accumulating on the connectors.
SF11004-052
[11]Remove the nut securing the supply pump gear

(18) and use the gear puller (17) to remove the gear 19
from the supply pump assembly (19). 17
18
SF11004-054
3004-6
[12]Remove the 3 bolts (21), and then remove the sup-
ply pump (22) from the bracket (20). Also remove 20
the O-ring (23) at the same time. 23
22
21
SF11004-053
3004-7
2 Installation of supply pump
[1] Install the O-ring (2) on the supply pump (1).
Install the pump on the bracket (3) and tighten the 3 3
bolts (4) to the specified torque. 2
Tightening torque: 19 Nm.
1
SF11004-056
[2] Align the key of the supply pump shaft with the gear
(5), install the gear, and tighten the nut (6) to the
specified torque.
Tightening torque: 64 Nm.
[3] A reference mark circle has been stamped onto the 6
end face surface of the gear.
Paint the upper part of the gear tooth just above the
stamped "0" mark white.
This paint is very important for checking the correct
position.
SF11004-057
3004-8
[4] Install the O-ring (7) on the supply pump assembly
(8).
Align the supply pump gear position with the refer-
ence mark (0 mark) on the gear end face surface
and the slit on the pump bracket side.
Install the supply pump assembly on the engine so
that the alignment position is correct. 9
Temporarily tighten the bolts (10) and (11) and the
nut (9).
11
8 10
A B
SF11004-059
3004-9
[5] When looking from the plug hole, check that the
gear tooth with the reference mark (0 mark) and
white paint is at the center of the hole and in the
position shown in the diagram.
If alignment is not correct, adjust the gear position
again and install the pump on it.
Temporarily tighten bolts (10) and (11) and nut (9) to
the specified torque.
A B
Tightening torque
Nut: 50 Nm
Bolt: 76 Nm
RF11001-103
[6] Install the hole cover (13) in the plug hole.

Tighten the bolt (12) to the specified torque.
Tightening torque: 8 Nm
12
13
SF11004-060
[7] Connect the connectors (14) and (15).

16 14
Install the line (17) with the eyebolt (16).
17 15
SF11004-061
3004-10
[8] Install the leak-off pipe (18) with eyebolts (19).
• Be careful not to allow entry of any water, dust or 18
dirt.
Always replace seals.
SF11004-062
19 18
SF11004-063
[9] Install the fuel hose (20).

• Be careful not to allow entry of any water, dust or
dirt.
20 SF11004-064
3004-11
[10]Install the injection pipe (22). This injection pipe
cannot be reused, so always replace it with a new
one. 21
Tighten the sleeve nuts (21).
• Be careful not to allow entry of any water, dust or
dirt.
prevent scratches and prevent dirt from accumulat- 22
SF11004-065
3004-12
REMOVAL AND INSTALLATION OF COMMON RAIL
WARNING: Shut off the engine, remove key and make sure all motion is stopped before servicing the
! machine. Failure to comply could result in death or serious injury. M1385
1 Removal of common rail

See "Removal and Installation of Supply Pump" for procedures for removal and installation of the oil level gauge
pipe, intake hose, manifold, etc.
1
SF11004-072
[2] Use a wrench (14 mm) to remove the eyebolts (2)

and (3) on the leak-off pipe (4), and remove the 2 4
leak-off pipe.
3
SF11004-074
then remove the fuel pipe (5).
6
[4] Use a wrench (17 mm) to remove each sleeve nut
(6) in the 6 locations.
• Replace the removed line in the same way as the
common rail.
• Use caps and plugs to cover the line to prevent any
5 SF11004-075
3004-13
[5] Use a wrench (12 mm) to remove bolts (8) and nuts
(9).
8 SF11004-076
[6] Remove the common rail (10).
10
SF11004-077
2 Installation of common rail

[1] To install the common rail, perform the reverse of
the removal procedure.
High-pressure lines that have been removed cannot
be reused.
Always replace them with new ones.
3004-14
NOTES
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
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........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
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........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
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........................................................................................................................................................................................
........................................................................................................................................................................................
........................................................................................................................................................................................
Section
3005
REMOVAL AND INSTALLATION

OF THE INJECTORS
3005
Lep SM350B3005-0EN
3005-2
TABLE OF CONTENTS
REMOVAL AND INSTALLATION OF INJECTOR .................................................................................................. 3
REMOVAL OF INJECTOR ......................................................................................................................................... 3
INSTALLATION OF INJECTOR .................................................................................................................................. 8
3005-3
REMOVAL AND INSTALLATION OF INJECTOR
WARNING: Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging.
Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources.
! Never charge a frozen battery. Failure to comply could result in death or serious injury. stop the engine,
remove the key and engage the parking brake before working on the machine. W0005A
WARNING: Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging.
Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources.
! Never charge a frozen battery. Failure to comply could result in death or serious injury. stop the engine,
remove the key and engage the parking brake before working on the machine. W0005A
WARNING: Shut off the engine, remove key and make sure all motion is stopped before servicing the
! machine. Failure to comply could result in death or serious injury. M1385
1 Removal of injector
Removal and installation of the No. 1 injector is explained here as a representative example. Use the same proce-
dure for other cylinder injectors.
Be extremely careful when handling injectors. The nozzle tips are especially delicate. Hitting the nozzles or wiping
them with a rag may cause the hole to clog.
NOTICE: Injector wiring use high voltage, so make sure to remove the battery terminals before beginning work.
NOTICE: Be careful not to drop any removed parts inside the engine.
High-pressure lines, seals, and packing that have been removed cannot be reused, so always replace them with
new parts.
[1] Use a wrench (17 mm) to remove the bolt (1), and
then remove the battery cable (2) on the negative
side.
• When removing the terminal and harness, secure
them so that they do not interfere with the frame.
Also, cover with a rubber cap to protect against
sparks.
2 1
SF11004-079

and then remove the step (4). 4
SF11004-078
3005-4
[3] Use pliers to loosen the hose band, and then
remove the blow-by hose (5). 5
• Use caps and plugs to cover the hose and line to
SF11004-080
[4] Remove the connectors (6) in the 2 locations.

6
SF11004-129
[5] Use a wrench (12 mm) to remove the bolts (7) on

the cylinder head cover (8), and then remove the 8
cylinder head cover. 7
SF11004-081
3005-5
9
SF11004-082
[7] Use a wrench (7 mm) to remove the 2 nuts (11) at

each of the 6 injector terminal locations.
[8] Use a wrench (14 mm) to loosen the 4 bolts (10),
and then remove the harness bracket (12).
• When removing the nuts, loosen them equally a little
bit a time to simultaneously remove them.
10
12
11
SF11004-083
3005-6
[9] Use wrenches (12 mm, 17 mm) to remove the 7
bolts (13) and (14) and the 7 gaskets (15) and (16),
and then remove the nozzle leak-off pipe (17). 14
15
13
17
16
SF11004-084
[10]Use a wrench (10 mm) to remove the bolt (18) on

the line clamp (21). 19 21
[11]Use a wrench (17 mm) to remove the sleeve nut
(19) of the injector-side line. 18
[12]Use a wrench (19 mm) to remove the sleeve nuts
(20) of the common rail-side lines.
• Use caps and plugs to cover the lines to prevent any
ing on the connectors. 20
SF11001-085
3005-7
[13]Use a Torx wrench (T40) to remove the bolt (22) on
the injector clamp (24).
[14]Remove the injector (23). 23 22
24
SF11004-086
[15]Use the injector remover (26) when it is difficult to

remove the injector (27).
Install the injector remover on the injector line con-
nection section. Also connect the sliding hammer 25
(25) and then remove the injector.
• Sliding hammer
Part No.: 380002602 26
• Injector remover
Part No.: 380002601
27
SF11004-073
3005-8
2 Installation of injector
[1] Record the "QR code" (2) that appears on the top of
the QR plate (1) of the replacement injector (3). 2
The "QR code" is different for each injector, so
1
match the cylinder to be installed with the injector
and record the code.
5564 7D9A
9EAA 8E8F
A090 8300
0000 BD
RF11001-105
[2] Always replace the gasket (5) and O-ring (7).

Apply Molybdenum to the threaded section of the
bolt (4) on the injector clamp (6) and seating sur- 4
face. 3
Install the injector (3) on the cylinder head. As 6
shown in the diagram, insert the injector by pressing
it in with the clamp. Temporarily tighten the bolt on
the injector clamp.
7
5
RF11001-118
3005-9
[3] Apply a small amount of engine oil to the outside
surface of the injector-side sleeve nut (10). 9 11
Install the line.
Carefully tighten each of the sleeve nuts (9) and 8
(10) until the line is touching the common rail and
injector.
Tighten the bolt (8) on the line clamp (11) to the
specified torque.
Tightening torque: 6 Nm (4 lb. ft)
Fully tighten the bolt (4) on the injector clamp to the
specified torque.
Tightening torque: 30 Nm (22 lb. ft.) 10
Tighten the line sleeve nuts to the specified torque.
Tightening torque: 44 Nm (32 lb. ft.)
SF11001-071
3005-10
[4] Install the nozzle leak-off pipe (16) with the bolts
15 13
(12) and (13).
Replace the gaskets (14) and (15).
Tighten each of the lines to the specified torque.
Tightening torque: 12 Nm (9 lb. ft.) 12
16
15
SF11004-090
3005-11
[5] Secure the harness bracket (19) with the bolts (17).
Secure the bolts in sequence from the inside to the
outside.
[6] Install the injector terminal nuts (18) on each injec-
tor.
Tighten to the specified torque.
Be careful not to tighten the nuts too much.
Tightening all at once with a ratchet wrench, etc.
may cause damage to the terminal stud.
19
18
SF11004-091
[7] Connect the injector harness connector (20).

20
SF11004-092
3005-12
[8] Install the head gasket (24) on the cylinder head
cover (23) and tighten with each of the bolts (21)
and nuts (22). 23
21
Tighten in the order shown in the diagram.
Specified torque: 18 Nm (13.2 lb. ft.)
24
8 4 1 5 9
11
SF11004-093
7 3 2 6 10
SF11004-094
[9] Connect the connectors (25).

25
SF11004-095
[10]Install the blow-by hose (26).

26
SF11004-080
3005-13
[11]Install the negative-side battery cable (28) terminal.
Be careful of shorts with the terminal and harness.
28 27
SF11004-098
[12]When replacing an injector (3) with a new one,

make sure to enter the QR code of the replaced
injector into the ECM.
[13]See the Section 4001 for this procedure.
3005-14

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1 - GENERAL INFORMATION

Printed in U.S.A. Part number 84355067

SAFETY, GENERAL INFORMATION

To prevent injury always follow the Warning, Caution

WARNING: If you wear clothing that is too

WARNING: When working in the area of the

WARNING: When doing checks and tests

WARNING: When putting the hydraulic

WARNING: When using a hammer to

WARNING: Use suitable floor (service)

STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

AND SPECIAL TORQUE SETTINGS

TYPE, SERIAL NUMBER

FLUIDS AND LUBRICANTS ............................................................................................................................................ 5

DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY .................................................................................. 21

DIMENSIONS AND WEAR LIMITS OF ATTACHMENT MOBILE JOINTS ....................................................................26

SPECIAL TORQUE SETTINGS......................................................................................................................................33

MACHINE OVERALL DIMENSIONS ..............................................................................................................................37

Serial numbers of the components

Transmission component oil

Oil viscosity / Oil range

1) With mineral base

Applicable Standard Recommendation

JIS (Japanese Industrial Standard) NO.2

DIN (Deutsche Industrie Normen) DIN 51601

SAE (Society of Automotive Engineers)

Based on SAE-J-313C NO. 2-D

Based on BS/2869-197 Class A-1

Plastic and resin parts

Main body dimensions

Capacity of coolant and lubricants

Hydraulic oil filter

Horn: electric horn (x2)

Secondary pressure (MPa)

Secondary pressure (MPa)

Travel lower body

Boom 6450 mm (253.93 in)

SP Mode (with standard bucket)

Natural fall distance Boom cylinder retraction 10 max.

SP Mode (with standard bucket)

Milli- amp for hydraulic pump SP mode 500 ± 20

3. Boom cylinder head/Boom

7. Bucket cylinder foot/Dipper

REMOVAL AND INSTALLATION

1 Removal of the engine

[7] Remove the fan guard (4).

[10] Loosen the hoseband (6), and then remove the

[11] Loosen the line bolts (9) in 2 locations, and then

[19] Remove the hoseband (24), and then remove the

[20] Remove the hoseband (26), and then remove the

[22] Remove the connectors (30) in the box.

[23] Loosen the hoseband (31), and then remove the

[25] Loosen the hoseband (35), and then remove the

[28] Remove the connector (41) from the alternator.

[31] Disassemble the retaining screws (47) from the

2 Installation of the engine

For details, see the individual explanations for each

REMOVAL AND INSTALLATION OF THE

1 Removal of fuel cooler

[2] Disassemble the retaining screws (6), and then

2 Installation of the fuel cooler

[3] Loosen the hosebands (3) in the two locations, and

[4] Use a wrench (14 mm) to remove the 4 bolts (6),

2 Installation of inter cooler