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Journal of Alloys and Compounds 575 (2013) 123–127

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Journal of Alloys and Compounds


journal homepage: www.elsevier.com/locate/jalcom

The microwave absorbing properties of SmCo attached single wall


carbon nanotube/epoxy composites
Liming Yu ⇑, Bo Li, Leimei Sheng, Kang An, Xinluo Zhao ⇑
Department of Physics, Institute of Low-dimensional Carbons and Device Physics, Shanghai University, Shanghai 200444, China

a r t i c l e i n f o a b s t r a c t

Article history: The SmCo nanoparticles attached single wall carbon nanotubes (SmCo attached SWCNTs) were prepared
Received 25 January 2013 by hydrogen dc arc discharge method using 2:17 type SmCo permanent powder as catalyst. The SmCo
Received in revised form 26 March 2013 attached SWCNT/epoxy composites with different doping ratios were investigated in the frequency
Accepted 31 March 2013
region of 2–18 GHz. The complex permittivity and permeability of the SmCo attached SWCNT/epoxy
Available online 18 April 2013
composites were calculated. The reflection loss properties were simulated by transmission line theory
and the microwave absorptive mechanisms were discussed. The results indicate that, due to the better
Keywords:
interfacial polarization absorption mechanism of SmCo attached SWCNTs and the electromagnetic
Carbon nanotube
Microwave absorbing
(EM) matching of magnetic loss and dielectric loss, the microwave absorption properties of SmCo
Composite attached SWCNT/epoxy are evidently improved. When the SmCo attached SWCNTs is doped by 1 wt%,
Sm2Co17 the composite display a larger and wider absorption peak, and the bandwidth of the reflection loss below
20 dB is larger than 6 GHz with the thickness of 3.3 mm. It is expected that the new SmCo attached
SWCNT/epoxy composites will be a good microwave absorbing material for the applications in X band,
Ku band, or even K band.
Ó 2013 Elsevier B.V. All rights reserved.

1. Introduction is that the needed metal particles can be directly attached to the
SWCNTs during the preparation. This approach opens up a new
Currently the nano-composite material is one of the developing avenue to fabricate the metals/SWCNT composites. Recently Tsai
trends of microwave absorbing materials that play an important et al. using permanent magnet samarium–cobalt (Sm–Co) chlo-
role in modern civil and military applications. Since the discovery ride as a catalyst, successfully synthesized SWCNTs by arc dis-
of carbon nanotube (CNT) by Iijima [1] in 1991, CNT has attracted charge method [19]. As we know, Sm is a kind of rare earth
much attention for its special structure and intriguing properties elements whose unpaired 4f electrons are screened by the outer
[2]. The CNT can be categorized into the single wall carbon nano- layer electrons and the interaction between 4f electrons and the
tube (SWCNT) and the multiwall carbon nanotube (MWCNT). surrounding environment is an indirect exchange interaction.
Due to its high aspect ratio, one-dimensional nanostructure and Unlike Fe, Co, Ni and other transition metals, rare earth elements
quantum effects, CNT exhibit a good prospect application, espe- have very large structure anisotropy, good chemical activity, and
cially in microwave absorbing materials. Until now, there have rich absorption spectrum characteristics. When they are com-
been many research papers on the permittivity characteristic and bined with Fe, Co, Ni, etc. elements, they would form binary
the microwave characterization of CNT composites [3–10]. In order compounds or ternary compounds and exhibit a very good ferro-
to improve the absorption properties of CNT, many methods are magnetism, large saturation magnetization, magnetic anisotropy
adopted to adjust the electromagnetic parameters of CNT, such and magnetostriction. These characteristics of rare earth ele-
as mixing, doping and filling magnetic nanoparticles in CNT [11– ments can be used to adjust and optimize the electromagnetic
18]. It has been proved that the magnetic nanoparticles such as parameters of the materials, so as to improve the material
Co, Fe and ferrites attached or coated on CNTs can improve the absorbing properties.
EM matching properties of the composites. To our best of knowledge, though it has been reported that add-
The arc discharge method is a common technique to fabricate ing a small amount of rare earth elements in ferrite can improve
high crystallinity SWCNTs. One of the advantages of this method the composites’ microwave absorbing properties [20–24], the
microwave absorbing properties of SWCNTs attached with rare
⇑ Corresponding authors. Tel.: +86 21 66132416/66136916; fax: +86 21
earth elements have rarely been studied. In this paper, we utilized
66134208.
the commercial Sm2Co17 powder as a catalyst to directly synthe-
E-mail addresses: lmyu@shu.edu.cn (L. Yu), xlzhao@shu.edu.cn (X. Zhao). size SmCo attached SWCNTs by hydrogen arc discharge method,

0925-8388/$ - see front matter Ó 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jallcom.2013.03.286
124 L. Yu et al. / Journal of Alloys and Compounds 575 (2013) 123–127

and investigated the electromagnetic properties of the composites


in the frequency range of 2–18 GHz.

2. Experimental procedures

2.1. Sample manufacturing

SmCo attached SWCNTs were prepared by hydrogen dc arc discharge method


[25] using commercial 2:17 type SmCo permanent powder (Shanghai Jieling mag-
netic device Co., Ltd. and the grain size is about 1 lm) as catalyst. Briefly, a cathode
and an anode were horizontally installed in the center of a homemade water-cooled
stainless steel chamber. The cathode was a pure carbon rod (10 mm in diameter,
30 mm long), and the catalyst-doped carbon anodes were prepared as follows.
The mixture of graphite powder with homogenously doped Sm2Co17 catalyst
(1 wt%, 2 wt% and 4 wt%) was ball milled about 24 h, then the mixture were shaped
into a rod by isostatic pressing (10 mm in diameter, 60 mm long). Afterwards, the
rods were heated to 1100 °C in N2 atmosphere for 3 h to remove tar oil and other
impurities and then cooled down naturally. A dc arc discharge was generated by
applying 120 A current in hybrid H2–Ar atmosphere (2:3/v:v) at a total pressure
of 400 Torr. During arc discharge, the distance between two electrodes was main-
tained constant (about 1–2 mm) by a step motor. The typical synthesis time was
9 min, and the as-grown SmCo attached SWCNTs were collected with tweezers
after arc evaporation. Three SmCo attached SWCNTs powder samples were synthe-
sized and labeled Y1, Y2, and Y3 corresponding to the different catalyst loadings of
1 wt%, 2 wt% and 4 wt%, respectively.
A commercially available epoxy resin (1601 type, Shanghai Sinopharm Group
Co., Ltd.) and the curing agent (593 type, Shanghai Sinopharm Group Co., Ltd.) were
mixed with resin/curing agent mass ratio of 3:1. Then the mixture was poured into
a suitable mold to form ring samples (£3.05 mm (inner), and £7.00 mm (outer)).
Then the prepared samples were labeled S0, S1, S2 and S3 corresponding to doping
0.5 wt%, 1 wt %, 2 wt% and 3 wt% SmCo attached SWCNTs, respectively.

2.2. Characterization and measurement

The raw 2:17 type SmCo permanent powder was characterized by X-ray
diffraction (XRD) pattern (Rigaku Corporation DLMAX-2200), vibrating sample
magnetometer (VSM, LakeShore 7407) and energy dispersive spectroscopy ana-
Fig. 1. Characterizations of 2:17 type Sm–Co permanent magnet: (a) XRD pattern;
lyzer. The structures of as-grown SmCo attached SWCNTs powder were examined
(b) hysteresis loop.
by Raman analysis with an excitation power of 10 mW at 633 nm (Renishaw, Invia
plus). Morphological observations of the samples were performed using a field
emission scanning electron microscope (FE-SEM, JEOL JSM-6700F) equipped with
an energy dispersive spectroscopy analyzer (EDS, Oxford Inca) and high-resolution (Br) are 1253.4 Oe, 84.9 emu/g and 23.9 emu/g, respectively. This
transmission electron microscopy (HRTEM, JEOL JEM-2010F). is a typical hysteresis loop of the permanent magnetic powder.
The electromagnetic parameter and the microwave absorbing properties of all
samples were calculated by the S parameters measured by the HPE8363B vector
network analyzer using the coaxial method in the frequency range of 2–18 GHz. 3.2. The structure and magnetism characterization
The reflection loss (RL) was simulated by computer based on Nicolson Ross Weir
(NRW) algorithm [26,27] with the following formula:
 
Fig. 2 is the Raman spectra and hysteresis loop of the as-grown
Z in  1 SmCo attached SWCNTs powder. In Fig. 2a, the peaks in the range
RL ¼ 20 lg   ð1Þ
Z in þ 1 of 100–400 cm1 are generally called RBM peaks and the next two
rffiffiffiffiffi   peaks are D band, G band respectively. The Raman spectrum has
lr 2pfd pffiffiffiffiffiffiffiffiffi
Z in ¼ tan h j lr er ð2Þ been normalized to the intensity of the G band. The RBM peak in
er c
the Raman spectra is a unique feature of SWCNTs which provides
where the RL denotes the reflection loss in decibel unit, f is the electromagnetic wave information when the carbon atoms in SWCNTs vibrate in the ra-
frequency, d is the thickness of an absorber and c is the velocity of light. dial direction [32]. Using the relation between the diameter d
(nm) and the RBM peak frequency x (cm1): d = 224/(x  10),
3. Results and discussion the calculated results indicate that the diameters of the SWCNTs
are in the range 1.3–2.1 nm. The ratio of D band and G band inten-
3.1. Raw Sm2Co17 material characterization sity (ID/IG) represents the defects or crystallinity of the SWCNTs.
The smaller the ratio of ID to IG, the better the cryallinity of the
Fig. 1a shows the XRD pattern of the raw Sm2Co17 material, SWCNTs is. In Fig. 2a, the ratios of the peak intensity ID/IG of the
according to the reference JCPDS Card No. 19-0359, the diffraction as-grown sample Y1, Y2 and Y3 are about 0.17, 0.20 and 0.06
peaks of 2h = 28.7°, 30.7°, 31.9°, 33.4°, 37°, 38.8°, 43.1°, 43.5°, 44.3° respectively, which demonstrates that the SWCNTs in the experi-
and 44.7° are corresponding to Sm2Co17 crystal indexes of [2 0 2], ment have good crystallinity and purity.
[1 1 3], [1 0 4], [2 1 1], [3 0 0], [0 1 5], [2 2 0], [3 0 3], [2 1 4] and [2 0 5] Fig. 2b shows the hysteresis loop of the as-grown SmCo at-
respectively. The lattice structure of the raw material is a rhombo- tached SWCNTs powder prepared with 4 wt% catalyst (Y3) at room
hedral Th2Zn17-type (2:17 R) crystal structure and is basically con- temperature. The coercive force, remanence, and saturation mag-
sistent with the literatures [28–31]. The EDS analysis indicates netization are 112.5 Oe, 2.2 emu/g and 16.1 emu/g, respectively.
that, as a commercial powder, there is also some Fe, Zr, Cu ele- As we know that the hysteresis loop area indicates the magnitude
ments exist, but the amounts are so small and hard to characterize. of the magnetic hysteresis loss. From Fig. 2b, it can be seen that the
Fig. 1b is the hysteresis loop of Sm2Co17 at room temperature un- hysteresis loop area is comparatively large compared with refer-
der the magnetic field of 20,000 Oe. The coercive force (Hc), the ence papers [33], which indicates that the SmCo attached SWCNTs
saturation magnetization (Bs) and the residual magnetization powder has a larger magnetic hysteresis loss.
L. Yu et al. / Journal of Alloys and Compounds 575 (2013) 123–127 125

Fig. 2. Characterization of as-grown SmCo attached SWCNTs: (a) Raman spectra for Fig. 3. Morphology and microstructure of as-grown sample Y3: (a) TEM image; (b)
sample Y1, Y2, Y3; (b) Hysteresis loop of for sample Y3. SEM image.

3.3. Morphology analysis

The TEM and SEM images of the as-grown SmCo attached


SWCNTs sample prepared with 4 wt% catalyst are shown in
Fig. 3. It can be seen that due to the van de Waals interaction,
SWCNTs are entangled into bundles in Fig. 3a. And from Fig. 3b,
we can clearly see that the SmCo nanoparticles are uniformly at-
tached on the SWCNTs surface. According to the EDS analysis, it
can be inferred that the particles attached on SWCNTs are SmCo
and SmFe compound.
The Fig. 4 is the HRTEM image of the SmCo attached SWCNT/
epoxy composite (sample S1). The picture shows that the diameter
of SWCNT is about 2 nm, the size of the particle is about 10 nm and
the SmCo attached SWCNTs are dispersed homogeneously in
epoxy. It proved that the SmCo attached SWCNTs doped in the
composite have formed a network structure.

3.4. Electromagnetic parameter analysis Fig. 4. HRTEM image of the SmCo attached SWCNT/epoxy composite (S1 sample).

Fig. 5 shows the frequency dependence of two basic electro-


magnetic parameters e and l of SmCo attached SWCNT/epoxy It can be seen that the values of real parts of (shown in Fig. 5a)
composites measured in the frequency range of 2–18 GHz. As it the complex permittivity of all samples are in the range from 1 to
is known, the permittivity and permeability can be expressed as: 4.5 and decrease when the frequency increase. The imaginary parts
e = e0  je00 and l = l0  jl00 . the real part of complex permittivity of permittivity (shown in Fig. 5b) of different samples increased
(e0 ) stands for the electric field energy storage capacity of compos- with the frequency. The real part of the complex permittivity of
ites and the imaginary part of complex permittivity (e00 ) represents sample S3 shows a peak around 17 GHz, while the imaginary part
the ability of dielectric loss, while the real part (l0 ) and the imag- of S3 also has a resonance phenomenon at nearly the same fre-
inary part (l00 ) of the complex permeability signify the magnetic quency. The imaginary part of permittivity of the S3 sample is neg-
field energy storage and magnetic loss ability of the composites, ative in the beginning frequency which means the sample have no
respectively. dielectric loss. The real parts of the magnetic permeability of all the
126 L. Yu et al. / Journal of Alloys and Compounds 575 (2013) 123–127

Fig. 5. Electromagnetic parameters of the composites in the frequency range of 2–18 GHz: (a) real part of the complex permittivity, (b) imaginary part of the complex
permittivity, (c) real part of the complex permeability and (d) imaginary part of the complex permeability.

samples (shown in Fig. 5c) show obvious differences in the high


frequencies (8–18 GHz), nevertheless have not much differences
in the low frequencies (2–8 GHz). The values of the imaginary parts
of the magnetic permeability (shown in Fig. 5d) of all the samples
change from 0.1 to 1.3 with the frequency increase. The influence
of doping content is clear. When the doping content is 2 wt%, the
imaginary parts of the magnetic permeability has a maximum va-
lue. According to the electromagnetic wave theory, in order to
achieve the maximum large absorption, two requirements must
be satisfied by microwave absorbing materials [14]. The first one
is the impedance matching performance on the surface of the
materials. The second is the EM matching conditions of the mate-
rials. Generally, the electromagnetic parameter matching is diffi-
cult in practice. Comparing the real parts and imaginary parts of
the e and l of all composites changing with frequencies, we can
find that the values of two electromagnetic parameters (l, e) of
sample S1 are very close in the frequency range of 12–18 GHz. It
reveals that there will be a wideband matching condition in the
frequency range of 12–18 GHz (There e0  l0 , e00  l00 ). This indi-
cates that the S1 sample will have a good electromagnetic match-
ing performance in the frequency range of 12–18 GHz

3.5. Microwave absorbing property

Fig. 6 shows the frequency dependence of the reflection losses Fig. 6. Frequency dependence of the reflection losses for SmCo attached SWCNT/
epoxy composites: (a) for S0, S1, S2, S3 at 3.3 mm thickness and (b) for different
for SmCo attached SWCNT/epoxy composites. As it can be seen thickness of S1.
from Fig. 6a, the four composite samples all have very good reflec-
tion loss. There are two absorption peaks for S1. One is at 13.4 GHz
with a peak value 23.5 dB and the other is at 16.9 GHz with a
peak value 23.7 dB. The reflection loss peak of S2 shifted to the (11.2 GHz) at the reflection loss below 10 dB (90% absorption).
lower frequency (10.5 GHz) and increased slightly (23.4 dB) com- The bandwidths where the reflection loss is below 15 dB for S0,
pared to sample S1, while the absorption peak of S3 (24.5 dB) S1, S2 and S3 are 5.4, 7.6, 5.8 and 3.6 GHz, respectively. The band-
moved to 12.8 GHz. The bandwidths of S0, S1, S2 and S3 decline widths where the reflection loss is less than 20 dB for S0, S1, S2
with increasing doping content. S2 has the widest bandwidth and S3 are 1.3, 6.2, 2.7 and 2 GHz, respectively. Therefore, we can
L. Yu et al. / Journal of Alloys and Compounds 575 (2013) 123–127 127

conclude that adding more SmCo attached SWCNTs in epoxy can of the composites (3.3 mm), the S1 sample has a reflection loss
strengthen reflection loss, but the bandwidth would become nar- peak value 23.7 dB, and the bandwidths less than 20 dB can
rower. The optimal adding amount of SmCo attached SWCNTs in reach more than 6 GHz. The unique microwave absorbing proper-
epoxy is 1 wt%. The bandwidths where the reflection loss is less ties of the composites can be mainly ascribed to the wideband
than 20 dB can reach more than 6 GHz. This fact is consistent electromagnetic matching, the interfacial electric polarization
with the above electromagnetic parameter analysis results. and the multiple scattering network structure. It is expected that
The relations between the reflection loss and the thickness of the new SmCo attached SWCNT/epoxy composites will be a good
sample S1 are shown in Fig. 6b. There are two microwave absorp- candidate for the microwave absorbing materials in X band
tion peaks for different thickness of sample S1. When the thickness (8–12 GHz), Ku band (12–18 GHz), or even K band (18–27 GHz).
is at 3.1 mm, the relative high frequency absorption peak is small;
when the thickness increasing from 3.1 to 3.5 mm, the relative low Acknowledgments
frequency absorption peak is obviously increased, and shifted to
lower frequency. That is to say, the microwave absorbing proper- This work is supported by the National Natural Science Founda-
ties of SmCo attached SWCNT/epoxy composites are sensitive to tion of China (Nos. 51202137 and 61240054). Acknowledgments
the sample thickness; only 0.2 mm changes in thickness will have are also made to the Instrumental Analysis and Research Center
a great impact on the microwave absorbing properties of the of Shanghai University. Special thanks are given to Professor Jian-
material. chao Peng and Professor Yuliang Chu for their help in HRTEM
and SEM testing.
3.6. Microwave absorbing mechanism
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