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3.1. Procurement of Raw Materials: Chapter - 3 Materials and Methods
3.1. Procurement of Raw Materials: Chapter - 3 Materials and Methods
The food commodities - Rice (Oryza sativa), Green gram (Vigna radiata), Banana
(Musa paradisiaca), Potato (Solanum tuberosum) and Apple (Malus domestica) were
used to formulate thirty six composite blends (diets). All the ingredients were purchased
from local markets of Srinagar city.
The diets were prepared by blending all the ingredients in different proportions. Rice,
potato and banana were used as major ingredients of the mixture. Protein source was
derived from green gram. Apple was supplemented to the mixture to provide vitamins
and minerals.
Rice grains were cleaned to remove extraneous material and admixture of other food
grains. The grains were washed, soaked in water for 2 hours, drained, and dried in
ambient temperature followed by grinding in the electric grinder (Sujata, Model
Powermatic plus) to make fine flour and sieved by 80-100 mesh sieves and then
packaged in airtight plastic container till further use (Usha et al., 2010). The flow chart
for preparation of rice flour is given in Figure. 3.1.
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Chapter – 3 Materials and Methods
Rice
Soak (2 hours)
Air dried
Grinding
Sieving
Rice Flour
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Chapter – 3 Materials and Methods
3.2.2.1 Cleaning
Green gram (Vigna radiata) was purchased from local market, cleaned to remove
extraneous material. Cleaning was done by winnowing and hand sorting.
3.2.2.2. Steeping/soaking
The cleaned green gram seeds were washed three times in excess distilled water. Then,
the cleaned and washed green gram seeds were soaked in a volume of water 3 times
the weight of seeds (3:1) for 12 hours in a container at ambient temperature (Almeida-
Dominguez et al., 1993).
3.2.2.3. Sprouting
3.2.2.4. Milling
The sprouted grains were ground in an electric grinder (Sujata, Model Powermatic plus)
to make fine powder and sieved by 80-100 mesh sieve. The milled sample was then
packed in airtight plastic container. The container was stored at room temperature until
further use. The procedure is as shown in Fig. 3.2.
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Chapter – 3 Materials and Methods
Green Gram
Air dried
Grinding
Sieving
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Chapter – 3 Materials and Methods
Potato (Solanum tuberosum) was washed, peeled and hand trimmed with stainless steel
knife. Peeled potatoes were cut into four quarters, then pressure cooked (Prestige TTK)
in water. Boiled pieces were mashed and dried overnight in an oven (Yorks hot air
oven) at 70ºC by spreading as a thin film. After complete drying, the mashed potatoes
were milled, passed through 80-100 mesh sieves to obtain fine flour of uniform size
(Gahlawat and Sehgal, 1998). The flour was packed in airtight plastic containers until
further use. The flour was packed in airtight plastic containers until further use (Fig.
3.3)
Potato
Wash/peel/slice
Pressure Cook
Mashing
Loading on Trays
Grinding
Potato Flour
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Chapter – 3 Materials and Methods
Fresh, mature and healthy apple was harvested from local gardens. Red Delicious
variety of apples was used for the pulp. The fruit was thoroughly washed to remove
dirt, dust, pesticide residues and microflora on the surface of the fruit. It was washed,
peeled, cored and sliced. Apple was crushed with the help of home-scale mixer-cum-
juicer (Sujata Model Powermatic plus) for obtaining homogenized pulp (Fig. 3.4.) and
the pulp was subjected to different pretreatments that include:
The treated pulp samples were transferred to sterilized glass bottles and stored under
ambient conditions (25°C) for a period of 90 days and analysis were carried out after
every 15 days (Durrani et al., 2010).
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Chapter – 3 Materials and Methods
Apple
Washing
Peeling/Coring
Cutting
Pulping
Corking Corking
Mixing thoroughly
Mixing thoroughly
Bottling
Bottling Wiping Thermal processing
Cooling
Corking
Corking Labelling
Wiping
Thermal processing
Wiping
Storage at Labelling
ambient Cooling
temperature
Labelling
Wiping Storage at
ambient
temperature
Labelling
Storage at
ambient
temperature
Storage at
ambient
temperature
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Chapter – 3 Materials and Methods
Undamaged bananas were purchased from local market of Srinagar. Bananas were
peeled manually and cut into pieces. The banana was pulped with the help of a
laboratory scale blender at lowest speed for 5 minutes (Sujata, Model Powermatic plus)
for obtaining homogenized pulp (Fig. 3.5.) and the pulp obtained was mixed with
chemical preservatives as per treatment combination presented in Table 3.2. The treated
pulp samples were transferred to sterilized glass bottles and stored under ambient
conditions (30-40°C) for a period of 90 days and analysis were carried out after every
15 days (Durrani et al., 2010).
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Chapter – 3 Materials and Methods
Banana
Washing
Peeling/Coring
Cutting
Pulping
Corking Corking
Mixing thoroughly
Mixing thoroughly
Bottling
Bottling Wiping Thermal processing
Cooling
Corking
Corking Labelling
Wiping
Thermal processing
Wiping
Storage at Labelling
ambient Cooling
temperature
Labelling
Wiping Storage at
ambient
temperature
Labelling
Storage at
ambient
temperature
Storage at
ambient
temperature
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Chapter – 3 Materials and Methods
The formulation of weaning foods is generally based on this assumption that the child
consumes an average of 100g per day. Thirty-six formulations (Diet 1-Diet 36) of
weaning food were developed from the prepared flour/pulp from rice, potato, green
gram, apple, banana and sugar. Liquid base (water or milk) to ingredients was added to
obtain formulation of desirable consistency. The compositions of formulation are
shown in table 3.3, 3.4 & 3.5 and the flow charts are shown in figures 3.6, 3.7 & 3.8.
DIET 2 960 - 60 20 0 10 10
DIET 3 880 - 50 30 0 10 10
DIET 4 1060 - 70 0 10 10 10
DIET 5 960 - 60 0 20 10 10
DIET 6 880 - 50 0 30 10 10
DIET 7 - 1060 70 10 0 10 10
DIET 8 - 960 60 20 0 10 10
DIET 9 - 880 50 30 0 10 10
DIET 10 - 1060 70 0 10 10 10
DIET 11 - 960 60 0 20 10 10
DIET 12 - 880 50 0 30 10 10
UGG: Unsprouted green gram flour, SGG: Sprouted green gram flour
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Chapter – 3 Materials and Methods
Mixing
Fig. 3.6: Flow diagram of weaning formulations prepared from rice, green gram,
apple, milk and sugar
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Chapter – 3 Materials and Methods
Mixing
Potato Based
Weaning Foods
Fig. 3.7: Flow diagram of weaning formulations prepared from potato, green
gram, apple, milk and sugar
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Chapter – 3 Materials and Methods
Mixing
Banana Based
weaning Foods
Fig. 3.8: Flow diagram of weaning formulations prepared from banana, green
gram, apple, milk and sugar
Proximate analysis: Raw ingredients and formulated diets were analyzed for moisture,
fat, protein, ash, carbohydrate and energy. All analysis was done in triplicates.
One of the standard reference methods for moisture determination is the oven drying
method (AOAC 1990, method 14.004). This involved drying to a constant weight at
100 oC and calculating moisture as the loss in weight of the dried samples. The
crucibles were thoroughly washed and dried in an oven at 100 oC for 30 min and
allowed to cool inside desiccators. After cooling, they were weighed using weighing
balance and their various weights recorded as (W1). Then, 2.0 g of the samples were put
into the crucibles and weighed to get W2. Thereafter, the sample plus crucible were
placed inside the oven and dried at 100 oC for 16-18 hours. After drying, the crucibles
were transferred to the desiccator to cool. The crucible and its dried sample were
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Chapter – 3 Materials and Methods
reweighed until the constant weight was reached to get W3. Then, the moisture content
of the samples was calculated from the equation:
( )
( )
( )
Total ash of the samples was determined by Furnace Incineration method (AOAC, 2000
method 14:006) based on the vaporization of water and volatiles with burning organic
substances in the presence of oxygen in the air to CO 2 at a temperature of 550 oC.
About 2g of sample was weighed into a porcelain crucible and incinerated at 550 oC for
6 hr in an ashing muffle furnace (Model 1184A Fisher Scientific, Houston, TX) until
ash was obtained. The ash was cooled in a dessicator and reweighed. The % ash content
in the samples was calculated from the equation:
( )
Fat content was determined by using the Soxhlet extraction method (AOAC, 1990). The
sample (1g) was taken into pre-weighed thimbles. The thimbles were plugged with a
thin layer of cotton and kept in a beaker for drying in an oven at 100 °C for 8h. The
thimbles were then transferred to the Soxhlet apparatus containing petroleum ether (60-
80 °C B.P.) along with the pre-weighed aluminum canisters. It was allowed to run for
about 2-3 hours at the rate of 2-3 drops/sec. The aluminum canisters were removed and
kept in hot air oven for evaporation of residual solvent and transferred to desiccators for
cooling and weighed. The process of drying and cooling was continued till constant
weight was achieved. The percent ether extract was then calculated and expressed as
percent Fat.
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Chapter – 3 Materials and Methods
Digestion
The sample (0.5g) was weighed into the micro-Kjeldahl flask. Potassium sulphate
(5gm) and cupric sulphate (1gm) were added to the Kjeldahl flask. After placing
Kjeldahl tube on digestion bench and solution was heated till it became green. The
tubes in the rack were cooled in a fume hood till the solution became colorless.
Distillation
The digested sample was carefully transferred into the steam distillation apparatus
followed by addition of 20mls NaOH solution (40%) and boric acid (4%). Distillation
was carried out for 15 minutes and the liberated ammonia was trapped into boric acid in
a 100ml conical flask containing 2-3 drops of methyl red indicator.
Titration
The ammonia trapped was then titrated against 0.1N HCl solution. End point of titration
is indicated by appearance of wine colour, which indicates that, all the nitrogen trapped
as ammonium borate has been removed as ammonium chloride (AOAC, 1990).
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Chapter – 3 Materials and Methods
Calculation
( – )
( ) Eq. 3.4
The energy values of the weaning food formulations were determined by computation
and expressed in calories. It was calculated from fat, carbohydrate and protein contents
using the Atwater‟s conversion factors:
3.5.1. Determination of pH
The pH of formulated diets was determined by using digital pH meter (Inolab WTW
Series 720). The pH meter was first calibrated using buffer of pH 4.0 and 7.0 at room
temperature. The sample was then taken in the 100ml beaker, stirred and electrode of
pH meter put in it and direct reading from pH meter was taken when the reading
stabilized.
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Chapter – 3 Materials and Methods
( )
Eq.3.7
A hand-held refractometer (N-1E, °Brix 0-32%, ATAGO Co., Ltd, Tokyo, Japan) was
used to determine the total soluble solid by calibrating with distilled water followed by
dropping 1-2 drops of sample solution onto the clean surface of the refractometer
(Ahmed et al. 2011).
Specific gravity of the sample was determined according to AOCS method (1993). The
specific gravity bottle was placed in a water bath maintained at 25˚C and filled with
distilled water. It was removed, wiped dry (outside the bottle) and weighed. The bottle
was emptied, dried and again placed in water bath at 25˚C. The bottle was refilled with
the sample and made to stay in the water bath for 30 minutes. It was then removed,
cleaned and wiped (outside the bottle) completely dry and weighed. The specific
gravity at 25˚C was calculated using the equation
( – )
Eq. 3.8
Lane and Eynon (1923) method as detailed by Ranganna (1991) was followed.
Measured quantity of pulp (20ml) was taken in 250ml volumetric flask to which about
100ml distilled water was added and neutralized with 40% sodium hydroxide using
phenolphthalein as an indicator and clarified with 2ml neutral lead acetate (45%) for
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Chapter – 3 Materials and Methods
about 30 minutes. Excess of lead was removed with 5ml potassium oxalate (22%). Then
the volume was made to 250ml with distilled water and filtered through whatman No.4
filter paper. The filtrate was titrated against 10ml of standardized Fehling‟s solution
using Methylene blue as indicator to a brick red color, for determination of reducing
sugars.
Reducing sugars: The filtered sample was taken in 50ml burette and was titrated
against 10 ml of standardized Fehling‟s solution using Methylene blue as indicator to a
brick red color, for determination of reducing sugars and was calculated as
( ) Eq. 3.9
In-vitro protein digestibility was measured according to Saunders et al. (1973) with
some adjustments. 250 mg of the sample was precisely weighed and placed into a 50-ml
centrifuge tube. 15 ml of 0.1 N HCl containing1.5 mg of pepsin was added and the tube
was incubated at 37°C for 3 h. The suspension was then neutralized with 3.3 ml of 0.5
M NaOH and treated with 4 mg of pancreatin in 7.5 ml of 0.2 M phosphate buffer (pH
7.9). The mixture was then gently shaken and incubated at 37°C for 24 h. After
incubation, the sample was treated with 10 ml of 10% trichloroacetic acid and
centrifuged at 14,000 rpm in Beckman centrifuge for 5 min at 11°C. The supernatant
was discarded and the pellet was air dried over-night and used to analyze the indigested
protein fragment. The octuplicate was combined together, in order to obtain ~2 g of
sample. The nitrogen in the indigested fragments was estimated using the Kjeldahl
method as described before. The following calculation used for protein digestibility is
as given below.
–
Eq. 3.10
The total protein content was obtained from the crude protein analysis.
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Chapter – 3 Materials and Methods
The Color of the diets was measured using a Hunter‟s Lab colour analyzer (MiniScan
XE Plus, Model 45/0-S, Hunter Associates Laboratory Inc., Reston, VA, USA). The
equipment was calibrated using white and black standard ceramic tiles. In the Hunter‟s
lab colorimeter, the colour of a sample is denoted by the three dimensions, L*, a* and
b*. L*, refers to lightness of the colour of the diets and ranges from black = 0 to white =
100. A negative value of a* indicates a green colour where the positive value indicates
red-purple colour. A positive value of b* indicates a yellow colour and the negative
value a blue colour. ΔE* is a parameter that quantifies the overall color difference of a
given sample compared to a reference sample. It was calculated using the equation:
Where, ΔL* = (L*₁− L*o); Δa* = (a*₁− a*o); and Δb* = (b₁*− bo*).
Subscript „o‟ depicts the color value for reference sample (untreated sample) and
subscript „1‟ depicts the color value for the sample being analyzed (Caivano, 2012). C*
coordinate is the chroma [Eq. (1) and H* coordinate the hue (Eq. (2)] (Wrolstad &
Smith, 2010).
Oxalate was determined by AOAC (1990) method. 1g of the sample was weighed into
100ml conical flask. 75ml of 3M H₂SO₄ was added and the solution was carefully
stirred intermittently with a magnetic stirrer for about 1h and then filtered using
whatman No. 1 filter paper. The sample filtrate (extract) (25 ml) was collected and
titrated against hot (80-90°C) 0.1N KMnO₄ solution to the point when a faint pink color
appeared that persisted for atleast 30 s. The concentration of oxalate in each sample was
obtained from the calculation: 1 ml 0.1 permanganate = 0.006303 g oxalate.
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Chapter – 3 Materials and Methods
The phytic acid (or phytate) content was measured by the method of Thompson and
Erdman, (1982). The ground sample, 2g was extracted with 40 ml of 0.5 mol/L HNO₃
for 2 hour and then filtered. The solution, 1 ml was used for the total phosphorus
determination. Ferric chloride was added to another 10 ml of solution and heated in
boiling water for 75 min. After centrifugation at 12,000 ×g for 15 min, the supernatant
was used to determine the soluble phosphorus. Total and soluble phosphorous levels
were determined colorimetrically using 0.05 mol/L ammonium thiocyanate and were
estimated using a phosphorus standard curve. The difference between total and soluble
phosphorus was insoluble phosphorus. The phytic acid content was calculated from the
insoluble phosphorus; assuming 1 ml of phytic acid contains 6 mol of insoluble
phosphorus.
The prepared gruel samples were presented to 20 weaning mother panelists. The
panelists were given the fundamental information about the purpose and objective of
the test, so that the selection of panelists was based on basic requirements of a panelist,
such as availability for the entire period of evaluation, interest, willing to serve. The
health status of the panelists was also considered during panelist selection (not suffering
from colds and allergies that affect their sensitivity for the product). The gruels were
served to the panelists in white and transparent glass cups at about 40°C and asked to
rinse their mouth with fresh room-temperature water that was provided to them, before
next serving. The containers with the samples were coded in three digits and kept far
apart to avoid crowding and for independent judgment. The panel members were seated
in an open well illuminated laboratory (independent booth) and asked to rate the gruel
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Chapter – 3 Materials and Methods
samples based on appearance (color), flavor, odor, and texture (mouth-feel), using a
nine point hedonic scale (where 1 = dislike extremely and 9= like extremely). Overall
acceptability of the samples was also rated on same scale with 9 = extremely acceptable
and 1 = extremely unacceptable.
The cost of formulated weaning foods were determined according to the price of the
materials used in preparing the foods, gas, electricity, jars, water and others. The cost of
the prepared weaning foods was compared with market price of the three imported
commercial baby foods at the same time.
The samples were stored in the laboratory for 3 days in sealed plastic containers at
ambient and refrigerated temperature. The analysis of formulations for pH, titrable
acidity and various sensory parameters were conducted at 8 hr storage interval.
Results were expressed as mean of triplicate analyses. A one-way & two-way analysis
of variance and Duncan's test were used to establish the significance of differences
among the mean values at the 0.05 significance level. The statistical analyses were
performed using SPSS software (Systat statistical program version 21 (SPSS Inc.,
USA).
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