Performance³ - The AERZEN Concept

© 2016 Aerzener Maschinenfabrik GmbH

 Agenda

1. AERZEN General information

2. Performance³ - The AERZEN Concept
3. Sample project: WWTP Rheda-Wiedenbrück
4. AQUACONSULT aeration system / Aerostrip® diffusors

2 © 2016 Aerzener Maschinenfabrik GmbH

Performance³

© 2016 Aerzener Maschinenfabrik GmbH

 Performance³

The whole product program from one hand!

 Each technology with unique selling propositions

 Worldwide references
 Independent and objective advice

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Serving load changes precisely. Combining technologies.

For a new efficiency in aeration basins

Technical and constructional features and the

changing air consumption in the aeration basins
are a challenge for the aeration technology of
every sewage plant. Consequence: extreme
energy consumptions. They can amount to up
to 80 % of the total costs.
The solution: A combination of Blower, Hybrid
and Turbo technology - they serve the base
loads extremely energy-saving and compensate
supply peaks precisely.

© 2016 Aerzener Maschinenfabrik GmbH

Serving load changes precisely. Combining technologies.

Blower + Hybrid + Turbo

Delta Blower GM 90 S

Delta Hybrid D98 S

Aerzen Turbo AT 150-0.6S

Integrated approach:
 efficiency
 turn down
 efficiency at partial load
 investment and service costs

© 2016 Aerzener Maschinenfabrik GmbH

Serving load changes precisely. Combining technologies.

Conclusion:

The selection of the suitable machine

depends on many influences:
 Load cycles
 Volume flow ranges
 Temperatures
 Pressure variations
 Kind of operation

There are no general rules!

© 2016 Aerzener Maschinenfabrik GmbH

Serving load changes precisely. Combining technologies.

Convincing benefits

Adaptation of the ventilation onto the special

requirement of the wastewater treatment plant
leads to:
 better efficiency
 better turndown
 better price

© 2016 Aerzener Maschinenfabrik GmbH

Project Rheda-Wiedenbrück

© 2016 Aerzener Maschinenfabrik GmbH

WWTP Rheda-Wiedenbrück

Project overview

 Municipal sewage plant

 326,000 EGW (incl. industrial waste water)
 2 x GM80L (since 1998)
 Energy-autonomous sewage plant
(investments for biogas + aeration)
 Installation of 1 x D62S + 1 x AT150-0,8S
(commissioning in July 2014)

© 2016 Aerzener Maschinenfabrik GmbH

 WWTP Rheda-Wiedenbrück

24 hours load cycle

(PK) Nm³/h
160 kW

150 kW

140 kW

130 kW

120 kW

110 kW

100 kW

90 kW

80 kW

70 kW

60 kW

50 kW

40 kW
Load curve
30 kW

© 2016 Aerzener Maschinenfabrik GmbH

 WWTP Rheda-Wiedenbrück

Use 2 x Delta Blower GM 80 L

(PK) Nm³/h
160 kW 1 x Blower 2 x Blower 1 x Blower 2 x Blower

150 kW

140 kW

130 kW

120 kW

110 kW

100 kW

90 kW

80 kW

70 kW

60 kW

50 kW

40 kW
Load curve
30 kW
2 x Blower

© 2016 Aerzener Maschinenfabrik GmbH

 WWTP Rheda-Wiedenbrück

Combination Aerzen Turbo AT 150 0,8S + Delta Hybrid D62 S

(PK) Nm³/h
160 kW Hybrid Turbo Hybrid Turbo Turbo + Hybrid

150 kW

140 kW

130 kW

120 kW

110 kW

100 kW

90 kW

80 kW

70 kW

60 kW

50 kW
Load curve
40 kW

30 kW
Turbo + Hybrid

© 2016 Aerzener Maschinenfabrik GmbH

 Saving in the individual load ranges

Low-load operation
(PK) Nm³/h
160 kW

150 kW

140 kW

130 kW W2P performance

120 kW Blower = 40.81 kW Effective saving 11.51 KW
110 kW
Hybrid = 29.30 kW
100 kW

90 kW -28%
80 kW

70 kW

60 kW Load curve
50 kW

40 kW Hybrid
30 kW
1 x Blower

© 2016 Aerzener Maschinenfabrik GmbH

 Saving in the individual load ranges

Medium load operation

(PK) Nm³/h W2P performance
160 kW Blower = 120.1 kW Effective saving 21.2 KW
150 kW Turbo = 98.9 kW
140 kW
-17%
130 kW

120 kW

110 kW Load curve

100 kW

90 kW
Turbo
80 kW
2 x Blower
70 kW

60 kW

50 kW

40 kW

30 kW

© 2016 Aerzener Maschinenfabrik GmbH

 Saving in the individual load ranges

High-load operation
(PK) Nm³/h
160 kW

150 kW

140 kW

130 kW
Load curve
120 kW
Turbo + Hybrid
110 kW

100 kW 2 x Blower
90 kW

80 kW

70 kW

60 kW

50 kW
W2P Performance
40 kW
2 x Blower = 183.67 kW Effective saving 33.75 KW
30 kW
Turbo + Hybrid = 149.92 kW
-18%

© 2016 Aerzener Maschinenfabrik GmbH

 Saving in the individual load ranges

Allocation of the load requirements per year

5000
12
4000 4380

Saving (Year):
Oh / Year

3000
7
Low Load: 11,091 € (11,51 KW)
2000 5
2555 Medium Load: 8,511 € (21,2 KW)
1825
High Load: 18,942 € (33,75 KW)
1000
Low Load Medium Load High Load
0
Total: 38,544 €
Daily hours

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EXPECT PERFORMANCE.
TOGETHER FOR A MORE EFFICIENT WORLD

© 2016 Aerzener Maschinenfabrik GmbH