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This document is valid for the following engine types:
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‘The Production Recommendation should be regarded as a guideline.
Contents
1. Scope and field of application
2. References
3. How to Take a Fluid Sample
1. Scope and field of application
This Production Recommendation deals with “how to take a fluid sample” during flushing of
the hydraulic system.
2. References
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ISO 3722 and ISO 4406
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2 3. How to Take a Fluid Sample
& Note! That for the MAN B&W ME engine it is advisable to use a sampling valve of the
5 “MINIMESS” type.
Sampling valves are installed at a point in the system where the flow is normally constant and
turbulent.
To obtain representative samples, it is essential that only sample bottles cleaned and qualified
in accordance with ISO 3722 are used.
3.1 The procedures below must be followed precisely in order to avoid external
contamination that would invalidate the test result:
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1. Operate the system for at least half an hour prior to taking the sample in order to
distribute the contamination as evenly as possible within the fluid.
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. Clean the outside of the sampling valve. Attach a capillary tube to the valve outlet.
Open the sampling valve and flush at least one litre of fluid through the valve. Do not
close the valve after flushing.
. When opening the sampling bottle, avoid tearing the clingfilm. Hold the clingfilm
against the bottle. Before completely removing the cap, lift the film over the cap so
that cap and film are removed together. The cap and film must not be placed on any
surface; they must be held in the hand facing downwards.
. Collect about 200 ml of fluid in the sampling bottle (min, 100 mi).
. Cap the sampling bottle immediately and carefully wipe the bottle. Then close the
sampling valve.
5. Label the sampling bottle with details of the system (number, date, ctc.).
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In the testbed lube oil tank, the oil sample must be taken at the evel of the
pump inlet. At least 200 ml of oil should be allowed to flow out before the sample
is taken.
Samples should not be taken from reservoir drain taps.
Continue flushing until the specified level of purity is achieved.
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3.2 The Hydraulic System on the ME engine requires
ISO 4406 Cleanliness Code x/16/13 correspond to NAS 1638 code 7
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This corresponds to a quantity interval of:
‘Number of particles > 5 um from 32 x 10° to 64 x 10° in 100 ml sample.
Number of particles > 15 ym from 4x 10° to 8x 10° in 100 ml sample.
‘The permissible operating kinematic viscosity range for the fluid is:
Min (cSt= mm/s) .....16
Max (cSt= mm/s) .....1000
‘Where 1000 cSt is only valid during the startup period of an engine.
‘The permissible operating temperature range for the fluid
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