Final Drawing Hull NB. 151

Customer Name Naval Technica Export Gmbh
Address Teilfeld 8
Postfach 11 32 14
DE- 20432 Hamburg
GERMANY
Contact Person Harald Arndt
Tel. / fax 00 49 4032 0856 0/00 49 4032 0856 11
Ref. No.
Hull No(s) NB. 151
Vessel Name
TMC Project No. 10111

TMC Order No. 240314
Document Title Number of copies

Final Drawing x 4/1 CD
Working Drawing
Approval Drawing
Equipment Serial No.

1 x TMC 26-10 EANA (air cooled) F010548
1 x RD180 Refrigerated Dryer RD-1802300508051
1 x 1000 ltr. Air Receiver 10 bar 39143
1 x F7-24 TMC Filter
1 x F5-24 TMC Filter
13.08.2008 SB SB SQ
Prep. Chk’d. Appr.
Issue Date Description
Sign. Sign. Sign.
TAMROTOR MARINE COMPRESSORS AS
Prof. Birkelands vei 24D
P.O. Box 3 Furuset
NO-1001 OSLO
Tel. +47 941 55 000

Fax +47 815 21 214
mail@tmc.no
www.tmc.no
Approval comments from yard must be received by TMC within 30 days from receipt of the
Approval Drawings at the yard. Please issue a copy of this page to TMC as soon as possible
after receipt of the drawings.
INDEX
1. Instruction Manual - Compressor
2. Instruction Manual – Control Panel
3. Spare Part List
4. Electrical Drawing
5. P&ID
6. Drawings
- Data Sheet
- GA-Drawing
- Main Parts
7. Warranty Terms
8. Certificates
9. Instruction Manual – Dryer
10. GA-Drawing and Certificate – Air Receiver
11. Instruction Manual – F5/7-24 TMC Filter

Instruction Manual – TMC 26-10 EANA
Serial no.: F010548
Tamrotor Marine Compressors AS

Prof. Birkelandsvei 24D
P.O. Box 3, Furuset
N 1001 OSLO - Norway
Tel. : +47 941 55 000
Fax : +47 815 21 214
E-mail : mail@tmc.no
www.tmc.no
FOR SERVICE, PLEASE CONTACT:
Main Office
Opening hours: 08:00 - 16:00 Tel.: + 47 941 55 000

Professor Birkelands vei 24 D Fax: + 47 815 21 214
P.O. Box 3, Furuset mail@tmc.no
1001 OSLO www.tmc.no
Norway
Aftersales

P.O. Box 3, Furuset aftersales@tmc.no
1001 OSLO
Norway
You can reach us for service at all hours on telephone number:
+47 992 17 020
Mobile
Service Manager:
Jan Näsvall + 47 992 17 013
After Sales Manager:

Egil Norderhaug + 47 992 17 007
DATA2701
16.10.2006
TMC 26 EANA
440 V 60 Hz 10
Capacity and power consumption: ISO 1217, Annex
Normal working pressure (bar) / (MPa) 9 / 0,9
Capacity at normal working press. (m³/h) 171
Capacity at normal working press. (m³/min) 2,85
Shaft power at normal working pr. (kW) 24
Maximum working pressure (bar) / (MPa) 10 / 1
Minimum working pressure (bar) / (MPa) 3 / 0,3
Idling shaft power consumption (kW) 5,3
Male rotor speed (rpm) 5640
Transmission: Belt
Cooling
Allowed ambient temperature MIN - MAX (°C) 0-50
Compressed air temp. above cooling medium temp. (°C) 10
Air cooled compressors (EA
-Cooling air flow (m³/s) 1,4
-Dimensions of air outlet (mm)
-Max. cooling air pressure drop (Pa) 30
-Cooling air temperature rise (°C) 12
Water cooled compressors (EW)
-Water flow (l/s)
-Water in / water out
-Fresh water cooled /
-Sea water cooled /
-Minimum pressure difference (bar) / (MPa) /
-Water connections -
Oil cooler heat rejection (kW) 18,0
After cooler heat rejection (kW) 2,9
Heat dissipation (kW) 22,0
Motor and electrical values

Main motor : F-class, IP 55 (kW) 26
Speed of rotation (rpm) 3525
Fan motor (kW)
Speed of rotation (rpm)
Fuse (max) ( 440 V) (A) 80
Current for package ( 440 V) (A) 40
Control voltage (V) 230
General technical data

Oil quantity (l) 8,5
Oil content (mg/m³) 3
Air delivery pipe BSP 1 1/4"
Water drain connection Bitetype 6mm tube
Noise levels: Cagi Pneurop PN8NTC2.2 ±3dB
-Noise level without canopy (pressure level Lp) (A/W)
-Noise level without canopy (power level Lw) (A/W)
-Noise level with NOVOX canopy (A/W) 82
Compressor weight (kg)
-Weight without canopy
-Weight with NOVOX canopy 380
General arrangement drawing 22000067
Cable gland: Power
Cable gland: Alarm / Signal
Reference conditions: Cooling medium temperature +20°C, ambient temperature +20°C, pressure 1 bar
and relative humidity 0%.
min 500 for service
A-A
500
Cooling air out
820 86 750 112
T1
43
LEFT RIGHT
Cooling air inlet
725
775
700
350
T2
169
148
300
n14 ( 4 pcs )
52
117
1137 El. supply BOTTOM VIEW
FRONT VIEW
VIEW FROM RIGHT LEFT
Control panel
Recommended service area

500
100
500
4
550
RIGHT
35
j Center of gravity
466
35
220
200
TOP VIEW
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29.4.2008
REF.NO. PART NO. QTY. DESCRIPTION

NT4622 TEMPEST 6, Essential
Air cooled
1 NT4311 1 THERMOSTAT ELEMENT

40 NT1824 1 SPRING
NT4645 TEMPEST 6, Essential

Water cooled
1 NT3272 1 LOCK PIECE
Standard parts
2 NT3809 1 CYCLONE
3 NT3274 1 FILTER FRAME
4 NT4554 1 OIL SEPARATOR
5 NT3275 1 CYCLONE TUBE
6 NT3276 1 SUCTION TUBE

7 NT3277 1 THERMOSTAT CYLINDER
NT4028 MOUNTING TOOL
8 NT6548 1 OIL CHECKING GLASS
9 NT3278 1 NUT
10 NT4553 1 DOUBLE NIPPLE
11 NT0092 4 PLUG
12 NT0301 5 GASKET
13 NT4068 1 NIPPLE
14 NT1612 1 FILTER
15 NT0501 2 ELBOW
16 NT1703 2 ORIFICE
17 NT3266 1 PIPE
18 NT3281 1 NON-RETURN VALVE
19 NT3808 1 FRAME
20 NT4358 1 SAFETY VALVE
21 NT0147 1 DISCHARGE VALVE ASSY

22 NT0929 1 HEX.SOCKET PLUG
23 NT3283 1 O-RING
24 NT3284 1 O-RING
25 NT0580 1 O-RING
26 NT6903 1 O-RING
27 NT3285 1 O-RING
28 NT3286 1 O-RING
29 NT3287 1 O-RING
30 NT3288 6 HEX.SOCKET SCREW

34 NT1908 6 HEX.SCREW
36 NT4555 1 HOLDER
37 NT4552 1 OIL FILTER
38 NT3293 1 GASKET
14.5.2008
COMPRESSOR AIR END
NT7091 1 Seal kit assy

Items 5,16,17,30
1 NT5475 1 Compressor air end
3 NT7092 1 Seal cover
1 Gasket
16 1 Inner ring
17 1 Shaft seal
22 6 Hex.screw
23 NT4080 1 Hex.socket plug
30 1 Dust seal
1.10.2004
MOTOR + BELTS
TMC 26-10 440V/60Hz

1 NT0471 1 CONICAL SLEEVE
2 NT5295 1 PULLEY
3 NT1585 1 CONICAL SLEEVE
4 NT4746 1 PULLEY
5 NT4749 2 BELT
6 NT5296 1 FAN HUB

7 NT6902 1 EL.MOTOR
8 NT2305 1 STOP SCREW
9 NT5297 1 FAN
11 NT5294 1 FAN PLATE

28.4.2008
NT5300 COOLER ASSY
1 NT4779 1 BELT HOUSING

2 NT4780 1 FASTENING PIECE
4 NT5301 1 COOLER HOUSING
5 NT5277 1 COVER
6 NT4567 1 COOLER
10 NT5302 2 HOSE ASSY
11 NT3149 2 SCREW
12 NT2808 1 ELBOW
14 NT0302 4 GASKET
15 NT0532 1 HOSE
16 NT0532 1 HOSE
17 NT1160 2 RED.DOUBLE NIPPLE
18 NT0303 2 GASKET
19 NT0304 1 GASKET
20 NT1034 1 NIPPLE
21 NT1035 1 LOCK NUT

23 NT1892 1 BALL VALVE
32 NT1053 1 WASHER
33 NT1386 1 NUT
34 NT0823 1 NUT
37 NT0823 2 NUT
39 NT0878 2 WASHER
40 NT1350 3 NUT
42 NT5381 8 PLATE SCREW

45 NT1097 8 WASHER
46 NT0923 6 WASHER
47 NT0925 8 NUT
48 NT4399 2 GASKET
60 NT0569 1 VIBRATION ABSORBER

61 NT0991 4 WASHER
62 NT1134 2 WASHER
63 NT0431 2 HEX.NUT
14.5.2008
NT5278 BED ASSY
1 NT5279 1 BED
2 NT5280 1 MOTOR BED
3 NT5281 1 SUPPORT
5 NT1100 2 LOCK WASHER PAIR
6 NT5282 2 SUPPORT
8 NT0431 4 NUT
9 NT5283 2 BEAM
10 NT5284 1 BOTTOM PLATE
11 NT5285 4 VIBRATION DAMPER

13 NT1134 8 WASHER
14 NT0872 4 LOCK WASHER PAIR
18.3.2008
NT6152 WATER SEPARATOR

3 NT1297 2 RED.DOUBLE NIPPLE
4 NT1892 1 VALVE
5 NT5628 1 STRAINER
6 NT0480 1 SOLENOID VALVE

7 NT0906 1 CONNECTOR
9 NT0486 1 WATER SEPARATOR
List of Components Drawing ref.: 4-306851
TMC6-26 400-480V - 50-60 Hz
SYMBOL APPARATUS QTY CODE
Q1 TMC 6/9/14 NT3556

LOAD BREAK SWITCH 1
Q1 TMC 18/21/26 NT2915
Q1 AUXILIARY CONTACT 1 NT2916
Q3 CIRCUIT BREAKER 1 NT2516
K1, K2 TMC 6/9/14 NT4520

CONTACTOR 2
K1, K2 TMC 18/21/26 NT4493
K3 TMC 6/9/14 NT4521

CONTACTOR 1
K3 TMC 18/21/26 NT4468
K7, K12 TERMINAL BLOCK RELAY 2 NT1754
K4, K8 TERMINAL BLOCK RELAY 2 NT1755
1 NT4287
S1 SELECTOR SWITCH
1 NT4292
1 NT4285
S2 EMERGENCY STOP
1 NT4286
1 NT4287
S3 SELECTOR SWITCH 1 NT4286
1 NT4314
S5 VACUUM SWITCH 1 NT0565
T1 TRANSFORMER 1 NT2919
T2 CURRENT TRANSFORMER 1 NT2282
F1 THERMISTOR RELAY 1 NT6494
F3 TMC 6/9 NT5626
F3 TMC 14 NT4575
THERMAL RELAY 1
F3 TMC 18/21 NT5589
F3 TMC 26 NT5034
List of Components Drawing ref.: 4-306851
TMC6-26 400-480V - 50-60 Hz
SYMBOL APPARATUS QTY CODE
F9 FUSE 1 NT4519
F10, F11, F12 FUSE 3 NT6493
P1 PRESSURE TRANSDUCER 1 NT1224
P5 A-METER 1 NT2271
X1 TERMINAL BLOCKS 29 NT6501
XF1 TERMINAL FUSE BLOCKS 3 NT4262
X7 TERMINAL (PE) 1 NT1734
X03, X06 1 NT1766
X09 P.C.B. SWITCH TERMINAL 1 NT1767
X02 1 NT1768
X01 1 NT1769
P.C.B. SWITCH TERMINAL
X08 1 NT1770
1 NT4328
H1 SIGNAL LAMP
1 NT4329
1 NT4330
H2 SIGNAL LAMP
1 NT4359
1 NT5176
H3 SIGNAL LAMP
1 NT6492
1 NT4289
H4 SIGNAL LAMP
1 NT6491
DPC ELECTRONIC CONTROLLER 1 NT1771
PVN PHASE MONITORING RELAY 1 NT6500

15 16
23
11
24
13 6
12
7
8
20
22 P 10
3 I
19 P 14
14 I
4 Only with
DPC 21
2 t
5 18
1 17
9
Only with
DPC
DATA2701
16.10.2006
TMC 26 EANA
440 V 60 Hz 10
Capacity and power consumption: ISO 1217, Annex
Normal working pressure (bar) / (MPa) 9 / 0,9
Capacity at normal working press. (m³/h) 171
Capacity at normal working press. (m³/min) 2,85
Shaft power at normal working pr. (kW) 24
Maximum working pressure (bar) / (MPa) 10 / 1
Minimum working pressure (bar) / (MPa) 3 / 0,3
Idling shaft power consumption (kW) 5,3
Male rotor speed (rpm) 5640
Transmission: Belt
Cooling
Allowed ambient temperature MIN - MAX (°C) 0-50
Compressed air temp. above cooling medium temp. (°C) 10
Air cooled compressors (EA
-Cooling air flow (m³/s) 1,4
-Dimensions of air outlet (mm)
-Max. cooling air pressure drop (Pa) 30
-Cooling air temperature rise (°C) 12
Water cooled compressors (EW)
-Water flow (l/s)
-Water in / water out
-Fresh water cooled /
-Sea water cooled /
-Minimum pressure difference (bar) / (MPa) /
-Water connections -
Oil cooler heat rejection (kW) 18,0
After cooler heat rejection (kW) 2,9
Heat dissipation (kW) 22,0
Motor and electrical values

Main motor : F-class, IP 55 (kW) 26
Speed of rotation (rpm) 3525
Fan motor (kW)
Speed of rotation (rpm)
Fuse (max) ( 440 V) (A) 80
Current for package ( 440 V) (A) 40
Control voltage (V) 230
General technical data

Oil quantity (l) 8,5
Oil content (mg/m³) 3
Air delivery pipe BSP 1 1/4"
Water drain connection Bitetype 6mm tube
Noise levels: Cagi Pneurop PN8NTC2.2 ±3dB
-Noise level without canopy (pressure level Lp) (A/W)
-Noise level without canopy (power level Lw) (A/W)
-Noise level with NOVOX canopy (A/W) 82
Compressor weight (kg)
-Weight without canopy
-Weight with NOVOX canopy 380
General arrangement drawing 22000067
Cable gland: Power
Cable gland: Alarm / Signal
Reference conditions: Cooling medium temperature +20°C, ambient temperature +20°C, pressure 1 bar
and relative humidity 0%.
min 500 for service
A-A
500
Cooling air out
820 86 750 112
T1
43
LEFT RIGHT
Cooling air inlet
725
775
700
350
T2
169
148
300
n14 ( 4 pcs )
52
117
1137 El. supply BOTTOM VIEW
FRONT VIEW
VIEW FROM RIGHT LEFT
Control panel
Recommended service area

500
100
500
4
550
RIGHT
35
j Center of gravity
466
35
220
200
TOP VIEW
Dok. No.: TMC10000, version 1
Export Warranty Terms - Tamrotor Marine Compressors AS
This guarantee is only valid if the registration card is completed and

returned to TMC within 30 days from the date of taking the product into
use.
The acceptance of any tender and delivery based on tenders from TMC includes
the acceptance of the following warranty terms, which shall apply unless
otherwise specifically agreed in writing. TMC warrants to Purchaser that its
products are free of defective in material and workmanship in accordance with
the terms described below.
TMC’ liability for defects covered by warranty and guarantee is determined by the
provision of Norwegian Law.
1 General Provisions and limitations.

Tamrotor Marine Compressors AS (hereafter "TMC") warrants to each original
purchaser (hereafter "Purchaser") of its new compressor packages (hereafter
”Products”) from the TMC or its authorized distributor that such Products are,
at the time of delivery to the Purchaser, free of defects in material and
workmanship.
1.1 Claims shall always be submitted direct to TMC.

In order to be able to avail himself of the rights under this clause, the
Purchaser shall inspect the Products and notify TMC in writing of the
inspection and possible defects in material or design without delay and
not later than fourteen (14) days from receipt of the Products. The
Purchaser shall ensure that TMC shall have the opportunity to verify that
the Products are duly covered by TMC's warranty and to inspect and
remedy any alleged defects.
2 Warranty period
2.1 Compressor package

The compressor package is warranted for 12 months from the date of
initial use or 18 months from the date of shipment to the Purchaser,
whichever occurs first.
2.2 Compressor air ends

2.2.1 Compressor air end unit, consisting of all parts within and
including the compressor cylinder and gear housing, excluding
shaft seals, are warranted for 24 months from the date of initial
use or 27 months from the date of shipment to the Purchaser,
whichever occurs first.
2.2.2 Any disassembly or partial disassembly of the air end, or failure to
return the "unopened" air end per TMC’s instructions, will be
cause for denial of warranty.
2.2.3 The re-manufactured air end delivered by TMC is warranted for
one (1) year from the date of delivery
2.3 Obligations
TMC's obligation under this warranty is limited to repairing or, at its
option, replacing, during normal business hours.
2.4 Not withstanding anything herein to the contrary, no warranty is

made with respect to:
2.4.1 Any Product that has been repaired or altered in such a way, in
the TMC's judgement, as to affect the Product adversely.
2.4.2 Any Product that has, in the TMC's judgment, been subject to
negligence, accident, improper storage, or improper installation or
application.
2.4.3 Any Product that has not been operated or maintained in
accordance with the recommendations of TMC.
2.4.4 Components or accessories manufactured, warranted and
serviced by others.
2.4.5 Natural wear or tear of the equipment.
2.4.6 Normal maintenance service and repairs and corrections with
minimum action like adjustments and inspections or replacement
of items like service filters, seals and service kits and damages
resulting there from.
2.4.7 Consumable parts like air filters, oil filter, oil separators, panel
filters, repair kits, service kits, belts, seals, gaskets and shaft
seals.
2.5 Spare parts

2.5.1 The genuine spare parts delivered by TMC are warranted for 9
months from the date of shipment to the Purchaser or 6 months
from the date of initial use, whichever occurs first.
2.5.2 WARRANTY on the compressor package or components are only
valid when using genuine TMC spare parts.
3 Warranty registration validation

A warranty registration card is provided with each machine. The form must be
completed by the Purchaser and mailed within thirty (30) days after machine
start-up to validate the warranty.
4 Transportation and inspection

All costs of transportation, freight, importation or insurance or local taxes or
customs clearances of product or parts claimed not to be as warranted and of
repaired or replacement parts shall be borne by the Purchaser, whether
relating to the return to or shipment from an authorized service facility of
TMC. TMC may require the return of any part claimed, transportation to be
prepaid by Purchaser.
5 Disclaimer
5.1 Under no circumstances or conditions, shall TMC`s liability, whether in

respect of one claim or in the aggregate, arising out of any contract
exceed the purchase price payable under the contract to TMC for the
subject equipment or parts.
5.2 No statement, representation, agreement or understanding, oral or

written, made by any agent, distributor, representative, or employee of
TMC which is not contained in this Warranty will be binding upon TMC
unless made in writing and executed by an officer of TMC.
5.3 No claim will be considered, and the warranty will be considered null and
void, if other than genuine parts and recommended oils are used in the
Product.
5.4 The obligations under this warranty is limited at TMC’s option, to:
.. replace the part, free of charge, Ex Works Oslo (Incoterms 2000)
or
.. repair the part free of charge, Ex Works Oslo (Incoterms 2000)
or
.. refund the part at TMC`s order price.
5.5 The Purchaser shall retain the claimed part or Product for six (6) months
for TMC’s inspection and on request the alleged defective part shall be
sent to a destination designated by TMC at the Purchaser’s costs. No
Products may be returned by the Purchaser to Company without TMC's
prior written consent, and TMC will not accept any liability for costs
incurred by the Purchaser in connection with returning products or parts,
or otherwise, without TMC’s prior written consent. After warranty
handling, the title to the defective parts shall be transferred to TMC.
5.6 Any adjustment made pursuant to this warranty shall not be construed
as an admission by TMC that any Product was not as warranted.
5.7 The warranty and the warranty periods shall not be suspended on the
grounds of non-use, intermittent use or for any other reason.
5.8 TMC shall not be held liable for any compensation whatsoever, for any
damages to products, personal injuries, death or for any spoiled
material, loss of working hours, loss of profits or indirect caused by a
defect of machines whilst replacing or repairing defective components.
PRODUCT REGISTRATION CARDS

DOK NO:
TAMROTOR Marine Compressors AS

PO. Box 3, Furuset
N-1001 OSLO
Norway
REGISTRATION CARD
Product type: S. No.:
Owner:
Vessel name:
Ship owner:
Address:
Yard:
IMO number Hull no.:
Purchase order
number:
Delivery date: Receipt date:

Start up date: Running hours:
Signature date:
Signature and
department:
Printed signature:
Phone
Fax
E-mail
WORK SHOP TEST CERTIFICATE TAMROTOR MARINE
COMPRESSORS
Supplier: Compressor: TMC18-26 Prod. Order: 000001483621

TAMROTOR MARINE COMPRESSORS A/S Serial No.: F010548 Cust. Order: 240662
PO Box 3 Class. Society Cert. No.: LRS: QAM 051 0800600
N-1001 FURUSET, OSLO
Hull No./Ref. No.: H.151
SPECIFIED TECHNICAL DATA

Main motor shaft power (max.pres.)* 24 kW
Free air delivery 2,85 m3/min
Rotation speed 5640 Rpm
Sound pressure level LPA** 82
Sound power level LWA** NA
Uncertainly K** 3
TEST CONDITIONS
Voltage 44 V
Frequency 60 Hz
Ambient temperature 23,8 Co
Cooling water inlet temp. NA Co
Working pressure 10 Bar
TEST MEASUREMENTS
Discharge air temperature 82 Co
Temperature switch cut-off temperature 115 Co
Over pressure cut off switch 11 bar
Safety valve crack pressure 13,9 bar
Safety valve S. no.: 008042028
The specified product has been tested according to Tamrotor Marine Compressors instructions and fully conforms to our specifications.
*Capacity and power measurements according to ISO 1217
**Noise values determined according to iSO 2151 and ISO 3744
Tested by:
Date:
G
~ ~~c.C- ----_..-._-_........_.:
z&-~ Cr.. 2-¿~'

COMPRESSOR TEST RUNNING, VIBRATION MEASUREMENT
KOMPRESSORIN KOEKÄYTÖN TÄRINÄMITTAUS
Measuring instruments: Accepted limit:

Mittuslaitteet: Hyväksyntäraja:
SPM VIB-10ITRV-01 Max7.1 MM/S
MEASUREMENT
MITTAUS
Compressor ty e: Serial nr: Air end nr: Date:
Kompressori tyy i: Sarjanumero: Yksikön n:o pvm:
TMC26-10EANA F010548 FE006011041 14.5.08
~
Approval by:¿ ,~ ~-~ --_.~--_._~
Certificate no: ABO 0800600/1
Page 1 of 1
J J n' Certificate For Air Compressors

l-re~~fJr (Quality Assurance)
Work's order number
Turku Office 1483621
'lvanufacturer' Purchaser
Gardner Denver Oy Tamrotor Marine Compressors A/S
.... N,gme,and add~ess of works Purchaser's order number

Gardner Denver Oy 240662
... .
Tamrotor Compressors Intended service
Etu-Hankkion katu 9
Service Air Compressor / Non Essential use
33700 TAMPERE
FINLAND Intended for ship/yard/engine numbt?r
Naval Technica Export / 15 1
Monufacturi;r'sdèsidnation
One (1) Screw air compressor, Type TMC 26-10 EANA F010548
Diameter of Cylinders (mm) stroke (mm) Means of coolingi'i
N/A N/A Air
Test pressures (bar) 21,0
Air delivery pressure (bar)

2,85 m3/min 9,0
Ambient temperature (0C) Air delivery temperature'tè:J;
23,8 82
RPM Safety valve set pressure (bar) Required motive power
5640 13,9 24 kW
~ QAM 051 ABO 0800600/1 14.05.2008
This is to certify that the air compressor described above has been constructed and tested with satisfactory results in accordance
with the current Rules and Regulations,
Signed on behalf of manUfacturej
Gardner Denver Oy A~
Signature Date 02.06.2008
Name in block capitals JYRKI MAKIO Position in company Quality Manager
This certificate is issued by the manufacturer in accordance with the arrangements authorised by Lloyd's Register EMEA in Quality
Assurance approval
Certificate number QAM 051
i certify that these arrangements are being kept under review by regular and systematic auditing of the approved Manufacturing
and quality control procedures
Date Lloyd's Register EMEA
~w*
Signature
h. ,. 2ø~ limo Lähteenmäki
Initials lL
lurku Office
Surveyor to Lloyd's Register EMEA
A member of the Lloyd's Register Group
The air compressor will be accepted for fitting in Ships cfassed or intended to be cfassed with Lloyd's Register subject to satisfactory installation under the
usual conditions of survey and testing
Lloyd's Register, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause
as the 'Lloyd's Register Group', The Lloyd's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense
caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant
Lloyd's Register Group entity for the provision of this information or advice and in that case any responsibility or liability is eXClusively on the terms and
conditions set out in that contract.
Form QA014 (2004.12)
Instruction Manual – RD 180 Dryer
Serial no.: RD-1802300508051

P.O. Box 3, Furuset
Tel. : +47 941 55 000
Fax : +47 815 21 214
www.tmc.no
Main Office

Norway
Aftersales

1001 OSLO
Norway
+47 992 17 020
Mobile
Service Manager:
Jan Näsvall + 47 992 17 013

Standard scope Comment
Power supply 230V/60Hz X
Others
Potential free contact High dewpoint yes
Common Alarm yes
Dryer ON no
Remote ON/OFF no
High inlet temperature no
Compressed air connection Inch thread Yes
DIN flanges
ANSI-flanges
JIS 10K 50A flanges
JIS 10K 40A flanges
Others
Max. inlet temperature 49°C yes
Ambient temperature 4-49°C yes
Working pressure 7 bar g yes
IP protection IP44 yes
Options
Transformer for other voltages
Munsell 7,5 BG 7/2 yes
RAL 9015
BA1757 20.02.08 SK 20.02.08 KC BA1517
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Contents
1. Introduction
2. Safety rules and warnings
3. Warranty conditions
4. Transportation, delivery and checking of goods received
5. Installation and assembly
6. Initial Start-up and operation (switching on, switching off and controls)
7. Description of operations
8. Service and maintenance
9. Malfunctions and troubleshooting
10. Technical data
11. P&I- Diagram (flow diagram) and parts list
12. Wiring diagram and parts list
13. Dimensional drawing
We have examined the content of the operating instructions for conformity with the appliance described.
Inconsistencies cannot be ruled out, however, with the result that we do not warranty complete conformity
We reserve the right to alter the specifications without prior notice
BA1757 20.02.08 SK 20.02.08 KC BA1517

1. Introduction
1.1 General remarks

The refrigerated compressed air dryer documented in these operating instructions has all requirements that can be expected from a
modern device.
In order to obtain maximum benefit from using this dryer the user should have sufficient information to ensure the unit is installed and
operated correctly, enabling the user to avoid accidents and retain the manufacturers warranty.
These operating instructions will give the user this information. For ease of references tha manual has been divided into separate
sections.
Read the operating instructions, prior to starting the machine,

in order to ensure correct handling, operation and maintenance from the outset.
The maintenance plan summarizes all the measures which are required to maintain the dryer in good condition. The maintenance work
is simple, but must be carried out on a regular basis.
Correct maintenance will also help you to avoid accidents an to ensure that the manufacturer`s warranty coverage is maintained.
Please state the type and complete serial number of the dryer, as specified on the nameplate, in all correspondence.
1.2 Explanation of the symbols in the operating instructions

All safety instructions in this operating manual, failure to observe which may result in damage or injury, are classified by the symbols
below.
General danger symbol
Electrical danger symbol
Warning: hot surface
Disconnect mains plug
1.3 Symbols used in the dryer
BA1757 20.02.08 SK 20.02.08 KC BA1517

2.1 Use of dryer
Attention !
• The dryer/system must only be used for the purpose as designated in the operating instructions and only in combination with
any device or components recom-mended or approved by the manufacturer.
• To obtain maximum efficiency and operation of the dryer ensure all sections of the manual are read carefully.
Remark!
The heat exchanger must operate on air side only with the medium compressed air!
No aggressive components are allowed (f.ex. acid, amonia)
The installer of the complete compressor air installation has to provide the air dryer with an appropriate safety
valve (Ps=16bar) in order to protect it against overpressure (see chapter P+I diagram).
2.2 Safety rules
Warning!
• The dryer must only be used, operated, inspected and repaired by trained personnel who are familiar with the unit and
possible dangers in unauthorised operation or service.
Trained personnel are defined as follows:

∗ Operating staff who are skilled in the field of compressed air engineering and who can interpret and action the contents of
this operation instruction manual.
∗ Maintenance staff who are familiar and aware of the possible dangers in the fields of compressed air, refriger-ation and
electrical engineering, and who have had the appropriate training and qualified as being competent in these fields.
2.3 Security-Warnings
Warning!
The dryer contains components under high pressure.
Before starting any service work turn off compressed air supply to the dryer and depressurise the system.
Electrical Danger!
The dryer contains components that are electrically live and which can cause danger to life.
BA1757 20.02.08 SK 20.02.08 KC BA1517

Before starting any service work ensure all power is isolated from the dryer, mains isolator to be off, mains plug if fitted to be
removed.
Attention!
Any electrical work on the dryer must only be carried out by skilled staff - qualified electricians, or persons
under supervision of qualified staff.
Warning!
Certain parts of the unit can reach high temperatures - avoid burning by touching.
Ensure adequate air flow across the unit is maintained as specified in the section on installation.
See section „Dimensional drawing“.
Attention!
Refrigerant gases in the refrigerant system must not be rented into the atmosphere. When service work is required on the
refrigeration system ensure that suitable systems for evacuating the refrigerant are used and that waste refrigerant is properly
disposed of. Qualified refrigerant technicians must be used to avoid incorrect operation of the unit and invalidation of manufacturers
waranty
Attention!
The storage temperature must not exceed t0 = +55°C !
Disposal
When disposing of used devices, pay attention to oil and refrigerant in the hermetically sealed refrigerating circuit of the compressed
air dryers. Therefore, before dismounting, these components must be disposed off by an expert.
Waste oil
The regulations regarding disposal of waste oil are published in the German „Bundesgesetzblatt“ part 1 number 2335 of the 31.10.1987
titled „Altölverordnung“. The owner of waste oil is responsible for its proper disposal. The German „Wasserhaus-
haltsgesetz“ as well as national environmental protection laws must be met.
Attention!
Do not dispose waste oil into the environment. Do not mix with household rubbish and do not burn in unauthorized
plants.
Refrigerant
Prevent the escape of refrigerant into the atmosphere during mounting and maintenance by appropriate measures.
BA1757 20.02.08 SK 20.02.08 KC BA1517

3.1 General
• The manufacturer provides the purchaser of this device with a warranty for perfect condition and performance for a period
of 12 months from the date of delivery, subject to the following conditions.
• The warranty covers the delivered device, on condition that it is employed in a proper and correct manner in accordance with
its specifications. Within the scope of this warranty, the manufacturer warranty that the device is free of any manufacturing
or material defects which would impair the performance characteristics of the device as specified in these operating
instructions.
• In the event of a malfunction or failure of the device, warranty coverage will be provided by replacing or repairing the device
or components of the device, according to the manufacturer's decision. Replaced components of the device will be retained
by the manufacturer, without separate compensation.
• The costs for materials and labour (normal working hours, no overtime) will be borne by the manufacturer, provided that the
work is carried out by the manufacturer and the required material is supplied by the manufacturer. The costs for dispatch to
the manufacturer are to be borne by the operator, the costs for return dispatch will be born by the manufacturer.
3.2 Warranty period

The warranty period commences on the date of delivery. All warranty claims which are submitted to the manufacturer within the
warranty period will be considered, whereby the date of receipt by the manufacturer constitutes the effective claim date. The
warranty period will end after a period of 12 months, irrespective of whether any warranty claims have been submitted and met.
3.3 Exclusion from warranty coverage

No warranty claims shall be assertible,
• if the device is damaged or destroyed due to force majeurs or environmental effects (humidity, electric shocks, etc.).
• for damage resulting from incorrect handling, in particular failure to comply with the operating and maintenance instructions
(cleaning of the condenser and the separation system, regular inspection of the condensate discharger, etc.).
• if the device has not been used in accordance with its specifications (see Section 10. „Technical Data“).
• if the device has been opened or repaired by workshops or other persons unauthorised for this purpose and/or reveals any
type of mechanical damage.
BA1757 20.02.08 SK 20.02.08 KC BA1517

4. Transport, delivery and checking of goods received
4.1 Transport
The refrigeration compressed air dryer must by no means be lifted at the compressed air inlet- or outlet connections. Severe damage
may result from such handling.
In moving or transporting dryer, do not tip dryer onto its side.
4.2 Delivery
The refrigeration compressed air dryer is thoroughly checked and packed, before it leaves the factory. It has been handed over to the
forwarding agent in perfect condition.
4.3 Checking at Receipt

Upon receipt please check immediately the packing for visible damage. In case of visible damage of the packing, please insist upon a
respective note on the delivery sheet of the forwarding agent.
Please also check the dryer for hidden damages. If a refrigeration compressed air dryer is delivered with apparently undamaged
packing but with hidden damage, see to it, that the forwarding agent is informed at once and have the dryer inspected.
The manufacturer is not responsible for damages occurred during transport.
BA1757 20.02.08 SK 20.02.08 KC BA1517

5. Installation and mounting
5.1 Location of Installation

The refrigeration compressed air dryer should be installed in a dry room indoors. Ample free space should be allowed for the
maintenance of the device. The refrigeration compressed air dryer should be installed on a straight and even floor.
Special foundation for the installation of the refrigeration compressed air dryer are not necessary.
Re ambient temperature and maximum height of the location for installation please see chapter 10.
5.2 Clearance
Free air flow and service maintenance- Allow at least 610 mm on the front side, on the right side and on the left side of the cabinet.
5.3 Mounting
CAUTION!
When installing the dryer ensure all connections are even and no pressure is placed on inlet and outlet
connections.
5.4 Connection to the compressed air system

The compressed air inlet and outlet line should be equipped with shut off valves and a by-pass system.
For the sizing of the connections please see chapter 10. „Technical Data“.
Remark!
We recommend to use vibration compensators in the compressed air inlet and outlet lines to avoid leakage
because of tension.
Remark!
The heat exchanger must operate on air side only with the medium compressed air!
No aggressive components are allowed (f.ex. acid, amonia)
BA1757 20.02.08 SK 20.02.08 KC BA1517
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5. Installation and mounting
5.5 Condensate drain

For the condensate drain one connection each is provided:
• Automatic drain during operation.
The sizing of the connections please see in chapter 10. „Technical Data“.
When fitting the drains please see to it, that the condensate separated by the refrigeration compressed air
dryer is drained off into a system that does not create a back pressure.
Instruction!
When disposing of the condensate the amount of pollution has to be taken into consideration. Please act
according to the prevailing regulations of law.
5.6 Electrical connection

The dryer is equipped with a cord and a plug.
The electro-technical connection data are to be taken from chapter 10. „Technical data“.
The connection conditions are based on the respective national regulations.
The dryer is equipped with an alarm contact „High dewpoint“. For connection please see wiring diagram, chapter 12.
5.7 Ambient conditions

The refrigerated compressed air dryer must not be operated in abnormal ambient conditions.
Increased concentrations of ammonia and hydrogen sulphide, among other substances, must be avoided as they may cause an
increased level of corrosion on the refrigerated compressed air dryer.
In case of doubt, contact an authorised specialist company.
BA1757 20.02.08 SK 20.02.08 KC BA1517

6. Initial start-up and operation (switching on, switching off and controls)
6.1 Preconditions
The refrigerated compressed air-dryer is ready for operation when:
• The device has been installed in accordance with section 5. „Assembly, installation“.
• All inlet and outlet lines have been correctly connected.
• The required forms of energy (electricity, compressed-air) are available.
• The shut-off devices (e.g. butterfly valve, ball valve) in the compressed air inlet and outlet lines are closed (if installed).
• The compressed air bypass is open (if installed).
• The condensate is able to flow through the condensate discharger without obstruction (Button PUSH-TO-TEST).
• The appropriate operating voltage is supplied to the dryer.
• The timer adjustments are correct (see chapter 6.5)
6.2 Switching on the dryer
The device is to be switched on only when all the conditions specified in section 6.1 have been fulfilled.
Set switch to position „I“ (ON) (Indicator light for „Refrigerant compressor ON“ is switched on).
After approx. 15 minutes slowly open the shut-off device in the compressed-air inlet line.
Open the shut-off device in the compressed-air outlet line.
Close the compressed air bypass.
The dryer is now OPERATIVE.

Please refer to section 6.3 „Operation“.
BA1757 20.02.08 SK 20.02.08 KC BA1517

6.3 Operation
• The dewpoint indicator are in the red area for approximately 15 minutes after the dryer has been switched on.
• Should the dewpoint indicator be in the red area at any time after this during operation of the dryer, this indicates a malfunction
(see section 9. „Malfunctions“).
• The separation of condensate from the compressed air begins immediately after opening the compressed air inlet and outlet
valves and closing the compressed air bypass valve.“
Please note the information provided in section 8. „Service and maintenance“.
6.4 Switching off the dryer

Set switch to position „0" (OFF).
• Dryer is switched off.

(Indicator light for „Refrigerant compressor ON“ is switched off).
6.5 Controls (Panel)
RD90 - RD180
Refrigerant compressor ON Dewpoint indicator Break time
ON/OFF switch
Impulse time
BA1757 20.02.08 SK 20.02.08 KC BA1517

RD250 - RD600
Refrigerant compressor Dewpoint indicator Impulse time
ON/OFF switch
Condensate drain Break time
Timer adjustment.
RD Impuls time (sec.) Break time (min.)
90 4 1
110 4 1
150 4 1
180 4 1
250 8 1
310 8 1
370 8 1
490 8 1
600 8 1
BA1757 20.02.08 SK 20.02.08 KC BA1517

7. Description of operation
In the refrigeration compressed air dryer warm, moisture saturated compressed air is cooled down to +3°C.
The first step is the pre-cooling of the inlet air flow by heat exchange with the cold outlet compressed air flow. In the second step the
cooling is effected by evaporation refrigerant.
The internal separator system separates the condensed water drops from the compressed air stream.
Condensate is drained via an automatic drain system. After warming up within the air/air-heatexchanger the compressed air leaves
the device dry and warm with a temperature of app. 7°C less than the inlet temperature.
The refrigeration circuit is hermetically sealed. The refrigerant compressor takes in evaporated refrigerant and compresses it to a
higher pressure. In the refrigerant condenser the compressed refrigerant is being liquefied. Via an injection instrument the liquid
refrigerant is reduced in pressure and injected into the refrigerant/air-heatexchanger.
The hot-gas bypass regulator regulates automatically the required cooling capacity in the heatexchanger section.
BA1757 20.02.08 SK 20.02.08 KC BA1517

Remark!
The component specified in brackets (e.g. A103) refer to the R&I schematic diagram.
Please see also section 13. „Dimensional drawing“.
8.1 Daily maintenance

• Check the condensate discharger for correct functioning (visual check to assess whether condensate is separated and
discharged).
8.2 Weekly maintenance

• Ambietn air filter - Clean accumulated dust and dirt from ambient air filter.
∗ Remove right panel.

∗ Remove ambient air filter by sliding upwards.
∗ Wash with soap and water and allow to dry before re-installing
Do not use solvents to clean ambient air filter.
Reassembly is carried out via the reverse procedure.
BA1757 20.02.08 SK 20.02.08 KC BA1517

Remark!
8.3 Monthly maintenance

• Clean refrigerant condenser (W203) (blow the lamellae of the condenser clean with compressed air, if necessary, remove
heavier soiling with a suitable cleansing agent).
• Check the condensate discharger for correct functioning (visual check to assess whether condensate is separated and
discharged).
BA1757 20.02.08 SK 20.02.08 KC BA1517

Remark!
9.1 Malfunctions without fault messages
Water in the compressed air system

Possible cause:
a) Condensate residues which formed prior to starting up the dryer are in the compressed air system.
b) Bypass open.
c) Compressed air inlet and outlet connections reversed.
d) Condensate not separated.
Remedy:
a) Blow out compressed air system with dry air until no more moisture is condensed out. Open collection point at most
remote position, if possible
b) Close bypass.
c) Check the compressed air connections by reference to the dimensional drawing (see section 14).
d) Check the solenoid valve (H115) and the timing device (mounted on the solenoid valve) for correct functioning. Condensate
must be discharged when the solenoid valve is switched on
High pressure loss through the refrigerated compressed air dryer

Possible cause:
a) Air system frozen.
b) Refrigerated compressed air dryer overload (air flow).
Remedy:
a) Set switch „0-I“ to position „0“ (OFF) until the air system is defrosted. If the system freeze again after restarting, have
the setting of the heating gas controller (P219) checked by authorised specialist personnel and adjust if necessary.
b) Check design specifications (see section 10).
BA1757 20.02.08 SK 20.02.08 KC BA1517

Remark!
9.2 Malfunctions with fault messages
Dewpoint indicator in the red area

Possible cause:
a) Refrigerated compressed air dryer overload.
b) Ambient temperature too high.
c) Air inlet temperature high.
d) Volumetric flow rate too high.
e) Refrigerant condenser (W203) soiled.
f) Low refrigerant charge.
g) Refrigerant compressor (K201) defective.
h) Fan motor (N204) defective.
i) Pressure switch (P220) defective.
j) High level of dirt content in the compressed air, resulting in deposits in the compressed air system.
Remedy:
a - d) Check design specifications (see section 10).
e) See maintenance instructions section 8.
f - i) Carry out check by trained staff and repair, if necessary.
j) Clean the compressed air system with suitable cleansing agents.
BA1757 20.02.08 SK 20.02.08 KC BA1517

Technical data refrigerant dryer model RD 180
Inlet flow rate m3/h 182

Operating pressure bar g 7
Inlet temperature °C 45
Outlet temperature °C 35
Pressure dew point at operating pressure °C 3
Outlet water content g/ m3 5,94
System pressure drop bar g < 0,35
Min working pressure bar g 3
Max working pressure bar g 16
Inlet / outlet connection 1”
Height mm 525
Width mm 336
Depth mm 763
Weight Kg 55
Nominal power kW 1,2
Nominal current A 6,0
Protection class IP 44
Voltage V/Hz 230/60
Recommended fuse A 16
Refrigerant R 134a
Filling weight kg 0,75
Drain hose “ 1/8
Ambient temperature °C 45
Min. Ambient temperature °C 4
Max. Ambient temperature °C 49
Height of location mm 1370
Quantity of cooling air m3/h 1100
Permanent noise level dB(A) 59
Features & Benefits
• Easy to install package saves time. Simply connect the pipes and plug in the powder cord.
• Adapts to system needs without complicated controls. Fully automatic operation saves money.
• Every unit comes pre-assembled with quality components. Long service life.
• Steady +3°C pressure dewpoint. Ensures maximum moisture removal every day.
• On/Off switch illuminates when compressor is on.
• At-a-glance control panel dew point identification verifies performance
• Integral 304 stainless steel heat exchanger, mesh demister and moisture separator for long life.
• Panel filter captures ambient dirt and dust to keep condenser clean
• Halone free cables for marine application
• Epoxy powder coated cabinet in Munsell 7.5 BG 7/2 colour.
• Dewpoint alarm with contact
Data sheet RD 180 rev 05

How it works
Warm saturated air enters the air-to-air heat exchanger where it is pre-cooled by the outgoing chilled air, and
then passes through the air-to-refrigerant (evaporator) heat exchanger where it is further cooled by the refrigerant
system. Water vapour condenses into liquid droplets to be removed by the moisture separator then, discharged
from the dryer by an automatic drain. Chilled air returns through the air-to-air heat exchanger where it is
reheated before exiting the dryer.
Data sheet RD 180 rev 05

P & I Diagram part list for RD 180
Position in P & I Diagram Spare part Description Part no.
* Ambient filter C004977
* Crankcase heater in position 1 C003923
1 * Refrigerant compressor C003897
2 * Refrigerant condenser, air cooled C004473
3 * Fan blade C000086
4 * Fan motor C005524
5 * Filter dryer C000220
6 * Capillary tube N/A
7 * Strainer N/A
8 * Condensate drain C000637+C000701
9 * Fan pressure switch C000573
10 * Moisture separator & Heat exchanger C004562
11 * Hotgas bypass valve C000451
12 * Moisture separator Mounted on pos. 1
13 * High pressure switch N/A
TASH 109 High Dewpoint temperature switch 99563006

Wiring Diagram part list for RD 180
Position in Wiring Position in P & I Spare part Description Part no.

Diagram Diagram
Panel C005042
C1 * Running
capacitor
F0 * Main fuse
(customer
installation)
H1 * Lamp In S1
M1 1 Refrigerant See part list P & ID

compressor
M2 4 Fan See part list P & ID
RS Crankcase See part list P & ID

heater
S1 On/off C005138
switch
S2 9 Fan pressure See part list P & ID
switch
S3 Thermal
overload
switch
S4 High See part list P & ID
pressure
switch
18 High See part list P & ID
Dewpoint
temperature
switch
Y1 7 Solenoid See part list P & ID
valve
GA-Drawing and Certificate – Air Receiver
Serial no.: 39143

P.O. Box 3, Furuset
Tel. : +47 941 55 000
Fax : +47 815 21 214
www.tmc.no
(I
Certificate No.: OSL-08-7037
DET NORSKE VERITAS
Ii
Manufacturer
MASKINSPECIALISTEN AS
CERTIFICATE FOR
WELDED PRESSURE VESSEL
Works order no.
Type designation Serial No.

MS1 39143
Ordered by Order No.
Tamrotor Marine Compressors AS 240666
Intended for (Yard, Ship, Rig, Installation) Yard No. or Signal letters
Naval Technica 151

i
THIS IS TO CERTIFY that the welded pressure vessel described below, has been built and tested in accordance with the
requirements of DNV Rules for Classification
Type of vessel and intended service on board Class Internal diameter Design pressure
Shell side Tube side
Pressure Vessel II 800 mm 10 bar

Design material temperature. Material grade P265 GH
Shell Tube side Shell Heads Reinforcements Tubeplate Tubes
Max Min Max Min
Hydraulic test pressure Shell side 15 bar Tube side I
Remarks:
The welded pressure vessel was marked: NVOSL-08-7037
..............-......-..-.-. ----...---- The following items, which are to be surveyed after the
installation, are not included in the certificate:
On: Label + shell side
_____________.....................................h..___. _____h__...._h.._____.___..h.................
Certificates and drawings with dates of approval, see page 2. Place Oslo
.......................-.-.-.--------- __n...................._. _________n................................
When this certificate is issued on the basis of the manufacturer's

Quality System, and a Manufactûring Survey Arrangement (MSA)
which gives the manufacturer permission to complete this certificate
form, mark x in the corner below.'
D If marked x, see paqe 2.
Date
U ~ ' ,.~ 2008-0-23 ;;;~

.m.......................m.........mm.....mmmm$!
~ ¿.C'¿ ," ) -,J'" ~\:

~,.",
tP ;..,
................... n.. n. n.. __.. __... .n........." n. .n.................. --. --.~ .......... N."'...!t)
Vemund Midthus 1; i86~ ~
Surveyor OSLO
If any person suffers loss or damage which is proved to have been caused by any negligent ad or omission of Det Norske Veritas, then Det Norske Vernas shalt pay compensation to such person for his proved direct loss
or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the seivice in question, provided that the maximum compensation shall never exceed USO 2 milion.
In this provision "oet Norske Veritas" shalt mean the Foundation oet Norske Verias as well as all its subsidiaries, directors, offcers, employees, agents and any other acting on behalf of Oet Norske Verias.
DETNoRSKE VERITAS, VERITASVEIEN 1, NO-1322 H0VIK, NORWAY, TEL INT: +47 67 57 99 00, TELEFAX: +47 67 57 9911
Form No.: 74.03a Issue: January 2000 Page 1 of 2
Certificate No.: Error! Reference
Remarks
Capacity: 1000 Itr.
The pressure vessel to be protected by pressure relief device with max. set pressure of 10 bar before taken into use.
(DNV Order No. 52276263)
Marking and certificate numbers for the different parts
Shell plate: Ruukki Production

Charge No.: 31112-231
Cert. No.: A29657-001A
Dished ends: Halikko Works Oy

Charge No.: 31112-621
Cert. No.: A85635-001
_ Drawings with dates of approval and/or type approval ærtificate number _ _
Type Approval: P-11873
Declaration by manufacturer when applicable according to the Manufacturing Survey Arrangement.
The undersigned manufacturer declares that the specified product has been built and tested in conformity with requirements stated above
and the conditions referred to in:
Quality System Certificate No.:
Manufacturing Survey Arrangements No.:

This PRODUCT CERTIFICATE is valid only when endorsed by a DNV Surveyor. The endorsement is to confirm that the conditions
,llp"',led 10 Ih, M,""f"tu'09 S"~'Y ""'"9,m,"1 101'" piod"'" '0_ o""tioo h", b"o roPIi~W5iaHSFEriR USTE
M,"in'ct"æ'6ig~~~f\~~3k~~~ 7B'~~.L
Name
DETNoRSKE VERlTAS, VERITASVEIEN 1, NO-1322 H0VIK, NORWAY, TEL INT: +47 67 57 99 DO, TELEFAX: +4767579911
Form No.: 74.03a Issue: January 2000 Page 2 of2
Instruction Manual – F5/7-24 TMC Filter

P.O. Box 3, Furuset
Tel. : +47 941 55 000
Fax : +47 815 21 214
www.tmc.no
Main Office

Norway
Aftersales

1001 OSLO
Norway
+47 992 17 020
Mobile
Service Manager:
Jan Näsvall + 47 992 17 013

Contents
1. Introduction
3. Technical data
4. Description of functions
5. Condensate discharger
6. Transportation and checking of goods received
7. Assembly
8. Start up and operation
9. Servicing and filter cartridge replacement
11. Dimensional drawing
12. Grading of filters according to pressure equipment directive (PED)
We have examined the content of the operating instructions for conformity with the appliance described.
Inconsistencies cannot be ruled out, however, with the result that we do not warranty complete conformity
We reserve the right to alter the specifications without prior notice
F0516 19.04.07 SK 19.04.07 KC F0458

-3-
D-Name erstellt Name gepr. Name ersetzt f. ersetzt d.
1. Introduction
1.1 General remarks

The compressed air filters documented in this instruction manual has all requirements that can be expected from a modern filter/ -
system.
In order to obtain maximum benefit from using the filters/ -system the user should have sufficient information.
This instruction manual give the user information divided into separate sections for easy reference.
Please read carefully before installing and operating the filter/ -system.
1.2 Explanation to the symbols in the instruction manual
• Technical data or instructions.
Parts that require absolute attention
• Vital safety instructions
• Essential operation and maintenance instructions
• Warnings on handling or moving the dryer
• Danger areas
Electrical danger symbol
Changes sequence of operation
1.3 Symbols used in the filter
F0516 19.04.07 SK 19.04.07 KC F0458

-4-
2.1 Use of filter/ -system
Warning!
• The filter must only be used for the purpose as designated in the instruction manual to upgrading the compressed air.
• To obtain maximum efficiency and operation of the filter/ -system ensure that all sections of the manual are read carefully.
2.2 Safety rules
Warning!
• The filter/ -system must only be used, operated, inspected and repaired by trained personnel.
• Trained personnel are defined as follws:
∗ Operating staff who are skilled in the field of compressed air engineering and who are familiar with the filter/ -system and
possible dangers in unauthorised operation or service.
∗ Who can interpret and action the contents of this operation instruction manual.
∗ Who have had the appropriate training and qualified as being competent in these fields.
2.3 Security warnings
Warning!
The filter/ -system contains components under high pressure.
Before starting any service work turn off compressed air supply to the dryer and depressurise the system.
Warning!
The filter/ -systems with electrical condensate discharger contains components that are electrically live and which can cause
danger to life.
Before starting any service work ensure that all power is isolated from the filter/ -system, mains isolator to be off, mains plug
if fitted to be removed.
ATTENTION!
Any electrical work on the dryer must only be carried out by skilled staff - qualified electricians, or persons
under supervision of qualified staff.
Remark!
Use filter for compressed air applications only.
Attention!
The use of combustible gases is prohibited.
ATTENTION!
Filter/ -systems for breathing air applications must be approved from manufacturer.
F0516 19.04.07 SK 19.04.07 KC F0458

-5-
MODEL DESIGNATION Capacity Connection Working Dimensions Weight FILTER REPLACEMENT CARTRIDGE
Pressure
FILTER- FILTER- Height Width FILTER- FILTER- Quantity
GRADE HOUSING [mm] [mm] GRADE HOUSING
[m³/h] [] [max] [kg]
MODULAR SYSTEM
-12 35 3/8“ 16 105 -12 1
-16 60 1/2“ 16 105 -16 1
F 11 -20 105 1/2“ 16 105 E-11- -20 1
-24 170 3/4“ 16 133 -24 1
F9 -28 290 1“ 16 133 E-9- -28 1
-32 425 1-1/2“ 16 164 see chapter -32 1
F7 -36 640 1-1/2“ 16 see chapter 164 „dimensional E-7- -36 1
-40 825 2 16 „dimensional 194 drawing“ -40 1
F6 -44 1060 2-1/2“ 16 drawing“ 194 E-6- -44 1
-48 1325 2-1/2“ 13 194 -48 1
F5 PRESSURE VESSEL E-5-
-52 1110 DN80 16 1025 350 -PV 1
3. Technical data
F3 -54 1700 DN80 16 1045 400 E-3- -54 2
-56 2125 DN80 16 1045 400 -PV 2
F1 -60 3185 DN100 16 1085 440 E-1- -PV 3
-64 4250 DN100 16 1105 535 -PV 4
-6-
-68 5310 DN100 16 1105 535 see chapter -PV 5

-72 8490 DN150 16 1215 600 „dimensional -PV 8
-76 11670 DN150 16 1245 720 drawing“ -PV 11
-80 14850 DN150 16 1265 750 -PV 14
Air flow m³/h based on +20°C and 1 bar absolute, a t working pressure 7 bar
Contact factory for dryers with a higher working pressure
Filter bowls F-52 – F-80: Vessel construction complies with directive 87/404/EEC, simple pressure vessels, and is marked with the EC symbol
F0516
D-Name
Sizing
Minimum working pressure
19.04.07 SK
erstellt
bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Correction factor 0,38 0,52 0,63 0,75 0,88 1,00 1,13 1,26 1,38 1,52 1,65 1,76 1,87 2 2,14
Name
Based on
19.04.07 KC
gepr.
To find the maximum flow at pressures other than 7 bar:

multiply the flow (from table above) by the correction factor corresponding to the minimum working pressure of the filter.
Name
Working conditions:
F0458
ersetzt f.
Min. Working temperature: +1°C

Max. Working temperature „Modular-System“: +66°C
ersetzt d.
Max. Working temperature „Pressure vessel“: +50°C

Min. working pressure with automatic condensate drain: 2,0 bar
4.1 Series F11

MECHANICAL SEPARATOR SUPRA ZYKLON
• Handles large liquid loads

• Removes more than 95% of liquid water
• Removes solid particles down to 10 microns
Application:
• Use as a separator downstream of a compressor and an aftercooler
Operation:
Air enters the inside of the cartridge F11 and flows outwardly through the separator core, a pair of permanent, stainless steel
perforated tubes. Here large liquid loads are removed by centrifugal action and inertial impaction.
F0516 19.04.07 SK 19.04.07 KC F0458

-7-
4.2 Series F9
COMBINATION MECHANICAL SEPARATOR AND 3 MICRON COALESCING FILTER
• Handles large liquid loads

• Removes more than 99% of liquid water
• Removes solid particles down to 3 microns
• Oil content < 5 ppm w/w
• Automatic condensate drain
• Differential pressure indicator at the filter housing
• max. liquid load: 25g/m³
Application:
• Use as a separator downstream of an aftercooler
• Use as a point-of-use filter where heavy liquid loads are expected (air systems without aftercoolers or dryers)
Operation:
Air enters the inside of the cartridge F9 and flows outwardly through the separator core, a pair of permanent, stainless steel
perforated tubes. Here large liquid loads are removed by centrifugal action and inertial impaction. The air then passes through a filter
sleeve, composed of an in-depth bed of a glass fibres, where solids down to 3 microns are captured and liquid droplets down to 3
microns are captured, coalesced and drained.
F0516 19.04.07 SK 19.04.07 KC F0458

-8-
4.3 Series F7
1-MICRON-COALESCING-FILTER
• Two in-depth filter beds offer superior performance and extended cartridge life
• Removes 100% of liquid water
• Removes solid particles down to 1 micron
• Oil content < 1 ppm w/w
Application:
• General filter for shop air
• Prefilter for high efficiency filters
• Afterfilter for pressure-swing desiccant dryers
• Point-of-use filter on systems utilising aftercoolers or dryers
Operation:
Air enters the inside of the cartridge F7 and flows outwardly through two in-depth beds of glass fibres. Larger particles are collected
in the first bed while all remaining particles one micron and larger are collected in the second bed. A combination of large void areas
and stabilized media allows heavy particulate loading and low pressure drop resulting in a long service life for the cartridge.
Throughout both stages, liquid aerosols are captured and coalesced. The coalesced liquids then drain to the bottom of the cartridge
for removal.
F0516 19.04.07 SK 19.04.07 KC F0458

-9-
4.4 Series F6
1-MICRON-COALESCING-FILTER
• Two in-depth filter beds offer superior performance and extended cartridge life
• Removes solid particles down to 1 micron
• max. liquid load: nothing
Application:
• Afterfilter for pressure-swing desiccant dryers
Operation:
Air enters from outside in the cartridge F6 and flows outwardly through two in-depth beds of glass fibres. Larger particles are
collected in the first bed while all remaining particles one micron and larger are collected in the second bed. A combination of large void
areas and stabilized media allows heavy particulate loading and low pressure drop resulting in a long service life for the cartridge.
Throughout both stages, particels are captured.
F0516 19.04.07 SK 19.04.07 KC F0458

- 10 -
4.5 Series F5
0,01-MICRON-COALESCING-FILTER
(at 0,01 ppm w/w max. oil content)
DUO-system separation
1. Stage: liquid particles
2. Stage: oil particles
• Removes more than 99,99% of oil aerosols

• Removes solid particles down to 0,01 microns
• Oil content < 0,01 ppm w/w
Application:
• Prefilter for membrane dryers
• Prefilter for pressure-swing desiccant dryers
• Point-of-use filter (may be used if light liquid load is present)
Operation:
Air enters the inside of the cartridge F5 and flows through an inner foam sleeve, radially outward through various layers of glass
fibers. Then the air flows through another screen. In the first stage filter section the larger solid particles are trapped. In the second
stage filter section aerosols and solid particles are trapped using a multi-layered membrane wall made of epoxy resin-reinforced
glass fibres which was especially designed for the finest aerosols.
The filter media is a bed of submicronic glass fibers and works to the principle of coalescing and in-depth filtration. The inner foam
sleeve compensates air cycling and aerosol concentrations and maintains uniform distribution. The outer foam sleeve collects the
coalesced oil droplets which then, due to gravity, travel downstream to the bottom of the sleeve and drain to the bottom of the filter
bowl.
F0516 19.04.07 SK 19.04.07 KC F0458

- 11 -
4.6 Series F3
0,01-MICRON-COALESCING-FILTER
(at 0,001 ppm w/w max. oil content)
• Special design warranty ultra-fine oil separation for the whole life of the cartridge
• Removes more than 99,999% of oil aerosols for virtually oil free air
• Oil content < 0,001 ppm w/w
• max. liquid load: 0,1g/m³
Application:
• Spray painting
• Powder coating
• Blow molding
• Pneumatique instrumentation
• Air bearings
• Pneumatic conveying
• Food and drug packaging
• Electronics manufacturing
• Prefilter for membrane dryers (use a filter F7 as a prefilter if heavy liquid loads are present)
Operation:
Air enters the top of the cartridge F3 and flows radially outward through a reverse flow protector tube, an inner flexible foam sleeve,
a filter media, an outer rigid perforated tube and an outer foam sleeve. The filter media is a bed of submicronic glass fibers and works
to the principle of coalescing and in-depth filtration. The inner foam sleeve is made of a coated, closed-pore foam that acts as a pre-
filter and flow distributor. In the outer foam sleeve, aerosols are trapped and solid particles are filtered out using a multi-layered
membrane of epoxy resin-reinforced glass fibres which was especially designed to filter the finest aerosols. Gravity draws the
coalesced oil droplets to the bottom of the sleeve; from there they drop into the filter bowl.
F0516 19.04.07 SK 19.04.07 KC F0458

- 12 -
4.7 Series F1
0,01-MICRON-ACTIVATED CARBON ADSORBENT FILTER
• Two beds of carbon give long life at rated conditions

• Removes oil vapour and other hydrocarbons normally adsorbable by activated carbon
• Eliminates oily smell and taste
• Oil content 0,003 ppm w/w
• 100% performance up to 1000 defined hours of operation.
Applications:
• Food and drug industries where compressed air contacts products
• Process air
• Analysis air
• Breathing-quality air
Operation:
Air enters the inside of the cartridge F1 and flows outwardly through a bed of finely divided activated carbon where 95% of the oil
vapour is removed, then through a second bed of microfine activated carbon bonded to fibres where the remaining oil vapour is
adsorbed. Outlet oil vapour concentration is typically less than 0,01 ppm by weight. This is well below the concentration that is
detected by smell or taste and below the level where condensation occurs downstream. Two final filter beds prevent solid contaminants
0,01 micron and larger from passing downstream. The majority of the oil vapour is filtered out by a membrane made of the finest
carbon particles. In the second filtering stage, oil vapour is removed in a multi-layered bed of fibres intercalated with carbon particles.
Several layers of this extremely fine filter material trap particles.
F0516 19.04.07 SK 19.04.07 KC F0458

- 13 -
5. Condensate discharger
5.1 Standard
Condensate
discharger
OPTION
Filter
Nr. 29025 Nr. 30504 Nr. 30505 Nr. 30506 Nr. 30531
Tube 13mm
Tube 8mm (female)
Condensate drain (female)
R 1/4" female R 1/4" female R 1/4" female
connection R 1/8" female
Filter Housing
-12 ... –48
Filter Housing Filter Housing Filter Housing Filter Housing

F5-52 * F11-52 * & -54 F11-56 ... 80 -52 ... -80
& F9-52 F9-54 … 80
F3-54* ... 72* F7-52 ... 68 F7-72 ... 80
F5-52 ... 72 F5-76 ... 80
F3-52 ... 80
* The 505 drains are recomended over the 503 drains for the coalescing filters in applications where there is not a Grade 7 pre-filter
directly upstream of the coalescing filter
F0516 19.04.07 SK 19.04.07 KC F0458

- 14 -
6. Transport and checking of goods received
6.1 Transport
Use transport and lifting equipment which correspond to the size and weight of filter and system.
The filter/ -system must by no means be lifted at the compressed air inlet- or outlet connections.
6.2 Checking of goods received

The filter/ -system is thoroughly checked and packed, before it leaves the factory. It has been handed over to the forwarding agent
in perfect condition.
Upon receipt please check immediately the filter/ -system for visible damage. In case of visible damage of the packing, please insist
upon a respective note on the delivery sheet of the forwarding agent.
Inform the forwarding agent at once and have the dryer inspected.
The manufacturer is not responsible for damages occurred during transport.
F0516 19.04.07 SK 19.04.07 KC F0458

- 15 -
7. Mounting
7.1 Location of mounting

The filter/ -system should be installed in a dry and frost-proof room indoors.
Ample free, space should be allowed for the maintenance.
7.2 Mounting
Mount the filter/ -system so that inlet and outlet connections are horizontal (filter bowl vertical).
Cartridges installed in the filter housing may become dislodged during transport.
Make sure that the cartidge is correctly installed before use.
ATTENTION!
When installing the filter/ -system ensure that all connections are even and no pressure is placed on inlet and
outlet connections.
7.3 Connection to the compressed air system

The compressed air inlet and outlet line should be equipped with a by-pass system for the maintenance.
For the sizing of the connections please see chapter 3. „Technical data“.
ATTENTION!
Pay attention to the flow direction.
Do not exchange the compressed air inlet and outlet.
7.4 Condensate drain

The filters (F11, F9, F7, F5, F3) are equipped with one connection for the automatically condensate drain.
For the sizing of the connection please see chapter 5. „Condensate discharger“.
When fitting the drains please see to it, that the condensate separated is drained off into a system that does not
create a back pressure.
Instruction!
When disposing of the condensate the amount of pollution has to be taken into consideration. Please act
according to the prevailing regulations of law.
Condensate drain does not exist in filters F6, F1.
F0516 19.04.07 SK 19.04.07 KC F0458

- 16 -
7. Mounting
7.5 Electrical connection

Filter/ -systems with electric condensate drain control (optional) require a power source 230V/1/N/PE/60Hz.
Unit should be installed or removed by trained personnel only.
7.6 Installation (Filter housing -12 ... -48)
ATTENTION!
Pay attention to the flow direction.
7.6.1 Wall mounting (OPTION)

Wall mounting
∗ Remove four screws holding black plastic top cap to filter head.
∗ Place bracket on head over plastic cap and reinstall screws.
Order-No.: 99129010 (Filter housing - 12... -20)
Order-No.: 99129011 (Filter housing -24 ... -48)
Wall mounting
Screws for wall bracket
Top Cap
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7. Mounting
7.6.2 Direct filter-to-filter (modular) connection

a) Bayonet heads
Sold as kit.
∗ Remove black plastic top cap.

∗ Apply generous amount of lubricant to o-ring, install o-ring in groove, and insert connectors.
∗ Screw connectors to head using socket head cap screws.
b) Threaded heads
Sold as kit.
∗ Remove black plastic top caps.

∗ Apply generous amount of lubricant to o-ring, install o-ring in groove.
∗ Install bolts and nuts.
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8. Start-up and operation
8.1 Preconditions for starting the dryer
The filter/ -system is ready for starting when:
• Check unit serial number tag to verify working pressure.
• They has been installed in accordance with section 7. „Mounting“.
• All inlet and outlet lines have been correctly connected.
• The required forms of energy (compressed air) are available.
• The shut-off devices (e.g. ball valve) in the compressed air inlet and outlet lines are closed.
• The condensate is able to flow through the condensate discharger without obstruction.
• The electrical condensate drain has been connected to the electric power supply system with the correct operating voltage
(only electrical condensate drains).
• The filter/ -system is equipped with the right cartridges.
8.2 Start up and operation
Before starting the dryer, ensure that all the requirements specified in section 8.1 „Preconditions for starting
the dryer“ have been fulfilled.
Place the filter/ -system under pressure gradually by slowly opening the compressed air inlet/outlet.
Close the shut-off device in the bypass (if installed).
The filter/ -system is now OPERATIVE.
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8. Start-up and operation
8.3 Differential pressure gauge
The differential pressure gauge indicates optimum time for element change.
We recommend installing a new filter cartridge according to the maintenance periods. (See chapter 9)
The F1 filter does not require a differential pressure gauge.
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9. Service and filter cartridge replacement
9.1 Serviceable life of cartridge

The cartridge’s serviceable life depends upon the degree of contamination. As the cartridge becomes more contaminated, the
differential pressure above the filter increases. The filterelements must be changed according to the table below.
9.2 Replacing the cartridge

Filter housing -12 to -48
Number of cartridges see chapter 3. „Technical data“.
CAUTION!
• Do not use any tools (filter housings -12 to -28)

• Do not force the filter open or closed.
• The filter(s) contain(s) systems under high pressure.
All pressure must be let off before servicing.
Close the shut-off device in the compressed air inlet/outlet.
Loosen condensate drain hose at (1) (only on F9, F7, F5, F3 models).
Slowly turn the knurled screw (1) clockwise. This will release the air from the housing.
Wartungsintervalle / Maintenance-intervals
Part of
Type Application Maintenance-interval
maintenance
F9, F7 Pre-filter 6.000 Bh, max. 1 year
F5, F3 Microfilter 3.000 Bh, max. 1 year
F5/F1 3.000 Bh, max. 1 year

filter car tridges Filter combination
F3/F1 1.000 Bh, max. 1 year
F6 After-filter 6.000 Bh, max. 1 year
F1 Act.carbon filter 1.000 Bh
Bh = Working hours
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Remove housing.
• Housing -12 to -28 (bayonet-style head)

∗ Push housing upwards against the filter head.
∗ Then slowly turn the housing clockwise to the stop (about 1/8 of a turn) and remove by pulling downwards.
• Housing -32 to -48 (threaded head)

∗ Screw off the housing counter-clockwise (by hand or using a filter wrench).
Remove and replace cartridge as shown below.
Please note: Do not touch the foam sleeves of the cartridges from the F5, F3, F1 series with your fingers.
Re-assemble the housing in the reverse order.
Place filter under pressure again by slowly opening the shut-off device.
Housing -52 to -80
Number of cartridges see chapter 3. „Technical data“.
CAUTION!
• The filter(s) contain(s) systems under high pressure.

Alle pressure must be let off before servicing
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Close shut-off device in compressed air inlet/outlet.
Loosen condensate drain hose at (1) (only on F9, F7,

F5, F3 models).
Follow these steps to release the air from the housing:

- for condensate drain no. 30504, loosen the knurled screw (2) in clockwise direction.
- for condensate drain no. 30505 and no. 30506, loosen the bleed screw (3) in counter-clockwise direction.
- on F1 models, open the ball valve (5).
Gently loosen the screws at the bottom flange of the housing. Caution is necessary as the system may still be under slight
residual pressure.
Remove all screws except one and swing flange to the side.
Screw out cartridge counter-clockwise.
Screw in new cartridge by hand until „handtight“.

Do not use a wrench.
Please note: Do not touch the foam sleeves of the cartridges from the F5, F3, F1 series with your fingers.
Close housing in reverse order.
Place filter under pressure again by slowly opening the shut-off device.
3
1
2 1 1 3
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10.1 General
• The manufacturer provides the purchaser for a period of 12 month from the date of delivery, subject to the following
conditions.
• The warranty covers the delivered filter/ -system, on condition that it is employed in a proper and correct manner in
accordance with its specifications. Within the scope of this warranty, the manufacturer warranty that the filter/ -system is
free of any manufacturing or material defects which would impair the performance characteristics as specified in these
operating instructions.
• In the event of a malfunction or failure of the filter/ -system, warranty coverage will be provided by replacing or repairing the
filter/ -system or components of the filter/ -system, according to the manufacturer`s decision. Replaced components of the
filter/ -system will be retained by the manufacturer, without separate compensation.
• The costs for materials and labour (normal working hours, no overtime) will be borne by the manufacturer, provided that the
work is carried out by the manufacturer and the required material is supplied by the manufacturer. The costs for dispatch to
the manufacturer are to be borne by the operator, the costs for return dispatch will be born by the manufacturer.
10.2 Warranty period

The warranty period commences on the date of delivery. All warranty claims which are submitted to the manufacturer within the
warranty period will be considered, whereby the date of receipt by the manufacturer constitutes the effective claim date. The
warranty period will end after a period of 12 month, irrespective of whether any warranty claims have been submitted and met.
10.3 Exclusion from warranty coverage

No warranty claims shall be assertible,
• if the filter/ -system is damaged or destroyed due to force majeurs or environmental effects.
• for damage resulting from incorrect handling, in particular failure to comply with the operating and maintenance instructions
(regular inspection of the condensate discharger, regular change of the filter cartridges).
• if the filter/ -system has not been used in accordance with its specifications (see section 3. „Technical data“).
• if the filter/ -system has been opened or repaired by workshops or other persons unauthorised for this purpose and/or
reveals any type of mechanical damage.
• for filter cartridges.
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133
Clearance for 389

89
servicing
1/4"
13. Annexe
Grading of filters according to pressure equipment directive
97/23/EG
Filter F...-12 F...-16 F..-20 F..-24 F..-28 F..-32 F..-36 F..-40 F..-44 F..-48 F..-52 F..-54 F..-56 F..-60 F..-64 F..-68 F..-72 F..-76 F..-80
Kat. 0 0 0 0 0 0 I I I I II II II II III III III III III
F0516 19.04.07 SK 19.04.07 KC F0458

- 27 -

Final Drawing Hull NB. 151

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Customer Name Naval Technica Export Gmbh

TMC Project No. 10111

Document Title Number of copies

Equipment Serial No.

Tel. +47 941 55 000

1. Instruction Manual - Compressor

2. Instruction Manual – Control Panel

3. Spare Part List

9. Instruction Manual – Dryer

10. GA-Drawing and Certificate – Air Receiver

11. Instruction Manual – F5/7-24 TMC Filter

Tamrotor Marine Compressors AS

Opening hours: 08:00 - 16:00 Tel.: + 47 941 55 000

Opening hours: 08:00 - 16:00 Tel.: + 47 941 55 000

You can reach us for service at all hours on telephone number:

+47 992 17 020

After Sales Manager:

Motor and electrical values

General technical data

Cooling air inlet

VIEW FROM RIGHT LEFT

Recommended service area

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