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Description of work
Airbag for driver and passenger, visually checking airbag
units
Warning!
Warning!
Note:
Passat 4Motion
- Work procedure,
Note:
Warning!
Note:
Description of work Page 5 / 118
Battery, check
Note:
Warning!
Vehicles 1999 ( X)
Note:
Vehicles 2000 (Y )
Warning!
Sequence: Brake fluid quantity which must flow out of brake calipers:
Brake caliper
Vehicles Vehicles
1999 ( X) 2000 (Y )
Right rear 0.4 to 0.5 liter 0.2 liter
Left rear 0.4 to 0.5 liter 0.2 liter
Right front 0.4 to 0.5 liter 0.2 liter
Left front 0.4 to 0.5 liter 0.2 liter
Total amount 1) 2 liter 1 liter
Note:
Warning!
Warning!
Note:
General notes
Warning!
Note:
Winter tires
Note:
Description of work Page 18 / 118
Displacement / output
1.8l / 110 KW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.3 2.1 2.5 3.1
205/60 R 15 2.3 2.1 2.5 3.1
205/55 R 16 2.3 2.1 2.5 3.1
Displacement / output
1.8l / 110 KW , 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.4 2.2 2.6 3.2
205/60 R 15 2.4 2.2 2.6 3.2
205/55 R 16 2.4 2.2 2.6 3.2
225/45 R 17 2.4 2.2 2.6 3.2
Displacement / output
2.8l / 142 kW, 09.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.6 2.4 2.7 3.1
205/60 R 15 2.6 2.4 2.7 3.1
205/55 R 16 2.6 2.4 2.7 3.1
Displacement / output
2.8l / 142 kW, 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
205/55 R 16 2.6 2.4 2.9 3.4
225/45 R 17 2.6 2.4 2.9 3.4
Displacement / output
2.0 L / 100kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.3 2.1 2.5 3.1
Description of work Page 20 / 118
Displacement / output
2.8l / 142 kW, 09.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.5 2.3 2.7 3.1
205/60 R 15 2.5 2.3 2.7 3.1
205/55 R 16 2.5 2.3 2.7 3.1
Displacement / output
2.8l / 142 kW, 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
205/55 R 16 2.6 2.4 2.8 3.2
225/45 R 17 2.6 2.4 2.8 3.2
Displacement / output
4.0l / 206kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
215/55 R 16 2.8 2.6 3.0 3.4
225/45 R 17 2.8 2.6 3.0 3.4
Displacement / output
2.0 L / 100 kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.2 2.0 2.4 3.0
205/60 R 15 2.2 2.0 2.4 3.0
205/55 R 16 2.2 2.0 2.4 3.0
225/45 R 17 2.2 2.0 2.4 3.0
Displacement / output
1.8 L / 110 kW, 09.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.3 2.1 2.5 3.1
205/60 R 15 2.3 2.1 2.5 3.1
205/55 R 16 2.3 2.1 2.5 3.1
Displacement / output
1.8 L / 110 kW, 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.4 2.2 2.6 3.2
205/60 R 15 2.4 2.2 2.6 3.2
205/55 R 16 2.4 2.2 2.6 3.2
225/45 R 17 2.4 2.2 2.6 3.2
Displacement / output
2.8l / 142 kW, 09.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.6 2.4 2.7 3,1
205/60 R 15 2.6 2.4 2.7 3,1
205/55 R 16 2.6 2.4 27 3,1
Displacement / output
2.8l / 142 kW, 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
205/55 R 16 2,6 2,4 2,9 3,4
225/45 R 17 2,6 2,4 2,9 3,4
Displacement / output
2.0 L / 100 kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2,3 2,1 2,5 3.1
Description of work Page 22 / 118
Displacement / output
1.8 L / 92 kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.0 2.0 2.2 3.0
205/60 R 15 2.0 2.0 2.2 3.0
205/55 R 16 2.0 2.0 2.2 3.0
Displacement / output
2.8l / 142 kW, 10.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
205/55 R 16 2.6 2.4 2.8 3.4
225/45 R 17 2.6 2.4 2.8 3.4
Displacement / output
2.8l / 142 kW, 09.00
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.5 2.3 2.7 3.3
205/60 R 15 2.5 2.3 2.7 3.3
205/55 R 16 2.5 2.3 2.7 3.3
Displacement / output
2.0 L / 100 kW
Tire sizes half load full load
front (bar) rear (bar) front (bar) rear (bar)
195/65 R 15 2.2 2.0 2.4 3.2
205/60 R 15 2.2 2.0 2.4 3.2
205/55 R 16 2.2 2.0 2.4 3.2
225/45 R 17 2.2 2.0 2.4 3.2
Description of work Page 23 / 118
Brake calipers
Warning!
Pliers 3314
Wheel bolts
Wear limit: 2 mm
Note:
Wear limit: 2 mm
Note:
Note:
Warning!
- Unlock vehicle.
Note:
Caution!
Static malfunction
Sporadic malfunctions
Note:
Note:
Drift 3204
Drift 5 mm
Removing:
Caution!
Installing:
Note:
Note:
Base break-up
Note:
Note:
Removing:
Note:
Warning!
- Fill new filter with diesel fuel. This way the engine can be
started faster.
Note:
Note:
Note:
Note:
Refractometer T10007
Note:
Note:
Note:
Note:
Mixture ratio:
Note:
Note:
Note:
Note:
Description of work Page 43 / 118
- Open fasteners - 1 - .
Note:
Note:
- Pull out oil dipstick and wipe with clean rag. Replace
dipstick and push down to stop.
Note:
Note:
or
Note:
Warning!
Note:
Note:
- Loosen oil filter - arrow - with oil filter wrench or oil filter
strap wrench and remove oil filter.
Note:
- Lightly coat oil filter seal with oil. The oil filter can adhere
better when tightening, which allows for best possible
Description of work Page 49 / 118
sealing.
Removing
Note:
Installing
General notes
Note:
- Pull out oil dipstick and wipe with clean rag. Replace
dipstick and push down to stop.
Fuel system
Note:
Description of work Page 52 / 118
W8 engines
Removing:
cover.
Installing:
- Install the engine cover, fasten with hex nuts, and clip in
the caps - arrows - .
Removing
Description of work Page 55 / 118
Note:
Installing
(urban/country).
- Sunroof: Function
Note:
Note:
Installation notes
Note:
Note:
Note:
theft coding has been programmed with its own code. This
code is not active from the factory.
Refer to
Note:
Caution!
Note:
Note:
- Switch ignition on
display.
Note:
Note:
Refractometer T10007
Note:
Mixture ratio:
Note:
Note:
Caution!
or
Note:
Caution!
a - 60 mm
b - 205 mm
c - 75 mm
d - 80 mm
Note:
a - 110 mm
b - 75 mm
c - 230 mm
d - 50 mm
Note:
Driver side:
Passenger side:
Note:
Description of work Page 73 / 118
follows:
Service
Removing
Note:
or
If the fuel tank is not at least 90% full, adjust the weight as
follows:
Example:
Note:
Inclination figures:
Headlights:
Note:
Note:
Note:
Headlight (left):
1 - Lateral adjustment
2 - Height adjustment
Note:
Note:
Headlight (left):
1 - Lateral adjustment
2 - Height adjustment
Note:
Note:
Headlight (left):
2 - Lateral adjustment
3 - Height adjustment
similar.
1 - Height adjustment
Note:
Basic setting
- Press button.
Indicated on display:
Note:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Indicated on display:
Note:
Note:
Note:
Note:
Note:
- Check mountings.
Vehicles 09.00
Removing:
Note:
Installing:
Note:
Note:
Vehicles 10.00
Removing
Description of work Page 97 / 118
Note:
Installing
Note:
Note:
Work procedure
Note:
Warning!
Note:
Clock, setting
Digital clock
Hour setting:
Description of work Page 100 / 118
Minute setting:
- Turn the adjusting button to the right until the clock is one
minute less than the time that is to be set.
Analog clock
Note:
Note:
Note:
Note:
Note:
Caution!
Warning!
Description of work Page 104 / 118
Puller T10094
Puller T10166
Puller T40039
Removing:
Description of work Page 107 / 118
Installing:
Note:
Removing:
Note:
Installing:
Removing:
Note:
Note:
Note:
Installing
Removing:
Note:
Group 28,
Installing:
- Push ignition coil with power output stage onto spark plug
by hand.
Note:
- Spray each of the four hinge joints on both rear lid hinges
- arrows - .
Note:
- Reassemble vehicle.
Description of work Page 117 / 118
Note:
- Spray each of the four hinge joints on both rear lid hinges
- arrows - .
Note:
In order for the universal oil to move into the hinge joints,
the hinges in the joint area must have a temperature at
least 86 F (30 C).
Note:
- Reassemble vehicle.