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IS/ISO 8528-9 (1995): Reciprocating Internal Combustion

Engine Driven Alternating Current Generating Sets, Part 9:
Measurement and Evaluation of Mechanical Vibrations [TED 2:
Automotive Primemovers]

“!ान $ एक न' भारत का +नम-ण”

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 IS/ISO 8528-9 : 1995

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çR;kxkeh vkarfjd ngu batu pkfyr
çR;korhZ èkkjk tujsfVax lsV
Hkkx 9 esoSQfudy dEiuksa dk ekiu ,oa ewY;kadu

Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
GENERATING SETS
PART 9 MEASUREMENT AND EVALUATION OF MECHANICAL VIBRATIONS

ICS 29.160.40

© BIS 2012
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

November 2012 Price Group 7

Automotive Primemovers Transmission and Steering Systems and Internal Combustion Engines
Sectional Committee, TED 2

NATIONAL FOREWORD

This Indian Standard (Part 9) which is identical with ISO 8528-9 : 1995 ‘Reciprocating internal
combustion engine driven alternating current generating sets — Part 9: Measurement and evaluation
of mechanical vibration’ issued by the International Organization for Standardization (ISO) was adopted
by the Bureau of Indian Standards on the recommendation of the Automotive Primemovers Transmission
and Steering Systems and Internal Combustion Engines Sectional Committee and approval of the
Transport Engineering Division Council.

The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention
is particularly drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’.
b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point (.) as the decimal marker.

In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their respective
places are listed below along with their degree of equivalence for the editions indicated:
International Standard Corresponding Indian Standard Degree of Equivalence
1S0 2041 : 1990 Vibration and shock IS 11717 : 2000 vibration and shock Identical
— Vocabulary — Vocabulary
ISO 5348 : 1998 Mechanical vibration IS 14883 : 2000 Mechanical vibration do
and shock — Mechanical mounting and shock — Mechanical mounting
of accelerometers of accelerometers
ISO 8528-5 : 1993 Reciprocating IS/ISO 8528-5 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-5 : 2005
alternating current generating sets — alternating current generating sets:
Part 5: Generating sets Part 5 Generating sets
IEC 34-7 : 1992 Rotating electrical IS 2253 :1974 Designation for types Technically Equivalent
machines — Part 7 : Classification of construction and mounting
of types of constructions and arrangement of rotating electrical
mounting arrangements (IM Code) machines (first revision)

For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 ‘Rules for rounding off numerical values (revised)’. The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
 IS/ISO 8528-9 : 1995

Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
GENERATING SETS
PART 9 MEASUREMENT AND EVALUATION OF MECHANICAL VIBRATIONS

1
IS/ISO 8528-9 : 1995

2
IS/ISO 8528-9 : 1995

3
IS/ISO 8528-9 : 1995

4
 ISO 8528-9: 1995(E)
IS/ISO 8528-9 : 1995

Annex A
(informative)

Typical generating set configurations

There are a number of possibilities for the assembly of a reciprocating internal combustion engine and a generator.
Figures A.1 to A.6 show examples of typical configurations.

\
I I I I I I I I Id
-
_~_-- ----- II v -~_ II
m
IJ

Figure A.l - Engine and generator rigidly mounted

I I I I I I I I 1, T

-_~-- _~_-_ m
L

Figure A.2 - Engine resiliently mounted, generator rigidly mounted, flexible coupling

I I I I I I I I 1,

-_~- ~--_ ~_ II -w m
1-~----
\
r

Figure A.3 - Engine and generator rigidly mounted on resiliently mounted base frame

5
ISO 8528-9: 1995(E)
IS/ISO 8528-9 : 1995

Figure A.4 - Engine resiliently mounted, generator rigidly mounted on resiliently mounted base frame,
flexible coupling

Figure A.5 - Assembly with flange housing and resilient mounting on the engine and generator

Figure A.6 - Assembly with flange housing and resilient mounting of the engine

6

Annex B
(informative)
Remarks on the assessment
It has been found that generators operating in gener-
ating sets suffer higher values of Vibration severity
compared with those running independently.
Typical features of RIC engines are the oscillating
masses, torque fluctuation and pulsating forces in the
associated Pipe-work. All these features exert con-
siderable alternating forces on the main supports and
give rise to high Vibration amplitudes on the main
frame. The Vibration amplitudes are generally higher
than those for rotating machinery, but since they are
largely influenced by the design features of the gen-
erating Sets, they tend to remain more constant over
the life of the RIC engine than they do for rotating
machinery.
The Vibration values determined by using this part of
ISO 8528 allow us to make a general Statement on
the vibrational behaviour of the generating set and a
general assessment of the running behaviour and the
Vibration interactions of the total set. However, the
determined Vibration values do not allow us to make
a Statement on the mechanical Stresses of fixed or
moving Parts of the generating Sets.
ISO 8528-9: 1995(E)
IS/ISO 8528-9 : 1995
of vibrations of the generating set
Neither do the determined values of Vibration severity
allow us to make a Statement of the torsional and
linear vibrational behaviour of the shaft System.
Even if accurate assessment of mechanical Stresses
in the generating set by using Vibration measurement
is not possible, experience has shown that the vi-
bration level above which important Parts of the gen-
erating set are mechanically damaged by undue
Vibration stress is usually significantly higher than the
level which is accepted as “usual” from experience
with similar generating Sets.
However, if the above “usual” ranges are exceeded,
darnage to additional attachments and connecting
Parts of the generating set, as well as to governing
and monitoring devices, etc., may occur.
The sensitivity of these components depends on their
design and how they are mounted. Thus, in some in-
dividual cases, it may be difficult to avoid Problems
even when the assessment value lies in the “usual”
range. Such Problems have to be rectified by specific
“local measures” on the generating set (e.g. by elim-
ination of mounted component resonances).
7
IS/ISO 8528-9 : 1995

[ Blank Page ]

8
IS/ISO 8528-9 : 1995

9
 0

10
Declared
Rated power output of the
engine Vibration displacementl), s,,, Vibration velocity, v,,~ Vibration accelerationl), arms
generating set m
Speed
RIC RIC RIC
IS/ISO 8528-9 : 1995

(cos cp = 0,8) Generator 2) Generator 2) Generator 2)

engine *) 3, engine 2)s) engine *)3)
value 1 value 2 value 1 value 2 value 1 value 2
min-l kVA kW mm mm mm mm/s mm/s mm/s m/s* m/s* m/s*

GI5 GI2
(1 -cylinder (1 -cylinder 1,ll 1,27 70 80 44 50
> 2 000 but engine) engine)
< 3 600 < 50 < 40 0,95
W3 50 60 31 38
> 50 >40 0,64 4) 0,8 4’ 40 4) 50 4) 25 4) 31 4)

< 10 ~8
> 10 but > 8 but < 40 - 0,64 40 25
< 50
> 1 300 but > 50 but > 40 but 0,4 0,48 25 30 16 19
< 2 000 < 125 < 100
> 125 but > 100 but 0,72 0,4 0,48 45 25 30 28 16 19
< 250 < 200
> 250 > 200 0,72 0,32 0,45 45 20 28 28 13 18
> 250 but > 200 but
> 720 but 1 250 < 1 000 0,32 0,39 20 24 13 15
< 0,72 45 28
< 1300
> 1 250 > 1 000 0,29 0,35 18 22 11 14
0,24 0,32 15 20 92 13
< 720 > 1250 > 1 000 0,72 45 28
(0,16) 5' (0,24) 5' (IO) 5) (15) 5) 65) 5' (9,5) 5'
NOTE - The relationship between Vibration velocity and Vibration frequency is shown in figure Cl.

1) The values of s,,~ and armsare determined from the following equations by using the values given in the table for v,,,,~.

Srms= 0,0159 x vrms

a rms= 0,628 x v,ms

2) In the case of flange housing coupled generating sets the values measured at Point 5 [see figure 1 a)] shall meet the values for generators.
3) The stated values for RIC engines are applicable for engines with power Outputs of more than 100 kW. For smaller engines with power Outputs below 100 kW, no typical
values exist.
4) These values are subject to agreement between the manufacturer and customer.
0
5) The values given in parentheses are applied to generators mounted on solid concrete foundations. In these cases the axial measurement for Points 7 and 8 in figure 1 a)
and b) shall be 50 % of the values given in parentheses. 0
IS/ISO 8528-9 : 1995

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IS/ISO 8528-9 : 1995

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IS/ISO 8528-9 : 1995

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IS/ISO 8528-9 : 1995

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IS/ISO 8528-9 : 1995

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This Indian Standard has been developed from Doc No.: TED 2 (781).

Amendments Issued Since Publication

______________________________________________________________________________________
Amendment No. Date of Issue Text Affected
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

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