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DOI 10.1007/s11249-014-0392-2
ORIGINAL PAPER
Received: 4 June 2014 / Accepted: 6 August 2014 / Published online: 21 August 2014
Ó Springer Science+Business Media New York 2014
Abstract In the present study, we have determined the Keywords Epoxy resin Ionic liquid Graphene
effect of graphene (PG), the ionic liquid (IL) and PG Nanocomposites Dynamic friction Wear and lubrication
modified by mechanical blend with the IL 1-octyl-3-
methylimidazolium tetrafluorobotate (IL ? PG) on the
tribological performance of epoxy resin (ER). IL ? PG 1 Introduction
stable suspensions have been added to an epoxy resin (ER)
matrix to obtain the new nanocomposite (ER ? IL ? PG), Tribology of polymers and polymer-matrix composites is
and its tribological performance has been compared with increasingly relevant due to their growing applications in
that of neat epoxy resin and with the nanocomposites sliding parts, as surface finishing materials and in self-
containing PG (ER ? PG) or IL (ER ? IL). While neat ER lubricating components [1–5]. Polymer composites con-
presents a high dynamic friction coefficient of up to 0.31 taining graphene (PG) are an active research field due to their
and a severe wear with a specific wear rate of 8.1 9 10-4 improved mechanical, thermal and electrical properties [6–
mm3 N-1m-1, the new nanocomposites show negligible 11]. Epoxy resin nanocomposites containing PG or graphene
surface damage, as determined by surface roughness and oxide are currently the object of great attention due to their
profilometry. All nanocomposites show low friction coef- enhanced mechanical or electrical performance [12].
ficients and negligible wear. The maximum friction Room temperature ionic liquids (ILs) have shown an
reduction, up to a 70 %, is obtained for ER ? PG. Results outstanding lubricating performance for metals, polymers
are discussed upon the basis of TEM microscopy, SEM and ceramic materials under severe conditions [13–18] due
microscopy and EDX analysis, differential scanning calo- to their ability to form ordered adsorbed tribolayers.
rimetry, thermogravimetric analysis and dynamic We have previously described [19, 20] the friction and
mechanical analysis. Addition of IL or IL ? PG has a wear reduction of epoxy resin by external lubrication or by
plasticizing effect on ER, while addition of PG increases addition of ILs. A very recent research [21] has shown that
the thermal stability and stiffness of ER. PG shifts the ILs can act as cross-linkers of epoxy resin and as disper-
storage modulus onset and in the loss modulus and tan d sants of graphite nanoplatelets in an epoxy matrix.
maximum peaks to higher temperatures, while a shift to Graphene, constituted by one-atom thick layers of sp2
lower values is observed with addition of IL or IL ? PG. carbon, has risen and extraordinary scientific and technical
interest [22, 23]. The tribological and surface science
applications of PG are some of the most front edge lines of
research at the present moment.
There exist very few precedents of the use of PG in
N. Saurı́n J. Sanes M. D. Bermúdez (&) friction and wear reduction [23, 24].
Grupo de Ciencia de Materiales e Ingenierı́a Metalúrgica, Choudhary et al. [25] have reported a 26 % friction
Departamento de Ingenierı́a de Materiales y Fabricación,
reduction and a 9 % wear reduction for steel by lubrication
Universidad Politécnica de Cartagena, Campus de la Muralla del
Mar. C/Doctor Fleming, s/n, 30202 Cartagena, Spain with hexadecane containing chemically modified PG, which
e-mail: mdolores.bermudez@upct.es is supposed to intercalate between the sliding surfaces.
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134 Tribol Lett (2014) 56:133–142
Kandanur et al. [26] have shown that the wear rate of the PG sheets could reduce wear by inhibiting crack
polytetrafluoroethylene (PTFE) is reduced in four orders of propagation.
magnitude by addition of a 10 % of PG sheets of 3–4 layers The present work was carried out in the expectation that
as nanoreinforcements. These authors have proposed that the reinforcing effect of PG and the dispersing ability of
123
Tribol Lett (2014) 56:133–142 135
0.6
obtain IL ? PG which was added to the prepolymer before
processing following the method described [19, 20].
SEM images were obtained using a Hitachi S3500N.
0.4
The epoxy samples were platinum-coated with a SC7640
Sputter Coater before observation. TEM micrographs were
0.2 obtained with a high-resolution JEOL JEM 2100. Raman
spectra were collected using a Nicolet Almega XR Raman
0.0
spectrometer from Thermo Electron, equipped with an
0 1000 2000 3000 Olympus microscope. A laser of 514 nm at 100 % of
-1
Wavenumber (cm ) power and 50 lm of aperture was used. A differential
scanning calorimeter (DSC) 822e (Mettler-Toledo) was
Fig. 2 Raman spectra of as-received PG and IL-modified graphene used to determine glass transition temperatures (Tg); 15 mg
(IL ? PG)
samples were heated under an inert N2 atmosphere
(50 ml min-1), at a heating rate of 10 °C min-1. Degra-
Table 1 Raman spectroscopy data dation temperatures (Td) were determined in air with a
Material D band G band 2D band ID/IG I2D/IG Shimadzu thermogravimetric analysis (TGA)-50 equip-
(cm-1) (cm-1) (cm-1) ment (20 °C min-1; N2, 40 ml min-1). Dynamic mechan-
PG 1,358.3 1,581.8 2,721.8 0.16 0.52
ical analysis (DMA) under the dual-cantilever clamping
mode was carried out on prismatic test specimens
IL ? PG 1,356.7 1,583.3 2,728.3 0.28 0.52
(dimensions 17 9 3.8 9 3.3 mm) with a TA Q800 DMA
analyser equipped with a TA Universal Analysis 2000
ILs could also improve the poor tribological performance software. Glass transition temperature (Tg) values were
of epoxy resin. determined at an oscillatory frequency of 1 Hz, under a
Chemical modification of PG has been described by 1 % strain, for a temperature range from 30 to 120 °C at a
covalent and non-covalent interactions. However, covalent heating rate of 3 °C min-1.
modifications can modify the PG conjugation system and, Pin-on-disc tests were carried out with a ISC 200-PC
consequently, its properties. Non-covalent modification by pin-on-disc tribometer using discs (diameter 40 mm;
p–p stacking and van der Waals interactions is believed to thickness 4 mm) against AISI 316L stainless steel balls
maintain the structure and properties of PG [27]. In the (hardness 210 HV) with a 0.8 mm sphere radius, under dry
present study, non-covalent interactions between PG and conditions, that is, without external lubrication. Normal
IL have been produced under mild conditions. applied load was 0.49 N (mean contact pressure 0.07 GPa),
The IL selected for the present study combines a high sliding velocity 0.10 ms-1, sliding distance 500 m and
thermal stability with a high molecular polarity, which allows sliding radius 9 mm. The 500 m sliding distance allows a
the formation of adsorbed layers on metal surfaces, and the steady state regime to be reached for all materials studied.
presence of a long alkyl side chain which could improve the Wear rates were determined by means of a Talysurf CLI
compatibility of nanophases with the polymer network. profilometer. At least three tests were performed under the
To the best of our knowledge, the present study is the same experimental conditions for each material, at room
first on the tribological properties of epoxy resin-PG or temperature with a relative humidity of 40 ± 5 %. Steel
epoxy resin IL-modified-PG nanocomposites. balls were observed by optical microscopy (Leica DMRX).
2 Experimental
3 Results and Discussion
1–2 Layers PG (Avanzare Nanotechnology; Spain) and the
IL 1-octyl-3-methylimidazolium tetrafluoroborate (Fluka, 3.1 TEM Microscopy
Germany) ([98 % purity) were used as-received. ER and
ER ? 9 wt% IL (ER ? IL) were prepared following a pre- Figure 1a shows a TEM micrograph of the as-received PG
viously described method [19]. ER ? PG (where a 0.1 wt% sheets. Figure 1b shows the ordered structure present in the
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136 Tribol Lett (2014) 56:133–142
C 1s
285.0
286.7
686.1
401.95
F1s N1s
194.2 532.4
B1s O1s
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Tribol Lett (2014) 56:133–142 137
286.2
287.4
686.8 402.7
F1s N1s
194.85
533.9
B1s O1s
532.2
ring and PG, respectively. A new O1s peak is observed in 3.5 Thermal Properties
IL ? PG at 533.9 eV. This could be tentatively assigned to
graphene oxide residues present in the commercial PG used. Table 2 compares the thermal properties [30] of the new
nanocomposites with those of the epoxy resin. ER ? PG
presents a glass transition temperature of 90.3 °C, similar
3.4 Nanophase Distribution to that of ER (91.9 °C), and shows a higher thermal sta-
bility, with a degradation temperature (for a 50 % weight
Previous studies [19] on ER ? IL nanocomposites have loss) of 348.4, 4.5 °C higher than that of ER (343.9 °C). In
shown a uniform distribution of ILs in the epoxy matrix. contrast, the addition of IL lowers the glass transition
Figure 5 shows the fracture surface of ER ? IL (Fig. 5a) temperature both in ER ? IL and ER ? IL ? PG, while
and ER ? IL ? PG (Fig. 5b). In both cases, the fluorine maintaining a similar or even higher degradation temper-
element maps show a uniform distribution of the additives ature, due to the high thermal stability of the additives.
in small rounded particles. In the case of ER ? IL ? PG, These results show that IL or IL ? PG have a plasticizing
the uniform distribution is attributed to surface modifica- effect on the epoxy resin, thus increasing chain mobility.
tion and partial exfoliation of PG by IL, although some The experimental conditions used in the present case
larger size agglomerates are also present (Fig. 5b). were selected in order to compare the thermal behaviour of
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138 Tribol Lett (2014) 56:133–142
Table 2 Thermal properties those of the neat epoxy resin (Fig. 6). The addition of a
0.1 wt% PG to epoxy resin to give ER ? PG increases
Material Glass transition Degradation (50 % weight
temperature Tg (°C) loss) temperature, Td (°C)
the onset of the storage modulus from 940.6 MPa
(DSC) (TGA) (60.45 °C) to 1,126.0 MPa (64.96 °C) (Fig. 6a). In
contrast, the addition of IL (ER ? IL) reduces the
ER 91.9 343.9 storage modulus to 820.3 MPa (48.61 °C). Loss modu-
ER ? PG 90.3 348.5 lus (Fig. 6b) and tan d (Fig. 6c) peaks are both shifted
ER ? IL ? PG 68.7 327.6 to lower values by addition of IL. ER ? IL ? PG
ER ? IL 68.5 352.5 shows a storage modulus similar to that of ER due to
the opposite effect of the additives present in the
the new blends with that of the neat epoxy resin. Further nanocomposite. These results confirm the reinforcement
studies on thermal stability using low scanning rates or effect of PG even in a very low concentration, while
isothermal conditions [31] will be carried out in order to the presence of the fluid phase in ER ? IL results in a
determine their long-term stability. lower stiffness.
The higher stiffness of ER ? PG could anticipate a
3.6 Dynamic Mechanical Properties good tribological performance by preventing the crack
propagation and fracture mechanisms which are readily
The dynamic mechanical properties of the new nano- produced in neat epoxy resin, as will be discussed in the
composites have been determined and compared with following section.
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Tribol Lett (2014) 56:133–142 139
(a) (a)
10000 0.18
ER
ER + PG 0.16
ER + IL
Storage modulus E' (MPa)
ER + IL + PG 0.14
1000
Friction coefficient
0.12
0.10
100
0.08
0.06
10
0.04
0.02
1
20 40 60 80 100 120 0.00
ER ER+PG ER+IL ER+IL+PG
Temperature (ºC)
(b)
(b) 0.35
350 ER
ER 0.30 ER + PG
300 ER + PG ER + IL + PG
Friction coefficient
ER + IL ER + IL
0.25
Loss modulus E'' (MPa)
ER + IL + PG
250
0.20
200
0.15
150
0.10
100
50 0.05
0 0.00
0 100 200 300 400 500
-50 Distance (m)
20 40 60 80 100 120
Temperature (ºC) Fig. 7 a Mean friction coefficient values after three tests; b repre-
sentative friction coefficient–distance curves
(c)
1.4
ER
ER + PG
1.2
ER + IL
materials containing IL show a very similar behaviour,
1.0
ER + IL + PG with a friction reduction of a 27 % with respect to ER.
Even more significant is the observation of the real-time
0.8
friction–distance curves (Fig. 7b). ER presents a maximum
tan Delta
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140 Tribol Lett (2014) 56:133–142
changes with the tribological tests. SEM and profilometry high-load-carrying ability of the new nanocomposite.
observations (Fig. 8) confirm the wear prevention effect of ER ? IL (Fig. 8c) shows a maximum increase in surface
the additives with respect to neat ER (Fig. 8a). ER ? PG roughness from 0.06 to 0.26 lm, due to the presence of
(Fig. 8b) maintains a constant value of 0.14 lm on the microcracks which form in the absence of the reinforce-
contact region, before and after the test. This confirms the ment effect of PG. ER ? IL ? PG (Fig. 8d) shows a mild
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Tribol Lett (2014) 56:133–142 141
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Acknowledgments The authors thank the financial support of the eutectic ionic liquids as epoxy resin crosslinkers and graphite
Ministerio de Economı́a y Competitividad (MINECO, Spain) nanoplatelets dispersants. J. Appl. Polym. Sci. 131, 40401 (2014)
(MAT2011-23162). N. Saurin is grateful to MINECO (Spain) for a 22. Stankovich, S., Dikin, D.A., Dommett, G.H., Kohlhaas, K.M.,
FPI research Grant (BES-2012-056621). Zimney, E.J., Stach, E.A., Piner, R.D., Nguyen, S.T., Ruoff, R.S.:
Graphene-based composite materials. Nature 442, 282–286 (2006)
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