Minimum required thickness for reinforcement consider ation: PR, ”P Shell = =o ~ Tiso0- a= 04) «375 52008 in, Py Nozzle Pe 375 « 1.75 04682 i, Aren_of PG-37} reinforcoment required (see PG-332 and A= GFR, + Bet ~ (S5/5)] = 2 052008 2 4.0 x 1.78 4 2 x 0375 x 0.82008 x [t= (25,000/17500) 1.87925 39 in ‘Area of reinforcement avallable In vessel wall (see PG-36.4.1 and PG-37) Ay = 2Rg(t ~ Fe) ~ AKG = FEILL = (S/S 2x L75(62S = 1.0 x U520%8) = 2 0375(0.825 ~ 1.0 x 0.52098) x [1 = (15.000/17,500)) 038: 2 39 In ‘Area of reinforcement available in the nozzle wall extemal of the vessel (see PG-36.42 and PG-37) Jn that the actual nozzle projection is less than that permitted within the limits of reinforcement, modifica tion of the equation provided in PG-36.42 will be required to reflect the actual arca present available for reinforcement. Ar = Mt - 2 x (0375 ~ 0.04440) x 0.625 x (15,000/17,500) (actual projection) (8,48. 0.35419 5g in 1993 SECTION 1 182 ‘Area of reinforcement available in the nozzle and nozzle lip internal of the vessel (see PG-36.4.2 and PG-37): (OD. nozzle lip (tS) (525 ~ 3.5) x 0.75 (15,000/17,500) LD. nozzle) (tus projection) 1.125 qin ‘Area of reinforcement available in attachment welds (ce PG-3643 and PG-37). Ag = LE + MLS /S) (0375? + 0375°\05.000/17,500) 0.24107 sq in Total area of reinforcement available: Art Aart Art Ae 7318 sq in. = A 8 required for demonsteation of compliance with PG-33. Compliance with PG-37 and PW-1S is demonstrated by the following. calculations Requited minimum strength to be provided by the ‘combined load-carrying elements through each load- ‘caning path (see PG-37 and PW-15) W = aus, 35 « 0.52098 x 17,500 Strength of the load-carrying elements in path number 4, per Fig. PW-16, sketch(d) (see PG-37 and PW-15): Nozzle wall in shear Mp mig + Hyer i PWH152) 5 05 x 3.14159 x 0.375 x 3S + 0.375) 0.7 x 15,000 23,967 th66 External filet weld in shear V5 WE, at + Wey )(aELO In PW-13.2) 5, = 05 «316159 0.375 x (4.25 +0375) 049 x 15,000 = 20024 Ib ‘Tae combined strength of path number | equals 43,991 Ib 2 W as required for compliance with PG-37 and Pwais. Strength of the load-carrying elements in path number 3, per Fig, PW-16, sketch (d) (see PG-37 and PW-15) Nozzle lip in shear = %4 7 Gipthickness)al (factor in PW-15.1.9)5, 05 x 314139 ¥ 0.75 x 4.28 x 027 x 15.000 52572 1 External fillet weld in shear = % mWLyal ecor in PW-I5.2)5, 05 « 3.14159 x 0.375 x 4.25 % 049 x 15,000 18,400 1b ‘The combined strength of path number 3 equals 70,972 Ib 2 W as required for compliance with PG-37 and PW.15. ‘Verification of the minimum weld sizing as required by PW-16.1 and Fig, PW-16.1, sketch (u-2) is demon- stated by the following Required per Fig, PW-16.1, sketch (u-2): 11122 128tn ‘Actual per Fig. A-66: 1) 2 WL, sings? = 0375 « 07071 APPENDIX AsT fy = Why sin a5 = 0275 ¥ 0.7071 (0.26516 in, fray = 0375 (based on 1.) Verification: (y + ty = 0.53032) 2 (1.25tqin = 0.46878) (= 026516) > 025 i = 026516) 2 025 AAs verified by the above demonstrations, the design is proved to be in compliance with the requirements of Section J AGT ‘A vessel shell has a studding outlet connection ‘mounted as shown in Fig. A-67. The maximum allow. able stress of both the vessel and studding outlet ‘material is 12,500 psi. The maximum allowable working pressure of the design is 325 psig. See Fig. A-67 for vessel and studding outlet dimensions. ‘The studding outlet conforms to the requirements of PG-39.4, both in arrangement and in tapped stud hole requirements. The welded attachment does not qual for the exception provided in PG-32 and must therefore comply with PG.33 as follows. Minimum required thickness for reinforcement consider. ation: PR, Shell, = ——>— ~a-nP 325 x30 13500 — 04) x 325 0.79236 in Nozzle fq = 0.0 [see Fig. PG-364, sketch (a)) ‘Area of reinforcement required (see PG-33.2) A=uke 0.79236 « 1.0 x 75 183aor NOTE: Stud holes are staggered about the tne of ‘the longtudin! ction and are shown tor clariteation ony 195 SECTION 1 Aer FIG. &-67 EXAMPLE FOR TYPICAL NOZZLE COMPUTATIONS Area of reinforcement available in the vessel wall (see PU-30.4.1) A = Fit (1.0 = 10 x 079236) « 75 1.5573 sain ‘Arca of reinforcement available in attachment welds (Gee PG-36.4.3) Ag = Wes We; 03128" +0, 84479 sq in Arca of reinforcement available in pad (see PG-36.4.3): A= OD yuj~ Wea = (25-6) x 15 = 9.75 sq in ‘Total arca of ecinforcement available: Ay tag +As = 12.15202 sy in. as required for demonstration of compliance with PG-33. 186 Compliance with PG-37 and PW-15 is demonstrated by the following calculations Required minimum strength to be provided by the combined load-carrying elements through the load-car- rying path (See PG-37 and PW-15): W = (lt ~ [2d ~ dle ~ ag) + ADS, (15 x 079236 = (2 x 15 = 75) x (10 ~ LO x 0.79236)} + 0.0) x 12,500 B18 Ib Strength of the load-carrying clements in path number 4, per Fig. PW-16, sketch (a) (See PG-37 and PW-15) External fillet weld in shear f mWL (ODigs + Wha {ferrin PW 15.2)8 05 x 3.14159 x 053125 x (125 + 0.53128) 049 « 12500 = 66,606 1b Internal fillet weld in shear = 44 a WLa(dl ~ Whsyifacor in PW-152)5ae oe 05 x 3:14189 « 0.75 x 75 - 0.28) x 049 x 12,500 = 48,707» ‘The combined strength of path number 1 equals 115,313 th > W as required for compliance with PG-37 and PW-15. Verification of the minimum weld sizing as required by PW-16.1 and Fig. PW-16.1, sketch (0 is demon- ‘sated by the following. Required per Fig. PW-16.1(0: External filet weld throat > “mia Imtermal flex weld throat 2 0.7rmia ‘Actual per Fig. A-67: ‘External fillet weld throat = Wh sin 45° ‘= 053125 x 07071 = 037864 in. Internal fillet weld throat = Wh sin 45° = 075 x.0.7011 ‘= 053032 in, ‘ia = O75 (based on PW-16.2) ‘Verification: (external filet weld txoat = 0337564) 2 Atala = 0375) (Goteral filet weld throat = 0.53032) 2 Onis = 0525) As verified by the above demonstrations, the design is proved 10 be im compliance with the requirements of Section I. As ‘A boiler has an NPS 4 extrs-strong pipe connection ‘mounted as shown in Fig. A-68. The maximum allow- ‘able stress is 12,000 psi for the pipe material and 13,700 psi forthe boiler shell material. The maximom APPENDIX 18s oe allowable working pressure of the boiler is 250 peig. ‘See Fig. A-68 for pipe and shell dimensions. Check to determine ifthe welded attachment qualifies for the exception provided in PG-32. PD k= Toy OE POR, Ba) 250 x 30875 182 13,700 x 04375 = 0.7078 oF 70.7058 Dr = 30875 x 04375 = 135078 From Fig. PG-32, maximum size of opening with inherent compensation is 4.35 in. ‘Maximum ID of NPS 4 extra strong pipe is: 45 ~ 20875 x 0337) = 3.910 in, Since ID is less than maximum size opening from Fig. PG-32, no calculation need be made to demonstrate ‘compliance with the compensation requirements of PG- 33 (see PG-321.3.2). Ae A vessel has a series of welded connections in a definite pattern as shown in Fig. A-69. The maximum allowable stress of all nozole and vessel material is 17500 psi. The maximum allowable working pressure of the design is 1500 peig. See Fig. A-69 for all nozzle and veesel dimensions. ‘The welded atachments do not qualify forthe excep- tion provided in PG-32 and must therefore comply with PG-33 as follows. ‘Minimum required thickness for reinforcement consider- ation: Sell f= S-a-»P 150030 Faw -0 onoae 1989 SECTION ao 0.29487 in. in A8in (G00 P6273 and 6.27.4 Note 7) ain. ‘Strong Pipe Limit of Reinforcement 0.73717 in, 78 In 7.82048 i. Limit ainforoement FIG. A68 EXAMPLE FOR TYPICAL NOZZLE COMPUTATIONS = 2.71084 in oasis acs = POSES td S=0=9)F 1515 130005 x 45 - 0875) + eas T7500 = = Oa) x 1506 Enron = 5625 in.» D2 PCOS dy ~ ta) 3 C= Minimum circumferential condition between aczzies 2 and 3 a 130005 « 5 - 1.0) 17500 ~ (1 04) x 1500 Nottle tyes = = 013584 in, ‘The lms of rnocement on each side ofthe ai OF the openings, st permite unr P0622, a o(etS}o0 ‘Minimum longitudinal condition between nozzles 1 : ma? = [Cezsatoesas 2 + (PES) + 2s +O = 5.5 in. > Ds/2 186 OS Al ~ 3) + (0.5 dle ~ ha) La eraMinimum diagonal condition between nozzles 3 and 4 1.0) + OS x45 - 0875) ee 325 = 5.625 in,» Dy/2 Each of the above conditions is greater than one- half the center-to-center distance, for the condition considered, between the openings: therefore, the rule fof BG-38.1 shall apply Nozale 1 and 4 — atea of reinforcement required in the Tongitudinal plane: a iF (4.5 ~ 2 « 0875) x 2.71084 x 1.0 745481 99 in Nozzle 2 and 3 — area of reinforcement required in the longitudinal plane 2 2x 1.) x 2.71084 x 10 13282 sq in Nozzle 2 and 3 — area of reinforcement required in the citcumferential plane: Nozzle 3 — area of reinforcement required in the diagonal plane: 199 SECTION 1 Aas = (dls = 2a) F (5-2 10) 271084 x 0.88 15662 sq in Nozzle 4 — area of reinforcement required in the dragonal plane: ag = (dle ~ 2a = 5-2 0878) 09 Tinks we = 6.56023 59 in, ‘Area of reinforcement provided in nozzle 1 in the longitudinal plane: Ay = (0~ FH MD) + ey ~ O5(4E, + Ab) = G25 ~ 10 x 2.71084) X [9 + 2% 0875 ~ 05 x (45 + 9) = 323496 59 in Cnn = M9541 (0875 ~ 0.12824) x S x 0875 = 328458 59 in Ay = 2: intra projection) 2 O87S x 075 = 13125 94 in Age WL + Whe Lis? + ast 1.81562 54 in ‘Total area of available reinforcement provided by nozzle 1 in the longitudinal plane: ALtADtASt AL 9.38766 sq in.» A as required for demonstration of compliance with PG-33. Area of einfore in the longitudinal. plane: ment provided in nozzle 2 Ay = (= FigiDy + to = 05 (db + dl]Ao APPENDIX A 25 - 10 x 271084) x [942% 10-05% (8+ 45) 3.30979 9910 A = (oa > tna) Stas (1.0 - 04 4.3223 5q in 84) x5 x 10 Ay = 2a (tera projection) 2s 10x 075 1S qin, Ag = WE? + WLP 128+ 03" 1.8125 94 in ‘Total area of available eeinforcement provided by nozzle 2 in the longitudinal plane: A tA + Ay +A = 1100855 99 in Ar, as required tor demonstration ot compliance with PG-33. Area of reinforcement provided in nozzle 2 or 3 in the circumferential plane: AL = (0- FiglDs + 2h2 ~ OS (th + ab) (825 - 05 x 271084) x65 42% 10-056 + 5)) 6.63108 39 in tha ~ faa) Shr (10 = 013554) » 5 x 10 43223 5q ia 2gs (imecnal projection) 2% 10x 075 = 15 sq in Ag = Wie + WEE = 128 4 ost = 18125 54 in ‘Total area of available reinforcement provided by nozzle 2 or 3 in the circumferential plane Alt Ag+ AS + Ay = 1426583 59 in. = Avs ss sequined for de PG. ssttation of compliance with Area of reinforcement provided by nozzle 3 in the diagonal plane: Ay = (¢= Fe){Dy + 2%) = 05 (ly + dl) = (3.25 ~ 088 < 2.71088) x [25 + 2x 10-055 + 45)) = 4.15453 54 in (as = ta) Shas (9 ans esate 4.3223 59 in Ay = 245 (ateral projection) 2x wx v7 15 54 in Ag Whats WEE = 128 40, 18125 99 in ‘Total area of available reinforcement provided by nozzle 3 in the diagonal plane: Apt Art As +Ay 238933 64 in. = Aus as requited for demonstration af compliance with PG-33. Area of reinforcement provided in nozzle 4 in the diagonal plane: AL = (C= FiIDs + 2g ~ 05 (al + ds) (825 ~ 088 x 271084) x [B25 + 2 x OTS - O55 + 5)] 458882 5g in rt = bat) Sh (0875 ~ 0.12424) « 5 « 0, 3.28458 qin Ay = 2g, (internal projection) 2 x O8TS x 075Ao 1.3125 qin = List + 0s? 1.51862 59 in ‘oral area of available reinfor 4 in the diagonal plane: ment provided by nozzle Ayt An +As# Ay = 1065112 59 0. = Awe as requited for demonstation of compliance with PG-33, The tle of PG-38.4 for the minimum required net ‘ross-sectional area between any two finished openings. shall apply as follows Net area required in longitudinal plane between nozzles Vand 2: FD) 7x 10x 271084 x9 7.07829 54 in Net area provided in vessel wall [Dy ~ 0. (ah + dee = [9-05 x5 + 5x 325 = 138125 5q in Net area provided in nozzle wall fused to vessel wall: nan = iy Wy + iy WWls + bay + hai DSTS x 10 + 0875 x 10+ 10 x 1.25 + 10x 12s 425 59 in “Total net area provided in the longitudinal plane between nozzles 1 and 2: ‘nas + nan = 18.0625 £9 in. » nar a6 required for demon 4 sation of compliance with PO-3 Net area required in the circumferential plane between nozzles 2 and 3: 1995 SECTION 1 90 ar = 0.7F1,D; 0.7 05 « 2.71088 x 65 = 6.18716 39 in Net area provided in vessel wal: nay = (Ds ~ 05 (le + dls) [65-05 «(5+ 5) x3.25 4.875 sq in Net area provided in the nozzle wall fused to the vessel wall ran = TiysWily + aWady + ba Wals + yey = 10x 125 + 10x 125 + 10 « 125 +10 125 5 54 in ‘Total net atea provided in the circumferential plane between nozzles 2 and 3: nav + nan = 9875 sq in. = nar as requited for demonstration of compliance with PG38.4 Net area required in the diagonal plane between nozzles Band 43 nar = 0.7F1,D, = 0.7 « 088 x 2.71084 825 = 1377689 59 in Not area provided in vessel wal: ay = (Dy ~ 05 (ay + digit [825-05 x (5 + 45)] «325 = 11375 9 in Net area provided in the nozele wall fused (0 the vessel wall nan = tails + ts Way + tag Way + tye Wy = LO x 1.25 + 10 x 1.25 + OATS x 1.0 + 0875 x 10 425 sq in.a ‘Total net area provided in the diagonel plane between nozales 3 and 4: 15.625 sq in. > nar as requited for demonstration of compliance with PG-38.4 Nozzles 1 and 4 — The required minimum strength to be provided by the combined load-carrying elements through each load-carrying path (see PG-37 and PW-15): w is 2.75 « 2.71084 x 17,500 130,459 tb Suength of the Toad-eantying eleurents i path umber 1, per Fig. PW-16, sketch (6): Nozzle wall in shear = a (ally ~ te) Carte fm PWS 29S = 05 x 3.14159 x 0875 x (45 - 0875) x 07 x 17,500 1,034 1b External filet weld in shear = %4 Why (lly + WL,) (factor in PW-I5.2)S = 05 x 314159 Lt x 049 x 17,500, x5 +1125) 5.237 th ‘The combined strength of path number 1 equals 146,271 Ib 2 W as required for demonstration of compliance with PG-37 and PW.IS, Strength of the load-carrying elements in path number 3, per Fig. P16, sketch (b} Fillet welds in shear 4 x (WL; + Whadal (factor in PW152)S S x 3.14159 x (1.125 + 08) x 45 x 049 x 17500 Groove welds in tension fw (We + Waly (factor in PW-15.2)5 APPENDIX 11 05 x 314189 x (LO + 1.0) x 45 x 0.74 x 17,500 183.076 10 The combined strength of path number 3 equals 281,S71 Ib > W as required for demonstration of compliance with POLAT and PWAIS Nozzles 2 and 3 — The required minimum strength to be provided by the combined load-carrying elements through each load-carrying path (see PG-37 and PW 15) x 2.71084 x 17,500 = 142,319 Strength of the load-carrying elements in path number 1, per Fig. PW-16, sketch (by: Nozzle wall in shear = M6 ata(dly ~ ta {factor in PW-IS.2)5 Sx 319159 x 1.0 x (S ~ 10) x 0.7 x 17,500 = 76869 1b Extornal fillet weld in shear 1A m Wildl, + WLyXfactor in PW-15.2)5 = OS x 314159 x 125 x 6 + 125) x 049 x 17.500 = 108231 1 ‘The combined strength of path number 1 equals 182,200 Ib > Was required for demonstration of compliance with PG-37 and PW-15, Strength of the load-carrying elements in path number 3, per Fig. PW-16, sketch (b): Fillet welds in shear Yq m (WLs + WLa)dis(factor in PW-15.2)5 5 x 3.14159 x (1.25 + 0.5) x 5 x 049 x 17.500,ay 199 SECTION 1 ao = 117859 1b Groove welds in tension 4 w (Wd, + Watal(actor in PW-152)8 05 x 314180 (1.25 + 125) x 5 «0.78 x 17,500 254273 tb The combined strength of path number 3 equals 372,132 Ib = Was required for demonstration of compliance with PO-37 and PW-15. Nozzles 1 and 4 — Verification of minimum weld sizing as required by PW-16.1 and Fig. PW-16.1 sketch (9: Required per Fig. PW-I6.1 sketch (9: 1142 128th 12025 heoas 2028 Actual per Pig, A-69, Woy sin 45° 1125 x 0.7071, 0.79548 in Wa + Way 10+ 19 t= Wa sin 45" = 05 x 07071 = 035355 in = 0.75 in. (based on PW16.2) Verification: (604 fy = 279848) & (125ge = 09375) (t= 0.35355) = 025 (hy = 0.279548) » 025 (= 2) 2025 Nozzles 2 and 3 — Verification of minimum weld Stang as required by PW-lb.L and Big. FW-16.1, sketch (0) Requited per Fig. PW-16.1, sketch (f): 10> 128 1.2025 2028 hx 025 Actual per Fig. A-69: f= Why sin ase = 125 x 07071 = 0.88388 in tes Wis + Way =25 in Wha sin 8° = 05 x 0.7071 = 0.35355 tran = 0.75 im (based on PW-I6.2) Verification: (rte = 328388) + (12814, = 1017S) (i = 035355) = 025 (= 0.88388) = 025 ts = 28) 2 025 As verified by the above demonstrations, the design is, proved to be in compliance with the requirements of Section IAw : aD a eee Bl a Ben FIG. A-71—A.74 TYPES OF STRUCTURAL ATTACHMENTS TO TUBES EXAMPLES OF COMPUTATION OF ALLOWABLE LOADING ON STRUCTURAL ATTACHMENTS TO TUBES An ‘A tube is suspended by welded attachment with the loads and dimensions as shown in Fig. A-71, This is a condition of direct radial loading on the tube. The allowable lug loading is calculated for the follow- ing conditions: material = $A-213-122 MAWP = 2258 psi T= 800°%F 40 in, 0,30 in, Y% im. thick lug 7 deg attachment angle 193 15,000 psi = 15,000 psi S= 205,-8 From Table PW-43.1, K = 1.07 From Fig. PW-43.1 or PW-43.2.1 or PW-43.2.2 15.000 psi X= DIP = 448 Compression Ly = 0.0326 Tension Ly = 0.0405 L Kays Compression Le = (1.07}0.0326)(15,000) 523 Ibi, Tension Ly = (2.07(0.0405)(15,000), 650 Ib/in, Actual load: W = 1500 Ib (Tension) 1E = 1500 Ib/3 in. = 500 Bin, < 650 Ibi, ‘The loading indiceted is therefore within the values allowed by the chart in Fig. PW43.1 An A load is supported on a rubbing strip welded to a tube, as shown in Fig. A-72. This problem illustrates «condition where the load is not applied on the center of welded attachment. ‘The allowable lug loading is calculated for the same conditions given in example ATL Compression Lg = (1.07%0.0326)(15,000) 523 Ibfin Tension Ly = (1.07X0.0405)15,000) 50 Ibn Allowable unit load P: > Saas P o300 = 'P=660 Ib/in, tension; 555 Ib/in, compression ‘Actual unit toadan 9360 I> 960 _ (6 % 960 x 0.875 ra = 240 = 315 555 Ib/in. compression; 75 tb/in, tension ‘The actual loading does not exceed values of allow- able loading. Ans A-T3.L A load is supported from a vertical tube with a welded bracket attachment as shown in Eig. A713, This example illustrates a condition of eccentric loading where the direct loading is aot additive ‘The allowable lug loading is calculated fur the fellow ing conditions: material = SA-213-T22 ‘MAWP = 3722 psi T = 80°F D = 325 in, 1 = 0375 in, Y in, thick lug 10 deg attachment angle S, = 15,000 psi S$ = 15,000 psi 5S, = 20S, = S = 1500 psi From Table PW-43.1, K = 107 From Fig, PW-43.1, PW-43.2.1, or PW-432.2 X=pie= au Compression Ly = 0.0037 Tension Ly = 0.090 Kas Compression 1, = (1.108X0.0637)(15,000) = 108 iin Tension Ly ‘Actual: (1.108)(0.090)(15,000) = 1495 thyin W = 440 90 bin. compression or tension 10N 1 A323 ‘The actual loading does not exceed values of allow- able loading. ATB2 To determine the maximum allowable loading fon structural attachments to tubes, a test may be con- ducted on a full-size section of tube with attachment. ‘The test may be considered as meeting the Code requirements provided: A-T32.1 The loading applied to the test specimen isan least equivatent to the design loading, and at the ‘same time the tube is subjected to a hydrostatic pressure corresponding to design conditions. A-73.2.2 The testis conducted in accordance with the requirements of A-22 with the exception that the Inydrostatie pressure shall be held at expected design pressure, and the loading on the support shall be increased until permanent set occur. 3 The maximum load P, allowed on the attachment at or below the pressure corresponding to the hydrostatic pressure, ia given by the following Formula: where maximum allowable load on attachment, Ib test load at the proportional limit of the struc ture, Ib working stress permitted in Table 1A of Section 1, Pact D, for the tube material atthe expected operating temperature which in no case shall be taken at less than 70°F, psi E = average proportional limit of the tube mate- fia, psiam Am4 ‘A superheater section is supported by welded attach ‘ment to the short-radius retum bend section as shown in Fig. A-74, This example illustrates a condition where a direct and eccentric load is applied to a bent tube section ‘The allowable lug loading is calculated forthe follow. ‘ng. conditions: material = SA-213-722 MAWP = 5087 psi T = 70°F D = 20 in 1 = 030 in “iin, thick lug 15 deg attachment angle Se = 15,000 pri S = 15,000 psi 5. = 205,-S From Table PW-43.1, K = 1.16 From Fig, PW.83.1, PW.43.2.1, or PW.43.22 15,000 psi bie 222 Compression Ly = 0.0664 Tension Ly = 0.0948 For bend: ie Bend dia)! = 6/03" = 66.6 From Fig. PW-43.1 or Eqs. PW-43.2.1 or PW-43.2.2 Compression Ly = 0.0215 Tension Ly = 0.0257 t= KLy9 (1.16)(0.0664 + 0,0215)(15,000) 1529 Ibn, Compression Ly Tension Ly = (1.16)(0.0948 + 0,0257)(15,000) 2096 tin, ‘Actual unit load: 750, Gx 1200x075 28 2s 300 * $64 = 1164 Ib/in. compression; S64 Ib fin APPENDIX 195 amma ‘The actual applied load is less than the values allowed by the chart in Fig. PW-43.1 APPROVAL OF NEW MATERIALS UNDER THE ASME BOILER AND PRESSURE VESSEL CODE. ANS Code Policy A751 It is the policy of the ASME Boiler and Pressure Vessel Committee to adopt for inclusion in Seotion Tl, Parts A and B, only such specifications a have been adopted by the American Society for Testing and Materials, and in Section TI, Past C, only such specifications as have been adopted by the American ‘Welding Society A-75.2 Ibis expected that requests for Code approval will normally be for materials for which there is an ASTM or AWS specification, For other materials, a request shall be made to ASTM or AWS to develop ‘2 specification that can be presented to the Code Conus A-7S3 It is the policy of the ASME Boiler and Pressure Vessel Committee to consider requests to adopt new materials only from boiler, pressure vessel, or ‘iclear power plant component Manufacturers or end users. Further, such requests should be for materials, for which there is @ reasonable expectation of use in a boiler, pressure vessel, or auclear power plant compo: nent constructed to the rules of one of the Sections of this Code, AL76 Application A-76A. The inquirer shal identify to che Committee tho Section or Seetions and Divisions of the Code in which the new material is to be incorporated, the temperature range of application, whather eyelic service is t be considered, and whether extemal pressure service is to be considered. The inquirer shall identify all product forms, size ranges, and specifications for which incorporation is desired, A762 The inquirer shall stale whether or not the material is covered by patents, whether or not it is licensed, and if licensed, any limitations on its manu- facture A:T Mechanical Properties ALTTA Together with the specification for the mate- ial, the inquiner chall forwich the Commisten withAma adequate data_on which to base design values for inclusion in the applicable tables. The data shall include of ultimate tensile strength, yield strength. reduc tion of area, and elongation, at 100°F (or 50°C) intervals, from room temperature to 10°F (or $0°C) above the maximum intended use temperature, unless the maximum intended use temperature does not exceed 10°F. If adoption is desired at temperatures at whieh time-dependent behavior may be expected 10 control ‘design values, data on these time-independent properties shall be provided to @ temperature 100°F (50°C) above the temperature at which time-dependent behavior be- ‘comes significant. Any heat teatment that is required to produce the tensile properties should be fully described. A-T7.2 It coverage is desived at temperatures at which time-dependent behavior may be expected, creep rate and creep rupture strength data of base metal and appropriate weld metals and weldments shall also be provided, at 100°F (or $0°C) intervals to 100°F (or 50°C) above the maximum intended use temperature. ‘A773 If adoption at temperatures below room tem= perature is requested, and if itis desired to take design advantage of increased strength at lower temperatures, ‘data on the time-independent properties shall be pro: vided a1 100°F (or 30°C) intervals 0 and includ the lowest intended use temperature A-TTA Notch toughness data shall be provided for materials for which Code toughness rules wouté be ‘expected to apply. The data shall include test results for the intended lowest service metal temperature and for the range of material thicknesses desired. For welded ‘construction, the notch toughness data shall include the results of Code toughness tests for weld metal and heataffected zone for weldments made by the intended welding processes ACTIS If the material is to be used in components tat operate under external pressure. stress-strain curves (lension or compression) shall be furnished, at 100°F {or 50°C) intervals over the range of design temperatures ‘desired, External pressure charts are based on the early portion (up to 1% strain) of the stress-strain curve. ‘The stress-strain curve (not load versus extension) shal be determined using a Class B-2 or better accuracy ‘extensometer as dofined in ASTM E 83, Numerical data, when available, should be submitted. The data should include the original cross-sectional area of the test specimen and stress-strain curves with units marked fon them, A776 If the material is to be used in eyelic service and the construction Code in which adoption is desired 1995 SECTION 1 an ‘equires explicit consideration of eyclic behavior, fatigue ata shall also be furnished over the range of design emperatures desired. AZTT-T In general for all mechanical properties, data shall be provided from at least three heals of material resting all of the requirements of a specification for a Ieast onc product form for which adoption is desired, for each test at each test temperature. When adoption for both cast and wrought product forms is desired, data from at least three heats exch of @ wrought and of a east product form shall be submitted. It is desired that the data represent all produet forms for which adoption is desired. For product forms for which the properties may be size dependent, data from products of different sizes, including the largest size for which ‘adoption is desired, shall be provided, A-77.8 Test methods employed shall be those refer= fenced in or by the material specifications, or shall bbe appropriate ASTM test methods or recommended. practices tor the properties teste. A-779 Information describing service experience in the temperature range contemplated will be useful to the Committee A78 Other Properties “The inquiter shall tuenish to the Commitee adequate data necessary 10 establish values for coefficient of thermal expansion, thermal conductivity and diffusivity Young’s modulus, shear modulus, and Poisson's ratio, when the construction Code in which adoption is desired requites explicit consideration of these properties. Data shall be provided over the range of temperatures for Which the material is to be used An9 Weldability ‘The inquirer shall furnish complete data on the weldability of material intended for welding, including data on procedure qualification tests made in accordance with the requirements of Section IX. Welding tests shall be made over the full range of thickness in wich the material is to be used, Pertinent information, such aS postweld hear creament required, susceptibility w air hardening, effect of welding procedure and heat affected zone and weld metal notch toughness, and the amount of experience in welding the material shall be aiven.aso A-80 Physical Changes For new materials, it is important to know the structural stability characteristics and the degree of retention of properties with exposure at temperature ‘The influence of fabrication practices, such as forming, welding, and thermal treatment, on the mechanical properties, ductility, and microstructure of the material are important, particularly where degradation in proper: ties may occur. Where particular temperature ranges of exposure or heat treatment, cooling rates, combina tions of mechanical working and thermal treatments, Talnivation prastives, exposure (0 pastivular cuvinon ments, cic. cause significant changes in the mechanical properties, microstructure, resistance to brittle fracture, tc itis of prime importance to call attention to those conditions that should be avoided in. service or in manufacture of parts or vessels from the material ASL Requests for Additional Data 1e Committe may request additional data, including data on properties or material behavior not explicitly treated in the construction Code in whieh adoption is desired, ‘AR Code Case ‘The Code Committee will consider the issuance of Code Case, to be effective for a period of 3 years permitting the use of a new material, provided that the following conditions are met: (a) the inguirer provides evidence that a request for average of the material ins specification has been made 19 ASTM; (6) the material is commercially available and can be purchased within the proposed specification require~ (c) the inquirer shows that there will be @ reasonable the material by industry and that there exists an urgency for approval by means of a Code Cases, (@) the requests for approval of the material shall clearly describe it in ASTM specification form, including, such items as scope, process, manufacture, conditions for delivery quirements, forming properties, testing specifications and requirements, workmanship, finish, marking, inspec tion, und rejection: {c) all other requirements identified previously under Code Policy and Application apply: and () the inquirer shall furnish the Code Committee with all the data specified in this Appendix. demand for heat teealment, chemical and tensile re APPENDIX wt A043 PREHEATING A100 ‘A-100.1 Prcheating may be employed during welding to assist in completion of the welded joint. The need fot and the temperature of preheat are dependent on ‘2 number of factors such as chemical analysis, degree of Fesitaint of the pars being joined, elevated temperature mechanical properties, and material thicknesses. Manda- tory ules for preheating are, therefore, not given in this Section except as required in Table PW-39. As a general guide, some minimum temperatures for pre- heating are given in A-1O04, It is cautioned that the preheating temperatures listed in A-100.4 do not necessarily ensure satisfactory completion of the welded joint. Requirements for individual materials within the P-Number listing may have preheating requirements more or less restrictive than this general guide. The ‘Welding Procedure Specification for the material being welded shall specify the minimum preheating require= ments described in the welding procedure qualification requirements of Section IX. A-100.2 ‘The heat of welding may assist in main- taining preheat temperatures afler the start of welding and, for inspection primpones, teraperahire meaeninements may be made near the weld. The method or extent of application of prcheat is not, therefore, specifically given, Normally, when materials of two different P- Number groups are joined by welding, the preheat used Will be that of the material with te higher preheat specified on the Welding Procedure Specification, A-100.3 Thicknesses referred to are nominal at the weld for the parts to be joined. A-1004 Minimum ‘Temperatures for Preheating A-100.4.1 P-No. 1, Group No. 1, 2, 3. 175°F for material which has both a specified maximum carbon Content in excess of 030% and a thickness at the joint in excess of 1 in. 50°F for all other materials in this srouping, A-100.4.2 P-No. 3, Group No. 1, 2, 3. 175°F for material which has cither a specified minimum tonsile strength in excess of 70,000 psi or a thickness at the jint in excess of % inj S0°F for all other materials in this grouping. AA1OOAS P-No. 4, Group No. 1, 2. 250°F for cial which has either @ speciid minimum tensile strength in excess of 60,000 psi ora thickness at the Joint in excess of Yin SO*F forall other materials in this groAc10044 A-100.4.4 P-No. $A, B,C. 400°F for material Which has either a specified minimum tensile strength in mxeace af 601000 pc or hae hoth a epecifod meni chromium content above 6.0% and a thickness at the joint in excess of '4 in; 300°F for all other materials. in this grouping. A-10045 P-No. 6, Group No. 1, 2, 3. 400°F A-100.46 P-No. 7, Group No. 1, 2. None ‘A-100.4.7 P-No. 8, Group No. 1, 2. None A104 P.No 94, Gromp Na. 1. 750° ‘4-10.49 P-No. 9B, Group No. 1. 300°F. ‘A-100.4.10 P-No. 10A, Group No, 1. 175°F. A-100.4.11 P.No. 108, Group No. §. 300°F with inwerpass maintained between 350°F and 450°F. MAXIMUM ALLOWABLE WORKING PRESSURES — THICK SHELLS A-128 Shells for Internal Pressure When the thickness of the shell exceeds one-half of le inside radius, the maximum allowable working pressure on the cylindrical shell of a boiler or drum shall be determined by the following formulas: z-1 pase zi or ‘maximum allowable working pressure, pst ‘maximum allowable working unit stress, ps taken from Table 14 of Section 1, Part D E = efficiency of longitudinal joints or of ligaments heieen openings for fusion welded joins in PG-27.4, Note 1 for seamless shells = 100% (unity) for ligaments between openings, the ef- ‘ciency shall be calculated by the roles given in PG-52 2 = (SE + PKS - P) [e+ niRe IRF icieney specified 1995 SECTION T 198 2503.2 1 = minimum thickness of shell plates in weakest Rm inside ‘rading of the weakoet cemren af the shell, in, R, = outside radius of the weakest course of the shell i, NOTE: ResrctNe fequeMEn of PO-27.22 aso apply 10 mis parrph ROUNDED INDICATION CHARTS A-280 Acceptance Standard for Radiographically Determined Rounded Indications In Welds A-250.1 Applicability of These Standards. These standards are applicable to ferric, austenitic, and non- ferrous. materials, A-250.2 Terminology -250.2.1 Rounded Indications. Indications with ‘4 maximum length of three times the width or less on the radiograph are defined as rounded indications. These indications may be circular, elliptical, conical, or iregu- lar in shape and may have tails. When evaluating the size of an indication, the til shall be included. The indication may be from any imperfection in the weld, such as porosity, slag, or tungsten, ‘4-250.22 Aligned Indications. A sequence of four or more rounded indications shall be considered to he aligned when they touch a fine parallel to the length of the weld drawn through the center of the two outer rounded indications A-250.2.3 Thickness 4.1 is the thickness of the weld, of the pressure-retaining materiel, or of the thinner of the sections being jained, whichever is leat. If a full penetration weld includes a fillet weld, the thickness ofthe fille weld throat shall be included in A-280,3 Acceptance Criteria A-250.3.1 Image Density. Density within the im- age of the indication may vary and is not a criterion for acceptance or rejection A-280.32 Relevant Indications (See Table 1 for Examples). Only those rounded indications which exceed the following dimensions shall be considered relevant.Aas032 an TABLE 1 MAXIMUM PERMISSIBLE SIZE OF ROUNDED INDICATION (Examples Only) ‘Maxinum Sie of Accepable Maxinum Sie of Rounded Inleaion, i Nonrevelant ‘Tienes Indication, m Random ola m Tester ae Te Yet % 001 oa ons He 00a 0.083 0.015 Mo ont aan por Ye ons 9.08 oon % oon ozs 2031 Ye 0209 ane 0031 02st 031 Me ona 008 0st 8 ons oto D031 Me 01360230 Don te ried — 0156 0.250 pom Owe 2 oass 0.75, 0.063 ho ¢ for ¢ less than % in, Yea im. for 6% in. to Yin, inclasive ‘he im for ¢% in. to 2in, inclusive ‘he in, for & greater than 2 in A.250,3.3 Maximum Size of Rounded Indication (S00 Table t for Examples). The maximum permissible size of any inieaton shall be ‘oF pin. whichever is smaller; except that an isolated indication separated from an adjacent indication by 1 in, or more may be "4s, or M% ina whichever is less. For 1 greater than 2 in, the maximum permissible size of an isolated indica tion shall be increased 10 % in A-250.3.4 Aligned Rounded Indications. Aligned rounded indications are acceptable when the summation fof the diameters of the indications is less than f in @ length of 121 (See Fig. 1.) The length of groups of aligned rounded indications and the spacing between the groups shall meet the requirements of Fig. 2 ‘A-250.3.5 Spacing. The distance between adjacent rounded indications is not a factor in. determining acceptance or rejection, except as required for isolated indications or groups of aligned indications. A-250,3.6 Rounded Indication Charts. The rounded indications characterized as imperfections shall not exceed that shown in the charts, ‘Tho charts in Fig. 3.1 through Fig. 36 illustrate various types of assorted, randomly dispersed, and ENDIX, asi clustered rounded indications for different weld thick- nesses greater than“ in, These chars represent the maximum acepable concentration limits for rounded indications The chat for each thickness range represents full scale 6 in, cadiographs, and shall not be enlarged ot redvced. The distributions showa are not necessatily the patterns dat may appear om the rauiogeaph, but are typical of the concentration and size of indications permitted. A-2503.7 Weld Thickness ¢ Less Than % in. Fors less than in. dhe maxiqmunn number of routed indications shall not exceed 12 in a 6 in. length of weld. A proportionally fewer number of indications shall be permitted in welds less than 6 in. in length A-2503.8 Clustered for clustered indications show up to four times as ‘many indications in a focal area, as that shown in the illustrations for random indications. The length of an acceptable cluster shall not exceed the lesser of 1 in for 2, Where more than one cluster is present, the sum of the lengths of the clusters shall not exceed 1 i, in a 6 in, length of weld. ndieadlons. The Mlusirtous QUALITY CONTROL SYSTEM A300 AOL A-3OLL Quality Control System, The Manufacturer cr assembler shall have and maintain a quality control system which will establish that all Code requirements, including material, design, Fabrication, examination (by the Manufacturer) and inspection of boilers and boilee parts (by the Authorized Inspector), will be met. Pro- vided that Code requirements are suitably identified, the system may inelude provisions for satisfying any requirements by the Manufacturer or user which exceed ‘minimum Code requirements and may include provi- sions for quality comtrol of non-Code work. In such systems, the Manufacturer may make changes in parts ‘of the system which do not affect the Code requirements without securing acceptance by the Authorized Inspec- tor. Before implementation, revisions to quality control systems of Manufacturess and Assemblers of safety and safety rlicf valves shall have been found acceptable to an ASME designee If such revisions affect Code requirements The system that the Manufacturer or assembler uses to meet the requirements of this Section must be one ‘suitable for his own circumstances. The necessary scone. General1993 SECTION 1 nos 12 ‘SNOLLVOIONI G30NNOs G3NDIT SNOLVDIONI O30NNOY GANSITY 1 “913 —-- ak a... + atesA30LL APPENDIX 43023 RANDOM ROUNDED INDICATIONS. 5 coneantration and 2° permited ny Bm. tngeh of we ISOLATED INDICATION Maximum ize per Table | Luster FIG. 3.1 CHARTS FOR 1% in. TO % in,, INCLUSIVE ‘and dotail of the system shell depend on the complexity of the work performed and on the size and complexity of the Manufacturer's (or assembler's) organization. A written description of the system the Manufacturer or assembler will use t0 produce a Code item shall be available for review. Depending upon the circumstances, the description may be brief or voluminous. ‘The written description may contain information of proprietary nature relating to the Manufacturer's (ot secembler's) processes, Therefore, the Code dase nat require any distribution of this information, except for the Authorized Inspector or ASME designee. It is intended that information learned about the system in connection with evaluation will be treated as confidential and that all loaned descriplons will be retumed to the Manufecturer upon completion of the evaluation. 4-302 Outline of Features to Be Included in the Written Description of the Quality Control System ‘The following is 9 guide to some of the features Which shovld be covered in the written description of the 201 quality control system and which is equally applicable to both shop and field work. 4-302.1 Authority and Responsibility. The authority and responsibility of those in charge of the quality control system shall be clearly established, Persons performing quality control functions shall have sufficient ‘and well-defined responsibility, the authority, and the ‘organizational freedom to identify quality control prob- Jems and to initiate, recommend, and provide solutions. ‘A-302.2 Organization. An organization chart show- ing the relationship between management and engi- neering, purchasing, manufacturing, field assembling, inspection, snd quality control, is required to refiect the actual organization, The purpose of this chart is to identify and associate the various organizational groups with the particular function for which they are responsible. The Code does not intend 10 encroach on We Manufacturer's right (0 establish, and from time to time to alter, whatever form of organization the Manufacturer considers appropriate for its Code work. A-302.3 Drawings, Design Calculations, and Spect- feation Control, The Manufacturer's or nssembler'sA303 1995 SECTION t A029 ao ‘ ee te RANDOM ROUNDED INDICATIONS. “yo's! conentation an ie paring any Bn eng ot wea : . : iin cee ISOLATED INDICATION cLusren FIG. 3.2 CHARTS FOR t OVER */, TOs in, INCLUSIVE ‘quality contol system shall provide procedures which any condition which does not comply with the applicable ‘will assure that the latest applicable drawings, design rales of this Section. Nonconformities must be corrected calculations, specifications and instructions, required by or eliminated in some way before the completed compo- the Code, as well as authorized changes, are used for nent can be considered to comply with this Section, manufacture, assembly, examination, inspection, and testing A-302.7 Welding. The quality control system shall ‘A-3024 Material Control. ‘The Manufacturer or include provisions for indicating that welding conforms assembler shall include a system of receiving control (© fequirements of Section IX a5 supplemented by this ‘which will insure that the material received is properly Section identified and has documentation, including required ‘material certifications or material test reports, to satisfy A-302.8 Nondestructive Examination, The quality Code requirements as ordered. The material control control system shall include provisions for identifying system shall insute that only the intended material is nondestructive examination procedures the Manufactures used ia Cove constmction will apply to conform with requirements ofthis Section A-302.5 Examination and Inspection Program. The Manufacturer's quality control system shall describe the fabrication operations, including examinations, sut- ficiently to permit the Authorized Inspector to determine a what stages specific inspections are to be performed. A-302.9 Heat Treatment, The quality control system shall provide controls to assure that heal treatments a required by the rules of this Section are applied. Means shall be indicated by whieh the Authorized Inspector ean satisty himself that these Code heat treatment A-302.6 Correction of Nonconformities. There shall requirements are met. This may be by review of furnace bbe a system agreed upon with the Authorized Inspector time-temperature records or by other methods as appro- for correction of nonconformities. A nonconformity is priate 202RANDOM ROUNDED INDICATIONS ‘Typea! concentration and size permited in any 6 in eth of wee ISOLATED INDICATION cLusTeR FIG, 3.3 CHARTS FOR OVER % in. TO % in, INCLUSIVE ‘A-302.10 Calibration of Measurement and Test Equipment. The Manufacturer or assembler shall have ‘system for the calibration of examination, measuring, and test equipment used in fulfillment of requirements of this Section. ‘4-30.11 Records Retention. The Manufacturer or assembler shall have a system for the maintenance of radiographs and Manufacturers’ Data Reports as re- quired by this Section A-302.12 Sample Forms. The forms used in the quality control system and any detuiled procedures for their use shall be available for review. The written description shall make necessary references to these forms, ‘A-302.13 Inspection of Boilers and Boiler Parts A-302.13.1 Inspection of boilers and boiler parts shall be by the Authorized Inspector described in PG-91. 203 A-302.13.2 The writen description of the quality control system shall include reference to the Authorized Inspector. A-302.13.2.1 The Manufacturer (or assembler) shall make available to the Authorized Inspector at the Manufacturer's plant (or construction site) a current copy of the writen description or the applicable quality control system, A-302.13.2.2 The Manufacturer's quality control system shall provide for the Authorized Inspector at the Manufacturer's plant to have access to all drawings, calculations, specifications, procedures, process. sheets, repair procedures, records, test results, and any other documents as necessary for the Inspector to perform his popu damage a uno ny Ln ng enn ceri thas nsparon Commision a area FIT {Hail Boar ne endorser, Sale, Powtes, ana Nay Tat to Be Carpet bythe Manassa’ Reapnatie = ra Compa Baler Pig | @ Toned, Tenses, | gay ee sie | sen _| some eineed (a) Sean Po (©) Fowa vate ee Feed water [vee © Bowet 17. Salty Veen) No, Sige set ress Tot Capt 18 Hating Elman aed: Guar evo! 19, eses: Quant ‘0 To 20 ytrosate Test of Campoted Boer oy @ CERTIFICATE OF COMPLIANCE OF COMPLETED BOILER We cont at ts comaad Dobe cntoms win the requremens of SECTION !0l he ASME SOLER AND PRESSURE VESSEL CODE. B (ur Contest of Ahora No, @ 0 we te (SF () Syma expaes & me, Sone, or Passed Repesriaa) casey (CERTIFICATE OF SHOP INSPECTION OF COMPLETED BOILER BOLER MADE BY a |e undersigned, boGing ava coneision issued bythe Naor Bordo Bole and Pressure Voss Inepelos d/o Salo Pownce # e ana employes by * a ave apacog ie complied ‘ior and nae sain Manandisers Pua Ba Repo or = ‘stat tha. othe bet fy howe and Delt, te Marae has eovatusedhis born accoreanes wah he ppeabe Secon the ASME HOLLER AND PRESSURE VESSEL CODE By sgnng ms canate peer ne nepacter not ns eneloyer makes By Nara, exgFessEG or ipled, concerning ine ter desorbed ns Manufacturers Dla Report. Furhernore, nether Inspector nor is enpoyer sh be Hale In any manner or ay perioral uy oF Property stage of oe fan and arin from connate wh ie maton commisons a amare pea TWiT Boats Gael erdoremanin, Size: Powe, ana NOT@ 13811 GUIDE FoR COMPLETING MANUFACTURERS’ DATA REPORT FORM P-2A (3 Aast.I © ° eeee © o°@ @oe008006 22080 APPENDIX ABEL PG-112.2.1.1) Name and address of Manufacturer, (2, make ofall components not covered by Paral Data Reperts. When the boiler pvessure ‘esse is eonstucted by aU" symbol halser and ceriied ona U- or U-1A Data Report, inccate on line + "ol pressure vessel conctrueted to Section Vil, Division 1, a8 permited by Pant PEB,” and attach the Ut or U-tA Data Raport. ‘Name and ads of purchaser and/or owner (to be completed by te Manufacturer of the completed bode. ‘Name and adress of ocation where bole eto be instalad. Knot known, sa indicate (2.9 “Nat kncwn-—tuit or snc) ba completed by the Manufacturer of the completed Bole), ‘Show type of aleve bole documented by this Data Repent, ‘entication of boler by appicable numbers. linended for Inetalation in Cana mr an drmuing mimar indleate the Canadian Design Raghatraion ‘Te Manutecturer of the boiler pressure vest shall apply the ASME Code symbol stamp and the Nationel Board Number when ‘aquired. Ris his responsibilty to complete Part ofthe Data Report, and forward it wth th vessel tothe company wo wll apply ‘the vim (E” symbol holder). The Manutacture 10. Calculate D,/t where Dy = 36 in, (given) 1 = 0625 jn. (given) D,ft = 36/0625 = 57.6 Since D,/t is greater than 10, follow the procedure ‘outlined in PET 51.1.2). Step I: Determine the ratio of L/D, and Da/t. Calculate LID, where 36 in. (given) 36 in. (given) LID, = 36/36 = 1 Calculate Dyft where D, = 36 in. (given) t Dut 0.625 (given) 360.625 576 Step 2: Roter value of L/D, = ig. G of Section Ml, Part D, the Step 3 Enter Fig. G of Section I, Part D, the value of D,/t = 576 Find Factor A, Factor A = 0.0031 Step 4: Enter Table 1A of Section 1, Part D, for SA.515, Grade 70, at 466°F, The extemal pressure chart to be used is Fig. CS-2 of Section Il, Past D. Enter Fig, CS-2 of Section II, Part D, and find the intersection of 0.0031 and 466°P. Step 5: Find Factor B. Factor B = 13,500 Step 6: Calculate MAWP 4a) 3D.) 13,500 (see Fig, CS-2 of Section I, Part D) 36 in, (given) 1 = 0625 (given)Asse 403,500) sa610825) P= 31250 psi ‘The required moment of inertia: Step I: Caleulate A, Hy) 3 im, (given) (0,625 in, (given) 3x0.625) AL = 1875 eq in, Calculate B PD, nan, where P= 150 psi (xiven) D, = 36:in. (given) 1 = 0625 in. (given) A, = 1.875 sq in, (calculated) L, = 363n. (given) 15016) 0635 + (1.875730 B= 7975 psi Steps 2 and 3: Enter Table 1A of Section TI, Part D, for SA-515, Grade 70. The external pressure chart to be used is Fig, CS-2 of Section Il, Part D. Enter Fig. CS-2 of Section If, Part D, and fin the intersection of 71975 psi and 46°F. Step 4; Find Factor A, Factor A = 0.00059 Step 5: Caleulate J 2s5 NDIX Assn (DL, [e+ A HLA ia 36 in. (given) 36 in, (given) 04625 in. (given) 1.875 sq in. (calculated) 0.00059 (see Fig, CS-2 of Section Il, Past D) (25) (36) 10625 + (875/36)! (200089) rr , = 1.3313 int Step 6: Caleulate actual moment of inertia /: TMH 2 0.625 in. (given) H, = 3in, (given) canasya? T= 14082 in Step 7: Compars 1, to I 1, (0.3313 ind) is less than 1 (1.4062 in.) therefore, the design of this furnace does meet Section I requirements, A.382 A combination furnace in a boiler is made up of @ Morison central section whose least inside diameter measured across the conver curve of the corrugations is 34¥ in, pte thickness is % in. and feng is 8 f14 in. The plalnend sections ate joined by ful: penetration butwelds and measure 18% in fom weld t0 head atachment. These sections are 36 in in inside diameter and have a wall thickness. of What is the MAWP of this furnace? Material is SA- 28SC at TOO"F Given: combination furnace Morison Sect 345 in least 1D +2 = MS 42 365 (see PFT-I8.1) iD = Dass 1995 SECTION 1 Aces 1 = % in, = 0.625 in where L = 100 in L = 37 in. (ee PFT. D, = 375 in. (calculated) LiD, = 371375 = 099 Plain Section fan Calculate Dy ft 2L = 37 in, (see PFT-192) where 1D = 3610 1D, = S13 In. (calculated) D, = D+ % = 36+ 20.75) 1 = 0.5 (given) 375 in. Dit = 3751015 = 50 = 075 material = SA-285C at 700°F Step 2: Enter Fig. G of Section U1, Part D. the value of LID, = 0.99 Find: MAWP Use: Morison section — PET-18 and PFT-19; plain section — PFT-14, PFT-I9, aint PPT-St Solve: Morison section, per PFT-18.1 cup C = 15,600 (see PFT-18.1) 0.625 in. (given) 365 in. (see P 18.1) (15.60010.625) 365 P = 267 psi Plain. section, per PET-19,2, The MAWP shall be calculated in accordance with PET-14 and PFT-S1 Per PPT-51.1,2(a), determine if D,/t > 10. Calculate B,J where D, = 375 in, (calculated) 1 = 0.75 (given) D,jt = 375/075 = $0 Since D,/1 is greater than 10, follow the procedure ‘outlined i PPT-51.1.2a) Step [: Determine the ratios L/D, and D,/t Caleulate L/D, 256 Step % Enter Fig. G of Section 1, Part D, the value of Dylr = 50 ind Factor A Factor A = 0.0039 Step 4, Enter Table Al of Section I, Part D, for SA-28SC at 700°F. The external pressure chart 10 be used is Fig. CS-2 of Section Il, Part D. Enter Fig. 5.2 of Section Il, Part D, and find the intersection ‘of 0.0039 and 700°F. Step 5: Find Factor Factor B = 10,500 Step 6: Calculate MAWP where B = 10,500 (see Fig. CS-2 of Section I, Part D) D, = 375 in. (calculated) 1 = 075 (given) 110,500) (75/075 P = 280 psi in plain section MAW is 267 psi bused on Morison section A383 What wall thickness of fireube in an area absorbing heat would be required to carry $00 psi if the tube is seamless $A-192, 4 in, in diameter and 1S ft long?80 in Find: wall thickness of tube Use: PET-12, PFI-30, and PFT-31 Solve: Per PFT-51.1.2(a), determine if Dy(t is greater than 10. Caleulate D,/t 2 10 where D, = 4 in. (given) 1 = 0.125 in, (assumption) D,jt = 410,125 = 32 Since D,/1 is greater than 10, follow the procedure ‘outlined itr PFT-S1.1.2(a). Step 1: Calculate LID, where L = 15 8 (given) D, = 4 in. (given) LID, = 18018 LID, = 45 Caleulate Dit where D, = 4 in. (given) 1 = 0.125 in, (assumption) Dylt = 410,125 = 32 Step 2: Emter Fig. G of Section 11, Part D, for LID, = 48 Step 3: Move horizontally to the line for Dy/t = 32, From this point of the intersection, move vertically downward to get Factor A. Factor A = 0.0013, Step 4: Enter Table 1A of Section Hl, Part D, for ‘SA-192 < 700°F per PFT-30 and PG-27.4, Nove 2, Enter Fig. CS-1 of Section Il, Part D, and find intersection of 0.0013 and 70°F, Step 5: Move horizontally 10 the right to find Factor Bt APPENDIX Ase Facior B = 7000 Step 6: Calculate MAWP using the following. formula: where B = 7000 (sce Fig, CS-1 of Section Il, Part D) 4 in. (given) 0.125 in. (assumption) 47000) S705) P, = 292 psi Step 7: Since , is less than actual P, select a larger 1 and repeat the design procedure. Therefore, assume ¢ = 0.20 in Per PT:S1.1.2a. determine if Dy/t is greater than 10. Calculate Dylt > 10 4 in, (given) 0.20 in. (assumption) Since D,/t is greater than 10, follow the procedure fnitined in PRT-SI1 240) Step 1: Calculate L/D, where 15 ft (given) 4 in, (given) 18074 Caloulate Dal where Dy = 4 in, Given) 1 = 0.20 in. (assumption) Dit = 410.20 Dut = 20 Step > Rater Fig G for LID, = 45 287A383 Step 3: Move horizontally to the line for D,/r = 20. Factor A = 0.0028 Step 4: Enter Table 1A of Section Hl, Part D, for MA-IYZ S 0U'F pee PFI-SU and PU-Z/.S, Note 2, Enter Fig. CS-1 of Section Il, Part D, and find the intersection of 0.0028 and 700°F. Step 5: Move horizontally 10 the right to find Factor B, Factor B 1995 SECTION | 258 A383 Step 6: Caleulate MAWP using the following formula: 48 FI x0 7 8000 (see Fig, CS-1 of Section II, Part D) 4 in. (given) 1 = 0.20;in, (assumption) sn) 347020) P, = 533 psi Step 7: since Py is greater than 7, the required thickness equals 0.25 in, 1 = 020in,SI UNITS ‘The 1995 Edition of the Boiler and Pressure Vessel Code is based on US. Customary (ft-lb) units of measurement which are to be regarded as the standard, ‘This supplement is provided as a convenience to the Code user and contains ST conversion factors for units contained in the Code, 259LIST OF SI UNITS FOR USE WITH ASME BOILER AND PRESSURE VESSEL CODE Other Unite or Quantity Unie Symtet Limitations ‘Space ané Tine lane arse sian rad ogre (Gecmalzes) Teegth meter m. area Square met m sme cate meter ™ tee (Lf tld ony (Use without prefix ter than in miter, mi tine second . minute Cri, Nour Period and Related Phenomena ‘reauency here He revolutions er second (8) tational frecuency revolutions per second st revolutions per minute (elm) Mechanics mass ‘etosram 8 ersty bilosrar per cubic meter aim moment of nea ogra eer® kee force rewton N moment of force (torque) rewon-maeter Nom presure and sess pascal Pe (paseal=newton ger square meter fneray, work fou 4 Klowatt-novr GW" ower eat w Impact strength foul ul stetion modo meter” ~™ moment of section eters ms {Second moment of aread ‘racturetoushress pas va Heat temperature — thermodynamic seve k degra Cale (0) TMate (2) themedyranie linear expansion concent meter per meteskein ke o ‘uantty of heat joule 4 heat flow rate watt w ‘thermal consictivty Uaatt per meterkeiin Wim KI wim +70) ternal Sites unre meter ger second mn specie heat capacity Joule per klogram-ein Sieg) Nig 70) Eletety and Mageetiom etre potential vor v turtent density ampere per eeter® Alm* magnetic fil steratn ampere per meter aim wares (2) Conversion tater between Si units ard U.S. customary ar ven nS, Sno ASTM E380, [ASME Orlemtatlon ad Gute for Use uf St Met) Unis (a) Preterrad use for temperature and terperature intervals degrees Cela), excep for thermodynamic and erygenie work where evn may be more suitable For temperature interval, 2 K'= TC ena, 260COMMONLY USED CONVERSION FACTORS ‘(For Others See ASTM E 380) (See Note 1) ‘Maney by auantiy To Convert Fom To Note (2) ane ona cea vas 178s 329 0 teogth in m 25a e02 f = 3.00 E01 va ™ beer eo ae ine x 6451 6 E04 ve = 361 274 E01 volume iw ~ 706 e035, fe ™ oss, E02 US ition ™ az £0 Imperial gallon ™ pera) e03 Iter ” Lom E03 mass ‘bm 8 4538 924 Eo ton ete) (mass) ks 1.000 00 E403 force tof N 9.808 65 E400 ‘st N $486 222 E400 bending, toraue afm Nem E400 Tot in Nom E01 Ibe Nom E400 pressure, stress stint Pa 5.008 63° E400 wane Pa 4.788 026 F401 Inet ps ve eave 757 eto tipsliat Pa 6.098 757 506 ar Pa 10 E405 ener, work fw UT) (Note (39) 4 1.055 086 E03 power be 6550 ft» ie) w 756 999 esa tracture toughness bi vm Pa vai 2098 343 E406 tevperature © k tes tet em3as * K Ae Gs asseniie * ° Ae ty 328 temperature itera © k Lot E400 * Kore S85 555 Eo: Nores: (2) Care snout be taken when converting formulas or equations that contain constant ters or faetors. The value of these terms most be sndestoed ard may also requeeanverson (20a) Relationships that ae enact interme ofthe base units ae flowed by a single asterisk, ior exponen a pls or minus sym, an tao digts which nscate te power of 10 By whieh the aumer must be multpued to obtain the corect ual. For example: 3.523 907 E02 3823 907 ¥ 10" 0r0 035239 07 (9) Intemational Table 261INDEX | PWT-14, PWT-15, PFT-40, PFT-42 ‘Acces openings 2, POs, PPT? ‘Accumulation test of sfery valve capt “Allowable working pressure (sce Working presrure) ANS Standard sel pipe flanges aad Sings PEO . PG-107 css POS, PFT, PG-60, A-8 Backing rings for welded pipe joins. PO, Fig. PO-9.1 (Can, ion, flanged and threaded fittings .......-+.,.-PG42. for boller and superhester connections .........-++-PO-8 ‘Castings, quality fetor, for see! sess PODS for pressure Parts «+004 pees POS ‘Castings, perminible opocificatins for. Pos Check valve in feedpipe,.......PO-S8, Figs. PO-S83.1 & 70-5832 (Cirealarfumaces. eso ee PFDA ‘Cirumafeeatial Joint (see Joints) ‘Cleanout door in setting. . PWT-LS, PFT42, Cocks (see Blowoff piping & fsings) ‘Code application, stamp (see Stamp; Stamping) (Coll-type hot water boilers. coeeese POD ‘Combustion chamber, materials for see POS ‘ling says PFT-13.2 tubetbeets of -. --PFT-A3 Cones, temeated «| erase Connections, aes of, with two or more sfey esses POM 76-42, P43 1PG39 cPwAl P39 "P39 PO-7 [PG-112, 435010 A357 cose PGS170-106 to Pott PFT-19 = PETS Pris Aongitinal joints (see Joints) Ductile iron, flanged Stings . ficiency, = PO.27, PO-S2, PG-S3 ‘lect boilers. PG-16, PG-S8, PO-67, PG-70, 'PG.105, PO-106, PG-112, PMB-2, PMB-10, PMB 17, art PEB, Data Report Form P-2A, A-351 Existing installations, repairs to . Explotion door i setting .. Facing dimensions for steel Nanges ‘Factors of sfery (see Safety factors) (Gage glass, body and connector matecial Gages (see Steam; Test; Water glases, ec) Gaskets, manhole . Girder stays and crown bars Handhole plates, material of Handhole, in HRT boilers. in shell or unstayed head, design in vertial boilers Hangers to support boilers. Hladers, box type... ++. Heads, aren to be stayed ........ PWT-13, PFT-24, PET-25, Upwreld, PWS, PPT? Fitings, and soplences,sppliation requirements forINDEX spacing. tbe (see Tube holes) Hiydrostl pressure test fusion welded boiler... roof tenting. Iron wrotght foc wares and dota rings. Iron, cast (see Cast ion) Joins, butwelde, definition. lect resistance buttwelded postweld eat treatment, we Pws4 PWT -PET-IB "PG.27, PO-52, PO-S3 2 PG27, PO-S2, POSS Figs. PGS2.1 & PO-52.6 i Fig. PO-583.1 forced flow stern generate with no fixed wear and ss Lgs, support and attachment. ‘Machining plates for welding ......... Mapas arise amit we cre to support HRT boilers Maximum allowable working pressure (see Working pressure) Martie conversion tables Miniature boilers... ‘Morison furnace Mad drums (see Drums) Maier on safety valve. sees POT [New materials, epproval of ....++++++-POS, Ac7S 10 AO [Nipple or pipe connections, threaded joints for .......PO-39 [Nondestructive examinations. sees PQ2S, PHIL [Nondestructive tating personnel qualification and certification... 0-25, PW.S1, PW-S2 [Nonferrous tubes and pipes, specifications for [Nonpressoe pars, welded. ve (Ogee flanged construction. Onin ifn int, headsPiping. and connections incinded with boiler... |, Relieving, stream, in fusion welded Joins (see POSS, Figs, PO-S8.3.1 & PO-S8.3.2 Postweld heat treatment) authority, use of symbol PO-108 Repairing defects In welded joint... s+ P40 biowott (see Blowaff piping) Repais, existing installations oer PG.112. POLIS fesse POD - PWT, PFT CLPwa9 0-67 10 PO-73, PG-105, PO-110, /G-12, A-12 to Al, Add 10 A-d8 Additional, existing installations... Aas capacity, examples of checking ‘AcI2 10 Ael7 methods of checking trees PGI Pw.29 A-19 1 A2 39, Table PW.39 ++ PG-67, PO-68 cossteseveee POTS coseee WRB, ALO + PG-67, PG-68, PG-70, PVG-12 Pressure, maximum allowable working (see POT ‘Working pressure; also Shel, Tubes, et.) -POTL Pressure parts, included with boiler. 1PG-11, PO-S8, 7 sooneeseneecesees- POST Figs, PG-S831 & PO-58.32 isis Ale, Aasforced circulation boiles.....+.4+5 Pout Inopection of mfr and assembly.........++5 so POI smackings roquledssesseseeeer att0 ‘marking fo consttate guarantee POT, ‘material selections... PG-106 maximum rise in pressure ssssses BOTT, PO-1OS mechanical requirements .....+...- 7 "PO-48, method of checking safety valve capecity. 5.0.0. A120 Mig. AS - PET-27, Fig. AS eevee ETB {PO46 wo PG, PW-19, PWT-13, oe Scope of Cade... Serve go re ts) iy tubes. Fig. PO-462, PWS, PPT-22t9 PPT-32, PW-19, ‘A-8, AIO, Table A-4, Fig. AS PET-28 Allowable stress on ‘9 to be supported 'PO-105, Fig, PG-105.1 w Stay tubes, area to be supported by... Fig. PG-105.4 Steam cleaners... + PO106 PG-108PW. of structure that cannot be calculated, tast 0-100, an ‘Streses allowable in ferrous materials ........PG-23, A-24, ‘Table PO23.1 {in nonferrous materials. tes PO, AS, “Table PGZ5.2, 28, Table PUSS ‘Sues relieving of fusion welded join see Postweld hat tea!) Suspension type of boiler sting - ‘Tell tle oles, diling....+..4++.+,POM, PW ‘Tempermure of metal during hydrostatic tet. ‘Tension test of joint specimen ........+. Test, hydrostatic, of fusion welded drums... Inydrnttic pressure (see Hydrostatic pressure test) PW.S1, PW.S2 19, PRT-29 -PG99 PW-53 Pw54 of structure of which the strength cannot be calelated, ++ POH100, A-22 of ‘Tieads, iting into pipe or nipple. pipe, number for boiler connection. diagonal, in shell or drum. Ailing or punching PW.A3, Ai to Ac PFT-12 PFT PW.28, PW-43, insertion of, in shel. thickness of | nsuayed, space allowed. ‘Tube spacing. Urasonic examinations... acceptance standards for welds, ‘Varied steam bower, clasitiation « Unreinforced openings, dished beads ‘in shel, computation of. Unreinforced welded joi, bolas in UUniayed circular famaces, aes for ‘Unstayed fat beads, reinforced openingspipe, number for boiler connection ...... Table PG-39 Throvgh-stays PG.46, PFT-24 Tin for fusible plugs an Transfer of markings on plate PG-17 Truncated cones, pressure on PFT.234 Tube ends, expanding Pwr-il firetube boiler PFT-12 Aaring PwT-IL watertube boilers and supecheaters... PwrlL ‘Tube holes, and ends PG-79, PWT-11, PFT-I2 isgonal, in shell or drum PG:52 ailing oF punching. Po-79 in shell or drum. PG-52, PG-53 pitch PG-52, PG-53 sharp edges, removed PG-79 ‘Tubes, and pipes, nonferrous PG-27 attachments, typical structural. PW-43, A-TI to A-74 for firetube boilers PFT-I2 stay PFT-31 structural attachments, load on....... PW-28, PW.43, thickness PG-27, PG-83, PWT-8, PWT-10 undertolerance - PG-16 ‘welded connections of Pweal working pressure PG.27 ‘Tubeshee’s, combustion chambers, PFT-13 cylindrical, Tigaments in PG-82 insertion of, in shell PFT-I1 thickness cf. PFT rmetayed, epace allowed pros ‘Tube spacing. PG-82 Uheasonic examinations wal scicplanve stands for welds wes Unfired steam boiler, clasifiation Preamble Unteinforoed openings, dished heads 6-29 in shel, computation of. AS nozzles PW-15, PW-16 Unreinforced welded joint, holes in PWid Unstayed circular furnaces, cules fo. Prrd ‘Unstayed flat heads, reinforeed openings in... PG-38 thickness PG-31 lunrcinforced openings in Unsymmetrical spacing of staybols Valves ‘automatic, on water gages. blowoll (ser Blow valves) bodies or fitings, thickness rain (see Drains) Manges of PG-42 material PGI INDEX on steam outlet PG.59 on supply line 26.59 fo wate nt PO enisting installations. 62 on water column °G-60 safety (ee Safety valves) PG-59 installations Ast Vertical firetube boilers Yrandholes in. Prras ‘manholes in PFT-as swashout openings rrras wwoterleg and doorframe ring. PET Washout openings Pras in shell or unstayed. head PG-4s Water column, and connections 0-60 design and material of. Poo shutoff valves on PG-60 Water fronts, valves on PG-60 casting installations Aa Water gage glass, lowest visible part of 6-60 Worer gages, automatic As Water glasses and gage cocks PG-60 ‘existing installations ASO, ASI Watarog angen. joined by welding PEIL2, PWT22 Water level indicators Po-60 Waterside fusible plugs 20 rings, material of. PFT Welded connections of superheater tes Pwal ‘Weed joints, between staybolted box header sheets pwrie electric resistance butt pw.27 inspection during fabsenton Pw. longitudinal and circumferential pw.3s Postweld heat teeatment Pw.39 preheating Pw.38 radiographic testing Pw.st repair of detects it pws unreinforced, holes in weld ‘Welded pipe connections Pwett Welded piping connecting to boiler outlets... PW.3S Welded stays Pw.is Welding Part PW materials acceptable for pws of nozzes pw.I6 of stays, fasion PwW.19, PRT operator, qualifcation of Pw.28 preparation of base metal fr Pw.29 processes, acceptable. Pw.27 procedure, qualification of Pw.28 pw.27 PW.A6 to PWS8 PFT-46 ms, definitions of. test requirements. Wer-botiom boilers, height from floor ine 269)1995 SECTION 1 Working pressure, for braced and stayed surfaces PG-46 for tubes, of fietube boilers PFT.12 of watertube boilers. PG.27 ‘maximum 6.21, PG.27 270 ‘existing installations. a3 to ASB con Mat surfaces PG-46 ‘Wrapper sheet of locomotive type boiler PPT Wrought iton (see Iron) Wrought steel ce Stel)INDEX ‘Welded joins, between staybolted box header e Spo a ‘Water gage glass, lowest visible part of . ase ‘Water gages, automatic... for tubes, of iretube boilers .......e., ‘Water ghases es ‘of watertube boilers maximum... 1 POR, PO2T ‘on at suraces esse POM: on shells : ‘Wrapper sheet of locomotive type boiler Wrought icon (sze Iron) ‘Wrought see (see See!) 269, 270ASME Boiler and Pressure Vessel Code SECTION | INTERPRETATIONS Volume 36 ‘The Interpretations to the Code will be issued twice a year up to the publication of the 1998 Edition of the Code: each July (designated 7/95, 7/96, and 7/97) and with each Addenda (designated ‘495, A96, and A971. The Interpretations for each individual Section are published separately and are part of the update service to that Section; Interpretations of Section Ill Divisions 1 and 2, are part of the update service to Section Ill, Subsection NCA. Interpretations are not part of the Code or the Addenda. Interpretations Volumes 30 through 35 were included with the update service to the 1992 Edition ‘of the Code; Volume 36 is the first Interpretations volume to be included with the update service to the 1995 Edition Vol 36 Val 37 Voi 36 vol 39 Vol «0 val ai 7195 7198 7198 7/95 7198 7/98 7198 7195 310s 7188 Connie © 1905 ‘THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS ‘A Rights Revered PoiaisINTERPRETATIONS NO. 36 — SECTION I Replies to Technical Inquiries July 1, 194, through December 31, 1984 FOREWORD General Information ‘This publication includes all written interpretations issued between the indicated dates by the ASME Staff on behalf of the ASME Boiler and Pressure Vessel Committee in response to inquiries concerning interpretations of the ASME Boiler and Pressure Vessel Code. A contents is also included which lists subjects specific to the interpretations covered in the individual volume. These interpretations are not a part of the Addenda or the Code. ‘The interpretations are taken verbatim from the original leters, except for a few typographical and editorial corrections made for the purpose of improved clarity. In some instances, review of the terpretation revealed a need for corrections of a technical nature. In these cases, a revised interpretation is presented bearing the original Interpretation Number with the suffix R and the original file number with an asterisk, Following these revised interpretations, new interpretations and revisions to them issued during the indicated dates are assigned Interpretation Numbers in chronological order. Interpretations applying to more than one Code Section appear with the interpretations for each affected Section. "ASME procedures provide for reconsideration of these interpretations when or if additional information is available which the inquirer believes might affect the interpretation. Further, persons aggrieved by fan interpretation may appeal to the cognizant ASME committee or subcommittee. As stated in the ‘Statement of Policy in the Code documents, ASME does not “approve,” “centfy.” “rate,” ar “endorse” any item, construction, proprietary device, or activity. ‘An interpretation applies either to the Edition and Addenda in effect on the date of issuance of the interpretation or the Edition and Addenda stated in the interpretation. Subsequent revisions to the Code may supersede the interpretation For detailed instructions on preparation of technical inquiries to the ASME Boller and Pressure Vessel Committe, refer to Appendix 1 ‘Subject and Numerical indexes Subject and numerical indexes have been prepared to assist the user in locating interpretations by subject matter or by location in the Code. They cover interpretations issued from Volume 12 up to ‘and including the present volume, and will be updated with each volume. asSebjet G9, Use of Chromized Tong 1BG.372 and PWAIS, Snengih af Wald Connectins P61.) Remote Water Level Indicators W.33, Alignment Tolerances SECTION | Becton 19503 eoso7 rosa r9sa1 Fie No. Bovees BOOS Bossi acox707Section I — Interpretations No. 36 198.01, 195-02 Subject: Seaton 1, PW 33, Alignment Tolerance Date Issued: November 15, 1994 ile: BC83-707 Question: Does PW-33 apply to circumferential joints in tubes? Reply: No. Interpretation: 1-95-02 Subject Section 1, PELA72, PWAS, Strength of Weld Connections Date Issued: November 15, 1994 File: C9446 Question: A boiler drum has a welded nozzle connection which complies with the requirements cof PW-16 and Fig. PW-16.1. The inside diameter of the connection is smaller than the maximum si ‘opening permitted by Fig. PG-32, so that no calculations need be made to demonstrate compliance ‘with PG-33. Is verification of the strength of the attachment weld according to the rules of PO-37.2 and PW-1S required? Reply: Yes.1.95.03, 1.98.04 Section I — Interpretations No. 36 Suijecr: Section 1, PG-9, Use of Chromized Tubing Date Issued: November 15, 1994 Fite: Bc94-448, Question: Do the materials listed in PG-9 for Section I construction have to comply with the individual specification requirements after the manufacturer has performed fabrication on the material? Reply: No, Interpretation: 1-95-04 Subject: Section I, PG-60.1.1, Remote Water Level Indicators Date Issued: November 15, 1994 Pile: BCoH-454 ‘Question: May a pressure- and temperature-compensated differential pressure drum level transmitter ‘with a remote readout be considered a remote level i 300NUMERICAL INDEX File Page Fle Page Location Interpretation No. No. Location Inteepretation No. No. fenton 148 Append Bcss486 155 ma 9.61 scoosi2 oat | prtaz2 c85.062 100 aa 53.92 acesosr 76 | prT-t8 caa.152 265 v2 acess 201 | PrT-t4a 192.68 Bc95-152@) 275 As 1659 scart 34a | peas 53.21 acens0. 15 re hes47 scaso7o 201 | pers 193.98 scee372 79 jcso-007 202 | PET.A7 99.23 aceeo19 185 Aso aceo216 167 | Pera 9667 sce343 53 yer) scaess 8 ie acaes61 137 aces799 ot | pera t9208 232 acs.0s9 290, 199.60 m Aa50 Bcao-2s8" 43 e962 22 Bcas-e17 186 199.63 scve6o7 212 19258 scas.ce2 263, | peras 9257 C9262 262 Aast 9322 aceze20 16 | pera e643 gc06127 332 asta a3.36 ec2733 | PET-50 F829, sces212 187 5352 19270 93.385 276 353 19357 ecezaes = a7 | Pan PG 354. 183.56 pce2439 a7 | Pet bon74 seas gt (e94 ce9.274 190, 193.83 scas3e2 65 sot hose pena tes | Pc2am) eee acue-2u 18 bea Bcera72 157 Part PEB Po23 e317 pcnzas5 14 Pes beaer pos.228 5 19358 Bcaso61 47 Peb22 193.38 pcer493 3 186-39 Boss 131 186-70 posr4os sa | Ps br72aR acrsz6¢ 5 Pens 83:30 BCe2s544 20 £5509 C8628 168 83-50 cs.07 44 Beore2s 245 Heat scassisa 117 | Poe acraas2 7 resc6 acee019 177, ace7.053 143 raza scoeo1s 289 Sewers 166 Pee. e670 eerios 133, Bootes? ar? Peas.2 Bessse2 282 c93.562 282 Poe BcH3.659 129, Bc9e301 294 759 83-27 pez? 18 195.03 scons 300 186-26 sce? os | Poon beret scs.ss 243 tesa9 Bowe-105 192 bon40, Bco7258 255 e813 tsrst Bce2400 60 | Pc-92 bazar Boorse! 243 Pes-18 103.26, scsoet = 18 | PCO e.82 aen3s) 27 9672 acer-s10 154 Part PFT hae Bcasors 158 prrs2t 126-63 scaeo1s 157 9-10 Bcas-229 169 vr922 rants, seaz251 5 sey Dear-o07a 169 Peciia 156.60 acer180 4d v9.72 Bcoi-09 222 Prez boat scares 32 acors18 231 0351 acext48 44 | PC-t0.4 acez396 © 259 067 scecort io | Pct acest! 166 Fg Prraas ena cnases 102 Bepe-159 167 Cumulative index — Interpretations Vols. 12-36 @File Page File Page Location Interpretation No. No. | Location Interpretation No. No. Part PG (Coney Po395 133.5 Boaz267 17 149-28 soso wer | pc2054 Bc34.016 289 e297 acon an | aca sceeo2 73 Porta sy peo: «=e | Pca sca0.68s 75 Poa? bona posse 243 Bcset67 91 9232 Bcors38 248 BoHs462A 112 rona 99.59 Bceete = 211 Beas.o72 115 Poa 99.56 Besoag = 05. | pcaza scw2266 17 roa o3-100 beeses ry 8o7762 © 10 9253 Bce402 260, 8C86.059 165 Pcs pcers3 156 | pcaz4a Boo 246 Pon sco «= 7 | Pca Bce250¢ 31 Bcas-3t4 136 196 Poa Bcer-125 230 | PGS 109 Table PC-23, baa-in1 acer? «oot | PCa? " Hec10 sceaz9 169 | cs 43 329 scex212 107 201 Poa 3.05 sc7a774 9 faces. 201 vse scar353 16 fcs0.007 or ear ecraso aT Borsa) 235 kati acpest4 2 Bcoss2 235 99.23 ce9.254 189 BCOTSSIR 253 Pc27.2 136-25. scar7is 114 | poss ecara20 12 ew an pcos 17266 ce-c69 893.625 282 ce4-730 Pose aces062 52 Po273 5393 8cex608 27 Bcezsi0 51 Poa 193395, Bc2a47 77 Bcaz-a10 38 18637 fc86383 120 bo Bca9:349 195 7 wcse-08s 159, be207 Beers? 232 Po29 86-19 8085-78211 bass acerca 261, 136-66 Bea7zi0 4s. | Psa 1329 gce2438 19 ro293 192-86 pcoscis 209 3002-505 Po2911 Beaseis 122 10646 scwe473 138 pont casera 15 | Pc saas ter ti0 scexo09 90 Bcas.onA 151 136-15, aces-128 109 BOs 0944 152 rasco5 Bcwe-159 167 pess.is¢ 195, res-13 Bcse-1s4 170 Poa pcei02 48 | psa32 66-12 Bces-462 103 Boe274 156 186-80 en7402 156 sceso1s 157 2390 Bcas.019 280 sce.255 190 | pose.aa 193.76 Bcas-333 62 scas.o70 aot | pcsB36 93.53 Bo87 45 15c90-007 202, 622 Beseoss 112 pcss381 266 | Pase2 bees posr09 137 poorse1 380 | Pcso3 toste veorre | poses Bessa 235, 99.36 Bcessi6 191 Pos212 Besisaek 257 | pos9.32 63-45 8ce3.088 33 Poa vt scasso2 49 | PCS98 183-70 Bces.583 Ss 7636 233 acerss1 235 pcz016 246 19229 seszova 47 | PG s941 cs3-668 79 Hn scor-ssiR 253, | PCKo fce4-407 99 19237 BC92017A 254 ces.s7¢ 101 45, BC20174 257 8CB6-159 167 Po3644 86.09) sees = ror | ceo ecezi79 13, Poa hanag Bors 25 Bcorse 286 kana pesrsik 253, 3263 pests: bes boson Bees 299, 19266 acox3e7 266 Poa Hox61 pcas302 49 9269 93.362 275 9947 sca-c70 201 | P6011 650 Boe 129 136 19-49 f3c90-007 202 res-12 8087215170, Pc-384 85.69 cer.058 220, aa.78 aeain 399 © ‘Cumulative Index — Interpretations Vols. 12-36File Page tle Location Inworpretaion No. No. | Location Interpretation No, Part PG (Cont'd) 99.21 scx0-058 asa 89-266 204 99:58, acs04i6 vena eerie? 380 tense 9¢92.398 135.08 acoe4ss 300, ten73 893.390 Po-60.15 Hes-103 ace.u7 = at | Pc93 199-60, 890.606 PG-so2 19296 acewi96 © 793«| PG-9982 basa c92-401 7660.22 9654 cer-098 137, bonra 893-395 Poco F340 cers 31 | G08 83-105 cae 218 Po-608 F653 ca7.208 18 Feet sc85-50 Post ro354 Bcai-ss9 45 Fee32 Bcas.6i4 F837 pcaas 633 8086065 Fee-18 acas278 m1 bees? 8CA7.064 F857 Beso.as 206, boast 005.613 posta 3.09 beeo20 8 eo. ficoy-294 16-82 bcar207 15, Font acor-a3t 887.256 19239) c92-256 87.257 oe cen-294 ace 219 F292 84-199 Poser poaost2 8 | ec-t05 3-105, aces-718 Beas.288 50, | PCT05.4 Fe6c6 pes cas.128 108 Hr91 894-059 9ce6239 «129 | pc-t0s 93-42 acazsi4 scs.023 177, 163463 caz252 8c90301 206, 8667 186-276 poo Me Rama ncaz2t rosa Bcss.4588 155, ras 99.346 aceo3s0 194 9243 '8¢92:300 Pos73 ace2as2 14 | PC 1058 19246 392.257 pcs3577 | PcT072 15657 087.064 Pos741 poer72 77 as.o7 c80-100 Pos eces47 a9 | pC-t08 Fase eas.375 aceso20 203, | PC103 183.06 ca-443 Poo scess89 113 163-68 083.347 3cas-128 103, 133-56 8082-439 Po-70 aces B54 9-113 Bcas-168 Bca.250 194 oxoe acor.204 acessoo at | Pc-tos4 18638 885-006 acas.128 109 | Pc-1092 hox72 fc93.369 277 2 | pG1083 19230 seozta1 287 so | Pca 93-62 8c83.258 50 165 bo738 scozane 254 20 | pcan besa acensie 33 50 942 sce9346 193 ws | roan a3.82 acas7 Po73.22 29 ve-22 acer-s20 16, 2s hast6 acezms 14 ross 281 tone Beerees 47 Por. ace.381 78 183.56 acess 47 cs3.2234 80 643 acasso1 103, po7a34 BCas-155A 116, 649) Bca6-125 135, PG7341 281 vera acsrazo 234 Pore) aso | poaaz bs287 893-774 204 192 3270 Bc95.305 276 193 | roan2s scot 207 Po79 in | rans fca6-180 168 cao 258 pesitaz 223 Poot m4 row a2 | rant rm 2 | ewer acee78 83 9 | pMas Bc87.373 156 waz | pMeat pca3.333 62 asy | pwes int c92-400 260 va | PME? 19225, Besi.624 245 (Cumulative Index — Interpretations Vol. 12-36 oFile Page File Page Location Interpretation No. No. Location Interpretation No. No. Part PR pw2es 92-09 Bc91-285 233 PRGA besa seeru2 ue | wt F546 8c00:173 35 pws. rane ream 3m Preamble 11028 ecw og | Pw 92536 Bcsr-s58 (254 scra70 30 2.36 cex707 292 Bce3153 49 195.01 Bcex707 209 poeza71 as | PHD 13.65 Beastie 53 Bcazase 55, 186-36 acass18 129 poze oa |Table rao 0320 scezast 15 B83 57666 186-20 aces4so 112 8C84229 88 BC86-128A 143 Bc85-064 91 ece7100 144 BOBE58 133 sces149 166 so86s9 137 Bces293 171 BOSH023A 151, Bce7212 191 Boss-110 193, Bcor02 244 Bcsoso9 213 c03.708 283 Bosrs37 43 cs3-531 279 Bca2017A 247 man pco3 046 3e4 ver Faroe Bcraser 6 Bc3.007 26 PvG-125 raz acsz781 256 | Pwa92 aces 1 pwea0 233 Part PW. Pwaat 2 Pwaia BCES.09A 152 BcHs-154 116 8C86-4268 202 wcpso 177 pws 8c32-260 256 bcs3.045 268 pws acex7 = 5s. | PWT scars 255 cas.209 © 303 | PW 8c93530 279 pw2 bcass2s ave | PW-AT22 Bcoi-621 261 c93 529 aces.s28 278 wat Beas 131 C9328 ac86.128 Pw.ar 1-89-06 Bcee59 167 acas.263 155 | PWT reas BOBI-55A 13 8086-393 171, 3-28 Boe 18 owu7 21 Bce2418 eware ecs701s aS Bewsso4n ss Pwas scee274 156 Besse 48 sces.219 188 peass2s os 089.220 188 Bcaeris 135 Bco3.306 276 BCBA2IGA 158 cara? a0, 33 soe72 28 Fig. PW6 Bca0.866 221 4 Bce6so2 134 893-708 284 c91-620 244 Fig, Pw16.1, pws2 BCE275A 34 ‘Sketch i) 183-08R wcrr-res gt | P5227 8c91-620 244 9295, cesi9g 292 | P23 aces2i4 102 pws, tapos ter | pws peoesat 437 69.28 tas | pws pcee232 © 179 pwa7 33-45 34 Pw.28 ese a5 | Pet Pwr ree7t a3 | pwr scei9s 78 1-89-08 Bcs8227 168 esac 157 89-25 Boseta7 186 C8920 188 188-50 Beaeazca 202 | PATS BC9T-535 236 Pw281 beara scess3s 280 | WTS scsrs3s 236 Pw.28.12 bon Bcois36 237 @ ‘Cumulative index — Interpretations Vols. 12-36SUBJECT Subject Addenda spplable dater ‘Alignment tolerance ‘Allowable Stresses cesbiiment| residual sree, ASME Marking eof ‘Assembler ty mechanical ears scope of seivty Atachments nonleto header ‘Aitemperators Jarsdicion, Authorized Inspector agency of recor sping off Bend Tests FRW pipe owot Blowdown rapid dan sens tng vee. 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