2845-E P-22-A1

VAC-DRIVE UNIT VAC-MOTOR

I CN3 I Connector

OL(20)®- <0(8)T1
Overload signal
ISO-SG(13)C»
T
!
T
I
I
T <@(9)T2
] Thermal
protector

I
I
Sl(14) J> T7
1 1 Ii
I I
i !-
—
I
I M
© (4)S1
S3(8)@ © (3)S3
n
i
FG1(1)@ l l
rrJ4
S2(15)@ i i
II> m ®(5)S2
Resolver signal S4(9)@
FG2(2)©
+-J-U
V-H
I
I
Hi -
i
j±j ©(6)S4 Resolver

Rl(17)® T
I II
it lii © (1)R1
R2(11)© 4i y
i
Jlj_l
l!
© (2)R2
FG3(3)@
FG4(4)@
ITerainall
r Y <§>(7)FG
I Tbÿ‘kn“ I
I block I

Motor power supply

U u
Motor
V V
W U
E E

Cooling fin aotor power

FU B1
uppljr
Cooling fan aotor
FV B2
200V (50/60 Hz)E BE
T

Fig. 2-17 VAC Drive Unit and VAC Motor Connection Dijgram
(Motor with 9-pin universal MATE-N-LOCK connector)

OKUMA MACHINERY WORKS I TO

 2845-E P-23-A1

2-2-2. Winding Changeover Specification VAC Motor

With the winding changeover specification VAC drive unit, the input/
output signals shown in Table 2-3 differ from the standard specification
VAC drive unit.

Table 2-3 Different Input/Output Signals

Connector Winding Changeover

Standard Specification
Pin No. Spec i fication

Input CN1-48 [WCHG ] Winding change¬ [SPIN] Spare

Signal over signal
CN1-32
CN1-46 [RHMSCHG] J High speed range [TLMC] Torque limit
j selection magnet command signal
i switch confir-
CN1-30 i (nation signal

CN1-45 [RLMSCHG] J Low speed range [SRV] Reverse com¬

j selection mand signal
1 magnet switch
CN1-29 i confirmation
i signal

Output CN1-17 [AWCHG] Winding change¬ [SPOT] Spare

Signal over finished
CN1-18 signal

CN1- 7 [HMSCIIG] High speed [TLM] Torque limit

range magnet active signal
CN1- 8 switch opera¬
tion signal
CN1 -9 [LMSCHG] Low speed range [DT]
magnet switch
Veloc i ty
detection
CN1-10 operation signal
signal

Magnet switch drive relays and winding changeover magnet switches are
turned on and off in response to the magnet switch drive signals. The
magnet switch confirmation signals are used for the confirmation of on/
off status of winding changeover magnet switches.

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 2845-E P-24-A1

The connection diagram and the connector pin assignment for the winding
changeover specification are shown below. These show only different por¬
tions from the standard specification VAC motor.

Connection diagram of winding changeover

specification VAC drive unit Fig. 2-18
Assignment of pins of connector CN1 for
winding changeover specification VAC drive unit Fig. 2-19

OKUMA MACHINERY WORKS LTD.

 Winding Changeover Specification
Reaarka:
VAC Drive Unit (I) Input/output aignala differing fro* the
I CN1| -
- - fcNlI atandard apecif ication are indicated.

Winding
changeover

High apeed range

I
I
WCHG(48)
WCHG-C0M(32)

i RHMSCHG(46)
(17)
(18)
r V
AWCHG1
AWCHG2
t HMSCHG1
Winding
changeover
completed
(2) O: Connector
O : Screw type terainal block

•election aagnet
•witch confiraation
r
tI RHMSCHG-COM(30) -II
(7).
(8)
HMSCHG2
High apeed range aagnet twitch operation
V 3
Low apeed range •n
RLMSCHG(45) LMSCHG1 5-5-5
•election aagnet

r
confiraation
RLMSCHG-COM(29)
(9)
|-II LMSCHG2
Low speed range aagnet switch operation
IS
V J
4*

*" 2
Ad
•ad
Ad
••d m
>
-
O (1(9) Winding Changeover •I• V V V 4d Ad

7% Specification VAC Motor l>

C
2 2 -s
>
U u X 1
rrriMSL
>
n V
HI
i
1 1S0-SG V Y I
Z
m
I.M. HI
U W Z !
-<
E E
fii
r
O
X3
CO
r—
rr
FG
I
High apeed range atagnet
I
i
i
awitch and aagnet awitch
p drive relay I
HSH I
I
fir
i
i
i
i
l
l
HH I K)
i OO

4I Co
m
I
L
I
N>
CO
I
Fig. 2-18 Connection Diagram of Winding Changeover Specification VAC Motor >

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 OKUMA AMERICA CORP. Fax:7045871799 Sep 25 ’98 14:56 P. 05

2845-E P-26-A1

_£<• •
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Pin Signal Nine

No.
* 33 DAS 1 FG
( 34 2 FG
DAI
19 0V
3$ DA2 3 AGRE1
29 +15V
36 +5V 4 AGRE2
: -15V
37 LM 5 ZER01
22 LM-COM
38 SM 6 ZER02 •

23 SM-COM
~.A: 39 TQ 7 HMSCHG1
24 TQ-COM
40 8 HMSCHG2
25 EH-COM
41 EM 9 LMSCHG1
26 ARST-COM
42 ARST 10 LMSCHG2
y: 27 MRDY-COM
43 MRDY 11 ALAI
28 SFR-COM
44 SFR 12 ALA2
29 RLMSCHG-COM
45 RLMSCHG 13 ALB1
30 RKMSCHG-COM
46 RHMSCHG 14 ALB2
31 ORCM-COM
47 ORCM 15 SRDY1
32 WCHG-COM
48 WCHG 16 SRDY2
49 17 AWCHG1

50 18 AWCHG2

..V

Fig. 2-19 Assignment of Pins of Connector CNI for Winding Changeover

Spec i f ica c ion VAC Drive Unit

:• x-* \ V

Received Time Sep. 25. 2:49PMeftY WORKS LTD.

 OKUMA AMERICA CORP. Fax:7045871799 Sep 25 ’98 14:57 P.06

2845-E P-27
i

SECTION 3 OPERATION STATUS INDICATION

i

Operation status of the VAC drive unit is indicated with the LED's on Che
control PCB.

, The LED's illuminating conditions can be observed chrough the hole in che
cover.
LED's nomenclature is shown in Fig. 3-1.

POWER Ml M2 1 2 3 4 5 6
©QSOOOOO
LOSS
O O O O o o o o
M3 7 8 9 10 11 12 13
CPUALM

Control PCB Operation Operation Status

Status Indicating Lamps Indicating Lamps

Fig. 3-1 LED's Nomenclature

3-1. Control PCB Operation Indicating LED's

These chree LED's indicate the operation condition of Che control PCB.
Functions of them are summarised in Table 3-1.

Table 3-1 Function of Operation Indicating LED's

LED Name Color Function Remark

POWER Green Indicates Chat power supply If this LED is OFF while
for control circuit of che power supply to che VAC
VAC drive unic is being drive unit is ON, it indi¬
Supp lied. cates failure of che unit.
:
LOSS Red Indicates that voltage being If this LED lights up, it
applied to the operation indicates chat che operation
circuit in che VAC drive circuit is not functioning
unic is outside Che speci¬ correctly.
fication.
'frV;'; • .
CPUALM Ro<J liul ionics that l ho operation Contents of failure are
circuit in the VAC drive indicated by the operation
unit is faulty. status indicating LED's.

.Received Time Sep. 25. 2:49PM.

 «;e '5rd9s 3UI I X P 9 A ! 33a3
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2845-E
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P-28-E.i:'.ÿ| ffl
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1-
3-2. Operation Status Indicating Lamps

The LED's Ml, M2 and M3 indicate the operation status of the VAC drive unit -r;.
and the VAC motor. vX-;;’ÿ '
.
There are two different operations stacus as "normal operation" and "faulty
operation." They are indicated by the following LED illumination con-
*
dicions.
T:l
Normal operation: Ml, M2 and M3 are all OFF. --.rX.

Faulty operation: Ml, M2 and/or M3 is ON or flickering. ~r •

•J.v'
(l) Normal Operation Status Indication "
Vs\i‘
While the VAC drive Unit is operating normally, i.e., the LED's Ml, M2 "Xj;.-
and M3 are all OFF, the other LED's indicate the input/output status
of the input/outpuc signals. These input/output signals are shown' in.,. -
Figs. 3-2 (for standard specification) and 3-3 (for winding changeover
specification), and Appendix 1 explains them briefly.

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(CC IT I OT'Hn J • YO J i-nTÿnm HuiriMn

 OKUMfl AMERICA CORP. Fax:7045871799 Sep 25 ’98 14:55 P.01

X 2845-E P-29-R1

OFF
OFF Input Signals
MRDY Machine Ready
Signs I
SFR j Forward Rotation
Signal
SRV Reverse Rotation
Signal
ORCM Orientation Command
Signal
TLMC Torque Limit Command I ON when signals
Signal \ are input
•M1/M2/- 1/ 2
O o V 1( tf
> O O c> Q c; O
M3 \ 7\ 8 \ 9 V.L0Vll\12\ 13\
3.-
EM Emergency Stop
Signal

\ 'ÿTLM J .'Torque Limit ON

Si gna l
DT Velocity Detection
Signs l
ZERO Zero Speed Signal
ACRE Velocity Agree
S i gnal
ON when .signals
SRDY Operation Ready \ are output_
Signal
OFF Output Signals

i
\
.-.V>

Fig. 3-2 Signal Assignment at LED's for Normal Operation

(Standard Specification)

v-.-.

J;

"Received Time Sep. 25. 2:49PMry WORKS LTD.

 2845-E P-30-A1

OFF
Input signals
OFF

MRDY Machine ready signal

V
SFR Forward rotation signal
ON when
Low-speed range magnet signa 1 s
RLMSCHG switch confirmation are input
signal
ORCM Orientation coonand
signal
High-speed range magnet
RHMSCHG switch confirmation

Ml / M2/ 1/ 2/ 3/ 4/ 5
o 8
/. WCHG
signal
Winding changeover
signal ] (Note 1)

M3\ 7\ 8\ 9\l0\ 11\12\ 13 ON when

correspond ing
loperation is
EM Emergency stop signal |executed

AWCHG
Winding changeover
completion signal j (Note 2)

High-speed range magnet

HMSCHG switch operation signal ON when
Low-speed range magnet signa 1 s
LMSCHC switch operation signal are output

ZERO Zero speed signal

ON when
AGRE Velocity agree signal correspond ing
operation is
executed
SRDY Operati idy signal
/ /

Output signals /
Note 1: WCHC Winding changeover signal
ON when the high-speed range winding selection command is input
OFF when the low-speed range winding selection command is input
Note 2: AWCHC Winding changeover completion signal

ON when the high-speed range winding selection is completed

OFF when low-speed rsnge winding selection is completed

Fig. 3-3 Signal Assignment at LED's for Normal Operation

\
(Winding changeover specification)

- - irnw uiABl/C I Tf\

 2845-E P-31-R1

(2) Faulty Operation Status Indication

A faulty operation status is indicated by the LED's Ml and M2 in the

following conditions.
a) Ml and M2 flicker simultaneously.
b) Ml lights up.
c) M2 lights up.

LED's other than Ml and M2 light up corresponding to the failure

conditions occurred to indicate them.

In any case, operations of the VAC drive unit become impossible.

Indication method of the failure contents differs depending on the
ROM version. For ROM version, refer to Appendix 2.

Table 3-2 Failure Content Indication Methods

Ind icat ion

ROM Version Method Case a) Case b) Case c)
Contents Table

MVAC105D, Current Refer to Table Refer Refer Refer

MLPC4B , method 3-3. to Table to Table to Table
MVAC201C 3-3. 3-4. 3-5.
MVA300A
and after
MVAC102, Conven- Refer to Table Refer Refer
MVAC104C, t iona 1 3-4. to Table to Table
MVAC104D, method 3-6. 3-7.
MVAC105A,
MVAC105B,
MVAC105C,
MLPC4A,
MVAC201 ,
MVAC201B,
only