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SGR 129

Fish and Fishery Products


Hazards and Controls Guidance
Fourth Edition – AUGUST 2019

DEPARTMENT OF HEALTH AND HUMAN SERVICES


PUBLIC HEALTH SERVICE
FOOD AND DRUG ADMINISTRATION
CENTER FOR FOOD SAFETY AND APPLIED NUTRITION
OFFICE OF FOOD SAFETY
Fish and Fishery Products Hazards and
Controls Guidance
Fourth Edition – August 2019

Additional copies may be purchased from:

Florida Sea Grant


IFAS - Extension Bookstore
University of Florida
P.O. Box 110011
Gainesville, FL 32611-0011
(800) 226-1764
www.ifasbooks.com

Copies of this guidance document may be downloaded from:


www.FDA.gov/Seafood

U.S. Department of Health and Human Services


Food and Drug Administration
Center for Food Safety and Applied Nutrition
(240) 402-2300

August 2019
TABLE OF CONTENTS: FISH AND FISHERY PRODUCTS HAZARDS
AND CONTROLS GUIDANCE - FOURTH EDITION - AUGUST 2019

Guidance for Industry: Fish and Fishery Products Hazards and Control Guidance ………………………………… G-1
CHAPTER 1: General Information …………………………………………………………………………………....………………….. 1–1
CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan ……………………………………………. 2–1
CHAPTER 3: Potential Species-Related and Process-Related Hazards …………………………………………………… 3–1
CHAPTER 4: Pathogens from the Harvest Area ……………………………………………………………………..……………… 75
CHAPTER 5: Parasites …………………………………………………………………………………………………………….…………….. 91
CHAPTER 6: Natural Toxins ……………………………………………………………………………………………………………………. 6–1
CHAPTER 7: Scombrotoxin (Histamine) Formation ………………………………………………………………………………… 113
CHAPTER 8: Other Decomposition-Related Hazards ……………………………………………………………………………… 153
CHAPTER 9: Environmental Chemical Contaminants and Pesticides ……………………………………..……………… 155
CHAPTER 10: Methylmercury ……………………………………………………………………………………………….………………. 181
CHAPTER 11: Aquaculture Drugs ………………………………………………………………………………………….………………. 183
CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other than Clostridium botulinum)
as a Result of Time and Temperature Abuse ………………………………………………...…………… 209
CHAPTER 13: Clostridium botulinum Toxin Formation …………………………………………………………………………… 245
CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying ……… 293
CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes …………………………………. 309
CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization ……………………..……………. 315
CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product
Characteristics ……………………………………………………………………………………………….……………… 331
CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking
Processes ……………………………………………………………………………………………………….…………….. 345
CHAPTER 19: Undeclared Major Food Allergens and Certain Food Intolerances Causing Substances ….. 19 – 1
CHAPTER 20: Metal Inclusion ……………………………………………………………………………………………….………………. 385
CHAPTER 21: Glass Inclusion ………………………………………………………………………………………………………………… 395
APPENDIX 1: Forms …………………………………………………………………………………………………………….………………… A1 – 1
APPENDIX 2: Product Flow Diagram – Example …………………………………………………………………….……………. A2 – 1
APPENDIX 3: Critical Control Point Decision Tree …………………………………………………………………………………. 413
APPENDIX 4: Bacterial Pathogen Growth and Inactivation ……………………………………………………………………. 417
APPENDIX 5: FDA and EPA Safety Levels in Regulations and Guidance …………………………………………………. A5 – 1
APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw ……………………………………….. 443
APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood Processing-Public Health
Impacts ………………………………………………………………………………………………………………………… 451
APPENDIX 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products A8 – 1
APPENDIX 9: Allergen Cleaning and Sanitation …………………………………………………………………………………… A9 – 1
APPENDIX 10: Allergen Cross-Contact Prevention ………………………………………………………………………………… A10 – 1

Table of Contents
(August 2019)
GUIDANCE FOR THE INDUSTRY: FISH AND FISHERY PRODUCTS HAZARDS
AND CONTROLS GUIDANCE FOURTH EDITION - AUGUST 2019

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

I. INTRODUCTION II. DISCUSSION


This guidance is intended to assist processors of A. Scope and Limitations
fish and fishery products in the development of
their Hazard Analysis Critical Control Point (HACCP) The control strategies and practices provided in
plans. Processors of fish and fishery products will this guidance are recommendations to the fish and
find information in this guidance that will help fishery products industry unless they are required
them identify hazards that are associated with by regulation or statute. This guidance provides
their products and help them formulate control information that would likely result in a HACCP plan
strategies. The guidance will help consumers and that is acceptable to FDA. Processors may choose
the public generally to understand commercial to use other control strategies, as long as they
seafood safety in terms of hazards and their comply with the requirements of the applicable food
controls. The guidance does not specifically address safety laws and regulations. However, processors
safe handling practices by consumers or by retail that chose to use other control strategies (e.g.,
establishments, although many of the concepts critical limits) should scientifically establish their
contained in this guidance are applicable to both. adequacy.
This guidance is also intended to serve as a tool to
be used by federal and state regulatory officials in The information contained in the tables in Chapter 3
the evaluation of HACCP plans for fish and fishery and in Chapters 4 through 21 provide guidance for
products. determining which hazards are “reasonably likely
to occur” in particular fish and fishery products
FDA’s guidance documents, including this guidance, under ordinary circumstances. However, the tables
do not establish legally enforceable responsibilities. should not be used separately for this purpose. The
Instead, guidance describes the Agency’s current tables list potential hazards for specific species and
thinking on a topic and should be viewed only finished product types. This information should be
as recommendations, unless specific regulatory combined with the information in the subsequent
or statutory requirements are cited. The use of chapters to determine the likelihood of occurrence.
the word should in Agency guidance means that
something is suggested or recommended, but not The guidance is not a substitute for the performance
required. of a hazard analysis by a processor of fish and
fishery products, as required by FDA’s regulations.
This guidance has been prepared by the Division Hazards not covered by this guidance may be
of Seafood Safety in the Center for Food Safety relevant to certain products under certain cir-
and Applied Nutrition at the U.S. Food and Drug cumstances. In particular, processors should be
Administration. alert to new or emerging problems (e.g., the
occurrence of natural toxins in fish not previously
associated with that toxin).

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 1 (August 2019)
FDA announced its adoption of final regulations However, this guidance document does contain
to ensure the safe and sanitary processing of fish recommendations only for allergen cleaning and
and fishery products in the Federal Register of sanitation, and allergen cross-contact through
December 18, 1995 (60 FR 65096) (hereinafter two new appendixes since normal cleaning and
referred to as the Seafood HACCP Regulation). This sanitation does not necessarily address allergen
guidance, the Seafood HACCP Regulation (21 CFR residues.
123), and the Control of Communicable Diseases
regulation (21 CFR 1240) apply to all aquatic animal This guidance does not describe corrective action
life, other than birds and mammals, used as food or verification records, because these records
for human consumption. For example, in addition are not required to be listed in the HACCP plan.
to fresh and saltwater finfish and crustaceans, Nonetheless, such records must be maintained,
this guidance applies to echinoderms such as where applicable, as required in § 123.7 and §
sea cucumbers and sea urchins; reptiles such as 123.8. Additionally, this guidance does not restate
alligators and turtles; amphibians such as frogs; the general requirements for records that are set
and to all mollusks, including land snails (escargot). out in § 123.9(a).
It also applies to extracts and derivatives of fish,
such as eggs (roe), oil, cartilage, and fish protein This guidance does not cover reassessment of the
concentrate. In addition, this guidance applies to HACCP plan and/or the hazard analysis or review
products that are mixtures of fish and non-fish of consumer complaints, as mandated by § 123.8.
ingredients, such as tuna sandwiches and soups.
This guidance also does not provide specific
Appendix 8, § 123.3, lists the definitions for “fish”
guidance to importers of fish and fishery products
and “fishery product” used in the Seafood HACCP
for the development of required importer verification
Regulation.
procedures. However, the information contained in
This guidance covers safety hazards associated the text, and, in particular, in Appendix 5 (“FDA and
with fish and fishery products only. It does not EPA Safety Levels in Regulations and Guidance”),
cover most hazards associated with non-fishery should prove useful for this purpose.
ingredients (e.g., Salmonella enteritidis in raw
eggs). However, where such hazards are presented B. Chapter Modifications
by a fishery product that contains non-fishery
The following is a summary of the most significant
ingredients, control must be included in the
changes made to this guidance. Moving forward,
HACCP plan (§ 123.6). Processors may use the
FDA will publish this guidance as a living document
principles included in this guidance for assistance in
on the FDA Seafood website (www.fda.gov/seafood).
developing appropriate controls for these hazards.
Until all the chapters and/or appendixes have been
This guidance does not cover the hazard associated updated this guidance will continue to be identified
with the formation of Clostridium botulinum (C. as the fourth edition with the date being modified
botulinum) toxin in low-acid canned foods (LACFs) to reflect the most recent changes. Each chapter
or shelf-stable acidified foods. Mandatory controls or appendix will also reference the date (month
for this hazard are contained in the Thermally and year) the most recent changes were made and
Processed Low-Acid Foods Packaged in Hermetically published. Chapters and appendixes that have not
Sealed Containers regulation (hereinafter referred been modified will reflect the original publication
to as the LACF Regulation, 21 CFR 113) and the date of April 2011. Additionally, the “Guidance for
Acidified Foods regulation (21 CFR 114). Such Industry” section will identify the specific changes
controls may be, but are not required to be, in the header with the date of publication. You
included in HACCP plans for these products. should carefully review the chapters applicable to
your product and process in addition to using this
This guidance does not cover all sanitation controls summarized list of significant changes.
required by the Seafood HACCP Regulation. The
maintenance of a sanitation monitoring program The following changes have been made throughout
is an essential prerequisite to the development of this guidance document:
a HACCP program. When sanitation controls are
necessary for food safety, but are not included
in a sanitation monitoring program, they must
be included in the HACCP plan (21 CFR 123.6).

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 2 (August 2019)
Chapter 1 for general information has been modified • Footnote 13 has been added to the header of
with the following recommendations as of April Natural Toxins.
2011: • Amberjack – S. rivoliana has been added
with the hazards of CFP and Scombrotoxin
• No modifications made at this time.
(Histamine).
Chapter 2 for conducting a hazard analysis and • Amberjack or Yellowtail, aquacultured – Parasite
developing a HACCP plan has been modified with hazard has been added.
the following recommendations as of April 2011:
• Amberjack or Buri, aquacultureed – Seriola
• No modifications made at this time. quinqueradiata has been added.

Chapter 3 for identifying potential species-related • Anchovy – The following changes have been
made:
and process-related hazards has been modified
with the following recommendations as of o Footnote 12 has been added to the market
August 2019: name;

• Table 3-1: Potential Species- Related Hazards o The hazard of Parasites has been added;
Associated with the Actual Market Name of
Product (from Table 3-2): • Mackerel, Atka - is listed under “Atka Mackerel.”

o Escolar - “Gempylotoxin” and “Histamine” • Barracuda (Sphyraena spp.) – The hazard of


has been changed to “Gempylid Fish CFP has been removed.
Poisoning” and “Scombrotoxin (Histamine).”
• Basa or Bocourti – Footnote 8 has been
• Table 3-1: Potential Species- Related Hazards removed.
Associated with the Actual Market Name of
Product (from Table 3-2): • Basa or Bocourti, aquacultured – Footnote 8
has been removed.
o Puffer fish - “Pufferfish Poisoning” has been
included in parenthesis after “Tetrodotoxin;” • Bream (Acanthopagrus spp.) – Footnote 7 has
been removed.
• Table 3-1 Under Potential Species- Related
Hazards Associated with the Actual Market • Butterfish – Footnote 8 has been removed.
Name of Product (from Table 3-2):
• Caparari – Footnote 8 has been removed.
o Spanish Mackerel - “Scombrotoxin” has
• Cascarudo – Footnote 8 has been removed.
been added with “Histamine” being placed
in parenthesis. • Cisco or Tullibee (Coregonus artedi) – Footnote
7 has been removed.
• Potential Species- Related Hazards Associated
with the Actual Market Name of Product • Clarias Fish or Walking Clarias Fish – Footnote
(from Table 3-2): 8 has been removed.
o Basa - “Environmental Chemical Con- • Clarias fish or Walking Clarias Fish, or Claresse,
taminants” and “Pesticides” has been aquacultured – The following changes have
changed to “Environmental Chemicals” and been made:
“Aquaculture Drugs.”
o Footnote 8 has been removed;
Chapter 3, Table 3-2 (“Potential Vertebrate Species-
Related Hazards”) has been modified with the o Claresse has been added as a market name;
following recommendations as of August 2019: o Clarias gariepinus has been replaced with
Clarias spp.
• Footnote 3 has been added to the header of
Parasites.

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 3 (August 2019)
• Cod, Morid, (Psendophycis barbata) – Footnote • Flounder, aquacultured – Footnote 15 has been
7 has been removed. added.

• Coroata – Footnote 8 has been removed. • Flounder, aquacultured - Taxonomy change


from Pleuronectes glacialis to Liopsetta glacialis.
• Corvina (Cilus gilberti) – Footnote 7 has been
removed. • Flounder or Dab – Footnote 7 has been removed.

• Croaker or Yellowfish (Larimichthys polyactis) • Flounder or Fluke (Paralichthys flesus) –


– Footnote 7 has been removed. Footnote 7 has been removed.

• Drum or Cubbyu (Pareques umbrosus) – • Flounder, Arrowtooth (Atheresthes stomias) –


Footnote 7 has been removed. Footnote 7 has been removed.

• Drum or Lion Fish (Collichthys spp) - The market • Flounder or California Flounder (Paralichthys
name “lion Fish” has been removed. californicus) – The name has been moved to
Flounder.
• Drum or Meagre (Argyrosomus regius) –
Footnote 7 has been removed. • Frog, aquacultured (Rana spp.) – New listing
has been added.
• Eel – The following changes have been made:
• Gemfish (Lepidocybium flavobrunneum) – Has
o Anguilla anguilla has been added with the been removed from this market name.
hazard of Ichthyohemotoxin.
• Gillbacker or Gilleybaka or Whiskerfish (Sciades
• Eel, aquacultured – The following changes have parkeri) – The following changes have been
been made: made:

o Anguilla anguilla – The hazard of o The alternate market name of “Whiskerfish”


Ichthyohemotoxin has been added. has been added;

o Anguilla japonica – Footnote 7 has been o Footnote 8 has been added;


removed.
o Taxonomy change from Aspistor parkeri
• Eel, Conger – The following changes have been to Sciades parkeri with Footnote 7 being
made: added.

o Conger conger has been added with the • Greenbone (Odax pullus) – Footnote 7 has been
hazard of Ichthyohemotoxin: removed from species name.

o Conger spp. – The hazard of Parasite has • Greenland Turbot (Reinhardtius hippoglossoides)
been added. – The following changes have been made:

• Eel, Moray o Has been moved to turbot;

o Muraena helena has been added with the o The hazard of Parasites has been added.
hazard of Ichthyohemotoxin:
• Grenadier – Footnote 7 has been removed from
o Muraena retifera – The hazard of CFP has the following: Nezumia bairdii, Macruronus spp.
been added. Nezumia bairdii, and Trachyrhynchus spp.

• Emperor (Lethrinus spp.) – The hazard of CFP • Grouper - Dermatolepis inermis has been added
has been added. with the hazards of CFP and Parasite.

• Flatwhiskered Fish – Footnote 8 has been • Grouper or Scamp - Mycteroperca phenax


removed. has been added with the hazards of CFP and
parasite.
• Flounder – Footnote 15 has been added.

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 4 (August 2019)
• Halibut or California Halibut – Paralichthys • Mullet (Mugil cephalus) – The following changes
californicus been moved to “Flounder.” have been made:

• Hamlet, Mutton (Alphestes afer) – Footnote 7 o Footnote 7 has been removed;


has been removed.
o Mugil curena with the hazards of Parasites
• Herring – Footnote 12 has been added. and ASP has been added.

• Herring or Sea Herring or Sild – Footnote 12 • Nile Perch – Row added to accommodate this
has been added. market name.

• Herring or Sea Herring or Sild roe – Footnote • Nile Perch, aquacultured – Row added to
12 has been added. accommodate this market name.

• Herring, Thread – Footnote 12 has been added. • Oreo Dory – Footnote 12 has been added to
market name.
• Jack (Seriola rivoliana) - Has been moved to
Amberjack. • Pangasius, Giant – The following changes have
been made:
• Jack or Crevalle (Alectis indicus) – Footnote 7
has been removed. o Footnote 8 has been removed;

• Jacksmelt or Silverside (Antherinopsis o P. sanitwongsei with the hazard of


californiensis) – New line entry with the hazard Environmental Chemicals has been added.
of ASP has been added.
• Pangasius Shortbarbel – Footnote 8 has been
• Jobfish or Snapper – Footnote 8 has been added. removed.

• Kingfish (Menticirrhus littoralis) – The hazard • Parrotfish – The following changes have been
of ASP has been added. made:

• Ling, Mediterranean (Molva macrophthalma) o Scarus spp. has been removed;


– Footnote 7 has been removed.
o The following with the hazard of CFP were
• Lionfish – New line entry with the hazard of added: Chlorurus gibbus, Scarus coeruleus,
CFP has been added. S. taeniopterus, Sparisoma chrysopterum,
S. viride.
• Mackerel (Scomber scombrus) – The hazard of
PSP has been added. • Patagonian Toothfish or Chilean Sea Bass
(Dissostichus eleginoides) – Footnote 7 has
• Mackerel, Spanish or Narrow-Barred – The been removed.
market name has been modified.
• Perch, Ocean or Rockfish – The following
• Mackerel, Spanish or Cero – Cero has been changes have been made:
added.
o Rockfish has been added;
• Menhaden (Brevoortia partonus) The hazard
has of ASP has been added. o Footnote 8 has been added.

• Milkfish – The hazard of Scombrotoxin • Piramutaba or Laulao Fish – Footnote 8 has


(Histamine) has been added. been removed.

• Milkfish, aquacultured – The hazard of • Pollock or Alaska Pollock – the following changes
Scombrotoxin (Histamine) has been added. have been made:

• Morwong (Aplodactylus arctidens) – Footnote o Alaska Pollock has been replaced with
7 has been removed. “Walleye Pollock;”

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 5 (August 2019)
o Footnote 8 has been added; o Sander canadensis has been added.

o Taxonomy changed from Theragra • Scad (Atule mate) – Footnote 7 has been
chalcogrammus to Gadus chalcogrammus removed.
with Footnote 7 added.
• Sea Bream – Footnote 7 has been removed
• Pompano, aquacultured – New listing has been from species name Chrysophrys auratus.
added.
• Shad – The following changes have been made:
• Porgy spp. (Calamus spp.) The hazard of CFP
has been added. o The hazard of ASP has been added;

• Puffer Fish – The following changes have been o Footnote 5 has been added to the hazard
made: of ASP.

o Puffer has been replaced with Puffer Fish; • Silverside - Atherinopsis californiensis and
Membras marinica with the hazard of ASP have
o Footnotes 8, 11, and 16 have been added; been added.

o Toxin acronym has changed to PFP; • Skate - Amblyraja spp., Leucoraja spp., and
Malacoraja spp. with hazard of Environmental
o The following species are no longer Chemicals have been added.
listed Arothron spp. Legocephalus spp.
Sphoeroides annulatus, Sphoeroides • Snakehead (Parachanna obscura) - Footnote
spengleri, Sphoeroides testudineus, and 7 has been removed.
Tetraodon spp.
• Snapper – The following changes have been
• Puffer Fish, aquacultured – The following made:
changes have been made:
o The hazard of CFP14 has been added to
o Puffer has been replaced with Puffer Fish; Ocyurus chrysurus and Pristipomoides spp.;

o Footnote 8, 11, and 16 have been added; o The hazard of Parasites has been added to
Symphorus nematophorus;
o Toxin acronym has changed to PFP;
o Lutjanus spp. has been replaced with the
o Takifugu spp. has been replaced with specific Lutjanus species names.
Takifugu rubripes.
• Snapper or Schoolmaster – Lutjennus apodus
• Roughy, Orange – Footnote 12 has been added. has been added with the hazard of CFP.

• Roughy, Silver – Footnote 7 has been added. • Sole or Flounder – Footnote 7 has been
removed.
• Sardine – The following changes have been
made: • Sole or Flounder, aquacultured – Footnote 7
has been removed.
o Footnote 12 has been added;
• Sorubim or Surubi – Footnote 8 has been
o The following species with the hazards of removed.
ASP have been added Harengula clupeola,
H. jaguana, and Sardinops sagax. • Spot – The hazard of ASP has been added.

• Sauger – The following changes have been • Sturgeon and roe (Caviar) – Caviar with
made: Footnote 8 has been added.

o Atule mate has been removed; • Sturgeon and roe, (Caviar) aquacultured –
Caviar with Footnote 8 has been added.

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 6 (August 2019)
• Sunfish – “Not Mola mola” has now been o Balistes vetula has been added with the
removed. hazard of CFP.

• Sutchi or Swai – The following changes have • Trout, aquacultured – Taxonomy change from
been made: from Oncorhynchus mykiss aguabonita to
Oncorhynchus aguabonita with Footnote 7
o Footnote 8 has been removed; being added.

o Taxonomy change from Pangasius • Tuna - The descriptions of “Small” and “Large”
hypophthalmus to Pangasianodon have been removed.
hypophthalmus with Footnote 7 being
added. • Tuna, (Thunnus alalonga) – The hazard of ASP
has been added.
• Sutchi or Swai – The following changes have
been made: • Turbot – Footnote 7 has been removed.

o Footnote 8 has been removed; • Turbot, aquacultured – The hazard of Parasites


with Footnote 4 has been added.
o Taxonomy change Pangasius hypophthalmus
to Pangasianodon hypophthalmus; with • Unicornfish – The hazard of CFP has been
Footnote 7 being added. added.

• Swordfish – The hazard of Scombrotoxin • Walleye - Sander spp. has been replaced with
(Histamine) has been added. Sander vitreus.

• Tang – The following changes have been made: • Whiskered Fish – Footnote 8 has been removed.

o Ctenochaetus spp. has been replaced with • Whiskered Fish or Gafftopsail Fish – Footnote
Ctenochaetus striatus; 8 has been removed.

o Footnote 2 has been added to the hazard • Whiskered Fish or Hardhead Whiskered Fish –
of CFP. Footnote 8 has been removed.

• Threadfin – Gnathanodon spp. has been • Whiting – The hazard of Parasites has been
removed. added.

• Tilapia – The hazard of Parasites has been • Whiting, Blue – The hazard of Parasites has
added. been added.

• Tilapia, aquacultured – The hazard of Parasites • Yellowtail Amberjack, aquacultured – The


with Footnote 4 has been added. following changes have been made:

• Trevally – The following changes have been o Footnote 7 has been removed;
made:
o The hazard of Parasites with Footnote 4 has
o Caranx ignobilis, and C. melampygus been added.
with the hazards of CFP, Parasites, and
Scombrotoxin (Histamine) have been added; • Zander – Footnote 7 has been removed.

o The hazards associated with Gnathanodon • Zander, aquacultured – Footnote 7 has been
speciosus have been removed. removed.

• Triggerfish – The following changes have been • Acronym Changes – The following changes have
made: been made:

o Balistes spp. has been removed; o G = Gemplytoxin has been changed to GFP
= Gempylid Fish Poisoning;

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 7 (August 2019)
o IHT = Ichthyohemotoxin has been added; • Scallop (Euvola spp.) – Footnote 4 has been
removed.
o T = Tetrodotoxin has been changed to PFP
= Puffer Fish Poisoning. • Sea Cucumber, aquacultured – New listing has
been added.
• Footnotes – Footnotes 11, 12, 13, and 14 have
been added. • Shrimp – Footnote 4 has been removed from
Farfantepenaeus spp. Fenneropenaeus spp.,
Chapter 3, Table 3-3 (“Potential Invertebrate Species- Litopenaeus spp. Marsupenaeus spp., and
Related Hazards”) has been modified with the Melicertus spp.
following recommendations as of August 2019: • Shrimp or Prawn – Taxonomy change from
Hymenopenaeus sibogae to Haliporoides
• Clam, Surf or Surfclam – The spelling of
sibogae.
Mactrotoma spp. has been corrected.
• Squid or Calamari – Market name has been
• Crab, Beni-zuwai – New listing has been added.
updated to add “Calamari.”
• Crab, Golden King – The following changes
• Squid (Dosidicus gigas) – The hazard of Natural
have been made:
Toxin with Footnote 2 has been added.
o Market name has changed from Crab, Brown
• Squid (Loligo media) – Footnote 4 has been
King;
removed.
o Footnote 4 has been removed.
• Whelk or Sea Snail (Zidona dufresnei) – New
• Crab, Chinese Mitten – New listing has been listing has been added.
added.
Chapter 3, Table 3-4 (“Potential Process-Related
• Crab, Chinese Mitten, aquacultured – New listing Hazards”) has been modified with the following
has been added. recommendations as of August 2019:
• Crab, Dungeness – The following changes have • Footnote 2 has been removed.
been made:
• Footnotes 3, 4, 5, 6, and 7 have been
o Taxonomy change from Cancer magister to renumbered as a result of footnote 2 being
Metacarcinus magister; removed.
o Footnote 4 has been added. • Header – Allergens and Food Intolerance
Substances – Chapter 19 – The following
• Crab, Red – Footnote 4 has been removed.
changes have been made:
• Crab, Santolla, Nova, or Southern Red – New
o Chapter title updated to remove “Prohibited
listing has been added.
Food and Color Additives;”
• Crab, Swimming, (Ovalipes punctatus) – New
o Footnote 5 has been added to the header.
listing has been added.
• Smoked Fish (Other than ROP) – New listing
• Cuttlefish – The hazard of Natural Toxin with
for Chap 16 with Footnote 6 has been added.
Footnote 2 has been added.
• Dried Fish (All) - Footnote 7 for Chapter 13
• Lobster – The hazard of Natural Toxin with
has been added.
Footnote 2 has been added.
• Battered or Breaded Finished Product Food –
• Octopus – The hazard of Natural Toxin with
The following changes have been made:
Footnote 2 has been added.
o “Package Type” has been divided into two
• Octopus, Blue-Ringed (Hapalochlaena spp.) -
types;
New listing has been added

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
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o New listing for Chapter 13 for the ROP at least to some extent, the nature of the
Package Type has been added. controls for this pathogen in HACCP plans;

• Raw oysters, clams, and mussels (ROP) – The • The control strategy examples are restructured
following changes have been made: for improved clarity: one for source controls
(e.g., tagging, labeling, source waters, harvester
o “Hot Fill” and “Steam Flush” has been licensure, and raw consumption advisory) and
removed from the Package Type description; a second for time from harvest to refrigeration
controls.
o The hazard of undeclared allergen has been
removed. Chapter 5 for the control of parasites has been
• Raw oysters, clams, and mussels (other than modified with the following recommendations
ROP) – The following changes have been made: as of April 2011:
o “Hot Fill” and “Steam Flush” has been • It is now recognized that the parasite hazard
removed from the Package Type description; may be reasonably likely to occur in fish raised
in freshwater containing larvae of pathogenic
o The hazard of undeclared allergen has been liver, lung and intestinal flukes because these
removed. parasites enter the fish through the skin rather
than in the food.
• Footnotes – Footnotes 5, 6, and 7 have been
added. Chapter 6 for the control of natural toxins has been
modified with the following recommendations
Chapter 4 for the control of pathogens from the
as of August 2019:
harvest area has been modified with the
following recommendations as of April 2011: • The information in the Chapter has been
reorganized into two categories in each section.
• Hydrostatic pressure, individual quick freezing
(IQF) with extended storage, and irradiation are o “Fish other than molluscan shellfish” and
now identified as processes that are designed
to retain raw product characteristics and that o “Molluscan Shellfish.”
can be used to reduce Vibrio vulnificus (V.
vulnificus) and Vibrio parahaemolyticus (V. • Natural Toxin Detection Section was removed.
parahaemolyticus) to non-detectable levels; This information is utilized to confirm illnesses/
outbreaks, inform advisories for at risk harvest
• It is now recognized that a tag on a container of areas, and/or make a determination for harvest
shellstock (in-shell molluscan shellfish) received area closures. This information was never
from another dealer need not identify the intended for a processor to include in the HACCP
harvester; plan as a control measure. The information has
been relocated to Appendix 5.
• Critical limits relating to control of pathogen
growth prior to receipt of raw molluscan shellfish • Ciguatera Fish Poisoning (CFP) – The following
by the primary processor are now linked to changes have been made:
monitoring the time that the shellfish are
o Additional locations were included based on
exposed to air (i.e., by harvest or receding
scientific discovery of the toxin;
tide) rather than to the time that the shellfish
are harvested; o Areas included are Florida, Hawaii, and
Puerto Rico;
• Reference is now made to the role of the Federal,
state, tribal, territorial and foreign government o Addition of finfish to contain CFP) – lionfish,
shellfish control authorities in determining mackerel and tang;
whether the hazard of V. parahaemolyticus
is reasonably likely to occur in raw molluscan o Finfish previously listed in Chapter 3 are
shellfish and in the development of a V. now included in Chapter 6.
parahaemolyticus control plan that will dictate,

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 9 (August 2019)
• Tetrodotoxin – Symptomology development has the adductor muscle from the scallop to
been updated to align with the Bad Bug Book. eliminate the toxin;

• Natural Toxins addition – The following changes o Molluscan Shellfish – The statement: “States
have been made: must have a Biotoxin Contingency Plan”
was added.
o Clupeotoxin has been added as a natural
toxin with associated information; • Control Strategy Example 1 – Source control
for fish other than molluscan shellfish – The
o Ichthyohemotoxin has been added as a following changes have been made:
natural toxin with associated information;
o Critical Limit – “ASP for consumption
o Seafood-associated rhabdomyolysis advisory” was added;
(sometimes referred to as Haff disease)
has been added as a natural toxin with o Establish Verification procedures – “Periodic
associated information. verification of harvest locations” was added.

• A “Note” was added to the chapter regarding • Control Strategy Example 2 – Harvest Area for
venomous fish. This was to correspond to the Molluscan Shellfish – The following changes
Bad Bud Book new chapter to address the have been made:
potential concern and FDA’s thoughts.
o Critical Limit –
• Amnesic shellfish poisoning (ASP) – Additional
species of lobster, sardine, white mullet,  Update made to align with the NSSP and
menhaden, and predatory species, such as regulations for shellfish and HACCP, and
Florida pompano, Gulf Kingfish and spot, were
 A note was added regarding dockside
included.
screening to align with NSSP;
• Diarrhetic shellfish poisoning (DSP) – Addition
o Monitoring Procedures –
locations for the toxin were included such as
Puget Sound and the west coast of Canada,  Update made to include information
Texas, Washington State, Alabama, Maryland, that would be required for monitoring
Massachusetts, and New York. as identified though the regulation and
NSSP;
• Paralytic shellfish poisoning (PSP) – The
following additions were made: • Bibliography was updated to reflect the additions
throughout the chapter.
o Molluscan shellfish examples of clams,
cockles, mussels, oysters, and scallops;
Chapter 7 for the control of scombrotoxin
o Information regarding retention of the toxin (histamine) formation has been modified with
and depuration; the following recommendations as of April 2011:
o Expanded the information regarding • Information is now provided about the potential
gastropod accumulation of the toxin; for scombrotoxin (histamine) formation in
products like tuna salad that have been allowed
o Addition of finfish species where the toxin
to become recontaminated and then subjected
has been found in the viscera such as
to time and temperature abuse;
mackerel, Dungeness crab, tanner crab
and red rock crab. • The recommendations regarding on-board
chilling of scombrotoxin-forming species of
• Natural Toxin Control Section – The following
fish are now listed as follows:
changes have been made: in the Natural Toxin
Control Section: o Fish exposed to air or water temperatures
above 83°F (28.3°C) should be placed in
o ASP and PSP in fish other than molluscan
ice, or in refrigerated seawater, ice slurry,
shellfish – An example was added of
or brine of 40°F (4.4°C) or less, as soon as

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 10 (August 2019)
possible during harvest, but not more than o For fish held iced or refrigerated (not frozen)
6 hours from the time of death, or onboard the vessel and off-loaded from the
vessel by the processor from 15 to less
o Fish exposed to air and water temperatures than 24 hours after death, the internal
of 83°F (28.3°C) or less should be placed in temperature should be 50°F (10°C) or
ice, or in refrigerated seawater, ice slurry, below,
or brine of 40°F (4.4°C) or less, as soon as
possible during harvest, but not more than OR
9 hours from the time of death, or
o For fish held iced or refrigerated (not frozen)
o Fish that are gilled and gutted before chilling onboard the vessel and off-loaded from the
should be placed in ice, or in refrigerated vessel by the processor from 12 to less
seawater, ice slurry, or brine of 40°F (4.4°C) than 15 hours after death, the internal
or less, as soon as possible during harvest, temperature should be 60°F (15.6°C) or
but not more than 12 hours from the time below;
of death, or
• The recommended level at which a lot should
o Fish that are harvested under conditions be rejected based on sensory examination when
that expose dead fish to harvest waters 118 fish are examined is now corrected to be
of 65°F (18.3°C) or less for 24 hours or no more than 2 fish to coincide with the goal
less should be placed in ice, refrigerated of less than 2.5% decomposition in the lot;
seawater, ice slurry, or brine of 40°F (4.4°C)
or less, as soon as possible after harvest, • It is now recommended that the number of fish
but not more than the time limits listed subjected to sensory examination be increased
above, with the time period starting when if there is likely to be greater than normal
the fish leave the 65°F (18.3°C) or less variability in the lot, and that only one species
environment; constitute a lot for sampling purposes;

• Cautions are now provided that handling • When histamine analysis is performed as a
practices and processing controls that are corrective action, it is now recommended
recommended as suitable for preventing the that any fish found to exceed the internal
formation of scombrotoxin may not be sufficient temperature at receiving critical limit be
to prevent fish from suffering quality or shelf-life included in the sample;
degradation (i.e., decomposition) in a way that
may otherwise render it adulterated under the • When the sensory critical limit has not been
Federal Food, Drug, and Cosmetic Act; met, it is now recommended that the processor
perform histamine analysis of a minimum of 60
• The lower anterior portion of the loin is now fish, collected representatively from throughout
identified as the best place to collect a sample the lot, including all fish in the lot that show
from large fish for histamine analysis; evidence of decomposition, and reject the lot
if any fish are found with a histamine level
• Fermenting, pickling, smoking, and drying are greater than or equal to 50 ppm;
now identified as likely critical control points
(CCPs) for this hazard; • Subdividing and retesting for histamine is no
longer recommended after an initial failed
• When fish are checked for internal temperature histamine test;
at off-loading, it is now recommended that:
• It is now recommended that employees who
o For fish held iced or refrigerated (not frozen) conduct sensory screening receive adequate
onboard the vessel and off-loaded from the training;
vessel by the processor 24 or more hours
after death, the internal temperature should • It is now recommended that for shipments
be 40°F (4.4°C) or below, of scombrotoxin-forming species received
under ice on open-bed trucks be checked for
OR both sufficiency of ice and internal product
temperature;

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 11 (August 2019)
• It is now recommended that shipments of an assumption that worst-case temperatures
scombrotoxin-forming species received under (e.g., in excess of 70°F (21.1°C)) may occur;
gel packs be checked for both adequacy of gel
packs and internal product temperature; • Chemical coolants (e.g., gel packs) are no
longer recommended for control of temperature
• It is now recommended that if only the internal during in-plant storage;
temperature of fish is checked at receipt by a
secondary processor because the transit time • For control of time and temperature during
is no more than 4 hours, calculation of transit refrigerated storage, it is now noted that
time should include all time outside a controlled critical limits that specify a cumulative time
temperature environment; and temperature of exposure to temperatures
above 40°F (4.4°C) are not ordinarily suitable
• It is now recommended that if only the internal because of the difficulty in determining when
temperature of fish is checked at receipt by a specific products have entered and left the
secondary processor because the transit time is cooler and the time and temperature exposures
no more than 4 hours, a temperature-indicating to which they were subjected. However, there
device (e.g., a thermometer) should be used may be circumstances where this approach is
to determine internal product temperatures in suitable. It is also noted that minor variations
a minimum of 12 fish, unless there are fewer in cooler temperature measurements can be
than 12 fish in a lot, in which case all of the avoided by submerging the sensor for the
fish should be measured; temperature-recording device in a liquid that
mimics the characteristics of the product;
• When checks of the sufficiency of ice or chemical
cooling media, such as gel packs, or internal • High-temperature alarms are no longer
product temperatures are used at receipt of fish recommended for monitoring temperatures in
from another processor, it is now recommended coolers or processing areas;
that the number of containers examined and
the number of containers in the lot be recorded; • When the adequacy of ice is established as the
critical limit for refrigerated storage, it is now
• Control of scombrotoxin (histamine) formation recommended that monitoring be performed
during processing and storage are now provided with sufficient frequency to ensure control
as separate control strategy examples, and rather than at least twice per day.
examples of HACCP plans are now provided
for both strategies; Chapter 8 related to other decomposition-related
hazards has been modified with the following
• The extended exposure times during processing
(more than 12 hours, cumulatively, if any recommendations as of April 2011:
portion of that time is at temperatures above
• It is now noted that FDA has received consumer
70°F (21.1°C); or more than 24 hours,
complaints concerning illnesses associated
cumulatively, as long as no portion of that
with the consumption of decomposed salmon,
time is at temperatures above 70°F (21.1°C))
attributable to the production in the fish of
previously recommended for fish that have been
toxins other than histamine (e.g., biogenic
previously frozen are now also recommended
amines, such as putrescine and cadaverine);
for fish that have been previously heat treated
sufficiently to destroy scombrotoxin-forming • It is now noted that there are also some
bacteria and are subsequently handled in a indications that chemicals formed when fats
manner where there is an opportunity for and oils in foods oxidize may contribute to
recontamination with scombrotoxin-forming long-term detrimental health effects.
bacteria;
Chapter 9 for the control of environmental chemical
• It is now acknowledged that it may be possible
to control scombrotoxin formation during contaminants and pesticides has been modified
unrefrigerated processing using a critical with the following recommendations as of April
limit that is time of exposure only (i.e., no 2011:
temperature component), if it is developed with

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
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• Toxic element guidance levels for arsenic, • Aquaflor® CA1 is now listed as an approved
cadmium, lead, and nickel are no longer listed; drug for catfish or in fingerling to food fish as
the sole ration for 10 consecutive days.
• Tolerance levels for endothall and its
monomethyl ester in fish and carbaryl in oysters • 35% PEROX-AID® (hydrogen peroxide) is now
are now listed; listed as an approved drug for freshwater-reared
salmonids and freshwater-reared cool water
• The collection of soil samples from aquaculture finfish and channel catfish;
production sites is no longer listed as a
preventive measure; • Terramycin® 200 for Fish (oxytetracycline
dihydrate) Type C, is now listed as an approved
• An example of a HACCP plan is now provided for drug for catfish, salmonids; and lobster;
control of environmental chemical contaminants
in molluscan shellfish; • OxyMarine, Oxytetracycline HCl Soluble
Powder-343, Terramycin-343, TETROXY Aquatic
• When testing for environmental chemical is now listed as an approved drug for all finfish
contaminants and pesticides is used as the fry and fingerlings as an aid in identification;
control measure, it is now recommended that
the adequacy of the testing methods and • Quarterly raw material, in-process, or finished
equipment be verified periodically (e.g., by product testing is now recommended as a
comparing results with those obtained using verification step for control strategies involving
an Association of Official Analytical Chemists review of suppliers’ certificates at receipt of
(AOAC) or equivalent method, or by analyzing raw materials, review of records of drug use
proficiency samples). at receipt of raw materials, and on-farm visits;

Chapter 10, which covers the control of methy- • When testing for aquaculture drugs is used as
lmercury, has been rewritten to acknowledge the control measure, it is now recommended
that the adequacy of the testing methods and
that FDA is receiving comments on a draft equipment be verified periodically (e.g., by
quantitative risk assessment for methylmercury, comparing results with those obtained using an
which may result in a reassessment of its risk AOAC or equivalent method, or by analyzing
management strategies has been modified with proficiency samples).
the following recommendations as of April 2011:
Chapter 12 for the control of pathogenic bacteria
• No modifications made at this time. growth and toxin formation (other than C.
botulinum) as a result of time and temperature
Chapter 11 for the control of aquaculture abuse has been modified with the following
drugs has been modified with the following recommendations as of April 2011:
recommendations as of April 2011:
• It is now recognized that V. vulnificus, V.
• The potential for this hazard to occur during parahaemolyticus, and Vibrio cholarae non-O1
transportation of live fish is now recognized, and non-0139 are generally associated with
and recommended controls are provided; marine and estuarine species of fish and may
not be reasonably likely to occur in freshwater
• An explanation of extra-label use of drugs is species or non-fishery ingredients, unless they
now provided, and a list of drugs prohibited for have been cross-contaminated;
extra-label use is now listed;
• It is now clarified that products that are partially
• FDA high enforcement priority aquaculture cooked to set the batter or breading or stabilize
drugs are now listed; the product shape (e.g., fish balls, shrimp
egg rolls, and breaded fish portions) are not
• Aquaflor® Type A Medicated Article (florfenicol) considered to be ready to eat;
is now listed as an approved drug for catfish
and salmonids; • Information is now provided on the deter-
mination of CCPs for products that are a

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 13 (August 2019)
combination of raw, ready-to-eat and cooked, • When checks of the sufficiency of ice or chemical
ready-to-eat fishery ingredients; cooling media, such as gel packs, or internal
product temperatures are used at receipt of fish
• Control of time and temperature abuse at from another processor, it is now recommended
receipt, during cooling after cooking, during that the number of containers examined and
unrefrigerated processing, and during refrig- the number of containers in the lot be recorded;
erated storage and processing are now provided
as four separate control strategy examples. • Chemical coolants (e.g., gel packs) are no
Examples of HACCP plans are now provided longer recommended for control of temperature
for all four strategies; during in-plant storage;

• For control of transit conditions at receipt of • Recommended cumulative exposure times and
ready-to-eat fish or fishery products delivered temperatures (i.e., critical limits) are now listed
refrigerated (not frozen), it is now recommended as follows:
that all lots be accompanied by transportation
records that show that the fish were held at or For raw, ready-to-eat products:
below an ambient or internal temperature of
40°F (4.4°C) throughout transit or, for transit o If at any time the product is held at
times of 4 hours or less, that the internal internal temperatures above 70°F (21.1°C),
temperature of the fish at time of receipt was exposure time (i.e., time at internal tem-
at or below 40°F (4.4°C); peratures above 50°F (10°C) but below
135ºF (57.2ºC)) should be limited to 2
• For control of time and temperature during hours (3 hours if Staphylococcus aureus (S.
refrigerated storage and refrigerated processing, aureus) is the only pathogen of concern),
it is now noted that critical limits that specify a
cumulative time and temperature of exposure OR
to temperatures above 40°F (4.4°C) are not
o Alternatively, exposure time (i.e., time at
ordinarily suitable because of the difficulty
internal temperatures above 50°F (10°C)
in determining when specific products have
but below 135ºF (57.2ºC)) should be limited
entered and left the cooler and the time
to 4 hours, as long as no more than 2 of
and temperature exposures to which they
those hours are between 70°F (21.1°C) and
were subjected. However, there may be
135ºF (57.2ºC),
circumstances where this approach is suitable.
It is also noted that minor variations in cooler OR
temperature measurements can be avoided by
submerging the sensor for the temperature- o If the product is held at internal tem-
recording device in a liquid that mimics the peratures above 50°F (10°C), but never
characteristics of the product; above 70°F (21.1°C), exposure time at
internal temperatures above 50°F (10°C)
• It is now recommended that if only the internal should be limited to 5 hours (12 hours if S.
temperature of the fishery product is checked aureus is the only pathogen of concern),
at receipt, because the transit time is no more
than 4 hours, calculation of transit time should OR
include all time outside a controlled temperature
environment; o The product is held at internal temperatures
below 50°F (10°C),
• It is now recommended that if only the internal
temperature of product is checked at receipt OR
by a secondary processor because the transit
time is no more than 4 hours, a temperature- o Alternatively, the product is held at ambient
indicating device (e.g., a thermometer) air temperatures below 50°F (10°C)
should be used to determine internal product throughout processing;
temperatures in a minimum of 12 containers
(e.g., cartons and totes), unless there are fewer For cooked, ready-to-eat products:
than 12 containers in a lot, in which case all of
the containers should be measured;

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 14 (August 2019)
o If at any time the product is held at • High-temperature alarms are no longer recom-
internal temperatures above 80°F (27.2°C), mended for monitoring temperatures in coolers
exposure time (i.e., time at internal tem- or processing areas;
peratures above 50°F (10°C) but below
135ºF (57.2ºC)) should be limited to 1 hour • When the adequacy of ice is established as the
(3 hours if S. aureus is the only pathogen critical limit for refrigerated storage, it is now
of concern), recommended that monitoring be performed
with sufficient frequency to ensure control
OR rather than at least twice per day;

o Alternatively, if at any time the product is • It is now recommended that monitoring ship-
held at internal temperatures above 80°F ments received under gel packs include both
(26.7°C), exposure time (i.e., time at adequacy of gel packs and internal product
internal temperatures above 50°F (10°C) temperature.
but below 135ºF (57.2ºC)) should be limited
to 4 hours, as long as no more than 1 of Chapter 13 for the control of C. botulinum toxin
those hours is above 70°F (21.1°C), formation has been modified with the following
OR recommendations as of April 2011:

o If at any time the product is held at internal • Information is now provided on Time-Tem-
temperatures above 70°F (21.1°C), but perature Indicator (TTI) performance and
never above 80°F (26.7°C), exposure time suitability;
at internal temperatures above 50°F (10°C)
• A control strategy is now provided for application
should be limited to 2 hours (3 hours if S.
of TTIs on each of the smallest package units
aureus is the only pathogen of concern),
(i.e., the unit of packaging that will not be
OR distributed any further, usually consumer or
end-user package), where refrigeration is the
o Alternatively, if the product is never held at sole barrier to prevent toxin formation;
internal temperatures above 80°F (26.7°C),
exposure times at internal temperatures • It is no longer recommended that consideration
above 50°F (10°C) should be limited to 4 be given to whether the finished product will be
hours, as long as no more than 2 of those stored and distributed frozen when determining
hours are above 70°F (21.1°C), whether the hazard is significant. A control
strategy is now provided to ensure that frozen
OR products are properly labeled when freezing
is the sole barrier to prevent toxin formation;
o If the product is held at internal tem-
peratures above 50°F (10°C), but never • Processors are now advised to take particular
above 70°F (21.1°C), exposure time at care in determining the safety of a packaging
internal temperatures above 50°F (10°C) material for a product in which (1) the spoilage
should be limited to 5 hours (12 hours if S. organisms have been eliminated or significantly
aureus is the only pathogen of concern), reduced by such processes as high-pressure
processing and (2) refrigeration is the sole
OR barrier to toxin formation. The generally recom-
mended 10,000 cc/m2/24 hours at 24ºC oxygen
o The product is held at internal temperatures transmission rates may not be suitable in this
below 50°F (10°C), case;

OR • High-temperature alarms are no longer recom-


mended for monitoring temperatures in coolers
o Alternatively, the product is held at ambient or processing areas;
air temperatures below 50°F (10°C)
throughout processing; • Chemical coolants (e.g., gel packs) are no
longer recommended for control of temperature
during in-plant storage;

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 15 (August 2019)
• When the adequacy of ice is established as the be stored and distributed frozen (in the case
critical limit for refrigerated storage, it is now of reduced oxygen packaged products) or
recommended that monitoring be performed refrigerated (in the case of aerobically packaged
with sufficient frequency to ensure control products) when determining whether the hazard
rather than at least twice per day; is significant. A control strategy to ensure that
refrigerated dried products are properly labeled
• It is now recommended that a water phase when refrigeration is the sole barrier to toxin
salt level of 20% be achieved in shelf-stable, formation is now provided. A control strategy
reduced oxygen packaged products in which to ensure that frozen products are properly
salt is the only barrier to pathogenic bacteria labeled when freezing is the sole barrier to
growth and toxin formation; toxin formation is now provided in Chapter 13.

• It is now recommended that monitoring ship- Chapter 15 for the control of S. aureus toxin
ments received under gel packs include both
adequacy of gel packs and internal product
formation in hydrated batter mixes has been
temperature; modified with the following recommendations
as of April 2011:
• It is now recommended that if only the internal
temperature of the fishery product is checked • The number of S. aureus organisms normally
at receipt, because the transit time is no more needed to produce toxin is now listed as
than 4 hours, calculation of transit time should 500,000 to 1,000,000 per gram;
include all time outside a controlled temperature
environment; • High-temperature alarms are no longer
recom-mended for monitoring temperatures
• It is now recommended that if only the internal in processing areas.
temperature of product is checked at receipt
by a secondary processor because the transit Chapter 16 for the control of pathogenic bacteria
time is no more than 4 hours, a temperature- survival through cooking has been modified with
indicating device (e.g., a thermometer) the following recommendations as of April 2011:
should be used to determine internal product
temperatures in a minimum of 12 containers • The separate chapters that previously covered
(e.g., cartons and totes), unless there are fewer pathogen survival through cooking and path-
than 12 containers in a lot, in which case all of ogen survival through pasteurization are now
the containers should be measured; combined;
• A control strategy example is now provided for • Pasteurization is now defined as a heat treat-
receipt by a secondary processor of refrigerated ment applied to eliminate the most resistant
reduced oxygen packaged products that may pathogen of public health concern that is
be stored and further distributed or used as an reasonably likely to be present in food;
ingredient for further processing;
• Information is now provided for an option to
• It is now clarified that brining time should be monitor End-Point Internal Product Temperature,
monitored during the processing of smoked fish; instead of continuous time and temperature
monitoring during cooking or pasteurization,
• It is now recommended that brine be treated when a scientific study has been conducted to
to minimize microbial contamination or be validate that it will provide a 6D process for
periodically replaced as a good manufacturing the target pathogen;
practice control.
• For surimi-based products, soups, or sauces,
Chapter 14 for the control of pathogenic bacteria the following pasteurization process is now
growth and toxin formation as a result of recommended: a minimum cumulative, total
inadequate drying has been modified with the lethality of F194°F (F90°C) = 10 minutes, where z =
following recommendations as of April 2011: 12.6°F (7°C) for temperatures less than 194°F
(90°C), and z = 18°F (10°C) for temperatures
• It is no longer recommended that consideration above 194°F (90°C);
be given to whether the finished product will

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 16 (August 2019)
• For Dungeness crabmeat, the following pas- • The language regarding allergen sanitation
teurization process is now recommended: a and cleaning has been enhanced.
minimum cumulative total lethality of F194°F
(F90°C) = 57 minutes, where z = 15.5°F (8.6°C); • The examples have been consolidated for
relevance.
• Information concerning levels of Listeria
monocytogenes (L. monocytogenes) in foods
• Unnecessary examples have been removed.
is now updated based on the final FDA/U.S.
Department of Agriculture L. monocytogenes
risk assessment. • “Prohibited additives” has been removed
from the title and chapter since they are
Chapter 17 is a new chapter that contains guidance prohibited.
for the control of pathogen survival through
• Label review for the appropriate identification
processes designed to retain raw product char- of the allergen and being applied to the
acteristics, including high hydrostatic pres-sure appropriate product has been added.
processing, mild heat processing, IQF with
extended frozen storage, and irradiation. At • CFR and other regulatory references have
present, the chapter applies exclusively to the been removed.
processing of molluscan shellfish products for
which there is a desire to retain raw product Chapter 20 for the control of metal inclusion has been
characteristics. However, these technologies modified with the following recommendations
may have other applications as well has been as of April 2011:
modified with the following recommendations • Foreign objects less than 0.3 inch (7 mm) are
as of April 2011: now identified as having a potential for causing
trauma or serious injury to persons in special
• No modifications made at this time. risk groups, such as infants, surgery patients,
and the elderly;
Chapter 18 for the control of the introduction of
pathogenic bacteria after pasteurization and • Additional information on calibration and vali-
specialized cooking processes has been modified dation of electronic metal detectors is now
provided;
with the following recommendations as of April
2011: • Wire mesh baskets are no longer used as
an example of an unlikely source of metal
• It is no longer recommended that consideration fragments;
be given to whether the finished product will be
stored and distributed frozen when determining • The recommended critical limit for the metal
whether the hazard is significant. A control detection or separation control strategy has
strategy to ensure that frozen products are been expanded to read, “All product passes
properly labeled when freezing is the sole through an operating metal detection or
barrier to prevent C. botulinum toxin formation separation device,” and “No detectable metal
is now provided in Chapter 13. fragments in a product passing through the
metal detection or separation device.” As a
Chapter 19 for the control of undeclared food result, the recommended monitoring procedures
allergens and intolerance substances has been are also expanded so that they now are designed
modified with the following recommendations to also ensure that the processes are in place
and operating;
as of August 2019:
• It is now recommended that when metal
• The language regarding allergen cross-
contact has been enhanced. fragments are found in a product by a metal
detector or separated from the product stream
by magnets, screens, or other devices, the
source of the fragment is located and corrected.

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 17 (August 2019)
Chapter 21 for the control of glass inclusion has been Appendix 3: “Critical Control Point Decision
modified with the following recommendations Tree” has been modified with the following
as of April 2011: recommendations as of April 2011:
• This chapter is no longer identified as a draft; • No modifications made at this time.

• The use of x-ray detection devices is no Appendix 4: “Bacterial Pathogen Growth and
longer recommended as a reliable method for Inactivation,” has been modified with the
controlling glass inclusion;
following recommendations as of April 2011:
• The recommended critical limit for the glass
container cleaning and visual inspection • Recommended summary cumulative exposure
control strategy has been expanded to read, times and temperatures are now listed as
“All container pass through an operating glass described above for Chapter 12;
container inspection or cleaning process,”
• The maximum water phase salt level for growth
and “No detectable glass fragments in glass
of Campylobacter jejuni is now listed as 1.7%;
containers passing the CCP.” As a result, the
recommended monitoring procedures are also • The maximum level of acidity (pH) for growth
expanded so that they now are designed to of pathogenic strains of Escherichia coli (E. coli)
also ensure that the processes are in place is now listed as 10;
and operating;
• The maximum recommended cumulative
• The monitoring procedures for the glass exposure times for Bacillus cereus are now listed
container cleaning and visual inspection control as follows: 5 days at temperatures of 39.2 to
strategy now include a recommendation that 43°F (4 to 6°C); 1 day at temperatures of 44
a representative sample of the cleaned or to 59°F (7 to 15°C); 6 hours at temperatures
inspected containers be examined at the start of 60 to 70°F (16 to 21°C); and 3 hours at
of processing, every 4 hours during processing, temperatures above 70°F (21°C);
at the end of processing, and after any
breakdowns; • The maximum cumulative exposure times for
E. coli, Salmonella, and Shigella spp. are now
• It is now recommended that monitoring for listed as follows: 2 days for temperatures from
the presence of glass be performed at the their minimum growth temperature 41.4 to 50°F
start of each production day and after each (10°C); 5 hours for temperatures of 51 to 70°F
shift change. (11 to 21°C); and 2 hours for temperatures
above 70°F (21°C);
• It is now recommended that a representative
sample of cleaned or inspected glass containers • The maximum cumulative exposure times
be examined daily, at the start of processing, for Listeria monocytogenes are now listed as
every 4 hours during processing, at the end of follows: 7 days for temperatures of 31.3 to
processing, and after any breakdowns. 41ºF (-0.4 to 5ºC); 1 day for temperatures of 42
to 50°F (6 to 10°C); 7 hours for temperatures
Appendix 1: “Forms” has been modified with the of 51 to 70°F (11 to 21°C); 3 hours for
following recommendations as of April 2011: temperatures of 71 to 86°F (22 to 30°C); and
1 hour for temperatures above 86°F (30°C);
• No modifications made at this time.
• The maximum cumulative exposure times
Appendix 2: “Sample Product Flow Diagram” for Vibrio cholerae, V. vulnificus, and V.
has been modified with the following parahaemolyticus are now listed as follows:
recommendations as of April 2011: 21 days for temperatures from their minimum
growth temperature to 50°F (10°C); 6 hours
• No modifications made at this time. for temperatures of 51 to 70°F (11 to 21°C);
2 hours at temperatures of 71 to 80°F (22 to
26.7°C); and 1 hour at temperatures above

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 18 (August 2019)
80°F (26.7°C), with the last temperature range o Vibrio cholerae for all fish other than raw
applying only to cooked, ready-to-eat products. molluscan shellfish – toxigenic has been
added in front of organism;
Appendix 5: Table A-5, “FDA and EPA Safety Levels in
Regulations and Guidance,” has been modified o Vibrio cholerae for raw molluscan shellfish
– the sample size and serotype has been
with the following recommendations as of removed;
August 2019:
o Vibrio parahaemolyticus for raw molluscan
• Refer to Appendix 5 for the specific changes shellfish – Kanagawa positive or negative
to the values and applicable fish and fishery has been removed;
products.
o Vibrio vulnificus for raw molluscan shellfish
• The introduction has been modified to include has been removed.
information regarding US FDA reserving the
right to take action with or without levels being • Chemical Safety Levels – The following were
listed in this guidance document. added/modified/removed:

• References have been added back into the table. o 2,4-D has been modified;

• Appendix has been reorganized into food o Bispyribac-sodium has been added;
hazards categories (Animal Drugs, Biological,
Chemical, Natural Toxins, and Physical). o Carbaryl has been modified;

• The applicable sign for “greater than” or o Carfentrazone-ethyl has been added;
“greater than and equal to” has been added
to the individual levels. o Diquat has been modified;

• Animal drugs - The following changes have o Ethoxyquin has been added;
been made:
o Flumioxazin has been added;
o Azamethiphos has been added;
o Fluzapyroxad has been added;
o Benzocaine has been added;
o Florpyrauxifen-benzyl has been added;
o Chloramine-T (para-toluenesulfonamide-
o Imazapyr has been added;
marker residue) has been added;
o Penoxsulam has been added;
o Florfenicol (florfenicol amine-the marker
residue) has been added; o Saflufenacil has been added;
o Lufenuron has been added; o Simazine and its metabolites has been
removed;
o Oxytetracycline has been modified and
expanded to include sum of tetracycline o Spinosad has been added;
residues;
o Triclopyrand (its metabolites and deg-
o Telfubenzuron has been added. radates) has been added;
• Biologicals – The following changes have been o Topramexone has been added.
made:
• Natural Toxins – The values and labels have been
o Staphylococcus aureus: levels indicative added/updated/modified for appropriateness:
to insanitary conditions has been added;
o Azaspiracid (Azaspiracid shellfish poisoning)
o Vibrio spp. has been added; has been added to the appendix;

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 19 (August 2019)
o Brevetoxin (Neurotoxic shellfish poisoning) Appendix 8: “Procedures for Safe and Sanitary
label has been changed from ppm to mg/kg; Processing and Importing of Fish and Fishery
o Ciguatoxin (Ciguatera fish poisoning) label Products” has been modified with the following
has been changed from ppb to µg/kg; recommendations as of August 2019:
o Domoic acid (Amnesic shellfish poisoning) • Part 123 has been updated to include 21 CFR
label has been changed from ppm to mg/kg; Part 117.

o Okadaic acid (Diarrhetic shellfish poisoning) • Part 1240 has been updated to include “d.”
label has been changed from ppm to mg/kg;
Appendix 9 – “Allergen Cleaning and Sanitation”
o Saxitoxin (Paralytic shellfish poisoning) label
has been modified with the following recom-
has been changed from ppm to mg/kg.
mendations as of August 2019:
• Footnotes – The following changes have been
made: • New appendix with recommendations for est-
ablishing an allergen cleaning and sanitation
o Footnotes 3 – 9 have been added; program has been added.

o Footnote 10: Appendix 10 – “Allergen Cross-Contact Prevention”


has been modified with the following recom-
• The “Note” has been changed to footnote
10; mendations as of August 2019:

• The text has been modified to become • New appendix with recommendations for est-
more inclusive of fish and fishery pro- ablishing controls to prevent cross-contact in
ducts, and a facility has been added.

• The footnote has been applied to the


table as deemed appropriate.

o Footnote 11 – 13 have been added.

Appendix 6 no longer lists food allergens. It now


contains a table of Japanese and Hawaiian
vernacular names and their corresponding
U.S. market names has been modified with the
following recommendations as of April 2011:
• No modifications made at this time.

Appendix 7 no longer lists the bibliography. It now


contains information regarding the public health
impacts of bacterial and viral pathogens of
greatest concern in seafood processing has been
modified with the following recommendations
as of April 2011:
• No modifications made at this time.

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 20 (August 2019)
NOTES:

Guidance for the Industry: Fish and Fishery Products Hazards and Controls Guidance, Fourth Edition
G - 21 (August 2019)
CHAPTER 1: General Information

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

THE GUIDANCE
This is the fourth edition of the Food and Drug Copies of the training document may be
Administration’s (FDA’s) “Fish and Fishery Products purchased from:
Hazards and Controls Guidance.” This guidance
Florida Sea Grant
relates to FDA’s Fish and Fishery Products
IFAS - Extension Bookstore
regulation (called the Seafood HACCP Regulation,
University of Florida
21 CFR 123, in this guidance document) and the
P.O. Box 110011
Control of Communicable Diseases regulation,
Gainesville, FL 32611-0011
21 CFR 1240, that require processors of fish
(800) 226-1764
and fishery products to develop and implement
HACCP systems for their operations. Those final Or
regulations were published in the Federal Register www.ifasbooks.com
on December 18, 1995, and became effective on
December 18, 1997. The codified portion of the Or you may download a copy from:
regulations is included in Appendix 8. http://www.fda.gov/FoodGuidances
This guidance is being issued as a companion
document to “HACCP: Hazard Analysis Critical
Control Point Training Curriculum,” which was
developed by the Seafood HACCP Alliance
for Training and Education. The Alliance is an
organization of federal and state regulators,
including FDA, academia, and the seafood
industry. FDA recommends that processors of
fish and fishery products use the two documents
together in the development of a HACCP system.
This guidance document will be maintained on
the FDA.GOV website, which should be consulted
for subsequent updates.

CHAPTER 1: General Information

19
NOTES:

CHAPTER 1: General Information

20

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

THE HACCP PLAN FORM THE HAZARD ANALYSIS WORKSHEET

This guidance document is designed to walk In order to complete the HACCP Plan Form,
you through a series of 18 steps that will yield a you will need to perform a process called
completed Hazard Analysis Critical Control Point hazard analysis. The Seafood HACCP Regulation
(HACCP) plan. A blank HACCP Plan Form is requires that all seafood processors conduct,
contained in Appendix 1. Note that this is a two- or have conducted for them, a hazard analysis
page form, with the second page to be used if to determine whether there are food safety
your process has more critical control points than hazards that are reasonably likely to occur in
can be listed on one page. The Procedures for their product and to the preventive measures that
the Safe and Sanitary Processing and Importing a processor can apply to control those hazards
of Fish and Fishery Products regulation, 21 CFR (21 CFR 123.6(a)). FDA has found that the use
123 (hereinafter, the Seafood HACCP Regulation), of a standardized Hazard Analysis Worksheet
requires that you prepare a HACCP plan for fish assists with this process. A blank Hazard Analysis
and fishery products that you process if there are Worksheet is contained in Appendix 1. Note that
significant food safety hazards associated with the this is also a two-page form, with the second page
products. The regulation does not require that you to be used if your process has more processing
use the form included in Appendix 1. However, steps than can be listed on one page. The Seafood
using this standardized form may help you develop HACCP Regulation does not require that the
an acceptable plan and will expedite regulatory hazard analysis be kept in writing. However,
review. A separate HACCP plan should be FDA expects that a written hazard analysis will
developed for each location where fish and fishery be useful when you perform mandatory HACCP
products are processed and for each kind of fish plan reassessments and when you are asked by
and fishery product processed at that location. You regulators to justify why certain hazards were or
may group products together in a single HACCP were not included in your HACCP plan.
plan if the food safety hazards and controls are the
same for all products in the group.

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

21
THE STEPS PRELIMINARY STEPS

Following is a list of the steps that this guidance STEP 1: Provide general information.
uses in HACCP plan development:
Record the name and address of your processing
• Preliminary Steps facility in the spaces provided on the first page
° Provide general information; of both the Hazard Analysis Worksheet and the
° Describe the food; HACCP Plan Form (Appendix 1).
° Describe the method of distribution and
STEP 2: Describe the food.
storage;

° Identify the intended use and consumer;


Identify the market name or Latin name (species)
° Develop a flow diagram. of the fishery component(s) of the product.

• Hazard Analysis Worksheet Examples:


° Set up the Hazard Analysis Worksheet; • Tuna (Thunnus albacares);
• Shrimp (Pandals spp.);
° Identify potential species-related hazards;
• Jack mackerel (Trachurus spp.).
° Identify potential process-related hazards;
° Understand the potential hazard; Fully describe the finished product food.

° Determine whether the potential hazard Examples:


is significant;
• Individually quick frozen, cooked, peeled
° Identify critical control points.
shrimp;

• HACCP Plan Form • Fresh tuna steaks;


• Frozen, surimi-based, imitation king crab
° Set up the HACCP Plan Form; legs;
° Set critical limits;
• Fresh, raw drum, in-the-round;
° Establish monitoring procedures:
• Raw shrimp, in-shell;
• What,
• Raw, shucked clams;
• How,
• Fresh seafood salad, with shrimp and blue
• Frequency,
crabmeat;
• Frozen, breaded pollock sticks;
• Who;

• Frozen crab cakes.


° Establish corrective action procedures;

Describe the packaging type.


° Establish a recordkeeping system;
Examples:
° Establish verification procedures.
• Vacuum-packaged plastic bag;
• Aluminum can;
• Bulk, in wax-coated paperboard box;
• Plastic container with snap lid.
Record this information in the space provided
on the first page of both the Hazard Analysis
Worksheet and the HACCP Plan Form.

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

22
STEP 3: Describe the method of distribution STEP 5: Develop a flow diagram.
and storage.
The purpose of the diagram is to provide a
Identify how the product is distributed and stored clear, simple description of the steps involved in
after distribution. the processing of your fishery product and its
associated ingredients as they “flow” from receipt
Examples:
to distribution. The flow diagram should cover
• Stored and distributed frozen; all steps in the process that your firm performs.
• Distributed on ice and then stored under Receiving and storage steps for each of the
refrigeration or on ice. ingredients, including non-fishery ingredients,
Record this information in the space provided should be included. The flow diagram should be
on the first page of both the Hazard Analysis verified on-site for accuracy.
Worksheet and the HACCP Plan Form. Figure A-1 (Appendix 2) is an example of a flow
diagram.
STEP 4: Identify the intended use and
consumer. HAZARD ANALYSIS WORKSHEET
Identify how the product will be used by the end
user or consumer. STEP 6: Set up the Hazard Analysis
Examples: Worksheet.
• To be heated (but not fully cooked) and Record each of the processing steps (from
served; the flow diagram) in Column 1 of the Hazard
• To be eaten with or without further cooking; Analysis Worksheet.
• To be eaten raw or lightly cooked;
STEP 7: Identify the potential species-related
• To be fully cooked before consumption;
hazards.
• To be further processed into a heat and serve
product. Biological, chemical, and physical hazards can
Identify the intended consumer or user of the affect the safety of fishery products. Some food
product. The intended consumer may be the safety hazards are associated with the product
general public or a particular segment of the (e.g., the species of fish, the way in which the
population, such as infants or the elderly. The fish is raised or caught, and the region of the
intended user may also be another processor that world from which the fish originates). These
will further process the product. hazards are introduced outside the processing
plant environment before, during, or after
Examples:
harvest. This guidance refers to these as “species­
• By the general public; related hazards.” Other food safety hazards are
• By the general public, including some associated with the way in which the product
distribution to hospitals and nursing homes; is processed (e.g., the type of packaging, the
• By another processing facility. manufacturing steps, and the kind of storage).
These hazards are introduced within the
Record this information in the space provided
processing plant environment. This guidance
on the first page of both the Hazard Analysis
refers to these as “process-related hazards.” They
Worksheet and the HACCP Plan Form.
are covered in Step 8.
Find in Table 3-2 (Chapter 3) or Table 3-3
(Chapter 3) the market name (Column 1) or

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

23
Latin name (Column 2) of the product that you You may need to include potential hazards for
identified in Step 2. Use Table 3-2 for vertebrates more than one finished product food category
(animals with backbones) such as finfish. Use from Table 3-4, which will happen when your
Table 3-3 for invertebrates (animals without product fits more than one description. For
backbones) such as shrimp, oysters, crabs, and example, if you cook shrimp and use it to prepare
lobsters. Determine whether the species has a a finished product salad, you should look at both
potential species-related hazard by looking for the “cooked shrimp” and the “salads … prepared
a “√” mark (or one- or three-letter codes for a from ready-to-eat fishery products” categories in
natural toxin) in the right-hand columns of the Table 3-4, Column 1. Potential hazards from both
table. If it does, record the potential species- finished product food categories apply to your
related hazard(s) in Column 2 of the Hazard product and should be listed in Column 2 of the
Analysis Worksheet, at every processing step. Hazard Analysis Worksheet.
Tables 3-2 and 3-3 include the best information Table 3-4 includes the best information currently
currently available to FDA concerning hazards that available to FDA concerning hazards that are
are specific to each species of fish. You should use related to specific processing techniques. You
your own expertise, or that of outside experts, as should use your own expertise, or that of outside
necessary, to identify any hazards that may not experts as necessary, to identify any hazards
be included in the table (e.g., those that may be that may not be included in the table (e.g., those
new or unique to your region). You may already that are new or unique to your physical plant,
have effective controls in place for a number of equipment, or process).
these hazards as part of your routine or traditional
handling practices. The presence of such controls STEP 9: Understand the potential hazard.
does not mean that the hazard is not significant.
Consult the hazards and controls chapters of
The likelihood of a hazard occurring should be
this guidance document (Chapters 4 through 7,
judged in the absence of controls. For example, the
9, and 11 through 21) for each of the potential
fact that scombrotoxin (histamine) development
hazards that you entered in Column 2 of the
in a particular species of fish has not been noted
Hazard Analysis Worksheet. These chapters offer
may be the result of (1) the inability of the fish to
guidance for completing your hazard analysis
produce histamine or (2) the existence of controls
and developing your HACCP plan. Each chapter
that are already in place to prevent its development
contains a section, “Understand the Potential
(e.g., harvest vessel time and temperature controls).
Hazard,” that provides information about the
In the first case, the hazard is not reasonably
significance of the hazard, the conditions under
likely to occur. In the second case, the hazard is
which it may develop in a fishery product, and
reasonably likely to occur, and the controls should
methods available to control the hazard.
be included in the HACCP plan.
STEP 10: Determine whether the potential
STEP 8: Identify potential process-related
hazard is significant.
hazards.
Narrow the list of potential hazards that you
Find in Table 3-4 (Chapter 3) the finished product
entered in Column 2 of the Hazard Analysis
food (Column 1) and package type (Column 2)
Worksheet to those that are significant or, in
that most closely match the information that you
other words, “reasonably likely to occur.” The
developed in Steps 2 and 3. Record the potential
Seafood HACCP Regulation defines a food safety
hazard(s) listed in the table for that product in
hazard that is reasonably likely to occur as “one
Column 2 of the Hazard Analysis Worksheet, at
for which a prudent processor would establish
every processing step.
controls because experience, illness data,

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

24
scientific reports, or other information provide STEP 11: Identify critical control points.
a basis to conclude that there is a reasonable
possibility that it will occur in the particular type For each processing step where a significant
of fish or fishery product being processed in the hazard is identified in Column 3 of the Hazard
absence of those controls.” Analysis Worksheet, determine whether it
is necessary to exercise control at that step
The hazards and controls chapters of this in order to control the hazard. Figure A-2
guidance (Chapters 4 through 7, 9, and 11 (Appendix 3) is a critical control point (CCP)
through 21) each contain a section, “Determine decision tree that can be used to aid you in
Whether this Potential Hazard Is Significant,” your determination.
that provides information about how to assess
the significance of potential hazards. You should The hazards and controls chapters of this
evaluate the significance of a potential hazard guidance (Chapters 4 through 7, 9, and 11
independently at each processing step. It may through 21) each contain a section, “Identify
be significant at one step but not at another. A Critical Control Points (CCPs),” which provides
potential hazard is significant at the processing information about where control should be
or handling step if (1) it is reasonably likely that exercised. Each chapter discusses one or more
the hazard can be introduced at an unsafe level “control strategy example(s)” for how the hazard
at that processing step; or (2) it is reasonably can be controlled, because there are often more
likely that the hazard can increase to an unsafe ways than one to control a hazard. CCP(s) for
level at that processing step; or (3) it is significant one control strategy example often differ from
at another processing or handling step and it those of another example for the same hazard.
can be prevented, eliminated, or reduced to The control strategies contain preventive measure
an acceptable level at the current processing or information. Record the preventive measure(s) in
handling step. When evaluating the significance Column 5 of the Hazard Analysis Worksheet for
of a hazard at a processing step, you should each “Yes” answer in Column 3.
consider the method of distribution and storage For every significant hazard, there must be at
and the intended use and consumer of the least one CCP where the hazard is controlled
product, which you developed in Steps 3 and 4. (21 CFR 123.6(c)(2)). In some cases, control may
If you determine that a potential hazard is be necessary at more than one CCP for a single
significant at a processing step, you should hazard. In other cases, a processing step may
answer “Yes” in Column 3 of the Hazard Analysis be a CCP for more than one hazard. CCPs are
Worksheet. If you determine that a potential points in the process (i.e., processing steps)
hazard is not significant at a processing step, you where the HACCP control activities will occur.
should answer “No” in that column. You should Control activities at a CCP can effectively prevent,
record the reason for your “Yes” or “No” answer eliminate, or reduce the hazard to an acceptable
in Column 4. You need not complete Steps 11 level (21 CFR 123.3(b)).
through 18 for a hazard for those processing If you determine that a processing step is a CCP
steps where you have recorded a “No.” for a significant hazard, you should enter “Yes” in
It is important to note that identifying a hazard Column 6 of the Hazard Analysis Worksheet. If
as significant at a processing step does not mean you determine that a processing step is not a CCP
that it must be controlled at that processing step. for a significant hazard, you should enter “No”
Step 11 will help you determine where in the in that column. You need not complete Steps 12
process the critical control point is located. through 18 for a hazard for those processing steps
where you have recorded a “No.”

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

25
HACCP PLAN FORM met, but before a critical limit deviation would
require you to take corrective action. You should
set operating limits based on your experience
STEP 12: Set up the HACCP Plan Form. with the variability of your operation and with
Find the processing steps that you have identified the closeness of typical operating values to the
as CCPs in Column 6 of the Hazard Analysis critical limit.
Worksheet. Record the names of these processing Consider that the critical limit should directly
steps in Column 1 of the HACCP Plan Form. relate to the parameter that you will be
Enter the hazard(s) for which these processing monitoring. For example, if you intend to
steps were identified as CCPs in Column 2 of monitor the temperature of the water in the
the HACCP Plan Form. This information can cooker and the speed of the belt that carries the
be found in Column 2 of the Hazard Analysis product through the cooker (because you have
Worksheet. determined that these factors result in the desired
Complete Steps 13 through 18 for each of the internal product temperature for the desired
significant hazards. These steps involve setting time), you should specify water temperature
critical limits, establishing monitoring procedures, and belt speed as critical limits, not the internal
establishing corrective action procedures, temperature of the product.
establishing a recordkeeping system, and Enter the critical limit(s) in Column 3 of the
establishing verification procedures. HACCP Plan Form.

STEP 13: Set critical limits. STEP 14: Establish monitoring procedures.
For each processing step where a significant For each processing step where a significant
hazard is identified on the HACCP Plan Form, hazard is identified on the HACCP Plan Form,
identify the maximum or minimum value to describe monitoring procedures that will ensure
which a parameter of the process must be that critical limits are consistently met (21 CFR
controlled in order to control the hazard. Each 123.6(c)(4)). The hazards and controls chapters
control strategy example provided in the hazards of this guidance document (Chapters 4 through
and controls chapters of this guidance (Chapters 7, 9, and 11 through 21) each contain a section,
4 through 7, 9, and 11 through 21) each contain “Establish Monitoring Procedures,” that provides
a section, “Set Critical Limits,” that provides information about appropriate monitoring
information about appropriate critical limits for procedures for each of the control strategy
each of the control strategy example(s) discussed. example(s) discussed.

You should set a critical limit at such a value that To fully describe your monitoring program, you
if it is not met, the safety of the product may be should answer four questions: (1) What will be
questionable. If you set a more restrictive critical monitored? (2) How will monitoring be done? (3)
limit, you could, as a result, be required to take How often will monitoring be done (frequency)?
corrective action when no safety concern actually and (4) Who will do the monitoring?
exists. On the other hand, if you set a critical It is important for you to keep in mind that the
limit that is too loose, you could, as a result, monitoring process should directly measure
allow an unsafe product to reach the consumer. the parameter for which you have established
As a practical matter, it may also be advisable a critical limit. The necessary frequency of
to set an operating limit that is more restrictive monitoring is dependent upon the circumstances.
than the critical limit. In this way, you can adjust Continuous monitoring is always desirable, and
the process when the operating limit is not in some cases necessary. In other cases, it may
not be necessary or practical. You should monitor

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

26
often enough that the normal variability in the through 21) each contain a section, “Establish
values you are measuring will be detected. This Corrective Action Procedures,” that provides
is especially true if these values are typically information about appropriate corrective action
close to the critical limit. Additionally, the greater procedures for each of the control strategy
the time span between measurements, the example(s) discussed. An appropriate corrective
more products you are putting at risk should a action procedure must accomplish two goals: (1)
measurement show a deviation from a critical ensure that an unsafe product does not reach
limit has occurred, because you should assume the consumer and (2) correct the problem that
that the critical limit had not been met since caused the critical limit deviation (21 CFR 123.7).
the last “good” value. Even with continuous If the corrective action involves testing the
monitoring, the paper or electronic record of the finished product, the limitations of the sampling
continuous monitoring should be periodically plan should be understood. Because of these
checked in order to determine whether limitations, microbiological testing is often not a
deviations from the critical limit have occurred. suitable corrective action. The Seafood HACCP
The frequency of that check should be at least Regulation requires that corrective actions be fully
daily, and more frequent if required in order to documented in records (21 CFR 123.7(d)). Note
implement an appropriate corrective action. that if a critical limit deviation occurs repeatedly,
the adequacy of that CCP for controlling the
Enter the “What,” “How,” “Frequency,” and “Who”
hazard should be reassessed. Remember that
monitoring information in Columns 4, 5, 6, and 7,
deviations from operating limits do not need to
respectively, of the HACCP Plan Form.
result in formal corrective actions.
STEP 15: Establish corrective action Enter the corrective action procedures in Column
procedures. 8 of the HACCP Plan Form.

A corrective action must be taken whenever there STEP 16: Establish a recordkeeping system.
is a deviation from a critical limit at a CCP (21
CFR 123.7((a)). For each processing step where For each processing step where a significant
a significant hazard is identified on the HACCP hazard is identified on the HACCP Plan Form, list
Plan Form, describe the procedures that you the records that will be used to document the
will use when your monitoring indicates that accomplishment of the monitoring procedures
the critical limit has not been met. Note that the discussed in Step 14 (21 CFR 123.9(a)(2)).
Seafood HACCP Regulation does not require The hazards and controls chapters of this
that you predetermine your corrective actions. guidance (Chapters 4 through 7, 9, and 11
You may instead elect to follow the prescribed through 21) each contain a section, “Establish
corrective action procedures listed at 21 CFR a Recordkeeping System,” that provides
123.7(c). However, a predetermined corrective information about appropriate records for each
action has the following advantages: (1) It of the control strategy example(s) discussed.
provides detailed instructions to the processing Records must document monitoring of the
employee that can be followed in the event of a CCP and shall contain the actual values and
critical limit deviation; (2) it can be prepared at a observations obtained during monitoring (21
time when an emergency situation is not calling CFR 123.6(b)(7)) The Seafood HACCP Regulation
for an immediate decision; and (3) it removes lists specific requirements about the content of
the obligation to reassess the HACCP plan in the records (21 CFR 123.9(a)).
response to a critical limit deviation. Enter the names of the HACCP monitoring
The hazards and controls chapters of this records in Column 9 of the HACCP Plan Form.
guidance (Chapters 4 through 7, 9, and 11

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

27
STEP 17: Establish verification procedures. that of the most responsible individual on-site at
your processing facility or a higher level official
For each processing step where a significant (21 CFR 123.6(d)(1)). It signifies that the HACCP
hazard is identified on the HACCP Plan Form, plan has been accepted for implementation by
describe the verification procedures that will your firm.
ensure that the HACCP plan is (1) adequate to
address the hazard and (2) consistently being
followed (21 CFR 123.6(c)(6)).
The hazards and controls chapters of this
guidance (Chapters 4 through 7, 9, and 11 through
21) each contain a section, “Establish Verification
Procedures,” that provides information about
appropriate verification activities for each of
the control strategy example(s) discussed. The
information covers validation of the adequacy
of critical limits (e.g., process establishment);
calibration (including accuracy checks) of CCP
monitoring equipment; performance of periodic
end-product and in-process testing; and review
of monitoring, corrective action, and verification
records. Note that the Seafood HACCP Regulation
does not require product testing (21 CFR
123.8(a)(2)(iii)). However, it can be a useful tool,
especially when coupled with a relatively weak
monitoring procedure, such as reliance upon
suppliers’ certificates.
When calibration or an accuracy check of a CCP
monitoring instrument shows that the instrument
is not accurate, you should evaluate the monitoring
records since the last instrument calibration to
determine whether the inaccuracy would have
contributed to a critical limit deviation. For this
reason, HACCP plans with infrequent calibration
or accuracy checks can place more products at risk
than those with more frequent checks should a
problem with instrument accuracy occur.
Enter the verification procedures in Column 10 of
the HACCP Plan Form.

STEP 18: Complete the HACCP Plan Form.


When you have finished these steps for all
significant hazards that relate to your product,
you will have completed the HACCP Plan Form.
You should then sign and date the first page of
the HACCP Plan Form. The signature must be

CHAPTER 2: Conducting a Hazard Analysis and Developing a HACCP Plan

28
CHAPTER 3: POTENTIAL SPECIES-RELATED
AND PROCESS-RELATED HAZARDS

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

INTRODUCTION.

• Purpose
The purpose of this chapter is to identify potential outside experts, to determine whether the hazard
food safety hazards that are species related and is significant for your particular product and, if so,
process related. It also provides information on how it should be controlled.
how the illicit substitution of one species for another
can impact on the identification of species-related
hazards.
• Species substitution
To assist in identifying species-related and process-
related hazards, this chapter contains three tables: Illicit substitution of one species for another may
constitute economic fraud and/or misbranding
• Table 3-2, “Potential Vertebrate Species-Related violations of the Federal Food, Drug, and Cosmetic
Hazards,” contains a list of potential hazards Act. Furthermore, species substitution may cause
that are associated with specific species of potential food safety hazards to be overlooked
vertebrates (species with backbones). These or misidentified by processors or end users, as
hazards are referred to as species-related shown in Table 3-1, “The Effect of Misbranding
hazards; through Species Substitution on the Identification
of Potential Species-Related Hazards.” These
• Table 3-3, “Potential Invertebrate Species- examples are based on actual incidents of species
Related Hazards,” contains a list of potential substitution or misbranding.
hazards that are associated with specific species
of invertebrates (species without backbones).
These hazards are also referred to as species-
related hazards; and

• Table 3-4, “Potential Process-Related Hazards,”


contains a list of potential hazards that are
associated with specific finished fishery
products, as a result of the finished product
form, the package type, and the method of
distribution and storage. These hazards are
referred to as process-related hazards.

It is important to note that the tables provide lists


of potential hazards. You should use the tables,
together with the information provided in Chapters
4 through 21, and your own expertise or that of

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 1 (August 2019)
TABLE 3-1
THE EFFECT OF MISBRANDING THROUGH SPECIES SUBSTITUTION ON THE
IDENTIFICATION OF POTENTIAL SPECIES-RELATED HAZARDS
Actual Market Name Potential Species-Related Product Potential Species-Related
of Product. Hazards Associated with Inappropriately Hazards that would
the Actual Product. Labeled as: be Identified Based on
Inappropriate Species
(Table 3-2). Labeling.
(Table 3-2).
Gempylid Fish Poisoning:
Escolar Sea Bass Parasites
Scombrotoxin (Histamine)

Tetrodotoxin (Pufferfish
Poisoning);
Puffer Fish. Monkfish. Parasites.
Paralytic Shellfish Poisoning.

Parasites;

Spanish Mackerel Scombrotoxin (Histamine); Kingfish None

Ciguatera Fish Poisoning

Environmental Chemicals; Parasites;


Basa. Grouper.
Aquaculture Drugs. Ciguatera Fish Poisoning.

Parasites;
Grouper Cod Parasites
Ciguatera Fish Poisoning

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 2 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


AHOLEHOLE Kuhlia spp.
ALEWIFE or RIVER
Alosa pseudoharengus
HERRING
ALFONSINO Beryx spp.
ALFONSINO Centroberyx spp.

ALLIGATOR Alligator mississipiensis

ALLIGATOR Alligator sinensis

ALLIGATOR, aquacultured Alligator mississipiensis

ALLIGATOR, aquacultured Alligator sinensis

AMBERJACK Seriola dumerili CFP

AMBERJACK S. rivoliana CFP

AMBERJACK S. spp.

AMBERJACK or
Seriola lalandi
YELLOWTAIL
AMBERJACK or 4
Seriola lalandi
YELLOWTAIL, aquacultured
AMBERJACK or BURI,
Seriola quinqueradiata
aquacultured

ANCHOVY 12 . Anchoa spp. ASP 5

ANCHOVY. 12
Anchoviella spp. ASP 5

Cetengraulis
ANCHOVY. 12
ASP 5
mysticetus

ANCHOVY. 12
Engraulis spp. ASP 5

ANCHOVY. 12
Stolephorus spp. ASP 5

ANGELFISH Holacanthus spp.


ANGELFISH Pomacanthus spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 3 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


ARGENTINE QUEENFISH Argentina elongata
Pleurogrammus
ATKA MACKEREL
monopterygius

BARRACUDA Sphyraena barracuda CFP

BARRACUDA S. jello CFP

BARRACUDA S. spp.

BARRAMUNDI Lates calcarifer

BARRAMUNDI,
Lates calcarifer
aquacultured

BASA or BOCOURTI Pangasius bocourti

BASA or BOCOURTI,
Pangasius bocourti
aquacultured

BASS Ambloplites spp.

BASS Micropterus spp.

BASS Morone spp.

BASS Stereolepis gigas

BASS Synagrops bellus

BASS, aquacultured Centropristis spp.

BASS, aquacultured Morone spp.

BASS, SEA Acanthistius brasilianus

BASS, SEA Centropristis spp.

BASS, SEA Dicentrarchus labrax

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 4 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

BASS, SEA (cont.) Lateolabrax japonicus

BASS, SEA Paralabrax spp.

BASS, SEA Paranthias furcifer

BASS, SEA Polyprion americanus

BASS, SEA P. oxygeneios

BASS, SEA P. yanezi

BASS, SEA, aquacultured Dicentrarchus labrax

BATA Labeo bata

BIGEYE Priacanthus arenatus


BIGEYE Pristigenys alta

BLUEFISH Pomatomus saltatrix

BLUEGILL Lepomis macrochirus

Hyperoglyphe
BLUENOSE
antarctica

BOMBAY DUCK Harpadon nehereus

BONITO Cybiosarda elegans

BONITO Gymnosarda unicolor

BONITO Orcynopsis unicolor

BONITO Sarda spp.

BOWFIN and roe Amia calva

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 5 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


BREAM Abramis brama
BREAM Acanthopagrus spp.
BREAM Argyrops spp.
Gymnocranius
BREAM
grandoculis
BREAM Monotaxis spp.
BREAM Sparus aurata
BREAM Wattsia spp.

BREAM, aquacultured Abramis brama

BREAM or BOGUE Boops boops


BREAM, THREADFIN Nemipterus japonicus

BUFFALOFISH Ictiobus spp.

BULLHEAD Ameiurus spp.

BURBOT Lota lota

BUTTERFISH Odax pullus

BUTTERFISH Peprilus spp.

BUTTERFISH Pampus cinereus

Pseudoplatystoma
CAPARARI
tigrinum

CAPELIN and roe Mallotus villosus

CARP Barbonymus spp.

CARP Carassius carassius

CARP Cyprinus carpio

Hypophthalmichthys
CARP
molitrix

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 6 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

CARP (cont.) H. nobilis

CARP, aquacultured Carassius carassius

CARP, aquacultured Cyprinus carpio

Hypophthalmichthys
CARP, aquacultured
molitrix

CARP, aquacultured H. nobilis.

CASCARUDO Callichthys callichthys

CATFISH Ameiurus catus

CATFISH Ictalurus spp.

CATFISH Pylodictis oliveris

CATFISH, aquacultured Ictalurus spp.

CHAR Salvelinus alpinus

CHAR, aquacultured Salvelinus alpinus

CHARACIN Leporinus obtusidens

CHARAL Chirostoma jordani


CHIMAERA Harriota raleighana
CHIMAERA Hydrolagus spp.
CHIRING Apocryptes bato

CHUB Coregonus kiyi

CHUB Kyphosus spp.

Semotilus
CHUB
atromaculatus

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 7 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

CISCO or CHUB Coregonus alpenae

CISCO or CHUB C. reighardi

CISCO or CHUB C. zenithicus

CISCO or TULLIBEE Coregonus artedi

CLARIAS FISH or
Clarias spp.
WALKING CLARIAS FISH
CLARIAS FISH or
WALKING CLARIAS Clarias gariepinus x
FISH, or CLARESSE, Clarias macrocephalus
aquacultured
CLARIAS FISH or WALKING CLARIAS FISH, or
CLARESSE, aquacultured C. spp.

Heterobranchus
CLARIAS FISH or WALKING CLARIAS FISH, or
CLARESSE, aquacultured longifilis x Clarias
gariepinus

COBIA Rachycentron canadum

COBIA, aquacultured Rachycentron canadum

COD Arctogadus spp.

COD Boreogadus saida

COD Eleginus gracilis

COD Gadus spp.

COD or ALASKA COD Gadus macrocephalus

COD, MORID Lotella rhacina

COD, MORID Mora moro

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 8 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

COD, MORID (cont.) Pseudophycis barbata

COD, MORID P. spp.

Platynematichthys
COROATA
notatus

CORVINA Cilus gilberti

Micropogonias
CORVINA
undulates

CRAPPIE Pomoxis spp.

CROAKER Argyrosomus spp.

CROAKER Bairdiella spp.

CROAKER Cheilotrema saturnum

CROAKER Genyonemus lineatus

CROAKER Micropogonias spp.

CROAKER Nebris microps

CROAKER Nibea spp.

CROAKER Odontoscion dentex

CROAKER Pachypops spp.

CROAKER Pachyurus spp.

CROAKER Paralonchurus spp.

CROAKER Plagioscion spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 9 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

CROAKER (cont.) Pseudotolithus spp.

CROAKER Pterotolithus spp.

CROAKER Roncador stearnsii

CROAKER Umbrina roncador

CROAKER or CORVINA Cynoscion spp.

CROAKER or SHADEFISH Argyrosomus regius

CROAKER or YELLOWFISH Larimichthys polyactis

CURIMBATA or GURAMATA Prochilodus lineatus


CUSK Brosme brosme
CUSK-EEL Brotula clarkae
CUSK-EEL Lepophidium spp.
CUTLASSFISH Aphanopus carbo
CUTLASSFISH Lepidopus caudatus
CUTLASSFISH Trichiurus spp.

DACE Rhinichthys spp.

DACE, aquacultured Rhinichthys spp.

DORAB Chirocentrus dorab


Cyttus
DORY
novaezealandiae
DORY Zenopsis spp.
DORY Zeus spp.
DRIFTFISH Hyperoglyphe spp.

DRUM Collichthys spp.

DRUM Equetus punctatus

DRUM Larimus spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 10 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

DRUM (cont.) Pogonias cromis

DRUM Stellifer spp.

DRUM Totoaba macdonaldi

DRUM Umbrina coroides

DRUM or CUBBYU Pareques umbrosus

DRUM, FRESHWATER Aplodinotus grunniens

DRUM or MEAGRE Argyrosomus regius

DRUM or QUEENFISH Seriphus politus

DRUM or REDFISH Sciaenops ocellatus

DRUM or REDFISH,
Sciaenops ocellatus
aquacultured

EEL Anguilla anguilla IHT


EEL A. spp.

EEL, aquacultured Anguilla anguilla IHT

EEL, aquacultured A. australis

EEL, aquacultured A. dieffenbachii

EEL, aquacultured A. japonica

EEL, CONGER Ariosoma balearicum

EEL, CONGER Conger conger IHT

EEL, CONGER Conger spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 11 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11

EEL, CONGER (cont.) Gnathophis cinctus

Paraconger
EEL, CONGER
caudilimbatus

EEL, CONGER Rhynchoconger spp.

EEL, FRESHWATER Anguilla rostrata

EEL, FRESHWATER,
Anguilla rostrata
aquacultured
EEL, MORAY Gymnothorax funebris CFP
EEL, MORAY Lycodontis javanicus CFP
EEL, MORAY Muraena helena IHT
EEL, MORAY Muraena retifera CFP
EEL, SPINY Notacanthus chemnitzii
EELPOUT Zoarces americanus

EELPOUT Z. viviparus

ELEPHANT FISH Callorhynchus millii


EMPEROR Lethrinus spp. CFP
Lepidocybium
ESCOLAR or OILFISH GFP
flavobrunneum

ESCOLAR or OILFISH Ruvettus pretiosus GFP

FEATHERBACK Notopterus notopterus


FLATHEAD Platycephalus conatus
FLATWHISKERED FISH Pinirampus pirinampu

FLOUNDER 15 . Ancylopsetta dilecta 1

FLOUNDER. 15
Arnoglossus scapha 1

FLOUNDER. 15
Bothus spp. 1

FLOUNDER. 15
Chascanopsetta 1
crumenalis

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 12 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


FLOUNDER .
15
(cont.) Cleisthenes pinetorum 1

FLOUNDER 15 . Colistium spp. 1

FLOUNDER 15 . Cyclopsetta chittendeni 1

FLOUNDER. 15
Hippoglossina oblonga 1

FLOUNDER. 15
Hippoglossoides 1
robustus
FLOUNDER. 15
Limanda ferruginea 1

FLOUNDER. 15
Liopsetta glacialis 1

FLOUNDER. 15
Microstomus achne 1

FLOUNDER. 15
Paralichthys albigutta 1

FLOUNDER. 15
P. olivaceus 1

FLOUNDER. 15
P. patagonicus 1

FLOUNDER. 15
P. squamilentus 1

FLOUNDER. 15
Pelotretis flavilatus 1

FLOUNDER. 15
Peltorhampus 1
novaezeelandiae
FLOUNDER. 15
Platichthys spp. 1

FLOUNDER. 15
Pseudorhombus spp. 1

FLOUNDER. 15
Reinhardtius 1
evermanni
FLOUNDER. 15
Rhombosolea spp. 1

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 13 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


FLOUNDER .
15
(cont.) Samariscus triocellatus 1

FLOUNDER 15 . Scophthalmus spp. 1

FLOUNDER 15, aquacultured


. Ancylopsetta dilecta 4

FLOUNDER. , aquacultured
15
Arnoglossus scapha 4

FLOUNDER. , aquacultured
15
Bothus spp. 4

FLOUNDER. , aquacultured
15
Chascanopsetta 4
crumenalis
FLOUNDER. , aquacultured
15
Cleisthenes pinetorum 4

FLOUNDER. , aquacultured
15
Colistium spp. 4

FLOUNDER. , aquacultured
15
Cyclopsetta chittendeni 4

FLOUNDER. , aquacultured
15
Hippoglossoides 4
robustus
FLOUNDER. , aquacultured
15
Limanda ferruginea 4

FLOUNDER. , aquacultured
15
Liopsetta glacialis 4

FLOUNDER. , aquacultured
15
Microstomus achne 4

FLOUNDER. , aquacultured
15
Paralichthys spp. 4

FLOUNDER. , aquacultured
15
Pelotretis flavilatus 4

FLOUNDER. , aquacultured
15
Peltorhampus 4
novaezeelandiae
FLOUNDER. , aquacultured
15
Pseudorhombus spp. 4

FLOUNDER. , aquacultured
15
Reinhardtius 4
evermanni

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 14 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


FLOUNDER. , 15
Rhombosolea spp. 4
aquacultured (cont.)
FLOUNDER 15, aquacultured Samariscus triocellatus
.
4

FLOUNDER 15, aquacultured


. Scophthalmus spp. 4

FLOUNDER or DAB Limanda limanda 1

FLOUNDER or DAB L. proboscidea 1

FLOUNDER or DAB L. punctatissima 7 1

FLOUNDER or FLUKE Paralichthys dentatus 1

FLOUNDER or FLUKE P. flesus 1

FLOUNDER or FLUKE P. lethostigma 1

FLOUNDER or FLUKE P. microps 1

FLOUNDER, ARROWTOOTH Atheresthes stomias 7 .

FLOUNDER OR Paralichthys
CALIFORNIA FLOUNDER californicus
FLYINGFISH and roe Cypselurus spp.
FLYINGFISH and roe Exocoetus spp.
FLYINGFISH and roe Fodiator acutus
FLYINGFISH and roe Hirundichthys spp.
FLYINGFISH and roe Oxyporhamphus
micropterus
FLYINGFISH and roe Parexocoetus
brachypterus
FLYINGFISH and roe Prognichthys gibbifrons
FROG Rana spp.

FROG, aquacultured Rana spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 15 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


GAR Lepisosteus spp.

GEMFISH Epinnula magistralis


GEMFISH Nesiarchus nasutus
GEMFISH or BARRACOUTA Rexea solandri
GEMFISH or BARRACOUTA Thyrsites atun
GEMFISH or CABALLA Thyrsites lepidopoides
GILLIBACKER or Sciades parkeri 7
GILLEYBAKA or
WHISKERFISH 8 .

GOATFISH Mulloidichthys spp.


GOATFISH M. vanicolenis
GOATFISH Mullus auratus
GOATFISH Parupeneus spp.
GOATFISH Pseudupeneus spp.
GOATFISH Upeneichthys lineatus
GOATFISH Upeneus spp.
GOBY Neogobius
melanostomus
GRAYLING Thymallus arcticus

GREENBONE Odax pullus


GREENLAND TURBOT Reinhardtius
hippoglossoides
GREENLING Hexagrammos spp.
GRENADIER Coryphaenoides spp.
GRENADIER Lepidorhynchus
denticulatus
GRENADIER Macruronus spp.
GRENADIER Nezumia bairdii
GRENADIER Trachyrhynchus spp.
GROUPER Anyperodon spp.

GROUPER Caprodon schlegelii

GROUPER Cephalopholis argus CFP

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 16 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


GROUPER (cont.) C. miniata CFP

GROUPER C. spp. CFP

GROUPER Dermatolepis inermis CFP

GROUPER Diplectrum formosum

GROUPER Epinephelus CFP


fuscoguttatus
GROUPER E. lanceolatus CFP

GROUPER E. morio CFP

GROUPER E. spp. CFP

GROUPER Mycteroperca bonaci CFP

GROUPER M. spp. CFP

GROUPER M. venenosa CFP

GROUPER Variola louti CFP

GROUPER V. spp. CFP

GROUPER or CORAL Plectropomus spp. CFP


GROUPER
GROUPER or GAG Mycteroperca CFP
microlepis
GROUPER or HIND Epinephelus guttatus CFP

GROUPER or JEWFISH Epinephelus itajara CFP

GROUPER or SCAMP Mycteroperca phenax CFP

GRUNION Leuresthes tenuis

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 17 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


GRUNT Anisotremus
interruptus
GRUNT Conodon nobilis
GRUNT Haemulon spp.
GRUNT Orthopristis
chrysoptera
GRUNT Pomadasys crocro
GRUNT or CATALINA Anisotremus taeniatus
GRUNT or MARGATE Anisotremus
surinamensis
GRUNT or MARGATE Haemulon album
GRUNT or SWEETLIPS Plectorhinchus spp.
HADDOCK Melanogrammus
aeglefinus
HAKE Urophycis spp.
HALIBUT Hippoglossus spp.

HALIBUT, aquacultured Hippoglossus spp. 4

HAMLET, MUTTON Alphestes afer


HERRING .
12
Alosa spp.

HERRING. 12
Etrumeus teres

HERRING. 12
Harengula thrissina

HERRING. 12
Ilisha spp.

HERRING. 12
Opisthopterus tardoore

HERRING. 12
Pellona ditchela

HERRING or SEA HERRING Clupea spp.


or SILD 12 .

HERRING or SEA HERRING Clupea spp.


or SILD 12 roe .

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 18 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


HERRING, THREAD .
12
Opisthonema spp.

HIND Epinephelus CFP


adscensionis
HIND E. drummondhayi

HIND E. guttatus CFP

HOGFISH Lachnolaimus maximus CFP

HORSE MACKEREL or Trachurus trachurus


SCAD
JACK Carangoides CFP
bartholomaei
JACK Caranx ignobilis CFP

JACK C. latus CFP

JACK C. lugubris CFP

JACK C. melampygus CFP

JACK C. ruber CFP

JACK C. spp. CFP

JACK Oligoplites saurus CFP

JACK Selene spp.

JACK Urapsis secunda

JACK or BLUE RUNNER Caranx crysos CFP

JACK or CREVALLE Alectis indicus

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 19 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


JACK or RAINBOW Elagatis bipinnulata CFP
RUNNER
JACK or ROOSTERFISH Nematistius pectoralis

JACKSMELT or SILVERSIDE Antherinopsis ASP


californiensis
JOBFISH or SNAPPER Aphareus spp. CFP

JOBFISH or SNAPPER Aprion spp. CFP

JOBFISH or SNAPPER Pristipomoides spp. CFP

KAHAWAI Arripis spp.

KINGFISH 6 . Menticirrhus littoralis ASP


KINGFISH. 6
M. spp.
KINGKLIP Genypterus spp.
LADYFISH Elops spp.
LING Molva spp.
LING, MEDITERRANEAN Molva macrophthalma
LINGCOD Ophiodon elongatus
LIZARDFISH Synodus spp.
LOACH Somileptus gongota
LIONFISH Pterois miles CFP 14
LIONFISH P. volitans CFP 14
LUMPFISH roe Cyclopterus lumpus
MACKEREL Gasterochisma
melampus
MACKEREL Grammatorcynus spp.

MACKEREL Rastrelliger kanagurta

MACKEREL Scomber scombrus PSP

MACKEREL, ATKA Pleurogrammus


monopterygius

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 20 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


MACKEREL, CHUB Scomber spp.

MACKEREL, JACK Trachurus spp.

MACKEREL, SPANISH Scomberomorus spp.

MACKEREL, SPANISH or Scomberomorus regalis CFP


CERO
MACKEREL, SPANISH or Scomberomorus CFP
KING cavalla
MACKEREL, SPANISH or Scomberomorus CFP
NARROW-BARRED commerson
MAHI-MAHI Coryphaena spp.

MAHI-MAHI, aquacultured Coryphaena spp.

MARLIN Makaira spp.

MARLIN Tetrapturus spp.

MENHADEN Brevoortia partonus ASP

MENHADEN B. spp. 9 10

MENHADEN Ethmidium maculatum 9 10

MILKFISH Chanos chanos

MILKFISH, aquacultured Chanos chanos

MONKFISH Lophius spp.

MORWONG Aplodactylus arctidens


MORWONG Cheilodactylus spp.
MORWONG Goniistius spp.
MORWONG Nemadactylus spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 21 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


MULLET Agonostomus
monticola
MULLET Aldrichetta forsteri

MULLET Crenimugil crenilabis

MULLET Mugil cephalus

MULLET M. curerna ASP

MULLET M. spp.

MULLET M. thoburni

MULLET Mullus spp.

MUSKELLUNGE Esox masquinongy

NILE PERCH Lates niloticus

NILE PERCH, aquacultured Lates niloticus

OPAH Lampris guttatus


OPALEYE Girella nigricans
OREO DORY .
12
Allocyttus niger
OREO DORY. 12
Neocyttus spp.
OREO DORY. 12
Pseudocyttus spp.
OSCAR Astronotus ocellatus

OSCAR, aquacultured Astronotus ocellatus

PACU Myleus pacu


PADDLEFISH and roe Polyodon spp.

PADDLEFISH and roe, Polyodon spp.


aquacultured

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 22 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


PANGASIUS, GIANT Pangasius gigas

PANGASIUS, GIANT P. sanitwongsei

PANGASIUS Pangasius micronemus


SHORTBARBEL
PARROTFISH Bolbometopon spp.
PARROTFISH Chlorurus gibbus CFP 2
PARROTFISH Scarus coeruleus CFP
PARROTFISH S. taeniopterus CFP
PARROTFISH Sparisoma CFP
chrysopterum
PARROTFISH S. viride CFP
PATAGONIAN TOOTHFISH Dissostichus
or CHILEAN SEABASS eleginoides
PERCH Hermosilla azurea

PERCH Perca fluviatilis

PERCH, LAKE or YELLOW Perca flavescens

PERCH, NILE Lates niloticus

PERCH, NILE, aquacultured Lates niloticus

PERCH, OCEAN or Sebastes spp.


ROCKFISH
PERCH, PILE Rhacochilus vacca

PERCH, SILVER Bairdiella chrysoura

PERCH, WHITE Morone americana

PICAREL Spicara maena

PICKEREL Esox spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 23 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


PIKE Esox lucius

PILCHARD or SARDINE Sardina pilchardus

PILCHARD or SARDINE Sardinops spp. ASP 5

PIRAMUTABA or LAULAO Brachyplatystoma


FISH 8 . vaillantii
PLAICE Hippoglossoides
platessoides
PLAICE Pleuronectes platessa

PLAICE P. quadrituberculatus

POLLOCK Pollachius pollachius

POLLOCK P. virens

POLLOCK or WALLEYE Gadus


POLLOCK chalcogrammus 7
POMFRET Brama spp.
POMFRET Parastromateus spp.
POMFRET Taractes rubescens
POMPANO Alectis ciliaris CFP
POMPANO Parastromateus niger
POMPANO Trachinotus spp.
POMPANO, aquacultured Trachinotus carolinus

POMPANO or PERMIT Trachinotus kennedyi


POMPANO or PERMIT T. falcatus
POMPANO or POMPANITO Trachinotus rhodopus
PORGY Calamus spp. CFP
PORGY Chrysophrys auratus
PORGY Dentex spp.
PORGY Diplodus spp.
PORGY Lagodon rhomboides

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 24 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


PORGY (cont.) Pagrus spp.
PORGY Pterogymnus laniarus
PORGY Stenotomus caprinus
PORGY or SCUP Stenotomus chrysops
PUFFER FISH 8, 16 . Sphoeroides
maculatus 11**
PUFFER FISH 8,16 . S. nephelus 11* PFP
PUFFER FISH. 8,16
Takifugu rubripes 11*** PFP
PUFFER FISH 8, 16, . Takifugu rubripes 11*** PFP
aquacultured
RACEHORSE Congiopodus
leucopaecilus
RITA Rita rita
ROCKFISH Scorpaena cardinalis

ROCKFISH S. papillosus

ROCKFISH Sebastes spp.

ROCKLING Ciliata spp.


ROHU Labeo rohita

ROSEFISH Helicolenus
dactylopterus
ROUGHY Paratrachichthys trailli
ROUGHY, ORANGE .
12
Hoplostethus atlanticus
ROUGHY, SILVER Hoplostethus
mediterraneus
SABLEFISH Anoplopoma fimbria

SAILFISH Istiophorus platypterus

SALMON and roe, Oncorhynchus spp. 4


aquacultured
SALMON and roe, Salmo salar 4
aquacultured

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 25 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SALMON and roe (WILD, Oncorhynchus spp.
FRESHWATER)
SALMON and roe (WILD, Salmo salar
FRESHWATER)
SALMON and roe, (WILD, Oncorhynchus spp.
OCEAN)
SALMON and roe, (WILD, Salmo salar
OCEAN)
SANDDAB Citharichthys sordidus

SANDPERCH Mugiloides chilensis


SANDPERCH Parapercis spp.
SARDINE .
12
Harengula clupeola ASP

SARDINE. 12
H. jaguana ASP

SARDINE. 12
H. spp.

SARDINE. 12
Sardinella spp.

SARDINE. 12
Sardinops sagax ASP

SAUGER Sander canadensis


SAURY Cololabis saira

SAURY Scomberesox saurus

SCAD Atule mate

SCAD Decapterus spp.

SCAD Selar
crumenophthalmus
SCAD Trachurus spp.

SCAD or HORSE Trachurus trachurus


MACKEREL

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 26 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SCULPIN Hemitripterus
americanus
SCULPIN Myoxocephalus
polyacanthocephalus
SCULPIN Scorpaenichthys
marmoratus
SEA BREAM Archosargus
rhomboidalis
SEA BREAM Chrysophrys auratus
SEA BREAM Pagellus spp.
SEAROBIN Chelidonichthys spp.
SEAROBIN Peristedion miniatum
SEAROBIN Prionotus carolinus
SEAROBIN Pterygotrigla picta
SEATROUT Cynoscion spp.

SHAD Alosa spp. ASP 5

SHAD roe Alosa spp.

SHAD, GIZZARD Dorosoma spp.

SHAD, GIZZARD Nematoalosa vlaminghi

SHAD, HILSA Tenualosa ilisha

SHARK Carcharhinus spp.


SHARK Cetorhinus maximus
SHARK Galeocerdo cuvier
SHARK Galeorhinus spp.
SHARK Hexanchus griseus
SHARK Lamna ditropis
SHARK Negaprion brevirostris
SHARK Notorynchus
cepedianus
SHARK Prionace glauca
SHARK Sphyrna spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 27 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SHARK (cont.) Triaenodon obesus
SHARK Triakis semifasciata
SHARK, ANGEL Squatina spp.
SHARK, DOGFISH or CAPE Centrophorus spp.
SHARK
SHARK, DOGFISH or CAPE Mustelus spp.
SHARK
SHARK, DOGFISH or CAPE Scyliorhinus spp.
SHARK
SHARK, DOGFISH or CAPE Squalus spp.
SHARK
SHARK, MAKO Isurus spp.
SHARK or PORBEAGLE Lamna nasus
SHARK or SMOOTHHOUND Mustelus spp.
SHARK, THRESHER Alopias spp.
SHEEPHEAD Archosargus
probatocephalus
SHEEPHEAD Semicossyphus pulcher

SHINER Notropis spp.

SILVERSIDE Atherinopsis ASP


californiensis
SILVERSIDE A. spp.
SILVERSIDE Basilichthys australis

SILVERSIDE Membras marinica ASP


SILVERSIDE Menidia menidia

SKATE Amblyraja spp.

SKATE Bathyraja spp.

SKATE Leucoraja spp.

SKATE Malacoraja spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 28 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
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CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SKATE (cont.) Raja spp.

SKILLFISH Erilepis zonifer


SMELT Allosmerus elongatus

SMELT Argentina spp.

SMELT Hypomesus spp.

SMELT Osmerus spp.

SMELT Plecoglossus altivelis


altivelis
SMELT Retropinna retropinna

SMELT Spirinchus spp.

SMELT Thaleichthys pacificus

SNAKEHEAD Channa striata


SNAKEHEAD Parachanna obscura
SNAPPER Apsilus dentatus
SNAPPER Etelis spp.
SNAPPER Lutjanus bohar CFP
SNAPPER L. buccanella CFP
SNAPPER L. cyanopterus CFP
SNAPPER L. gibbus CFP
SNAPPER L. griseus CFP
SNAPPER L. jocu CFP
SNAPPER L. sebae CFP
SNAPPER Macolor spp.
SNAPPER Ocyurus chrysurus CFP 14
SNAPPER Pristipomoides spp. CFP

SNAPPER Rhomboplites
aurorubens

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 29 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SNAPPER (cont.) Symphorichthys
spilurus
SNAPPER Symphorus CFP
nematophorus
SNAPPER or Letjenus apodus CFP
SCHOOLMASTER
SNOOK Centropomus spp.

SOLE or FLOUNDER Aseraggodes spp.

SOLE or FLOUNDER Austroglossus spp.

SOLE or FLOUNDER Brachirus orientalis

SOLE or FLOUNDER Buglossidium luteum

SOLE or FLOUNDER Clidoderma


asperrimum
SOLE or FLOUNDER Embassichthys
bathybius
SOLE or FLOUNDER Eopsetta jordani

SOLE or FLOUNDER Glyptocephalus spp.

SOLE or FLOUNDER G. zachirus

SOLE or FLOUNDER Gymnachirus melas

SOLE or FLOUNDER Hippoglossina spp.

SOLE or FLOUNDER Lepidopsetta bilineata

SOLE or FLOUNDER Lyopsetta exilis

SOLE or FLOUNDER Microchirus spp.

SOLE or FLOUNDER Microstomus kitt

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 30 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SOLE or FLOUNDER (cont.) M. pacificus

SOLE or FLOUNDER Parophrys vetulus

SOLE or FLOUNDER Psettichthys


melanostictus
SOLE or FLOUNDER Pseudopleuronectes
americanus
SOLE or FLOUNDER Solea solea

SOLE or FLOUNDER Trinectes spp.

SOLE or FLOUNDER Xystreurys liolepis

SOLE or FLOUNDER, Aseraggodes spp. 4


aquacultured
SOLE or FLOUNDER, Austroglossus spp. 4
aquacultured
SOLE or FLOUNDER, Brachirus orientalis 4
aquacultured
SOLE or FLOUNDER, Buglossidium luteum 4
aquacultured
SOLE or FLOUNDER, Clidoderma 4
aquacultured asperrimum
SOLE or FLOUNDER, Embassichthys 4
aquacultured bathybius
SOLE or FLOUNDER, Eopsetta jordani 4
aquacultured
SOLE or FLOUNDER, Glyptocephalus spp. 4
aquacultured
SOLE or FLOUNDER, G. zachirus 4
aquacultured
SOLE or FLOUNDER, Gymnachirus melas 4
aquacultured
SOLE or FLOUNDER, Hippoglossina spp. 4
aquacultured

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 31 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SOLE or FLOUNDER, Lepidopsetta bilineata 4
aquacultured (cont.)
SOLE or FLOUNDER, Lyopsetta exilis 4
aquacultured
SOLE or FLOUNDER, Microchirus spp. 4
aquacultured
SOLE or FLOUNDER, Parophrys vetulus 4
aquacultured
SOLE or FLOUNDER, Psettichthys 4
aquacultured melanostictus
SOLE or FLOUNDER, Pseudopleuronectes 4
aquacultured americanus
SOLE or FLOUNDER, Solea solea 4
aquacultured
SOLE or FLOUNDER, Trinectes spp. 4
aquacultured
SOLE or FLOUNDER, Xystreurys liolepis 4
aquacultured
SORUBIM or SURUBI Pseudoplatystoma
corruscans
SPADEFISH Chaetodipterus spp.
SPEARFISH Tetrapturus spp.

SPOT Leiostomus xanthurus ASP

SPRAT or BRISTLING Sprattus spp.

SQUIRRELFISH Holocentrus spp.


SQUIRRELFISH Myripristis spp.
SQUIRRELFISH Sargocentron spp.
STURGEON and roe Acipenser spp.
(CAVIAR) 8 .

STURGEON and roe Huso huso


(CAVIAR). 8
STURGEON and roe Pseudoscaphirhynchus
(CAVIAR). 8 spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 32 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


STURGEON and roe Scaphirhynchus spp.
(CAVIAR) 8 (cont.)
.

STURGEON and roe Acipenser spp.


(CAVIAR) 8, aquacultured
.

STURGEON and roe Huso huso


(CAVIAR). 8, aquacultured
STURGEON and roe Pseudoscaphirhynchus
(CAVIAR). 8, aquacultured spp.
STURGEON and roe Scaphirhynchus spp.
(CAVIAR). 8, aquacultured
SUCKER Carpiodes spp.

SUCKER Catostomus
commersonii
SUCKER Cycleptus elongatus

SUCKER or REDHORSE Moxostoma


macrolepidotum
SUNFISH Archoplites interruptus

SUNFISH Lepomis spp.

SURFPERCH Amphistichus spp.

SURFPERCH Cymatogaster
aggregata
SURFPERCH Embiotoca spp.

SURFPERCH Hyperprosopon
argenteum
SURFPERCH Rhacochilus toxotes

SUTCHI or SWAI Pangasianodon


hypophthalmus
SUTCHI or SWAI, Pangasianodon
aquacultured hypophthalmus

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 33 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


SWORDFISH Xiphias gladius

TANG Acanthurus spp. CFP 2


TANG Ctenochaetus striatus CFP 2
TANG C. strigosus CFP 2
TANG Naso spp. CFP 2
TANG Zebrasoma spp.
TARPON Megalops atlanticus

TAUTOG Tautoga onitis

THORNYHEAD Sebastolobus spp.

THREADFIN Eleutheronema
tetradactylum
THREADFIN Galeoides decadactylus
THREADFIN Polydactylus spp.
THREADFIN Polynemus spp.
TIGERFISH Datnioides microlepis

TIGERFISH D. polota

TILAPIA Oreochromis spp.

TILAPIA Sarotherodon spp.

TILAPIA Tilapia spp.

TILAPIA, aquacultured Oreochromis spp. 4

TILAPIA, aquacultured Sarotherodon spp. 4

TILAPIA, aquacultured Tilapia spp. 4

TILEFISH Caulolatilus spp.


TILEFISH Lopholatilus
chamaeleonticeps

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 34 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


TILEFISH (cont.) Malacanthus plumieri
TILEFISH Prolatilus jugularis
TINFOIL Barbonymus altus
TOMCOD Microgadus spp.

TONGUESOLE Cynoglossus spp.

TRAHIRA Hoplias malabaricus


TREVALLY Caranx ignobilis CFP

TREVALLY C. melampygus CFP

TREVALLY C. spp.

TREVALLY Gnathanodon
speciosus
TRIGGERFISH Balistes vetula CFP
TRIGGERFISH Canthidermis
sufflamen
TRIGGERFISH Melichthys niger
TRIGGERFISH Navodon spp.
TRIPLETAIL Datnioides
quadrifasciatus
TRIPLETAIL Lobotes spp.
TROUT, aquacultured Oncorhynchus
aguabonita
TROUT, aquacultured O. clarkii

TROUT, aquacultured O. gilae

TROUT, aquacultured O. mykiss

TROUT, aquacultured Salmo trutta

TROUT, aquacultured Salvelinus fontinalis

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 35 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


TROUT, aquacultured S. malma
(cont.)
TROUT, aquacultured S. namaycush

TROUT, aquacultured Stenodus leucichthys

TROUT, RAINBOW or Oncorhynchus mykiss


STEELHEAD
TRUMPETER Latridopis spp.

TRUMPETER Latris lineata

TUNA Allothunnus fallai

TUNA Auxis spp.

TUNA Euthynnus spp.

TUNA Katsuwonus pelamis

TUNA Thunnus alalunga ASP

TUNA T. albacares

TUNA T. atlanticus

TUNA T. maccoyii

TUNA T. obesus

TUNA T. thynnus

TUNA T. tonggol

TUNA, aquacultured Thunnus spp. 4

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 36 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


TURBOT Pleuronichthys
guttulatus
TURBOT P. spp.

TURBOT Psetta maxima

TURBOT Psettodes spp.

TURBOT Reinhardtius
hippoglossoides
TURBOT, aquacultured Psetta maxima 4

TURTLE Apalone spp.

TURTLE Chelydra spp.

TURTLE Malaclemys spp.

TURTLE Trachemys spp.

TURTLE, aquacultured Apalone spp.

TURTLE, aquacultured Chelydra spp.

TURTLE, aquacultured Malaclemys spp.

TURTLE, aquacultured Trachemys spp.

UNICORNFISH Naso unicornis CFP


WAHOO Acanthocybium
solandri
WALLEYE Sander vitreus

WAREHOU Seriolella spp.


WEAKFISH Cynoscion spp.

WEAKFISH or BANGAMARY Macrodon ancylodon

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 37 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES HAZARDS
Parasites 3 Natural Scombrotoxin Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins13 (Histamine) Chemicals Drugs

CHP 5 CHP 6 CHP 7 CHP 9 CHP 11


WHISKERED FISH Arius spp.

WHISKERED FISH or Bagre marinus


GAFFTOPSAIL FISH
WHISKERED FISH or Ariopsis felis
HARDHEAD WHISKERED
FISH
WHITEFISH Coregonus spp.

WHITEFISH Prosopium
cylindraceum
WHITING Merluccius gayi

WHITING M. hubbsi

WHITING M. merluccius

WHITING, BLUE Micromesistius spp.

WHITING, NEW ZEALAND Macruronus


novaezelandiae
WHITING or PACIFIC Merluccius productus
WHITING
WRASSE Cheilinus undulatus CFP
WOLFFISH Anarhichas spp.

YELLOWTAIL or Seriola lalandi


AMBERJACK
YELLOWTAIL or Seriola lalandi 4
AMBERJACK, aquacultured
ZANDER Sander lucioperca

ZANDER, aquacultured Sander lucioperca

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 38 (August 2019)
TABLE 3-2
POTENTIAL VERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)

Acronyms: ASP = Amnesic Shellfish Poisoning; CFP = Ciguatera Fish Poisoning; GFP = Gempylid Fish Poisoning; IHT = Ichthyohemotoxin;
PSP = Paralytic Shellfish Poisoning; and PFP = Pufferfish Poisoning

Footnotes:
1. This hazard does not apply to offshore catch (e.g., areas not subject to shoreside contaminant discharges).

2. Indicates that the ciguatera hazard is associated with this species only in the tropical Pacific Ocean.
3. This hazard applies where the processor has knowledge or has reason to know that the parasite-containing fish or fishery product will
be consumed without a process sufficient to kill the parasites, or where the processor represents, labels, or intends for the product to
be so consumed.
4. Species that normally have a parasite hazard as a result of consuming infected prey apparently do not have the same parasite hazard
when raised only on pelleted feed in an aquaculture operation. See Chapter 5 for further information.
5. This hazard only applies if the product is marketed uneviscerated.
6. Amberjack, yellowtail, Spanish mackerel, king mackerel, and other scombrotoxin-forming fish are sometimes marketed incorrectly as
kingfish.
7. The scientific name for this species has changed since the previous edition of this guidance.
8. The market name for this species has been changed since the previous edition of this guidance.
9. This hazard does not apply to products intended for animal feed or fish oil products but does apply to products intended for direct
human consumption of the muscle and to aqueous components, such as fish protein concentrates that are to be used as food
additives.
10. This hazard only applies to food products for human consumption, such as oil extracts used as dietary ingredients.
11. Puffer Fish:
* PFP has been associated with fish from the east coast of Florida specifically in the following counties: Volusia, Brevard, Indian
River, St. Lucie, and Martin.
** There have been no reported tetrodotoxin or PFP illnesses associated with this species as of May 2018.
*** Takifugu rubripies is the only species to be offered for importation from Japan based on the agreement between US FDA and the
government of Japan.
12. Other Natural Marine Toxins may be applicable to this species. Refer to Chapter 6 for clarification.
13. Many of the fish and families of fish listed in this table have been identified with specific natural marine toxins as a result of illnesses/
outbreaks which have occurred or have been identified through research. For further information regarding each toxin refer to
Chapter 6 and its references.

14. The toxin has been identified through an FDA research project; however, the toxin levels found do not exceed the established guidance
levels and/or have not been associated with illnesses.
15. Some flounder are also known as sole and can be found under “Sole or Flounder.”
16. FDA recommends consuming these species of fish only as appropriate.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 39 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES. LATIN NAMES.  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

ABALONE Haliotis laevigata

ABALONE H. ruber

ABALONE H. spp.

ABALONE Marinauris roei

ARKSHELL Anadara spp.

ARKSHELL Arca spp.

CLAM, BENTNOSE Macoma nasuta

CLAM BUTTER Saxidomus spp.

CLAM, CALICO Macrocallista maculata

CLAM, GEODUCK Panopea bitruncata

CLAM, GEODUCK P. spp.

CLAM, HARD Arctica islandica

CLAM, HARD Meretrix spp.

CLAM, HARD Venus mortoni

CLAM, HARDSHELL or
Mercenaria spp.
QUAHOG
CLAM, HARDSHELL or
Protothaca thaca
QUAHOG

CLAM, LITTLENECK Protothaca staminea

CLAM, LITTLENECK P. tenerrima

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 40 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

CLAM, LITTLENECK (cont.) Tapes variegata

CLAM, LITTLENECK T. virginea

CLAM, LITTLENECK Venerupis aurea

CLAM, LITTLENECK V. decussata 4

CLAM, LITTLENECK V. philippinarum

CLAM, MARSH Corbicula japonica

CLAM, PISMO Tivela stultorum

CLAM, RAZOR Ensis spp.

CLAM, RAZOR Siliqua spp.

CLAM, RAZOR Solen spp.

CLAM, RAZOR Tagelus spp.

CLAM, SANGUIN Sanguinolaria spp.

CLAM, SOFTSHELL Mya arenaria

CLAM, SURF or SURFCLAM Mactra spp.

CLAM, SURF or SURFCLAM Mactrellona alata

CLAM, SURF or SURFCLAM Mactromeris spp.

CLAM, SURF or SURFCLAM Mactrotoma spp.

CLAM, SURF or SURFCLAM Simomactra spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 41 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11


CLAM, SURF or SURFCLAM
Spisula spp.
(cont.)

CLAM, SURF or SURFCLAM Tresus spp.

CLAM, SURF or SURFCLAM,


Mactra schalinensis
aquacultured

CLAM, VENUS Chione spp.

CLAM, VENUS Chionista spp.

CLAM, VENUS Macrocallista nimbosa

CLAM, WEDGE Paphies spp.

COCKLE Cardium spp.

COCKLE Clinocardium spp.

COCKLE Dinocardium robustum

COCKLE Serripes groenlandicus

CONCH Lambis lambis

CONCH Strombus spp.

COQUINA Donax spp.

COQUINA, FALSE Iphigenia brasiliana

CRAB, BENI-ZUWAI Chionocetes japonicus

CRAB, BLUE Callinectes sapidus

CRAB, BLUE, aquacultured Callinectes sapidus

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 42 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

CRAB, BROWN Chaceon fenneri

CRAB, GOLDEN KING Lithodes aequispinus

CRAB, CENTOLLA Lithodes antarcticus

CRAB, CENTOLLA L. murrayi

CRAB, CHINESE MITTEN Eriocheir sinensis

CRAB, CHINESE MITTEN,


Eriocheir sinensis
aquacultured

CRAB, DEEPSEA Paralomis granulosa

2
CRAB, DUNGENESS Metacarcinus magister 4

CRAB, JAPANESE 1
Geothelphusa dehaani
FRESHWATER

2
CRAB, JONAH Cancer borealis

Paralithodes
CRAB, KING
camtschaticus

CRAB, KING P. platypus

CRAB, KING or HANASAKI Paralithodes brevipes

CRAB, KOREAN or KEGANI Erimacrus isenbeckii

CRAB, LITHODES Neolithodes brodiei

CRAB, RED Chaceon quinquedens

2
CRAB, RED ROCK Cancer productus

CRAB, ROCK Cancer irroratus

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 43 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

CRAB, ROCK (cont.) C. pagurus

CRAB, SANTOLLA, NOVA,


Lithodes santolla
or SOUTHERN RED

CRAB, SHEEP Loxorhynchus grandis

CRAB, SNOW Chionoecetes angulatus

CRAB, SNOW C. bairdi

CRAB, SNOW C. opilio

CRAB, SNOW C. tanneri

CRAB, SPIDER Jacquinotia edwardsii

CRAB, SPIDER Maja squinado

CRAB, STONE Menippe spp.

CRAB, SWAMP Scylla serrata

CRAB, SWAMP,
Scylla serrata
aquacultured

CRAB, SWIMMING Callinectes arcuatus

CRAB, SWIMMING C. toxotes

CRAB, SWIMMING Ovalipes punctatus

CRAB, SWIMMING Portunus spp.

CRAB, SWIMMING,
Portunus pelagicus
aquacultured

CRAWFISH or CRAYFISH Astacus spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 44 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11


CRAWFISH or CRAYFISH
Cambarus spp.
(cont.)

CRAWFISH or CRAYFISH Cherax spp.

CRAWFISH or CRAYFISH Euastacus armatus

CRAWFISH or CRAYFISH Pacifastacus spp.

CRAWFISH or CRAYFISH Paranephrops spp.

CRAWFISH or CRAYFISH Procambarus spp.

CRAWFISH or CRAYFISH,
Astacus spp.
aquacultured
CRAWFISH or CRAYFISH,
Cambarus spp.
aquacultured
CRAWFISH or CRAYFISH,
Cherax spp.
aquacultured
CRAWFISH or CRAYFISH,
Euastacus armatus
aquacultured
CRAWFISH or CRAYFISH,
Pacifastacus spp.
aquacultured
CRAWFISH or CRAYFISH,
Paranephrops spp.
aquacultured
CRAWFISH or CRAYFISH,
Procambarus spp.
aquacultured

2
CUTTLEFISH Sepia spp.

JELLYFISH Rhopilema spp.


KRILL Euphausia spp.
Meganyctiphanes
KRILL
norvegica
KRILL Thysandoessa inermis
LANGOSTINO Cervimunida johni
LANGOSTINO Munida gregaria
LANGOSTINO Pleuroncodes spp.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 45 (August 2019)
TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11


LIMPET Cellana denticulata
LIMPET Diodora aspera
LIMPET Fissurella maxima
LIMPET Lottia gigantea
LIMPET Patella caerulea
LIMPET Tectura testudinalis
2 3
LOBSTER Homarus spp.

LOBSTER, NORWAY Nephrops norvegicus


LOBSTER, ROCK Jasus spp.
LOBSTER, ROCK or SPINY Palinurus spp.
LOBSTER, ROCK or SPINY Panulirus spp.
LOBSTER, SLIPPER Ibacus ciliatus
LOBSTER, SLIPPER Scyllarides spp.
LOBSTER, SLIPPER Thenus orientalis
LOBSTERETTE Metanephrops spp.
LOBSTERETTE Nephropsis aculeata
MUREX or MEREX Murex brandaris

MUSSEL Modiolus spp.

MUSSEL Mytilus spp.

MUSSEL Perna canaliculus

1 2
OCTOPUS Eledone spp.

1 2
OCTOPUS Octopus spp.

OCTOPUS, BLUE-RINGED Hapalochlaena spp.

OYSTER Crassostrea spp.

OYSTER Ostrea spp.

OYSTER Spondylus spp.

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TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

OYSTER (cont.) Tiostrea spp.

PEN SHELL Atrina pectinata

2 2
PERIWINKLE Littorina littorea

2 2
SCALLOP Aequipecten spp.

2 2
SCALLOP Amusium spp.

2 2
SCALLOP Argopecten nucleus

2 2
SCALLOP Chlamys spp.

2 2
SCALLOP Euvola spp.

2 2
SCALLOP Patinopecten yessoensis

2 2
SCALLOP Pecten spp.

2 2
SCALLOP Placopectin magellanicus

2 2
SCALLOP, aquacultured Aequipecten spp.

2 2
SCALLOP, aquacultured Amusium spp.

2 2
SCALLOP, aquacultured Argopecten nucleus

2 2
SCALLOP, aquacultured Chlamys spp.

2 2
SCALLOP, aquacultured Euvola spp.

2 2
SCALLOP, aquacultured Patinopecten yessoensis

2 2
SCALLOP, aquacultured Pecten spp.

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TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

SCALLOP, aquacultured 2 2
Placopectin magellanicus
(cont.)

2 2
SCALLOP or BAY SCALLOP Argopecten irradians

2 2
SCALLOP, CALICO Argopecten gibbus

SCALLOP or 2 2
Patinopecten caurinus
WEATHERVANE

SEA CUCUMBER Cucumaria spp.

SEA CUCUMBER Holothuria spp.

SEA CUCUMBER Parastichopus spp.

SEA CUCUMBER Stichopus spp.

SEA CUCUMBER,
Apostichopus spp.
aquacultured
SEA CUCUMBER,
Cucumaria spp.
aquacultured
SEA CUCUMBER,
Holothuria spp.
aquacultured
SEA CUCUMBER,
Parastichopus spp.
aquacultured
SEA CUCUMBER,
Stichopus spp.
aquacultured (cont.)

SEA URCHIN roe Echinus esculentus

SEA URCHIN roe Evechinus chloroticus

SEA URCHIN roe Heliocidaris spp.

SEA URCHIN roe Loxechimus spp.

SEA URCHIN roe Paracentrotus spp.

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TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

SEA URCHIN roe (cont.) Pseudocentrotus spp.

SEA URCHIN roe Strongylocentrotus spp.

SEABOB Xiphopenaeus kroyeri

SEA SQUIRT Styela spp.

SHRIMP Crangon spp.


SHRIMP Farfantepenaeus spp.
SHRIMP Fenneropenaeus spp.
SHRIMP Litopenaeus spp.
SHRIMP Marsupenaeus spp.
SHRIMP Melicertus spp.
SHRIMP Metapenaeus affinis
SHRIMP Palaemon serratus
SHRIMP Palaemonetes vulgaris
SHRIMP Pandalopsis dispar
SHRIMP Pandalus spp.
SHRIMP Penaeus spp.
SHRIMP Pleoticus muelleri
SHRIMP Plesionika martia

SHRIMP, aquacultured Crangon spp.

SHRIMP, aquacultured Exopalaemon styliferus

SHRIMP, aquacultured Farfantepenaeus spp.

SHRIMP, aquacultured Fenneropenaeus spp.

SHRIMP, aquacultured Litopenaeus spp.

SHRIMP, aquacultured Marsupenaeus spp.

SHRIMP, aquacultured Macrobrachium spp.

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TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11

SHRIMP, aquacultured
Melicertus spp.
(cont.)

SHRIMP, aquacultured Metapenaeus spp.

SHRIMP, aquacultured Palaemon serratus

SHRIMP, aquacultured Palaemonetes vulgaris

SHRIMP, aquacultured Pandalopsis dispar

SHRIMP, aquacultured Pandalus spp.

SHRIMP, aquacultured Penaeus spp.

SHRIMP, aquacultured Plesionika martia

SHRIMP, FRESHWATER Macrobrachium spp.


SHRIMP, FRESHWATER,
Macrobrachium spp.
aquacultured
SHRIMP, ROCK Sicyonia brevirostris
SHRIMP, ROYAL Pleoticus robustus
SHRIMP or PINK SHRIMP Pandalus borealis
SHRIMP or PINK SHRIMP P. jordani
SHRIMP or PRAWN Haliporoides sibogae 4

SNAIL or ESCARGOT Achatina fulica

SNAIL or ESCARGOT Helix pomatia

1
SNAIL or ESCARGOT Otala spp.

SNAIL, MOON Polinices spp.

1
SQUID or CALAMARI Berryteuthis magister

1 2
SQUID or CALAMARI Dosidicus gigas

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TABLE 3-3
POTENTIAL INVERTEBRATE SPECIES-RELATED HAZARDS
Note: You should identify pathogens from the harvest area as a potential species-related hazard if you know, or have reason to know, that the
fish will be consumed without a process sufficient to kill pathogens or if you represent, label, or intend for the product to be so consumed.
(See Chapter 4 for guidance on controlling pathogens from the harvest area.)
MARKET NAMES LATIN NAMES  HAZARDS
Pathogens Parasites Natural Environmental Aquaculture
MARKET NAMES LATIN NAMES Toxins Chemicals Drugs

CHP 4 CHP 5 CHP 6 CHP 9 CHP 11


SQUID or CALAMARI 1
Illex spp.
(cont.)

1
SQUID or CALAMARI Loligo media

SQUID or CALAMARI L. opalescens

1
SQUID or CALAMARI L. spp.

1
SQUID or CALAMARI Lolliguncula spp.

1
SQUID or CALAMARI Nototodarus spp.

1
SQUID or CALAMARI Ommastrephes spp.

1
SQUID or CALAMARI Rossia macrosoma

1
SQUID or CALAMARI Sepiola rondeleti

1
SQUID or CALAMARI Sepioteuthis spp.

1
SQUID or CALAMARI Todarodes sagittatus

TOP SHELL Monodonta turbinate 4

TOP SHELL Turbo cornutus


WHELK or SEA SNAIL Buccinum spp.

WHELK or SEA SNAIL Busycon spp.

2
WHELK or SEA SNAIL Neptunea spp.

WHELK or SEA SNAIL Zidona dufresnei

Footnotes:
1. This hazard applies where the processor has knowledge or has reason to know that the parasite-containing fish or fishery product will
be consumed without a process sufficient to kill the parasites, or where the processor represents, labels, or intends for the product to
be so consumed.
2. This hazard only applies if the product is marketed uneviscerated.
3. This hazard only applies if the lobsters are held in pounds.
4. The scientific name for this species has changed since the last edition of this guidance.

Chapter 3: Potential Species-Related and Process-Related Hazards


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TABLE 3-4
POTENTIAL PROCESS-RELATED HAZARDS
Finished Product Food 1 Package Type
Hazards

Intolerance Substances4
- Drying
C. botulinum Toxin (CHp 13)

- Batter
Growth - Temperature

Processes Designed to

Contamination After
Pathogenic Bacteria

Pathogenic Bacteria

Pathogenic Bacteria

Metal Inclusion (CHP 20)


Retain Raw Product
Through Cooking or

Specialized Cooking

Glass Inclusion (CHP 21)


Allergens and Food
Characteristics (CHP 17)
Pasteurization (CHP 16)

Pasteurization and
Survival Through
Bacteria Survival

Processes (CHP 18)


Pathogenic
Abuse (CHP 12)

Toxin
S. aureus Toxin
(CHP 14)

15)

(CHP 19)
Finished Product Food 1 Package Type

S. aureus (CHP
Finished Product Food 1 Package Type
CHP 12 CHP 13 CHP 14 CHP 15 CHP 16 CHP 17 CHP 18 CHP 19 CHP 20 CHP 21
Battered or breaded Reduced oxygen packaged
(including surface- (e.g., mechanical vacuum,
browned) raw shrimp, MAP, CAP, hermetically
finfish, oysters, clams, sealed)
squid, and other fish
Battered or breaded Other than reduced
(including surface- oxygen packaged
browned) raw shrimp,
finfish, oysters, clams,
squid, and other fish
Cooked shrimp, crab, Reduced oxygen packaged
lobster, and other fish, (e.g., mechanical vacuum,
including cooked meat, steam flush, hot fill, MAP,
sections, and whole fish, CAP, hermetically sealed,
and surimi-based analog or packed in oil).
products.
Cooked shrimp, crab, Other than reduced
lobster, and other fish, oxygen packaged.
including cooked meat,
sections, and whole fish,
and surimi-based analog
products.
Dried fish All 6

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3 - 52 (August 2019)
TABLE 3-4
POTENTIAL PROCESS-RELATED HAZARDS
Finished Product Food 1 Package Type
Hazards

Intolerance Substances4
- Drying
C. botulinum Toxin (CHp 13)

- Batter
Growth - Temperature

Processes Designed to

Contamination After
Pathogenic Bacteria

Pathogenic Bacteria

Pathogenic Bacteria

Metal Inclusion (CHP 20)


Retain Raw Product
Through Cooking or

Specialized Cooking

Glass Inclusion (CHP 21)


Allergens and Food
Characteristics (CHP 17)
Pasteurization (CHP 16)

Pasteurization and
Survival Through
Bacteria Survival

Processes (CHP 18)


Pathogenic
Abuse (CHP 12)

Toxin
S. aureus Toxin
(CHP 14)

15)

(CHP 19)
Finished Product Food 1 Package Type

S. aureus (CHP
Finished Product Food 1 Package Type
CHP 12 CHP 13 CHP 14 CHP 15 CHP 16 CHP 17 CHP 18 CHP 19 CHP 20 CHP 21
Fermented, acidified, All. 2
pickled, salted, and LACFs.

Fish oil All 3

Fully cooked prepared Reduced oxygen packaged


foods. (e.g., mechanical vacuum,
steam flush, hot fill, MAP,
CAP, hermetically sealed,
or packed in oil).
Fully cooked prepared Other than reduced
foods. oxygen packaged.

Pasteurized crab, lobster, Reduced oxygen packaged


and other fish, including (e.g., mechanical vacuum,
pasteurized surimi-based steam flush, hot fill, MAP,
analog products CAP hermetically sealed,
or packed in oil)
Pasteurized crab, lobster, Other than reduced
and other fish, including oxygen packaged
pasteurized surimi-based
analog products

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3 - 53 (August 2019)
TABLE 3-4
POTENTIAL PROCESS-RELATED HAZARDS
Finished Product Food 1 Package Type
Hazards

Intolerance Substances 4
- Drying
C. botulinum Toxin (CHp 13)

- Batter

.
Growth - Temperature

Processes Designed to

Contamination After
Pathogenic Bacteria

Pathogenic Bacteria

Pathogenic Bacteria

Metal Inclusion (CHP 20)


Retain Raw Product
Through Cooking or

Specialized Cooking

Glass Inclusion (CHP 21)


Allergens and Food
Characteristics (CHP 17)
Pasteurization (CHP 16)

Pasteurization and
Survival Through
Bacteria Survival

Processes (CHP 18)


Pathogenic
Abuse (CHP 12)

Toxin
S. aureus Toxin
(CHP 14)

15)

(CHP 19)
Finished Product Food 1 Package Type

S. aureus (CHP
Finished Product Food 1 Package Type
CHP 12 CHP 13 CHP 14 CHP 15 CHP 16 CHP 17 CHP 18 CHP 19 CHP 20 CHP 21
Raw fish other than Reduced oxygen packaged
oysters, clams, and (e.g. mechanical vacuum,
mussels (finfish and non- MAP, CAP, hermetically
finfish). sealed, or packed in oil).
Raw fish other than Other than reduced
oysters, clams, and oxygen packaged.
mussels (finfish and non-
finfish).
Raw oysters, clams, and Reduced oxygen packaged
mussels (e.g., mechanical vacuum,
MAP, CAP, hermetically
sealed, or packed in oil)
Raw oysters, clams, and Other than reduced
mussels oxygen packaged

Salads, sandwiches, dips, Reduced oxygen packaged


cocktails, and similar (e.g., mechanical vacuum,
seafood products prepared steam flush, hot fill, MAP,
from ready-to-eat fishery CAP, hermetically sealed,
products. or packed in oil).
Salads, sandwiches, dips, Other than reduced
cocktails, and similar oxygen packaged.
seafood products prepared
from ready-to-eat fishery
products.

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3 - 54 (August 2019)
TABLE 3-4
POTENTIAL PROCESS-RELATED HAZARDS
Finished Product Food 1 Package Type
Hazards

Intolerance Substances4
- Drying
C. botulinum Toxin (CHp 13)

- Batter
Growth - Temperature

Processes Designed to

Contamination After
Pathogenic Bacteria

Pathogenic Bacteria

Pathogenic Bacteria

Metal Inclusion (CHP 20)


Retain Raw Product
Through Cooking or

Specialized Cooking

Glass Inclusion (CHP 21)


Allergens and Food
Characteristics (CHP 17)
Pasteurization (CHP 16)

Pasteurization and
Survival Through
Bacteria Survival

Processes (CHP 18)


Pathogenic
Abuse (CHP 12)

Toxin
S. aureus Toxin
(CHP 14)

15)

(CHP 19)
Finished Product Food 1 Package Type

S. aureus (CHP
Finished Product Food 1 Package Type
CHP 12 CHP 13 CHP 14 CHP 15 CHP 16 CHP 17 CHP 18 CHP 19 CHP 20 CHP 21
Smoked fish Reduced oxygen packaged
(e.g., mechanical vacuum, 5
steam flush, hot fill, MAP,
CAP, hermetically sealed,
or packed in oil)
Smoked fish Other than reduced 5
oxygen packaged

Stuffed crab, shrimp, Reduced oxygen packaged


finfish, and other fish. (e.g., mechanical vacuum,
MAP, CAP, or hermetically
sealed).
Stuffed crab, shrimp, Other than reduced
finfish, and other fish. oxygen packaged.

Uncooked prepared food Reduced oxygen packaged


(e.g., mechanical vacuum,
steam flush, hot fill, MAP,
CAP, hermetically sealed,
or packed in oil)
Uncooked prepared food Other than reduced
oxygen packaged

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3 - 55 (August 2019)
TABLE 3-4
POTENTIAL PROCESS-RELATED HAZARDS.

Acronyms: C. botulinum = Clostridium botulinum; S. aureus = Staphylococcus aureus; MAP = modified atmosphere packaging; CAP = controlled atmosphere
packaging; and LACF = low-acid canned food.
Footnotes:
1. You should include potential hazards from more than one finished product food category if your product fits more than one description.
2. Controls for this hazard need not be included in HACCP plans for shelf-stable acidified and LACFs. See Thermally Processed Low-Acid Foods Packaged in
Hermetically Sealed Containers regulation (21 CFR 113), called the LACF Regulation in this guidance document, and Acidified Foods regulation (21 CFR 114) for
mandatory controls.
3. This hazard does not apply to highly refined fish oil.
4. Applies to finfish and crustacean only in accordance with the Food Allergen Labeling and Consumer Protection Act (FALCPA) of 2004. Molluscan shellfish are not
subject to FALCPA.
5. This hazard applies to hot smoked fish.
6. This hazard applies to dried uneviscerated fish in any type of packaging and to other dried fish and fishery products in reduced oxygen packaging used to
prevent rehydration. Fish and fishery products are defined in 21 CFR 123.3.

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 56 (August 2019)
NOTES:

Chapter 3: Potential Species-Related and Process-Related Hazards


3 - 57 (August 2019)
CHAPTER 4: Pathogens From the Harvest Area

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD • Managing the amount of time that food is
exposed to temperatures that are favorable
This chapter covers the control of pathogens from for pathogenic bacteria growth and toxin
the harvest area for both molluscan shellfish and production (covered generally in Chapter 12;
fish other than molluscan shellfish. for Clostridium botulinum, in Chapter 13; and
for Staphylococcus aureus in hydrated batter
• Strategies for control of pathogens mixes, in Chapter 15);
There are a number of strategies for the control • Killing pathogenic bacteria by cooking or
of pathogens in fish and fishery products. They pasteurization (covered in Chapter 16) or
include: retorting (covered by the Thermally Processed
• Controlling the source (i.e., harvest waters) Low-Acid Foods Packaged in Hermetically
of molluscan shellfish and the time from Sealed Containers regulation (hereinafter, the
exposure to air (i.e., by harvest or receding Low-Acid Canned Foods (LACF) Regulation),
tide) to refrigeration to control pathogens from 21 CFR 113);
the harvest area (covered in this chapter); • Killing pathogenic bacteria by processes that
• Controlling the amount of moisture that is retain raw product characteristics (covered in
available for pathogenic bacteria growth Chapter 17).
(water activity) in the product by drying
• Molluscan shellfish
(covered in Chapter 14);
Pathogens found in waters from which molluscan
• Controlling the amount of moisture that is
shellfish are harvested can cause disease in
available for pathogenic bacterial growth
consumers. For the purposes of this guidance,
(water activity) in the product by formulation
molluscan shellfish include:
(covered in Chapter 13);
• Controlling the amount of salt or (1) oysters; (2) clams; (3) mussels; and (4) scallops,
preservatives, such as sodium nitrite, in the except where the final product is the shucked
product (covered in Chapter 13); adductor muscle only. The pathogens of concern
include both bacteria (e.g., Vibrio spp., Salmonella
• Controlling the level of acidity (pH) in the
spp., Shigella spp., and Campylobacter jejuni (C.
product (covered by the Acidified Foods
jejuni)) and viruses (e.g., hepatitis A virus and
regulation, 21 CFR 114, for shelf-stable
norovirus). See Appendix 7 for a description of the
acidified products, and by Chapter 13, for
public health impacts of these pathogens.
refrigerated acidified products);
Pathogens from the harvest area are of particular
• Controlling the introduction of pathogenic
concern in molluscan shellfish because (1)
bacteria after the pasteurization process
environments in which molluscan shellfish grow
(covered in Chapter 18);
are commonly subject to contamination from

CHAPTER 4: Pathogens From the Harvest Area

75
sewage, which may contain pathogens, and harvest location, and the date of harvest (21 CFR
contamination from naturally occurring bacteria, 123.28(c)); (2) molluscan shellfish harvesters be
which may also be pathogens; (2) molluscan licensed (note that licensing may not be required
shellfish filter and concentrate pathogens that in all jurisdictions); (3) processors that ship,
may be present in surrounding waters; and (3) reship, shuck, or repack molluscan shellfish be
molluscan shellfish are often consumed whole, certified; and (4) containers of shucked molluscan
either raw or partially cooked. shellfish bear a label with the processor’s name,
address, and certification number.
Certain pathogens generally originate
from human or animal fecal sources (e.g., The controls listed above serve to minimize the
Vibrio cholerae (V. cholerae) O1 and O139, risk of molluscan shellfish containing pathogens
Salmonella spp., Shigella spp., C. jejuni, Yersinia of human or animal origin, but do not fully
enterocolitica (Y. enterocolitica), hepatitis A virus, eliminate the risk. As a result, consumption
and norovirus). Other pathogens are naturally of raw or undercooked molluscan shellfish
occurring in certain waters (e.g., Vibrio vulnificus may not be safe for individuals with certain
(V. vulnificus), Vibrio parahaemolyticus (V. health conditions, such as liver disease; chronic
parahaemolyticus), and V. cholerae non-O1 and alcohol abuse; diabetes; and stomach, blood,
non-O139), and their presence is not associated and immune disorders. For this reason, shellfish
with human or animal fecal sources. control authorities require that shellstock
intended for raw consumption bear a tag that
See Appendix 7 for a description of the public
instructs retailers to inform their customers that
health impacts of these pathogens.
consuming raw or undercooked shellfish may
Control of pathogens of human or animal origin increase the risk of foodborne illness, especially
To minimize the risk of molluscan shellfish for individuals with certain medical conditions.
containing pathogens of human or animal fecal You can also eliminate the hazard of pathogens
origin (e.g., V. cholerae O1 and O139, Salmonella from the harvest area by properly cooking,
spp., Shigella spp., C. jejuni, hepatitis A virus, pasteurizing, or retorting the product. Guidance
and norovirus), Federal, state, tribal, territorial on cooking and pasteurizing to control
and foreign government agencies, called shellfish pathogenic bacteria is provided in Chapter 16.
control authorities, classify waters in which Mandatory retorting controls are described in
molluscan shellfish are found, based, in part, the LACF Regulation (21 CFR 113). It should be
on an assessment of water quality. As a result noted that neither cooking, nor pasteurizing, nor
of these classifications, molluscan shellfish retorting will eliminate the hazards of natural
harvesting is allowed from some waters, not toxins or environmental chemical contaminants
from others, and only at certain times or under and pesticides that also may be associated with
certain conditions from others. Shellfish control molluscan shellfish. Appropriate control strategies
authorities exercise control over the molluscan for these hazards are provided in Chapters 6 and
shellfish harvesters to ensure that harvesting 9. Additionally, the laws and regulations of states
takes place only when and where it has been that participate in the National Shellfish Sanitation
determined to be safe. Program administered by FDA require that all
molluscan shellfish be harvested from waters
Other significant elements of shellfish control authorized for harvesting by the shellfish control
authorities’ efforts to control the safety of authority, regardless of how it will be processed.
molluscan shellfish include requirements that
(1) containers of in-shell molluscan shellfish Control of naturally occurring pathogens
(shellstock) bear a tag that identifies the type To minimize the risk of illness from the
and quantity of shellfish, the harvester, the consumption of molluscan shellfish containing

CHAPTER 4: Pathogens From the Harvest Area

76
naturally occurring pathogens such as V. As with pathogens of sewage origin, the above
vulnificus, V. parahaemolyticus, and V. cholerae controls for naturally occurring pathogens help
non-O1 and non-O139, shellfish control minimize the risk from these pathogens in
authorities place certain controls on the harvest molluscan shellfish but do not fully eliminate
of molluscan shellfish. the risk. For this same reason, shellfish control
authorities require that shellstock intended
Naturally occurring pathogens may be present in
for raw consumption bear a tag containing
relatively low numbers at the time that molluscan
an advisory relative to raw and undercooked
shellfish are harvested but may increase to more
consumption (described above).
hazardous levels if they are exposed to time
and temperature abuse. To minimize the risk of The controls for Vibrio spp. discussed in this
growth of Vibrio spp., shellfish control authorities chapter apply only to molluscan shellfish if they
place limits on the time from exposure to air (i.e., are intended for raw consumption. For example,
by harvest or receding tide) to refrigeration. The they would not be applied to oyster shellstock
length of time is dependent upon the Average if tags on the containers of shellstock indicate
Monthly Maximum Air Temperature (AMMAT) or that they must be shucked before consumption.
the Average Monthly Maximum Water Temperature Vibrio spp. can be eliminated or reduced to non-
(AMMWT) at the time of harvest, which is detectable levels by cooking, pasteurizing, and
determined by the shellfish control authority. retorting. These control mechanisms are widely
used in the processing of fishery products for the
In addition to the above, control for V. control of pathogens. Guidance for these control
parahaemolyticus in oysters involves (1) a risk mechanisms can be found in Chapter 16 (cooking
evaluation by the shellfish control authority to and pasteurization to control pathogenic bacteria)
determine whether the risk of V. parahaemolyticus and the LACF Regulation, 21 CFR 113 (retorting).
illness from the consumption of oysters harvested Other mechanisms for control of Vibrio spp. include
from a growing area(s) in a state is reasonably processes that are designed to retain the raw
likely to occur; and (2) a determination by characteristics of the food, including individual quick
shellfish control authorities about whether a freezing (IQF) with extended storage, mild heat,
growing area(s) in a state has average monthly high hydrostatic pressure, and irradiation. These
daytime water temperatures that exceed 60°F control mechanisms are covered in Chapter 17.
for waters bordering the Pacific Ocean or 81°F
Appropriate controls to prevent further growth
for waters bordering the Gulf of Mexico and the
of these pathogenic bacteria during processing,
Atlantic Ocean (New Jersey and south) at times
storage, and transportation between processors
during which harvesting occurs. If either of these are discussed in Chapter 12.
conditions is met, the shellfish control authority
develops and implements a V. parahaemolyticus • Fish other than molluscan shellfish
control plan intended to reduce the incidence of Pathogens from the harvest area may also be a
V. parahaemolyticus illnesses. As part of the plan, potential hazard for fish other than molluscan
shellfish control authorities may (1) temporarily shellfish. Pathogens may be found on raw
close some waters to the harvesting of oysters; (2) fish as a result of near-shore harvest water
limit the time from exposure to air (i.e., by harvest contamination, poor sanitary practices on the
or receding tide) to refrigeration; (3) temporarily harvest vessel, and poor aquacultural practices.
permit harvesting of oysters for products that will The pathogens of concern include those
be labeled “For Shucking Only” from some waters; described above for molluscan shellfish, but also
or (4) temporarily permit harvesting of oysters for include Listeria monocytogenes and Escherichia
processes that retain raw product characteristics coli. See Appendix 7 for a description of the
(covered in Chapter 17) only from some waters. public health impacts of these pathogens.

CHAPTER 4: Pathogens From the Harvest Area

77
Control of pathogens DETERMINE WHETHER THIS POTENTIAL
The processor can control pathogens by proper HAZARD IS SIGNIFICANT.
cooking, pasteurizing, or retorting. Guidance
for these control mechanisms can be found in The following guidance will assist you in
Chapter 16 (cooking and pasteurizing to kill determining whether pathogens from the harvest
pathogenic bacteria) and the LACF Regulation, 21 area are a significant hazard at a processing step:
CFR 113 (retorting). 1. Is it reasonably likely that an unsafe level
For many products (e.g., raw fish fillets), there of pathogens from the harvest area will be
is no cooking, pasteurizing, or retorting step introduced at this processing step (e.g., are
performed by the processor. For most of these pathogens present in the raw material at an
products, cooking is performed by the consumer unsafe level)?
or end user before consumption. FDA is not
Under ordinary circumstances, it would be
aware of any Hazard Analysis Critical Control
reasonably likely that pathogens of human
Point (HACCP) controls that exist internationally
or animal origin from the harvest area could
for the control of pathogens in fish and fishery
enter the process at an unsafe level at the
products that are customarily fully cooked by
receiving step for the following types of fish:
the consumer or end user before consumption
other than a rigorous sanitation regime as part • Raw oysters;
of a prerequisite program or as part of HACCP • Raw clams;
itself. The Fish and Fishery Products regulation
(21 CFR 123.11, “Sanitation control procedures”) • Raw mussels;
requires such a regime. The proper application • Raw scallops (see information

of sanitation controls is essential because of the provided under “Intended use”).

likelihood that pathogens in seafood products


can be introduced through poor handling In addition:
practices by the aquaculture producer, the • Under ordinary circumstances, it would
harvester, or the processor. be reasonably likely that an unsafe level
of V. vulnificus (a naturally occurring
For some products (e.g., raw fish intended for
pathogen) could enter the process
sushi), there is no cooking performed by either the
from oysters harvested from areas that
processor, or the consumer, or the end user. When
have been confirmed as the original
the processor has knowledge or has reason to
source of oysters associated with two
know that the product will be consumed without
or more V. vulnificus illnesses (e.g.,
a process sufficient to kill pathogens of public
states bordering the Gulf of Mexico);
health concern or where the processor represents,
labels, or intends for the product to be so • Under ordinary circumstances, it
consumed, the processor should control time and would be reasonably likely that an
temperature exposure of the product to prevent unsafe level of V. parahaemolyticus
growth of bacterial pathogens and formation of could enter the process from oysters
toxins by any bacterial pathogens that may be harvested from an area that meets any
present in the product. Guidance for these controls one of the following conditions:
can be found in Chapter 12 and in Chapter 13 (for ° The shellfish control authority
those products where the packaging technique has conducted a risk evaluation
creates a reduced oxygen environment). and determined that the risk of V.
Note: The guidance contained in the remainder of this chapter
parahaemolyticus illness from the
applies to receiving controls for molluscan shellfish only. consumption of oysters harvested

CHAPTER 4: Pathogens From the Harvest Area

78
from that growing area is reasonably • Making sure that incoming molluscan
likely to occur. Specific guidance for shellfish are supplied by a licensed
determining risk can be found in the harvester (where licensing is required
“National Shellfish Sanitation Program by law) or by a certified dealer;
Guide for the Control of Molluscan • Killing pathogenic bacteria by
Shellfish 2007 Revision”; cooking or pasteurizing (covered in
° The shellfish control authority has Chapter 16) or retorting (covered by
determined that harvesting occurs the LACF Regulation, 21 CFR 113). It
in the growing area at a time when should be noted that neither cooking
average monthly daytime water nor retorting will eliminate the
temperatures exceed 60°F for waters hazards of natural toxins or chemical
bordering the Pacific Ocean and contamination that also may be
81°F for waters bordering the Gulf of associated with molluscan shellfish;
Mexico and the Atlantic Ocean (New • Killing Vibrio spp. by IQF with
Jersey and south), except where a extended storage, mild heat,
more rigorous risk evaluation has irradiation, or high hydrostatic
led the shellfish control authority pressure (covered in Chapter 17);
to conclude that the risk of V.
• Minimizing the growth of V.
parahaemolyticus illness from the
cholerae, V. parahaemolyticus, and V.
consumption of oysters harvested
vulnificus by limiting the time from
from that growing area is not
exposure to air (i.e., by harvesting
reasonably likely to occur;
or receding tide) to refrigeration;
° The growing area has been confirmed
• Including an advisory on tags on
as the original source of oysters
containers of molluscan shellstock
associated with two or more V.
intended for raw consumption or
parahaemolyticus illnesses in the past
on containers of shucked molluscan
3 years.
shellfish that instructs retailers to
2. Can an unsafe level of pathogens from the inform their customers that consuming
harvest area that was introduced at the receiving raw or undercooked shellfish may
step be eliminated or reduced to an acceptable increase the risk of foodborne
level at this processing step? illness, especially for individuals
with certain medical conditions.
Pathogens from the harvest area should
also be considered a significant hazard at • Intended use
any processing step where a measure is For most raw molluscan shellfish products,
or can be used to eliminate the pathogens you should assume that the product will be
that had been introduced at a previous step consumed raw. You should, therefore, identify
or is adequate to reduce the likelihood of the hazard as significant if it meets the criteria in
occurrence of the hazard to an acceptable the previous section.
level. Measures to eliminate pathogens or to
Where the product consists of scallop adductor
reduce the likelihood of occurrence of the
muscle only, it may be reasonable to assume that
hazard from the harvest area include:
the product will be cooked before consumption.
• Checking incoming molluscan
In this case, you would not need to identify
shellfish to ensure that they are
pathogens from the harvest area as a significant
properly tagged or labeled;
hazard. However, if you have knowledge, or have

CHAPTER 4: Pathogens From the Harvest Area

79
reason to know, that the scallop adductor muscle Additionally, the laws and regulations
will be consumed without a process sufficient to of states that participate in the National
kill pathogens of public health concern or where Shellfish Sanitation Program require that
the processor represents, labels, or intends for the all molluscan shellfish be harvested from
product to be so consumed, you should control waters authorized for harvesting by the
time and temperature exposure of the product shellfish control authority, regardless of
to prevent growth of bacterial pathogens and how it will be processed.
formation of toxins by any bacterial pathogens that
Example:
may be present in the product. Guidance for these
A canned clam chowder processor
controls can be found in Chapter 12 and in Chapter
should set the CCP for pathogens from
13 (for those products where the packaging
the harvest area at the retorting step,
technique creates a reduced oxygen environment).
and would not identify the receiving
The controls for V. vulnificus and V. step as a CCP for this hazard.
parahaemolyticus that are discussed in this chapter
do not need to be applied to molluscan shellfish b. If the product will not be cooked,
that are not marketed for raw consumption. For pasteurized, or retorted sufficiently to kill
example, they need not be applied to oyster bacterial pathogens during processing
shellstock from the Gulf of Mexico if tags on the in your facility, you should identify the
containers of shellstock indicate that they must be receiving step as a CCP where you can
shucked before consumption. exercise control over the source of the
molluscan shellfish and the time from
IDENTIFY CRITICAL CONTROL POINTS. exposure to air (i.e., by harvest or receding
tide) to refrigeration in order to control
pathogens from the harvest area. If the
The following guidance will assist you in
finished product is shellstock intended for
determining whether a processing step is a
raw consumption, you should also identify
critical control point (CCP) for pathogens from
the labeling step or the label (tag) receiving
the harvest area:
step as a CCP, because you can ensure that
1. Will the product be cooked, pasteurized, or the raw consumption advisory is on the tag.
retorted sufficiently to kill all bacterial pathogens
Example:
of public health concern during processing in your
A processor that shucks raw oysters
facility?
and ships a raw product should
a. If it will be, you should identify the cook check the tags of incoming shellstock
step, pasteurization step, or retorting step (in-shell oysters), the license of the
as the CCP. In this case, you would not harvesters that supply the shellstock,
need to identify the receiving step as a and the length of time between
CCP for the hazard of pathogens from exposure to air (i.e., by harvest or
the harvest area. However, note that receding tide) and refrigeration. The
neither cooking, nor pasteurizing, nor processor should identify the receiving
retorting will eliminate the hazards of step as the CCP for this hazard.
natural toxins or environmental chemical
contaminants and pesticides that also may
be associated with molluscan shellfish.
Chapters 6 and 9 provide appropriate
control strategies for these hazards.

CHAPTER 4: Pathogens From the Harvest Area

80
Example: characteristics as the CCP for control of
A processor that ships oyster shellstock V. vulnificus. In this case, you would not
should check the tags of incoming need to identify the receiving step as a
shellstock, the license of the harvesters CCP for the control of V. vulnificus.
that supply the shellstock, the
Example:
harvest location, and the length of
A Gulf of Mexico oyster processor
time between exposure to air (i.e.,
should set the CCP for V. vulnificus
by harvest or receding tide) and
at the mild heat processing step and
refrigeration. The processor should
would not identify the receiving step
identify the receiving step as a CCP
as a CCP for that pathogen.
for this hazard. The processor should
also identify the labeling step as a CCP If you choose to follow this approach,
for this hazard and would check for you should refer to Chapter 17 for further
the presence of the raw consumption guidance.
advisory on the label or tag.
b. If the finished product will not be
This control approach includes two subjected to a process that is designed
control strategies referred to in this to retain raw product characteristics and
chapter as “Control Strategy Example 1 is sufficient to kill V. vulnificus during
- Source Control” and “Control Strategy processing in your facility, you should
Example 2 - Shellstock Temperature identify the receiving step as a CCP,
Control.” Refer to Control Strategy because you can exercise control over
Example 2 - Shellstock Temperature the time from exposure to air (i.e., by
Control” when controls for V. vulnificus
harvest or receding tide) to refrigeration
or V. parahaemolyticus are needed.”
in order to control V. vulnificus.
Conditions that warrant control for these
pathogens are described below. Example:
A Gulf of Mexico oyster processor
2. If the finished product is raw oyster shellstock should set the CCP for V. vulnificus at
intended for raw consumption and is harvested the receiving step.
from a state that has been confirmed as the original
source of oysters associated with two or more V. This control strategy is referred to as
vulnificus illnesses (e.g., the Gulf of Mexico), will it be “Control Strategy Example 2 - Shellstock
subjected in your plant to a process that is designed Temperature Control” Refer to “Control
to retain raw product characteristics (e.g., mild Strategy Example 2 - Shellstock
heat processing, IQF with extended storage, high Temperature Control” when controls for
hydrostatic pressure processing, or irradiation) and is V. vulnificus are needed.” These controls
sufficient to kill V. vulnificus during processing in your should be considered in addition to the
facility (i.e., reduced to a non-detectable level of less controls contained in “Control Strategy
than 30 Most Probable Number per gram (herein Example 1 - Source Control.” If your
referred to as 30 MPN/gram), as defined in the shellfish control authority has developed
“National Shellfish Sanitation Program Guide for the a V. vulnificus control plan, you should
Control of Molluscan Shellfish 2007 Revision”)? develop a HACCP plan that is based on
the requirements of that plan. Elements
a. If the finished product will be subjected of the control strategy example provided
to such a process in your facility, you in this chapter and in Chapter 17 may be
should identify the processing step useful for development of such a plan.
that is designed to retain raw product

CHAPTER 4: Pathogens From the Harvest Area

81
3. If the finished product is raw oyster shellstock b. If the finished product will not be
intended for raw consumption and is harvested subjected in your facility to a process
from an area where: (1) The shellfish control that is designed to retain raw product
authority has conducted a risk evaluation and characteristics and is sufficient to kill V.
determined that the risk of V. parahaemolyticus parahaemolyticus during processing,
illness from the consumption of oysters harvested you should identify the receiving step
from that growing area is reasonably likely as a CCP, because you can exercise
to occur; (2) the shellfish control authority control over the time from exposure
has determined that harvesting occurs in the to air (i.e., by harvest or receding tide)
growing area at a time when average monthly to refrigeration in order to control V.
daytime water temperatures exceed 60°F for parahaemolyticus or exercise other
waters bordering the Pacific Ocean and 81°F controls as determined by your state’s V.
for waters bordering the Gulf of Mexico and the parahaemolyticus control plan.
Atlantic Ocean (New Jersey and south); or (3)
Example:
the waters of the state have been confirmed as
An oyster processor should set the
the original source of oysters associated with two
CCP for V. parahaemolyticus at the
or more V. parahaemolyticus illnesses in the past
receiving step.
3 years, will it be subjected in your facility to a
process that is designed to retain raw product This control strategy is referred to as
characteristics (e.g., mild heat processing, IQF “Control Strategy Example 2 - Shellstock
with extended storage, high hydrostatic pressure Temperature Control.” Refer to “Control
processing, or irradiation) and is sufficient to Strategy Example 2 - Shellstock
kill V. parahaemolyticus (i.e., reduced to a non- Temperature Control” when controls for
detectable level of less than 30 MPN/gram, V. parahaemolyticus are needed.” These
as defined in the “National Shellfish Sanitation controls should be considered in addition
Program Guide for the Control of Molluscan to the controls contained in “Control
Shellfish 2007 Revision”)? Strategy Example 1 - Source Control.”
If your shellfish control authority has
a. If the finished product will be subjected to
developed a V. parahaemolyticus control
such a process in your facility, you should
plan, you should develop a HACCP plan
identify the processing step designed to
that is based on the requirements of that
retain raw product characteristics as the
plan. Elements of the control strategy
CCP for the control of V. parahaemolyticus.
examples provided in this chapter
In this case, you would not need to
and in Chapter 17 may be useful for
identify the receiving step as a CCP for the
development of such a plan.
control of V. parahaemolyticus.
Only the primary processor (the processor who
Example:
takes possession of the molluscan shellfish
An oyster processor should set the CCP
from the harvester) should apply the time-to­
for V. parahaemolyticus at the mild
refrigeration controls for Vibrio spp. that are
heat processing step and would not
discussed in this chapter, because this processor
identify the receiving step as a CCP
is in the best position to control the time from
for that pathogen.
exposure to air (i.e., by harvest or receding tide)
If you choose to follow this approach, to refrigeration.
you should refer to Chapter 17 for further
guidance.

CHAPTER 4: Pathogens From the Harvest Area

82
DEVELOP A CONTROL STRATEGY. accompanied by a bill of lading or similar
shipping document that contains the same
The following guidance provides three examples information;
of control strategies for pathogens from the Note: The source controls listed in this critical limit are required under
harvest area. You may select a control strategy 21 CFR 123.28(c).

that is different from those which are suggested, OR


provided it complies with the requirements of the • All containers of shellstock received from
applicable food safety laws and regulations, except a processor must bear a tag that discloses
that some parts of “Control Strategy Example 1 - the date and place they were harvested
Source Control” are specifically required by the (by state and site), the type and quantity of
Procedures for the Safe and Sanitary Processing shellfish, and the certification number of the
and Importing of Fish and Fishery Products processor;
regulation, 21 CFR 123 (called the Seafood HACCP
Regulation in this guidance document). OR
• All containers of shucked molluscan shellfish
The following are examples of control strategies
must bear a label that identifies the name,
included in this chapter:
address, and certification number of the
packer or repacker of the product;
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY AND
PROCESSOR PROCESSOR
• All molluscan shellfish must have been
Source control   harvested from waters authorized for
Shellstock temperature harvesting by a shellfish control authority.
control

For U.S. federal waters, no molluscan
shellfish may be harvested from waters that
• CONTROL STRATEGY EXAMPLE 1- are closed to harvesting by an agency of the
SOURCE CONTROL federal government;
Note: The following controls should be considered in addition to
AND
those in “Control Strategy Example 2 - Shellstock Temperature
Control.” • All molluscan shellfish must be from a
harvester that is licensed as required (note
Set Critical Limits. that licensing may not be required in all
• All containers of shellstock (in-shell jurisdictions) or from a processor that is
molluscan shellfish) received from a certified by a shellfish control authority;
harvester must bear a tag that discloses the AND
date and place they were harvested (by
• All finished product shellstock intended
state and site), type and quantity of shellfish,
for raw consumption must bear a tag that
and information on the harvester or the
instructs retailers to inform their customers
harvester’s vessel (i.e., the identification
that consuming raw or undercooked shellfish
number assigned to the harvester by the
may increase the risk of foodborne illness,
shellfish control authority, where applicable,
especially for individuals with certain
or if such identification numbers are not
medical conditions.
assigned, the name of the harvester or
the name or registration number of the Note: Only the primary processor, the processor that takes possession
of the molluscan shellfish from the harvester, needs to apply controls
harvester’s vessel). For bulk shipments relative to the identification of the harvester, the harvester’s license, or
of shellstock where the shellstock is not the approval status of the harvest waters.
containerized, the shellstock must be

CHAPTER 4: Pathogens From the Harvest Area

83
Establish Monitoring Procedures. • For checking incoming labels:

» What Will Be Monitored? ° At least three containers randomly


selected from every lot;

• Information contained on tags on containers


of incoming shellstock or on the bill AND

of lading or similar shipping document • For checking licenses:


accompanying bulk shipments of shellstock; ° Every delivery;
AND AND
• Information on whether the harvest area is • For checking the raw consumption advisory
authorized for harvest by a shellfish control on finished product tags or labels:
authority or information on whether federal
harvest waters are closed to harvesting by an
° Each container of finished product
shellstock intended for raw consumption
agency of the federal government; or at least three containers randomly
OR selected from every lot of shucked
• Information contained on labels on molluscan shellfish.
containers of incoming shucked molluscan » Who Will Do the Monitoring?
shellfish;
• Any person who has an understanding of the
AND nature of the controls.
• The harvester’s license, where applicable;
Establish Corrective Action Procedures.
AND
• The raw consumption advisory on tags on Take the following corrective action to a product
containers of finished product shellstock involved in a critical limit deviation:
intended for raw consumption or the • Reject the lot;
raw consumption advisory on labels on OR
containers of shucked molluscan shellfish.
• Relabel finished product shellstock intended
» How Will Monitoring Be Done? for raw consumption that does not bear a tag
• Perform visual checks; that contains the raw consumption advisory
or relabel shucked molluscan shellfish that
AND does not bear a label that contains the raw
• Ask the shellfish control authority of the consumption advisory;
state in which your shellstock are harvested
OR
whether the harvest area is authorized for
harvest. • Reject any incoming tags to be used on
finished product shellstock intended for
» How Often Will Monitoring Be Done (Frequency)? raw consumption that do not contain the
• For checking incoming tags: raw consumption advisory or reject any
incoming labels to be used on shucked
° Every container;
molluscan shellfish that do not contain the
OR raw consumption advisory.
• For checking the bill of lading or similar
AND
shipping document:

° Every delivery;

OR

CHAPTER 4: Pathogens From the Harvest Area

84
Take the following corrective action to regain control ° Quantity and type of shellfish;
over the operation after a critical limit deviation:
AND
• Discontinue use of the supplier until
evidence is obtained that harvesting, tagging, ° Name and certification number of the
packer or repacker;
and/or label manufacturing practices have
changed; AND

OR ° Presence of the raw consumption


advisory.
• Modify labeling practices.
Establish Verification Procedures.
Establish a Recordkeeping System.
• Review monitoring and corrective action records
For shellstock: within 1 week of preparation to ensure they are
• Receiving record that documents: complete and any critical limit deviations that
occurred were appropriately addressed.
° Date of harvest;
AND

° Location of harvest by state and site;

AND

° Quantity and type of shellfish;

AND
° Name of the harvester, name or
registration number of the harvester’s
vessel, or an identification number issued
to the harvester by the shellfish control
authority (for shellstock received directly
from the harvester only);
AND
° Number and date of expiration of the
harvester’s license, where applicable;

AND

° Certification number of the shipper,

where applicable;
AND
° For shellstock intended for raw
consumption, the presence of the raw
consumption advisory, when received
from a certified dealer.
For shucked molluscan shellfish:
• Receiving record that documents:
° Date of receipt;
AND

CHAPTER 4: Pathogens From the Harvest Area

85
TABLE 4-1

CONTROL STRATEGY EXAMPLE 1 - SOURCE CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Source Control.” This example illustrates how a primary processor (processor
that takes possession of the oysters from the harvester) of shellstock oysters, that is, the shellstock shipper, can control pathogens from the harvest area. It is provided for
illustrative purposes only. This control strategy should be considered in addition to “Control Strategy Example 2 - Shellstock Temperature Control.”

Pathogens from the harvest area may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential hazards (e.g.,
natural toxins, environmental chemical contaminants and pesticides, and pathogens during processing).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL CRITICAL LIMITS FOR
SIGNIFICANT
CONTROL EACH PREVENTIVE CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO
POINT MEASURE

Receiving Pathogens All incoming Information on Visual Every sack Receiving Reject the lot Receiving Review
shellstock from the shellstock must be incoming shellstock checks employee Discontinue use of the record monitoring and
harvest area tagged with the date tags supplier until evidence corrective action
and place of harvest, is obtained that tagging records within
type and quantity of practices have changed 1 week of

86
shellfish, and name or preparation
registration number of
the harvester’s vessel

All shellstock must be Harvest site on tags Visual Every lot Receiving Reject lots from Receiving
from waters approved Ask the shellfish checks employee unapproved waters record
by the state shellfish control authority of Discontinue use of the

CHAPTER 4: Pathogens From the Harvest Area


control authority the state in which the supplier until evidence is
shellstock are harvested obtained that harvesting
whether the area is practices have changed
authorized for harvest
All shellstock must Harvester’s license Visual Every Receiving Reject lots from unlicensed Receiving
be from a licensed checks delivery employee harvesters record
harvester Discontinue use of the
supplier until evidence is
obtained that the harvester
has secured a license
• CONTROL STRATEGY EXAMPLE 2 - SHELLSTOCK 12 hours;
TEMPERATURE CONTROL
OR
Note: The following controls should be considered in addition to
those in “Control Strategy Example 1 - Source Control.” ° For AMMAT of greater than 80°F (greater
than 27°C): 10 hours.
Set Critical Limits. Note: AMMAT is determined by the shellfish control authority. The
• When controls for neither V. vulnificus nor V. shellfish control authority may implement time to temperature controls
that are more stringent than those described here. Processors should
parahaemolyticus are needed: consult with their shellfish control authority for current requirements.

° For AMMAT of less than 66°F (less than Note: Only the primary processor, the processor that takes possession
19°C): 36 hours;
of the molluscan shellfish from the harvester, should apply controls
for the time from exposure to air (i.e., by harvest or receding tide) to
OR
refrigeration.

° For AMMAT of 66 to 80°F (19 to 27°C):

24 hours; Establish Monitoring Procedures.


OR » What Will Be Monitored?
° For AMMAT of greater than 80°F (greater • The time shellfish was exposed to air (i.e., by
than 27°C): 20 hours; harvest or receding tide);
Note: AMMAT is determined by the shellfish control authority.
AND
OR • The time shellstock was placed under
• When controls for V. vulnificus are needed: refrigeration;
° For AMMWT of less than 65°F (less than
» How Will Monitoring Be Done?
18°C): 36 hours;

• For the time from exposure to air (i.e., by


OR
harvest or receding tide) to refrigeration:
° For AMMWT of 65 to 74°F (18 to 23°C):

° Obtain information from the shellfish


14 hours; control authority;

OR OR

° For AMMWT of greater than 74 to 84°F


° Check the harvester’s log or tags;

(greater than 23 to 29°C): 12 hours;


OR
OR
° Note the time of departure from and
° For AMMWT of greater than 84°F (greater return to dock;

than 29°C): 10 hours;


OR

Note: AMMWT is determined by the shellfish control authority. The


shellfish control authority may implement time to temperature controls
that are more stringent than those described here. Processors should
° Ask the harvester.

consult with their shellfish control authority for current requirements. » How Often Will Monitoring Be Done (Frequency)?
OR • Every delivery.
• When controls for V. parahaemolyticus are » Who Will Do the Monitoring?
needed:
• Any person who has an understanding of
° For AMMAT of less than 66°F (less than the nature of the controls may perform the
19°C): 36 hours;
monitoring.
OR

° For AMMAT of 66 to 80°F (19 to 27°C):

CHAPTER 4: Pathogens From the Harvest Area

87
Establish Corrective Action Procedures.
Take the following corrective action to a product
involved in a critical limit deviation:
• Reject lots that do not meet the critical limit;
OR
• Subject the shellstock to a cooking,
pasteurization, retorting, or other process
that reduces pathogens of public health
concern to acceptable levels. See Chapters 16
and 17 and LACF Regulation (21 CFR 113) for
further guidance;
OR
• Destroy the product;
OR
• Divert the product to a non-food use.
AND
Take the following corrective action to regain control
over the operation after a critical limit deviation:
• Discontinue use of the supplier until
evidence is obtained that harvesting practices
have changed.

Establish a Recordkeeping System.


• Receiving record that documents:
° Time shellstock is exposed to air (i.e., by
harvest or receding tide);
AND
° Time shellstock was placed under
refrigeration;

AND

° AMMWT.

Establish Verification Procedures.


• Review monitoring and corrective action
records within 1 week of preparation
to ensure they are complete and any
critical limit deviations that occurred were
appropriately addressed.

CHAPTER 4: Pathogens From the Harvest Area

88
TABLE 4-2

CONTROL STRATEGY EXAMPLE 2 - SHELLSTOCK TEMPERATURE CONTROL


(V. VULNIFICUS MODEL)
This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Shellstock Temperature Control.” This example illustrates how a primary
processor (one that takes possession of the oysters from the harvester) of shellstock oysters, that is, the shellstock shipper, can control the pathogen from the harvest area, V.
vulnificus. It is provided for illustrative purposes only. This control strategy should be considered in addition to “Control Strategy Example 1 - Source Control.”

Pathogens from the harvest area may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential hazards (e.g.,
natural toxins, environmental chemical contaminants and pesticides, and pathogens during processing).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Receiving Pathogens from Maximum time Time of Harvester’s log Every Receiving Reject lot Receiving Review
shellstock the harvest area from harvest to harvest delivery employee Discontinue use record monitoring and
refrigeration: of the supplier corrective

89
AMMWT < 65°F: until action
36 hours evidence is records within
obtained that 1 week of
AMMWT 65 to
harvesting preparation
74°F: 14 hours
practices
AMMWT >74 to have changed
84°F: 12 hours;

CHAPTER 4: Pathogens From the Harvest Area


AMMWT >84ºF:
10 hours
Time Visual checks Every Receiving
placed in delivery employee
refrigeration

AMMWT = Average Monthly Maximum Water Temperature


BIBLIOGRAPHY. • U.S. Centers for Disease Control and
Prevention. 2001. “Norwalk-like viruses:
We have placed the following references on Public health consequences and outbreak
display in the Division of Dockets Management, management. Morb. Mortal. Wkly. Rep. 50:1-18.
Food and Drug Administration, 5630 Fishers Lane, • U.S. Centers for Disease Control and
rm. 1061, Rockville, MD 20852. You may see Prevention. February 2010 Norovirus:
them at that location between 9 a.m. and 4 p.m., Technical Fact Sheet. Atlanta, GA. http://www.
Monday through Friday. As of March 29, 2011, cdc.gov/ncidod/dvrd/revb/gastro/norovirus­
FDA had verified the Web site address for the factsheet.htm.
references it makes available as hyperlinks from • U.S. Food and Drug Administration. 2007.
the Internet copy of this guidance, but FDA is not National Shellfish Sanitation Program Guide
responsible for any subsequent changes to Non- for the control of molluscan shellfish 2007
FDA Web site references after March 29, 2011. revision. Department of Health and Human
• Cook, D. W., J. C. Bowers, and A. DePaola. Services, Public Health Service, Food and
2002. Density of total and pathogenic (tdh+) Drug Administration, Division of Seafood
Vibrio parahaemolyticus in Atlantic and Gulf Safety, College Park, MD. http://www.fda.gov/
Coast molluscan shellfish at harvest. J. Food Food/FoodSafety/Product-SpecificInformation/
Prot. 65:1873-1880. Seafood/FederalStatePrograms/
• DePaola, A., L. H. Hopkins, J. T. Peeler, NationalShellfishSanitationProgram/
B. Wentz, and R. M. McPhearson. 1990. ucm046353.htm.
Incidence of Vibrio parahaemolyticus in U.S.
coastal waters and oysters. Appl. Environ.
Microbiol. 56:2299-2302.
• Frankhauser, R. L., S. S. Monroe, J. S. Noel,
C. D. Humphrey, J. S. Bresee, U. D. Parashar,
T. Ando, and R. I. Glass. 2002. Epidemiologic
and molecular trends of “Norwalk-like
viruses” associated with outbreaks of
gastroenteritis in the United States. J. Infect.
Dis. 186:1-7.
• Motes, M. L., A. DePaola, D. W. Cook, J. E.
Veazey, J. C. Hunsucker, W. E. Garthright, R.
J. Blodgett, and S. J. Chirtel. 1998. Influence
of water temperature and salinity on Vibrio
vulnificus in northern Gulf and Atlantic
Coast oysters (Crassostrea virginica). Appl.
Environ. Microbiol. 64:1459-1465.
• Nishibuchi, M., and A. DePaola. 2005. Vibrio
species, p. 251-271. In P. M. Fratamico, A.
K. Bhunia, and J. L. Smith (ed.), Foodborne
pathogens: microbiology and molecular
biology. Caister Academic Press, Norfolk, UK.
• Rippey, S. R. 1994. Infectious diseases
associated with molluscan shellfish
consumption. Clin. Microbiol. Rev. 7:419-425.

CHAPTER 4: Pathogens From the Harvest Area

90
CHAPTER 5: Parasites

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD and other ingredients); green herring (lightly brined
herring); drunken crabs (crabs marinated in wine
Parasites (in the larval stage) consumed in and pepper); cold-smoked fish; and, undercooked
uncooked or undercooked seafood can present grilled fish. A survey of U.S. gastroenterologists
a human health hazard. Among parasites, the confirmed that seafood-borne parasitic infections
nematodes or roundworms (Anisakis spp., occur in the United States with sufficient frequency
Pseudoterranova spp., Eustrongylides spp., and to recommend preventive controls during the
Gnathostoma spp.), cestodes or tapeworms processing of parasite-containing species of fish that
(Diphyllobothrium spp.), and trematodes or flukes are intended for raw consumption.
(Chlonorchis sinensis (C. sinensis), Opisthorchis • Controlling parasites
spp., Heterophyes spp., Metagonimus spp.,
The process of heating raw fish sufficiently
Nanophyetes salmincola, and Paragonimus spp.)
to kill bacterial pathogens is also sufficient to
are of most concern in seafood. Most of these
kill parasites. Guidance concerning cooking
parasites cause mild-to-moderate illness, but
and pasteurizing to kill bacterial pathogens is
severe symptoms can occur. Roundworms may
provided in Chapters 13 (hot smoking) and
embed in the intestinal wall and cause nausea,
16 (cooking and pasteurization). Regulatory
vomiting, diarrhea, and severe abdominal pain
requirements for retorting (i.e., thermal processing
and sometimes may penetrate the intestine.
of low acid canned foods) are contained in the
Tapeworms can cause abdominal swelling and
Thermally Processed Low-Acid Foods Packaged
abdominal cramps and may lead to weight loss
in Hermetically Sealed Containers regulation,
and anemia. Intestinal flukes (Heterophyes spp.,
21 CFR 113 (hereinafter, the Low-Acid Canned
Metagonimus spp., and Nanophyetes salmincola)
Foods (LACF) Regulation). This guidance does not
may cause abdominal discomfort and diarrhea.
provide further information on retorting.
Some intestinal flukes may also migrate to and
damage the heart and central nervous system. The effectiveness of freezing to kill parasites
Liver flukes (C. sinensis and Opisthorchis spp.) and depends on several factors, including the
lung flukes (Paragonimus spp.) may migrate to temperature of the freezing process, the length of
the liver and lung and sometimes cause serious time needed to freeze the fish tissue, the length of
problems in other vital organs. time the fish is held frozen, the species and source
of the fish, and the type of parasite present. The
Some products that have been implicated in human
temperature of the freezing process, the length
parasite infection are the following: ceviche (fish and
of time the fish is held frozen, and the type of
spices marinated in lime juice); lomi lomi (salmon
parasite appear to be the most important factors.
marinated in lemon juice, onion, and tomato);
For example, tapeworms are more susceptible to
poisson cru (fish marinated in citrus juice, onion,
freezing than are roundworms. Flukes appear to
tomato, and coconut milk); herring roe; sashimi
be more resistant to freezing than roundworms.
(slices of raw fish); sushi (pieces of raw fish with rice

CHAPTER 5: Parasites

91
Freezing and storing at an ambient temperature that the fish will be consumed without
of -4°F (-20°C) or below for 7 days (total time), thorough cooking by the end user or if you
or freezing at an ambient temperature of -31°F represent, label, or intend for the product to
(-35°C) or below until solid and storing at an be consumed in that manner.
ambient temperature of -31°F (-35°C) or below for
Species of fish not listed with a parasite
15 hours, or freezing at an ambient temperature of
hazard in Tables 3-2 and 3-3 may have a
-31°F (-35°C) or below until solid and storing at an
parasite hazard that has not been identified
ambient temperature of -4°F (-20°C) or below for
if these fish are not customarily consumed
24 hours are sufficient to kill parasites. Note that
raw or undercooked, or if the hazard occurs
these conditions may not be suitable for freezing
in certain localized harvest areas that are not
particularly large fish (e.g., thicker than 6 inches).
known commercial sources of fresh fish for
Brining and pickling may reduce the parasite the U.S. You should consider this possibility
hazard in a fish, but they do not eliminate it, in your hazard analysis.
nor do they minimize it to an acceptable level.
Species that normally have a parasite hazard as
Nematode larvae have been shown to survive
a result of consuming infected prey apparently
28 days in an 80° salinometer brine (21% salt
do not have the same parasite hazard when
by weight).
raised only on pelleted feed in an aquaculture
Fish that contain parasites in their flesh may also operation. You need not consider such
contain parasites within their egg sacs (skeins), but aquacultured fish as having a parasite hazard.
generally not within the eggs themselves. For this On the other hand, aquacultured fish that are
reason, eggs that have been removed from the sac fed processing waste, fresh fish, or plankton
and rinsed are not likely to contain parasites. may have a parasite hazard, even when wild-
caught fish of that species do not normally
Trimming away the belly flaps of fish or
have a parasite hazard. Pellet fed fish that
candling and physically removing parasites are
sometimes depend on wild-caught prey to
effective methods for reducing the numbers
supplement their diet may have a parasite
of parasites. However, they do not completely
hazard. In addition, fish raised in freshwater
eliminate the hazard, nor do they minimize it to
may have a parasite hazard from trematodes
an acceptable level.
because these parasites enter the fish through
the skin rather than in the food. You should
DETERMINE WHETHER THE POTENTIAL
verify the culture methods used by your
HAZARD IS SIGNIFICANT.
aquaculture producers before eliminating
parasites as a significant hazard.
The following guidance will assist you in
determining whether parasites are a significant If the finished product is fish eggs that have
hazard at a processing step: been removed from the sac (skein) and rinsed,
the fish eggs are not reasonably likely to
1. Is it reasonably likely that parasites will be contain parasites and you need not consider
introduced at the receiving step (e.g., do they such product as having a parasite hazard.
come in with the raw material)? However, unrinsed fish eggs or fish eggs
Tables 3-2 and 3-3 (Chapter 3) list those that remain in the sac ordinarily will have a
species for which FDA has information that parasite hazard if the species is identified in
a potential parasite hazard exists. Ordinarily, Table 3-2 or 3-3 as having a parasite hazard.
you should identify the receiving step for If you receive the fish frozen and have
these species as having a significant parasite documented assurance from your supplier
hazard if you know or have reason to know that the fish are frozen in a way that will

CHAPTER 5: Parasites

92
kill the parasites (e.g., consistent with the primary processor would not need to identify
guidance in this chapter), you do not need to parasites as a significant hazard.
identify the hazard of parasites as reasonably
likely to occur in your product. IDENTIFY CRITICAL CONTROL POINTS.
It is not reasonably likely that parasites will
enter the process at other processing steps. The following guidance will assist you in
determining whether a processing step is a
2. Can the parasite hazard that was introduced at critical control point (CCP) for parasites:
an earlier step be eliminated or reduced to an
acceptable level at this processing step? 1. Does the process contain a heating step, such
as retorting, cooking, or pasteurizing that is
Parasites should be considered a significant designed to kill bacterial pathogens?
hazard at any processing step where a
preventive measure is, or can be, used to a. If the process contains a heating step,
eliminate the hazard that was introduced at an you should identify the heating step as
earlier step or to reduce to an acceptable level the CCP and would not need to identify
the likelihood of occurrence of the hazard. receiving as a CCP for this hazard.
Preventive measures for parasites can include:
See Chapters 13 (Clostridium botulinum
• Retorting (covered in 21 CFR
toxin formation) and 16 (Pathogen
113, the LACF Regulation);
bacteria survival through cooking or
pasteurization), and the LACF Regulation
• Hot smoking (covered in Chapter 13);
(21 CFR 113) for further information on
• Cooking and pasteurization
this control strategy.
(covered in Chapter 16);

Example:
• Freezing (covered in this chapter). A hot-smoked salmon processor
should set the CCP for parasites at the
• Intended use
hot-smoking step and would not need
If the consumer intends to cook the fish to identify the receiving step as a CCP
thoroughly before consumption, then you do for this hazard.
not need to consider the hazard significant, even
if Table 3-2 or 3-3 lists the species as having a b. If the process does not contain a heating
potential parasite hazard. In order to eliminate step, you should identify a freezing
parasites as a significant hazard when you are step as the CCP, and would not need to
unsure of the product’s intended use, you should identify receiving as a CCP for this hazard.
obtain documented assurance from the subsequent
Example:
processor, restaurateur, or institutional user (e.g.,
A salmon processor that sells the
prison or nursing home) that the fish will be
finished product for raw consumption
processed in a way that will kill the parasites.
should identify a freezing step as the
Example: CCP for parasites. The processor would
A primary processor receives whole salmon not need to identify the receiving step
from the harvest vessel and re-ices the fish as a CCP for this hazard.
for shipment to a second processor. The
This control approach is a control
second processor butchers the fish for sale
strategy referred to in this chapter as
to the sushi market. The primary processor
“Control Strategy Example 1 - Freezing.”
has documented assurance that the second
processor freezes the fish before sale. The

CHAPTER 5: Parasites

93
DEVELOP A CONTROL STRATEGY. ° For 7-day freezing critical limit:
• Starting time of freezing and ending
The following guidance provides an example of time of the frozen storage period;
a control strategy for parasites. It is important
OR
to note that you may select a control strategy
that is different from that which is suggested, ° For 15-hour and 24-hour freezing critical
provided it complies with the requirements of the limits:
applicable food safety laws and regulations. • Time when all fish are solid
The following is an example of the control frozen and ending time of
strategy included in this chapter: the frozen storage period.

» How Will Monitoring Be Done?


MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY • Use a continuous temperature-recording
PROCESSOR PROCESSOR
device (e.g., a recording thermometer);
Freezing  
AND
• Perform a visual check of time and physical
• CONTROL STRATEGY EXAMPLE - FREEZING check of solid frozen condition, as appropriate.
Set the Critical Limits.
» How Often Will Monitoring Be Done (Frequency)?
• Freezing and storing at an ambient temperature • For temperature:
of -4°F (-20°C) or below for 7 days (total time);
OR
° Continuous monitoring, with a visual
check of the recorded data at least once
• Freezing at an ambient temperature of -31°F during each freezing or storage period,
(-35°C) or below until solid and storing at but no less than once per day;
an ambient temperature of -31°F (-35°C) or AND
below for 15 hours;
• For time:
OR
• Freezing at an ambient temperature of -31°F
° Each batch, at the beginning and end
of the freezing or storage period, as
(-35°C) or below until solid and storing at an appropriate.
ambient temperature of -4°F (-20°C) or below
for 24 hours. » Who Will Do the Monitoring?
Note: These conditions may not be suitable for freezing particularly • The device itself performs the monitoring. Any
large fish (e.g., thicker than 6 inches). It may be necessary for you person who has an understanding of the nature
to conduct a study to determine effective control parameters specific of the controls may perform the visual check of
to your freezing method, fish thickness, fish species, method of
preparation, and target parasites.
the data generated by this device to ensure that
the critical limits have been met consistently.
Establish Monitoring Procedures.
Establish Corrective Action Procedures.
» What Will Be Monitored?
Take the following corrective action to a product
• Freezer temperature; involved in a critical limit deviation:
AND • Refreeze and store the product at an ambient
• Length of time fish is held at freezer temperature temperature of -4°F (-20°C) or below for 7
or held solid frozen, as appropriate: days (total time), or refreeze it at an ambient
temperature of -31°F (-35°C) or below until solid

CHAPTER 5: Parasites

94
and store at an ambient temperature of -31°F known accurate reference device (e.g.,
(-35°C) or below for 15 hours, or refreeze it at an a thermometer traceable to the National
ambient temperature of -31°F (-35°C) or below Institute of Standards and Technology
until solid and store at an ambient temperature (NIST) standards) under conditions that
of -4°F (-20°C) or below for 24 hours. Note that are similar to how it will be used (e.g.,
these conditions may not be suitable for freezing product internal temperature) within the
particularly large fish (e.g., thicker than 6 inches); temperature range at which it will be used;
OR AND
• Destroy or divert the product to a non-raw or • Once in service, check the temperature-
non-food use. recording device daily before the beginning of
operations. Less frequent accuracy checks may
AND
be appropriate if they are recommended by
Take the following corrective action to regain control the instrument manufacturer and the history
over the operation after a critical limit deviation: of use of the instrument in your facility has
• Make repairs or adjustments to the freezer; shown that the instrument consistently remains
accurate for a longer period of time. In addition
OR to checking that the device is accurate by one
• Move some or all of the product in the of the methods described above, this process
freezer to another freezer. should include a visual examination of the
sensor and any attached wires for damage or
Establish a Recordkeeping System. kinks. The device should be checked to ensure
• Record of continuous temperature monitoring; that it is operational and, where applicable, has
sufficient ink and paper;
AND
• Record of visual checks of recorded data. AND
• Calibrate the temperature-recording device
AND
against a known accurate reference device (e.g.,
• Record of notation of the start time and end a NIST-traceable thermometer) at least once a
time of the freezing periods; year or more frequently if recommended by
AND the device manufacturer. Optimal calibration
frequency is dependent upon the type, condition,
• Record of notation of the time the fish is
past performance, and conditions of use of the
solid frozen (if appropriate).
device. Consistent temperature variations away
from the actual value (drift) found during checks
Establish Verification Procedures. and/or calibration may show a need for more
• Before a temperature-recording device (e.g., frequent calibration or the need to replace the
a recording thermometer) is put into service, device (perhaps with a more durable device).
check the accuracy of the device to verify Calibration should be performed at a minimum
that the factory calibration has not been of two temperatures that bracket the temperature
affected. This check can be accomplished by: range at which it is used;
° Immersing the sensor in an ice slurry AND
(32°F (0°C)) if the device will be used at
• Review monitoring, corrective action,
or near refrigeration temperature;
and verification records within 1 week of
OR preparation to ensure they are complete and
° Comparing the temperature reading any critical limit deviations that occurred
on the device with the reading on a were appropriately addressed.

CHAPTER 5: Parasites

95
TABLE 5-1

CONTROL STRATEGY EXAMPLE - FREEZING


This table is an example of a portion of a Hazard Analysis Critical Control Point plan using “Control Strategy Example 1 - Freezing.” This example illustrates how a proces­
sor can control parasites in frozen salmon fillets with pin bones removed, where the finished product will be distributed to other processors for the production of refrigerated
lox. It is provided for illustrative purposes only.

Parasites may be only one of several significant hazards for this product. Refer to Tables 3-2, and 3-4 (Chapter 3) for other potential hazards (e.g., environmental chemical
contaminants and pesticides, aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Freezing Parasites Blast freeze at Temperature of Recorder Continuous, Freezer Adjust or Recorder chart Check the
-31°F or below blast thermometers with visual operator repair freezer with notations recorder

96
until solid, and freezer and check of Refreeze for visual thermometer
hold at -4°F or storage freezer recorded data product temperature for accuracy
below for 24 at end of each check, time and damage

CHAPTER 5: Parasites
hours freezing solid frozen, and to ensure
process and time at that it is
end of storage operational
period before putting
into service;
check it daily,
Time when all Visual and Each batch, at
at the
fish are visually physical checks beginning and
beginning of
solid frozen end of storage
operations; and
and time at period
calibrate it once
end of storage
per year
period
Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation
BIBLIOGRAPHY. Prevalence of larval Anisakis simplex in pen-
reared and wild-caught salmon (Salmonidae)
We have placed the following references on from Puget Sound, Washington. J. Wildl. Dis.
display in the Division of Dockets Management, 25:416-419.
Food and Drug Administration, 5630 Fishers • Deardorff, T. L., and R. M. Overstreet. 1990.
Lane, rm. 1061, Rockville, MD 20852. You may Seafood-transmitted zoonoses in the United
see them at that location between 9 a.m. and 4 States: the fish, the dishes and the worms, p.
p.m., Monday through Friday. As of March 29, 211-265. In D. Ward and C. R. Hackney (ed.).
2011, FDA had verified the Web site address for Microbiology of marine food products, Van
the references it makes available as hyperlinks Nostrand Reinhold, New York, NY.
from the Internet copy of this guidance, but FDA • Deardorff, T. L., and R. Throm. 1988.
is not responsible for any subsequent changes Commercial blast-freezing of third-stage
to Non-FDA Web site references after March 29, Anisakis simplex larvae encapsulated in
2011. salmon and rockfish. J. Parasitol. 74(4):600 ­
• Adams, A. M., K. D. Murrell, and J. H. 603.
Cross. 1997. Parasites of fish and risks to • Deardorff, T. L., M. J. Klicks, M. E. Rosenfeld,
public health. Rev. Sci. Tech. Off. Int. Epiz. R. A. Rychlinski, and R. S. Desowitz. 1982.
16(2):652-660. Larval ascaroid nematodes from fishes near
• Adams, A. M., M. N. Ton, M. M. Wekell, the Hawaiian Islands, with comments on
A. P. MacKenzie, and F. M. Dong. 2005. pathogenicity experiments. Pac. Sci. 36:187­
Survival of Anisakis simplex in arrowtooth 201.
flounder (Atheresthes stomia) during frozen • Deardorff, T. L., R. B. Raybourne, and R. S.
storage. J. Food Prot. 68(7):1441-1446.  Desowitz. 1984. Behavior and viability of
• American Gastroenterological Association. third-stage larvae of Terranova sp. (Type
2000. Determination of the incidence of HA) and Anisakis simplex (type I) under
gastrointestinal parasitic infections from the coolant conditions. J. Food Prot. 47(1):49-52.
consumption of raw seafood in the U.S. • Edgerton, B. F., L. H. Evans, F. J. Stephens,
[Report under FDA Contract 223-97-2328 and R. M. Overstreet. 2002. Synopsis of
with Life Sciences Research Office, American freshwater crayfish diseases and commensal
Society for Nutritional Sciences]. AGA, organisms. Aquaculture 206:57-135.
Bethesda, MD. • Eslami, A., and B. Mokhayer. 1997. Nematode
• Berland, B. 1961. Nematodes from some larvae of medical importance found in
Norwegian marine fishes. Sarsia 2:1-50. market fish in Iran. Pahlavi Med. J. 8:345-348.
• Bier, J. W. 1988. Anisakiasis. In A. Balows, W. • Freeman, R. S., P. F. Stuart, S. J. Cullen,
J. Hausler, Jr., M. Ohashi, and A. Turano (ed.), A. C. Ritchie, A. Mildon, B. J. Fernandes,
Laboratory diagnosis of infectious diseases, and R. Bonin. 1976. Fatal human infection
vol. I. Springler-Verlag, New York, NY. with mesocercariae of the trematode Alaria
• Bouree, P., A. Paugam, and J. C. Petithory. americana, Am. J. Trop. Med. Hyg. 25(6):803­
1995. Review - Anisakidosis: report of 25 807.
cases and review of the literature. Comp. • Gardner, M. A. 1990. Survival of Anisakis in
Immunol. Microbiol. Infect. Dis. 18(2):75-84. cold-smoked salmon. Can. Inst. Food Sci.
• Daniel, R. J. 1950. A guide to marketable fish. Technol. J. 23:143-144.
Proc. Lpool. Biol. Soc. 57:App1, 68 pp. • Hauck, A. K. 1977. Occurrence and survival
• Deardorff, T. L., and M. L. Kent. 1989. of the larval nematode Anisakis sp. in the

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flesh of fresh, frozen, brined, and smoked • Templeman, W., H. J. Squires, and A. M.
Pacific herring, Clupea harengus pallasi, J. Fleming. 1957. Nematodes in the fillets of
Parasitol. 63:515-519. cod and other fishes in Newfoundland and
• Jensen, T., K. Andersen, and S. des Clers. neighbouring areas. J. Fish. Res. Bd. Can.
1994. Sealworm (Pseudoterranova decipiens) 14:831-897.
infections in demersal fish from two areas in • Verhamme, M. A. M., and C. H. R. Ramboer.
Norway. Can. J. Zool. 72:598-608. 1988. Anisakiasis caused by herring in
• Karl, H., and M. Leinemann. 1989. Viability vinegar: a little known medical problem. Gut.
of nematode larvae (Anisakis sp.) in frozen 29:843-847.
herrings. Archiv fur Lebensmittelhygiene. • Williamson, H. C. 1910. Nematodes in the
40(1):14-16 (in German). muscle of the cod (Gadus callarias). Rep.
• Lile, N. K., O. Halvorsen, and W. Fish. Bd. Scot. 28:61-62.
Hemmingsen. 1994. Zoogeographical • Williamson, H. C. 1919. The distribution of
classification of the macroparasite faunas of parasite-infected fish. Ann. App. Biol. 6:48­
four flatfish species from the northeastern 52.
Atlantic. Polar Biol. 14(2):137-141. • World Health Organization. 1995. Control of
• Margolis, L., and J. R. Arthur. 1979. Synopsis foodborne trematode infections: report of
of the parasites of fishes of Canada. Fish. a WHO study group. WHO, Geneva. WHO
Res. Board Can. Bull. Canadian Department Technical Report Series No. 849.
of Fisheries and Oceans. 199:1-269.
• McClelland, G., R. K. Misra, and D. J.
Martell. 1990. Larval anisakine nematodes
in various fish species from Sable Island
Bank and vicinity, p. 83-118. In W. D. Bowen
(ed.), Population biology of sealworm
(Pseudoterranova decipiens) in relation to its
intermediate and seal hosts. Can. Bull. Fish.
Aquat. Sci., vol. 222:83-118.
• Ogawa, K. 1996. Marine parasitology with
special reference to Japanese fisheries and
mariculture. Vet. Parasitol. 64:95-105.
• Polyanskii, Y. 1966. The parasitology of
fish of northern waters of the U.S.S.R.
Parasites of the fish of the Barents Sea, p.
158. Transactions of the Zoological Institute
of the Academy of Sciences of the U.S.S.R.,
vol. 19 (Translated from Russian by the
Israel Program for Scientific Translations,
Jerusalem).
• Punt, A. 1941. Recherches sur quelques
nematodes parasites des poissons de la Mer
du Nord. Mem. Mus. Hist. Nat. Belg. 98:1-110.
• Sakanari, J. A., and J. H. McKerrow. 1989.
Anisakiasis. Clin. Microbiol. Rev. 2:278-284.

CHAPTER 5: Parasites

98
CHAPTER 6: NATURAL TOXINS

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD


Fish and molluscan shellfish contaminated with CFP), inform advisories for at risk harvest areas
natural toxins from the water in which they lived (i.e., CFP) and/or make a determination for harvest
can cause consumer illness. Most of these toxins area closures (i.e., ASP, AZP, DSP, NSP, and PSP.)
are produced by naturally occurring marine algae
(phytoplankton). Fish or molluscan shellfish Scombrotoxin fish poisoning, resulting from
consume the algae, or animals that have consumed consumption of certain species of fish that have
the algae, which causes the toxins to accumulate been time/temperature abused, is caused by
in the fish’s or molluscan shellfish’s flesh. The toxin spoilage bacteria that form biogenic amines, such
continues to accumulate in the feeding animal’s as histamine, that are not considered natural
body at each point of consumption and results in toxins. Refer to Chapter 7 for information related
higher levels further up the food chain. Typically, to scombrotoxin formation and associated controls.
contamination occurs following blooms of the
This chapter has been organized to identify specific
toxic algal species; however, toxin contamination
information regarding the natural toxins and
is possible even when algal concentrations are
controls that are specifically associated to “fish
low in certain instances. In addition, there are a
other than molluscan shellfish” and “molluscan
few natural toxins and harmful compounds, not
shellfish.” Refer to specific sections appropriately.
produced by algae, that are specific to certain
fish species.
• Specific Information Associated with Recognized
There are numerous natural toxins identified Natural Toxins in Fish Other Than Molluscan
worldwide; however, there are currently six Shellfish
recognized natural toxin poisoning syndromes
that can occur from consuming contaminated fish This section provides information regarding the
and fishery products which are: implicated finfish, geographic regions, and illness
characteristics associated with natural toxins in fish
• amnesic shellfish poisoning (ASP),
other than molluscan shellfish. It is important to
• azaspiracid shellfish poisoning (AZP), note that additional geographic locations may occur
• ciguatera fish poisoning (CFP), because the distribution of the source algae can
vary over time. Processors should always be alert
• diarrhetic shellfish poisoning (DSP),
to the potential for emerging hazards in harvest
• neurotoxic shellfish poisoning (NSP), and waters and fish sources.
• paralytic shellfish poisoning (PSP).
While CFP is the prominent syndrome associated
All safety levels identified through guidance with fish as presented in this section, there are
and regulations for natural toxins may be found other natural toxins that may occur in fish such
in “Appendix 5: FDA and EPA Safety Levels in as ASP and PSP toxins. Refer to specific toxins
Regulations and Guidance” of this Guide; however, in the molluscan shellfish section for information
these levels should not be identified in the HACCP regarding other natural toxins that may occur in
plan as they are utilized for confirming illnesses (i.e. fish other than molluscan shellfish.

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Ciguatera fish poisoning (from ciguatoxin) is • Additional Toxins Found in Fish Other Than
commonly related to the consumption of subtropical Molluscan Shellfish
and tropical reef fish which have accumulated
naturally occurring ciguatoxins through their diet. There are naturally occurring toxins in some fish
The highest incidences of ciguatoxins occur between species that are either not a result or have not yet
latitudes 35° north and 35° south, and include areas been proven conclusively to be a result, of marine
of the Caribbean Sea, Gulf of Mexico, and Atlantic, algae such as: clupeotoxin, gempylotoxin, tetramine,
Pacific, and Indian Oceans. Unsafe ciguatoxin levels tetrodotoxin, and a possible unidentified toxin
have also been detected from fish populations in that causes seafood-associated rhabdomyolysis
areas such as the Flower Garden Banks of the Gulf (sometimes referred to as Haff disease).
of Mexico, and specific areas of Florida, Hawaii,
Puerto Rico, and the U.S. Virgin Islands. Clupeotoxin poisoning is a rare but severe
type of seafood poisoning resulting from the
Ciguatoxins originate from marine algae, are consumption of certain filter-feeding fish such as
transferred through the food web, and accumulate sardines, herring, and anchovies. The exact cause
in the flesh of reef dwelling fish with the highest of clupeotoxin poisoning is unknown but it has been
levels of the toxin being observed in long-lived suggested that the marine toxin palytoxin, produced
fish-eating predators. These fish may then be by certain marine algae, contributes to this illness.
harvested by commercial or recreational fishermen All illnesses as of August 2019 have been linked to
for human consumption. Due to differences in life fish harvested from African, Caribbean, and Indo-
history and diet, not all fish within a given region Pacific waters. No suspected cases of clupeotoxin
are equally contaminated. Thus, fish caught side poisoning have been linked to fish harvested from
by side may contain widely differing toxin levels. U.S. waters and no cases of clupeotoxin poisoning
Because ciguatoxic endemic areas are localized, the have occurred in the U.S. Clupeotoxin poisoning is
primary seafood processors should recognize and associated with a high mortality rate.
avoid purchasing fish from known and/or emerging
areas of concern. Gempylotoxin(s) are wax esters naturally found
in high concentrations in the meat of escolar
Many fish species have been associated with CFP (Lepidocybium flavobrunneum) and oilfish
including but not limited to: barracuda (Family: (Ruvettus pretiosus). These particular wax esters
Sphyraenidae), grouper (Family: Serranidae), are indigestible and may cause diarrhea, abdominal
snapper (Family: Lutjanidae), jacks and trevally cramps, nausea, headache, and vomiting when
(Family: Carangidae), wrasse (Family: Labridae), consumed in sufficient quantities or consumed
mackerel (Family: Scombridae), tang (Family: in lower quantities by sensitive individuals. The
Acanthuridae), moray eels (Family: Muraenidae), exact quantity required to cause these purgative
and parrotfish (Scarus spp.). Ciguatoxins have effects is not known and appears to vary based
also been found in lionfish (Pterois volitans and on individual sensitivities. FDA advises against the
Pterois miles) collected in waters surrounding the importation and interstate marketing of these fish.
U.S. Virgin Islands. Additionally, deep sea fish species, such as orange
roughy (Hoplostethus atlanticus), and oreo dory
CFP is characterized by gastrointestinal symptoms (Allocyttus spp., Pseudocyttus spp., Oreosoma
including: nausea, vomiting, and diarrhea. spp., and Neocyttus spp.) are known to contain
Neurological symptoms include: numbness and lesser amounts of the same indigestible wax esters
tingling of the lips and extremities; itching of as escolar and oilfish. Sensitive individuals may
hands and feet; joint pain; muscle pain; muscle also experience symptoms from the consumption
weakness; reversal and sensitivity to temperature; of these fish. Improperly handled escolar and
dizziness; and vertigo. Cardiovascular symptoms oilfish also have been associated with scombrotoxin
may occur and include irregular heartbeat and low (histamine) poisoning (Refer to Chapter 7).
blood pressure. The onset of symptoms typically
occurs within 6 hours after consuming toxic fish Ichthyohemotoxin is found in the blood of a
and may persist from several days to weeks. In variety of different species of eels and considered
severe cases, some neurological symptoms may a rare form of food poisoning. Known implicated
persist for months and can recur for years. Fatalities species of eels include Anguilla anguilla, Conger
do not usually occur from CFP; however, isolated conger, and Muraena helena. Very little is known
fatalities have been reported. about the nature of the toxin. Ichthyohemotoxin

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manifests in two different forms: 1. Systemic A restriction exists on the importation of all species
(caused by the consumption of fresh, uncooked of puffer fish and fishery products containing
blood); and 2. Topical. Symptoms of the systemic puffer fish. See “The Exchange of Letters between
form include: diarrhea, bloody stools, nausea, Japan and the U.S. Food and Drug Administration
vomiting, hypersalivation, skin eruptions, cyanosis, Regarding Puffer Fish” (at website: https://www.
apathy, irregular pulse, weakness, paresthesia, fda.gov/InternationalPrograms/Agreements/
paralysis, respiratory distress, and possibly MemorandaofUnderstanding/ucm107601.htm),
death. Symptoms from the topical form includes Import Alert #16-20 (at website: https://www.
a severe inflammatory response when raw eel accessdata.fda.gov/cms_ia/importalert_37.html),
serum comes in contact with eyes or the mouth. and the Regulatory Food Code for Retail Foods
Oral symptoms consist of burning, redness of (at website: https://www.fda.gov/food/retail-
mucosa and hypersalivation. Ocular contact invokes food-protection/fda-food-code) for further details
a severe burning sensation and redness of the regarding importation and control of tetrodotoxin.
conjunctivae, lacrimination, and swelling of the In addition to tetrodotoxin, some puffer fish have
eyelids. Eye irritation may persist for a several also been found to be contaminated with PSP toxins,
days. Recovery is usually spontaneous. Care should which are covered elsewhere in this chapter.
be taken when handling eels. Cooking has been
known to denature the toxic properties. Tetrodotoxin poisoning is characterized by
symptoms including: numbness of the lips
Tetramine is a toxin that is found in the salivary and tongue; tingling sensation in the face and
glands of whelks (Neptunia spp.). This hazard extremities; headache; abdominal pain; nausea;
can be controlled through the removal of the diarrhea; vomiting; difficulty in walking; paralysis;
glands. Symptoms of tetramine poisoning include: respiratory distress; difficulty in speech; shortness
double vision, temporary blindness, difficulty of breath; blue or purplish discoloration of the lips
in focusing, tingling of the fingers, prostration, and skin; lowering of blood pressure; convulsions;
nausea, vomiting, diarrhea, and loss of muscle mental impairment; irregular heartbeat; and death
control. Symptoms usually develop within 1 hour in extreme cases. Symptoms usually develop within
of consumption. 3 hours after consumption of contaminated fish
and may last from 24 to 48 hours. Death from this
Tetrodotoxin poisoning is usually associated toxin commonly occurs due to muscle paralysis
with the consumption of puffer fish from waters of resulting in respiratory failure when ventilatory
the Indo-Pacific Ocean regions. However, several support is not accessible.
reported cases of poisonings, including fatalities,
involved puffer fish from the Atlantic Ocean, Gulf Seafood-associated rhabdomyolysis (some-
of Mexico, and Gulf of California. There have been times referred to as Haff disease) was first
no confirmed cases of poisonings from northern documented in Russia in 1924 with 1,000 cases
puffer fish (Sphoeroides maculatus) as of August being reported over a 15-year period at that time
2019, which was once harvested and marketed as from consuming burbot, eel, and pike. Several cases
“sea squab” on the U.S. east coast. have been reported in the U.S. from the consumption
of commercially available domestic buffalo fish.
Puffer fish are also known as fugu, swellfish, bok, Other isolated cases have been documented from
blowfish, globefish, toadfish, blaasop, or balloonfish, the consumption of crayfish, salmon and imported
depending on the country of origin. Other fish canned mackerel. Internationally, similar cases
species such as xanthid crabs, marine gastropods, have been reported after the consumption of
and goby fish may contain this toxin and have been crayfish in China and recently from amberjack and
implicated in tetrodotoxin illnesses outside of the yellow jack from Brazil. The cause(s) of seafood-
U.S. Reports of these illnesses have mainly been associated rhabdomyolysis is unknown. Seafood-
limited to Asia, and involve species unlikely to be associated rhabdomyolysis results in the breakdown
imported into the U.S. Although strictly regulated, of skeletal muscle (rhabdomyolysis), with a risk
it should be noted that there have been several of acute kidney failure that develops within 24
cases of tetrodotoxin illness in the U.S. from the hours after consuming certain fish. FDA is currently
consumption of illegally imported and commercially collecting meal remnants from patients diagnosed
sold puffer fish products in multiple forms (i.e., with seafood-associated rhabdomyolysis to confirm
frozen and dried). the causative species and research the causative

Chapter 6: Natural Toxins


6 - 3 (August 2019)
agent(s). years, levels of domoic acid in Dungeness crab
on the west coast have exceeded guidance levels
FDA makes no recommendations in this guidance for this toxin and required harvesting closures.
document and has no specific expectations Along the west coast of the U.S., domoic acid
with regard to specific controls for clupeotoxin, has also been detected in other fish species
gempylotoxin, tetramine, and seafood-associated including the sardine (Sardinops sagax), anchovy
rhabdomyolysis for use in a processor’s HACCP (Engraulis mordax), Pacific sanddab (Citharichthys
plan(s). sordidus), chub mackerel (Scomber japonicas),
albacore tuna (Thunnus alalunga), jack smelt
Note: Venomous Fish: Care should be taken when (Atherinopsis californiensis), and market squid
handling venomous fish such as lionfish, (Loligo opalescens). Domoic acid has also been
scorpion fish and certain species of catfish. detected in several finfish species from the U.S.
The potential for harm from consuming the Gulf of Mexico, including plankton-eating fish
venom of any venom-producing fish has not [e.g., white mullet (Mugil curema), menhaden
been adequately investigated. Currently, (Brevoortia partonus), and predatory species, such
FDA makes no recommendations in this as the Florida pompano (Trachinotus carolinus),
guidance and has no specific guidance for Gulf kingfish (Menticirrhus littoralis), and spot
food processors with regard to controlling (Leiostomus xanthurus).]
the hazard associated with fish venom. Ad-
ditional information regarding venomous fish ASP is characterized by gastrointestinal symptoms
may be found in the “Venomous fish” chap- including: nausea, vomiting, abdominal cramps,
ter of the FDA’s Bad Bug Book, which can and diarrhea. These symptoms develop within 24
be found at the following website: https:// hours of consumption. In severe cases, neurological
www.fda.gov/food/foodborne-pathogens/ symptoms may also occur within 48 hours of
bad-bug-book-second-edition. consumption including: dizziness, headache,
seizures, disorientation, short-term memory
• Specific Information Associated with Recognized loss, respiratory difficulty, and coma. In severe
Natural Toxins in Molluscan Shellfish cases, ASP should be considered a potentially life-
threatening illness. There have been no confirmed
This section provides information regarding the cases of ASP in the U.S. since 1987, following
implicated molluscan shellfish, geographic regions, the implementation of effective seafood toxin-
and illness characteristics that have been historically monitoring programs.
associated with natural toxin poisoning syndromes.
However, it is important to note that historical Azaspiracid shellfish poisoning (from aza-
precedent may not be an adequate guide for future spiracids) is associated with consumption of bivalve
occurrences regarding geographic locations because molluscan shellfish. AZP was first recognized
the distribution of the source algae may vary over following a 1995 outbreak of severe gastroenteritis
time. Processors should always be alert to the in the Netherlands which was linked to the
potential for emerging hazards in harvest waters. consumption of mussels harvested in Ireland.
Since then, several outbreaks of AZP have been
ASP, AZP, DSP, NSP, and PSP are not considered reported in Europe. In 2008, two cases of AZP
a likely food safety hazard for scallops if only the were reported in the U.S., and traced to azaspiracid
adductor muscle is consumed. However, products contaminated mussels imported from Ireland. AZP
such as roe-on scallops and whole scallops do toxins have recently been reported for the first
present a potential hazard for natural toxins. time in Washington State but toxins in excess of
guidance levels have not been reported in any
Amnesic shellfish poisoning (from domoic acid) commercially harvested shellfish in the U.S. as of
has been associated with molluscan shellfish, crabs, August 2019.
and finfish species. It is most often associated with
the consumption of bivalve molluscan shellfish AZP is characterized by severe gastrointestinal
(e.g., mussels, scallops, and razor clams) from the disorders including: abdominal pain, nausea,
northeast and northwest coasts of North America. vomiting, and diarrhea. Symptoms develop
Domoic acid has also been identified in the viscera within a few hours following the consumption of
of lobster, Dungeness crab (Cancer magister), contaminated shellfish and can persist for several
Tanner crab (Chionoecetes bairdi), and Red Rock days. AZP illness is self-limiting and non-fatal.
crab (Cancer productus) in these regions. In recent

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Diarrhetic shellfish poisoning (from okadaic Paralytic shellfish poisoning (from saxitoxins)
acid and dinophysistoxins) is generally associated in the U.S. is most often associated with the
with the consumption of bivalve molluscan shellfish consumption of bivalve molluscan shellfish (e.g.,
with outbreaks being reported worldwide. In 2008, clams, cockles, mussels, oysters, and scallops)
DSP toxin levels were documented in excess of the from the northeast and northwest coastal regions.
guidance level for the first time in several locations PSP in other parts of the world has been associated
along the Texas Gulf Coast during a large algal with molluscan shellfish from tropical to temperate
bloom which led to the first closure of shellfish waters.
harvest areas in the U.S.
Bivalve molluscan shellfish can retain the toxin
DSP and DSP-like illnesses have also been for different lengths of time. Some species
associated with shellfish harvested in the Pacific depurate toxins rapidly, whereas others are much
northwest of North America, including Puget Sound slower to depurate the toxins. This lengthens the
and the west coast of Canada. In addition to Texas period of time they pose a human health risk
and Washington State, harvesting closures due to from consumption. For example, most species
DSP toxins have recently occurred in Maine and of bivalves can eliminate the toxin within weeks;
Massachusetts. DSP toxins have now been found however, others such as Washington butter clams,
in shellfish from Alabama, California, Delaware, sea scallops, and Atlantic surfclams have been
Maryland, and New York; however, not above known to retain high levels of toxins for months
guidance levels in commercial growing areas as to more than five years.
of August 2019.
Certain predatory gastropods (e.g., conch, snails,
DSP is characterized by gastrointestinal symptoms and whelk) are also known to accumulate PSP
including: nausea, abdominal pain, vomiting, toxins by feeding on toxic bivalve molluscs. In
and diarrhea. In addition, headaches and fever particular, moon snails and whelk from the northeast
may also occur and are usually associated with U.S. are commonly found to contain PSP toxins.
dehydration. Symptoms typically develop within Gastropods can accumulate high concentrations of
3 hours after consuming contaminated shellfish toxin through their predation on toxic bivalves and
and may persist for several days. DSP is normally those concentrations can exceed the levels found
considered self-limiting and non-life threatening. in the bivalves. Since gastropods accumulate high
However, complications could occur as a result of concentrations of the toxins, they are a significant
severe dehydration in compromised individuals. risk to humans if consumed when harvested from
Due to the similarity of symptoms, DSP can be closed waters or waters where PSP has been found.
misidentified as a bacterial or viral illness. Gastropods may also retain the toxin for longer
periods of time than bivalve molluscan shellfish
Neurotoxic shellfish poisoning (from brev- since they are slow to depurate the toxin.
etoxins) in the U.S. is generally associated with
the consumption of bivalve molluscs (clams and Abalone from South Africa and Spain have been
oysters) from coastal waters of the Gulf of Mexico, reported to contain PSP toxins, although there
and, sporadically, along the southern Atlantic coast. have been no reports of the toxin in abalone
Gastropods (whelk) harvested from the Florida Gulf from U.S. waters. Similarly, PSP toxins have been
Coast have also caused NSP. In addition, there have reported in echinoderms (e.g., sea cucumbers) and
been occurrences of the toxins in New Zealand cephalopods (e.g., octopi and squid) harvested for
shellfish and reports of brevetoxin-producing algae human consumption from Australia and Portugal;
in other regions of the world. The largest recorded however, there have been no reports of PSP toxins
NSP outbreak occurred in New Zealand from 1992 in echinoderms or cephalopods from U.S. waters.
– 1993; cockles, green shell mussels, and oysters In the U.S., moon snails and whelks from the
were implicated in the outbreak. northeast U.S. are commonly found to contain PSP
toxins. PSP toxins have also been reported in the
NSP is characterized by gastrointestinal symptoms viscera of mackerel (Scomber scombrus), lobster
including diarrhea and vomiting. Neurological (Homarus spp.), Dungeness crab (Metacarcinus
symptoms include: tingling and numbness of the magister), Tanner crab (Chionoecetes bairdi), and
lips, tongue, and throat; muscular aches; and Red Rock crab (Cancer productus). While the viscera
dizziness. Symptoms develop within a few hours of mackerel are not usually consumed, the viscera
of consuming contaminated seafood. Treatment of lobsters and crabs may pose a health hazard
consists mainly of supportive care.

Chapter 6: Natural Toxins


6 - 5 (August 2019)
if harvested from contaminated waters. In 2008, and cyclic imines for processors’ Hazard Analysis
FDA advised against the consumption of American Critical Control Point (HACCP) plans.
lobster tomalley from New England waters due to
unusually high levels of PSP toxins. • Natural Toxin Controls
In 2002, the first reported case of PSP in the U.S. Natural toxins are odorless, tasteless, colorless,
from the consumption of puffer fish harvested from and temperature stable; therefore, they cannot
the central east coast of Florida was identified. be reliably eliminated through cooking or freezing.
PSP toxins were detected in southern (Sphoeroides
nephelus), checkered (Sphoeroides testudineus), Amnesic shellfish poisoning and paralytic
and bandtail (Sphoeroides spengleri) puffer fish. As shellfish poisoning in fish other than molluscan
a result, Florida Department of State has prohibited shellfish: Where ASP or PSP is a potential hazard
the taking of puffer fish (genus Sphoeroides) from in finfish or crustaceans, states have generally
the central east coast of Florida per rule 68B-3.007. closed or restricted fishing areas. Harvesters and
processors must rely on public announcements,
PSP symptoms can include: vomiting; abdominal postings, and advisories by state authorities to
pain; numbness, burning, or tingling of the face avoid harvesting or receiving finfish or crustacean
and extremities; incoherent speech; loss of from potential unsafe waters. In addition, removal
coordination and muscle paralysis; shortness of and destruction of the viscera may eliminate the
breath; and in severe cases respiratory paralysis. hazard, and at times is required by state public
Respiratory paralysis can result in death if ventilator health authorities. For example, eviscerating fish
support is not provided in a timely manner. The or harvesting the adductor muscle from the scallop
onset of symptoms can develop within 2 hours can eliminate the food safety hazards of ASP and/
post consumption of the PSP toxin contaminated or PSP.
seafood. PSP is an extremely potent toxin with a
high mortality rate in cases where medical support Ciguatera Fish Poisoning: Due to the nature of
is not available. CFP, a harvest water management system similar to
the molluscan shellfish system is not an appropriate
• Additional Toxins Found in Molluscan Shellfish control measure. Some states issue advisories
identifying endemic areas. For areas without an
A number of toxins identified in molluscan shellfish advisory system, fishermen and processors must
have shown toxicity in mouse studies but have not rely on their knowledge to avoid harvesting and
been linked to human illnesses. These toxins are receiving fish from areas where illnesses have been
as follows: associated. The state or local department of health
and/or associated departments of fisheries would
• Cyclic imines have been found in phyto-
be able to further assist in determining whether
plankton and/or molluscan shellfish in
harvest areas are free of ciguatoxins.
Canada, Denmark, New Zealand, Norway,
Scotland, Tunisia, and the U.S. Guidance levels have been established for Caribbean
• Pectenotoxins (PTX) have been detected in and Pacific CFP toxins (see Appendix 5) but at this
phytoplankton and/or molluscan shellfish time, these guidance levels are only used to confirm
in Australia, Italy, Japan, New Zealand, CFP as the cause of illnesses/outbreaks, to establish
Norway, Portugal, Spain, and the U.S. CFP endemic regions, and to determine potential
CFP-causing species based on the analysis of meal
• Yessotoxins (YTX) have been detected in
remnants involved in cases of CFP.
phytoplankton and/or molluscan shellfish
in Australia, Canada, Italy, Japan, New Molluscan Shellfish: To minimize the risk of
Zealand, Norway, the United Kingdom, and molluscan shellfish containing natural toxins from
the U.S. the harvest area, state and foreign government
Note: PTX and YTX have been found to co- agencies, called shellfish control authorities,
occur with DSP toxins (okadaic acid and manage harvesting activities, based in part on the
dinophysistoxins) in shellfish. presence of natural toxins in water and shellfish
meats. Shellfish control authorities may also use
At this time, FDA makes no recommendations cell counts of the toxin-forming algae in the harvest
in this guidance document and has no specific waters to manage shellfish harvest areas, and
expectations with regard to controls for PTX, YTX, in areas with no previous history of illnesses.

Chapter 6: Natural Toxins


6 - 6 (August 2019)
States must have a Biotoxin Contingency Plan molluscan shellfish. The information provided
that will provide information regarding actions to in this Guide and the historical occurrence
be taken if toxin-forming algae or natural toxins of a toxin in the fish or molluscan shellfish,
are likely or have been detected. Shellfish control where toxin levels exceed established guidance,
authorities exercise control over the molluscan should be utilized to make a determination
shellfish harvesters to ensure that harvesting takes whether these fish and molluscan shellfish
place only when and where shellfish are determined are harvested and received at the processor.
to be safe. In this context, molluscan shellfish Awareness of emerging geographic areas and
include oysters, clams, mussels, and scallops, additional species of fish should be monitored
except where the scallop product contains only and acted upon appropriately. Examples of
the shucked adductor muscle. fish species recently identified with the hazard
of natural toxins are lobster, specifically the
Other significant elements of shellfish control tomalley, containing PSP, anchovies containing
authorities’ efforts to manage the harvesting of ASP, and lionfish have been found with levels
molluscan shellfish include requirements that: of CFP that can cause illness.
• Molluscan shellfish harvesters be licensed
The following preventive measures for natural
(note that licensing may not be required in
toxins can be applied as appropriate:
all jurisdictions);
• Processors that ship, reship, shuck, or • Fish other than molluscan shellfish:
repack molluscan shellfish be certified; o Ensuring that incoming fish have not
• Containers of molluscan shellfish (shellstock) been caught in an area from which
bear a tag with the harvester’s identification harvesting is prohibited, restricted
number, type and quantity of shellfish, date due to the presence of a natural
of harvest, and harvest location; toxin, or where an advisory exists
such as for the presence of CFP.
AND
• Molluscan shellfish:
• Containers of shucked molluscan shellfish
bear a label with the processor’s name, o Ensuring that incoming molluscan
address, and certification number. shellfish (shellstock) are from an
Approved or Conditionally Approved
DETERMINE WHETHER THE POTENTIAL area in the open status;
HAZARD IS SIGNIFICANT o Ensuring that incoming molluscan
shellfish are properly tagged or
The following guidance will assist you in determining labeled; and
whether natural toxins are considered a significant o Ensuring that incoming molluscan
hazard at a processing step: shellfish are supplied by a licensed
harvester (where licensing is
1. Is it reasonably likely that unsafe levels of natural required by law) or by a certified
toxins will be introduced at this processing step dealer.
(e.g., is the natural toxin present in the raw
FDA requires both primary and secondary
material at an unsafe level)?
processors of raw molluscan shellfish to
Tables 3-2 and 3-3 in Chapter 3 identify the implement steps at receiving to assure that
species of vertebrate and non-vertebrate species their shellfish originate from safe sources.
of fish and molluscan shellfish for which natural
toxins are known to be a potential hazard. Under 2. Can natural toxins that were introduced at un-
ordinary circumstances, it would be reasonably safe levels at an earlier step be eliminated or
likely to expect that, without proper controls, reduced to an acceptable level here?
natural toxins from the harvest area could enter
the process at unsafe levels at the receiving Even though natural toxins should be considered
step for those species. There may be other a significant hazard at any processing step,
circumstances in a geographic area to conclude they are usually controlled at receiving by
that a particular natural toxin is reasonably the primary processor who has the ability
likely to occur at unsafe levels in those fish or to directly communicate with the harvester

Chapter 6: Natural Toxins


6 - 7 (August 2019)
to identify the harvest locations. FDA also identified as controls and are referred to in this
requires subsequent processors who receive raw chapter as:
molluscan shellfish to consider natural toxins
as a significant hazard. Similarly, the hazard • “Control Strategy Example 1 – Source
usually may be controlled at receiving where Control for Fish Other Than Molluscan
the processor has the ability to assure that the Shellfish” and
shellfish has originated from certified facilities.
• “Control Strategy Example 2 – Harvest Area
Since, natural toxins are not eliminated through Control for Molluscan Shellfish.”
cooking or freezing, subsequent processing steps
after receiving the potentially contaminated fish DEVELOP A CONTROL STRATEGY.
are unlikely to eliminate the hazard. Therefore,
if the fish or molluscan shellfish has been The following guidance provides two control strategy
identified as potentially containing the hazard examples for natural toxins. A control strategy
of natural toxins, and no measures were taken different from those suggested is acceptable,
to prevent its harvest from endemic areas, provided it complies with requirements of all
the processor should not accept the fish or applicable food safety laws and regulations.
molluscan shellfish.
The following are examples of control strategies
If a processor chooses to implement controls included in this chapter:
other than at the receiving step, those controls
must provide an equivalent assurance of safety
and should be supported by sound scientific
evidence. There are limited instances where
processing may in fact be able to remove
the toxin from the consumed part of the fish
or molluscan shellfish. These exceptions are
dependent on the type of fish or molluscan
shellfish, toxin, and process. Examples include
but are not limited to eviscerating the fish,
such as lobsters, crabs, and anchovies, or only
receiving the adductor muscle of scallops. Control Strategy May apply May apply
to primary to secondary
• Intended Use processor processor
Source control
In most cases, it is unlikely that the intended use
of the product would determine whether the hazard for fish other
of natural toxin is significant. An exception is with than molluscan
certain products where only the muscle tissue will shellfish
be consumed. For example, where the finished Harvest area
product is only the shucked adductor muscle of control for
the scallop, it is reasonable to assume that the molluscan
product will not contain natural toxins. In this case,
shellfish
you may not need to identify natural toxins as a
significant hazard.

IDENTIFY CRITICAL CONTROL POINTS.


The following guidance will assist you in determining
whether a processing step is a critical control point
(CCP) for natural toxins.

Where preventive measures during processing,


such as those described above, are not feasible,
the hazard of natural toxins should be controlled
at the receiving step. Two strategies have been

Chapter 6: Natural Toxins


6 - 8 (August 2019)
• CONTROL STRATEGY EXAMPLE 1 – SOURCE  Who Will Do the Monitoring?
COUNTROL FOR FISH OTHER THAN MOLLUSCAN
• Any person with an understanding of the
SHELLFISH nature of the controls and areas of restricted
This strategy only applies to primary processors fishing due to natural toxin hazard.
(processors that receive or off-load the fish from
the harvest vessel). Establish Corrective Action Procedures.
Take the following corrective action for a
Set Critical Limits. product involved in a critical limit deviation:
Suspect fish may not be received by the primary
• Reject the lot.
processor when harvest locations are:
AND
• Closed to fishing by foreign, federal, state,
tribal, territorial, or local authorities (e.g., Take the following corrective action to regain
certain counties in Florida for puffer fish); control of the operation after a critical limit
deviation:
OR
• Discontinue use of the supplier until evidence
• The subject of a consumption advisory
is obtained that harvesting practices have
for ASP, AZP, CFP, DSP, NSP, PSP, or other
changed through record review of harvest
naturally occurring toxins;
locations.
OR
Establish a Recordkeeping System.
• Known to be contaminated with ciguatoxin.
• Receiving record(s) that documents the
Establish Monitoring Procedures. location and status (e.g., prohibited,
restricted, or unrestricted) of the harvest
area.
 What Will Be Monitored?
• The status of the harvest location iden- Establish Verification Procedures.
tified on the harvest vessel records are
not restricted, subject of an advisory, • Review monitoring and corrective action
or prohibited from harvest based on records within 1 week of preparation to
governmental or other known resources, ensure they are complete and any deviations
or through declaration stating that the that occurred were addressed appropriately.
harvest area are free from natural toxins.
• Periodically monitor governmental and other
resources for the most current information
 How Will Monitoring Be Done? regarding harvest restrictions, advisories,
and fishing prohibitions due to natural
• Obtain assurances through visual exam-
toxins.
ination of the harvest records for the harvest
area location, or declaration identifying
the harvest area location is not under a
restriction, advisory or prohibition from
fishing.

 How Often Will Monitoring Be Done (Frequency)?


• Every lot of raw fish received from the
harvest vessel.

Chapter 6: Natural Toxins


6 - 9 (August 2019)
TABLE 6-1
Control Strategy Example 1 – SOURCE CONTROL FOR FISH OTHER THAN MOLLUSCAN SHELLFISH
This example table illustrates a hypothetical application of the control strategy just presented in “Control Strategy Example 1 – Source Control for Fish Other Than Molluscan
Shellfish.” The example illustrates the basic control for natural toxins by a primary processor receiving locally harvested grouper. It is provided for illustrative purposes only.

Natural toxins may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential species or process related hazards.

Example Only: See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Monitoring
Critical
Significant What
Monitoring

How
Monitoring

Frequency
Monitoring

Who
Monitoring
Corrective
Control Critical Limits Records Verification
Hazard(s) Action(s)
Point
Receiving Natural Grouper may Harvest Visual Records for Receiving Reject lot Receiving Review
fresh fish - toxins - not be received vessel records examination of every lot employee record monitoring
Grouper ciguatoxin when a harvest to ensure harvest vessel of grouper with Discontinue use and
location is under harvest records for received knowledge of the supplier corrective
a regulatory or locations are harvest locations of harvest until evidence action
other ciguatoxin not identified and compared locations is obtained records
advisory, or for in a regulatory with known and hazard that harvesting within 1
which there is or other ciguatoxin practices week of
information from advisory, locations have changed preparation
a valid scientific or locations through
source that where examination of
ciguatoxin exists ciguatoxin harvest records
exist. compared to
location intel

Chapter 6: Natural Toxins


6 - 10 (August 2019)
• CONTROL STRATEGY EXAMPLE 2 – HARVEST • All molluscan shellfish must have been
AREA CONTROL FOR MOLLUSCAN SHELLFISH harvested from waters authorized for
harvesting by a shellfish control authority.
Set Critical Limits. For U.S. federal waters, no molluscan
shellfish may be harvested from waters
• All containers of shellstock received from a that are closed to harvesting by an agency
harvester must bear a tag identifying the: of the federal government;
o Date and place of harvest (by state Note: The National Shellfish Sanitation Program
and site), (NSSP) allows for harvest of surf clams
o Type and quality of shellfish, and quahogs in federal waters closed
due to the risk of PSP utilizing the
AND
onboard screening dockside testing
o By whom they were harvested (i.e., protocol. Refer to the NSSP for specific
the identification number assigned to requirements.
the harvester by the shellfish control
authority, where applicable or, if such AND
identification numbers are not assigned, • All molluscan shellfish must be from a
the name of the harvester or the name harvester that is licensed as required (note
or registration number of the harvester’s that licensing may not be required in all
vessel); jurisdictions) or from a processor that is
certified by a shellfish control authority.
OR
• For bulk shipments of shellstock where Note: Both primary and secondary processors
the shellstock is not containerized, the of molluscan shellfish are required to
shellstock must be accompanied by a bill implement source controls in their
of lading or similar shipping document that HACCP plans. Only the primary processor
contains the same information; needs to apply controls relative to the
identification of the harvester, the
OR
harvester’s license, or the approval
• All containers of shellstock received from a status of the harvest waters. The source
processor must bear a tag identifying the controls listed in this critical limit are
processor who supplied the shellstock and required under 21 CFR 123.28(c).
that discloses the:
o Date and place of harvest (by state Establish Monitoring Procedures.
and site),
 What Will Be Monitored?
o Type and quantity of shellfish,
AND • Information listed on tags, or on the bill
of lading, or similar shipping document
o The certification number of the
accompanying bulk shipments of shellstock
processor;
which includes at a minimum;
OR o Date of harvest;
• All containers of shucked molluscan shellfish o Location of harvest by state and site;
must bear a label identifying the packer or
o Quantity and type of shellfish;
repacker that identifies the:
o Name of the harvester, name or
o Name,
registration number of the harvester’s
o Address, vessel, or an identification number
AND issued to the harvester by the shellfish
control authority (for shellstock received
o Certification number of the packer or directly from the harvester only);
re-packer of the product;
o Number and date of expiration of the
AND harvester’s license, where applicable;

Chapter 6: Natural Toxins


6 - 11 (August 2019)
AND o At least three containers randomly
selected from every lot received;
o Certification number of the shipper,
where applicable. AND
AND • Checking licenses:
• Receiving information on whether the o Every delivery received.
harvest area is authorized for harvest by
a shellfish control authority or information  Who Will Do the Monitoring?
regarding closures of federal harvest waters • Any person with an understanding of the
by an agency of the federal government. nature of the controls and closures.
AND
Establish Corrective Action Procedures.
• The harvester’s license.
Take the following corrective action for a
OR product involved in a critical limit deviation:
• Information declared on labels on containers • Reject the lot.
of incoming shucked molluscan shellfish
such as: AND
o Name of the packer or repacker of the
Take the following corrective action to regain
product;
control of the operation after a critical limit
o Address of the packer or repacker of deviation:
the product;
• Discontinue use of the supplier until
AND evidence is obtained that harvesting and/
o The certification number of the packer or tagging practices have changed.
or re-packer of the product.
Establish a Recordkeeping System.
 How Will Monitoring Be Done?
For shellstock:
• Visual examination of the harvest area • Receiving record(s) that documents:
location through harvest records to ensure
o Date of harvest;
they are not from areas under a restriction,
advisory or prohibition from harvesting; o Location of harvest by state and site;
o Quantity and type of shellfish;
AND
o Name of the harvester, name of
• Obtain assurance from shellfish control
registration number of the harvester’s
authorities from the state or country in
vessel, or an identification number
which your shellstock are harvested that
issued to the harvester by the shellfish
the harvest area is open for harvest.
control authority (for shellstock received
directly for the harvester only);
 How Often Will Monitoring Be Done (Frequency)?
o Number and date of expiration of the
• Checking incoming tags:
harvester’s license, where applicable;
o Every container received;
AND
OR o Certification number of the shipper,
• Checking the bill of lading or similar shipping where applicable.
document: For shucked molluscan shellfish:
o Every delivery received:
• Receiving records that documents:
OR o Date of receipt;
• Checking incoming labels: o Quantity and type of shellfish;

Chapter 6: Natural Toxins


6 - 12 (August 2019)
AND
o Name and certification number of the
packer or re-packer.

Establish Verification Procedures.


• Review monitoring and corrective action
records within 1 week of preparation
to ensure they are complete and any
critical limit deviations that occurred were
appropriately addressed.

Chapter 6: Natural Toxins


6 - 13 (August 2019)
TABLE 6-2

Control Strategy Example 2 – HARVEST AREA CONTROL FOR MOLLUSCAN SHELLFISH


This example table illustrates a hypothetical application of the control strategy just presented in “Control Strategy Example 2 – Harvest Area Control for Molluscan Shellfish.” This
example illustrates how a primary processor of shellstock oysters, could control natural toxins in shellstock oysters received directly from a harvester. It is provided for illustrative
purposes only.
Natural toxins may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential species or process related hazards.

Example Only: See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Monitoring
Critical
Significant Corrective
Control Critical Limits What How Frequency Who Records Verification
Monitoring Monitoring Monitoring Monitoring

Hazard(s) Action(s)
Point
Receiving Natural All incoming Information Visual checks Every sack Receiving Reject untagged Receiving Review
shellstock toxins shellstock must be on incoming employee sacks; record monitoring
tagged with the date shellstock and corrective
and place of harvest, tags AND action records
type and quantity within 1 week of
of shellfish, and preparation
name or registration Discontinue use
number of the of the supplier
harvester’s vessel until evidence
is obtained that
tagging practices
have changed

Chapter 6: Natural Toxins


6 - 14 (August 2019)
TABLE 6-2 (cont.)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Monitoring
Critical
Significant Corrective
Control Critical Limits What How Frequency Who Records Verification
Monitoring Monitoring Monitoring Monitoring

Hazard(s) Action(s)
Point
Receiving shellstock
All shellstock must Harvest site Visual checks; Every lot Receiving Reject lots from Review monitoring and corrective
action records within 1 week of

be harvested on tags employee unapproved


preparation

from an Approved Ask the shellfish waters;


or Conditionally control authority
Approved area from the state AND
or country
in which the Discontinue use
shellstock are of the supplier
harvested until evidence
whether is obtained
the area is that harvesting
authorized for practices have
harvest changed
Receiving shellstock
All shellstock must Harvester’s Visual check Every Receiving Reject delivery Review monitoring and corrective
action records within 1 week of

be from a licensed license for number and delivery employee from unlicensed
preparation

harvester expiration date from harvesters;


harvester
AND

Discontinue use
of the supplier
until evidence is
obtained that the
harvester has
secured a license

Chapter 6: Natural Toxins


6 - 15 (August 2019)
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We have placed the following references on display in the Division of Dockets Management, Food and
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6 - 19 (August 2019)
NOTES:

Chapter 6: Natural Toxins


6 - 20 (August 2019)
CHAPTER 7: Scombrotoxin (Histamine) Formation
This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. that the methods of control used to inhibit the
bacteria that result in histamine formation will
Scombrotoxin (histamine) formation as a result also inhibit the bacteria that produce other
of time and temperature abuse of certain species biogenic amines.
of fish can cause consumer illness. The illness Symptoms of scombrotoxin poisoning include
is closely linked to the development of histamine tingling or burning in or around the mouth or
in these fish. In most cases, histamine levels in throat; rash or hives on the upper body; drop in
illness-causing fish have been above 200 ppm, blood pressure; headache; dizziness; itching of the
often above 500 ppm. However, there is some skin; nausea; vomiting; diarrhea; asthmatic-like
evidence that other chemicals (e.g., biogenic constriction of the air passage; heart palpitation;
amines such as putrescine and cadaverine) may and respiratory distress. Symptoms usually
also play a role in the illness. The possible role of occur within a few minutes to a few hours of
these chemicals in consumer illness is the subject consumption and last from 12 hours to a few days.
of Chapter 8.
• Scombrotoxin (histamine) formation
Seafood-related scombrotoxin poisoning is
Certain bacteria produce the enzyme histidine
primarily associated with the consumption of
decarboxylase during growth. This enzyme reacts
tuna, mahi-mahi, marlin, and bluefish. Table 3-2
with histidine, a naturally occurring amino acid
(Chapter 3) identifies other species that are also
that is present in larger quantities in some fish
capable of developing elevated levels of histamine
than in others. The result is the formation of
when temperature abuse occurs.
scombrotoxin (histamine).
The illness caused by the consumption of fish
Histamine-forming bacteria are capable of growing
in which scombrotoxin has formed is most
and producing histamine over a wide temperature
appropriately referred to as “scombrotoxin
range. Growth of histamine is more rapid, however,
poisoning.” The illness has historically been
at high-abuse temperatures (e.g., 70°F (21.1°C)
known by other names. Originally, the illness
or higher) than at moderate-abuse temperatures
was termed “scombroid poisoning” because of its
(e.g., 45°F (7.2°C)). Growth is particularly rapid
association with fish in the families Scombridae
at temperatures near 90°F (32.2°C). Histamine is
and Scomberesocidae. However, other species
more commonly the result of high temperature
of fish are now known to cause the illness. The
spoilage than of long-term, relatively low-
terms “histamine poisoning” and “histamine fish
temperature spoilage, which is commonly associated
poisoning” have also been applied to the illness.
with organoleptically detectable decomposition.
However, because biogenic amines other than
Nonetheless, there are a number of opportunities
histamine have been associated with the illness,
for histamine to form under more moderate-abuse
these terms also present difficulties. Nonetheless,
temperature conditions.
this chapter refers to control measures to prevent
the formation of histamine. It is expected

CHAPTER 7: Scombrotoxin (Histamine) Formation

113
Once the enzyme histidine decarboxylase is species that generate heat, resulting in internal
present in the fish, it can continue to produce temperatures that may exceed environmental
histamine in the fish even if the bacteria are not temperatures and increasing the likelihood
active. The enzyme can be active at or near of conditions favorable to growth of enzyme-
refrigeration temperatures. The enzyme remains forming bacteria.
stable while in the frozen state and may be
The potential for histamine formation is increased
reactivated very rapidly after thawing.
when the scombrotoxin-forming fish muscle is in
Freezing may inactivate some of the enzyme- direct contact with the enzyme-forming bacteria.
forming bacteria. Both the enzyme and This direct contact occurs when the fish are
the bacteria can be inactivated by cooking. processed (e.g., butchering or filleting) and can
However, once histamine is produced, it cannot be particularly problematic when the surface-to­
be eliminated by heat (including retorting) or volume ratio of the exposed fish muscle is large,
freezing. After cooking, recontamination of such as minced tuna for salads. Even when such
the fish with the enzyme-producing bacteria products are prepared from canned or pouch
is necessary for additional histamine to form. retorted fish, recontamination can occur during
For these reasons, histamine development is salad preparation, especially with the addition of
more likely in raw, unfrozen fish but should raw ingredients. The mixing in of the bacteria
not be discounted in other product forms of throughout the product and the high surface-to­
scombrotoxin-forming fish species. volume ratio can result in substantial histamine
formation if time and temperature abuse occurs.
The kinds of bacteria that are associated with
histamine development are commonly present in At least some of the histamine-forming bacteria
the saltwater environment. They naturally exist are halotolerant (salt tolerant) or halophilic (salt
on the gills, on external surfaces, and in the gut loving). Some are more capable of producing
of live, saltwater fish, with no harm to the fish. histamine at elevated acidity (low pH). As a
Upon death, the defense mechanisms of the fish result, histamine formation is possible during
no longer inhibit bacterial growth in the muscle processes such as brining, salting, smoking,
tissue, and histamine-forming bacteria may start drying, fermenting, and pickling until the product
to grow, resulting in the production of histamine. is fully shelf-stable. Refrigeration can be used
Evisceration and removal of the gills may reduce, to inhibit histamine formation during these
but not eliminate, the number of histamine- processes.
forming bacteria. Packing of the visceral cavity
A number of the histamine-forming bacteria are
with ice may aid in chilling large fish in which
facultative anaerobes that can grow in reduced
internal muscle temperatures are not easily
oxygen environments. As a result, reduced
reduced. However, when done improperly, these
oxygen packaging (e.g., vacuum packaging,
steps may accelerate the process of histamine
modified atmosphere packaging, and controlled
development in the edible portions of the fish by
atmosphere packaging) should not be viewed as
spreading the bacteria from the visceral cavity to
inhibitory to histamine formation.
the flesh of the fish.
Histamine is water soluble (dissolves in water)
With some harvesting practices, such as
and would not be expected in significant
longlining and gillnetting, death may occur many
quantity in products such as fish oil that do not
hours before the fish is removed from the water.
have a water component. However, histamine
Under the worst conditions, histamine formation
could be present in products such as fish protein
can already be underway before the fish is
concentrate that are prepared from the muscle or
brought onboard the vessel. This condition
aqueous (water-based) components of fish tissue.
can be further aggravated with certain tuna

CHAPTER 7: Scombrotoxin (Histamine) Formation

114
• Controlling scombrotoxin (histamine)
formation
Rapid chilling of scombrotoxin-forming fish
immediately after death is the most important
element in any strategy for preventing the
formation of scombrotoxin (histamine), especially
for fish that are exposed to warm waters or air,
and for tunas which generate heat in their tissues.
Some recommendations follow:
• Fish exposed to air or water temperatures
above 83°F (28.3°C) should be placed in
ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 6
hours from the time of death; or
• Fish exposed to air and water temperatures
of 83°F (28.3°C) or less should be placed
in ice, or in refrigerated seawater, ice slurry,
or brine of 40°F (4.4°C) or less, as soon as
possible after harvest, but not more than 9
hours from the time of death; or
• Fish that are gilled and gutted before chilling
should be placed in ice, or in refrigerated
seawater, ice slurry, or brine of 40°F (4.4°C)
or less, as soon as possible after harvest, but
not more than 12 hours from the time of
death; or
• Fish that are harvested under conditions that
expose dead fish to harvest waters of 65°F
(18.3°C) or less for 24 hours or less should
be placed in ice, or in refrigerated seawater,
ice slurry, or brine of 40°F (4.4°C) or less, as
soon as possible after harvest, but not more
than the time limits listed above, with the
time period starting when the fish leave the
65°F (18.3°C) or less environment.
Note: If the actual time of death is not known, an estimated time
of the first fish death in the set may be used (e.g., the time the
deployment of a longline begins).

CHAPTER 7: Scombrotoxin (Histamine) Formation

115
TABLE 7-1
RECOMMENDED MAXIMUM TIME TO GET SCOMBROTOXIN-FORMING FISH INTO CHILLING MEDIUM ONBOARD HARVEST VESSELS TO PREVENT
SCOMBROTOXIN FORMATION1

THEN, THE MAXIMUM TIME IN HOURS TO GET THE FISH INTO CHILLING MEDIUM (≤ 40°F) FROM
WHEN…
THE TIME OF…

THE WATER AND THE AIR TEMPERATURE (°F) IS… DEATH OF THE FISH OR EARLIEST ESTIMATED ONBOARD LANDING IS…
TEMPERATURE (°F) IS… TIME OF DEATH IS…

FOR UNEVISCERATED FISH:

> 65 > 83 6 -­
> 83 Any 6 -­
> 65, but ≤ 83 ≤ 83 9 -­
2
≤ 65 > 83 -­ 6
≤ 652 ≤ 83 -­ 9

FOR FISH EVISCERATED ONBOARD BEFORE CHILLING:

> 65 Any 12 -­

116
≤ 652 Any -­ 12

1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.
2. Provided exposure of the fish in the water at 65°F or less is ≤ 24 hours.

CHAPTER 7: Scombrotoxin (Histamine) Formation


The controls listed above for onboard chilling • The size of the fish;
will prevent the rapid formation of the enzyme • The chilling method:
histidine decarboxylase. Once this enzyme is
formed, control of the hazard is unlikely. It is ˚ Ice alone takes longer to chill fish
than does an ice slurry or recirculated
important to recognize that the parameters listed
refrigerated seawater or brine, a
above are intended to control scombrotoxin
consequence of reduced contact area
formation; these criteria may not effectively control
and heat transfer;
the activity of other spoilage organisms, raising
the possibility that fish may become adulterated ˚ The quantity of ice or ice slurry and
because of decomposition (not a food safety the capacity of refrigerated seawater or
hazard covered by the Procedures for the Safe and brine systems, as well as the physical
Sanitary Processing and Importing of Fish and arrangement of the fish in the chilling
Fishery Products regulation, 21 CFR 123, called media, should be suitable for the
the Seafood Hazard Analysis Critical Control Point quantity of catch.
(HACCP) Regulation in this guidance document) Once chilled, the scombrotoxin-forming fish
before scombrotoxin (histamine) is formed. should be maintained as close as possible to the
Further chilling toward the freezing point is also freezing point (or held frozen) until it is consumed.
desirable to safeguard against the less common, Exposure to temperatures above 40°F (4.4°C)
longer term, lower temperature development of should be minimized. The amount of post-harvest
histamine. Additionally, the shelf life and quality time at elevated temperatures (after proper chilling
of the fish are significantly compromised when onboard the harvest vessel) to which a fish can
product temperature is not rapidly dropped to be exposed (e.g., during processing, storage, and
near freezing. distribution) without adverse effects is dependent
primarily upon whether the fish was previously
Although it may be possible for a harvest vessel frozen (e.g., onboard the harvest vessel) or heat
to completely avoid onboard chilling and still processed sufficiently to destroy scombrotoxin­
deliver fish to the processor within the time and forming bacteria.
temperature limitations recommended above
for chilling the fish, this practice is discouraged. Extended frozen storage (e.g., 24 weeks) or
Failure to chill onboard may permit bacteria and cooking minimizes the risk of additional
enzymes, including those that form scombrotoxin histamine development by inactivating the
(histamine), to increase unnecessarily. enzyme-forming bacteria and, in the case
of cooking, the enzyme itself. As previously
The time required to lower the internal mentioned, recontamination with enzyme-
temperature of fish after capture will be forming bacteria and significant temperature
dependent upon a number of factors, including: abuse is necessary for histamine formation
• The harvest method: following cooking. Such recontamination may
not be likely if the fish is processed under a
˚ Delays in removing fish from the water
conscientious sanitation program. However,
after capture, such as those captured by
a longline, may significantly limit the addition of raw ingredients, employee contact,
amount of time left for chilling and may or poor sanitary conditions could reintroduce
allow some fish to heat up; contamination. Further guidance is provided
below:
˚ Large quantities of fish captured in a
• Scombrotoxin-forming fish that have not
single fishing set, such as those captured
on a purse seiner, may exceed a vessel’s been previously frozen or heat processed
ability to rapidly chill the product; sufficiently to destroy scombrotoxin­
forming bacteria should not be exposed to
CHAPTER 7: Scombrotoxin (Histamine) Formation

117
temperatures above 40°F (4.4°C) for:
˚ More than 4 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 8 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C).
• Scombrotoxin-forming fish that have
been previously frozen, or heat processed
sufficiently to destroy scombrotoxin-forming
bacteria and are subsequently handled in
a manner in which there is an opportunity
for recontamination with scombrotoxin­
forming bacteria (e.g., contact with fresh
fish, employees, or introduction of raw
ingredients), should not be exposed to
temperatures above 40°F (4.4°C) for:
˚ More than 12 hours, cumulatively, if any
portion of that time is at temperatures
above 70°F (21.1°C); or
˚ More than 24 hours, cumulatively, as
long as no portion of that time is at
temperatures above 70°F (21.1°C);
• Scombrotoxin-forming fish that have been
heat processed sufficiently to destroy
scombrotoxin-forming bacteria and enzymes
and are not subsequently handled in a
manner in which there is an opportunity for
recontamination with scombrotoxin-forming
bacteria (e.g., no contact with fresh fish,
employees, or raw ingredients) are at low
risk for further scombrotoxin (histamine)
development.

CHAPTER 7: Scombrotoxin (Histamine) Formation

118
TABLE 7-2

RECOMMENDED MAXIMUM HOURS OF EXPOSURE OF SCOMBROTOXIN-FORMING FISH TO AMBIENT TEMPERATURES GREATER THAN
40°F TO PREVENT SCOMBROTOXIN FORMATION AFTER PROPER ONBOARD HARVEST VESSEL CHILLING, FOR DIFFERING TEMPERATURE
EXPOSURE AND PREVIOUS PROCESSING CONDITIONS1

WHEN THE AMBIENT TEMPERATURE (°F) OF EXPOSURE IS… THEN, THE MAXIMUM HOURS OF EXPOSURE TIME FOR…

Fresh fish (not heat processed Previously frozen fish, or heat processed fish (that has been
or previously frozen) is … exposed to possible recontamination), is…
> 70 AT ANY TIME ≤4 ≤ 12
≤ 70 DURING ENTIRE EXPOSURE ≤8 ≤ 24

1. This table is a summary of the preceding recommendations. For complete understanding of the recommendations, refer to the text above.

119
CHAPTER 7: Scombrotoxin (Histamine) Formation
• Detection histamine testing is dependent upon the design
Sensory evaluation of the sampling plan. The amount of sampling
required to accommodate such variability of
Sensory evaluation is generally used to screen
distribution is necessarily quite large. The
fish for indicators of spoilage that develop when
method of collection of the fish sample is also
the fish is exposed to time and temperature
critical. In large scombrotoxin-forming fish, the
abuse. Odor in particular is an effective means
lower, anterior (forward) portion of the fish loin
of detecting fish that have been subjected to a
(not the belly flap) is likely to provide the best
variety of abusive conditions. However, odors of
information about the histamine content of the
decomposition that are typical of relatively low
fish. The number of samples (i.e., scombrotoxin­
temperature spoilage may not be present if the
forming fish) necessary to make a judgment
fish has undergone high temperature spoilage.
about a lot depends on the anticipated variability,
This condition makes sensory examination
but should not be fewer than 18 samples per lot,
alone an ineffective control for preventing
unless the lot contains less than 18 fish, in which
scombrotoxin (histamine) formation.
case a sample should be collected from each fish.
It is important to recognize that the Federal
Where samples are composited to reduce the
Food, Drug, and Cosmetic Act (the FFD&C Act)
number of analyses needed on a lot, it should
prohibits interstate commerce of adulterated
be done in a manner that ensures meaningful
foods (21 U.S.C. 331). Under the FFD&C
results. No more than three samples should be
Act, a food that is decomposed is considered
composited, in order to minimize masking of
adulterated (21 U.S.C 342). Accordingly, a fish
problematic fish. Furthermore, the analytical
or fishery product that is decomposed in whole
method and instrument used should be capable
or in part is prohibited from entering interstate
of reliably detecting histamine at the lower levels
commerce even if the type of decomposition
that are necessary for composited samples (e.g.,
may not lead to scombrotoxin (histamine)
17 ppm histamine in a three-sample composite,
formation. You should distinguish between
rather than 50 ppm in an uncomposited sample ).
recommendations in this chapter for sensory
screening, as a component of a HACCP control Combining additional indicators of conditions
strategy for scombrotoxin formation, and your that can lead to histamine formation, such as
obligation to avoid otherwise violating the sensory examination and internal temperature
FFD&C Act with regard to the distribution of measurement, with histamine testing can provide
decomposed food. better assurance of product safety. Observation
for the presence of honeycombing (voids in
Chemical testing
the fish flesh) in cooked tuna loins intended
Chemical testing is an effective means of for canning is a valuable means of screening
detecting the presence of histamine in fish flesh. for fish that have been exposed to the kinds of
However, the variability in histamine levels temperature abuse that can lead to histamine
between fish and within an individual fish can be development. Any scombrotoxin-forming fish
large, even in fish from the same harvest vessel. that demonstrate the trait should be destroyed or
For this reason, a guidance level has been set of diverted to a non-food use.
50 ppm histamine in the edible portion of fish.
If 50 ppm is found in one section of a fish or lot,
there is the possibility that other sections may
exceed 500 ppm.
Because histamine is generally not uniformly
distributed in a fish or a lot, the validity of

CHAPTER 7: Scombrotoxin (Histamine) Formation

120
DETERMINE WHETHER THE POTENTIAL a refrigerated (not frozen) raw or cooked
HAZARD IS SIGNIFICANT. product from another processor (see Chapter
12). The in-transit controls for secondary
The following guidance will assist you in processors recommended in Chapter 12 are
determining whether scombrotoxin (histamine) similar to those recommended in this chapter.
formation is a significant hazard at a processing 2. Is it reasonably likely that unsafe levels of
step: histamine will form at this processing step?
1. Is it reasonably likely that unsafe levels of To answer this question, you should consider
histamine will be introduced at this processing step the potential for time and temperature abuse
(do unsafe levels come in with the raw material)? in the absence of controls. You may already
Table 3-2 (Chapter 3) lists those species of have controls in your process that minimize
fish that are generally known to be capable the potential for time and temperature abuse
of producing elevated levels of histamine if that could result in unsafe levels of histamine.
temperature abused. Such species of fish This guidance will help you determine
have this capability because they contain whether those or other controls should be
naturally high levels of histidine. They also included in your HACCP plan.
have this capability because they are marine Time and temperature abuse that occurs
fish that are likely to harbor the kinds of at successive processing and storage steps
bacteria that produce histidine decarboxylase. may be sufficient to result in unsafe levels
It is, therefore, reasonable to assume that of histamine, even when abuse at one
without proper onboard vessel controls, these step alone would not result in such levels.
species of fish will contain unsafe levels of For this reason, you should consider the
histamine upon receipt by the primary (first) cumulative effect of time and temperature
processor. abuse during the entire process. Information
However, if the worst case environmental is provided above to help you assess the
conditions (i.e., air and water temperatures) significance of time and temperature abuse
during the harvest season in a particular that may occur in your process.
region would not permit the formation of 3. Can unsafe levels of histamine formation that are
histamine during the time necessary to reasonably likely to occur be eliminated or reduced
harvest and transport the fish to the primary to an acceptable level at this processing step?
processor, onboard controls may not be
necessary. For example, such conditions Scombrotoxin (histamine) formation should
might exist if the fish are harvested when air also be considered a significant hazard at any
and water temperatures do not exceed 40°F processing or storage step where a preventive
(4.4°C), as evidenced by supporting data. measure is or can be used to eliminate the
hazard if it is reasonably likely to occur.
It is also reasonable to assume that without Preventive measures for scombrotoxin
proper controls during refrigerated (not (histamine) formation can include:
frozen) transportation between processors,
scombrotoxin-forming species of fish will • Examining harvest vessel records

contain unsafe levels of histamine upon to ensure that incoming fish were

receipt by the secondary processor (including properly handled onboard the

warehouses). In addition, you may need harvest vessel, including:

to exercise control to prevent pathogen ° Rapidly chilling the fish immediately


growth or toxin formation when receiving after death;

CHAPTER 7: Scombrotoxin (Histamine) Formation

121
° Controlling onboard refrigeration IDENTIFY CRITICAL CONTROL POINTS.
(other than frozen storage)

temperatures;
The following guidance will assist you in
° Performing proper onboard icing;
determining whether a processing step is a
• Testing incoming fish for
critical control point (CCP) for scombrotoxin
histamine levels;
(histamine) formation:

• Ensuring that incoming fish 1. If scombrotoxin (histamine) formation is a


were handled properly during significant hazard at the receiving step, you
refrigerated transportation from the should identify receiving as a CCP for this
previous processor, including: hazard.

° Controlling refrigeration temperatures a. If you are the primary processor of the


during transit;
scombrotoxin-forming fish (i.e., if you
° Performing proper icing during
receive the fish directly from the harvest
transit; vessel) and have a relationship with the
• Checking incoming fish to ensure
operator of the harvest vessel(s) from
that they are not at an elevated
which you purchase fish that enables
temperature at time of receipt;
you to obtain documentation of onboard
practices, you should identify the
• Checking incoming fish to ensure
following preventive measures for control
that they are properly iced or
of this hazard:
refrigerated at time of receipt;

• Examining harvest vessel records


• Performing sensory examination on
to ensure that incoming fish
incoming fish to ensure that they do
were properly handled onboard
not show signs of decomposition;
the harvest vessel, including:
• Controlling refrigeration

temperatures in your plant;

˚ Rapidly chilling the fish


immediately after death;
• Performing proper icing in your plant; ˚ Controlling onboard refrigeration
(other than frozen storage)

• Controlling the amount of time that the


temperatures;

product is exposed to temperatures


that would permit histamine ˚ Performing proper onboard icing;

formation during processing. • Checking incoming fish to ensure


These preventive measures are ordinarily employed that they are not at an elevated
at receiving, processing, and storage steps. temperature at time of receipt; and,
• Performing sensory examination of
• Intended use
incoming fish to ensure that they do
Because of the heat stable nature of histamine, not show signs of decomposition.
the intended use of the product is not likely to
affect the significance of this hazard. Example:
A mahi-mahi processor that regularly
purchases from the same harvest
vessels should require harvest vessel
records as a condition of purchase.

CHAPTER 7: Scombrotoxin (Histamine) Formation

122
The processor should also check you should identify the following
the internal temperatures of preventive measures for control of this
incoming fish and perform sensory hazard:
examination of these fish. The
• Ensuring that incoming fish were
processor should then set a CCP for
properly refrigerated during
histamine formation at receiving.
transportation from the previous
This control approach is a control strategy processor, by controlling refrigeration
referred to in this chapter as “Control temperatures during transit or,
Strategy Example 1 - Harvest Vessel
• Checking incoming fish to
Control.”
ensure that they are properly
b. If you are the primary processor of the iced at time of receipt.
scombrotoxin-forming fish (i.e., if you
Example:
receive the fish directly from the harvest
A tuna processor that receives fish
vessel) and do not have a relationship
from another processor should require
with the operator of the harvest vessel(s)
evidence of temperature control
that enables you to obtain documentation
throughout transit as a condition of
of onboard practices, you should identify
receipt. The processor should then
the following preventive measures for
set a CCP for histamine formation at
control of this hazard:
receiving.
• Testing incoming fish for
This control approach is a control strategy
histamine levels;
referred to in this chapter as “Control
• Checking incoming fish to ensure Strategy Example 3 - Transit Control.”
that they are not at an elevated This control strategy, in addition to
temperature at time of receipt and, “Control Strategy Example 1 - Harvest
Vessel Control” or “Control Strategy
• Performing sensory examination of
Example 2 - Histamine Testing,” may
incoming fish to ensure that they do
also be applicable if you are a primary
not show signs of decomposition.
processor and transport the fish by truck
Example: from your harvest vessel unloading site to
A canned tuna processor that your processing facility.
purchases from a variety of harvest
2. If scombrotoxin (histamine) formation is a
vessels should subject incoming fish
significant hazard at one or more processing
from each harvest vessel to histamine
steps, you should identify the processing step(s)
testing, internal temperature checks,
as a CCP for this hazard.
and sensory examination. The
processor should then set a CCP for a. The preventive measure for this type of
histamine formation at receiving. control is:
This control approach is a control strategy
• Controlling the amount of time
referred to in this chapter as “Control
that the scombrotoxin-forming
Strategy Example 2 - Histamine Testing.”
product is exposed to temperatures
c. If you are a secondary processor of the that would permit histamine
scombrotoxin-forming fish (i.e., if you formation during processing.
receive the fish from another processor),

CHAPTER 7: Scombrotoxin (Histamine) Formation

123
Example: • Receiving;
A mahi-mahi processor should • Processing, such as:
control histamine formation
by limiting exposure time and ° Thawing;

temperature of the product during ° Brining and salting;


processing. The processor should ° Smoking;
then set CCPs for histamine ° Heading and gutting;
formation at the processing steps.
° Manual filleting and steaking;
This control approach is a control strategy ° Fermenting;
referred to in this chapter as “Control
Strategy Example 4 - Processing Control.”
° Pickling;

This control strategy is intended for ° Drying;


processing at ambient and air-conditioned ° Stuffing;
temperatures. “Control Strategy ° Mixing (e.g., salad preparation);
Example 5 - Storage Control” may be
° Portioning;
more appropriate for processing under
• Packaging;
refrigerated conditions.
• Final chilling after processing

3. If scombrotoxin (histamine) formation is a


and packaging;

significant hazard at a storage step for raw


material, in-process product, or finished product, • Storing raw material, in-process product,
you should identify the storage step(s) as a CCP and finished product under refrigeration.
for this hazard. Note: Rather than identify each processing step as an individual
CCP when the controls are the same at those steps, it may be more
a. The preventive measures for this type of convenient to combine into one CCP those processing steps that
together contribute to a cumulative time and temperature exposure.
control are:

• Controlling refrigeration • Unlikely CCPs


temperatures in your plant or, Time and temperature controls will usually
not be needed at processing steps that meet
• Performing proper icing
the following conditions:
in your plant.
• Continuous, mechanical processing
Example:
steps that are brief, such as:
A mahi-mahi processor should control
histamine formation by icing the ° Mechanical filleting;
product during raw material, in-process • Processing steps that are brief and
product, and finished product storage. unlikely to contribute significantly
The processor should then set CCPs for to the cumulative time and
histamine formation at the storage steps. temperature exposure, such as:
This control approach is a control strategy ° Date code stamping;
referred to in this chapter as “Control
Strategy Example 5 - Storage Control.”
° Case packing;
• Processing steps where the product
• Likely CCPs is held in a frozen state, such as:
Following is further guidance on processing ° Assembly of orders for distribution;
steps that are likely to be identified as CCPs
for this hazard:
° Frozen product storage;

CHAPTER 7: Scombrotoxin (Histamine) Formation

124
• Retorting and post-retorting steps (if the • Sensory examination;
product is covered by the Thermally • Internal temperature measurements.
Processed Low-Acid Foods Packaged
Harvest vessel records:
in Hermetically Sealed Containers
regulation, 21 CFR 113 (called the • All scombrotoxin-forming fish lots received
Low-Acid Canned Foods Regulation are accompanied by harvest vessel records
in this guidance document)); that show:
˚ Fish exposed to air or water temperatures
DEVELOP A CONTROL STRATEGY. above 83°F (28.3°C) were placed in ice,
or in refrigerated seawater, ice slurry, or
The following guidance provides examples of five brine of 40°F (4.4°C) or less, as soon
control strategies for scombrotoxin (histamine) as possible after harvest, but not longer
formation. It may be necessary to select more than 6 hours from the time of death;
than one control strategy in order to fully control OR
the hazard, depending upon the nature of your
operation. You may select a control strategy ˚ Fish exposed to air and water temperatures
of 83°F (28.3°C) or less were placed in
that is different from those which are suggested,
ice, or in refrigerated seawater, ice slurry,
provided it complies with the requirements of the
or brine of 40°F (4.4°C) or less, as soon as
applicable food safety laws and regulations.
possible after harvest, but not longer than 9
The following are examples of control strategies hours from the time of death;
included in this chapter:
OR
˚ Fish that were gilled and gutted
before chilling were placed in ice, or
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY in refrigerated seawater, ice slurry, or
PROCESSOR PROCESSOR
brine of 40°F (4.4°C) or less, as soon
Harvest vessel control  as possible after harvest, but not longer
Histamine testing  than 12 hours from the time of death;
Transit control   OR
Processing control   ˚ Fish that were harvested under
Storage Control   conditions that expose dead fish to
harvest waters of 65°F (18.3°C) or less
for 24 hours or less were placed in ice,
or in refrigerated seawater, ice slurry, or
• CONTROL STRATEGY EXAMPLE 1 - HARVEST brine of 40°F (4.4°C) or less, as soon
VESSEL CONTROL as possible after harvest, but not more
It may be necessary to select more than one than the time limits listed above, with the
control strategy in order to fully control the time period starting when the fish left the
hazard, depending upon the nature of your 65°F (18.3°) or less environment;
operation.
OR
Set Critical Limits. ˚ Other critical limits for onboard handling
(e.g., maximum refrigerated brine or
The critical limits for this control strategy should
seawater temperature, maximum fish
include three components:
size, maximum fish to brine/seawater/
• Harvest vessel records; ice ratio, maximum initial temperature of

CHAPTER 7: Scombrotoxin (Histamine) Formation

125
the fish) necessary to achieve a cooling (10°C) or below;

rate that will prevent development of


OR

an unsafe level of histamine in the


specific species, as established through a • For fish held iced or refrigerated (not frozen)
scientific study. onboard the vessel from 12 to less than 15
hours after death:
Note: If the actual time of death is not known, an estimated time
of the first fish death in the set may be used (e.g., the time the ˚ The internal temperature should be 60°F
deployment of a longline begins). Table 7-1 provides a summary of (15.6°C) or below;

the preceding recommended critical limits.


OR

AND

• For fish held iced or refrigerated (not frozen)


˚ For fish held refrigerated (not frozen)
onboard the vessel less than 12 hours after
onboard the vessel: death:
• The fish were stored at or below ˚ The internal temperature should
40°F (4.4°C) after cooling; be sufficiently below water and air
OR temperatures to indicate that appropriate
chilling methods were implemented
• The fish were stored completely onboard the harvest vessel. Chilling
and continuously surrounded of the fish should begin on the harvest
by ice after cooling; vessel regardless of the time from death
AND until off-loading from the vessel by the
processor unless the environmental
Sensory examination:
conditions (e.g., air and water
• Sensory examination of a representative temperatures) are below 40°F (4.4°C)
sample of scombrotoxin-forming fish shows from the time of death until off-loading
decomposition (persistent and readily from the vessel by the processor;
perceptible) in less than 2.5% of the fish in
OR
the sample. For example, no more than 2
fish in a sample of 118 fish may show signs • For fish held iced or refrigerated (not frozen)
of decomposition. Note that the FFD&C onboard the vessel:
Act prohibits interstate commerce of any ˚ Elapsed time from death and internal
decomposed fish whether or not the HACCP temperatures at the time of off-loading
critical limit has been exceeded; from the vessel by the processor should
be consistent with cooling curves that
AND
will prevent development of an unsafe
Internal temperature measurements: level of histamine in the specific species,
• For fish held iced or refrigerated (not frozen) as established through a scientific study.
onboard the vessel 24 or more hours after
death: Establish Monitoring Procedures.
˚ The internal temperature should be 40°F
» What Will Be Monitored?
(4.4°C) or below;

Harvest vessel records containing the following


OR

information:
• For fish held iced or refrigerated (not frozen)
• Method of capture*;
onboard the vessel from 15 to less than 24
hours after death: AND
• Where applicable to the critical limit, the
˚ The internal temperature should be 50°F

CHAPTER 7: Scombrotoxin (Histamine) Formation

126
date and time of landing the fish onboard • The presence of ice that completely
the harvest vessel; and continuously surrounds the fish.
AND (*These items may be documented by the primary (first) processor,
on the receiving records, rather than by the harvest vessel operator,
• Where applicable to the critical limit, the on the harvest vessel records, provided the primary processor has
estimated earliest date and time of death for direct knowledge about those aspects of the harvesting practices and
has made first-hand observations for each lot received. The vessel
fish brought onboard in the fishing set (e.g.,
operator should document other onboard handling information. The
trawl, gillnet, longline, or purse seine); primary processor should maintain all relevant information.)

AND AND
• Where applicable to the critical limit, the
Sensory examination:
air and water temperatures at the time of
landing the fish onboard the harvest vessel*; • Amount of decomposition in the lot;

AND AND
• Where applicable to the critical limit, the Internal temperature measurement:
water temperature at the depth where dead • For fish held iced or refrigerated (not frozen)
fish may remain until harvest; onboard the vessel:

AND ˚ The internal temperature of a

• Where applicable to the critical limit, the representative number of the largest

method of cooling* and temperature of the fish in the lot at the time of off-loading

cooling medium; from the harvest vessel, concentrating on

any fish that show signs of having been

AND mishandled (e.g., inadequately iced);

• Where applicable to the critical limit, the


AND

date and time cooling began and/or the date


and time when the last fish in a fishing set ˚ Date and time of off-loading.

(e.g., trawl, gillnet, longline, or purse seine) Example:


was placed in the cooling medium; A primary processor receives
AND bluefish from several day-boats
that catch the fish when the air
• Where applicable to the critical limit, those
and water temperatures are below
factors of the cooling process that have been
83°F (28.3°C). The day-boats take
established through a scientific study as critical
on ice at the processor’s facility
to achieving the cooling rate critical limits (e.g.,
immediately before setting out for the
refrigerated brine or seawater temperature, fish
day and return within 9 hours to the
size, fish to brine/seawater/ice ratio, maximum
processor’s facility with the iced catch.
initial temperature of the fish);
The processor monitors and records
AND the date and time of departure of
• For fish held iced or refrigerated (not frozen) the vessels after they take on ice; the
onboard the vessel: date and time of the return of the
vessels; the ambient water and air
˚ The storage temperature, as evidenced by:
temperatures of the fishing grounds;
• The temperature of refrigerated and the adequacy of icing of the
seawater or brine in which catch at the time of off-loading. The
the fish are stored; processor also conducts sensory
OR evaluations and checks the internal

CHAPTER 7: Scombrotoxin (Histamine) Formation

127
temperature of the catch upon arrival. of the fish. Randomly select fish from
The harvest vessel operators perform throughout the lot. Lots that show a high
no monitoring or record keeping. level of temperature variability or lots
of very small fish may require a larger
» How Will Monitoring Be Done? sample size;
• For harvest vessel records:
AND
˚ Review controls documented in the
records;
˚ Visually determine the date and time of
off-loading.
AND

• For sensory examination:


» How Often Will Monitoring Be Done (Frequency)?
• Every lot of scombrotoxin-forming fish
˚ Examine at least 118 fish, collected
received.
representatively throughout each lot (or the
entire lot, for lots smaller than 118 fish). » Who Will Do the Monitoring?
Additional fish should be examined if
• For sensory examination:
variability in fish-to-fish histamine content
is expected to be high. Lots should ˚ Any person who is qualified by
consist of only one species of fish; for experience or training to perform the
vessels delivering multiple species, testing examination;
should generally be done separately on AND
each species. All fish within a lot should • For other checks:
have a similar history of harvest. If the
fish are received frozen, this monitoring ˚ Any person who has an understanding of
the nature of the controls.
procedure may be performed by a
sensory examination on the warmed flesh
Establish Corrective Action Procedures.
produced by drilling the frozen fish (drill
method). It may also be performed after Take the following corrective actions to a product
thawing, rather than at receipt; involved in a critical limit deviation:

AND • In the absence of harvest vessel records or


when one of the harvester-related critical
• For fish held iced or refrigerated (not frozen)
limits has not been met, or when the internal
onboard the vessel:
temperature critical limit at receiving has not
˚ Use a temperature-indicating device been met:
(e.g., a thermometer) to measure the
internal temperature of a representative ˚ Chill and hold the affected lot (i.e.,
fish of common origin) until histamine
number of the largest fish in each
analysis is performed on a minimum
lot, concentrating on any that show
of 60 fish representatively collected
signs of having been mishandled (e.g.,
from throughout the lot, including any
inadequately iced). For example,
fish measured to have temperatures
when receiving 10 tons or more of fish,
that exceeded the critical limit (or the
measure a minimum of one fish per ton,
entire lot for lots smaller than 60 fish).
and when receiving less than 10 tons of
Reject the lot if any fish are found with
fish, measure a minimum of one fish per
histamine greater than or equal to 50
1,000 pounds. Measure a minimum of
ppm. The fish collected for analysis
12 fish, unless there are fewer than 12
may be composited for analysis if the
fish in the lot, in which case measure all
action point is reduced accordingly. For

CHAPTER 7: Scombrotoxin (Histamine) Formation

128
example, a sample of 60 fish may be Establish a Recordkeeping System.
composited into 20 units of 3 fish each, • Harvest vessel records containing the
provided the action point is reduced information described above;
from 50 ppm to 17 ppm for each unit;
AND
OR

• Receiving records showing the date and time


˚ Reject the lot;
of off-loading;
AND AND
• When the sensory examination critical limit • Results of sensory examination;
has not been met:
AND
˚ Chill and hold the affected lot (i.e.,
• For fish held iced or refrigerated (not frozen)
fish of common origin) until histamine
analysis is performed on a minimum onboard the vessel:

of 60 fish representatively collected ˚ Internal temperatures of the fish.

from throughout the lot, including all


fish in the lot that show evidence of Establish Verification Procedures.
decomposition (persistent and readily • Collect a representative sample of the raw
perceptible odors) (or the entire lot for material, in-process product, or finished
lots smaller than 60 fish), and reject the product, and analyze it for histamine at least
lot if any fish is found with histamine quarterly;
greater than or equal to 50 ppm;
AND
AND
• Ensure that new sensory examiners receive
˚ If any fish in the lot are to proceed training to calibrate their ability to identify
into commerce for food use, perform decomposed fish and that all sensory
a sensory examination of all fish in the examiners receive periodic refresher training;
lot to ensure that no decomposed fish
proceed; AND
• Where histamine testing is part of a
AND
corrective action plan, periodically verify
˚ Any individual fish found to be the findings (e.g., by comparing results with
decomposed (persistent and readily those obtained using an Association of
perceptible) should be destroyed or Official Analytical Chemists (AOAC) method);
diverted to a non-food use;
AND
OR

• Before a temperature-indicating device (e.g.,


˚ Reject the lot.
a thermometer) is put into service, check
AND the accuracy of the device to verify that the
factory calibration has not been affected.
Take the following corrective action to regain control
This check can be accomplished by:
over the operation after a critical limit deviation:
• Discontinue use of the supplier until ˚ Immersing the sensor in an ice slurry
(32°F (0°C)), if the device will be used at
evidence is obtained that the identified
or near refrigeration temperature;
harvesting and onboard practices and
controls have been improved. OR
˚ Comparing the temperature reading
on the device with the reading on a

CHAPTER 7: Scombrotoxin (Histamine) Formation

129
known accurate reference device (e.g., • Review monitoring, corrective action,
a thermometer traceable to the National and verification records within 1 week of
Institute of Standards and Technology preparation to ensure they are complete and
(NIST) standards) under conditions that any critical limit deviations that occurred
are similar to how it will be used (e.g., were appropriately addressed.
product internal temperature) within
the temperature range at which it will
be used;
OR
˚ Following the manufacturer’s instructions;
AND
• Once in service, check the temperature-
indicating device daily before the
beginning of operations. Less frequent
accuracy checks may be appropriate if
they are recommended by the instrument
manufacturer and the history of use of the
instrument in your facility has shown that
the instrument consistently remains accurate
for a longer period of time. In addition
to checking that the device is accurate by
one of the methods described above, this
process should include a visual examination
of the sensor and any attached wires for
damage or kinks. The device should be
checked to ensure that it is operational;
AND
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

130
TABLE 7-3
CONTROL STRATEGY EXAMPLE 1 - HARVEST VESSEL CONTROL
This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Harvest Vessel Control.” This example illustrates how a fresh mahi-mahi processor that
receives the fish on ice directly from harvest vessels that use a hook and line technique (fish brought onboard alive) can control scombrotoxin formation. It is provided for illustrative
purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).

Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE
Receiving Scombrotoxin All lots received are accompanied Harvest vessel Review of Every Receiving Reject Harvester Perform histamine analysis on
fresh formation by harvest vessel records that show records controls lot supervisor the lot vessel 1 incoming lot every 3 months
mahi­ documented received records (18 fish per sample)
(1) placement of fish on ice
mahi on in the records Discontinue
within 9 hours of death if the
ice from use of the Review monitoring, corrective
maximum exposure temperature
harvest supplier action, and verification records
does not exceed 83°F or within 6
vessels until within 1 week of preparation
hours if the maximum exposure

131
evidence
temperature exceeds 83°F;
is obtained
(2) The fish were stored that
completely and continuously harvesting
surrounded by ice after capture and
Less than 2.5% decomposition Amount Sensory Every Quality onboard Receiving Provide sensory training
(persistent and readily perceptible) of examination lot control practices record for new fish examiners and

CHAPTER 7: Scombrotoxin (Histamine) Formation


in the incoming lot decomposition (118 fish per received staff and annual training for all fish
in the incoming lot; or all fish controls examiners
lot in the lot if have been
less than 118 improved Review monitoring, corrective
fish) action, and verification records
within 1 week of preparation
Internal temperatures of all fish Internal Digital Every Receiving Receiving Check the digital thermometer
are to meet the following criteria temperature thermometer lot supervisor record for accuracy and damage and
based on the time since the death of the fish at (1 fish/1,000 received to ensure that it is operational
of the fish: time of pounds; before putting it into operation;
>24 hours g ≤ 40° off-loading minimum of perform these same checks
15 to < 24 hours g ≤ 50° from vessel; 12 fish per daily, at the beginning of
12 to < 15 hoursg ≤ 60° lot) operations; and calibrate it once
< 12 hours g below ambient Date and time per year
air and water temperatures of off-loading
commensurate with size of fish and Review monitoring, corrective
time since death action, and verification records
within 1 week of preparation
• CONTROL STRATEGY EXAMPLE 2 - HISTAMINE ˚ The internal temperature should be 50°F
TESTING (10°C) or below;

It may be necessary to select more than one OR

control strategy in order to fully control the • For fish held iced or refrigerated (not frozen)
hazard, depending upon the nature of your onboard the vessel from 12 to less than 15
operation. hours after death:
Set Critical Limits. ˚ The internal temperature should be 60°F
(15.6°C) or below;

The critical limits for this control strategy should


include three components: OR

• Histamine testing; • For fish held iced or refrigerated (not frozen)


onboard the vessel less than 12 hours after
• Sensory examination;
death:
• Internal temperature measurements.
˚ The internal temperature should
Histamine testing: be sufficiently below water and air
• Analysis of a representative sample of temperatures to indicate that appropriate
scombrotoxin-forming fish shows less than chilling methods were implemented
50 ppm histamine in all fish in the sample; onboard the harvest vessel. Chilling
of the fish should begin on the harvest
AND
vessel regardless of the time from death
Sensory examination: until off-loading from the vessel by the
• Sensory examination of a representative processor, unless the environmental
sample of scombrotoxin-forming fish shows conditions (e.g. air and water
decomposition (persistent and readily temperatures) are below 40°F (4.4°C)
perceptible) in less than 2.5% of the fish in from the time of death until off-loading
the sample. For example, no more than 2 from the vessel by the processor;
fish in a sample of 118 fish may show signs OR
of decomposition. Note that the FFD&C
• For fish held iced or refrigerated (not frozen)
Act prohibits interstate commerce of any
onboard the vessel:
decomposed fish whether or not the HACCP
critical limit has been exceeded; ˚ Elapsed time from death and internal
temperatures at the time of off-loading
AND from the vessel by the processor should
Internal temperature measurements: be consistent with cooling curves that
will prevent development of an unsafe
• For fish held iced or refrigerated (not frozen)
level of histamine in the specific species,
onboard the vessel 24 or more hours after
as established through a scientific study.
death:
˚ The internal temperature should be 40°F
Establish Monitoring Procedures.
(4.4°C) or below;

OR
» What Will Be Monitored?
• For fish held iced or refrigerated (not frozen) Histamine testing:
onboard the vessel from 15 to less than 24 • Histamine content in the scombrotoxin­
hours after death: forming fish flesh;
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

132
Sensory examination: • For sensory examination:
• Amount of decomposition in the ˚ Examine at least 118 fish, collected
scombrotoxin-forming fish lot; representatively throughout each lot
(or the entire lot, for lots smaller than
AND
118 fish). Additional fish should be
Internal temperature measurement: examined if variability in fish-to-fish
• For scombrotoxin-forming fish held iced or histamine content is expected to be high.
refrigerated (not frozen) onboard the vessel: Lots should consist of only one species
of fish; for vessels delivering multiple
˚ The internal temperature of a
species, testing should generally be
representative number of the largest

fish in the lot at the time of off-loading


done separately on each species. If the
from the harvest vessel by the processor,
fish are received frozen, this monitoring
concentrating on any fish that show
procedure may be performed by a
signs of having been mishandled (e.g.,
sensory examination on the warmed
inadequately iced);
flesh produced by drilling the frozen fish
(drill method). It may also be performed
AND
after thawing, rather than at receipt;
˚ Date and time of off-loading.

AND
» How Will Monitoring Be Done? • For fish held iced or refrigerated (not frozen)
• For histamine analysis: onboard the vessel:

˚ Test a minimum of 18 fish, collected ˚ Use a temperature-indicating device


representatively throughout each lot (or (e.g., a thermometer) to measure the
the entire lot when there are fewer than internal temperature of a representative
18 fish in the lot). Additional fish should number of the largest fish in each
be examined if variability in fish-to-fish lot, concentrating on any that show
histamine content is expected to be high. signs of having been mishandled (e.g.,
Lots should consist of only one species inadequately iced). For example,
of fish; for vessels delivering multiple when receiving 10 tons or more of fish,
species, testing should generally be done measure a minimum of one fish per ton,
separately on each species. Reject the and when receiving less than 10 tons of
lot if any fish are found with histamine fish, measure a minimum of one fish per
greater than or equal to 50 ppm. The 1,000 pounds. Measure a minimum of
fish collected for analysis may be 12 fish, unless there are fewer than 12
composited if the critical limit is reduced fish in the lot, in which case measure all
accordingly. For example, a sample of of the fish. Randomly select fish from
18 fish may be composited into 6 units throughout the lot. Lots that show a high
of 3 fish each, provided the critical limit level of temperature variability or lots
is reduced from 50 ppm to 17 ppm for of very small fish may require a larger
each unit; sample size;

AND AND
˚ Visually determine the date and time of
off-loading.

CHAPTER 7: Scombrotoxin (Histamine) Formation

133
» How Often Will Monitoring Be Done (Frequency)? OR
• Every lot of scombrotoxin-forming fish received. • Reject the lot;

» Who Will Do the Monitoring? AND

• For sensory examination and histamine • When the sensory examination critical limit
testing:
has not been met:
˚ Any person who is qualified by
˚ If histamine did not exceed 50 ppm in
experience or training to perform the the initial testing:
work; • Chill and hold the affected lot
AND (i.e., fish of common origin) until
• For other checks: histamine analysis is performed on a
minimum of 60 fish representatively
˚ Any person who has an understanding of
collected from throughout the lot,
the nature of the controls.
including all fish in the lot that
show evidence of decomposition
Establish Corrective Action Procedures.
(persistent and readily perceptible
Take the following corrective actions to a product odors) (or the entire lot for lots
involved in a critical limit deviation: smaller than 60 fish). Reject the
• When the histamine-level critical limit at the lot if any fish are found with
receiving step has not been met, reject the lot; histamine greater than or equal
to 50 ppm. The fish collected for
AND
analysis may be composited for
• When the internal temperature critical limit analysis if the action point is reduced
has not been met: accordingly. For example, a sample
˚ If histamine did not exceed 50 ppm in of 60 fish may be composited into
the initial testing: 20 units of 3 fish each, provided
the action point is reduced from
• Chill and hold the affected lot
50 ppm to 17 ppm for each unit;
(i.e., fish of common origin) until
histamine analysis is performed on a AND
minimum of 60 fish representatively
collected from throughout the lot,
˚ If any fish in the lot are to proceed
into commerce for food use, perform
including any fish measured to a sensory examination of all fish in the
have temperatures that exceeded lot to ensure that no decomposed fish
the critical limit (or the entire lot proceed;
for lots smaller than 60 fish). Reject
AND
the lot if any fish are found with
histamine greater than or equal ˚ Any individual fish found to be
to 50 ppm. The fish collected for decomposed (persistent and readily
analysis may be composited for perceptible) should be destroyed or
analysis if the action point is reduced diverted to a non-food use;
accordingly. For example, a sample OR

of 60 fish may be composited into


20 units of 3 fish each, provided ˚ Reject the lot.

the action point is reduced from AND


50 ppm to 17 ppm for each unit;

CHAPTER 7: Scombrotoxin (Histamine) Formation

134
Take the following corrective action to regain control traceable thermometer) under conditions

over the operation after a critical limit deviation: that are similar to how it will be used (e.g.,

• Discontinue use of the supplier until evidence product internal temperature) within the

is obtained that the identified harvesting and temperature range at which it will be used;

onboard practices have been improved. OR

Establish a Recordkeeping System. ˚ Following the manufacturer’s instructions;

AND
• Receiving records showing:
• Once in service, check the temperature-
˚ Date and time of off-loading;
indicating device daily before the beginning
AND of operations. Less frequent accuracy checks
• Results of histamine analysis; may be appropriate if they are recommended
by the instrument manufacturer and the history
AND
of use of the instrument in your facility has
• Results of sensory examination; shown that the instrument consistently remains
AND accurate for a longer period of time. In
• For fish held iced or refrigerated (not frozen) addition to checking that the device is accurate
onboard the vessel:
by one of the methods described above, this
process should include a visual examination of
˚ Internal temperatures of the fish.

the sensor and any attached wires for damage


or kinks. The device should be checked to
Establish Verification Procedures. ensure that it is operational;
• Periodically verify histamine findings (e.g., by
AND
comparing results with those obtained using
an AOAC method or by analyzing proficiency • Calibrate the temperature-indicating device
samples); against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
AND least once a year or more frequently if
• Ensure that new sensory examiners receive recommended by the device manufacturer.
training to calibrate their ability to identify Optimal calibration frequency is dependent
decomposed fish and that all sensory upon the type, condition, past performance,
examiners receive periodic refresher training; and conditions of use of the device.
AND Consistent temperature variations away from
the actual value (drift) found during checks
• Before a temperature-indicating device (e.g.,
and/or calibration may show a need for more
a thermometer) is put into service, check
frequent calibration or the need to replace
the accuracy of the device to verify that the
the device (perhaps with a more durable
factory calibration has not been affected.
device). Calibration should be performed at
This check can be accomplished by:
a minimum of two temperatures that bracket
˚ Immersing the sensor in an ice slurry the temperature range at which it is used;
(32°F (0°C)), if the device will be used at
or near refrigeration temperature; AND
• Review monitoring, corrective action,
OR
and verification records within 1 week of
˚ Comparing the temperature reading on preparation to ensure they are complete and
the device with the reading on a known any critical limit deviations that occurred
accurate reference device (e.g., a NIST- were appropriately addressed.

CHAPTER 7: Scombrotoxin (Histamine) Formation

135
TABLE 7-4

CONTROL STRATEGY EXAMPLE 2 - HISTAMINE TESTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Histamine Testing.” This example illustrates how a canned tuna processor that
receives frozen tuna directly from the harvest vessel can control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than
one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., Clostridium
botulinum growth and toxin formation).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO
POINT PREVENTIVE
MEASURE

Receiving Scombrotoxin Less than Fish flesh for Histamine testing Every lot Quality Reject the lot; Reports of Do a quarterly
frozen formation 50 ppm histamine using the AOAC received assurance histamine comparison of histamine
tuna from histamine in content 977.13 method staff Discontinue use of the supplier analysis test results with AOAC
harvest all fish in the on a minimum until evidence is obtained method

136
vessels sample of 18 fish per that harvesting and onboard
lot (36 fish from practices have been improved Review
vessels with monitoring,
high variability If the initial histamine sample corrective action, and
of histamine was <50 ppm, perform verification records
detected histamine analysis on a within 1 week of
between fish min, of 60 fish, collected preparation

CHAPTER 7: Scombrotoxin (Histamine) Formation


or when 1 of representatively from the lot
the first 18 fish and reject the lot if any fish
exceeds 30 ppm contains ≥50 ppm histamine;
histamine) and if all fish <50 ppm
Less than 3 Amount of Sensory Every lot Quality Conduct sensory evaluation of Sensory Provide sensory training
decomposed decomposition examination (118 received assurance all fish in the lot, removing and examination for new fish examiners
fish in the fish per lot, or all staff destroying all decomposed fish record and annual training for
(persistent incoming lot fish if lot is less all fish examiners
and readily than 118 fish) Discontinue use of the supplier
perceptible) until evidence is obtained Review monitoring,
in a 118-fish that harvesting and onboard corrective action, and
sample practices have been improved verification records
within 1 week of
preparation
• CONTROL STRATEGY EXAMPLE 3 - TRANSIT a controlled temperature environment) of 4
CONTROL hours or less (optional control strategy):
It may be necessary to select more than one ˚ Time of transit does not exceed 4 hours;
control strategy in order to fully control the hazard, AND
depending upon the nature of your operation.
˚ Internal temperature of the fish at the
Set Critical Limits. time of delivery does not exceed 40°F
(4.4°C).
• For fish delivered refrigerated (not frozen):
Note: Processors receiving fish with transit times of 4 hours or less may
˚ All lots received are accompanied by elect to use one of the controls described for longer transit times instead.
transportation records that show that the
fish were held at or below an ambient Establish Monitoring Procedures.
or internal temperature of 40°F (4.4°C)
throughout transit. Note that allowance » What Will Be Monitored?
for routine refrigeration defrost cycles may • For scombrotoxin-forming fish delivered
be necessary; refrigerated (not frozen):
OR ˚ The internal temperature of the fish
• For fish delivered under ice: throughout transportation;

˚ Fish are completely surrounded by ice at OR


the time of delivery;

˚ The ambient temperature within the truck


OR
or other carrier throughout transportation;
• For fish delivered under ice on an open-bed OR
truck: • For scombrotoxin-forming fish delivered under
˚ Fish are stored completely surrounded by ice:
ice;
˚ The adequacy of ice surrounding the
AND product at the time of delivery;

˚ The internal temperature of the fish at the OR

time of delivery is 40°F (4.4°C) or below; • For scombrotoxin-forming fish delivered under
OR ice on an open-bed truck:
• For fish delivered under chemical cooling ˚ The adequacy of ice surrounding the
media such as gel packs:
product at the time of delivery;

˚ There is an adequate quantity of


AND
cooling media that remain frozen to
have maintained product at an internal
˚ The internal temperature of the fish at
time of delivery;

temperature of 40°F (4.4°C) or below


throughout transit; OR

• For scombrotoxin-forming fish held under


AND
chemical cooling media such as gel packs:
˚ The internal temperature of the fish at the
˚ The quantity and frozen status of cooling
time of delivery is 40°F (4.4°C) or below;
media at the time of delivery;
OR
AND
• For fish delivered refrigerated (not frozen)
with a transit time (including all time outside ˚ The internal temperature of the fish at the
time of delivery;

CHAPTER 7: Scombrotoxin (Histamine) Formation

137
OR ˚ Make visual observations of the
• For scombrotoxin-forming fish delivered adequacy and frozen state of the cooling

refrigerated (not frozen) with a transit time of media in a representative number of

4 hours or less: containers (e.g., cartons and totes) from

throughout the shipment;

˚ The date and time fish were removed


from a controlled temperature AND

environment before shipment and the


date and time delivered;
˚ Use a temperature-indicating device (e.g.,

a thermometer) to determine internal


AND product temperatures in a representative
number of fish from throughout the
˚ The internal temperature of a representative
shipment, at delivery;
number of fish at the time of delivery.
OR
» How Will Monitoring Be Done?
• For fish delivered refrigerated (not frozen)
• For fish delivered refrigerated (not frozen): with a transit time of 4 hours or less:
˚ Use a continuous temperature-recording
˚ Review carrier records to determine the
device (e.g., a recording thermometer) date and time fish were removed from

for internal product temperature or a controlled temperature environment

ambient air temperature monitoring before shipment and the date and time

during transit; delivered;

OR AND

• For fish delivered under ice:


˚ Use a temperature-indicating device (e.g.,

˚ Make visual observations of the adequacy a thermometer) to determine internal


of ice in a representative number of product temperatures in a representative
containers (e.g., cartons and totes) from number of fish randomly selected from
throughout the shipment, at delivery; throughout the shipment, at delivery.
OR Measure a minimum of 12 fish, unless
there are fewer than 12 fish in a lot, in
• For fish delivered under ice on an open-bed
which case measure all of the fish. Lots
truck:

that show a high level of temperature


˚ Make visual observations of the
variability or lots of very small fish may
adequacy of ice surrounding the product
require a larger sample size.
in a representative number of containers

(e.g., cartons and totes) from throughout


» How Often Will Monitoring Be Done (Frequency)?
the shipment, at delivery;
• Every scombrotoxin-forming fish lot received.
AND
» Who Will Do the Monitoring?
˚ Use a temperature-indicating device (e.g.,
• For continuous temperature-recording
a thermometer) to determine internal devices:
product temperatures in a representative
number of fish from throughout the ˚ Monitoring is performed by the device itself.
The visual check of the data generated
shipment, at delivery;
by the device, to ensure that the critical
OR limits have consistently been met, may
• For fish delivered under chemical cooling be performed by any person who has an
media such as gel packs: understanding of the nature of the controls;

CHAPTER 7: Scombrotoxin (Histamine) Formation

138
OR • The number of containers examined
• For other checks: and the sufficiency of ice for each;

˚ Any person who has an understanding of AND


the nature of the controls.
• The number of containers in the lot;

Establish Corrective Action Procedures. OR

Take the following corrective action to a product ˚ For chemical cooling media checks:

involved in a critical limit deviation: • The number of containers


• Chill and hold the affected lot until histamine examined and the frozen status
analysis is performed on a minimum of of the cooling media for each;
60 fish representatively collected from AND
throughout the lot, including any with
temperatures that exceeded a critical limit • The number of containers in the lot;
and any fish observed to have been exposed AND
to inadequate cooling media (or the entire lot
for lots smaller than 60 fish). Reject the lot if
˚ Results of internal product temperature
monitoring, where applicable, including:
any fish is found with histamine greater than
or equal to 50 ppm. • The number of containers
examined and the internal
The fish collected for analysis may be temperatures observed for each;
composited if the action point is reduced
accordingly. For example, a sample of 60 fish AND
may be composited into 20 units of 3 fish • The number of containers in the lot;
each, provided the action point is reduced
AND
from 50 ppm to 17 ppm for each unit;
OR ˚ Date and time fish were initially
removed from a controlled temperature
• Reject the lot. environment and the date and time fish
AND were delivered, when applicable.

Take the following corrective action to regain control Establish Verification Procedures.
over the operation after a critical limit deviation:
• Before a temperature-indicating device (e.g.,
• Discontinue use of the supplier or carrier a thermometer) is put into service, check
until evidence is obtained that the identified the accuracy of the device to verify that the
transportation-handling practices have been factory calibration has not been affected.
improved. This check can be accomplished by:

Establish a Recordkeeping System. ˚ Immersing the sensor in an ice slurry


(32°F (0°C)), if the device will be used at
• Receiving records showing: or near refrigeration temperature;
˚ For continuous temperature monitoring:
OR
• Printouts, charts, or readings from
temperature-recording devices (e.g., ˚ Comparing the temperature reading on
the device with the reading on a known
temperature recorder);
accurate reference device (e.g., a NIST-
OR
traceable thermometer) under conditions
that are similar to how it will be used
˚ For ice checks:

CHAPTER 7: Scombrotoxin (Histamine) Formation

139
(e.g., product internal temperature)
the device with the reading on a known
within the temperature range at which it
accurate reference device (e.g., a NIST-
will be used;
traceable thermometer) under conditions that
are similar to how it will be used (e.g., air
OR

temperature) within the temperature range at


˚ Following the manufacturer’s instructions;
which it will be used;
AND AND
• Once in service, check the temperature- • When visual checks of ice are used,
indicating device daily before the beginning periodically measure internal temperatures
of operations. Less frequent accuracy checks of fish to ensure that the ice are sufficient
may be appropriate if they are recommended to maintain product temperatures at 40°F
by the instrument manufacturer and the (4.4°C) or less;
history of use of the instrument in your
facility has shown that the instrument AND
consistently remains accurate for a longer • Review monitoring, corrective action,
period of time. In addition to checking that and verification records within 1 week
the device is accurate by one of the methods of preparation are complete and any
described above, this process should include critical limit deviations that occurred were
a visual examination of the sensor and any appropriately addressed.
attached wires for damage or kinks. The
device should be checked to ensure that it is
operational;
AND
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• Check the accuracy of temperature-recording
devices that are used for monitoring transit
conditions upon receipt of each lot. The
accuracy of the device can be checked
by comparing the temperature reading on

CHAPTER 7: Scombrotoxin (Histamine) Formation

140
TABLE 7-5

CONTROL STRATEGY EXAMPLE 3 - TRANSIT CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Transit Control.” This example illustrates how a fresh mahi-mahi secondary processor that
receives the product by air under chemical coolant (gel packs) can control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than
one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal fragments).

Example Only
See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT
CONTROL FOR EACH CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S)
POINT PREVENTIVE WHAT HOW FREQUENCY WHO
MEASURE

Receiving Scombrotoxin Adequate Quantity Visual observation Every lot Receiving Reject the lot Receiving Check the
formation quantity of and frozen of a minimum of received clerk record thermometer for
frozen gel condition of 25% of shipping Discontinue use of the accuracy and

141
packs to gel packs containers in the supplier or carrier until damage, and to
maintain the lot but not fewer evidence is obtained that ensure that it
product at than 12 containers transportation-handling is operational
40°F or less (or all containers if practices have been before putting
throughout lot has less than 12 improved into operation;
transit; and containers) perform these
same checks daily

CHAPTER 7: Scombrotoxin (Histamine) Formation


at the beginning
of operations, and
Internal Internal core Digital thermometer Every lot Receiving Reject the lot Receiving calibrate it once per
temperatures temperature for internal received clerk record year
of all fish at and a temperature of Discontinue use of the
delivery are near-surface one fish in 25% of supplier or carrier until Review
40°F or below temperature shipping containers evidence is obtained that monitoring,
of each fish but not fewer than transportation-handling corrective action,
12 containers (or practices have been and verification
all containers if lot improved records within 1
has less than 12 week of preparation
containers)
• CONTROL STRATEGY EXAMPLE 4 - PROCESSING ˚ The fish are not exposed to ambient
CONTROL temperatures above 40°F (4.4°C) for
It may be necessary to select more than one more than 12 hours, cumulatively, if any
control strategy in order to fully control the portion of that time is at temperatures
hazard, depending upon the nature of your above 70°F (21.1°C);
operation. OR
Set Critical Limits. ˚ The fish are not exposed to ambient
temperatures above 40°F (4.4°C) for
• During processing (e.g., butchering, more than 24 hours, cumulatively, as
cleaning, brining, salting, smoking, drying, long as no portion of that time is at
fermenting, pickling, mixing, fermenting, temperatures above 70°F (21.1°C).
stuffing, packing, labeling, and staging) of
Note: Only one of the two limits above should be selected. They
scombrotoxin-forming fish that have not should not be added for a total exposure of 36 hours.
been previously frozen or heat processed
sufficiently to destroy scombrotoxin-forming Establish Monitoring Procedures.
bacteria:
» What Will Be Monitored?
˚ The fish are not exposed to ambient
• The length of time the scombrotoxin-forming
temperatures above 40°F (4.4°C) for
more than 4 hours, cumulatively, if any fish are exposed to unrefrigerated conditions
portion of that time is at temperatures (i.e., above 40°F (4.4°C));
above 70°F (21.1°C); AND
OR • The ambient temperatures during the
exposure periods.
˚ The fish are not exposed to ambient
temperatures above 40°F (4.4°C) for Note: If the critical limit is based on an assumption that temperatures
more than 8 hours, cumulatively, as may exceed 70°F (21.1°C), then only the length of exposure may
need to be monitored.
long as no portion of that time is at
temperatures above 70°F (21.1°C). » How Will Monitoring Be Done?
Note: Only one of the two limits above should be selected. They • Make visual observations of the length of
should not be added for a total exposure of 12 hours.
time of product exposure to unrefrigerated
OR conditions (i.e., above 40°F (4.4°C));
• During processing (e.g., thawing, butchering, AND
cleaning, brining, mixing, fermenting,
• Measure ambient air temperature, using:
stuffing, packing, labeling, and staging)
of scombrotoxin-forming fish or fishery ˚ A continuous temperature-recording
products that have been (1) previously device (e.g., a recording thermometer)

frozen or (2) heat processed sufficiently to located in the processing area;

destroy scombrotoxin-forming bacteria and OR

are processed in a manner where there is


an opportunity for recontamination with
˚ A temperature-indicating device (e.g., a

thermometer) located in the processing


scombrotoxin-forming bacteria (e.g., contact area.
with fresh fish, employees, or introduction
Note: Where multiple processing locations are combined in a
of raw ingredients), such as in a tuna salad cumulative exposure control strategy, temperature monitoring may be
made from canned tuna with added raw needed in each of the processing locations.
ingredients:

CHAPTER 7: Scombrotoxin (Histamine) Formation

142
Example: » Who Will Do the Monitoring?
A fresh tuna processor using raw • For a continuous temperature-recording device:
material that was not previously
frozen has identified a series of ˚ Monitoring is performed by the device
itself. The visual check of the data
processing steps (i.e., from raw
generated by the device, to ensure that
material cooler to finished product
the critical limits have consistently been
cooler) as CCPs for scombrotoxin
met, may be performed by any person
formation. The processor establishes
who has an understanding of the nature
a critical limit of no more than 4
of the controls;
cumulative hours of exposure to
unrefrigerated temperatures in OR
excess of 40°F (4.4°C) during these • For other checks:
processing steps. The processor uses
a marked product to monitor the
˚ Any person who has an understanding of
the nature of the controls.
progress of the product through the
processing steps. The time that the Establish Corrective Action Procedures.
marked product is removed from
refrigeration to the time the last of Take the following corrective action to a product
the marked product is placed in the involved in a critical limit deviation:
finished product cooler is monitored • Chill and hold the affected product until
visually and recorded. It is not histamine analysis is performed on a
necessary for the processor to measure minimum of 60 fish representatively collected
temperature because the critical limit from throughout the affected lot. Destroy
is based on an assumption that the the lot or divert it to a non-food use if any
product temperature may exceed 70°F fish is found with histamine greater than
(21.1°C). or equal to 50 ppm. The fish collected for
analysis may be composited if the action
» How Often Will Monitoring Be Done (Frequency)? plan is reduced accordingly. For example,
• For exposure time: a sample of 60 fish may be composited into
˚ At least every 2 hours; 20 units of 3 fish each, provided the action
point is reduced from 50 ppm to 17 ppm for
AND
each unit;
• For temperature measurements:
OR
˚ For a continuous temperature-recording
• Destroy the product;
device:
• Continuous monitoring during OR
processing operations is • Divert the product to a non-food use.
accomplished by the device itself,
AND
with a visual check of the device
at least once per lot or batch, but Take the following corrective actions to regain control
no less often than once per day; over the operation after a critical limit deviation:
• Add ice to the product;
OR

OR
˚ For a temperature-indicating device:

• Return the affected product to the cooler;


• At least every 2 hours.
AND

CHAPTER 7: Scombrotoxin (Histamine) Formation

143
• Modify the process as needed to reduce the by the instrument manufacturer and the
time and temperature exposure. history of use of the instrument in your
facility has shown that the instrument
Establish a Recordkeeping System. consistently remains accurate for a longer
• Processing records showing the results period of time. In addition to checking that
of time and temperature exposure the device is accurate by one of the methods
measurements. described above, this process should include
a visual examination of the sensor and any
Establish Verification Procedures. attached wires for damage or kinks. The
device should be checked to ensure that it is
• Before a temperature-indicating device (e.g.,
operational and has sufficient ink and paper,
a thermometer) or a temperature-recording
where applicable;
device (e.g., a recording thermometer) is
put into service, check the accuracy of the AND
device to verify that the factory calibration • Calibrate the temperature-indicating device
has not been affected. This check can be or temperature-recording device against a
accomplished by: known accurate reference device (e.g., a
˚ Immersing the sensor in an ice slurry NIST-traceable thermometer) at least once a
(32°F (0°C)), if the device will be used at year or more frequently if recommended by
or near refrigeration temperature; the device manufacturer. Optimal calibration
OR frequency is dependent upon the type,
condition, past performance, and conditions
˚ Immersing the sensor in boiling water
of use of the device. Consistent temperature
(212°F (100°C)) if the device will be used
variations away from the actual value (drift)
at or near the boiling point. Note that
found during checks and/or calibration may
the temperature should be adjusted to
show a need for more frequent calibration
compensate for altitude, when necessary;
or the need to replace the device (perhaps
OR with a more durable device). Calibration
should be performed at a minimum of two
˚ Doing a combination of the above if
the device will be used at or near room temperatures that bracket the temperature
temperature; range at which it is used;
OR AND

˚ Comparing the temperature reading on • Review monitoring, corrective action,


the device with the reading on a known and verification records within 1 week of
accurate reference device (e.g., a NIST- preparation to ensure they are complete and
traceable thermometer) under conditions any critical limit deviations that occurred
that are similar to how it will be used (e.g., were appropriately addressed.
air temperature) within the temperature
range at which it will be used;
AND
• Once in service, check the temperature-
indicating device or temperature-recording
device daily before the beginning of
operations. Less frequent accuracy checks
may be appropriate if they are recommended

CHAPTER 7: Scombrotoxin (Histamine) Formation

144
TABLE 7-6

CONTROL STRATEGY EXAMPLE 4 - PROCESSING CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Processing Control.” This example illustrates how a fresh bluefish processor
that butchers, cleans, packs, labels, and boxes the fish at ambient temperature can control scombrotoxin formation. It is provided for illustrative purposes only. It may be
necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Processing Scombrotoxin The product Time of product Visual tracking Every batch of Quality control Ice and hold Processing Review
(butchering, formation is not out of exposure to of time for a fish supervisor the record monitoring,
cleaning, refrigeration unrefrigerated marked batch removed from affected batch corrective
packaging, for more conditions of product to raw material in raw material action, and

145
labeling, and than 4 hours during move from raw cold storage for cooler verification
boxing) cumulatively processing material cold processing records within
operations storage to final Perform 1 week of
product cold histamine preparation
storage analysis on a
minimum of
60 fish in the

CHAPTER 7: Scombrotoxin (Histamine) Formation


affected batch

Destroy the
entire batch
if any fish
exceeds
50 ppm
histamine

Modify the
process, if
necessary, to
reduce delays
• CONTROL STRATEGY EXAMPLE 5 - STORAGE Establish Monitoring Procedures.
CONTROL
» What Will Be Monitored?
It may be necessary to select more than one
control strategy in order to fully control the • For refrigerated storage of scombrotoxin­
hazard, depending upon the nature of your forming fish:

operation. ˚ The temperature of the cooler;

Set Critical Limits. OR


• For storage under ice of scombrotoxin­
• For refrigerated (not frozen) storage or
forming fish:
processing of raw material, in-process
product, or finished product: ˚ The adequacy of ice surrounding the
product.
˚ The product is held at a cooler
temperature of 40°F (4.4°C) or » How Will Monitoring Be Done?
below. Note that allowance for • For refrigerated storage:
routine refrigeration defrost cycles
may be necessary. On the other ˚ Measure cooler temperature using a
continuous temperature-recording device
hand, minor variations in cooler
(e.g., a recording thermometer);
temperature measurements can be
avoided by submerging the sensor OR
for the temperature-recording device • For storage under ice:
(e.g., temperature-recorder) in a liquid
that mimics the characteristics of the
˚ Make visual observations of the
adequacy of ice in a representative
product. Also note that critical limits number of containers (e.g., cartons and
during refrigerated storage that specify totes) from throughout the cooler.
a cumulative time and temperature
of exposure to temperatures above » How Often Will Monitoring Be Done (Frequency)?
40°F (4.4°C) are not ordinarily suitable • For continuous temperature-recording devices:
because of the difficulty in tracking
the specific products and the specific
˚ Continuous monitoring during storage is
accomplished by the device itself, with a
cumulative temperature exposures visual check of the recorded data at least
that those products experience. The once per day;
cumulative exposure for each product
OR
would then need to be determined prior
to shipping. If you chose this approach, • For storage under ice:
the critical limit for cumulative exposure ˚ Monitoring with sufficient frequency to
to temperatures above 40°F (4.4°C) ensure control.
should include time during transit,
refrigerated storage, and refrigerated and » Who Will Do the Monitoring?
unrefrigerated processing; • For continuous temperature-recording devices:

OR ˚ Monitoring is performed by the device


itself. The visual check of the data
• For raw material, in-process product, or generated by the device, to ensure that
finished product stored under ice:
the critical limits have consistently been
˚ The product is completely and
met, may be performed by any person
continuously surrounded by ice who has an understanding of the nature
throughout the storage time. of the controls;

CHAPTER 7: Scombrotoxin (Histamine) Formation

146
OR OR
• For other checks: ˚ Make adjustments to the ice application
operations.
˚ Any person who has an understanding of
the nature of the controls.
Establish a Recordkeeping System.
Establish Corrective Action Procedures. • For refrigerated storage:
Take the following corrective action to a product ˚ Printouts, charts, or readings from
involved in a critical limit deviation: continuous temperature-recording

devices;

• Chill and hold the product until it can


be evaluated based on its total time and AND

temperature exposure, including exposures


during prior processing operations.
˚ Record of visual checks of recorded data;

OR
OR
• For storage under ice:
• Chill and hold the affected product until
histamine analysis is performed on a ˚ The number of containers examined and
the sufficiency of ice for each;
minimum of 60 fish collected from throughout
each affected lot. Destroy the lot or divert AND
it to a non-food use if any fish is found ˚ The approximate number of containers
with histamine greater than or equal to 50 in the cooler.
ppm. The fish collected for analysis may
be composited if the action point is reduced Establish Verification Procedures.
accordingly. For example, a sample of 60 fish • Before a temperature-recording device (e.g.,
may be composited into 20 units of 3 fish a recording thermometer) is put into service,
each, provided the action point is reduced check the accuracy of the device to verify that
from 50 ppm to 17 ppm for each unit; the factory calibration has not been affected.
OR This check can be accomplished by:
• Destroy the product; ˚ Immersing the sensor in an ice slurry
(32°F (0°C)), if the device will be used at
OR
or near refrigeration temperature;
• Divert the product to a non-food use.
OR
AND
˚ Comparing the temperature reading on
Take the following corrective actions to regain control the device with the reading on a known
over the operation after a critical limit deviation: accurate reference device (e.g., a NIST-
• Prevent further deviation: traceable thermometer) under conditions
that are similar to how it will be used (e.g.,
˚ Add ice to the product;
air temperature) within the temperature
OR range at which it will be used;
˚ Move some or all of the product in the
AND
malfunctioning cooler to another cooler;
• Once in service, check the temperature-
AND recording device daily before the beginning
• Address the root cause: of operations. Less frequent accuracy checks
may be appropriate if they are recommended
˚ Make repairs or adjustments to the
by the instrument manufacturer and the
malfunctioning cooler;

CHAPTER 7: Scombrotoxin (Histamine) Formation

147
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-recording device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
• Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• When visual checks of ice are used,
periodically measure internal temperatures
of fish to ensure that the ice is sufficient
to maintain product temperatures at 40°F
(4.4°C) or less;
AND
• Review monitoring, corrective action,
and verification records within 1 week of
preparation to ensure they are complete and
any critical limit deviations that occurred
were appropriately addressed.

CHAPTER 7: Scombrotoxin (Histamine) Formation

148
TABLE 7-7

CONTROL STRATEGY EXAMPLE 5 - STORAGE CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 5 - Storage Control.” This example illustrates how a fresh fish processor can
control scombrotoxin formation. It is provided for illustrative purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard,
depending upon the nature of your operation.

Histamine formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., metal
fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Raw material Scombrotoxin Maximum Cooler Time and Continuous, Production Ice and hold the Data Check the
and finished formation cooler temperature temperature with a visual supervisor affected product logger data logger for
product cold temperature of data logger check of inside the cooler printout accuracy and
storage (shared 40°F recorded data damage and to

149
cooler) once per day Check ensure that it
sufficiency of ice is operational
on the product before putting
two times per into operation;
day until cooler perform these
is functioning checks daily, at
reliably the beginning

CHAPTER 7: Scombrotoxin (Histamine) Formation


of operations;
Perform and calibrate it
histamine analysis once per year
on a minimum
of 60 fish Review
representative monitoring,
of the affected corrective
product action, and
verification
Destroy all records within
affected 1 week of
product if any fish preparation
exceeds 50 ppm
histamine

Adjust and repair


cooler as needed
BIBLIOGRAPHY. seafood science). Elsevier, New York, NY.
• Fletcher, G. C., G. Summers, and P. W. C.
We have placed the following references on van Veghel. 1998. Levels of histamine and
display in the Division of Dockets Management, histamine-producing bacteria in smoked fish
Food and Drug Administration, 5630 Fishers from New Zealand markets. J. Food Prot.
Lane, rm. 1061, Rockville, MD 20852. You may 61(8):1064-1070.
see them at that location between 9 a.m. and 4 • Frank, H. A., and D. H. Yoshinaga. 1984.
p.m., Monday through Friday. As of March 29, Histamine formation in tuna, p. 443-451. In
2011, FDA had verified the Web site address for E. Ragelis (ed.), Seafood toxins. American
the references it makes available as hyperlinks Chemical Society, Washington, DC.
from the Internet copy of this guidance, but FDA • Frank, H. A., D. H. Yoshinaga, and W.
is not responsible for any subsequent changes Nip. 1981. Histamine formation and
to Non-FDA Web site references after March 29, honeycombing during decomposition of
2011. skipjack tuna. Katsuwonus pelamis, at
• Arnold, S., and D. Brown. 1978. Histamine elevated temperatures. Mar. Fisheries Rev.
toxicity from fish products. Adv. Food Res. 43(10):9-14.
24:113-154. • Hernández-Herrero, M. M., A. X. Roig-Sagués,
• Baranowski, J. D., H. A. Frank, P. A. Brust, J. J. Rodríguez-Jerez, and M. T. Mora-Ventura.
M. Chongsiriwatana, and R. J. Premaratne. 1999. Halotolerant and halophilic histamine-
1990. Decomposition and histamine content forming bacteria isolated during the ripening
in mahimahi (Coryphaena hippurus). J. Food of salted anchovies (Engraulis encrasicholus).
Prot. 53(3):217−222. J. Food Prot. 62(5):509-514.
• Behling, A. R., and S. L. Taylor. 1982. • Inestia, C. 1973. Significance and detection
Bacterial histamine production as a function of histamine in food, p. 327-347. In
of temperature and time of incubation. J. Microbiological safety of food. Academic
Food Sci. 47:1311-1317. Press, New York, NY.
• Bjeldanes, L. F., D. E. Schultz, and M. M. • Lehane, L., and J. Olley. 2000. Review:
Morris. 1978. On the aetiology of scombroid histamine fish poisoning revisited. Int. J.
poisoning: cadaverine potentiation of Food Microbiol. 58:1-37.
histamine toxicity in the guinea pig. Food • Predy, G., L. Honish, W. Hohn, and S. Jones.
Cosmet. Toxicol. 16:157-159. 2003. Was it something she ate? Case report
• Brillantes, S., S. Paknol, and A. Totakien. and discussion of scombroid poisoning. Can.
2002. Histamine formation in fish sauce Med. Assoc. J. 168(5):587-588.
production. J. Food Sci. 67:2090-2094. • Silva, C. C. G., J. B. Da Ponte, and M. L. N.
• Concon, J. (ed.), 1988. Food toxicology, p. Enes Dapkevicius. 1998. Storage temperature
511-605. Marcel Dekker, Inc., New York, NY. effect on histamine formation in big eye tuna
• Eitenmiller, R., and S. DeSouza. 1984. and skipjack. J. Food Sci. 63(4):644-647.
Enzymatic mechanisms for amine formation • Staruszkiewicz, W. F. April 2007. Report
in fish, p. 431-442. In E. Ragelis (ed.), on the 2005 Hawaii Bigeye Tuna Research
Seafood toxins. American Chemical Society, Project. Effects of onboard fish handling on
Washington, DC. the formation of histamine.
• Farn, G., and C. Sims. 1987. Chemical indices • Staruszkiewicz, W. F., J. D. Barnett, P. L.
of decomposition in tuna, p. 175-184. In D. Rogers, R. A. Benner, Jr., L. L. Wong, and
Kramer and J. Liston (ed.), Seafood quality J. Cook. 2004. Effects of on-board and
determination (Book 15 of Developments in
CHAPTER 7: Scombrotoxin (Histamine) Formation

150
dockside handling on the formation of
biogenic amines in mahimahi (Coryphaena
hippurus), skipjack tuna (Katsuwonus
pelamis), and yellowfin tuna (Thunnus
albacares). J. Food Prot. 67(1):134-141.
• Stratton, J., and S. Taylor. 1991. Scombroid
poisoning, p. 331-351. In D. Ward and C.
Hackney (ed.), Microbiology of marine food
products. Van Nostrand Reinhold, New York,
NY.
• Taylor, S. 1985. Histamine poisoning
associated with fish, cheese, and other foods,
p. 1-47. World Health Organization, VPH/
FOS/85.1. Geneva, Switzerland.
• Taylor, S. 1988. Marine toxins of microbial
origin. Food Technol. 42:94-98.
• Taylor, S., and S. Summer. 1987. Detection
of histamine, cadaverine, and putrescine,
p. 235-246. In D. Kramer and J. Liston (ed.),
Seafood quality determination (Book 15 of
Developments in seafood science). Elsevier,
New York, NY.
• Taylor, S. L., J. Y. Hui, and D. E. Lyons.
1984. Toxicology of scombroid poisoning, p.
417-430. In E. Ragelis (ed.), Seafood toxins.
American Chemical Society, Washington, DC.
• van Spreckens, K. 1987. Histamine
production by psychrophilic flora, p.
309-318. In D. Kramer and J. Liston (ed.),
Seafood quality determination (Book 15 of
Developments in seafood science). Elsevier,
New York, NY.
• Yongsawatdigul, J., Y. J. Choi, and S.
Udomporn. 2004. Biogenic amines
formation in fish sauce prepared from
fresh and temperature-abused Indian
anchovy (Stolephourus indicus). J. Food Sci.
69(4):312-319.

CHAPTER 7: Scombrotoxin (Histamine) Formation

151
NOTES:

CHAPTER 7: Scombrotoxin (Histamine) Formation

152

CHAPTER 8: Other Decomposition-Related Hazards

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

Chapter 7 covers scombrotoxin poisoning in


certain species of fish. This poisoning occurs as a
result of the formation of high levels of histamine
during decomposition of the fish at improper
holding temperatures.
There are indications that decomposition
can result in the production of other toxins
(e.g., biogenic amines, such as putrescine and
cadaverine) that have the potential to cause illness,
even in the absence of histamine formation. Such
illnesses have been reported with consumption of
a number of fish species. FDA also has received
a number of consumer complaints concerning
illnesses that are associated with the consumption
of decomposed shrimp and salmon.
There are also some indications that chemicals
formed when fats and oils in foods oxidize may
contribute to long-term detrimental health effects.

CHAPTER 8: Other Decomposition-Related Hazards

153
BIBLIOGRAPHY. Food Microbiol. 58:1-37.
• Parrot, J., and G. Nicot. 1986. Absorption
We have placed the following references on de l’histamine par l’appareil digestif, p.
display in the Division of Dockets Management, 148-161. In Handbuch der Experimentellen
Food and Drug Administration, 5630 Fishers Pharmakologie, Vol. 18. Springer-Verlag, New
Lane, rm. 1061, Rockville, MD 20852. You may York, NY.
see them at that location between 9 a.m. and 4 • Quakenbush, F. W. 1945. Toxicity of rancid
p.m., Monday through Friday. As of March 29, fats. Oil & Soap. 22:336-338.
2011, FDA had verified the Web site address for • Stratton, J., and S. Taylor. 1991. Scombroid
the references it makes available as hyperlinks poisoning, p. 331-351. In D. Ward and C.
from the Internet copy of this guidance, but FDA Hackney (ed.), Microbiology of marine food
is not responsible for any subsequent changes products. Van Nostrand Reinhold, New York,
to Non-FDA Web site references after March 29, NY.
2011.
• Taylor, S. 1985. Histamine poisoning
• Arnold, S. H., and D. W. Brown. 1978. associated with fish, cheese, and other foods,
Histamine toxicity from fish products. Adv. p. 1-47. World Health Organization, VPH/
Food Res. 24:113-154. FOS/85.1. Geneva, Switzerland.
• Bjeldanes, L. F., D. E. Schultz, and M. M. • Taylor, S. 1988. Marine toxins of microbial
Morris. 1978. On the aetiology of scombroid origin. Food Technol. 42:94-98.
poisoning: cadaverine potentiation of
• Taylor, S., and S. Summer. 1987.
histamine toxicity in the guinea pig. Food
Determination of histamine, putrescine, and
Cosmet. Toxicol. 16:157-159.
cadaverine, p. 235-246. In D. Kramer and J.
• Concon, J. 1988. Food toxicology. Part A. Liston (ed.), Seafood quality determination
Principles and concepts, p. 626-627. Marcel (Book 15 of Developments in food science).
Dekker, Inc., New York, NY. Elsevier, New York, NY.
• Eitenmiller, R., and S. DeSouza. 1984.
Enzymatic mechanisms for amine formation • Taylor, S. L., J. Y. Hui, and D. E. Lyons.
in fish, p. 431-442. In Ragelis, E. (ed.), 1984. Toxicology of scombroid poisoning, p.
Seafood toxins. American Chemical Society, 417-430. In E. Ragelis (ed.), Seafood toxins.
Washington, DC. American Chemical Society, Washington, DC.

• Farn, G., and C. Sims. 1987. Chemical indices


of decomposition in tuna, p. 175-184. In D.
Kramer and J. Liston (ed.), Seafood quality
determination (Book 15 of Developments in
food science). Elsevier, New York, NY.
• Guillén, M. D., and E. Goicoechea. 2008.
Toxic oxygenated alpha, beta-unsaturated
aldehydes and their study in foods: a review.
Crit. Rev. Food Sci. Nutr. 48:119-136.
• Kubow, S. 1992. Routes of formation and
toxic consequences of lipid oxidation
products in foods. Free Radic. Biol. Med.
12:63-81.
• Lehane, L., and J. Olley. 2000. Review:
histamine fish poisoning revisited. Int. J.
CHAPTER 8: Other Decomposition-Related Hazards

154
CHAPTER 9: Environmental Chemical Contaminants and Pesticides

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. and used according to conditions described on the
label (40 CFR 180 and the “Guide to Drug, Vaccine,
Environmental chemical contaminants and and Pesticide Use in Aquaculture,” the Federal Joint
pesticides in fish pose a potential human health Subcommittee on Aquaculture (http://aquanic.org/
hazard. Fish can be harvested from waters that jsa/wgqaap/drugguide/drugguide.htm)).
are contaminated by varying amounts of industrial Many contaminants accumulate in the edible fatty
chemicals, including heavy metals and pesticides. tissues of fish. Concentrations of these contaminants
These contaminants may accumulate in fish at can vary considerably in individual fish of the same
levels that can cause human health problems species from the same location, depending on factors
(e.g., carcinogenic and mutagenic effects). The such as their fat content, size, age, and gender.
hazard is most commonly associated with
In the case of components or extracts of whole
exposure over a prolonged period of time (chronic
fish (e.g., dietary supplements, dietary ingredients,
exposure). Illnesses related to a single exposure
and flavors), the component or extract may contain
(one meal) are very rare. Concern for these
higher or lower concentrations of environmental
contaminants primarily focuses on fish harvested
chemical contaminants and pesticides than
from aquaculture ponds, freshwater bodies,
the whole fish from which it was derived. For
estuaries, and near-shore coastal waters (e.g., areas
example, organochlorine contaminants, such as
subject to shoreside contaminant discharges),
PCBs, are oil soluble. When producing fish oil
rather than from the open ocean. Environmental
and fish meal, any PCBs present will become
chemicals and pesticides may also accumulate
more concentrated in the oil fraction and less
in aquacultured fish through contaminated feed
concentrated in the water fraction, as compared
ingredients (e.g., pesticides in oil-containing feed
with the levels in the whole fish.
ingredients derived from near-shore bait fish).
Although some pesticides have not been produced • Control of chemical contaminants
or used in the United States for many years (e.g., Federal tolerances and action levels are
dichloro-diphenyl-trichloroethane (DDT) and established for some of the most toxic and
polychlorinated biphenyls (PCBs)), many are very persistent contaminants that can be found in
persistent and tend to accumulate in soil and fish. These levels are listed in Table 9-1. State,
sediments. Once pesticides are introduced into the tribal, local, or foreign authorities may use the
environment, they may travel beyond their point federal tolerances or action levels to decide
of application or discharge. whether to issue local advisories to consumers
recommending limits on consumption of all or
Certain pesticides are applied directly to the water in
certain species of locally harvested fish (some of
aquaculture ponds to control weeds and algae and
which may be commercially important) or to close
to eliminate fish and invertebrates. These products
waters for commercial harvesting of all or certain
can be used legally only if they are registered with
species of fish.
the U.S. Environmental Protection Agency (US EPA)

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

155
In the case of molluscan shellfish, state, tribal, • Tolerance and action levels
territorial and foreign government agencies, Table 9-1, “Environmental Chemical Contaminants
called shellfish control authorities, consider the and Pesticides Tolerance and Action Levels,”
degree of chemical contamination as part of their lists the tolerance and action levels that have
classification of harvesting waters. As a result of been established for environmental chemical
these classifications, molluscan shellfish harvesting contaminants and pesticides in the edible portion
is allowed from some waters and not from others. of fish (wet weight).
Shellfish control authorities then exercise control
over the molluscan shellfish harvesters to ensure that
harvesting takes place only when and where it has
been permitted. In this context, molluscan shellfish
include oysters, clams, mussels, and scallops.
Other significant elements of shellfish control
authorities’ efforts to control the harvesting of
molluscan shellfish include requirements that
(1) containers of in-shell molluscan shellfish
(shellstock) bear a tag that identifies the type
and quantity of shellfish, the harvester, harvest
location, and the date of harvest (21 CFR
123.28(c)); (2) molluscan shellfish harvesters be
licensed (note that licensing may not be required
in all jurisdictions); (3) processors that ship,
reship, shuck, or repack molluscan shellfish be
certified; and (4) containers of shucked molluscan
shellfish bear a label with the processor’s name,
address, and certification number.
Processors of seafood components and extracts
may choose to control environmental chemical
contaminants and pesticides at receipt (e.g., by
screening raw materials). If contaminants in
the raw material are present at unacceptable
levels, processors may reject the product or
choose to implement refining steps that reduce
the contaminants to acceptable levels in the
finished product. These steps may include
distillation, absorption, and steam deodorization.
You should validate the effectiveness of these
refining steps at reducing environmental and
chemical contaminants to an acceptable level
and include appropriate controls in your Hazard
Analysis Critical Control Point (HACCP) plan. No
further information on these control measures is
provided in this guidance document.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

156
TABLE 9-1

ENVIRONMENTAL CHEMICAL CONTAMINANTS AND PESTICIDES TOLERANCE AND ACTION LEVELS

Tolerance Levels
DELETERIOUS LEVEL IN
FOOD COMMODITY REFERENCE
SUBSTANCE EDIBLE TISSUE

PCBs 2 ppm All fish 21 CFR 109.30


Carbaryl 0.25 ppm Oysters 40 CFR 180.169
Diquat 2 ppm Fish 40 CFR 180.226
Diquat 20 ppm Shellfish 40 CFR 180.226
Diuron and its 2 ppm Farm-raised, 40 CFR 180.106
metabolites freshwater finfish
Endothall and 0.1 ppm All fish 40 CFR 180.293
its monomethyl ester
Fluridone 0.5 ppm Finfish and 40 CFR 180.420
crayfish
Glyphosate 0.25 ppm Fish 40 CFR 180.364
Glyphosate 3 ppm Shellfish 40 CFR 180.364
2,4-D 0.1 ppm Fish 40 CFR 180.142
2,4-D 1 ppm Shellfish 40 CFR 180.142

Action Levels
DELETERIOUS LEVEL IN
FOOD COMMODITY REFERENCE
SUBSTANCE EDIBLE TISSUE

Aldrin and 0.3 ppm All fish “Compliance Policy Guide,” Sec. 575.100
dieldrin1
Benzene 0.3 ppm Frog legs “Compliance Policy Guide,” Sec. 575.100
hexachloride
Chlordane 0.3 ppm All fish “Compliance Policy Guide,” Sec. 575.100
Chlordecone 2
0.3 ppm All fish “Compliance Policy Guide,” Sec. 575.100
Chlordecone2 0.4 ppm Crabmeat “Compliance Policy Guide,” Sec. 575.100
DDT, TDE, 5 ppm All fish “Compliance Policy Guide,” Sec. 575.100
and DDE3
Methylmercury4 1 ppm All fish “Compliance Policy Guide,” Sec. 540.600
Heptachlor and 0.3 ppm All fish “Compliance Policy Guide,” Sec. 575.100
Heptachlorepoxide5
Mirex 0.1 ppm All fish “Compliance Policy Guide,” Sec. 575.100

1. The action level for aldrin and dieldrin is for residues of the pesticides individually or in combination. However, in calculating a total, amounts
of aldrin or dieldrin found at below 0.1 ppm are not counted.
2. Previously listed as Kepone, the trade name of chlordecone.
3. The action level for DDT, TDE, and DDE is for residues of the pesticides individually or in combination. However, in calculating a total, amounts
of DDT, TDE, and DDE found below 0.2 ppm are not counted.
4. See Chapter 10 for additional information.
5. The action level for heptachlor and heptachlor epoxide is for the pesticides individually or in combination. However, in calculating a total,
amounts of heptachlor and heptachlor epoxide found below 0.1 ppm are not counted.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

157
DETERMINE WHETHER THE POTENTIAL 2. Can unsafe levels of environmental chemical
HAZARD IS SIGNIFICANT. contaminants and pesticides that were introduced
earlier be eliminated or reduced to an acceptable
The following guidance will assist you in level at this processing step?
determining whether environmental chemical Environmental chemical contaminants and
contaminants and pesticides are a significant pesticides should be considered a significant
hazard at a processing step: hazard at any processing step where a
1. Is it reasonably likely that unsafe levels of preventive measure is or can be used
environmental chemical contaminants or to eliminate the hazard or to reduce the
pesticides will be introduced at this processing likelihood of its occurrence to an acceptable
step (e.g., do such contaminants and pesticides level. Preventive measures for environmental
come in on the raw material)? chemical contaminants and pesticides can
include:
Tables 3-2 and 3-3 (Chapter 3) identify the
species of fish for which environmental For wild-caught fish other than molluscan
chemical contaminants and pesticides shellfish:
are a potential hazard. Under ordinary • Making sure that incoming fish have
circumstances, it would be reasonably likely not been harvested from waters that are
to expect that, without proper controls, closed to commercial harvest because of
unsafe levels of environmental chemical concentrations of environmental chemical
contaminants and pesticides could enter contaminants or pesticides exceeding
the process at the receiving step from the federal tolerance or action levels;
those species. However, there may be
• Making sure that incoming fish have
circumstances that would allow you to
not been harvested (for commercial
conclude that it is not reasonably likely for
purposes) from the same waters that
unsafe levels of environmental chemical
are under a consumption advisory
contaminants and pesticides to occur in
by a state, tribal, territorial, local, or
fish harvested from your area. You should
foreign regulatory authority based
be guided by the historical occurrence of
on a determination by the authority
environmental contaminants and pesticides,
that fish harvested from these waters
at levels above established tolerance and
are reasonably likely to contain
action levels, in fish from the area in which
contaminants above the federal
your fish are caught. This information may be
tolerance or action levels. Note that
available from federal, state, tribal, territorial,
many consumption advisories are not
local, or foreign health or environmental
based on such a determination.
authorities in the area where your fish are
caught. For aquacultured fish other than molluscan
shellfish:
If you are receiving fish, other than molluscan
shellfish, from another processor, you would • Reviewing, at time of receipt, the
not need to identify environmental chemical producer’s lot-by-lot certification that
contaminants and pesticides as a significant harvest is from uncontaminated waters,
hazard. This hazard should have been fully coupled with appropriate verification;
controlled by the primary (first) processor. • Reviewing, at time of receipt, test results
of fish tissue samples or production
site water for those contaminants that

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

158
are reasonably likely to be present, and firm, it may be possible and desirable to
obtaining information on present land exercise preventive measures early in the
use practices in the area immediately process (ideally when the cultivation site is
surrounding the production area (tests selected), rather than at receipt of the fish
and monitoring may be performed by at the processing plant. Such preventive
the aquacultural producer, a state, tribal, measures will not be covered in this
territorial, local, or foreign authority, guidance document.
or a third-party organization);
• Intended use
• Conducting on-farm visits to the
For environmental chemical contaminants and
aquacultural producer to collect and
pesticides, it is unlikely that the intended use of the
analyze water or fish samples for those
product will affect the significance of the hazard.
environmental chemical contaminants
and pesticides that are reasonably likely
IDENTIFY CRITICAL CONTROL POINTS.
to be present, and to review present land
use practices in the area immediately
The following guidance will assist you in
surrounding the production area;
determining whether a processing step is a
• Reviewing, at time of receipt, evidence critical control point (CCP) for the hazard of
(e.g., a third-party certificate) that environmental chemical contaminants and
the producer operates under a third­ pesticides:
party-audited Quality Assurance (QA)
Is the raw material an aquacultured product other than
program for environmental chemical
molluscan shellfish?
contaminants and pesticides (e.g., the
National Aquaculture Association’s Fish 1. If the raw material is an aquacultured product
Producers Quality Assurance Program); other than molluscan shellfish, do you have a
• Conducting, at time of receipt, relationship with the producer that enables you to
environmental chemical contaminant visit the farm before receipt of the fish?
and pesticide testing of fish tissue
a. If you have such a relationship with
for those contaminants that are
the producer, then you should identify
reasonably likely to be present.
the pre-harvest step as the CCP for
For molluscan shellfish, both aquacultured environmental chemical contaminants
and wild caught: and pesticides. The preventive measure
for this type of control is:
• Checking incoming molluscan
shellfish to ensure that containers • Conducting on-farm visits to the
are properly tagged or labeled; aquacultural producer to collect
• Screening incoming molluscan shellfish and analyze water or fish samples
to ensure that they are supplied by a for those environmental chemical
licensed harvester (where licensing is contaminants and pesticides that
required by law) or by a certified dealer. are reasonably likely to be present,
and to review present land use
These preventive measures are ordinarily practices in the area immediately
employed either at the receiving step or surrounding the production area.
at the pre-harvest step. In the case of an
integrated operation, where fish cultivation Example:
and processing are performed by the same An aquacultured catfish processor
that regularly purchases from the same

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

159
producers should visit the producers verification and should set the CCP
before the fish are harvested. The at receiving.
processor should collect and analyze
This control approach is a control
water or fish samples for those
strategy referred to in this chapter
environmental chemical contaminants
as “Control Strategy Example 2 -
and pesticides that are reasonably likely
Supplier’s Certification.”
to be present and should review present
land use at the pond site and in the • Reviewing, at time of receipt,
adjacent areas. The processor should test results of water or fish tissue
then set the CCP for environmental samples for those contaminants that
chemical contaminants and pesticides are reasonably likely to be present
at the pre-harvest step. and obtaining information on the
present land use practices in the
This control approach is a control
area immediately surrounding the
strategy referred to in this chapter as
production area (the aquaculture
“Control Strategy Example 1 - On-
producer, a state, tribal, territorial,
Farm Visits.”
local or foreign authority, or a
b. If no such relationship exists with the third-party organization may
producer, then you should identify perform tests and monitoring).
the receiving step as the CCP for Example:
environmental chemical contaminants A farm-raised catfish processor
and pesticides. At the receiving step, you purchases catfish from producers
should exercise one of the following with which the processor has no
preventive measures: long-term relationship. The processor
• Reviewing, at time of receipt, requires all new suppliers to provide
the supplier’s lot-by-lot the test results of water samples or
certification of harvesting from fish tissue for those contaminants
uncontaminated waters, coupled that are reasonably likely to be
with appropriate verification. present and reports on present
agricultural and industrial land use
Example: at and near the pond site. The land
An aquacultured shrimp processor use reports are updated annually
that purchases raw material through and whenever information on the
various brokers should receive lot­ land use change warrants a more
by-lot certificates from the suppliers. frequent update (the aquaculture
The certificates would state that producer, a state, tribal, territorial,
shrimp were not harvested from local or foreign authority, or a third-
contaminated waters that would party organization may perform
cause the levels in shrimp to exceed tests and monitoring). The processor
the established tolerance or action should set the CCP at receiving.
levels. The processor should combine
this monitoring procedure with This control approach is a control
quarterly raw material testing strategy referred to in this chapter
for those environmental chemical as “Control Strategy Example 3 -
contaminants and pesticides that are Records of Testing and Monitoring.”
reasonably likely to be present for

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

160
• Conducting, at time of receipt, Is the raw material molluscan shellfish (aquacultured or
analysis of fish tissue for wild caught) or wild caught fish other than molluscan
those environmental chemical shellfish?
contaminants and pesticides that are
reasonably likely to be present. 1. If the raw material is molluscan shellfish or wild-
caught fish other than molluscan shellfish, you
Example: should identify the receiving step as the CCP
An aquacultured shrimp processor for environmental chemical contaminants and
that purchases raw material pesticides. At the receiving step, you should
through various brokers should exercise the following preventive measures:
screen all incoming lots of shrimp
for those environmental chemical a. For wild-caught fish other than

contaminants and pesticides that molluscan shellfish:

are reasonably likely to be used in


the production area. The processor • Making sure that incoming fish have
should set the CCP at receiving. not been harvested from waters
that are closed to commercial
This control approach is a control harvest because of concentrations of
strategy referred to in this chapter environmental chemical contaminants
as “Control Strategy Example 4 -
or pesticides exceeding the federal
Chemical Contaminant Testing.”
tolerance or action levels;
• Reviewing, at time of receipt,
• Making sure that incoming fish have
evidence (e.g., a continuing or
not been harvested from waters that
lot-by-lot third- party certificate)
are under a consumption advisory
that the producer operates under
by a state, tribal, territorial, local,
a third-party-audited QA program
or foreign regulatory authority
that covers environmental chemical
based on a determination by the
contaminants and pesticides.
authority that fish harvested from
The certificate should outline the
audit steps and summarize the the waters are reasonably likely to
water and/or fish test results. contain contaminants above the
federal tolerance or action levels.
Example:
Example:
An aquacultured trout processor that A processor purchases bluefish directly
regularly purchases raw trout from the from the harvester. The processor
same producer should obtain a third- asks the harvester where the fish were
party certificate, valid for 1 year (i.e., caught. The processor then compares
a continuing certificate), that attests the harvest area location with the areas
that the producer operates under a QA that are closed to commercial fishing by
program that controls environmental
state or local regulatory authorities or
chemical contaminants and pesticides
that are under consumption advisories
or should receive a lot-by-lot certificate
that include bluefish and that are
issued by the third party. The processor
based on the reasonable likelihood that
should set the CCP at receiving.
a contaminant level in fish tissue will
This control approach is a control exceed a federal tolerance or action
strategy referred to in this chapter level. The processor should set the CCP
as “Control Strategy Example 5 - QA at receiving.
Program.”

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

161
This control approach is a control MAY APPLY TO MAY APPLY TO
strategy referred to in this chapter as CONTROL STRATEGY PRIMARY SECONDARY
PROCESSOR PROCESSOR
“Control Strategy Example 6 - Source
Control for wild caught Fish Other
On-farm visit 
Than Molluscan Shellfish.” Supplier’s certification 
Records of testing and
b. For molluscan shellfish: monitoring 
Chemical contaminant
• Checking incoming molluscan testing 
shellfish to ensure that they are
QA program 
properly tagged or labeled;
Source control for wild
• Checking incoming molluscan caught fish other than 
molluscan shellfish
shellfish to ensure that they are
supplied by a licensed harvester Source control for
molluscan shellfish  
(where licensing is required by
law) or by a certified dealer.
Example:
• CONTROL STRATEGY EXAMPLE 1 - ON-FARM
A processor purchases oysters directly VISIT
from the harvesters. The processor
Set Critical Limits.
should check the harvest location
on the tags attached to the sacks of • Environmental chemical contaminants
oysters. The processor should then and pesticides that are reasonably likely
compare the harvest area location to be present in farm water may not be
with information on closed waters at levels so high that they are reasonably
and check the harvesters’ state likely to result in concentrations in fish
licenses. The processor should set the tissue above the established tolerance or
CCP at receiving. action levels (refer to Table 9-1). Elevated
concentrations of chemical contaminants
This control approach is a control
in water can be an indication that they are
strategy referred to in this chapter as
reasonably likely to be present in the fish
“Control Strategy Example 7 - Source
tissue. Note that US EPA has developed water
Control for Molluscan Shellfish.”
quality guidance documents that may be
suitable for evaluating water quality in local
DEVELOP A CONTROL STRATEGY. situations (U.S. EPA Water Quality Standards
Handbook, Appendix I);
The following guidance provides seven
control strategies for environmental chemical OR
contaminants and pesticides. It is important to • The levels of environmental contaminants
note that you may select a control strategy that and pesticides in fish tissue samples that
is different from those which are suggested, are reasonably likely to be present may not
provided it complies with the requirements of the exceed the established tolerance or action
applicable food safety laws and regulations. levels (refer to Table 9-1);
The following are examples of control strategies AND
included in this chapter: • Agricultural and industrial practices in the
area near the production site must not be
reasonably likely to cause contamination

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

162
of the fish tissue above the established » Who Will Do the Monitoring?
tolerance or action levels (refer to Table 9-1). • Any person who has an understanding of the
nature of the controls.
Establish Monitoring Procedures.
» What Will Be Monitored? Establish Corrective Action Procedures.
• The levels of environmental chemical Take the following corrective action to a product
contaminant and pesticide residues found in involved in a critical limit deviation:
water or in fish tissue for those contaminants • Do not have the product shipped from the
that are reasonably likely to occur; production site for processing.
AND AND
• Agricultural and industrial practices in the Take the following corrective action to regain control
area near the production site. over the operation after a critical limit deviation:
» How Will Monitoring Be Done? • Discontinue use of the supplier until
• Collect and analyze water samples or fish evidence is obtained that the cause of the
tissue samples from each production site; chemical contamination has been eliminated.

AND Establish a Recordkeeping System.


• Ask questions about and observe agricultural • Test results;
and industrial practices in the area near the
production site, such as: AND
• On-site audit report.
° Which types of crops, if any, are grown
in the area near the production site?
Establish Verification Procedures.
° What pesticides, if any, are used on these
• Review monitoring and corrective action
crops, how are they applied, and at what
time of year? records within 1 week of preparation
to ensure they are complete and any
° What industrial and urban discharges, if
critical limit deviations that occurred were
any, enter the watershed surrounding the
appropriately addressed.
production site?

» How Often Will Monitoring Be Done (Frequency)?


• For testing water:
° Before first delivery from each
production site;

OR

• For testing fish tissue:


° Before each delivery;
AND
• For evaluating agricultural and industrial
practices:

° At least once per year for each

production site.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

163
TABLE 9-2

CONTROL STRATEGY EXAMPLE 1 - ON-FARM VISITS


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - On-Farm Visits.” This example illustrates how an aquacultured catfish processor can
control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental chemical contaminants and pesticides may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential
hazards (e.g., aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
CONTROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Pre-harvest Environmental Levels of Environmental Collect samples Before each Field agent will Do not have the Test Review
chemical environmental chemical and analyze for harvest submit samples product shipped results monitoring
contaminants chemical contaminant environmental to the contract for processing and correction
and pesticides contaminants and and pesticide chemical laboratory    action records
pesticides in fish levels in fish contaminants Discontinue use within 1 week

164
tissue may not tissue for those and pesticides* of the supplier of preparation
exceed established contaminants until evidence
tolerance and action that are is obtained that
levels for those reasonably the cause of
contaminants that likely to be the chemical
are reasonably likely present* contamination has
to be present* been eliminated
Agricultural and Agricultural Ask questions Once per year Field agent Do not have the Field Review
industrial practices and industrial and observe product shipped agent monitoring
in the area near the practices near agricultural for processing report and correction
pond must not be the pond and industrial    action records

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


reasonably likely to practices Discontinue use within 1 week
cause contamination of the supplier of preparation
of the fish until evidence
tissue above is obtained that
the established the cause of
tolerances and the chemical
action levels contamination has
been eliminated

* Note: This plan is for illustrative purposes only. An actual plan should specify (1) in the Critical Limits column: the environmental chemical contaminants and pesticides that are reasonably likely to
be present and the critical limits to be applied to each contaminant; and (2) in the Monitoring columns: the contaminants for which analysis will be conducted, the protocol for sample collection,
and the analytical method to be used for each contaminant.
• CONTROL STRATEGY EXAMPLE 2 - SUPPLIER’S Establish a Recordkeeping System.
CERTIFICATION • Copy of the certificate;
Set Critical Limits. AND
• A certificate accompanying all lots received • Receiving record showing lots received and
(lot by lot) that indicates that fish were not the presence or absence of a certificate.
harvested from contaminated waters that
could cause the levels in fish tissue to exceed Establish Verification Procedures.
the established federal tolerance and action
• Visit all new aquacultured fish producers
levels (refer to Table 9-1).
within the year and all existing fish suppliers
at a predetermined frequency (e.g., 25% per
Establish Monitoring Procedures. year) to collect and analyze water or fish
» What Will Be Monitored? tissue samples, as appropriate, for those
environmental chemical contaminants
• Presence of a certificate indicating harvesting
and pesticides that are reasonably likely
from uncontaminated waters.
to be present, and review agricultural and
» How Will Monitoring Be Done? industrial practices in the production area;
• Visual check for the presence of a certificate. OR

» How Often Will Monitoring Be Done (Frequency)? • Collect a representative sample of the raw
material, in-process product, or finished
• Each lot received.
product at least quarterly, and analyze it for
» Who Will Do the Monitoring? those environmental chemical contaminants
and pesticides that are reasonably likely to
• Any person who has an understanding of the
be present;
nature of the controls.
AND
Establish Corrective Action Procedures. • Review monitoring, corrective action,
Take the following corrective action to a product and verification records within 1 week of
involved in a critical limit deviation: preparation to ensure they are complete and
any critical limit deviations that occurred
• Reject the lot;
were appropriately addressed.
OR
• Hold the lot until a certificate can be
provided;
OR
• Hold and analyze the lot for those environmental
chemical contaminants and pesticides that are
reasonably likely to be present.
AND
Take the following corrective action to regain control
over the operation after a critical limit deviation:
• Discontinue use of the supplier until
evidence is obtained that the supplier will
comply with the certification controls.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

165
TABLE 9-3

CONTROL STRATEGY EXAMPLE 2 - SUPPLIER’S CERTIFICATION


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Supplier’s Certification.” This example illustrates how an aquacultured shrimp
processor can control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental chemical contaminants and pesticides may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
CONTROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Receiving Environmental Certificate Presence Visual Each lot Receiving dock Reject lot Copy of the Review
chemical accompanying of a check received employee certificate monitoring,
contaminants all lots received certificate Discontinue use corrective
and pesticides indicates that of the supplier Receiving action, and
fish were not until evidence record verification

166
harvested from is obtained that records within
contaminated the supplier 1 week of
waters that will comply preparation
could cause the with the
levels in fish certification Visit all new
tissue to exceed controls aquacultured
the established fish producers
federal within the year
tolerance and and 25% of
action levels existing
suppliers each

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


year to collect
and analyze
water samples,
and review
agricultural
and industrial
practices in
the area
• CONTROL STRATEGY EXAMPLE 3 - RECORDS OF pesticides that are reasonably likely to be
TESTING AND MONITORING present;
Set Critical Limits. AND
• Reports of analyses of the water from all • Monitoring results for agricultural and
new suppliers that show that levels of those industrial practices.
environmental chemical contaminants » How Will Monitoring Be Done?
and pesticides that are reasonably likely
• Visual check of test results and monitoring
to be present are not so high that they are
reports.
reasonably likely to result in levels in the
fish tissue that exceed the established federal » How Often Will Monitoring Be Done (Frequency)?
tolerance and action levels (refer to Table 9-1).
• For results of water testing:
(The aquaculture producer, a state, tribal,
territorial, local, or foreign authority, or a ° All new suppliers;
third-party organization may perform tests.) OR
Note that US EPA has developed water quality • For results of fish tissue testing:
documents that may be suitable for evaluating
water quality in local situations (U.S. EPA Water ° Each delivery;
Quality Standards Handbook, Appendix I); AND
OR • For reports of evaluation of agricultural and
industrial practices:

• Reports of analyses of fish tissue for each


delivery that show that levels of those ° At least once every year.

environmental chemical contaminants


» Who Will Do the Monitoring?
and pesticides that are reasonably likely
to be present are below the established • Any person who has an understanding of the
federal tolerance and action levels (the nature of the controls.
aquaculture grower, a state, tribal, territorial,
local, or foreign authority, or a third-party Establish Corrective Action Procedures.
organization may perform tests); Take the following corrective action to a product
involved in a critical limit deviation:
AND
• Reports from all suppliers that show that • Reject the lot.
agricultural and industrial practices in the AND
area near the aquaculture production site are
Take the following corrective action to regain control
not reasonably likely to cause contamination
over the operation after a critical limit deviation:
of fish tissue above the established federal
tolerance or action levels (the aquaculture • Discontinue use of the supplier until
producer, a state, tribal, territorial, local, evidence is obtained that the supplier will
or foreign authority, or a third-party comply with the testing and evaluation
organization may perform monitoring). controls.

Establish Monitoring Procedures. Establish a Recordkeeping System.


• Test results;
» What Will Be Monitored?
AND
• Test results of water or fish tissue for those
environmental chemical contaminants and • Reports of evaluation of agricultural and
industrial practices.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

167
TABLE 9-4

CONTROL STRATEGY EXAMPLE 3 - RECORDS OF TESTING AND MONITORING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Records of Testing and Monitoring.” This example illustrates how a farm-raised catfish
processor can control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental chemical contaminants and pesticides may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential
hazards (e.g., aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Receiving Environmental Reports of analyses of Reports of Visual At first Quality Reject the lot Test Review
chemical the water from all new analyses check delivery control staff    results monitoring
contaminants suppliers that show that showing levels Discontinue use and
and pesticides levels of environmental of environmental of the supplier corrective
chemical contaminants chemical until evidence action

168
and pesticides that are contaminants is obtained that records
reasonably likely to be and pesticides in the supplier will within 1
present are not so high water samples comply with the week of
that they are likely to for those testing and preparation
result in levels in fish contaminants that evaluation
tissue that exceed the are reasonably controls.
established federal likely to be
tolerance or action levels* present*
Reports from all suppliers Reports of Visual Once per year Quality Reject the lot Reports of Review
that show that agricultural agricultural check control staff    agricultural monitoring
and industrial practices and industrial Discontinue use and and

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


in the area near the practices in the of the supplier industrial corrective
production site are not area near the until evidence practices action
reasonably likely to production site is obtained that records
cause contamination the supplier will within
of fish tissue above the comply with the 1 week of
established tolerance or testing and preparation
action levels evaluation
controls

* Note: This plan is for illustrative purposes only. An actual plan should specify (1) in the Critical Limits column: the environmental chemical contaminants and pesticides that are reasonably likely to
be present and the critical limits to be applied to each contaminant; and (2) in the Monitoring columns: the contaminants for which analysis will be conducted, the protocol for sample collection,
and the analytical method to be used for each contaminant.
Establish Verification Procedures. the chemical contamination has been
• Review monitoring and corrective action eliminated.
records within 1 week of preparation
to ensure they are complete and any Establish a Recordkeeping System.
critical limit deviations that occurred were • Test results.
appropriately addressed.
Establish Verification Procedures.
• CONTROL STRATEGY EXAMPLE 4 - CHEMICAL
• Periodically verify the adequacy of the
CONTAMINANT TESTING
testing methods and equipment (e.g., by
Set Critical Limits. comparing results with those obtained
• No lot may exceed the federal tolerance using an Association of Official Analytical
or action levels for those environmental Chemists, or equivalent method, or by
chemical contaminants and pesticides that analyzing proficiency samples);
are reasonably likely to be present (refer to AND
Table 9-1). • Review monitoring, corrective action and
verification records within 1 week of
Establish Monitoring Procedures. preparation to ensure they are complete and
» What Will Be Monitored? any critical limit deviations that occurred
were appropriately addressed.
• Fish tissue for those environmental chemical
contaminants and pesticides that are
reasonably likely to be present.

» How Will Monitoring Be Done?


• Obtain samples and analyze for
environmental chemical contaminants and
pesticides.

» How Often Will Monitoring Be Done (Frequency)?


• Each lot received.

» Who Will Do the Monitoring?


• Any person who is qualified by training or
experience to perform the analyses.

Establish Corrective Action Procedures.


Take the following corrective action to product involved
in a critical limit deviation:
• Reject the lot.
AND
Take the following corrective action to regain control
over the operation after a critical limit deviation:

° Discontinue use of the supplier until


evidence is obtained that the cause of

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

169
TABLE 9-5

CONTROL STRATEGY EXAMPLE 4 - CHEMICAL CONTAMINANT TESTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Chemical Contaminant Testing.” This example illustrates how an aquacultured shrimp
processor can control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental chemical contaminants and pesticides may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL CON­ SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
TROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Receiving Environmental No lot of Chemical Obtain samples Each lot Receiving Reject the lot Test Annual
chemical shrimp may residue levels and received employee will    results methods
contaminants exceed the in shrimp analyze for submit sample Discontinue use comparison to
and pesticides established tissue that are environmental to quality of the supplier AOAC methods
tolerance or reasonably chemical control staff until evidence

170
action likely to be contaminants is obtained that Review
levels for present* and pesticides* the cause of monitoring
environmental the chemical and corrective
chemical contamination action records
contaminants has been within 1 week
and pesticides eliminated of
that are preparation
reasonably
likely to be
present*

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


* Note: This plan is for illustrative purposes only. An actual plan should specify (1) in the Critical Limits column: the environmental chemical contaminants and pesticides that are reasonably likely to
be present and the critical limits to be applied to each contaminant; and (2) in the Monitoring columns: the contaminants for which analysis will be conducted, the protocol for sample collection,
and the analytical method to be used for each contaminant.
• CONTROL STRATEGY EXAMPLE 5 - QA AND
PROGRAM
Take the following corrective action to regain control
Set Critical Limits. over the operation after a critical limit deviation:

• A certificate indicating that the producer • Discontinue use of the supplier until
operates under a third-party-audited QA evidence is obtained that the supplier will
program that covers environmental chemical comply with the certification controls.
contaminants and pesticides. The certificate
may accompany each lot of incoming Establish a Recordkeeping System.
aquacultured fish or may be issued for each • Third-party certificates;
producer of incoming aquacultured fish as a
AND
continuing certification.
• Records showing lots received and the
presence or absence of a certificate.
Establish Monitoring Procedures.
» What Will Be Monitored? Establish Verification Procedures.
• Certificate indicating operation under a third­ • Review the third-party-audited QA program
party-audited QA program. and results of audits annually;

» How Will Monitoring Be Done? AND


• Visual check for the presence of a certificate. • Review monitoring, corrective action,
and verification records within 1 week of
» How Often Will Monitoring Be Done (Frequency)? preparation to ensure they are complete and
• Each lot received is checked for the presence any critical limit deviations that occurred
of a certificate. Certificates may be issued on were appropriately addressed.
continuing (not less often than annually) or
lot-by-lot basis.

» Who Will Do the Monitoring?


• Any person who has an understanding of the
nature of the controls.

Establish Corrective Action Procedures.


Take the following corrective action to a product
involved in a critical limit deviation:
• Reject the lot;
OR
• Hold the lot until a certificate can be
provided;
OR
• Hold and analyze the lot for those
environmental chemical contaminants and
pesticides that are reasonably likely to be
present.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

171
TABLE 9-6

CONTROL STRATEGY EXAMPLE 5 - QA PROGRAM


This table is an example of a portion of a HACCP plan using “Control Strategy Example 5 - QA Program.” This example illustrates how an aquacultured trout processor can
control environmental chemical contaminants and pesticides. It is provided for illustrative purpose only.

Environmental chemical contaminants and pesticides may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential
hazards (e.g., aquaculture drugs, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
CONTROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Receiving Environmental Certificate Presence of a Visual check for Each lot Receiving dock Reject the lot Certificate Review the
chemical indicating that third-party the presence of employee third-party-
contaminants the producer certificate a certificate Discontinue use Receiving audited QA
and pesticides operates under of the supplier record program and
a third-party­ until evidence results of audits

172
audited QA is obtained that annually
program that the supplier
covers will comply Review
environmental with the monitoring,
chemical certification corrective
contaminants controls action, and
and pesticides verification
records within
1 week of
preparation

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


• CONTROL STRATEGY EXAMPLE 6 - SOURCE Establish Corrective Action Procedures.
CONTROL FOR WILD CAUGHT FISH OTHER THAN
Take the following corrective action to a product
MOLLUSCAN SHELLFISH
involved in a critical limit deviation:
Set Critical Limits. • Reject the lot;
• No fish may be harvested from an area that is OR
closed to commercial harvesting by state, tribal,
• For fish harvested from an area under a
territorial, local, or foreign authorities because
consumption advisory based on federal
of concentrations of environmental chemical
tolerance or action levels:
contaminants or pesticides exceeding the
federal tolerance or action levels; ° Sample the lot and analyze it for the
appropriate environmental chemical
AND contaminant or pesticide. Reject the lot if
• No fish may be harvested from an area that the results exceed the federal tolerance
is under a consumption advisory by a, state, or action level.
tribal, territorial, local, or foreign regulatory
AND
authority based on a determination by the
authority that fish harvested from the waters Take the following corrective action to regain control
are reasonably likely to contain contaminants over the operation after a critical limit deviation:
above the federal tolerance or action levels. • Discontinue use of the supplier until
Note that many consumption advisories are evidence is obtained that harvesting practices
not based on such a determination. have changed.

Establish Monitoring Procedures. Establish a Recordkeeping System.


» What Will Be Monitored? • Receiving records that document the location
and whether the harvest area is subject to
• Location of harvest and whether the
closure or consumption advisory.
harvest area is subject to closure or
consumption advisory.
Establish Verification Procedures.
» How Will Monitoring Be Done? • Review monitoring and corrective action
• Ask the harvester for the harvest site at time records within 1 week of preparation
of receipt, or obtain the information from the to ensure they are complete and any
harvester’s catch record, where applicable; critical limit deviations that occurred were
appropriately addressed.
AND
• Ask the state, tribal, territorial, local, or
foreign authorities in which your fish are
harvested whether there are closures or
consumption advisories that apply to the
areas from which your fish are harvested.

» How Often Will Monitoring Be Done (Frequency)?


• Every lot received.

» Who Will Do the Monitoring?


• Any person who has an understanding of the
nature of the controls.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

173
TABLE 9-7

CONTROL STRATEGY EXAMPLE 6 - SOURCE CONTROL


FOR WILD CAUGHT FISH OTHER THAN MOLLUSCAN SHELLFISH
This table is an example of a portion of a HACCP plan using “Control Strategy Example 6 - Source Control for Wild Caught Fish Other Than Molluscan Shellfish.” This example
illustrates how a wild caught bluefish processor can control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental contaminants and pesticides from the harvest area may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other
potential hazards (e.g., scombrotoxin (histamine), metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
CONTROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Receiving Environmental No fish may be harvested Location of Ask the Each lot Receiving Reject the lot Receiving Review
chemical from an area that is closed to harvest and harvester for received dock record monitoring
contaminants commercial harvesting by state, whether the the harvest employee Discontinue and
and pesticides or local authorities because of harvest area location, and use of the corrective

174
concentrations of environmental is subject to ask state supplier action
chemical contaminants or closure or and local until records
pesticides exceeding the federal consumption authorities the evidence within
tolerance or action levels advisory status of the is obtained 1 week of
area that preparation
No fish may be commercially harvesting
harvested from an area that is practices
under a consumption advisory have
by a state, local, or local changed
regulatory authority based on a
determination by the authority

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


that fish harvested from the
waters are reasonably likely to
contain contaminants above the
federal tolerance or action levels
• CONTROL STRATEGY EXAMPLE 7 - SOURCE • All molluscan shellfish must be from a
CONTROL FOR MOLLUSCAN SHELLFISH harvester that is licensed as required (note
that licensing may not be required in all
Set Critical Limits.
jurisdictions) or from a processor that is
• All containers of shellstock (in-shell certified by a shellfish control authority.
molluscan shellfish) received from a Note: Only the primary processor (the processor that receives
harvester must bear a tag that discloses the molluscan shellfish directly from the harvester) needs to apply controls
date and place they were harvested (by state relative to the identification of the harvester, the harvester’s license, or
the approval status of the harvest waters.
and site), the type and quantity of shellfish,
and the harvester’s or harvester’s vessel
information (i.e., the identification number Establish Monitoring Procedures.
assigned to the harvester by the shellfish » What Will Be Monitored?
control authority, where applicable, or if
• The information contained on tags on
such identification numbers are not assigned,
containers of incoming shellstock or on
the name of the harvester or the name or
the bill of lading or other similar shipping
registration number of the harvester’s vessel).
document accompanying bulk shipments of
For bulk shipments of shellstock, where the
shellstock and whether the harvest area is
shellstock is not containerized, the shellstock
authorized for harvest by a shellfish control
must be accompanied by a bill of lading
authority;
or other similar shipping document that
contains the same information; AND
Note: The source controls listed in this critical limit are required under • The license of the harvester;
21 CFR 123.28(c).
OR
OR
• The information contained on labels on
• All containers of shellstock received from containers of incoming shucked molluscan
a processor must bear a tag that discloses shellfish.
the date and place they were harvested
(by state and site), the type and quantity of » How Will Monitoring Be Done?
shellfish, and the certification number of the • Perform visual checks;
processor;
AND
OR • Ask the relevant shellfish control authority
• All containers of shucked molluscan shellfish whether the harvest area is authorized for
must bear a label that identifies the name, harvest.
address, and certification number of the
packer or repacker of the product; » How Often Will Monitoring Be Done (Frequency)?
• For checking tags:
AND
• All molluscan shellfish must have been ° Every container;
harvested from waters authorized for AND
harvesting by a shellfish control authority. • For checking harvester licenses:
For U.S. federal waters, no molluscan
shellfish may be harvested from waters that ° Every delivery;

are closed to harvesting by an agency of the OR


federal government;
AND

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

175
• For checking labels: For shucked molluscan shellfish:

° At least three containers randomly • Receiving record that documents:


selected from throughout every lot.
° Date of receipt;
» Who Will Do the Monitoring? AND
• Any person who has an understanding of the ° Quantity and type of shellfish;
nature of the controls.
AND

Establish Corrective Action Procedures. ° Name and certification number of the


packer or repacker.
Take the following corrective action to a product
involved in a critical limit deviation: Establish Verification Procedures.
• Reject the lot. • Review monitoring and corrective action
AND records within 1 week of preparation
to ensure they are complete and any
Take the following corrective action to regain control
critical limit deviations that occurred were
over the operation after a critical limit deviation:
appropriately addressed.
• Discontinue use of the supplier until
evidence is obtained that harvesting and/or
tagging practices have changed.

Establish a Recordkeeping System.


For shellstock:
• Receiving record that documents:
° Date of harvest;
AND

° Location of harvest by state and site;

AND

° Quantity and type of shellfish;

AND
° Name of the harvester, name or
registration number of the harvester’s
vessel, or an identification number issued
to the harvester by the shellfish control
authority (for shellstock received directly
from the harvester only);
AND
° Number and date of expiration of the
harvester’s license, where applicable;

AND

° Certification number of the shipper,

where applicable.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

176
TABLE 9-8

CONTROL STRATEGY EXAMPLE 7 - SOURCE CONTROL FOR MOLLUSCAN SHELLFISH


This table is an example of a portion of a HACCP plan using “Control Strategy Example 7 - Source Control for Molluscan Shellfish.” The example illustrates how a processor of
shellstock oysters received directly from a harvester can control environmental chemical contaminants and pesticides. It is provided for illustrative purposes only.

Environmental contaminants and pesticides from the harvest area may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other
potential hazards (e.g., natural toxins and pathogens from the harvest area).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
LIMITS
CRITICAL SIGNIFICANT CORRECTIVE
FOR EACH RECORDS VERIFICATION
CONTROL POINT HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
PREVENTIVE
MEASURE

Receiving Environmental All shellstock must be Information Visual checks Every sack Receiving Reject Receiving Review
chemical tagged with the date on incoming employee untagged sacks record monitoring
contaminants and place of harvest, shellstock tags and
and pesticides type and quantity of Discontinue use corrective
shellfish, and name or of the supplier action

177
registration number of until evidence records
the harvester’s vessel is obtained that within
tagging practices 1 week of
have changed preparation
All shellstock must be Harvest site on Perform Every lot Reject lots from
from waters tags visual checks unapproved waters
approved by the state and ask the
shellfish control shellfish control Discontinue use
authority authority of the supplier
whether until evidence
the area is is obtained that

CHAPTER 9: Environmental Chemical Contaminants and Pesticides


authorized for harvesting practices
harvest have changed
All shellstock must be License of Perform visual Every Reject lots from
from licensed harvester checks delivery unlicensed
harvesters harvesters

Discontinue use
of the supplier
until evidence
is obtained that
the harvester is
properly licensed
BIBLIOGRAPHY. • U.S. Environmental Protection Agency. 1992.
Water quality standards – Establishment of
We have placed the following references on numeric criteria for priority toxic pollutants;
display in the Division of Dockets Management, states’ compliance, p. 60848-60923. In Federal
Food and Drug Administration, 5630 Fishers Lane, Register, vol. 57, no. 246. U.S. Government
rm. 1061, Rockville, MD 20852. You may see Printing Office, Washington, DC.
them at that location between 9 a.m. and 4 p.m., • U.S. Environmental Protection Agency. 1994.
Monday through Friday. As of March 29, 2011, Appendix I: list of EPA water quality criteria
FDA had verified the Web site address for the documents. In Water quality standards
references it makes available as hyperlinks from handbook: second edition. http://www.epa.
the Internet copy of this guidance, but FDA is not gov/waterscience/standards/handbook/.
responsible for any subsequent changes to Non- • U.S. Environmental Protection Agency. 1995.
FDA Web site references after March 29, 2011. Final water quality guidance for the Great
• Catfish Farmers of America. 1993. Catfish Lakes System. In Federal Register, vol. 60,
quality assurance. Cooperative Extension no. 56. U.S. Government Printing Office,
Service Publication 1873. Mississippi State Washington, DC.
University, Mississippi State, MS. • U.S. Environmental Protection Agency.
• Federal Joint Subcommittee on Aquaculture. Updated February 2011. Residue Analytical
2007. Guide to drug, vaccine, and pesticide Methods (RAM). http://www.epa.gov/
use in aquaculture. http://aquanic.org/jsa/ pesticides/methods/ramindex.htm.
wgqaap/drugguide/drugguide.htm. • U.S. Environmental Protection Agency.
• Gutenmann, W. H., J. G. Ebel, Jr., H. T. Revised July 2006. Tolerances and exemptions
Kuntz, K. S. Yourstone, and D. J. Lisk. 1992. from tolerances for pesticide chemicals in
Residues of p,p’-DDE and mercury in lake or on raw agricultural products. In Code
trout as a function of age. Arch. Environ. of Federal Regulations, 40 CFR 180. U.S.
Contam. Toxicol. 22(4):452-455. Government Printing Office, Washington,
• Karl, H., I. Lehmann, and K. Oetjen. 1998. DC. http://www.access.gpo.gov/nara/cfr/
Levels of chlordane compounds in fish waisidx_05/40cfr180_05.html.
muscle, -meal, -oil and -feed. Chemosphere. • U.S. Food and Drug Administration.
36(13):2819-2832. Updated July 2009. Pesticide Analytical
• Ruus, A., K. I. Ugland, and J. U. Skaare. Manual (PAM). http://www.fda.gov/Food/
2002. Influence of trophic position on ScienceResearch/LaboratoryMethods/
organochlorine concentrations and PesticideAnalysisManualPAM/default.htm.
compositional patterns in a marine food web. • U.S. Food and Drug Administration. Updated
Environ. Toxicol. Chem. 21(11):2356-2364. January 2008. Pesticide chemical residues in
• Smith, A. G., and S. D. Grangolli. 2002. food - enforcement criteria. In Compliance
Organochlorine chemicals in seafood: policy guides, sect. 575.100. Department of
occurrence and health concerns. Food Chem. Health and Human Services, Public Health
Toxicol. 40:767-779. Service, Food and Drug Administration,
Center for Food Safety and Applied
• Striped Bass Growers Association. 1996.
Nutrition, Washington, DC. http://www.fda.
The hybrid striped bass industry from fish
gov/downloads/ICECI/ComplianceManuals/
farmer to consumer. Striped Bass Growers
CompliancePolicyGuidanceManual/
Association, P.O. Box 11280, Columbia, SC.
UCM186872.pdf.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

178
• U.S. Food and Drug Administration. Revised
April 2009. Fish and fishery products.
In Code of Federal Regulations, 21 CFR
123.3. U.S. Government Printing Office,
Washington, DC. http://www.access.gpo.gov/
nara/cfr/waisidx_06/21cfr123_06.html.
• U.S. Food and Drug Administration. Revised
April 2009. Unavoidable contaminants
in food for human consumption and
food-packaging material. In Code of
Federal Regulations, 21 CFR 109. U.S.
Government Printing Office, Washington,
DC. http://www.access.gpo.gov/nara/cfr/
waisidx_06/21cfr109_06.html.
• U.S. Trout Farmer’s Association. 1994. Trout
producers quality assurance program.
USTFA, P.O. Box 220, Charles Town, WV.

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

179
NOTES:

CHAPTER 9: Environmental Chemical Contaminants and Pesticides

180

CHAPTER 10: Methylmercury

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

As with previous editions of the “Fish and Fishery


Products Hazards and Controls Guidance,” this
fourth edition does not contain advice on Hazard
Analysis Critical Control Point (HACCP) controls
for methylmercury, except where federal, state,
local, or foreign authorities close certain waters to
commercial harvesting as described in Chapter 9.

CHAPTER 10: Methylmercury

181
NOTES:

CHAPTER 10: Methylmercury

182

CHAPTER 11: Aquaculture Drugs

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

Note: This document was corrected on August 3, 2011. The Agency corrected a typographical error appearing in the
April 2011 version of this document. The Agency corrected "15%" to "1.5%" so that the sentence in "Chapter 11:
Aquaculture Drugs" now reads "Sodium sulfite Used in a 1.5% solution for 5 to 8 minutes to treat eggs in order to
improve their hatchability."

UNDERSTAND THE POTENTIAL HAZARD. general-purpose chemicals, or approved drugs in a


manner that deviates from the labeled instructions.
Use of unapproved drugs or misuse of approved When a drug is approved by CVM, the conditions
drugs in aquacultured fish poses a potential of the approval are listed on its label or in the
human health hazard. These substances may labeling (21 CFR 514.1). These conditions specify
be toxic, allergenic, or carcinogenic, and/or may the species for which the drug is approved for use;
cause antibiotic resistance in pathogens that indications (disease or other circumstances) for
affect humans. use; dosage regimen; and other limitations, such
To control this hazard, drugs for use in food as route of administration and withdrawal time.
animals, whether they are for direct medication or Labeled withdrawal times must be followed to
for addition to feed, generally must be approved, ensure that no harmful drug residues are present
conditionally approved or index listed by FDA in the edible tissue of the animal when harvested
(Federal Food, Drug, and Cosmetic Act Section for human consumption and offered for sale.
512). Under certain conditions authorized by FDA, Tolerances for some drug residues in the edible
unapproved new animal drugs may be used in tissue have been established (21 CFR 556).
conformance with the terms of an Investigational Only a licensed veterinarian may legally prescribe
New Animal Drug (INAD) application (21 CFR 511 a drug under conditions that are not listed on
and FDA’s Center for Veterinary Medicine (CVM) the label (extra-label use). This includes: use in
Guide 1240.3025). Off label use in animals of species not listed on the label; use for indications
approved human or animal drugs is permissible (disease or other conditions) not listed on the
in certain circumstances. Drugs on the Index label; use at dosage levels, frequencies, or routes
of Legally Marketed Unapproved New Animal of administration other than those stated on the
Drugs for Minor Species (the Index) may not be label; and deviation from the labeled withdrawal
used in food animals except in early nonfood life time. A veterinarian is a person licensed by a
stages of food producing minor species in certain state, territory, or foreign government to practice
circumstances. veterinary medicine.
Reasons for the use of drugs in aquaculture The extra-label use restrictions are fully
include the need to (1) treat and prevent disease, explained in 21 CFR 530. Information on the
(2) control parasites, (3) affect reproduction and new animal drug approval process and for
growth, and (4) provide tranquilization (e.g., other information on the laws, regulations
for weighing). Relatively few drugs have been and policies pertaining to drugs can be found
approved for aquaculture. This factor may lead to on FDA’s internet website, http://www.fda.gov/
the inappropriate use of unapproved drugs, AnimalVeterinary/DevelopmentApprovalProcess/
Aquaculture/default.htm.
CHAPTER 11: Aquaculture Drugs

183
• Approved aquaculture drugs spp., Costia spp., Scyphidia spp., Epistylis
FDA-approved aquaculture drugs, with their spp., and Trichodina spp.) and monogenetic
approved sponsor, species for which they have trematodes (Cleidodiscus spp., Gyrodactylus
been approved and required withdrawal times spp., and Dactylogyrus spp.); and on the eggs
are listed below. Additional details on conditions of salmon, trout, and esocids for the control
of use (e.g., dosage levels) can be obtained from of fungi of the family Saprolegniaceae (21
the Code of Federal Regulations (CFR) as cited CFR 529.1030). There is no mandatory
below; the labeling for the drug; the FDA CVM withdrawal time prior to harvest and
Website, (http://www.fda.gov/AnimalVeterinary/ no residue tolerance (formalin does not
DevelopmentApprovalProcess/Aquaculture/ bioaccumulate in animals). This drug is
ucm132954.htm). approved as an over-the-counter (OTC)
product, and a prescription is not required.
FDA’s determination that these substances are
approved aquaculture drugs does not exempt Parasite-S® , Formacide-B® and Formalin-F®
facilities from complying with other federal, Parasite-S® is supplied by Western Chemical,
state, tribal, territorial and local environmental Inc., Ferndale, WA. Formacide-B® is
requirements. For example, in the United States, supplied by B.L. Mitchell, Inc., Leland,
facilities using these substances would still be MS. Formalin-F® is supplied by Natchez
required to comply with the National Pollutant Animal Supply Company, Natchez, MS.
Discharge Elimination System requirements. Each is approved for use to control external
protozoan parasites (Chilodonella spp., Costia
Chorionic gonadotropin spp., Epistylis spp., Ichthyophthirius spp.,
Chorulon® Scyphidia spp., and Trichodina spp.) and
monogenetic trematodes (Cleidodiscus spp.,
Chorulon®, supplied by Intervet, Inc., Dactylogyrus spp., and Gyrodactylus spp.)
Roseland, NJ, is approved for use as an aid on all finfish species; external protozoan
in improving spawning function in male parasites (Bodo spp., Epistylis spp., and
and female brood finfish. The drug may be Zoothamnium spp.) on Penaeid shrimp; and
administered for up to three doses. The total fungi of the family Saprolegniaceae on the
dose should not exceed 25,000 I.U. chorionic eggs of all finfish species (21 CFR 529.1030).
gonadotropin in fish intended for human There is no mandatory withdrawal time
consumption. Federal law restricts this prior to food animal harvest and no residue
drug to use by or on the order of a licensed tolerance (formalin does not bioaccumulate in
veterinarian (21 CFR 522.1081). Because animals). These drugs are approved as OTC
residues are expected to be well below the products, and a prescription is not required.
safe concentration in the edible portion of
fish, there is no tolerance level set for residues
Florfenicol
of gonadotropin in fish tissue 21 CFR 556.304).
Aquaflor ® Type A Medicated Article
Formalin solution Aquaflor® Type A is supplied by Intervet,
Paracide-F® Inc., Millsboro DE/ Schering-Plough Animal
Health Corporation, Roseland, NJ, and is
Paracide-F®, supplied by Argent Laboratories, approved for use in medicated feed for the
Redmond, WA, is approved for use as control of mortality due to enteric septicemia
follows: in salmon, trout, catfish, largemouth of channel catfish (Ictalurus punctatus)
bass, and bluegill for the control of external associated with Edwardsiella ictaluri, control
protozoa (Ichthyophthirius spp., Chilodonella

CHAPTER 11: Aquaculture Drugs

184
of mortality in freshwater-reared salmonids been recognized as a valuable tool for the
due to coldwater disease associated with proper handling of these animals during
Flavobacterium psychrophilum, and control of manual spawning (fish stripping), weighing,
mortality in freshwater-reared salmonids due measuring, marking, surgical operations, and
to furunculosis associated with Aeromonas transport. Use in fish intended for human
salmonicida. The minimum withdrawal time consumption is restricted to the following
before harvest is 12 days for catfish and 15 families: Ictaluridae (catfish), Salmonidae
days for salmonids (21 CFR 558.261). The (salmon and trout), Esocidae (pike), and
tolerance level for florfenicol amine (the Percidae (perch). There is a mandatory 21­
marker residue) in muscle is 1 ppm (21 CFR day withdrawal time before harvest. In other
556.283). The product is restricted to use by non-food, aquatic, cold-blooded animals,
or on the order of a licensed veterinarian (21 the drug should be limited to hatchery or
CFR 558.261). Extra-label use of medicated laboratory use (21 CFR 529.2503). These
feed containing florfenicol is prohibited (21 drugs are approved as OTC products, and
CFR 558.6(a)(4) and (6)). a prescription is not required. There is no
tolerance level set for residues in fish tissue.
Aquaflor® CA1
Aquaflor® CA1 is supplied by Intervet, Inc./ Oxytetracycline
Schering-Plough Animal Health Corporation,
Roseland, NJ, and is approved for use in Terramycin® 200 for Fish (oxytetracycline
medicated feed for the control of mortality in dihydrate) Type A Medicated Article
catfish due to columnaris disease associated Terramycin® 200 for Fish (oxytetracycline
with Flavobacterium columnare. The drug dihydrate) Type A Medicated Article
can be used at any stage of production, from is supplied by Phibro Animal Health,
fingerling to food fish, as the sole ration Ridgefield Park, NJ. Terramycin® 200 for
for 10 consecutive days. The minimum Fish is approved for use to treat bacterial
withdrawal time before harvest is 12 days. hemorrhagic septicemia caused by
The product is restricted to use by or on Aeromonas liquefaciens and pseudomonas
the order of a licensed veterinarian (21 CFR disease in catfish. For salmonids,
516.1215) . Extra-label use of medicated feed Terramycin® 200 for Fish is approved
containing florfenicol is prohibited (21 CFR for use to control ulcer disease caused
558.6(a)(4) and (6)). Because Aquaflor® CAI by Hemophilius piscium, furunculosis
is a conditionally approved new animal drug, caused by Aeromonas salmonicida,
it extra-label use is also prohibited by 21 bacterial hemorrhagic septicemia caused
U.S.C. 360ccc(a)(1). by Aeromonas liquefaciens, pseudomonas
disease and for control of mortality due
Tricaine methanesulfonate (MS-222) to coldwater disease associated with
Flavobacterium psychrophilium. This drug is
Finquel® and Tricaine-S
also approved for use to mark skeletal tissue.
Finquel® is supplied by Argent Laboratories, For lobster, Terramycin® 200 for Fish is
Redmond, WA, and Tricaine-S is supplied approved for use to control gaffkemia caused
by Western Chemical, Inc., Ferndale, WA, by Aerococcus viridians. Withdrawal times
Tricaine-S. This drug is approved for vary with indication as follows: for marking
use to temporary immobilization of fish, skeletal tissue in Pacific salmon, 7 days; for
amphibians, and other aquatic cold-blooded disease control in salmonids, 21 days; catfish,
animals. Tricaine methanesulfonate has 21 days; lobster, 30 days (21 CFR 558.450).

CHAPTER 11: Aquaculture Drugs

185
OxyMarine™, Oxytetracycline
Sulfamerazine
HCl Soluble Powder-343,

Sulfamerazine, supplied by Alpharma, Inc.,


Terramycin-343, TETROXY Aquatic

Bridgewater, NJ, is approved for use only in


OxyMarine™ is supplied by Alpharma, trout (rainbow, brook, and brown) to control
Inc., Fort Lee, NJ. Oxytetracycline HCl furunculosis. It may be used for treatment
Soluble Powder-343 is supplied by Teva not more than 14 days. The withdrawal time
Animal Health, Inc., St. Joseph, MO. is 21 days before harvest for marketing or
Terramycin-343 is supplied by Aquatic stocking in stream open to fishing (21 CFR
Health Resources. TETROXY Aquatic is 558.582). A tolerance of zero is established
supplied by Cross Vetpharm Group Ltd., for residues of sulfamerazine in the edible
Dublin, Ireland. Each of these drugs is flesh (21 CFR 556.660).
administered by immersion, approved for
use to mark skeletal tissue of all finfish fry Sulfadimethoxine/ormetoprim combination
and fingerlings as an aid in identification.
Romet-30®
These drugs are approved as OTC products,
and a prescription is not required. A Romet-30®, supplied by Pharmaq AS,
tolerance level of 2 ppm in muscle tissue (as Overhalla, Norway, is approved for use only
the sum of tetracycline residues, including in medicated feed only for control of enteric
oxytetracycline, chlortetracycline, and septicemia of catfish caused by Edwardsiella
tetracycline) has been established for all ictaluri and furunculosis in salmonids
finfish and lobster (21 CFR 556.500). (trout and salmon) caused by Aeromonas
salmonicida. Required withdrawal times
Hydrogen peroxide are as follows: salmonids, 42 days; catfish,
3 days (21 CFR 558.575). The withdrawal
35% PEROX-AID®
time for catfish is shorter because any
35% PEROX-AID®, supplied by Eka residues that might be present in the skin are
Chemicals, Inc., Marietta, GA, is approved removed during processing. The tolerance
for the control mortality in freshwater-reared for Sulfadimethoxine and ormetoprim in
finfish eggs due to saprolegniasis; freshwater- the flesh is 0.1 ppm for each drug (21 CFR
reared salmonids due to bacterial gill disease; 556.490 and 556.640).
and freshwater-reared coolwater finfish and
channel catfish due to external columnaris • FDA low regulatory priority aquaculture
drugs
disease. This drug is approved as an OTC
product, and a prescription is not required. CVM has identified a number of unapproved
There are no limitations on acceptable daily aquaculture drugs that are of low regulatory
intake; there is no required withdrawal time; priority when used in food fish. The
and no tolerance has been set for residues in following list identifies these compounds
fish tissue. However, as with all new animal and provides their indicated use and usage
drugs, a licensed veterinarian is required to levels (CVM’s Policy and Procedures Manual
prescribe an extra-label use of 35% PEROX­ Attachment: “Enforcement Priorities for Drug
AID® to treat diseases or species not listed on use in Aquaculture” (Guide 1240.4200) (http://
the product label (21 CFR 529.1150). www.fda.gov/downloads/AnimalVeterinary/
GuidanceComplianceEnforcement/
PoliciesProceduresManual/UCM046931.pdf).

CHAPTER 11: Aquaculture Drugs

186
The agency does not intend to take enforcement Calcium oxide
action against low regulatory priority substances
Used as an external protozoacide for fingerlings
if the following conditions are met: (1) the
to adult fish at a concentration of 2,000 mg/L for
substances are used for the stated indications;
5 seconds.
(2) the substances are used at the stated levels;
(3) the substances are used according to good
Carbon dioxide gas
management practices; (4) the product is of an
appropriate grade for use in food animals; and Used for anesthetic purposes in fish.
(5) use of these products is not likely to result in
an adverse effect on the environment. Fuller’s earth
The agency’s enforcement position on the use Used to reduce the adhesiveness of fish eggs to
of these substances should not be considered an improve hatchability.
approval, or an affirmation of their safety and
effectiveness. The agency reserves the right to Garlic (whole form)
take a different position on the use of any or all
Used for control of helminth and sea lice
of these substances at some time in the future.
infestations in marine salmonids at all life stages.
FDA’s determination that these substances are
new animal drugs of low regulatory priority Ice
does not exempt facilities from complying with
other federal, state, tribal, territorial and local Used to reduce metabolic rate of fish during
environmental requirements. For example, in transport.
the United States, facilities using these substances
would still be required to comply with the Magnesium sulfate
National Pollutant Discharge Elimination System Used to treat external monogenic trematode
requirements. infestations and external crustacean infestations
in freshwater fish species at all life stages. Fish
Acetic acid are immersed in a 30,000 mg MgSO4/L and 7,000
Used in a 1,000 to 2,000 ppm dip for 1 to 10 mg NaCl/L solution for 5 to 10 minutes.
minutes as a parasitide for fish.
Onion (whole form)
Calcium chloride Used to treat external crustacean parasites and to
Used to increase water calcium concentration deter sea lice from infesting the external surface
to ensure proper egg hardening. Dosages used of salmonids at all life stages.
would be those necessary to raise calcium
concentration to 10 to 20 ppm CaCO3. Used up Papain
to 150 ppm indefinitely to increase the hardness Used in a 0.2% solution to remove the gelatinous
of water for holding and transporting fish in matrix of fish egg masses in order to improve
order to enable fish to maintain osmotic balance. hatchability and decrease the incidence of
disease.

CHAPTER 11: Aquaculture Drugs

187
Potassium chloride • FDA high enforcement priority aquaculture
drugs
Used as an aid in osmoregulation; relieves
stress and prevents shock. Dosages used would CVM has identified a number of drugs and
be those necessary to increase chloride ion families of drugs historically used in fish without
concentration to 10 to 2,000 mg/L. FDA approval that are of high enforcement
priority. They should not be used in fish that
Povidone iodine is to be consumed, unless a sponsor obtains
an approval or index listing for them. The
Used in a 100 ppm solution for 10 minutes as an following list identifies these compounds
egg surface disinfectant during and after water (CVM Program Policy and Procedures Manual
hardening. Attachment: “Enforcement Priorities for Drug
Use in Aquaculture” (Guide 1240.4200) (http://
Sodium bicarbonate www.fda.gov/downloads/AnimalVeterinary/
Used at 142 to 642 ppm for 5 minutes as a means GuidanceComplianceEnforcement/
of introducing carbon dioxide into the water to PoliciesProceduresManual/UCM046931.pdf ):
anesthetize fish. • Chloramphenicol;
• Nitrofurans;
Sodium chloride • Fluoroquinolones and Quinolones;
Used in a 0.5% to 1% solution for an indefinite • Malachite Green;
period as an osmoregulatory aid for the relief • Steroid Hormones.
of stress and prevention of shock; and in a 3%
solution for 10 to 30 minutes as a parasitide. • Drugs prohibited for extra-label use
The following drugs and families of drugs are
Sodium sulfite prohibited for extra-label use in food-producing
Used in a 1.5% solution for 5 to 8 minutes to treat animals (21 CFR 530.41(a)):
eggs in order to improve their hatchability. • Chloramphenicol;
• Clenbuterol;
Thiamine hydrochloride • Diethylstilbestrol (DES);
Used to prevent or treat thiamine deficiency in • Dimetridazole, Ipronidazole, and other
salmonids. Eggs are immersed in an aqueous Nitroimidazoles;
solution of up to 100 ppm for up to 4 hours • Furazolidone, and Nitrofurazone;
during water hardening. Sac fry are immersed in • Fluoroquinolones;
an aqueous solution of up to 1,000 ppm for up to
• Glycopeptides.
1 hour.
None of these drugs and families of drugs
Urea and tannic acid has been approved use in fish. Additional
information on aquaculture-related topics can be
Used to denature the adhesive component of
obtained from FDA/CVM at: http://www.fda.gov/
fish eggs at concentrations of 15g urea and
cvm/aqualibtoc.htm.
20g NaCl/5 liters of water for approximately 6
minutes, followed by a separate solution of 0.75
g tannic acid/5 liters of water for an additional 6
minutes. These amounts will treat approximately
400,000 eggs.

CHAPTER 11: Aquaculture Drugs

188
DETERMINE WHETHER THE POTENTIAL measure is or can be used to eliminate the
HAZARD IS SIGNIFICANT. hazard or to reduce the likelihood of its
occurrence to an acceptable level. Preventive
The following guidance will assist you in measures for the hazard of aquaculture drugs
determining whether aquaculture drugs are a used in aquaculture operations and during
significant hazard at a processing step: live transportation can include:
• Conducting on-farm visits to review
1. Is it reasonably likely that unsafe levels of
drug usage (other than INADs) before
aquaculture drugs will be introduced at this
receipt of the product, coupled with
processing step?
a supplier’s certificate that any INADs
Under ordinary circumstances, if you used were used in conformance
are a primary (first) processor, it would with the application requirements
be reasonably likely that unsafe levels and appropriate verification;
of aquaculture drugs could enter the
• Reviewing, at time of receipt, drug usage
process at the receiving step of any type of
records (other than INADs), coupled
aquacultured fish, including:
with a supplier’s certificate that any
• Finfish; INADs used were used in conformance
with the application requirements
• Crustaceans;
and appropriate verification;
• Other aquatic food animals,

• Reviewing, at time of receipt, the

such as alligator.

producer’s lot-by-lot certification

Under ordinary circumstances it would also of proper drug usage, including

be reasonably likely that unsafe levels of INAD usage, coupled with

aquaculture drugs could enter the process appropriate verification;

during aquatic holding (e.g., live lobster in


• Conducting, at time of receipt,

pounds) or transport of live fish.


drug residue testing;

Under ordinary circumstances, it would


• Reviewing, at time of receipt, evidence
not be reasonably likely to expect that
(e.g., a third-party certificate) that
aquaculture drugs could enter the process
the producer operates under a third­
during the receiving of wild-caught fish.
party-audited Quality Assurance (QA)
Currently, FDA is not aware of drug use in
program for aquaculture drug use.
the grow-out of molluscan shellfish.
Note: INAD records are confidential unless an exception is made by
If you are receiving fish (other than live fish) the sponsor of the drug research. Thus, review of INAD drug usage
from another processor, you would not need records by the processor may not be practical in certain situations.
to identify aquaculture drugs as a significant Written certification, on a lot-by-lot basis, from the producer
to the processor stating that INAD usage is in accordance with
hazard. The primary (first) processor should
authorizations from FDA/CVM is a suitable alternative.
have fully controlled this hazard.
2. Can unsafe levels of aquaculture drugs that are These preventive measures are ordinarily
reasonably likely to occur be eliminated or reduced employed at either the receiving step or the
to an acceptable level at this processing step? pre-harvest step.

Aquaculture drugs should be considered Preventive measures for the control of


a significant hazard at any processing step aquaculture drugs used during aquatic
at a primary processor where a preventive holding (e.g. lobster pounds) can include

CHAPTER 11: Aquaculture Drugs

189
controlled application of animal drugs in a a. If you have such a relationship with the
manner consistent with: grower, then you should identify a pre-
harvest step as the CCP for aquaculture
• Established withdrawal times;
drugs. The preventive measure for this
• Labeled instructions for use; type of control is:
• Conditions for extra-label use of FDA- • Conducting on-farm visits to
approved drugs, under a veterinarian’s review drug usage, coupled with
supervision and in accordance with a supplier’s certificate that any
FDA regulations and guidelines; INAD used is used in accordance
• Conditions specified in the FDA list of with food use authorization
low regulatory priority aquaculture drugs; and appropriate verification.
• Conditions of an INAD application. Example:
A primary processor of aquacultured
These preventive measures are ordinarily
catfish that regularly purchases from
applied at the holding step.
the same grower should visit the
In the case of an integrated operation, where grower before the fish are harvested
fish processing and farming, and perhaps and review drug usage practices and
feed manufacture, are performed by the records. The processor should also
same firm, it may be possible and desirable receive a guarantee that any INAD
to exercise preventive measures early in the used is used in conformance with the
process (ideally, at feed manufacture), rather food use authorization requirements.
than at receipt of the fish at the processing The processor should combine this
plant. Such preventive measures will not be monitoring procedure with quarterly
covered in this guidance document. raw material testing for verification
and should set the CCP at the pre-
• Intended use harvest step.
For aquaculture drugs, it is unlikely that the
This control approach is a control
intended use of the product will affect the
strategy referred to in this document
significance of the hazard.
as “Control Strategy Example 1 - On-
Farm Visits.”
IDENTIFY CRITICAL CONTROL POINTS.
b. If you have no such relationship with
The following guidance will assist you in the grower, then you should identify the
determining whether a processing step is a receiving step as the CCP for aquaculture
critical control point (CCP) for the hazard of drugs. At the receiving step, you should
aquaculture drugs. exercise one of the following preventive
measures:
Is the hazard the result of the use of aquaculture drugs
during the raising of fish (i.e., aquaculture) or during • Reviewing, at time of receipt, the
aquatic holding (e.g., lobster pounds) or transport of live producer’s lot-by-lot certification
fish? of proper drug usage, coupled
with appropriate verification.
1. If the hazard is the result of aquaculture, do you
have a relationship with the grower that enables Example:
you to visit the farm before receipt of the fish? A primary processor of aquacultured
shrimp that purchases raw material

CHAPTER 11: Aquaculture Drugs

190
shrimp through various brokers This screening can be performed by
should receive lot-by-lot certificates rapid analytical methods that may
from the producers. The certificates indicate the presence of a family of
should state that all drugs were used drugs, rather than any specific drug.
in conformance with applicable FDA If the rapid screening test indicates
regulations and labeled instructions. that a family of drugs is present,
The processor should combine this further testing and/or follow-up with
monitoring procedure with quarterly the supplier could be necessary.
raw material testing for verification Note: A limited number of drug screening tests for
and should set the CCP at receiving. aquaculture drugs are available. Tests are not available to
assay for all drugs that might be used in all aquacultured
This control approach is a control species. Processors should be cautioned that tests that
strategy referred to in this document have not been validated may be unreliable. These tests
may fail to detect a residue or may give a false positive.
as “Control Strategy Example 2 -
Processors should ensure that the tests that they intend
Supplier’s Certification.” to use have been validated and are appropriate for the
species and tissue to be tested.
• Reviewing, at time of receipt, drug
usage records (other than INADs), Example:
coupled with a supplier’s lot-by­ A primary processor of aquacultured
lot certificate that any INAD used shrimp that purchases raw material
was used in conformance with the shrimp through various brokers
use authorization requirements should screen all incoming lots of
and appropriate verification. shrimp with a series of validated
Example: rapid tests that target the families
A primary processor of aquacultured of drugs that are reasonably likely
shrimp that purchases raw material to be used during grow-out (e.g.,
shrimp through various brokers chloramphenicol, nitrofurans, and
should receive records of drug fluoroquinolones). The processor
usage (other than INADs) from should set the CCP at receiving.
the producers when the product is This control approach is a control
delivered. Additionally, the processor strategy referred to in this document
should receive a lot-by-lot certificate as “Control Strategy Example 4 -
stating that any INAD used was Drug Residue Testing.”
used in conformance with the food
• Reviewing, at time of receipt,
use authorization requirements.
evidence (e.g., continuing or lot­
The processor should combine this
by-lot third- party certificate) that
monitoring procedure with quarterly
the producer operates under a
raw material testing for verification
third-party-audited QA program
and should set the CCP at receiving.
that covers aquaculture drug use.
This control approach is a control
Example:
strategy referred to in this document
A primary processor of aquacultured
as “Control Strategy Example 3 -
trout that regularly purchases
Records of Drug Use.”
raw material trout from the same
• Conducting, at time of receipt, drug grower should obtain a third-party
screening on all lots for the presence certificate, valid for 1 year (i.e.,
of approved or unapproved drugs. continuing certification), that attests

CHAPTER 11: Aquaculture Drugs

191
that the grower operates under a QA 3. If the hazard is the result of transportation of live
program that covers aquaculture fish, then you should identify the receiving step
drug use. The processor should set the as the CCP for aquaculture drugs. In this case,
CCP at receiving. you should refer to described in Control Strategy
Examples 2 through 5 for guidance. However,
This control approach is a control
if live transportation is on your own truck, you
strategy referred to in this document
should identify the transportation step as the
as “Control Strategy Example 5 -
CCP, and refer to Control Strategy Example 6 for
Quality Assurance Program.”
guidance.
2. If the hazard is the result of aquatic holding (e.g.,
lobster pounds), then you should identify the
Example:
holding step as the CCP for aquaculture drugs.
A primary processor that receives
The preventive measure for this type of control is:
live basa from a broker on the
broker’s truck should receive lot­
• Applying animal drugs in a by-lot certificates from the broker.
manner consistent with: The certificates should state that all
drugs were used in conformance
° Established withdrawal times;
with applicable regulations and
° Labeled instructions for use;
labeled instructions. The processor
° Conditions for extra-label use
should combine this monitoring
of FDA-approved drugs under a
veterinarian’s supervision and in procedure with quarterly raw
accordance with FDA regulations and material testing for verification
guidances; and should set the CCP at
° Conditions specified in the FDA “low receiving.
regulatory priority aquaculture drug”

list;
Example:
A primary processor that receives
° Conditions of an INAD food use

live catfish from the growers on


authorization.
the processor’s own truck and uses
Example: drugs to control animal health
A primary processor that uses during transportation (e.g., carbon
oxytetracycline in the holding of live dioxide as an anesthetizing agent
lobster in a lobster pound should at levels appropriate for the purpose)
use the drug as a medicated feed in should control drug use during
accordance with labeled instructions transportation and should set the CCP
and should document the withdrawal at transportation.
time of 30 days before selling. The
processor should set the CCP at
holding.
This control approach is a control
strategy referred to in this document
as “Control Strategy Example 6 -
Control During Holding.”

CHAPTER 11: Aquaculture Drugs

192
DEVELOP A CONTROL STRATEGY. AND
• Verified by a certificate from the producer
The following guidance provides six control indicating that any investigational new
strategies for aquaculture drugs. You may select drug used is subject to an investigational
a control strategy that is different from those new animal drug exemption under 21
which are suggested provided it complies with CFR Part 511, that fish intended for human
the requirements of the applicable food safety consumption is subject to a food use
laws and regulations. authorization, and that the INAD is used
in the fish according to the food use
The following are examples of control strategies
authorization requirements.
included in this chapter:

CONTROL STRATEGY
MAY APPLY TO
PRIMARY
MAY APPLY TO
SECONDARY
Establish Monitoring Procedures.
PROCESSOR PROCESSOR
» What Will Be Monitored?
On-farm visit 
• On-farm drug usage procedures;
Supplier’s certification 
Records of drug use  AND
Drug residue testing  • Certificate indicating proper INAD usage.
Quality assurance program  » How Will Monitoring Be Done?
Control during holding   • Survey farm husbandry procedures, ask
questions, and review drug usage records;
• CONTROL STRATEGY EXAMPLE 1 - ON-FARM VISITS AND
Set Critical Limits. • Visual check for presence of INAD certificate
of proper use.
Aquaculture drugs are used on food-producing
fish only if they have been: » How Often Will Monitoring Be Done (Frequency)?
• Approved by FDA or granted a conditional • At least once per year for each aquaculture
approval by FDA and used in accordance site.
with all labeled conditions;
» Who Will Do the Monitoring?
OR • Any person who has an understanding of the
• Approved by FDA and used in an extra-label nature of the controls.
manner under a veterinarian’s supervision in
accordance with FDA regulations; Establish Corrective Action Procedures.
OR Take the following corrective action to a product
• Put on the FDA list of low regulatory priority involved in a critical limit deviation:
aquaculture drugs and used according to the • Do not have the product shipped from the
provisions in the list; production site for processing.
OR AND
• Used in food fish as an INAD subjected Take the following corrective action to regain control
to an investigational new animal drug over the operation after a critical limit deviation:
exemption under 21 CFR Part 511 and used
• Discontinue use of the supplier until
according to the requirements of the food
evidence is obtained that drug treatment
use authorization;

CHAPTER 11: Aquaculture Drugs

193
practices have changed.

Establish a Recordkeeping System.


• On-site audit report;
AND
• INAD certificate of proper use.

Establish Verification Procedures.


• Collect a representative sample of the raw
material, in-process product, or finished
product at least quarterly, and analyze for
those drug residues that are reasonably likely
to be present;
AND
• Periodically verify the adequacy of the
testing methods and equipment (e.g., by
comparing results with those obtained
using an Association of Official Analytical
Chemists (AOAC) or equivalent method, or
by analyzing proficiency samples);
AND
• Review monitoring, verification, and
corrective action records within 1 week of
preparation to ensure they are complete and
any critical limit deviations that occurred
were appropriately addressed.

CHAPTER 11: Aquaculture Drugs

194
TABLE 11-1

CONTROL STRATEGY EXAMPLE 1 - ON-FARM VISITS


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - On-Farm Visits.” This example illustrates how
a primary processor of farm-raised catfish can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants and pesticides).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Pre- Aquaculture Aquaculture drugs are used on fish only if On-farm Survey Once Field Reject the On-site Collect a
harvest drugs the drugs have been drug usage farm per year agent product audit representative sample of
approved by FDA or granted conditional procedures husbandry for each report the raw material
approval by FDA and used in accordance procedures, aquaculture Do not quarterly, and

195
with all labeled conditions; ask site have the analyze for those
approved by FDA and used in an extra-label questions, product drug residues that are
manner under a veterinarian’s supervision in and review shipped reasonably likely to be
accordance with FDA regulations; drug from the present*
put on the list of low regulatory priority records production

CHAPTER 11: Aquaculture Drugs


aquaculture drugs and used in accordance site for Periodically verify
with the provisions in the list; or use in food processing. the adequacy of the
fish as an INAD subject to an investigational testing methods and
new animal drug exemption under 21 CFR Discontinue equipment (e.g., by
Part 511 and used in accordance with the use of the comparing results with
requirements of the food use authorization supplier those obtained using an
until Association of Official
Certificate from the producer indicating Certificate Visual Once Field evidence Certificate Analytical Chemists
that any investigational new drug used in indicating check per year agent is obtained of INAD (AOAC)
fish intended for human consumption is proper for each that drug usage
subject to an investigational new animal INAD aquaculture treatment Review
drug exemption under 21 CFR Part 511 usage site practices monitoring, verification,
and that the INAD is used according to the have and corrective action
requirements of the food use authorization changed records within 1 week of
preparation

* Note: This plan is for illustrative purposes only. An actual plan should specify in the Verification column: the aquaculture drugs for which analysis will be conducted, the protocol for sample
collection, and the analytical method to be used for each drug
• CONTROL STRATEGY EXAMPLE 2 - SUPPLIER’S Establish a Recordkeeping System.
CERTIFICATION • Copy of certificates;
Set Critical Limits. AND
• Certificate proper drug usage accompanying • Receiving record showing lots received and
each lot of incoming aquacultured fish. presence or absence of a certificate of proper
use.
Establish Monitoring Procedures.
Establish Verification Procedures.
» What Will Be Monitored?
• Collect a representative sample of the raw
• Presence of a certificate indicating proper
material, in-process product, or finished
drug usage.
product at least quarterly, and analyze for
» How Will Monitoring Be Done? those drug residues that are reasonably likely
• Visual check for presence of certificate of to be present;
proper use. AND

» How Often Will Monitoring Be Done (Frequency)? • Periodically verify the adequacy of the
testing methods and equipment (e.g., by
• Each lot received.
comparing results with those obtained
» Who Will Do the Monitoring? using an Association of Official Analytical
Chemists (AOAC) or equivalent method, or
• Any person who has an understanding of the
by analyzing proficiency samples);
nature of the controls.
AND
Establish Corrective Action Procedures. • Review monitoring, corrective action,
Take the following corrective action to a product and verification records within 1 week of
involved in a critical limit deviation: preparation to ensure they are complete and
any critical limit deviations that occurred
• Reject the lot;
were appropriately addressed.
OR
• Hold the lot until a certificate can be
provided;
OR
• Hold and analyze the lot for those
aquaculture drugs that are reasonably likely
to be present.
AND
Take the following corrective action to regain control
over the operation after a critical limit deviation:
• Discontinue use of the supplier until
evidence is obtained that the supplier will
comply with the certification controls.

CHAPTER 11: Aquaculture Drugs

196
TABLE 11-2

CONTROL STRATEGY EXAMPLE 2 - SUPPLIER’S CERTIFICATION


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Supplier’s Certification.” This example illustrates how a primary processor of pond-
raised shrimp can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants and pesticides).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receiving Aquaculture Certificate Presence of Visual Each lot Receiving Reject the lot Producer’s drug Collect a
drugs indicating a certificate check received dock usage certificate representative
proper indicating employee Discontinue use sample of the raw
drug usage proper drug of the supplier Receiving material quarterly,
accompanying usage until evidence record and analyze for

197
all lots of is obtained that those drug residues
incoming pond- the supplier that are reasonably
raised shrimp will comply likely to be present*
with the
certification Periodically verify

CHAPTER 11: Aquaculture Drugs


controls the adequacy of the
testing methods and
equipment (e.g., by
comparing
results with those
obtained using an
Association of
Official Analytical
Chemists (AOAC)

Review monitoring,
corrective action,
and verification
records within 1
week of
preparation

* Note: This plan is for illustrative purposes only. An actual plan should specify in the Verification column: the aquaculture drugs for which analysis will be conducted, the protocol for sample
collection, and the analytical method to be used for each drug
• CONTROL STRATEGY EXAMPLE 3 - RECORDS OF Establish Corrective Action Procedures.
DRUG USE
Take the following corrective action to a product
Set Critical Limits. involved in a critical limit deviation:

Drug usage records for each delivery that show • Reject the lot.
aquaculture drugs were used on food–producing AND
fish only if the drugs have been:
Take the following corrective action to regain control
• Approved by FDA or granted conditional over the operation after a critical limit deviation:
approval by FDA and used in accordance
• Discontinue use of the supplier until
with all labeled conditions;
evidence is obtained that drug treatment
OR practices have changed and/or the producer
• Approved by FDA and used in an extra-label will comply with the certification controls.
manner under a veterinarian’s supervision in
accordance with FDA regulations; Establish a Recordkeeping System.
OR • Producer’s drug records;
• Put on the list of low regulatory priority AND
aquaculture drugs and used according to the • INAD certificate of proper use;
provisions in the list;
AND
AND
• Receiving record showing lots received and
Lot-by-lot certificate from the producer indicating presence or absence of a certificate.
that any investigational new drug used in fish
intended for human consumption is subjected to Establish Verification Procedures.
an investigational new animal drug exemption • Collect a representative sample of the raw
under 21 CFR Part 511 and that the INAD is used material, in-process product, or finished
according to the requirements of the food use product at least quarterly, and analyze for
authorization. those drug residues that are reasonably likely
to be present;
Establish Monitoring Procedures.
AND
» What Will Be Monitored? • Periodically verify the adequacy of the
• Records of on-farm drug use; testing methods and equipment (e.g., by
comparing results with those obtained
AND
using an Association of Official Analytical
• Certificate indicating proper INAD usage. Chemists (AOAC) or equivalent method, or
» How Will Monitoring Be Done? by analyzing proficiency samples);
• Visual check of drug use records and INAD AND
certificate of proper use. • Review monitoring, verification, and
corrective action records within 1 week of
» How Often Will Monitoring Be Done (Frequency)?
preparation to ensure they are complete and
• Each lot received. any critical limit deviations that occurred
» Who Will Do the Monitoring? were appropriately addressed.

• Any person who has an understanding of the


nature of the controls.

CHAPTER 11: Aquaculture Drugs

198
TABLE 11-3

CONTROL STRATEGY EXAMPLE 3 - RECORDS OF DRUG USE


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Records of Drug Use.” This example illustrates how a pond-raised shrimp processor
can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential hazards (e.g., chemical
contaminants).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receiving Aquaculture Drug usage records for each delivery Records Visual Each lot Production Reject the lot Grower’s Collect a
drugs that show that drugs were used on of on- check received supervisor drug representative sample of
fish only if the drugs have been farm drug Discontinue use usage the raw material quarterly,
approved by FDA or granted a usage of the supplier records and analyze for those drug

199
conditional approval by FDA and until evidence is residues that are reasonably
used in accordance with all labeled obtained that drug Receiving likely to be present*
conditions; approved by FDA and treatment practices record
used in an extra-label manner under have changed Periodically verify the
a veterinarian’s supervision in adequacy of the testing
accordance with FDA regulations; or methods and equipment

CHAPTER 11: Aquaculture Drugs


put on the list of low regulatory (e.g., by comparing results
priority aquaculture drugs and used with those obtained using
according to the provisions on the list an Association of Official
Analytical Chemists (AOAC)
Lot-by-lot certificate from the Certificate Visual Each lot Production Reject the lot Certificate
producer indicating that any indicating check received supervisor of INAD
Review monitoring,
investigational new drug used in fish proper Discontinue use usage
verification, and corrective
intended for human consumption INAD of the supplier
action records within 1
is subject to an investigational new usage until evidence Receiving
week of preparation
animal drug exemption under 21 CFR is obtained that record
Part 511 and that the INAD is used the supplier will
according to the requirements of the comply with
food use authorization the certification
requirements

* Note: This plan is for illustrative purposes only. An actual plan should specify in the Verification column: the aquaculture drugs for which analysis will be conducted, the protocol for sample
collection, and the analytical method to be used for each drug
• CONTROL STRATEGY EXAMPLE 4 - DRUG Establish a Recordkeeping System.
RESIDUE TESTING • Test results.
Set Critical Limits.
Establish Verification Procedures.
• No fish may contain a residue of an
unapproved drug (other than for those • Periodically verify the adequacy of the
drugs used as an INAD and according to the testing methods and equipment (e.g., by
requirements of the food use authorization comparing results with those obtained
or used in accordance with the criteria using an Association of Official Analytical
specified in the list of low regulatory priority Chemists (AOAC) or equivalent method, or
aquaculture drugs); by analyzing proficiency samples).

AND AND
• No fish may contain a residue level of an • Review monitoring, corrective action and
approved drug that is above FDA tolerance verification records within 1 week of
for that drug. preparation to ensure they are complete and
any critical limit deviations that occurred
Establish Monitoring Procedures. were appropriately addressed;

» What Will Be Monitored?


• Fish edible flesh for those drug residues that
are reasonably likely to occur.

» How Will Monitoring Be Done?


• Obtain samples and test for drugs using
rapid screening methods or other validated
analytical methods.

» How Often Will Monitoring Be Done (Frequency)?


• Each lot received.

» Who Will Do the Monitoring?


• Any person who is qualified by training or
experience to perform the analyses.

Establish Corrective Action Procedures.


Take the following corrective action to a product
involved in a critical limit deviation:
• Reject the lot.
AND
Take the following corrective action to regain control
over the operation after a critical limit deviation:
• Discontinue use of the supplier until
evidence is obtained that drug treatment
practices have changed.

CHAPTER 11: Aquaculture Drugs

200
TABLE 11-4

CONTROL STRATEGY EXAMPLE 4 - DRUG RESIDUE TESTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Drug Residue Testing.” This example illustrates how a primary processor of farm-
raised catfish can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants and pesticides).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receiving Aquaculture No fish may Fish edible Obtain samples Each lot Quality Reject the lot Analytical Periodically
drugs contain residues flesh for drug and analyze received assurance results verify the
of unapproved residues* for drugs using personnel Discontinue use adequacy of the
drugs (other than rapid screening of the supplier testing methods
those used as an methods or until evidence and equipment

201
INAD subject to other analytical is obtained (e.g., by
an investigational methods* that drug comparing
new animal drug treatment results with
exemption under practices those obtained
21 CFR Part511 have changed using an

CHAPTER 11: Aquaculture Drugs


and according Association
to requirements of Official
of the food use Analytical
authorization or Chemists
included on the list (AOAC) or
of low regulatory equivalent
priority aquaculture
drugs)* Review
monitoring,
No fish may verification,
contain a residue and corrective
level of an action records
approved drug within 1 week
that is above FDA of preparation
tolerance for that
drug*

* Note: This plan is for illustrative purposes only. An actual plan should specify: (1) in the Critical Limits column: the aquaculture drugs that are reasonably likely to be present and the critical
limits to be applied to each drug; and (2) in the Verification column: the aquaculture drugs for which analysis will be conducted, the protocol for sample collection, and the analytical method to
be used for each drug.
• CONTROL STRATEGY EXAMPLE 5 - QUALITY Take the following corrective action to regain control
ASSURANCE PROGRAM over the operation after a critical limit deviation:

Set Critical Limits. • Discontinue use of the supplier until


evidence is obtained that the supplier will
Certificate indicating that the producer operates comply with the certification controls.
under a third-party-audited quality assurance
(QA) program that controls aquaculture drug Establish a Recordkeeping System.
use. The certificate may accompany each lot of
• Third-party certificates;
incoming aquacultured fish or may be issued for
each producer of incoming aquacultured fish as a AND
continuing certification. • Receiving record showing lots received and
presence or absence of a certificate.
Establish Monitoring Procedures.
Establish Verification Procedures.
» What Will Be Monitored?
• Review the third-party QA program and
• Certificate indicating operation under third­
results of audits annually;
party-audited QA program.
AND
» How Will Monitoring Be Done? • Review monitoring, corrective action,
• Visual check for presence of a certificate. and verification records within 1 week of
preparation to ensure they are complete and
» How Often Will Monitoring Be Done (Frequency)?
any critical limit deviations that occurred
• Each lot received must be checked for the were appropriately addressed.
presence of certificates. Certificates may be
issued on a lot-by-lot (no less than annually)
or continuing basis.

» Who Will Do the Monitoring?


• Any person who has an understanding of the
nature of the controls.

Establish Corrective Action Procedures.


Take the following corrective action to a product
involved in a critical limit deviation:
• Reject the lot;
OR
• Hold the lot until a certificate can be
provided;
OR
• Hold and analyze the lot for those
aquaculture drugs that are reasonably likely
to be present.
AND

CHAPTER 11: Aquaculture Drugs

202
TABLE 11-5

CONTROL STRATEGY EXAMPLE 5 - QUALITY ASSURANCE PROGRAM


This table is an example of a portion of a HACCP plan using “Control Strategy Example 5 - Quality Assurance Program.” This example illustrates how an aquacultured trout
processor can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receiving Aquaculture Certificate Presence of a Visual check Each lot Receiving dock Reject the lot Third- party Review
drugs indicating that third-party employee certificate third-party QA
the producer certificate Discontinue use program and
operates until evidence Receiving results of audits
under a third­ is obtained that record annually

203
party-audited the supplier
QA program will comply Review
that covers with the monitoring,
aquaculture certificate verification,
drug usage requirements and corrective
action records

CHAPTER 11: Aquaculture Drugs


within 1 week
of preparation
• CONTROL STRATEGY EXAMPLE 6 - CONTROL OR
DURING HOLDING
° Requirements of the INAD food use
Set Critical Limits. authorization;

AND

Aquaculture drugs are used on fish only if the


drugs have been: • Date of distribution of the finished product.
• Approved by FDA or granted a conditional » How Will Monitoring Be Done?
approval by FDA and used in accordance • Visually observe drug use and finished
with all labeled conditions; product distribution.
OR
» How Often Will Monitoring Be Done (Frequency)?
• Approved by FDA and used in an extra-label
• Every time aquaculture drugs are used
manner under a veterinarian’s supervision in
during holding or transportation;
accordance with FDA regulations;
AND
OR
• Every time the finished product is
• Put on the FDA list of low regulatory priority
distributed.
aquaculture drugs and used according to the
provisions on the list; » Who Will Do the Monitoring?
OR • Any person who has an understanding of
• Used for use in food fish as an INAD subject the nature of the controls.
to an investigational new animal drug
exemption under 21 CFR Part 511 and used Establish Corrective Action Procedures.
according to the requirements in the food Take the following corrective action to a product
use authorization. involved in a critical limit deviation:
• Destroy the product;
Establish Monitoring Procedures.
OR
» What Will Be Monitored?
• Divert the product to non-food use;
• Type of aquaculture drug used;
OR
AND
• If the drug is approved for the species in
• Date and quantity of drug use; which it was used, hold the product until the
AND mandatory withdrawal period (if applicable)
has been met and until the drug residue
• Any other conditions of drug usage that are
level is below the established tolerance.
relevant to:

These corrective actions may be verified by


° Established withdrawal times;
collecting and analyzing a representative
° Labeled instructions; sample of the product, using an appropriate
° Extra-label use of an FDA-approved drug analytical method.
used under a veterinarian’s supervision AND
in accordance with FDA regulations and
guidances; Take the following corrective action to regain control
over the operation after a critical limit deviation:
° Conditions specified in the FDA list
• Modify drug use practices.
of low regulatory priority aquaculture
drugs;

CHAPTER 11: Aquaculture Drugs

204
TABLE 11-6

CONTROL STRATEGY EXAMPLE 6 - CONTROL DURING HOLDING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 6 - Control During Holding.” This example illustrates how a processor that holds live
lobster in a lobster pound can control aquaculture drugs. It is provided for illustrative purposes only.

Aquaculture drugs may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants, pesticides and natural toxins).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Holding Aquaculture Lobster will be Type of Visual Every time Production Hold the product Drug use Review
drug withheld from aquaculture observation of aquaculture employee record monitoring
oxytetracycline distribution for drug used drug use drugs are used Collect a sample of and corrective
30 days after the finished product action records

205
treatment with and analyze for drug within 1 week
oxytetracycline residues of preparation
in accordance (oxytetracycline)
with the labeled
directions for Release the product

CHAPTER 11: Aquaculture Drugs


use if the drug residue
level is below the
No other tolerance (2 ppm)
Date and Visual Every time Production Drug use
aquaculture
quantity of drug observation of aquaculture employee record
drugs will be Hold the product if
use drug use drugs are used
used the drug residue level
exceeds the tolerance
and retest

Date of finished Visual check Every time Shipping Destroy the lot when Shipping
product of product finished supervisor unapproved drugs record
distribution distribution product is are used
shipped
Modify drug use
practices
Establish a Recordkeeping System.
• Drug use records;
AND
• Records indicating date of distribution of the
finished product.

Establish Verification Procedures.


• Review monitoring and corrective action
records within 1 week of preparation
to ensure they are complete and any
critical limit deviations that occurred were
appropriately addressed.

CHAPTER 11: Aquaculture Drugs

206
BIBLIOGRAPHY. of Health and Human Services, Food

and Drug Administration, Center for

We have placed the following references on Veterinary Medicine. http://www.fda.

display in the Division of Dockets Management, gov/downloads/AnimalVeterinary/

Food and Drug Administration, 5630 Fishers Lane, GuidanceComplianceEnforcement/

rm. 1061, Rockville, MD 20852. You may see GuidanceforIndustry/ucm052519.pdf.

them at that location between 9 a.m. and 4 p.m., • U.S. Food and Administration. April 2010.
Monday through Friday. As of March 29, 2011, Certain other dosage form new animal
FDA had verified the Web site address for the drugs. In Code of Federal Regulations, 21
references it makes available as hyperlinks from CFR 529. U.S. Government Printing Office,
the Internet copy of this guidance, but FDA is not Washington, DC.
responsible for any subsequent changes to Non- • U.S. Food and Administration. April 2010.
FDA Web site references after March 29, 2011. Extra label drug use in animals. In Code
• Federal Joint Subcommittee on Aquaculture. of Federal Regulations, 21 CFR 530. U.S.
April 2007. Guide to drug, vaccine, and Government Printing Office, Washington, DC.
pesticide use in aquaculture. http://aquanic. • U.S. Food and Administration. April 2010.
org/jsa/wgqaap/drugguide/drugguide.htm. Implantation or injectable dosage form
• Federal Register. November 21, 2005. new animal drugs. In Code of Federal
Rules and regulations: new animal drugs: Regulations, 21 CFR 522. U.S. Government
florfenicol, vol. 70, no 233. U.S. Government Printing Office, Washington, DC.
Printing Office, Washington, DC. • U.S. Food and Administration. April 2010.
• Federal Register. February 6, 2007. Rules and New animal drug applications. In Code
regulations: new animal drugs: hydrogen of Federal Regulations, 21 CFR 514. U.S.
peroxide, vol. 72, no. 24. U.S. Government Government Printing Office, Washington, DC.
Printing Office, Washington, DC. • U.S. Food and Drug Administration. April
• Federal Register. November 26, 2007. 2010. New animal drugs for investigational
Rules and regulations: new animal drugs: use. In Code of Federal Regulations, 21
florfenicol, vol. 72, no. 226. U.S. Government CFR 511. U.S. Government Printing Office,
Printing Office, Washington, DC. Washington, DC.
• U.S. Food and Drug Administration. February • U.S. Food and Administration. April 2010.
19, 2008. Extralabel use of approved Tolerances for residues of new animal drugs
drugs in aquaculture. In Program policy in food. In Code of Federal Regulations, 21
and procedures manual guide 1240.4210. CFR 556. U.S. Government Printing Office,
Department of Health and Human Services, Washington, DC.
Food and Drug Administration, Center • U.S. Food and Drug Administration. April
for Veterinary Medicine. http://www. 26, 2007. Enforcement priorities for drug
fda.gov/downloads/AnimalVeterinary/ use in aquaculture; part B and part C.
GuidanceComplianceEnforcement/ In CVM’s policy and procedures manual
PoliciesProceduresManual/ucm046932.pdf. 1240.4200. Department of Health and Human
• U.S. Food and Drug Administration. Services, Food and Drug Administration,
October 23, 2003. Evaluating the safety Center for Veterinary Medicine. http://www.
of antimicrobial new animal drugs with fda.gov/downloads/AnimalVeterinary/
regard to their microbiological effects GuidanceComplianceEnforcement/
on bacteria of human health concern. In PoliciesProceduresManual/ucm046931.pdf.
Guidance for industry, no. 152. Department

CHAPTER 11: Aquaculture Drugs

207
NOTES:

CHAPTER 11: Aquaculture Drugs

208

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than

Clostridium botulinum) as a Result of Time and Temperature Abuse

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. Time and temperature abuse occurs when a
product is allowed to remain at temperatures
Pathogenic bacteria growth and toxin formation favorable to pathogenic bacteria growth for
as a result of time and temperature abuse of fish sufficient time to result in unsafe levels of
and fishery products can cause consumer illness. pathogenic bacteria or their toxins in the product.
This hazard is limited to bacterial pathogens since Therefore, management of time and temperature
viral pathogens (viruses) are not able to grow in of product exposure is important to producing
food. Of particular concern in seafood are the a safe product. Table A-1 (Appendix 4) provides
pathogenic forms of Listeria monocytogenes (L. guidance concerning the conditions under which
monocytogenes), Vibrio vulnificus (V. vulnificus), certain pathogenic bacteria can grow. The bacteria
Vibrio parahaemolyticus (V. parahaemolyticus), listed are those of greatest concern in fish and
Vibrio cholera (V. cholera), Escherichia coli (E. fishery products.
coli), Salmonella spp., Shigella spp., Staphylococcus Managing time and temperature of exposure
aureus (S. aureus), Clostridium perfringens
Time and temperature management relies
(C. perfringens), Bacillus cereus (B. cereus),
on identification of time and temperature
Campylobacter jejuni (C. jejuni), and Yersinia
combinations that ensure the safety of your
enterocolitica (Y. enterocolitica). See Appendix 7
product. The following factors should be
for a description of the public health impacts of
considered:
these pathogens.
• The types of pathogenic bacteria that are
Pathogenic bacteria can enter the process on raw reasonably likely to be present;
materials. They can also be introduced into foods
• Whether those pathogens can grow in the
during processing from the air, unclean hands,
food;
insanitary utensils and equipment, contaminated
water, or sewage and through cross-contamination • The infective dose of the pathogenic bacteria;
between raw and cooked product. The primary • The expected initial level of the pathogenic
method for control is to reduce levels through bacteria in the food.
cooking or other treatments, when feasible,
Presence of pathogenic bacteria
minimize the potential for recontamination and
to maintain products at temperatures that do not It is reasonable to assume that pathogenic bacteria
support growth of pathogenic bacteria. of various types that are not associated with
specific food sources, including those listed in
Table A-1 (Appendix 4), will be present on raw fish

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

209
and fishery products and non-fishery ingredients. Table A-1 (Appendix 4) provides guidance
They might be present only at low levels or only on some conditions that limit the growth
sporadically, but even such occurrences warrant of those pathogenic bacteria that are most
consideration because of the potential for growth relevant to fish and fishery products. Table A-1
and toxin production under temperature abuse provides minimum and maximum values of
conditions. However, certain pathogenic bacteria pathogenic bacteria growth. This table can help
are associated with specific food sources, and it you to decide whether particular pathogenic
may not be necessary to assume that they will be bacteria will grow in your food if it is time and
present in other foods unless introduced from a temperature-abused.
contaminated source. For example, V. vulnificus,
Certain pathogenic bacteria grow well in time
V. parahaemolyticus, and V. cholerae non-O1
and temperature-abused raw fish and fishery
and non-O139 are generally associated with
products (e.g., raw molluscan shellfish), and
marine and estuarine species of fish and not with
freshwater species or non-fishery ingredients. others do not. Those that grow well in time
and temperature-abused raw fish include: V.
Pathogenic bacteria can also be introduced vulnificus, V. parahaemolyticus, V. cholerae, and
during processing, even after cooking. Well- L. monocytogenes. Others may grow if the natural
designed sanitation programs will minimize condition of the raw fish is changed, such as
their introduction. However, in most cases, through salting or reduced oxygen packaging.
it is not reasonable to assume that sanitation Those that ordinarily do not grow well, because
programs will fully prevent the introduction of they compete poorly with the normal spoilage
pathogenic bacteria. For this reason, controls bacteria, include: C. jejuni, pathogenic strains of
should be in place to minimize the risk of E. coli, Salmonella spp., Shigella spp., S. aureus,
pathogenic bacteria growth. C. perfringens, B. cereus, and Y. enterocolitica.
Pathogenic bacteria growth Most pathogenic bacteria will grow well in
Fish and fishery products generally provide temperature-abused cooked fish if their growth is
sufficient nutrients for pathogenic bacteria not controlled by means such as drying, salting,
growth. However, chemical and physical or acidification, because competing bacteria are
characteristics of the product and its packaging destroyed by the cooking process.
could limit or enhance pathogenic bacteria
Infective dose
growth and toxin formation. Furthermore,
these characteristics could restrict competing The infective dose or toxic dose is the total
microorganism growth and provide conditions number of a pathogen, or the total amount of a
favorable to pathogenic bacteria growth. toxin, that is necessary to produce human illness.
The dose often varies considerably for a single
Consider:
pathogen based on the health of the consumer
• The moisture available to support pathogenic and the virulence (infective capacity) of the
bacteria growth in the product (i.e., water particular strain of the pathogen.
activity);
The typical infectious dose is known or
• The amount of salt and preservatives in the
suspected to be very low (i.e., one to several
product (e.g., water phase salt and nitrates);
hundred organisms can cause illness) for
• The acidity of the product (i.e., pH); many of the pathogenic bacteria listed in Table
• The availability of oxygen in the product A-1 (Appendix 4). These include C. jejuni,
(i.e., aerobic or anaerobic conditions); E. coli, Salmonella spp., Shigella spp., and Y.
• The presence of competing spoilage enterocolitica. The typical infectious dose for
organisms in the food. other pathogenic bacteria is considered to be

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

210
somewhat higher (i.e., several thousand to less pathogenic bacteria that have a relatively high
than 100,000). These include V. vulnificus and infective dose, the initial number of pathogenic
V. parahaemolyticus. In the case of both of bacteria may be a significant consideration.
these categories of pathogens, it is advisable to
Practical considerations for unrefrigerated
prevent any significant growth so that the typical
processing
infective dose is not exceeded. In other words,
product temperatures should be maintained Consider the above described factors to identify
below the minimum growth temperature for the the pathogen(s) that presents the greatest
pathogen or should not be allowed to exceed challenge with respect to managing time and
that temperature for longer than the lag growth temperature exposure in your product. This then
phase (i.e., the slow growth phase during becomes the target pathogen(s) for time and
which a pathogenic bacteria acclimates to its temperature control. Table A-2 (Appendix 4) can
environment before proceeding to rapid growth) then be used to establish safe exposure times
of the pathogenic bacteria at the exposure for the target pathogen(s) at the temperatures at
temperature. which you expect your product to be exposed.

Still other pathogenic bacteria require large As an alternative, you can use predictive
numbers in order to cause disease. The typical microbiology models, such as the U.S.
infectious dose of V. cholerae is suspected to be Department of Agriculture Pathogen Modeling
1,000,000 cells. S. aureus and B. cereus toxin do Program (http://ars.usda.gov/Services/docs.
not normally produce sufficient toxin to cause htm?docid=6786) or ComBase (http://www.
illness until numbers of the pathogen reach combase.cc/default.html) for product-specific
100,000 to 1,000,000/gram. time and temperature exposure calculations.
However, you should validate the reliability of
C. perfringens typically does not produce toxin
predictions from such models for your food.
in the human gut unless at least 100,000,000
bacteria are consumed. Limited growth of these Growth rates of pathogens are highly
pathogens might not compromise the safety of temperature dependent. Ordinarily, pathogenic
the product. However, time and temperature bacteria growth is relatively slow at temperatures
controls must be adequate to prevent growth below 70°F (21.1°C). In most cases, growth is
before the infectious or toxic dose is reached. very slow below 50°F (10°C), and 40°F (4.4°C)
is below the minimum growth temperature of
Levels of pathogenic bacteria
most pathogenic bacteria, although there are
The levels of a pathogen that are likely to be some exceptions. On the other hand, pathogenic
present in a fish or fishery product is dependent bacteria grow relatively fast at temperatures
on factors such as the quality of the harvest above 70°F (21.1°C). Product temperatures should
water, how the raw material was handled be maintained below the minimum growth
before it was delivered to your plant, and the temperature for the pathogen or should not be
effectiveness of your sanitation control program. allowed to exceed that temperature for longer
than the lag growth phase of the pathogen
As a practical matter, the initial number of low­
growth cycle.
to-moderate infectious dose pathogenic bacteria
in a food is usually of limited importance when Consider the following recommendations when
you develop a time and temperature management developing a product monitoring program. Product
strategy because these pathogens should be surface temperature or ambient temperature
controlled by a time and temperature strategy generally should be monitored when the ambient
that does not permit their growth to pass the temperature (e.g., air) is warmer than the product
lag phase. On the other hand, when controlling internal temperature. Internal temperature in the

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

211
center of the thickest part of the product should acidified products, and by Chapter 13 for
be monitored when the ambient temperature refrigerated acidified products);
(e.g., air, ice, and brine) is cooler than the product • Controlling the introduction of pathogenic
internal temperature. Similarly, when selecting a bacteria after the pasteurization process
product for temperature measurement, consider (covered in Chapter 18);
the location of the product selected in relation to
• Controlling the source of molluscan shellfish
the environment and select the likely worse case
and the time from exposure to air (e.g., by
product. For example, a product in the center of
harvest or receding tide) to refrigeration to
a pile of products will take longer to cool than a
control pathogens from the harvest area
product at the surface.
(covered in Chapter 4).
• Strategies for control of pathogenic bacteria
There are a number of strategies for the control DETERMINE WHETHER THE POTENTIAL
of pathogenic bacteria in fish and fishery HAZARD IS SIGNIFICANT.
products. They include:
The following guidance will assist you in
• Managing the amount of time that food is
determining whether pathogenic bacteria growth
exposed to temperatures that are favorable
and toxin formation as a result of time and
for pathogen growth and toxin production
temperature abuse is a significant hazard at a
(covered generally in this chapter; for
processing step:
Clostridium botulinum (C. botulinum), in
Chapter 13; and for S. aureus in hydrated 1. Is it reasonably likely that unsafe levels of
batter mixes, in Chapter 15); pathogenic bacteria will be introduced at this
• Killing pathogenic bacteria by cooking processing step (do unsafe levels come in with the
or pasteurization (covered in Chapter 16) raw material or will the process introduce them)?
or by retorting (covered by the Thermally
It is reasonable to assume that pathogenic
Processed Low-Acid Foods Packaged in
bacteria of various types that are not
Hermetically Sealed Containers regulation, 21
associated with specific food sources,
CFR 113 (hereinafter, the Low-Acid Canned
including those listed in Table A-1 (Appendix
Foods (LACF) Regulation);
4), will be present on raw fish and fishery
• Killing pathogenic bacteria by processes products and non-fishery ingredients.
that retain the raw product characteristics However, certain pathogenic bacteria are
(covered in Chapter 17); associated with specific food sources, and it
• Controlling the amount of moisture that is may not be necessary to assume that they
available for pathogen growth (water activity) in will be present in other foods unless they
the product by drying (covered in Chapter 14); have been cross-contaminated. For example,
• Controlling the amount of moisture that is V. vulnificus, V. parahaemolyticus, and V.
available for pathogen growth (water activity) cholerae non-O1 and non-O139 are generally
in the product by formulation (covered in associated with marine and estuarine species
Chapter 13); of fish and not with freshwater species or
non-fishery ingredients.
• Controlling the amount of salt or
preservatives, such as sodium nitrite, in the Pathogenic bacteria also could be introduced
product (covered in Chapter 13); during processing, even after cooking. Well-
• Controlling the level of acidity (pH) in the designed sanitation programs (prerequisite
product (covered by the Acidified Foods programs) will minimize the introduction of
regulation, 21 CFR 114, for shelf-stable pathogenic bacteria. However, in most cases

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

212
it is not reasonable to assume that they will In summary, under ordinary circumstances
fully prevent the introduction of pathogenic (e.g., without data to the contrary), you
bacteria. Additional information on this should consider that it is reasonably likely
topic is presented in the previous section, that a pathogenic bacteria in Table A-1
“Understand the Potential Hazard.” (Appendix 4) will grow to an unsafe level or
produce toxin in your product at a particular
2. Is it reasonably likely that pathogenic bacteria
processing step if all of the following
will grow to unsafe levels and/or produce toxin
conditions are met:
at this processing step?
• It is reasonably likely to be present;
In order to answer this question, you must
first determine which of those pathogenic • Its growth is not prevented by

bacteria that are reasonably likely to be a condition of the food;

present in your product would be able • It is reasonably likely that, in the


to grow under time and temperature absence of controls, cumulative time
abuse conditions. Information on this and temperature abuse conditions
topic is presented in the previous section, such as those described in Table A-2
“Understand the Potential Hazard.” (Appendix 4) could occur during
Time and temperature abuse at one step processing of the product, and the
alone might not result in an unsafe product. processing step could contribute
However, time and temperature abuse significantly to that cumulative abuse.
that occurs at successive processing steps 3. Can unsafe levels of pathogenic bacteria and/
(including storage steps) might be sufficient or toxin production that are reasonably likely to
to result in unsafe levels of pathogenic occur be eliminated or reduced to an acceptable
bacteria or toxins. For this reason, you should level at this processing step?
consider the cumulative effect of time and
temperature abuse during the entire process. Pathogenic bacteria growth and toxin
Table A-2 (Appendix 4) provides guidance formation due to time and temperature abuse
about the kinds of time and temperature should be considered a significant hazard
abuse that might cause a product to be at any processing step where a preventive
unsafe. A study may need to be conducted to measure is, or can be, used to eliminate
determine time and temperature exposure of the hazard (or reduce the likelihood of its
your seafood to temperature abuse for each occurrence to an acceptable level) if it is
process step. reasonably likely to occur. The preventive
measures that can be applied for pathogenic
Remember that you should consider the
bacteria growth and toxin formation due to
potential for time and temperature abuse in
time and temperature abuse include:
the absence of controls. You might already
have controls in your process that minimize • Refrigeration of the product and
the potential for time and temperature controlling refrigeration temperatures;
abuse that could result in unsafe levels of • Proper icing of the product;
pathogenic bacteria or toxins. This section
and subsequent sections will help you • Controlling the amount of time that the
determine whether those or other controls product is exposed to temperatures
should be included in your Hazard Analysis that would permit pathogenic bacteria
Critical Control Point (HACCP) plan. growth or toxin production;
• Rapid cooling of the product;

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

213
• Ensuring that incoming fish the processor for culinary purposes (e.g.,
were handled properly during setting the batter or breading, or stabilizing
refrigerated transportation from the the product shape), and are customarily
previous processor, including: fully cooked by the consumer or end user.
Examples include: fish balls, shrimp egg rolls,
° Controlling refrigeration temperatures
shrimp and cheese stuffed ravioli, crab cakes,
during transit;
and breaded fish portions. Although the
° Proper icing during transit.
exterior of these products may appear cooked,
• Intended use the interior fish protein is not coagulated, and
Except as noted, it is unlikely that the the products are not ready-to-eat.
intended use will affect the significance of Other products contain a combination of
the hazard. raw or partially cooked, and fully cooked
FDA is not aware of any HACCP controls ingredients (e.g., seafood mixture of raw
that exist internationally for the control oysters, cooked shrimp, and raw or cooked
of pathogenic bacteria in fish and fishery octopus). Although the protein of some of
products that are customarily fully cooked the fishery ingredients is coagulated, some is
by the consumer or end user before not. As a result, many of these products are
consumption, other than a rigorous sanitation not ready-to-eat. However, these combination
regime as part of a prerequisite program products should be considered ready-to-eat
or as part of HACCP itself. The Fish and if the raw or partially cooked ingredients are
Fishery Products regulation, 21 CFR 123 customarily eaten without cooking by the
(called the Seafood HACCP Regulation in consumer or end user.
this guidance document) requires such a Note that the toxin produced by S. aureus
regime. The proper application of sanitation is not destroyed by cooking or retorting. Its
controls is essential because of the likelihood formation should, therefore, be prevented
that pathogenic bacteria can be introduced in all fish and fishery products. However, as
into fish and fishery products through previously mentioned, S. aureus does not
poor handling practices by the aquaculture grow well in raw fish, unless the growth of
producer, the fisherman, or the processor. competing spoilage organisms is inhibited (e.g.,
FDA is interested in information regarding any by salting or vacuum packaging). B. cereus also
HACCP controls beyond sanitation that could produces a heat-stable toxin and forms heat-
be necessary and practical for the control resistant spores that can survive cooking.
of pathogenic bacteria in fish and fishery
products that are customarily fully cooked
by the consumer or end user. However, the
agency makes no recommendations in this
guidance document and has no specific
expectations with regard to such controls
in processors’ HACCP plans. The agency
plans to develop Good Manufacturing
Practice guidelines for harvest vessels and
for aquaculture in an effort to minimize the
likelihood that these operations will contribute
pathogens to fish and fishery products.
Some products are partially cooked by

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

214
IDENTIFY CRITICAL CONTROL POINTS. identify as a CCP each processing step at which
you have identified this hazard as significant. You
The following guidance will assist you in should control cumulative exposure of the product
determining whether a processing step is a to time and temperatures that will permit growth
critical control point (CCP) for pathogenic or toxin formation at these steps.
bacteria growth and toxin formation as a result of Example:
time and temperature abuse: A crabmeat processor identifies a series
1. If there is a cook step, pasteurization step, or of post-cook processing and storage
retorting step later in your manufacturing process, steps (e.g., backing, picking, packing,
you should, in most cases, identify that step as and refrigerated storage) as presenting
the CCP. You would not usually need to identify a reasonable likelihood of pathogenic
processing steps prior to cooking, pasteurization, bacteria growth and toxin formation.
or retorting as CCPs for this hazard. The processor does not subject the product
to a final pasteurization process and
Example: recognizes that it might be consumed
A cooked shrimp processor should set without further cooking. The processor
the critical control point for pathogenic controls the temperature during
bacteria growth and toxin formation as refrigerated storage and the time of
a result of time and temperature abuse exposure to unrefrigerated conditions
at the cook step. The processor would not during the processing steps. The processor
need to identify each of the processing should identify each of the post-cook
steps prior to cooking as CCPs. processing and storage steps as CCPs for
Guidance for this pathogen control strategy this hazard.
is contained in Chapter 16 (for cooking and This chapter provides the following four
pasteurization) and the LACF Regulation, 21 control approaches, or control strategies, each
CFR 113 (for retorting). relating to a separate potential CCP or a set
However, there are two important limitations of CCPs:
to this strategy: • “Control Strategy Example 1 - Transit
• The cooking, pasteurizing, or retorting Control.” This control strategy should
process must be sufficient to eliminate be applied to the control of transit at
the most resistant pathogenic bacteria receipt of chilled (i.e., refrigerated,
of public health concern that are iced, or held under chemical cooling
reasonably likely to be present; media, such as gel packs, and not
frozen) ready-to-eat fishery products;
• Certain toxins (e.g., S. aureus and B.
cereus toxins) are heat stable. Heat • “Control Strategy Example 2 -
treatment, including retorting, might not Refrigerated Storage and Refrigerated
eliminate the toxin once it is formed. Processing Control.” This control
strategy should be applied to chilled
In either case, time and temperature control (i.e., refrigerated, iced, and not
would be necessary at the processing steps frozen) storage and refrigerated
at which growth and toxin formation could (i.e., <40ºF (4.4ºC)) processing;
occur.
• “Control Strategy Example 3 - Cooling
2. If there is no cook step, pasteurization step, or After Cooking Control.” This control
retorting step later in the process, you should strategy should be applied to a cooling

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

215
step when there is no significant In some cases, refrigerated cooked, ready-
handling during the cooling and to-eat foods (e.g., lobster meat, pasteurized
there is a need to control spore- crabmeat, smoked fish, and surimi-based
forming pathogenic bacteria; analog products) are received by a secondary
processor and held for sale without further
• “Control Strategy Example 4 -
handling. In other cases, these products
Unrefrigerated Processing Control.”
are received by a secondary processor and
This control strategy should be
used as ingredients in a ready-to-eat product
applied to unrefrigerated (i.e.,
that will not be cooked or pasteurized by
≥40ºF (4.4ºC)) processing.
that processor (e.g., seafood salad). In these
Following is further guidance that may help cases, the receiving and storage steps by the
you determine whether these processing secondary processor should be designated
steps should be identified as CCPs for this as CCPs to control the hazard of pathogenic
hazard. The guidance is divided into two bacteria growth. On the other hand, if
types of finished products: cooked ready-to­ these ready-to-eat foods are received by the
eat and raw ready-to-eat. secondary processor to be used in a product
that will be cooked or pasteurized by that
• Cooked, ready-to-eat products
processor, the receiving and storage steps
These products may be cooked by the before the cooking or pasteurization step
processor, received by the processor already might not need to be designated as CCPs,
cooked, or assembled by the processor from unless S. aureus or B. cereus toxin formation
ready-to-eat components. They may appear is a significant hazard. Remember that these
to the consumer or end user to be ready-to­ toxins are not likely to be inactivated by heat.
eat products and may, therefore, be eaten
without further cooking. Examples include: In still other cases, ready-to-eat foods are
cooked crabmeat, lobster meat, and crayfish received by a secondary processor and
meat; surimi-based analog products; seafood used as ingredients in a non-ready-to-eat
salads; and hot-smoked fish. Note that product (e.g., cooked octopus used by the
smoked fish is also covered in Chapter 13, processor as an ingredient in a seafood mix
and cooking and pasteurization are covered that is customarily eaten after cooking by the
in Chapter 16. consumer or end user). Again, the receiving
and storage steps might not need to be
Cooked, ready-to-eat products, especially designated as CCPs, unless S. aureus or B.
assembled products, might develop pathogen cereus toxin formation is a significant hazard.
hazards as a result of cross-contamination
and growth. Contributing factors to this The need to establish a CCP at cooling after
risk are manual handling steps, multiple cooking or pasteurization depends on:
ingredients, unrefrigerated processing, and • The severity of the cooking (including
multiple cooling steps. Cumulative exposure hot smoking) or pasteurization step;
to time and temperature abuse after the
• The extent to which the product
cook step should be taken into consideration
is handled between the end of the
when establishing CCPs based on time and
cooking or pasteurization step and
temperature.
the end of the cooling step.
Spore-forming pathogenic bacteria may
survive cooking or pasteurization processes
that target vegetative pathogenic bacteria.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

216
For example, in foods that contain meat or Time and temperature controls may be
rice, spores of C. perfringens and B. cereus needed at the following steps (CCPs):
could be present, could survive the cooking
• Receiving;
process, and could grow and produce toxin
in the product during cooling and subsequent • Thawing;
handling. In fact, the heat from the cooking • Cooling after cooking;
process might initiate growth of the surviving
spores. In this case, a CCP may be needed • Processing after cooking:
at product cooling. However, some cooking ° Slicing hot-smoked salmon;
processes might be adequate to kill even the
° Mixing seafood salad;
spores of C. perfringens and B. cereus. In this
case, a CCP at product cooling may not be ° Picking crabmeat;

necessary. • Packaging;

When significant handling occurs after • In-process and finished product


cooking or pasteurization, there is a risk refrigerated (not frozen) storage.
that the product might be recontaminated Time and temperature controls will usually
with pathogenic bacteria. Because many of not be needed at processing steps that meet
the normally occurring spoilage organisms the following conditions:
may have been eliminated by the cooking
or pasteurization process and are no longer • Continuous, mechanical
present to compete with the pathogenic processing steps that are brief:
bacteria, rapid growth and toxin formation ° Mechanical size grading of cooked
by the pathogenic bacteria are possible. It shrimp;

is advisable to fully cool a product before ° Mechanical forming of surimi-based

it is further handled, in order to minimize analog products;


pathogenic bacteria growth and toxin
formation. When significant handling occurs
° Individual quick freezing;

after the heating process but before the • Processing steps that are brief and
completion of the cooling process or when unlikely to contribute significantly to
the cooked product comes into contact with the cumulative time and temperature
equipment that was not heated along with exposure to unrefrigerated conditions:
the product, time and temperature exposure ° Date code stamping;
controls may need to start at that point. In
° Case packing;
some processes, cooling is performed (1)
• Processing steps where the product
before any significant handling of the cooked
is held in a frozen state:

product; and (2) in the same container


in which the product was cooked. Under ° Glazing;

these conditions, cooling after cooking may ° Assembly of orders for distribution;
not need to be identified as a CCP for this
hazard. However, such a determination is
° Frozen product storage;

dependent upon strict adherence to good • Processing steps where the


sanitation practices to further minimize the product is held at temperatures
risk of recontamination with pathogenic above 135°F (57.2°C):
bacteria. ° Initial stage of cooling;
° Hot holding.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

217

• Raw, ready-to-eat products Time and temperature controls will usually


These products are not heated during not be needed at processing steps that meet
processing to a temperature that destroys the following conditions:
pathogenic bacteria. They are often • Continuous, mechanical
consumed without cooking. Examples processing steps that are brief:
include: cold-smoked fish, raw oysters,
clams and mussels, and raw finfish (when ° Mechanical filleting;
the processor has knowledge or has reason • Processing steps that are brief and
to know that the product will be consumed unlikely to contribute significantly to
without a process sufficient to kill pathogens the cumulative time and temperature
of public health concern or where the exposure to unrefrigerated conditions:
processor represents, labels, or intends for
° Date code stamping;
the product to be so consumed).
° Case packing;
Like cooked, ready-to-eat products, raw • Processing steps where the product
ready-to-eat products may contain pathogenic is held in a frozen state:
bacteria as a result of near-shore harvest
water contamination, poor aquaculture ° Assembly of orders for distribution;
practices, or poor sanitary practices during ° Frozen storage.
harvesting, transportation, or processing.
• Time and temperature profile
For example, oysters, especially those
harvested during the warm weather Preparing a diagram that depicts the
months, might contain V. vulnificus or maximum times and temperatures at which
V. parahaemolyticus. Raw finfish might your product will be exposed at each
contain V. parahaemolyticus, Salmonella processing step may help you determine
spp., or L. monocytogenes. Some of these cumulative product exposure, especially if
pathogenic bacteria (e.g., V. vulnificus, V. your product is cooked, ready-to-eat. This
parahaemolyticus, and L. monocytogenes) are diagram can help you identify CCPs, as
capable of growth in raw fish. well as critical limits, as will be discussed
later. Figures 12-1 and 12-2 are examples
Time and temperature controls may be needed of time and temperature profiles for two
at the following processing steps (CCPs): different crabmeat processes. Although the
• Receiving; figures show similar time and temperature
profiles, they demonstrate how differences in
• Processing:
processing operations, especially with respect
° Thawing;
to when significant handling occurs, can have
° Shucking; an impact on the location of CCPs and on the
critical limits at those CCPs.
° Portioning;
• Packaging; Figure 12-1 shows a time and temperature
profile for a cooked crabmeat processor that
• Raw material, in-process product,
significantly handles product before it is
and finished product refrigerated
cooled to 50°F (10°C). As a result, a CCP is
(not frozen) storage.
likely to be needed at backing, picking, and
packing.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

218
Figure 12-2 shows a time and temperature handling occurs. A more restrictive set of
profile for a cooked crabmeat processor that critical limits is also likely for the product
does not significantly handle product before depicted by Figure 12-1 than for that depicted
it is cooled to 50°F (10°C). As a result, a CCP by Figure 12-2, because the former product is
is not needed until the picking operation, handled while still warm.
which is the first point at which significant

FIGURE 12-1: Internal Temperature Profile — Blue Crabmeat Processing

Partial Cooling Only After Cook With Significant Handling Before Full Cooling

135˚F (57.2˚C)

Backing Begins
Place in Cooler Picking Begins Packing Ends

80˚F (26.7˚C)
70˚F (21.1˚C)

50˚F (10˚C)

40˚F (4.4˚C)

1 HR. 2 HOURS
MAX. MAX.
1 HR.
MAX.
FIGURE 12-2: Internal Temperature Profile — Blue Crabmeat Processing

Cooling After Cook in Original Container With No Significant Handling During Cooling

135˚F (57.2˚C)
Cooling in Original Container
No Significant Handling
Picking Begins Packing Ends
80˚F (26.7˚C)
70˚F (21.1˚C)

50˚F (10˚C)

40˚F (4.4˚C)

5 HOURS
MAX.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

219
DEVELOP A CONTROL STRATEGY. OR
• For products delivered under ice:
The following guidance provides examples of four
control strategies for pathogenic bacteria growth
° Product is completely surrounded by ice
at the time of delivery;

and toxin formation. It may be necessary to select


OR

more than one control strategy in order to fully


control the hazard, depending upon the nature of • For products delivered under chemical
your operation. You may select a control strategy cooling media, such as gel packs:
that is different from those which are suggested, ° There is an adequate quantity of cooling
provided it complies with the requirements of the media that remain frozen to have
applicable food safety laws and regulations. maintained the product at an internal
temperature of 40°F (4.4°C) or below
The following are examples of control strategies
throughout transit;
included in this chapter:
AND

CONTROL STRATEGY
MAY APPLY TO
PRIMARY
MAY APPLY TO
SECONDARY ° The internal temperature of the product
PROCESSOR PROCESSOR at the time of delivery is 40°F (4.4°C) or
Transit control  below;
Refrigerated storage and   OR
refrigerated
processing control • For products delivered refrigerated (not
frozen) with a transit time (including all
Cooling after cooking  
control time outside a controlled temperature
Unrefrigerated processing   environment) of 4 hours or less (optional
control control strategy):
° Time of transit does not exceed 4 hours;
• CONTROL STRATEGY EXAMPLE 1 - TRANSIT
AND
CONTROL (FOR REFRIGERATED (NOT FROZEN)
COOKED, READY-TO-EAT OR RAW, READY-TO­ ° Internal temperature of the product at
EAT FISHERY PRODUCTS TO BE STORED OR the time of delivery does not exceed
PROCESSED WITHOUT FURTHER COOKING) 40°F (4.4°C).
It may be necessary to select more than one Note: Processors receiving product with transit times of 4 hours or
less may elect to use one of the controls described for longer transit
control strategy in order to fully control the times instead.
hazard, depending upon the nature of your
operation. Establish Monitoring Procedures.
Set Critical Limits. » What Will Be Monitored?
• For fish or fishery products delivered • For products delivered refrigerated (not
refrigerated (not frozen): frozen):
° All lots received are accompanied by
° The internal temperature of the product
transportation records that show that the throughout transportation;
product was held at or below an ambient
OR
or internal temperature of 40°F (4.4°C)
throughout transit. Note that allowance ° The ambient temperature within the
for routine refrigeration defrost cycles truck or other carrier throughout
may be necessary; transportation;

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

220
OR OR

• For products delivered under ice: • For products delivered under chemical
cooling media, such as gel packs:

° The adequacy of ice surrounding the


product at the time of delivery;
° Make visual observations of the

adequacy and frozen state of the cooling

OR

media in a representative number of

• For products held under chemical cooling containers (e.g., cartons and totes) from

media, such as gel packs: throughout the shipment at delivery;

° The quantity and frozen status of cooling


AND

media at the time of delivery;


AND ° Use a temperature-indicating device (e.g.,

a thermometer) to determine internal


° The internal temperature of a product temperatures in a representative
representative number of product units at number of product containers from
time of delivery; throughout the shipment at delivery;
OR OR
• For products delivered refrigerated (not • For products delivered refrigerated (not
frozen) with a transit time of 4 hours or less: frozen) with a transit time of 4 hours or less:
° The date and time product was
° Review carrier records to determine the
removed from a controlled temperature date and time product was removed from

environment before shipment and the a controlled temperature environment

date and time delivered; before shipment and the date and time

AND delivered;

° The internal temperature of a AND

representative number of product


° Use a temperature-indicating device (e.g.,

containers (e.g., cartons and totes) at the a thermometer) to determine internal


time of delivery. product temperatures in a representative
number of product containers (e.g.,
» How Will Monitoring Be Done?
cartons and totes) randomly selected
• For products delivered refrigerated (not from throughout the shipment, at
frozen): delivery. Measure a minimum of 12
° Use a continuous temperature-recording product containers, unless there are
device (e.g., a recording thermometer) fewer than 12 products in a lot, in which
for internal product temperature or case measure all of the containers. Lots
ambient air temperature monitoring that show a high level of temperature
during transit; variability may require a larger sample
OR size.

• For products delivered under ice: » How Often Will Monitoring Be Done (Frequency)?
° Make visual observations of the • Every lot received.
adequacy of ice in a representative
number of containers (e.g., cartons and » Who Will Do the Monitoring?
totes) from throughout the shipment at • For continuous temperature-recording
delivery; devices:

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

221
° Monitoring is performed by the device AND
itself. The visual check of the data
Take the following corrective action to regain control
generated by the device, to ensure that
over the operation after a critical limit deviation:
the critical limits have consistently been
met, may be performed by any person • Discontinue use of the supplier or carrier
who has an understanding of the nature until evidence is obtained that the identified
of the controls; transportation- handling practices have been
improved.
OR
• For other checks: Establish a Recordkeeping System.
° Any person who has an understanding of • Receiving records showing:
the nature of the controls.
° The results of continuous temperature
monitoring, including:
Establish Corrective Action Procedures.
• Printouts, charts, or readings from
Take the following corrective action to a product temperature-recording devices;
involved in a critical limit deviation:
AND
• Chill and hold the affected product until an
evaluation of the total time and temperature • Visual check of recorded data;

exposure is performed (a product with OR

cumulative exposures that exceed the critical


limits recommended in “Control Strategy ° The results of ice checks, including:

Example 4 - Processing Controls” should be • The number of containers (e.g.,


cooked or diverted to a use in which the cartons and totes) examined and
critical limit is not applicable (e.g., divert the sufficiency of ice for each;
crabmeat to a stuffed flounder operation),
AND
after giving consideration to the fact that
any S. aureus or B. cereus toxin that may be • The number of containers (e.g.,
present may not be inactivated by heat, or cartons and totes) in the lot;
destroyed or diverted to a non-food use); OR

OR
° The results of chemical media checks,

• Cook the product, after giving consideration including:


to the fact that any S. aureus or B. cereus • The number of containers (e.g.,
toxin that may be present may not be cartons and totes) examined and the
inactivated by heat; frozen status of the media for each;
OR AND
• Divert the product to a use in which the
• The number of units in the lot;
critical limit is not applicable (e.g., divert
crabmeat to a stuffed flounder operation), AND/OR
after giving consideration to the fact that
any S. aureus or B. cereus toxin that may be
° The results of internal product
temperature monitoring, including:
present may not be inactivated by heat;
• The number of containers (e.g.,
OR cartons and totes) examined
• Reject the lot. and the internal temperatures
observed for each;

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

222
AND kinks. The device should be checked to ensure
that it is operational;
• The number of containers (e.g.,
cartons and totes) in the lot; AND
AND • Calibrate the temperature-indicating device
against a known accurate reference device
• Date and time product was (e.g., a NIST-traceable thermometer) at
initially removed from a controlled least once a year or more frequently if
temperature environment and recommended by the device manufacturer.
date and time product was Optimal calibration frequency is dependent
delivered, when applicable. upon the type, condition, past performance,
and conditions of use of the device.
Establish Verification Procedures. Consistent temperature variations away from
• Before a temperature-indicating device (e.g., the actual value (drift) found during checks
a thermometer) is put into service, check and/or calibration may show a need for more
the accuracy of the device to verify that the frequent calibration or the need to replace
factory calibration has not been affected. the device (perhaps with a more durable
This check can be accomplished by: device). Calibration should be performed at
a minimum of two temperatures that bracket
° Immersing the sensor in an ice slurry
(32°F (0°C)) if the device will be used at the temperature range at which it is used;
or near refrigeration temperature; AND
OR • Check the accuracy of temperature-recording
devices that are used for monitoring transit
° Comparing the temperature reading on
the device to the reading on a known conditions upon receipt of each lot. The
accurate reference device (e.g., a accuracy of the device can be checked
thermometer traceable to standards of by comparing the temperature reading on
the National Institute of Standards and the device with the reading on a known
Technology (NIST)) under conditions that accurate reference device (e.g., a NIST-
are similar to how it will be used (e.g., traceable thermometer) under conditions that
product internal temperature) within the are similar to how it will be used (e.g., air
temperature range at which it will be temperature) within the temperature range at
used; which it will be used;
AND AND
• Once in service, check the temperature- • When visual checks of ice or cooling media
indicating device daily before the beginning of are used, periodically measure internal
operations. Less frequent accuracy checks may temperatures of fish to ensure that the ice
be appropriate if they are recommended by or cooling media are sufficient to maintain
the instrument manufacturer and if the history product temperatures at 40°F (4.4°C) or less;
of use of the instrument in your facility has AND
shown that the instrument consistently remains
• Review monitoring, corrective action,
accurate for a longer period of time. In addition
and verification records within 1 week of
to checking that the device is accurate by one
preparation to ensure they are complete and
of the methods described above, this process
any critical limit deviations that occurred
should include a visual examination of the
were appropriately addressed.
sensor and any attached wires for damage or

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

223
TABLE 12-1

CONTROL STRATEGY EXAMPLE 1 - TRANSIT CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Transit Control.” This example illustrates how a processor receiving pasteurized
crabmeat can control pathogenic bacteria growth and toxin formation as a result of time and temperature abuse during transit. It is provided for illustrative purposes only. It
may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides, pathogen survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receiving Pathogenic All lots received Temperature Digital time and Continuous, Receiving Reject the Data Check
pasteurized bacteria growth are of truck temperature with visual employee shipment logger printout accuracy of the
crabmeat and toxin accompanied refrigerated data logger review and temperature
formation by truck compartment evaluation of Discontinue use data logger

224
records that temperature of the upon
show monitoring supplier or receipt of each
temperature records for each carrier until lot
was maintained shipment evidence is
at or below obtained that Review
40°F the identified monitoring,
transportation- corrective
handling action, and
practices have verification
been improved records within
1 week of
preparation

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse
• CONTROL STRATEGY EXAMPLE 2 - REFRIGERATED • For raw material, in-process product, or
STORAGE AND REFRIGERATED PROCESSING finished product stored under ice:

CONTROL
° The product is completely and

It may be necessary to select more than one continuously surrounded by ice


control strategy in order to fully control the throughout the storage time.
hazard, depending upon the nature of your
operation. Establish Monitoring Procedures.
Set Critical Limits. » What Will Be Monitored?
• For refrigerated (not frozen) storage or • For refrigerated storage or processing:
processing of the raw material, in-process ° The ambient air temperature of the
product, or finished product: cooler or refrigerated processing room;
° The product is held at a cooler ambient OR
air temperature of 40°F (4.4°C) or
• For storage under ice:
below. Note that allowance for routine
refrigeration defrost cycles may be ° The adequacy of ice surrounding the
necessary. On the other hand, minor product.
variations in cooler temperature » How Will Monitoring Be Done?
measurements can be avoided
• For refrigerated storage or processing:
by submerging the sensor for the
temperature-recording device (e.g., a ° Use a continuous temperature-recording
recording thermometer) in a liquid that device (e.g., a recording thermometer);
mimics the characteristics of the product. OR
Also note that critical limits during • For storage under ice:
refrigerated storage and refrigerated
processing that specify a cumulative ° Make visual observations of the
adequacy of ice in a representative
time and temperature of exposure to
number of containers (e.g., cartons and
temperatures above 40°F (4.4°C) are not
totes) from throughout the cooler.
ordinarily suitable to control the hazard
because of the difficulty in tracking » How Often Will Monitoring Be Done (Frequency)?
the specific products and the specific
• For continuous temperature recording
cumulative temperature exposures
devices:
that those products experience. The
cumulative exposure for each product ° Continuous monitoring by the device
would need to be determined prior to itself, with a visual check of the recorded
shipping. If you chose this approach, data at least once per day;
the critical limit for cumulative exposure OR
to temperatures above 40°F (4.4°C) • For storage under ice:
should include time during transit,
refrigerated storage, and refrigerated and ° Sufficient frequency to ensure the critical
limit is met.
unrefrigerated processing;
OR

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

225
» Who Will Do the Monitoring? OR
• For continuous temperature-recording • Destroy the product;
devices: OR
° Monitoring is performed by the device • Divert the product to a non-food use.
itself. The visual check of the data
generated by the device, to ensure that AND
the critical limits have consistently been Take the following corrective actions to regain control
met, may be performed by any person over the operation after a critical limit deviation:
who has an understanding of the nature • Prevent further deterioration of the product:
of the controls;
° Add ice to the product;
OR
OR
• For other checks:
° Move some or all of the product in the
° Any person who has an understanding of malfunctioning cooler to another cooler;

the nature of the controls.


OR

Establish Corrective Action Procedures. ° Freeze the product;

Take the following corrective action to a product AND


involved in a critical limit deviation: • Address the root cause:
• Chill and hold the affected product
until an evaluation of the total time and
° Make repairs or adjustments to the
malfunctioning cooler;
temperature exposure is performed. A
product with cumulative exposures that OR
exceed the critical limits recommended in ° Make adjustments to the ice application
“Control Strategy Example 4 - Unrefrigerated operations.
Processing Controls,” should be cooked or
diverted to a use in which the critical limit Establish a Recordkeeping System.
is not applicable (e.g., divert crabmeat to • For refrigerated storage:
a stuffed flounder operation), after giving
consideration to the fact that any S. aureus ° Printouts, charts, or readings from
continuous temperature-recording devices;

or B. cereus toxin that may be present may


not be inactivated by heat, or destroyed or AND

diverted to a non-food use;


° Record of visual checks of recorded data;

OR OR
• Cook the product, after giving consideration • For storage under ice:
to the fact that any S. aureus or B. cereus
toxin that may be present may not be ° The results of ice checks:
inactivated by heat; • The number of containers (e.g.,
cartons and totes) examined and
OR
the sufficiency of ice for each;
• Divert the product to a use in which the
critical limit is not applicable (e.g., divert AND
crabmeat to a stuffed flounder operation), • The approximate number
after giving consideration to the fact that of containers (e.g., cartons
any S. aureus or B. cereus toxin that may be and totes) in the cooler.
present may not be inactivated by heat;

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

226
Establish Verification Procedures. Consistent temperature variations away from
• Before a temperature-recording device (e.g., the actual value (drift) found during checks
a recording thermometer) is put into service, and/or calibration may show a need for more
check the accuracy of the device to verify frequent calibration or the need to replace
that the factory calibration has not been the device (perhaps with a more durable
affected. This check can be accomplished by: device). Calibration should be performed at
a minimum of two temperatures that bracket
° Immersing the sensor in an ice slurry
the temperature range at which it is used;
(32°F (0°C)) if the device will be used at
or near refrigeration temperature; AND

OR • When visual checks of ice are used,


periodically measure internal temperatures
° Comparing the temperature reading
of fish to ensure that the ice is sufficient to
on the device with the reading on a
maintain product temperatures at 40°F (4°C)
known accurate reference device (e.g.,
or less;
a NIST-traceable thermometer) under
conditions that are similar to how it will AND
be used (e.g., air temperature) within • Review monitoring, corrective action,
the temperature range at which it will be and verification records within 1 week of
used; preparation to ensure they are complete and
AND any critical limit deviations that occurred
were appropriately addressed.
• Once in service, check the temperature-
recording device daily before the beginning
of operations. Less frequent accuracy checks
may be appropriate if they are recommended
by the instrument manufacturer and the
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-recording device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

227
TABLE 12-2

CONTROL STRATEGY EXAMPLE 2 - REFRIGERATED STORAGE


AND REFRIGERATED PROCESSING CONTROL
(ICING MODEL)
This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Refrigerated Storage and Refrigerated Processing Control (Icing Model).” This
example illustrates how a blue crabmeat processor can control pathogenic bacteria growth and toxin formation as a result of time and temperature abuse during icing. It is
provided for illustrative purposes only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your
operation.

Pathogenic bacteria growth and toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides, pathogen survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

228
Finished Pathogenic Finished Adequacy of ice Visual Each case Production Re-ice the Ice storage Check internal
product cooler bacteria growth product observation immediately employee product record temperature of
and toxin containers before iced crabmeat
formation completely shipping Hold and weekly
surrounded evaluate
with ice based on Review
total time and monitoring,
temperature corrective
exposure action, and
verification
records within
1 week of
preparation

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse
TABLE 12-3

CONTROL STRATEGY EXAMPLE 2 - REFRIGERATED STORAGE


AND REFRIGERATED PROCESSING CONTROL
(REFRIGERATION MODEL)
This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Refrigerated Storage and Refrigerated Processing Control (Refrigeration Model).”
This example illustrates how a blue crabmeat processor can control pathogenic bacteria growth and toxin formation as a result of time and temperature abuse during
refrigerated storage. It is provided for illustrative purposes only.

Pathogenic bacteria growth and toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides, pathogen survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

229
Finished Pathogenic Cooler Cooler Digital time and Continuous, Production Move to Data Check the
product cooler bacteria growth maintained temperature temperature with visual employee alternate cooler logger printout data logger for
and toxin at or below data logger check of and/or add ice accuracy and
formation 40°F recorded data Record or visual damage and to
once per day Hold and checks ensure that it
evaluate based is operational
on total time before putting
and into operation;
temperature check it
exposure daily, at the
beginning of
operations; and
calibrate it once
per year

Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse
• CONTROL STRATEGY EXAMPLE 3 - COOLING OR
AFTER COOKING CONTROL • Use appropriate instruments (e.g., a
It may be necessary to select more than one temperature-indicating device, such as a
control strategy in order to fully control the hazard, thermometer, a continuous temperature-
depending upon the nature of your operation. recording device, such as a time and
temperature data logger, a scale) and/or
Set Critical Limits. visual observations as necessary to measure
• The product is cooled from 135°F (57.2°C) to the critical factors of the process that affect
70°F (21.1°C) within 2 hours; the rate of cooling, as established by a
cooling rate study.
AND
• The product is further cooled from 135°F Example:
(57.2°C) to 40°F (4.4°C) within an additional A crayfish processor identifies cooling
4 hours; after the cook step as a CCP for
pathogenic bacteria growth and toxin
OR formation. The processor establishes a
• The minimum or maximum values for the cooling critical limit of no more than
critical factors of the process that affect the 2 hours from 135°F (57.2°C) to 70°F
rate of cooling, as established by a cooling (21.1°C) and no more than 4 more
rate study (e.g., product internal temperature hours from 70°F (21.1°C) to 40°F
at the start of cooling, cooler temperature, (4.4°C). The processor uses marked
quantity of ice, quantity or size of the batches of cooked product to monitor
product being cooled, product formulation, the cooling process. The time that the
configuration of the product in the cooler). marked batch is removed from the
cooker is monitored visually, and the
Establish Monitoring Procedures. internal temperature of the product in
that batch 2 hours after cooking and 4
» What Will Be Monitored? more hours after cooking is monitored
• The length of the cooling cycle and the with a dial thermometer.
internal temperature of the product;
Example:
OR Another crayfish processor has similarly
• The critical factors of the process that affect identified cooling after cooking as
the rate of cooling, as established by a a CCP and has established the same
cooling rate study. critical limit. The processor uses a
digital time and temperature data logger
» How Will Monitoring Be Done? to monitor the cooling rate of the cooked
• Clock; product.
AND Example:
• Use a temperature-indicating device (e.g., a Another crayfish processor has similarly
thermometer) and visual check on time of identified cooling after cooking as a CCP.
cooling; This processor has performed a cooling
rate study that determined that a cooling
OR
rate of no more than 2 hours from 135°F
• Use a continuous temperature-recording device (57.2°C) to 70°F (21.1°C) and no more
(e.g., time and temperature data logger); than 4 more hours from 70°F (21.1°C) to
40°F (4.4°C) can be achieved as long as

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

230
certain conditions are met in the cooling Establish Corrective Action Procedures.
process. The study determined that the
following critical limits must be met: Take the following corrective action to a product
a cooler temperature of no more than involved in a critical limit deviation:
60°F (15.6°C) during the first 2 hours of • Recook the product, after giving
cooling and no more than 40°F (4.4°C) consideration to the fact that any S. aureus
during the remainder of cooling; and toxin that may be present may not be
no more than 1,000 pounds of crayfish inactivated by heat;
in the cooler. The processor monitors OR
the cooler temperature with a recording
• Divert the product to a use in which the
thermometer and monitors the weight of
critical limit is not applicable (e.g., divert
the product at receiving with a scale.
crabmeat to a stuffed flounder operation),
» How Often Will Monitoring Be Done (Frequency)? after giving consideration to the fact that any
• For temperature-indicating devices: B. cereus toxin that may be present may not
be inactivated by heat;
° At least every 2 hours;
OR
OR
• Destroy the product;
• For temperature-recording devices:
OR
° At least every 2 hours a device is placed
in the product. It provides continuous • Divert the product to a non-food use.
monitoring, which is visually checked at AND
the end of the cooling period;
Take the following corrective actions to regain control
OR over the operation after a critical limit deviation:
• For critical aspects of the cooling process: • Prevent further deterioration of the product:
° As often as necessary to ensure control
° Add ice to the product;
of the process.
AND
» Who Will Do the Monitoring? • Address the root cause:
• For temperature-recording devices:
° Make repairs or adjustments to the
° Monitoring is performed by the device malfunctioning cooler;

itself. The visual check of the data


OR

generated by the device, to ensure that


the critical limits have consistently been • Make adjustments to the ice application
met, may be performed by any person operation.
who has an understanding of the nature
of the controls; Establish a Recordkeeping System.
• For temperature-indicating devices:
OR
• For other checks: ° Cooling records showing the internal
temperature of the product, and the
° Any person who has an understanding of length of time between the end of the
the nature of the controls. cooking (or the time that the product
internal temperature falls below
135°F (57.2°C)), and the time that the
measurement was made;

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

231
OR (e.g., product internal temperature)
• For temperature-recording devices: within the temperature range at which it
will be used;
° Record of continuous temperature
monitoring; AND
AND • Once in service, check the temperature-
indicating device or temperature-recording
° Record of visual checks of recorded data;
device daily before the beginning of
OR operations. Less frequent accuracy checks may
• For the critical factors of the process that be appropriate if they are recommended by
affect the rate of cooling, as established by a the instrument manufacturer and the history
cooling rate study: of use of the instrument in your facility has
shown that the instrument consistently remains
° Appropriate records (e.g., processing
accurate for a longer period of time. In addition
record showing the results of the time
and temperature checks and/or volume to checking that the device is accurate by one
of product in cooler). of the methods described above, this process
should include a visual examination of the
Establish Verification Procedures. sensor and any attached wires for damage or
kinks. The device should be checked to ensure
• Before a temperature-indicating device (e.g.,
that it is operational;
a thermometer) or temperature- recording
device (e.g., a time and temperature data AND
logger) is put into service, check the • Calibrate the temperature-indicating device
accuracy of the device to verify that the or temperature-recording device against a
factory calibration has not been affected. known accurate reference device (e.g., a
This check can be accomplished by: NIST-traceable thermometer) at least once a
year or more frequently if recommended by
° Immersing the sensor in an ice slurry
the device manufacturer. Optimal calibration
(32°F (0°C)) if the device will be used at
or near refrigeration temperature; frequency is dependent upon the type,
condition, past performance, and conditions
OR
of use of the device. Consistent temperature
° Immersing the sensor in boiling water variations away from the actual value (drift)
(212°F (100°C)) if the device will be used found during checks and/or calibration may
at or near the boiling point. Note that show a need for more frequent calibration or
the temperature should be adjusted to the need to replace the device (perhaps with
compensate for altitude, when necessary; a more durable device). Devices subjected to
OR high temperatures for extended periods of
time may require more frequent calibration.
° Doing a combination of the above if
Calibration should be performed at a
the device will be used at or near room
minimum of two temperatures that bracket
temperature;
the temperature range at which it is used;
OR
AND
° Comparing the temperature reading on
• Review monitoring, corrective action,
the device with the reading on a known
and verification records within 1 week of
accurate reference device (e.g., a NIST-
preparation to ensure they are complete and
traceable thermometer) under conditions
any critical limit deviations that occurred
that are similar to how it will be used
were appropriately addressed.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

232
TABLE 12-4

CONTROL STRATEGY EXAMPLE 3 - COOLING AFTER COOKING CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Cooling After Cooking Control.” This example illustrates how a dungeness
crabmeat processor can control pathogenic bacteria growth and toxin formation as a result of time and temperature abuse during cooling after cooking. In this case, the
product is fully cooled, i.e., to 40°F (4.4°C), after cooking before significant handling. It is provided for illustrative purposes only. It may be necessary to select more than one
control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides, pathogen survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Cooked crab Pathogenic Crabs cooled Length of Clock Start marked Production Destroy product Production Check the dial
cooler bacteria growth from 135°F to cooling cycle batch supervisor record thermometer
and toxin 70°F in 2 hours Make for accuracy
formation and 70°F to Approximately adjustment and damage

233
40°F in 4 more every 2 hours or repairs to and to ensure
hours during cooking cooler that it is
operational
before putting
Cooked Dial
into operation;
crab internal thermometer in
check it
temperature marked batches
daily, at the
of cooked crabs
beginning of
operations; and
calibrate it once
per year

Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation

Note: Control during unrefrigerated processing is covered under “Control Strategy Example 4 - Unrefrigerated Processing Control.”
Note: Control is necessary at this step because the processor has not established that the cook step is adequate to kill the spores of C. perfringens or B. cereus

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse
• CONTROL STRATEGY EXAMPLE 4 - OR
UNREFRIGERATED PROCESSING CONTROL
• CRITICAL LIMIT 3:
It may be necessary to select more than one
control strategy in order to fully control the ° The product is held at internal
temperatures below 50°F (10°C)

hazard, depending upon the nature of your throughout processing,

operation.
OR

Set Critical Limits.


° Alternatively, the product is held at

The following recommended critical limits are ambient air temperatures below 50°F
intended to keep the pathogenic bacteria of (10°C) throughout processing.
greatest concern in fish and fishery products For cooked, ready-to-eat products:
from reaching the rapid growth phase (i.e., Note: The critical limits for cooked, ready-to-eat products are
keep them in the lag phase) as a result of time intended to begin at the completion of cooling or at the time that the
and temperature exposure during processing. product is first significantly handled after cooking, whichever occurs
You may also wish to reference Table A-2 first.

(Appendix 4), which provides cumulative time • CRITICAL LIMIT 1:


and temperature combinations for the pathogenic
bacteria individually. ° If at any time the product is held at
internal temperatures above 80°F
For raw, ready-to-eat products: (26.7°C), exposure time (i.e., time at
internal temperatures above 50°F (10°C)
• CRITICAL LIMIT 1: but below 135ºF (57.2ºC)) should be
° If at any time the product is held at limited to 1 hour (3 hours if S. aureus is
internal temperatures above 70°F the only pathogen of concern),
(21.1°C), exposure time (i.e., time at
internal temperatures above 50°F (10°C) OR
but below 135ºF (57.2ºC)) should be ° Alternatively, if at any time the product
limited to 2 hours (3 hours if S. aureus is is held at internal temperatures above
the only pathogen of concern), 80°F (26.7°C), exposure time (i.e., time at
internal temperatures above 50°F (10°C)
OR
but below 135ºF (57.2ºC)) should be
° Alternatively, exposure time (i.e., time at limited to 4 hours, as long as no more
internal temperatures above 50°F (10°C) than 1 of those hours is above 70°F
but below 135ºF (57.2ºC)) should be (21.1°C);
limited to 4 hours, as long as no more
than 2 of those hours are between 70°F OR
(21.1°C) and 135ºF (57.2ºC); • CRITICAL LIMIT 2:
OR ° If at any time the product is held at
internal temperatures above 70°F
• CRITICAL LIMIT 2: (21.1°C) but never above 80°F (26.7°C),
° If at any time the product is held at exposure time at internal temperatures
internal temperatures above 50°F (10°C) above 50°F (10°C) should be limited to
but never above 70°F (21.1°C), exposure 2 hours (3 hours if S. aureus is the only
time at internal temperatures above 50°F pathogen of concern),
(10°C) should be limited to 5 hours (12
hours if S. aureus is the only pathogen of
concern);

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

234
OR Example:
A crabmeat processor using a retort process
° Alternatively, if the product is never
identifies a series of post-cook processing
held at internal temperatures above
80°F (26.7°C), exposure times at internal steps (e.g., backing, picking, and packing)
temperatures above 50°F (10°C) should as CCPs for pathogenic bacteria growth
be limited to 4 hours, as long as no more and toxin formation. Initial cooling takes
than 2 of those hours are above 70°F place in the cooking crates and then the
(21.1°C); product is first handled at temperatures of
around 120°F (48.9°C). The processor sets a
OR critical limit of maximum cumulative time
• CRITICAL LIMIT 3: of exposure of 4 hours at product internal
temperatures above 50°F (10°C), no more
° If at any time the product is held at than 1 of which is above 70°F (21.1°). This
internal temperatures above 50°F (10°C)
but never above 70°F (21.1°C), exposure critical limit is selected because the crabs
time at internal temperatures above 50°F are handled while still warm (e.g., above
(10°C) should be limited to 5 hours (12 80°F (26.7°C)). Cooling that takes place
hours if S. aureus is the only pathogen of after the product is handled is included in
concern); the limit.

OR Example:
Another crabmeat processor using a retort
• CRITICAL LIMIT 4: process also identifies a series of post-cook
° The product is held at internal processing steps (e.g., backing, picking,
temperatures below 50°F (10°C)
and packing) as CCPs. However, this
throughout processing,
product is cooled fully before handling,
OR
and ice is used on the product during
processing to control time and temperature
° Alternatively, the product is held at

abuse. The processor sets a critical limit of


ambient air temperatures below 50°F
a maximum product internal temperature
(10°C) throughout processing.
of 50°F (10°C) at all times. Specifying a
Note: The preceding recommended critical limits do not address time of exposure is not necessary in this
internal product temperatures between 40°F (4.4°C), the
recommended maximum storage temperature for refrigerated
case, because it is not reasonably likely
fish and fishery products, and 50°F (10°C). The recommended that the product would be held long
critical limits do not address such temperatures because growth of enough that significant pathogen growth
foodborne pathogenic bacteria is very slow at these temperatures
could occur at this temperature (e.g., 2 to
and the time necessary for significant growth is longer than would be
reasonably likely to occur in most fish and fishery product processing 21 days, depending upon the pathogen).
steps. However, if you have processing steps that occur at these
temperatures that approach the maximum cumulative exposure
times listed in Table A-2 (Appendix 4) for the pathogenic bacteria
of concern in your product, you should consider development of a
critical limit for control at these temperatures. The cumulative time
and temperature critical limits above (other than the last critical limit
for raw, ready-to-eat and cooked, ready-to-eat fish and fishery
products) are depicted in table format below:

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

235
TABLE 12-5

CUMULATIVE TIME AND TEMPERATURE CRITICAL LIMITS


THEN THE CUMULATIVE EXPOSURE TIME AT INTERNAL
WHEN THE PRODUCT INTERNAL TEMPERATURES ABOVE 50°F (10°C) IN HOURS IS1…
TEMPERATURE RANGE IN ºF (ºC) IS…
1 2 3 5 12

RAW, READY TO EAT

>50 3
X X2
(>10)
Alternatively,
>50 to ≤ 70 X
(>10 to ≤ 21.1)

Plus X
>70
(>21.1)

Alternatively, X
>50 to ≤ 70
(>10 to ≤ 21.1)
Plus X
>70
(>21.1)
>50 to ≤ 70 X X2
(>10 to ≤21.1)
COOKED, READY TO EAT

>50 4
X X2
(>10)
Alternatively, X
>50 to ≤ 70
(>10 to ≤ 21.1)
Plus X
>704
(>21.1)
>50 to ≤ 80 X X2
(>10 to ≤ 26.7)
Alternatively, X
>50 to ≤ 70
(>10 to ≤ 21.1)
Plus X
>70 to <80
(>21.1 to <26.7)
Alternatively, X
>50 to ≤ 70
(>10 to ≤ 21.1)
Plus X
>70 to <80
(>21.1 to <26.7)
>50 to ≤ 70 X X2
(>10 to ≤ 21.1)

1. Time at temperatures of 135ºF (57.2ºC) and above is not counted.


2. Where S. aureus is the only pathogen of public health significance.
3. Temperature may exceed 70ºF (21.1ºC).
4. Temperature may exceed 80ºF (26.7ºC).

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

236
Establish Monitoring Procedures. • Make visual observations of length of
exposure to unrefrigerated conditions (i.e.,

» What Will Be Monitored? >40ºF (4.4ºC)) using a clock.

• The length of time of product exposure to


Example:
unrefrigerated conditions (i.e., above 40°F
A crabmeat processor identifies a
(4.4°C));
series of processing steps (e.g., backing,
° The product internal temperature during picking, and packing) as CCPs for
the exposure period; pathogenic bacteria growth. The processor
OR establishes a critical limit of no more
than 1 cumulative hour of exposure to
° The ambient temperature of the
unrefrigerated temperature during these
processing area;

processing steps (Critical Limit 1). The


OR
processor uses marked product containers
• The length of time only of product exposure to monitor the progress of the product
to unrefrigerated conditions (i.e., >40°F through the three processing steps. The
(4.4°C)), for critical limit 1 (raw, ready-to-eat time that the marked container is removed
and cooked, ready-to-eat); from and returned to refrigeration is
monitored using a clock.
OR
• The internal temperature only of the Example:
product, when internal temperatures are held Another crabmeat processor with identical
below 50°F (10°C) or above 135°F (57.2°C) CCPs establishes a more complex set of
throughout processing for critical limit 3 critical limits: no more than 4 cumulative
for raw, ready-to-eat or critical limit 4 for hours with product internal temperatures
cooked, ready-to-eat; above 50°F (10°C), with no more than
1 of those hours above 70°F (21.1°C)
OR (Critical Limit 1 Alternative). This
• The ambient air temperature only, when processor also uses marked containers
ambient air temperature is held below 50°F to monitor the progress of the product
(10°C) throughout processing for critical limit through the process. However, in addition
3 for raw, ready-to-eat or critical limit 4 for to monitoring time using a clock, the
cooked, ready-to-eat. processor also monitors product internal
temperature for the marked containers
» How Will Monitoring Be Done? using a thermometer. This monitoring
• For product internal temperature or ambient technique provides the processor more
air temperature: flexibility in processing but requires more
° Use a temperature-indicating device (e.g., monitoring effort.
a thermometer);

Example:
OR
A lobster meat processor identifies the
• For ambient air temperature: meat removal process as a CCP for
pathogenic bacteria growth. The operation
° Use a continuous temperature-recording
is performed under near-refrigeration
device (e.g., a recording thermometer);
conditions (<50°F (10°C)) (Critical Limit
AND/OR 4 Alternative). The processor monitors
ambient air temperature with a digital
data logger.

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

237
» How Often Will Monitoring Be Done (Frequency)? • Divert the product to a use in which the
• For continuous temperature-recording critical limit is not applicable (e.g., divert
devices: crabmeat to a stuffed flounder operation),
after giving consideration to the fact that
° Continuous monitoring during processing
any S. aureus or B. cereus toxin that may be
is accomplished by the device itself, with
present may not be inactivated by heat;
a visual check of the recorded data at
least once per day; OR
OR • Destroy the product;
• For temperature-indicating devices and OR
clocks:
• Divert the product to a non-food use.
° At least every 2 hours;
AND
OR
Take the following corrective actions to regain control
° Every batch.
over the operation after a critical limit deviation:

» Who Will Do the Monitoring? • Add ice to the product;


• For continuous temperature recording OR
devices: • Return the affected product to the cooler;
° Monitoring is performed by the device AND
itself. The visual check of the data
• Modify the process as needed to reduce the
generated by the device, to ensure that
time and temperature exposure.
the critical limits have consistently been
met, may be performed by any person
who has an understanding of the nature Establish a Recordkeeping System.
of the controls; • Processing records showing the results of time
and/or temperature exposure measurements.
OR
• For temperature-indicating devices and Establish Verification Procedures.
clocks:
• Before a temperature-indicating device (e.g.,
° Any person who has an understanding of a thermometer) or temperature-recording
the nature of the controls. device (e.g., a recording thermometer) is
put into service, check the accuracy of the
Establish Corrective Action Procedures. device to verify that the factory calibration
Take the following corrective action to a product has not been affected. This check can be
involved in a critical limit deviation: accomplished by:
• Chill and hold the affected product until an ° Immersing the sensor in an ice slurry
evaluation of the total time and temperature (32°F (0°C)) if the device will be used at
exposure is performed; or near refrigeration temperature;

OR OR
• Cook the product, after giving consideration ° Immersing the sensor in boiling water
to the fact that any S. aureus or B. cereus (212°F (100°C)) if the device will be used
toxin that may be present may not be at or near the boiling point. Note that
inactivated by heat; the temperature should be adjusted to
compensate for altitude, when necessary;
OR

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

238
OR or the need to replace the device (perhaps
with a more durable device). Calibration
° Doing a combination of the above if
should be performed at a minimum of two
the device will be used at or near room
temperature; temperatures that bracket the temperature
range at which it is used;
OR
AND
° Comparing the temperature reading on
• Where appropriate to the critical limit, by
the device with the reading on a known
accurate reference device (e.g., a NIST- using a study that establishes the relationship
traceable thermometer) under conditions between exposure time and product
that are similar to how it will be used temperature;
(e.g., air temperature and product internal AND
temperature) within the temperature
• Review monitoring, corrective action,
range at which it will be used;
and verification records within 1 week of
AND preparation to ensure they are complete and
• Once in service, check the temperature- any critical limit deviations that occurred
indicating device or temperature-recording were appropriately addressed.
device daily before the beginning of
operations. Less frequent accuracy checks
may be appropriate if they are recommended
by the instrument manufacturer and the
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-indicating device
or temperature-recording device against a
known accurate reference device (e.g., a
NIST-traceable thermometer) at least once a
year or more frequently if recommended by
the device manufacturer. Optimal calibration
frequency is dependent upon the type,
condition, past performance, and conditions
of use of the device. Consistent temperature
variations away from the actual value (drift)
found during checks and/or calibration may
show a need for more frequent calibration

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

239
TABLE 12-6

CONTROL STRATEGY EXAMPLE 4 - UNREFRIGERATED PROCESSING CONTROL


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Unrefrigerated Processing Control.” This example illustrates how a blue crabmeat
processor that handles the crabs at the beginning of backing while still hot can control pathogenic bacteria growth and toxin formation as a result of time and temperature
abuse during unrefrigerated processing. It is provided for illustrative purposes only. It may be necessary to select more than one control strategy in order to fully control the
hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides, pathogen survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Backing, Pathogenic Exposure time The length of Visual Start marked Production Immediately Production Check the dial
in-process bacteria growth (i.e., time time of product observation container supervisor ice product or record thermometer for
cooler, picking, and toxin at internal exposure to of marked approximately move to cooler accuracy and
and packing formation temperatures unrefrigerated containers every 2 hours damage and to

240
above 50°F conditions (i.e., using a clock during backing, Hold and ensure that it
but below above 40°F) in-process evaluate is operational
135ºF) during cooler, picking, based on before putting
backing, in- and packing total time and into operation;
The product Dial
process cooler, temperature check it daily, at
internal thermometer
picking, and exposure the beginning of
temperature
packing should operations; and
during the
be limited to 4 calibrate it once
exposure
hours, as long per year
period
as no more
than 1 of those Review
hours is above monitoring,
70°F verification, and
corrective action
records within
1 week of
preparation

Note: Control during refrigerated storage is covered under “Control Strategy Example 2 - Refrigerated Storage and Refrigerated Processing Control.
Note: This critical limit is necessary because the crabs are handled at internal temperatures above 80°F during backing

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse
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242
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NOTES:

CHAPTER 12: Pathogenic Bacteria Growth and Toxin Formation (Other Than Clostridium botulinum) as a Result of Time and Temperature Abuse

244

CHAPTER 13: Clostridium botulinum Toxin Formation

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. • Controlling the amount of moisture that is


available for pathogenic bacteria growth
Clostridium botulinum (C. botulinum) toxin (water activity) in the product by formulation
formation can result in consumer illness and (covered in this chapter);
death. It is the toxin responsible for botulism. • Controlling the amount of moisture that is
About 10 outbreaks of foodborne botulism occur available for pathogenic bacteria growth
annually in the United States, from all sources. (water activity) in the product by drying
Symptoms include: weakness, vertigo, double (covered in Chapter 14);
vision, difficulty in speaking, swallowing and • Controlling the introduction of pathogenic
breathing, abdominal swelling, constipation, bacteria after the pasteurization process
paralysis, and death. Symptoms start from 18 and after the cooking process performed
hours to 36 hours after consumption. Everyone immediately before reduced oxygen packaging
is susceptible to intoxication by C. botulinum (covered in Chapter 18);
toxin; only a few micrograms of the toxin can • Controlling the source of molluscan shellfish
cause illness in a healthy adult. Mortality is high; and the time from exposure to air (e.g., by
without the antitoxin and respiratory support, harvest or receding tide) to refrigeration
death is likely. to control pathogens from the harvest area
This chapter covers the hazard of C. botulinum (covered in Chapter 4);
growth and toxin formation as a result of time and • Managing the amount of time that food is
temperature abuse during processing, storage, and exposed to temperatures that are favorable
distribution. for pathogenic bacteria growth and toxin
production (covered generally in Chapter
• Strategies for controlling pathogen growth
12; for C. botulinum, in this chapter; and for
There are a number of strategies for the control Staphylococcus aureus (S. aureus) in hydrated
of pathogens in fish and fishery products. They batter mixes, in Chapter 15);
include:
• Killing pathogenic bacteria by cooking or
• Controlling the level of acidity (pH) in the pasteurization (covered in Chapter 16), or
product (covered by the Acidified Foods retorting (covered by the Thermally Processed
regulation, 21 CFR 114, for shelf-stable Low-Acid Foods Packaged in Hermetically
acidified products, and by this chapter for Sealed Containers regulation, 21 CFR 113
refrigerated acidified products); (hereinafter, the Low-Acid Canned Foods
• Controlling the amount of salt or (LACF) Regulation));
preservatives, such as sodium nitrite, in the • Killing pathogenic bacteria by processes that
product (covered in this chapter); retain the raw product characteristics (covered
in Chapter 17).

CHAPTER 13: Clostridium botulinum Toxin Formation

245
• Formation of C. botulinum toxin packaging and modified atmosphere packaging)
When C. botulinum grows, it can produce a extend the shelf life of a product by inhibiting
potent toxin, one of the most poisonous naturally the growth of aerobic spoilage bacteria. There
occurring substances known. The toxin can be is a safety concern with these products because
destroyed by heat (e.g., boiling for 10 minutes), there is an increased potential for the formation
but, because of its potency, you should not rely of C. botulinum toxin before spoilage makes the
on this as a means of control. product unacceptable to consumers.

The strains of C. botulinum can be divided C. botulinum forms toxin more rapidly at higher
into two groups, the proteolytic group (i.e., temperatures than at lower temperatures. The
those that break down proteins) and the non­ minimum temperature for growth and toxin
proteolytic group (i.e., those that do not break formation by C. botulinum type E and non­
down proteins). The proteolytic group includes proteolytic types B and F is 38°F (3.3°C). For
C. botulinum type A and some of types B and F. type A and proteolytic types B and F, the
The non-proteolytic group includes C. botulinum minimum temperature for growth is 50°F (10°C).
type E and some of types B and F. As the shelf life of refrigerated foods is increased,
more time is available for C. botulinum growth
The vegetative cells of all types of C. botulinum
and toxin formation. As storage temperatures
are easily killed by heat. However, C. botulinum
increase, the time required for toxin formation is
is able to produce spores. In this state, the
significantly shortened. You should expect that at
pathogen is very resistant to heat. The spores
some point during storage, distribution, display,
of the proteolytic group are much more resistant
or consumer handling of refrigerated foods, safe
to heat than are those of the non-proteolytic
refrigeration temperatures will not be maintained
group (i.e., they require a canning process to be
(especially for the non-proteolytic group). Surveys
destroyed). Table A-4 (Appendix 4) provides
of retail display cases indicate that temperatures
guidance about the conditions under which
of 45 to 50°F (7 to 10°C) are not uncommon.
the spores of the most heat-resistant form
Surveys of home refrigerators indicate that
of non-proteolytic C. botulinum, type B, are
temperatures can exceed 50°F (10°C).
killed. However, there are some indications
that substances that may be naturally present In reduced oxygen packaged products in which
in some products (e.g., dungeness crabmeat), the spores of non-proteolytic C. botulinum
such as lysozyme, may enable non-proteolytic are inhibited or destroyed (e.g., smoked fish,
C. botulinum to more easily recover after heat pasteurized crabmeat, and pasteurized surimi),
damage, resulting in the need for a considerably a normal refrigeration temperature of 40°F
more stringent process to ensure destruction. (4.4°C) is appropriate because it will limit
the growth of proteolytic C. botulinum and
C. botulinum is able to produce toxin when
other pathogens that may be present. Even
a product in which it is present is exposed to
in pasteurized products where non-proteolytic
temperatures favorable for growth for sufficient
C. botulinum is the target organism for the
time. Table A-1 (Appendix 4) provides guidance
pasteurization process, and vegetative pathogens,
about the conditions under which C. botulinum
such as Listeria monocytogenes, are not likely
and other pathogenic bacteria are able to grow.
to be present (e.g., pasteurized crabmeat and
Table A-2 (Appendix 4) provides guidance about
pasteurized surimi), a storage temperature of
the time necessary at various temperatures for
40°F (4.4°C) is still appropriate because of the
toxin formation to occur.
potential for survival through the pasteurization
Packaging conditions that reduce the amount process and recovery of spores of non-proteolytic
of oxygen present in the package (e.g., vacuum C. botulinum, aided by naturally occurring

CHAPTER 13: Clostridium botulinum Toxin Formation

246
substances, such as lysozyme. In this case, toxin formation in reduced oxygen packaged fish
refrigeration serves as a prudent second barrier. and fishery products.
However, in reduced oxygen packaged products Alternatively, products of this type may be safely
in which refrigeration is the sole barrier to marketed frozen, with appropriate labeling
outgrowth of non-proteolytic C. botulinum and to ensure that it is held frozen throughout
the spores have not been destroyed (e.g., vacuum- distribution. For some reduced oxygen packaged
packaged refrigerated raw fish, vacuum-packaged products, control of C. botulinum can be
refrigerated unpasteurized crayfish meat, and achieved by breaking the vacuum seal before the
reduced oxygen packaged unpasteurized product leaves the processor’s control.
dungeness crabmeat), the temperature should be
The guidance in this chapter emphasizes
maintained below 38°F (3.3°C) from packing to
consumption. Ordinarily you, as a processor, can preventive measures for the control of non­
ensure that temperatures are maintained below proteolytic strains of C. botulinum in products
38°F (3.3°C) while the product is in your control. that are contained in reduced oxygen packaging.
However, the current U.S. food distribution As was previously described, this emphasis
system does not ensure the maintenance of these is because such an environment extends the
temperatures after the product leaves your control. shelf life of a refrigerated product in a way that,
under moderate temperature abuse, favors C.
The use of a Time-Temperature Indicator (TTI) on botulinum growth and toxin formation over
each consumer package may be an appropriate aerobic spoilage. It is also possible for both
means of overcoming these problems in the non-proteolytic and proteolytic C. botulinum
distribution system for reduced oxygen packaged to grow and produce toxin in a product that is
products in which refrigeration is the sole barrier not reduced oxygen packaged and is subjected
to outgrowth of non-proteolytic C. botulinum and to severe temperature abuse. This is the case
in which the spores have not been destroyed.
because of the development within the product
A TTI is a device that monitors the time and
of microenvironments that support its growth.
temperature of exposure of the package and
However, this type of severe temperature abuse
alerts the consumer or end user if a safe exposure
of refrigerated products is not reasonably likely
limit has been exceeded. If a TTI is used, it
to occur in the processing environment of most
should be validated to ensure that it is fit for its
fish or fishery products and the Current Good
intended purpose and verified that it is functional
Manufacturing Practice in Manufacturing, Packing,
at the time of use. It should be designed to alert
or Holding Human Food regulation, 21 CFR 110,
the consumer (e.g., a color change) that an unsafe
requires refrigeration of foods that support the
time and temperature exposure has occurred
growth of pathogenic microorganisms.
that may result in C. botulinum toxin formation.
Additionally, the alert should remain perpetually • Sources of C. botulinum
visible after it has been triggered, regardless of
C. botulinum can enter the process on raw
environmental conditions that could reasonably
materials. The spores of C. botulinum are very
be expected to occur thereafter. Skinner, G. E.,
common. They have been found in the gills
and J. W. Larkin in “Conservative prediction of
and viscera of finfish, crabs, and shellfish. C.
time to Clostridium botulinum toxin formation for
botulinum type E is the most common form found
use with time-temperature indicators to ensure
in freshwater and marine environments. Types
the safety of foods,” Journal of Food Protection,
A and B are generally found on land but may
61:1154-1160 (1998), describe a safe time and
temperature exposure curve (“Skinner-Larkin also be occasionally found in water. It should be
curve”) that may be useful in evaluating the assumed that C. botulinum will be present in any
suitability of a TTI for control of C. botulinum raw fishery product, particularly in the viscera.

CHAPTER 13: Clostridium botulinum Toxin Formation

247
Because spores are known to be present in the packaging) may be rapidly depleted by the
viscera, any product that will be preserved by activity of spoilage bacteria, resulting in the
salting, drying, pickling, or fermentation should formation of a reduced oxygen environment.
be eviscerated prior to processing (see the
Packaging that provides an oxygen transmission
“Compliance Policy Guide,” Sec. 540.650). Without
rate (in the final package) of at least 10,000 cc/
evisceration, toxin formation is possible during the
m2/24 hours at 24ºC can be regarded as an
process, even with strict control of temperature.
oxygen-permeable packaging material for fishery
Evisceration of fish is the careful and complete
products. The oxygen transmission rate of
removal of all internal organs in the body cavity
packaging material is listed in the packaging
without puncturing or cutting them, including
specifications that can be obtained from the
gonads. If even a portion of the viscera or its
packaging manufacturer.
contents is left behind, the risk of toxin formation
by C. botulinum remains. Uneviscerated small An oxygen-permeable package should provide
fish, less than 5 inches in length (e.g., anchovies sufficient exchange of oxygen to allow aerobic
and herring sprats), for which processing eliminates spoilage organisms to grow and spoil the product
preformed toxin, prevents toxin formation during before toxin is produced under moderate abuse
processing and that reach a water phase salt temperatures. Particular care should be taken in
content of 10% in refrigerated finished products, determining the safety of a packaging material for a
or a water activity of below 0.85 in shelf-stable product in which the spoilage organisms have been
finished products, or a pH of 4.6 or less in shelf- eliminated or significantly reduced by processes
stable finished products, are not subject to the such as high pressure processing. The generally
evisceration recommendation. recommended 10,000 cc/m2/24 hours at 24ºC
Note: The water phase salt content of 10% is based on the control of
transmission rate may not be suitable in this case.
C. botulinum type A and proteolytic types B and F.
Use of an oxygen-permeable package may not
Note: The water activity value of below 0.85 is based on the compensate for the restriction to oxygen exchange
minimum water activity for toxin production of S. aureus.
created by practices such as packing in oil or in
• Reduced oxygen packaging deep containers from which the air is expressed
or the use of oxygen scavengers in the packaging.
A number of conditions can result in the creation
of a reduced oxygen environment in packaged • Control of C. botulinum
fish and fishery products. They include: There are a number of strategies to prevent C.
• Vacuum, modified, or controlled atmosphere botulinum growth and toxin formation during
packaging. These packaging methods processing, storage, and distribution of finished
generally directly reduce the amount of fish and fishery products. They include:
oxygen in the package;
For products that do not require refrigeration
• Packaging in hermetically sealed containers (i.e., shelf-stable products):
(e.g., double-seamed cans, glass jars
• Heating the finished product in its final
with sealed lids, and heat-sealed plastic
container sufficiently by retorting to destroy
containers), or packing in deep containers
the spores of C. botulinum types A B, E,
from which the air is expressed (e.g., caviar
and F (e.g., canned fish). This strategy is
in large containers), or packing in oil. These
covered by the LACF Regulation, 21 CFR
and similar processing and packaging
113, and these controls are not required to
techniques prevent the entry of oxygen into
be included in your Hazard Analysis Critical
the container. Any oxygen present at the
Control Point (HACCP) plan;
time of packaging (including oxygen that
may be added during modified atmosphere

CHAPTER 13: Clostridium botulinum Toxin Formation

248
• Controlling the level of acidity (pH) in the • Controlling the amount of salt in the product
finished product to 4.6 or below, to prevent to 20% water phase salt (wps) or more, to
growth and toxin formation by C. botulinum prevent the growth of C. botulinum types A,
types A, B, E, and F (e.g., shelf-stable B, E, and F and other pathogens that may
acidified products). This strategy is covered be present in the product (e.g., shelf-stable
by the Acidified Foods regulation, 21 CFR salted products). This strategy is covered
114, and these controls are not required to be in this chapter. Water phase salt is the
included in your HACCP plan; concentration of salt in the water-portion of
• Controlling the amount of moisture that is the fish flesh and calculated as follows: (%
available in the product (water activity) to NaCl X 100)/(% NaCl + % moisture) = % NaCl
0.85 or below by drying, to prevent growth in water phase. The relationship between
and toxin formation by C. botulinum types percent water phase salt and water activity in
A, B, E, and F and other pathogens that may fish is described in the following graph.
be present in the product (e.g., shelf-stable
dried products). This strategy is covered by
Chapter 14;

Relationship of Water Activity to Water Phase


1
Salt in NaCl/Water Solutions

1.00
0.98
0.96
Water ac tivity

0.94
0.92
0.90
0.88
0.86
0.84
0 2 4 6 8 10 12 14 16 18 20
Percent water phase salt

1. This relationship is generally valid for fish products when salt (sodium chloride) is the primary means of
binding water. The specific food matrix and the use of other salts or water binding agents could affect the
exact relationship. If you intend to use this relationship in your control strategy, you should determine the
exact relationship in your product by conducting a study.

CHAPTER 13: Clostridium botulinum Toxin Formation

249
For products that require refrigeration: type A and proteolytic types B and F and
• Heating the finished product in its final other pathogens that may be present in
container sufficiently by pasteurization to the finished product through refrigerated
destroy the spores of C. botulinum type storage (e.g., refrigerated dried fish). Drying
E and non-proteolytic types B and F, and is covered in Chapter 14, controlling the
then minimizing the risk of recontamination growth of proteolytic C. botulinum through
by controlling seam closures and cooling refrigeration is covered in this chapter, and
water, and next controlling the growth controlling the growth of other pathogenic
of the surviving C. botulinum type A and bacteria through refrigeration is covered in
proteolytic types B and F in the finished Chapter 12;
product with refrigerated storage (e.g.. • Controlling the level of pH to 5 or below, salt
pasteurized crabmeat and some pasteurized to 5% wps or more, moisture (water activity)
surimi-based products). Pasteurization to 0.97 or below, or some combination
is covered in Chapter 16, controlling of these barriers, in the finished product
recontamination after pasteurization is sufficiently to prevent the growth of C.
covered in Chapter 18, and controlling the botulinum type E and non-proteolytic
growth of proteolytic C. botulinum through types B and F by formulation, and then
refrigeration is covered in this chapter; controlling the growth of C. botulinum
• Heating the product sufficiently to destroy type A and proteolytic types B and F and
the spores of C. botulinum type E and other pathogens that may be present in
non-proteolytic types B and F, and then the finished product with refrigerated
minimizing the risk of recontamination storage (e.g., refrigerated acidified (pickled)
by hot filling the product into the final products). Controlling the growth of non-
container in a sanitary, continuous, closed proteolytic C. botulinum through formulation
filling system and controlling seam closures is covered in this chapter, controlling the
and cooling water, and next controlling growth of proteolytic C. botulinum through
the growth of the surviving C. botulinum refrigeration is covered in this chapter, and
type A and proteolytic types B and F and controlling the growth of other pathogenic
other pathogens that may be present in the bacteria through refrigeration is covered in
finished product with refrigerated storage Chapter 12;
(e.g., vacuum packed soups, chowders, and • Controlling the amount of salt and
sauces). Specialized cooking processes preservatives, such as sodium nitrite, in
are covered in Chapter 16, prevention of the finished product, in combination with
recontamination after specialized cooking other barriers, such as smoke, heat damage,
processes is covered in Chapter 18, and competitive bacteria, sufficiently to
controlling the growth of proteolytic C. prevent the growth of C. botulinum type
botulinum through refrigeration is covered E and non-proteolytic types B and F, and
in this chapter, and controlling the growth then controlling the growth of C. botulinum
of other pathogenic bacteria through type A and proteolytic types B and F and
refrigeration is covered in Chapter 12; other pathogens that may be present in the
• Controlling the amount of moisture that finished product with refrigerated storage
is available in the product (water activity) (e.g., salted, smoked, or smoke-flavored fish).
to 0.97 or below to inhibit the growth of Controlling the growth of non-proteolytic
C. botulinum type E and non-proteolytic C. botulinum through salting and smoking
types B and F by drying, and then is covered in this chapter, controlling the
controlling the growth of C. botulinum growth of proteolytic C. botulinum through

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250
refrigeration is covered in this chapter, and In hot-smoked products, heat damage to
controlling the growth of other pathogenic the spores of C. botulinum type E and non­
bacteria through refrigeration is covered in proteolytic types B and F also helps prevent
Chapter 12; toxin formation. In these products, control of
• Controlling the amount of salt in the the heating process is critical to the safety of
finished product, in combination with heat the finished product. It is important to note,
damage from pasteurization in the finished however, that this same heating process also
product container, sufficiently to prevent reduces the numbers of naturally occurring
the growth of C. botulinum type E and spoilage organisms. The spoilage organisms
nonproteolytic types B and F, and then would otherwise have competed with, and
controlling the growth of C. botulinum inhibited the growth of, C. botulinum.
type A and proteolytic types B and F and In cold-smoked fish, it is important that
other pathogens that may be present in the product does not receive so much heat
the finished product with refrigerated that the numbers of spoilage organisms
storage (e.g., some pasteurized surimi­ are significantly reduced. This is important
based products). Controlling the growth because spoilage organisms must be present
of non-proteolytic C. botulinum through to inhibit the growth and toxin formation
a combination of salt and heat damage of C. botulinum type E and non-proteolytic
is covered in this chapter, controlling the types B and F. This inhibition is important
growth of proteolytic C. botulinum through in cold-smoked fish because the heat applied
refrigeration is covered in this chapter, and during this process is not adequate to
controlling the growth of other pathogenic weaken the C. botulinum spores. Control
bacteria through refrigeration is covered in of the temperature during the cold-smoking
Chapter 12. process to ensure survival of the spoilage
Examples of C. botulinum control in specific organisms is, therefore, critical to the safety
products: of the finished product.
The interplay of these inhibitory effects
• Refrigerated (not frozen), reduced oxygen
(i.e., salt, temperature, smoke, and nitrite)
packaged smoked and smoke-flavored fish
is complex. Control of the brining or dry
Achieving the proper concentration of salting process is clearly critical to ensure that
salt and nitrite in the flesh of refrigerated, there is sufficient salt in the finished product.
reduced oxygen packaged smoked and However, preventing toxin formation by C.
smoke-flavored fish is necessary to prevent botulinum type E and non-proteolytic types
the formation of toxin by C. botulinum type B and F is made even more complex by the
E and non-proteolytic types B and F during fact that adequate salt levels are not usually
storage and distribution. Salt works along achieved during brining. Proper drying
with smoke and any nitrites that are added during smoking is also critical in order to
to prevent growth and toxin formation by C. achieve the finished product water phase
botulinum type E and non-proteolytic types salt level (i.e., the concentration of salt in
B and F. Note that nitrites should be used the water portion of the fish flesh) needed
only in salmon, sable, shad, chubs, and tuna, to inhibit growth and toxin formation by C.
according to 21 CFR 172.175 and 21 CFR botulinum.
172.177 , and should not exceed a level of
200 ppm in salmon, sable, shad, chubs and This chapter covers the control procedures
10 ppm in tuna. described above.

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251
You should ordinarily restrict brining, dry also serves as a prudent second barrier
salting, and smoking loads to single species because of the potential survival through
and to fish portions of approximately the pasteurization process and recovery of
uniform size. This restriction minimizes the spores of non-proteolytic C. botulinum, aided
complexity of controlling the operation. You by naturally occurring substances, such as
should treat brine to minimize microbial lysozyme. Cooking and pasteurization are
contamination or periodically replace it as a covered in Chapter 16, and controlling the
good manufacturing practice control. growth of C. botulinum through refrigeration
is covered in this chapter.
The combination of inhibitory effects that are
present in smoked and smoke-flavored fish In the second category of products, filling
are not adequate to prevent toxin formation the product into the final container while it is
by C. botulinum type A and proteolytic types still hot in a continuous, closed filling system
B and F. Strict refrigeration control (i.e., at (i.e., hot filling) is also critical to the safety of
or below 40°F (4.4°C)) during storage and the finished product because it minimizes the
distribution should be maintained to prevent risk of recontamination of the product with
growth and toxin formation by C. botulinum pathogens, including C. botulinum type E and
type A and proteolytic types B and F and non-proteolytic types B and F. This control
other pathogens that may be present in strategy applies to products such as soups,
these products. Controlling the growth of chowders, and sauces that are filled directly
proteolytic C. botulinum through refrigeration from the cooking kettle, where the risk of
is covered in this chapter, and controlling the recontamination is minimized. It may not
growth of other pathogenic bacteria through apply to products such as crabmeat, lobster
refrigeration is covered in Chapter 12. meat, or crayfish meat or to other products
that are handled between cooking and filling.
• Refrigerated (not frozen), reduced oxygen Control of hot filling is covered in Chapter 18.
packaged, pasteurized fishery products
Chapter 18 also covers other controls that
Refrigerated, reduced oxygen packaged,
may be necessary to prevent recontamination,
pasteurized fishery products fall into two
including controlling container sealing and
categories: (1) those which are pasteurized
controlling contamination of container
in the final container; and (2) those which
cooling water. These controls may be critical
are cooked in a kettle and then hot filled
to the safety of both categories of products.
into the final container in a continuous,
closed filling system (e.g., heat-and-fill Examples of properly pasteurized products
soups, chowders, and sauces). In both follow: fish and fishery products generally
cases, ordinarily the heating process should (e.g., surimi-based products, soups,
be sufficient to destroy the spores of C. or sauces) pasteurized to a minimum
botulinum type E and non-proteolytic types cumulative total lethality of F194°F (F90°C)
B and F. In neither case is it likely that = 10 minutes, where z = 12.6°F (7°C) for
the heating process will be sufficient to temperatures less than 194°F (90°C), and
destroy the spores of C. botulinum type A z = 18°F (10°C) for temperatures above
and proteolytic types B and F. Therefore, 194°F (90°C); blue crabmeat pasteurized
strict refrigeration control (i.e., at or below to a minimum cumulative total lethality of
40°F (4.4°C)) should be maintained during F185°F (F85°C) = 31 minutes, where z = 16°F
storage and distribution to prevent growth (9°C); and dungeness crabmeat pasteurized
and toxin formation by C. botulinum type A to a minimum cumulative total lethality of
and proteolytic types B and F. Refrigeration F194°F (F90°C) = 57 minutes, where z = 15.5°F

CHAPTER 13: Clostridium botulinum Toxin Formation

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(8.6°C). Equivalent processes at different • Adding sufficient acid to reduce
temperatures can be calculated using the z the acidity (pH) to 5.0 or below;
values provided.
• Reducing the amount of moisture
that is available for growth (water
EXAMPLES OF PROPERLY PASTEURIZED activity) to below 0.97 (e.g., by
PRODUCTS
adding salt or other substances that
PRODUCT
MINIMUM CUMULATIVE
Z VALUE
“bind” the available water); or
TOTAL LETHALITY

Fish and fishery F194°F (F90°C) = 10 minutes 12.6°F (7°C), for • Making a combination of salt, pH,
products temperatures and/or water activity adjustments
generally less than 194°F
(e.g., surimi­ (90°C) that, when combined, prevents the
based products, 18°F (10°C) for growth of C. botulinum type E and
soups, or temperatures
sauces) above 194°F
non-proteolytic types B and F (to be
(90°C) established by a scientific study).
Blue crabmeat F185°F (F85°C) = 31 minutes 16°F (9°C)
Much like smoked products, in some of these
Dungeness F194°F (F90°C) = 57 minutes 15.5°F (8.6°C)
crabmeat
products the interplay of these inhibitory
effects (i.e., salt, water activity, and pH) can
be complex. Control of the brining, pickling,
In some pasteurized surimi-based
or formulation steps is, therefore, critical to
products, salt, in combination with a milder
ensure that there are sufficient barriers in the
pasteurization process, in the finished product
finished product to prevent the growth and
container works to prevent growth and toxin
toxin formation of C. botulinum type E and
formation by C. botulinum type E and non­
non-proteolytic types B and F during storage
proteolytic types B and F. An example of a
and distribution. These control procedures
properly pasteurized surimi-based product
are covered in this chapter.
in which 2.4% wps is present is one that has
been pasteurized at an internal temperature You should ordinarily restrict brining and
of 185°F (85°C) for at least 15 minutes. This pickling loads to single species and to fish
process may not be suitable for other types of portions of approximately uniform size.
products because of the unique formulation This restriction minimizes the complexity of
and processing involved in the manufacture of controlling the operation. You should treat
surimi-based products. brine to minimize microbial contamination
or periodically replace it as a good
• Refrigerated (not frozen), reduced oxygen manufacturing practice control.
packaged pickled fish, salted fish, caviar,
and similar products The controls discussed above are not
sufficient to prevent toxin formation by C.
In pickled fish, salted fish, caviar, and similar
botulinum type A and proteolytic types B
products that have not been preserved
and F. Strict refrigeration control (i.e., at
sufficiently for them to be shelf stable,
or below 40°F (4.4°C)) during storage and
growth and toxin formation by C. botulinum
distribution should, therefore, be maintained
type E and non-proteolytic types B and F is
to prevent growth and toxin formation by C.
controlled by one of the following:
botulinum type A and proteolytic types B and
• Adding sufficient salt to produce F and other pathogens that may be present
a water phase salt level (i.e., the in these products. Controlling the growth of
concentration of salt in the water proteolytic C. botulinum through refrigeration
portion of the fish flesh) of at least 5%; is covered in this chapter, and controlling the

CHAPTER 13: Clostridium botulinum Toxin Formation

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growth of other pathogenic bacteria through • Frozen, reduced oxygen packaged raw,
refrigeration is covered in Chapter 12. unpreserved fish and unpasteurized, cooked
fishery products
• Refrigerated (not frozen), reduced oxygen
For frozen, reduced oxygen packaged raw,
packaged raw, unpreserved fish and
unpreserved fish (e.g., frozen, vacuum-
unpasteurized, cooked fishery products
packaged fish fillets) and frozen, reduced
For refrigerated, reduced oxygen packaged oxygen packaged, unpasteurized, cooked
raw, unpreserved fish (e.g., refrigerated, fishery products (e.g., frozen, vacuum-
vacuum-packaged fish fillets) and refrigerated, packaged, unpasteurized crabmeat, lobster
reduced oxygen packaged, unpasteurized, meat, or crayfish meat), the sole barrier to
cooked fishery products (e.g., refrigerated, toxin formation by C. botulinum type E
vacuum-packaged, unpasteurized crabmeat, and non-proteolytic types B and F during
lobster meat, or crayfish meat), the sole finished product storage and distribution
barrier to toxin formation by C. botulinum is freezing. Because these products may
type E and non-proteolytic types B and appear to the retailer, consumer, or end user
F during finished product storage and to be intended to be refrigerated, rather than
distribution is refrigeration. These types of C. frozen, labeling to ensure that they are held
botulinum will grow at temperatures as low frozen throughout distribution is critical to
as 38°F (3.3°C). As was previously noted, their safety.
maintenance of temperatures below 38°F
(3.3°C) after the product leaves your control Controls should be in place to ensure that
and enters the distribution system cannot such products are immediately frozen after
normally be ensured. The use of a TTI on processing, maintained frozen throughout
the smallest unit of packaging (i.e., the unit storage in your facility, and labeled to
of packaging that will not be distributed be held frozen and to be thawed under
any further, usually consumer or end-user refrigeration immediately before use (e.g.,
package) may be an appropriate means of “Important, keep frozen until used, thaw
overcoming these problems in the distribution under refrigeration immediately before use”).
system. This chapter provides controls for the Frozen, reduced oxygen packaged products
application of TTIs for packaging. that are customarily cooked by the consumer
or end user in the frozen state (e.g., boil-in­
If you intend to package these products in bag products and frozen fish sticks) need not
a reduced oxygen package and you do not be labeled to be thawed under refrigeration.
intend to apply a TTI on each consumer For purposes of hazard analysis, other frozen
package, you should evaluate the effectiveness products that do not contain the “keep
of other preventive measures, either singularly, frozen” statement should be evaluated as if
or in combination, that may be effective in they will be stored refrigerated because the
preventing growth and toxin formation by C. consumer or end user would not have been
botulinum. Such evaluation is customarily warned to keep them frozen.
accomplished by conducting an inoculated
pack study under moderate abuse conditions. Control procedures to ensure that product
A suitable protocol for the performance of is properly labeled with “keep frozen”
such studies is contained in a 1992 publication instructions are covered in this chapter.
by the National Advisory Committee on
Microbiological Criteria for Foods, “Vacuum
or modified atmosphere packaging for
refrigerated, raw fishery products.”

CHAPTER 13: Clostridium botulinum Toxin Formation

254
• Control in unrefrigerated (shelf-stable), DETERMINE WHETHER THE POTENTIAL
reduced oxygen packaged fishery products HAZARD IS SIGNIFICANT.
Examples of shelf-stable, reduced oxygen
packaged fishery products are dried fish, The following guidance will assist you in
acidified fish, canned fish, and salted fish. determining whether C. botulinum toxin formation
Because these products are marketed without is a significant hazard at a processing step:
refrigeration, either (1) the spores of C.
botulinum types A, B, E, and F should be 1. Is it reasonably likely that C. botulinum will
destroyed after the product is placed in the grow and produce toxin during finished product
finished product container (covered by the storage and distribution?
LACF Regulation, 21 CFR 113) or (2) a barrier, The factors that make C. botulinum toxin
or combination of barriers, should be in place formation during finished product storage
that will prevent growth and toxin formation and distribution reasonably likely to occur
by C. botulinum types A, B, E, and F, and are those that may result in the formation of
other pathogens that may be present in the a reduced oxygen packaging environment.
product. Suitable barriers include: These are discussed in the section
• Adding sufficient salt to produce “Understand the potential hazard,” under the
a water phase salt level (i.e., the heading, “Reduced oxygen packaging.”
concentration of salt in the water
2. Can growth and toxin formation by C. botulinum that
portion of the fish flesh) of at least
is reasonably likely to occur be eliminated or reduced
20%. Note that this value is based on
to an acceptable level at this processing step?
the maximum salt level for growth of
S. aureus, covered in this chapter; C. botulinum toxin formation should also
be considered a significant hazard at any
• Reducing the amount of moisture
processing step where a preventive measure
that is available for growth (water
is, or can be, used to eliminate the hazard
activity) to below 0.85 (e.g., by adding
(or reduce the likelihood of its occurrence to
salt or other substances that bind the
an acceptable level) if it is reasonably likely
available water). Note that this value
to occur.
is based on the minimum water activity
for growth and toxin formation of S. Preventive measures for C. botulinum toxin
aureus, covered in this chapter; formation during finished product distribution
and storage are discussed in the section,
• Adding sufficient acid to reduce the pH
“Understand the potential hazard,” under the
to 4.6 or below. This barrier is covered
heading, “Control of C. botulinum.”
by the Acidified Foods regulation, 21 CFR
114, and these controls are not required • Intended use
to be included in your HACCP plan;
Because of the extremely toxic nature of
• Drying the product sufficiently to C. botulinum toxin, it is unlikely that the
reduce the water activity to 0.85 or significance of the hazard will be affected by the
below. Note that this value is based intended use of your product.
on the minimum water activity for
growth and toxin formation of S.
aureus, covered in Chapter 14.
Note: A heat treatment, addition of chemical additives, or
other treatment may be necessary to inhibit or eliminate
spoilage organisms (e.g., mold) in shelf-stable products.

CHAPTER 13: Clostridium botulinum Toxin Formation

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IDENTIFY CRITICAL CONTROL POINTS. • Products dried to control the
growth of C. botulinum type E
The following guidance will assist you in and non-proteolytic types B and
determining whether a processing step is a F and refrigerated to control the
critical control point (CCP) for C. botulinum toxin growth of C. botulinum type A and
formation: proteolytic types B and F and other
pathogens that may be present.
1. Is there an acidification step (equilibrium pH
In these cases, you should also identify
of 4.6 or below), a drying step, an in-package
the finished product storage step as
pasteurization step, a combination of cook and
a CCP for the hazard. Control of
hot-fill steps, or a retorting step (commercial
refrigeration is covered in this chapter for
sterility) in the process?
C. botulinum and in Chapter 12 for other
a. If there is, you should in most cases pathogenic bacteria.
identify the acidification step, drying Additionally, some pasteurized surimi­
step, pasteurization step, cook and hot- based products rely on a combination of
fill steps, or retorting step as the CCP(s) salt and a relatively mild pasteurization
for this hazard. Other processing steps process in the finished product container
where you have identified C. botulinum for the control of C. botulinum type E
toxin formation as a significant hazard and non-proteolytic types B and F. In
will then not require control and will these products, you should also identify
not need to be identified as CCPs for the formulation step as a CCP for the
the hazard. However, control should hazard. Guidance provided in “Control
be provided for time and temperature Strategy Example 4 - Pickling and Salting”
exposure during finished product may be useful in developing controls at
storage and distribution of the following this step.
products:
Guidance for the C. botulinum control
• Products pasteurized in the final strategies listed above is contained in the
container to kill C. botulinum type following locations:
E and non-proteolytic types B
• Control of cooking and hot-filling
and F and refrigerated to control
is covered in Chapters 16 and 18;
the growth of C. botulinum type
A and proteolytic types B and F • Control of pasteurization is
and other pathogens that may covered in Chapters 16 and 18;
be present (e.g., pasteurized
• Control of drying is covered
crabmeat and pasteurized surimi);
in Chapter 14;
• Products cooked to kill C. botulinum
• Control of acidification is
type E and non-proteolytic types
covered in the Acidified Foods
B and F, and then hot filled into
regulation, 21 CFR 114;
the final container, and next
refrigerated to control the growth • Control of retorting is covered in
of C. botulinum type A and the LACF Regulation, 21 CFR 113.
proteolytic types B and F and other Note: Acidification and retorting controls for C. botulinum
pathogens that may be present; required by 21 CFRs 113 and 114 need not be included
in your HACCP plan.

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256
b. If there is no acidification step and the smoking step should be identified as
(equilibrium pH of 4.6 or below), drying a CCP for this hazard. The smoking step for
step, pasteurization step, cooking and hot-smoked fish should be sufficient to damage
hot-filling, or retorting (commercial the spores and make them more susceptible to
sterility) step in the process, then decide inhibition by salt. The smoking step for cold-
which of the following categories best smoked fish should not be so severe that it kills
describes your product and refer to the the natural spoilage bacteria. These bacteria
guidance below: are necessary so that the product will spoil
before toxin production occurs. It is likely
• Smoked and smoke-flavored fish;
that they will also produce acid, which will
• Fishery products in which further inhibit C. botulinum growth and toxin
refrigeration is the sole barrier formation.
to prevent toxin formation;
This control approach is a control strategy
• Fishery products in which freezing is referred to in this chapter as “Control Strategy
the sole barrier to toxin formation; Example 1 - Smoking (1b - Cold Smoking and
1c - Hot Smoking).”
• Pickled fish and similar products.
3. Is the storage temperature important to the safety
• Smoked and smoke-flavored fish
of the product?
1. Is the water phase salt level and, when permitted,
the nitrite level, important to the safety of the Refrigerated (not frozen) finished product
product? storage is critical to the safety of all products
in this category and should be identified as
For all products in this category, the water a CCP. Toxin formation by C. botulinum
phase salt level is critical to the safety of the type A and proteolytic types B and F is not
product, and the brining, dry salting and, inhibited by water phase salt levels below
where applicable, drying steps should be 10%, nor by the combination of inhibitors
identified as CCPs. Nitrite, when permitted, present in most smoked or smoke-flavored
allows a lower level of salt to be used. Salt fish. Bacillus cereus can grow and form
and nitrite are the principal inhibitors to toxin at water phase salt concentrations as
C. botulinum type E and non-proteolytic high as 18%.
types B and F toxin formation in these
This control approach is a control strategy
products. The water phase salt level needed
referred to in this chapter as “Control Strategy
to inhibit toxin formation is partially achieved
Example 1 - Smoking (1d - Refrigerated
during brining or dry salting and is partially
Finished Product Storage).”
achieved during drying. Control should be
exercised over both operations. In some cases, salted, smoked, or smoke-
flavored fish are received as ingredients
This control approach is a control strategy
for assembly into another product, such
referred to in this chapter as “Control Strategy
as a salmon paté. In other cases, they are
Example 1 - Smoking (1a - Brining, Dry
received simply for storage and further
Salting, and Drying).”
distribution (e.g., by a warehouse). In either
2. Is the temperature of the heating or smoking case, the refrigerated (not frozen) storage step
process important to the safety of the product? is critical to the safety of the product and
should be identified as a CCP. Control is the
For both cold-smoked and hot-smoked fish
same as that provided under “Control Strategy
products, the temperature of smoking is critical,
Example 1 - Smoking (1d - Refrigerated

CHAPTER 13: Clostridium botulinum Toxin Formation

257
Finished Product Storage).” Additionally, This control approach is a control strategy
receiving of these products should be referred to in this chapter as “Control Strategy
identified as a CCP, where control can be Example 2 - Refrigeration With a TTI (2e ­
exercised over the time and temperature Receipt of Product by Secondary Processor).”
during transit.
As previously noted, maintenance of
This control approach is a control strategy temperatures below 38°F (3.3°C) after the
referred to in this chapter as “Control product leaves your control and enters the
Strategy Example 1 - Smoking (1e - Receipt of distribution system cannot normally be
Products by Secondary Processor).” ensured. The use of a TTI on the smallest
unit of packaging (i.e., the unit of packaging
• Fishery products in which refrigeration is that will not be distributed any further,
the sole barrier to prevent toxin formation
usually consumer or end-user package) may
1. Is the storage temperature important to the safety be an appropriate means of overcoming these
of the product? problems in the distribution system. When
TTIs are used in this manner, their receipt,
Refrigerated finished product storage is
storage, and application and activation should
critical to the safety of all products in this
be identified as CCPs.
category and should be identified as a CCP.
These products contain no barriers (other This control approach is a control strategy
than refrigeration) to toxin formation by C. referred to as “Control Strategy Example 2 ­
botulinum type E and non-proteolytic types Refrigeration With TTI (2a - Unactivated TTI
B and F during finished product storage and Receipt, 2b - Unactivated TTI Storage, and 2c
distribution. These types of C. botulinum - Application and Activation of TTI).”
will grow at temperatures as low as 38°F
• Fishery products in which freezing is the
(3.3°C), necessitating particularly stringent
sole barrier to toxin formation
temperature control.
1. Is the storage temperature important to the safety
This control approach is a control strategy
of the product?
referred to in this chapter as “Control Strategy
Example 2 - Refrigeration With TTI (2d ­ Frozen finished product storage is critical to
Refrigerated Finished Product Storage).” the safety of all products in this category.
These products contain no barriers (other
In some cases, these products are received as
than freezing) to toxin formation by C.
ingredients for assembly into another product.
botulinum type E and non-proteolytic types
In other cases, they are received simply for
B and F during finished product storage and
storage and further distribution (e.g., by a
distribution. As previously noted, because
warehouse). In either case, the refrigerated
these products may appear to the retailer,
storage step is critical to the safety of the
consumer, or end user to be intended to be
product and should be identified as a CCP.
refrigerated, rather than frozen, labeling to
Control is the same as that provided under
ensure that they are held frozen throughout
“Control Strategy Example 2 - Refrigeration
distribution is critical to their safety and
With a TTI (2d - Refrigerated Finished
should be identified as a CCP.
Product Storage).” Additionally, receiving of
these products should be identified as a CCP, This control approach is a control strategy
where control can be exercised over the time referred to in this chapter as “Control Strategy
and temperature during transit. Example 3 - Frozen With Labeling.”

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258
• Pickled and salted fish and similar products Salting (4b - Refrigerated Finished Product
1. Is the water phase salt level, water activity, and/ Storage).” Additionally, receiving of these
or pH level important to the safety of the product? products should be identified as a CCP,
where control can be exercised over time and
For all products in this category, the water temperature during transit.
phase salt level, water activity, and/or pH
This control approach is a control strategy
level are critical to the safety of the product
referred to in this chapter as “Control Strategy
because they are the principal inhibitors to
Example 4 - Pickling and Salting (4c - Receipt
growth and toxin formation by C. botulinum
of Product by Secondary Processor).”
type E and non-proteolytic type B and F. The
levels of these inhibitors needed to inhibit
toxin formation are achieved during the DEVELOP A CONTROL STRATEGY.
pickling, brining, or formulation step. Control
should be exercised over the relevant step. The following guidance provides four control
strategies for C. botulinum toxin formation. You
This control approach is a control strategy may select a control strategy that is different from
referred to in this chapter as “Control Strategy those which are suggested, provided it complies
Example 4 - Pickling and Salting (4a - with the requirements of the applicable food
Brining, Pickling, Salting, and Formulation).” safety laws and regulations. Control strategies
2. Is the storage temperature important to the safety contain several elements that may need to be
of the product? used in combination to result in an effective
control program.
Unless pickling, brining, or formulation results
The following are examples of control strategies
in a water phase salt level of at least 20%
included in this chapter:
(note that this value is based on the maximum
salt concentration for growth of S. aureus), a MAY APPLY TO MAY APPLY TO
pH of 4.6 or below, or a water activity of 0.85 CONTROL STRATEGY PRIMARY SECONDARY
PROCESSOR PROCESSOR
or below (note that this value is based on
Smoking  
the minimum water activity for growth of S.
aureus), refrigerated finished product storage Refrigeration with TTI  
is critical to ensure the safety of the product Frozen with labeling  
and should be identified as a CCP. Pickling and salting  
This control approach is a control strategy
referred to in this chapter as “Control Strategy • CONTROL STRATEGY EXAMPLE 1 - SMOKING
Example 4 - Pickling and Salting (4b ­ This control strategy should include the following
Refrigerated Finished Product Storage).” elements, as appropriate:
In some cases, pickled fish or similar a. Brining, dry salting, and drying;
products are received as ingredients
for assembly into another product. In b. Cold smoking;
other cases, they are received simply for
c. Hot smoking;
storage and further distribution (e.g., by a
warehouse). In either case, the refrigerated d. Refrigerated finished product storage;
storage step is critical to the safety of the
product and should be identified as a CCP. e. Receipt of products by secondary

Control is the same as that provided under processor.

“Control Strategy Example 4 - Pickling and

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1A. BRINING, DRY SALTING, AND DRYING • Monitor brine temperature at
the start of the brining process
Set Critical Limits.
with a temperature- indicating
• The minimum or maximum values for the device (e.g., a thermometer),
critical factors of the brining, dry salting, and then monitor ambient air
and/or drying processes established by a temperature using a continuous
scientific study. The critical factors are those temperature-recording device
that are necessary to ensure that the finished (e.g., a recording thermometer);
product has not less than 3.5% wps or, where
AND

permitted, the combination of 3% wps and


not less than 100 ppm nitrite. The critical ° Monitor the drying time and the input/

factors may include: brine strength; brine to output air temperature (as specified
fish ratio; brining time; brining temperature; by the study) using a continuous
thickness, texture, fat content, quality, and temperature-recording device (e.g., a
species of fish; drying time; input/output air recording thermometer);
temperature, humidity, and velocity; smoke AND
density; and drier loading.
° Monitor all other critical factors specified
by the study with equipment appropriate
Establish Monitoring Procedures. for the measurement;
» What Will Be Monitored? OR
• The critical factors of the established brining, • Collect a representative sample of the
dry salting, and/or drying processes. These finished product and conduct water phase
may include: brine strength; brine to fish salt analysis and, when appropriate, nitrite
ratio; brining time; brining temperature; analysis.
thickness, texture, fat content, quality, and
species of fish; drying time; input/output air » How Often Will Monitoring Be Done (Frequency)?
temperature, humidity, and velocity; smoke • For brine strength:
density; and drier loading;
° At least at the start of the brining
OR process;

• The water phase salt and, where appropriate, AND

nitrite level of the finished product. • For brine time:


» How Will Monitoring Be Done? ° Once per batch;
• For monitoring critical factors: AND
° Monitor brine strength with a • For manual brine temperature monitoring:
salinometer;

° At the start of the brining process and at


AND
least every 2 hours thereafter;

° Monitor brine time with a clock;


AND

AND
• For continuous temperature-recording
devices:
° Monitor brine temperature using:

• A temperature-indicating device
° Continuous monitoring by the device
itself, with a visual check of the recorded
(e.g., a thermometer); data at least once per batch;
OR

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260
AND that is not hermetically sealed, or an LACF,
• For brine to fish ratio: or a frozen product);

° At the start of the brining process; OR


AND • Destroy the product;
• For time requirements of the drying process: OR
° Each batch; • Divert the product to a non-food use.
AND AND
• For all other critical factors specified by the Take the following corrective action to regain control
study: over the operation after a critical limit deviation:
° As often as necessary to maintain control; • Adjust the salt and/or nitrite concentration in
OR the brine;
• For water phase salt and, when appropriate, OR
nitrite: • Adjust the air velocity or input air
° Each lot or batch of finished product. temperature to the drying chamber;

» Who Will Do the Monitoring? OR


• For continuous temperature-recording • Extend the drying process to compensate
devices: for a reduced air velocity or temperature or
elevated humidity;
° Monitoring is performed by the device
itself. The visual check of the data OR
generated by the device, to ensure • Adjust the brine strength or brine to fish ratio;
that the critical limits have been met
consistently, may be performed by any OR
person who has an understanding of the • Cool the brine;
nature of the controls; OR
OR • Move some or all of the product to another
• For other checks: drying chamber;

° Any person who has an understanding of OR


the nature of the controls. • Make repairs or adjustments to the drying
chamber as necessary.
Establish Corrective Action Procedures.
Take the following corrective action to a product Establish a Recordkeeping System.
involved in a critical limit deviation: • Printouts, charts, or readings from continuous
• Chill and hold the product until its safety can temperature-recording devices;
be evaluated; AND
OR • Record of visual checks of recorded data;
• Reprocess the product; AND
OR • Appropriate records (e.g., processing record
• Divert the product to a use in which the showing the results of the brine strength
critical limit is not applicable (e.g., packaging and temperature, brine to fish ratio, size

CHAPTER 13: Clostridium botulinum Toxin Formation

261
and species of fish, and time of brining) as applicable, nitrite levels should be
necessary to document the monitoring of taken into consideration in the process
the critical factors of the brining, dry salting, establishment. A record of the process
and/or drying process, as established by a establishment should be maintained;
study;
AND
OR • Before a temperature-indicating device (e.g.,
• Results of the finished product water phase a thermometer) or temperature-recording
salt determination and, when appropriate, device (e.g., a recording thermometer) is
nitrite determination. put into service, check the accuracy of the
device to verify that the factory calibration
Establish Verification Procedures. has not been affected. This check can be
• Process validation study (except where water accomplished by:
phase salt analysis and, where appropriate, ° Immersing the sensor in an ice slurry
nitrite analysis of the finished product are the (32°F (0°C)), if the device will be used at
monitoring procedure): or near refrigeration temperature;
° The adequacy of the brining, dry OR
salting, and drying processes should
be established by a scientific study. It ° Immersing the sensor in boiling water
(212°F (100°C)) if the device will be used
should be designed to consistently at or near the boiling point. Note that
achieve a water phase salt level of the temperature should be adjusted to
3.5% or 3% with not less than 100 ppm compensate for altitude, when necessary;
nitrite. Expert knowledge of salting and/
or drying processes may be required OR
to establish such a process. Such ° Doing a combination of the above if
knowledge can be obtained by education the device will be used at or near room
or experience, or both. Process temperature;
validation study for establishment of
OR
brining, dry salting, and drying processes
may require access to adequate facilities ° Comparing the temperature reading
and the application of recognized on the device with the reading on a
methods. The drying equipment should known accurate reference device (e.g.,
be designed, operated, and maintained to a thermometer traceable to National
deliver the established drying process to Institute of Standards and Technology
every unit of product. In some instances, (NIST) standards) under conditions that
brining, dry salting, and/or drying studies are similar to how it will be used (e.g.,
may be required to establish minimum air temperature, brine temperature,
processes. In other instances, existing product internal temperature) within the
literature, which establishes minimum temperature range at which it will be
processes or adequacy of equipment, used;
is available. Characteristics of the AND
process, product, and/or equipment • Once in service, check the temperature-
that affect the ability of the established indicating device or temperature-recording
minimum salting, dry salting, and drying device daily before the beginning of
process to deliver the desired finished operations. Less frequent accuracy checks
product water phase salt and, where may be appropriate if they are recommended

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by the instrument manufacturer and the and verification records within 1 week of
history of use of the instrument in your preparation to ensure they are complete and
facility has shown that the instrument any critical limit deviations that occurred
consistently remains accurate for a longer were appropriately addressed.
period of time. In addition to checking that
1B. COLD SMOKING
the device is accurate by one of the methods
described above, this process should include Set Critical Limits.
a visual examination of the sensor and any
• The smoker temperature must not exceed
attached wires for damage or kinks. The
90°F (32.2°C).
device should be checked to ensure that it
is operational and, where applicable, has
Establish Monitoring Procedures.
sufficient ink and paper;
AND » What Will Be Monitored?
• Calibrate the temperature-indicating device • The smoker temperature.
or temperature recording device against a » How Will Monitoring Be Done?
known accurate reference device (e.g., a
• Measure ambient smoker chamber
NIST-traceable thermometer) at least once a
temperature using a continuous temperature-
year or more frequently if recommended by
recording device (e.g., a recording
the device manufacturer. Optimal calibration
thermometer).
frequency is dependent upon the type,
condition, past performance, and conditions » How Often Will Monitoring Be Done (Frequency)?
of use of the device. Consistent temperature • Continuous monitoring by the device itself,
variations away from the actual value (drift) with a visual check of the recorded data at
found during checks and/or calibration may least once per batch.
show a need for more frequent calibration or
the need to replace the device (perhaps with » Who Will Do the Monitoring?
a more durable device). Devices subjected • Monitoring is performed by the device itself.
to high temperatures for extended periods of The visual check of the data generated
time may require more frequent calibration. by the device, to ensure that the critical
Calibration should be performed at a limits have been met consistently, may
minimum of two temperatures that bracket be performed by any person who has an
the temperature range at which it is used; understanding of the nature of the controls.
AND
Establish Corrective Action Procedures.
• Perform other calibration procedures as
necessary to ensure the accuracy of the Take the following corrective action to a product
monitoring instruments; involved in a critical limit deviation:

AND • Chill and hold the product until its safety can
be evaluated;
• Do finished product sampling and analysis
to determine water phase salt and, where OR
appropriate, nitrite analysis at least once • Divert the product to a use in which the
every 3 months (except where such testing is critical limit is not applicable (e.g., packaging
performed as part of monitoring); that is not hermetically sealed, or an LACF,
AND or a frozen product);
• Review monitoring, corrective action, OR

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263
• Destroy the product; traceable thermometer) under conditions
that are similar to how it will be used (e.g.,
OR
air temperature) within the temperature
• Divert the product to a non-food use. range at which it will be used;
AND AND
Take the following corrective action to regain control • Once in service, check the temperature-
over the operation after a critical limit deviation: recording device daily before the beginning
• Make repairs or adjustments to the smoking of operations. Less frequent accuracy checks
chamber; may be appropriate if they are recommended
by the instrument manufacturer and the
AND/OR
history of use of the instrument in your
• Move some or all of the product to another facility has shown that the instrument
smoking chamber. consistently remains accurate for a longer
period of time. In addition to checking that
Establish a Recordkeeping System. the device is accurate by one of the methods
• Printouts, charts, or readings from continuous described above, this process should include
temperature-recording devices; a visual examination of the sensor and any
attached wires for damage or kinks. The
AND
device should be checked to ensure that it
• Record of visual checks of recorded data. is operational and, where applicable, has
sufficient ink and paper;
Establish Verification Procedures.
AND
• Before a temperature-recording device (e.g.,
a recording thermometer) is put into service, • Calibrate the temperature-recording device
check the accuracy of the device to verify that against a known accurate reference device
the factory calibration has not been affected. (e.g., a NIST-traceable thermometer) at
This check can be accomplished by: least once a year or more frequently if
recommended by the device manufacturer.
° Immersing the sensor in an ice slurry
Optimal calibration frequency is dependent
(32°F (0°C)) if the device will be used at
upon the type, condition, past performance,
or near refrigeration temperature;
and conditions of use of the device.
OR Consistent temperature variations away from
the actual value (drift) found during checks
° Immersing the sensor in boiling water
(212°F (100°C)) if the device will be used and/or calibration may show a need for more
at or near the boiling point. Note that frequent calibration or the need to replace
the temperature should be adjusted to the device (perhaps with a more durable
compensate for altitude, when necessary; device). Calibration should be performed at
a minimum of two temperatures that bracket
OR
the temperature range at which it is used;
° Doing a combination of the above if
AND
the device will be used at or near room
temperature; • Review monitoring, corrective action,
and verification records within 1 week of
OR
preparation to ensure they are complete and
° Comparing the temperature reading on any critical limit deviations that occurred
the device with the reading on a known were appropriately addressed.
accurate reference device (e.g., a NIST-

CHAPTER 13: Clostridium botulinum Toxin Formation

264
1C. HOT SMOKING OR
Set Critical Limits. • Destroy the product;

• The internal temperature of the fish must OR


be maintained at or above 145°F (62.8°C) • Divert the product to a non-food use.
throughout the fish for at least 30 minutes. AND

Establish Monitoring Procedures. Take the following corrective action to regain control
over the operation after a critical limit deviation:
» What Will Be Monitored? • Make repairs or adjustments to the heating
• The internal temperature at the thickest chamber;
portion of three of the largest fish in the
OR
smoking chamber.
• Move some or all of the product to another
» How Will Monitoring Be Done? heating chamber.
• Use a continuous temperature-recording
device (e.g., a recording thermometer) Establish a Recordkeeping System.
equipped with three temperature-sensing • Printouts, charts, or readings from continuous
probes. temperature-recording devices;
» How Often Will Monitoring Be Done (Frequency)? AND
• Continuous monitoring by the device itself, • Record of visual checks of recorded data.
with visual check of the recorded data at
least once per batch. Establish Verification Procedures.
• Before a temperature-recording device (e.g.,
» Who Will Do the Monitoring?
a recording thermometer) is put into service,
• Monitoring is performed by the device itself. check the accuracy of the device to verify
The visual check of the data generated that the factory calibration has not been
by the device, to ensure that the critical affected. This check can be accomplished
limits have been met consistently, may by:
be performed by any person who has an
understanding of the nature of the controls. ° Immersing the sensor in an ice slurry
(32°F (0°C)) if the device will be used at
or near refrigeration temperature;
Establish Corrective Action Procedures.
OR
Take the following corrective action to a product
involved in a critical limit deviation: ° Immersing the sensor in boiling water
(212°F (100°C)) if the device will be used
• Chill and hold the product until its safety can
at or near the boiling point. Note that
be evaluated;
the temperature should be adjusted to
OR compensate for altitude, when necessary;
• Reprocess the product; OR
OR ° Doing a combination of the above if
• Divert the product to a use in which the the device will be used at or near room
critical limit is not applicable (e.g., packaging temperature;
that is not hermetically sealed, or a LACF, or OR
a frozen product);

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265
° Comparing the temperature reading on preparation to ensure they are complete and
the device with the reading on a known any critical limit deviations that occurred
accurate reference device (e.g., a NIST- were appropriately addressed.
traceable thermometer) under conditions
1D. REFRIGERATED FINISHED PRODUCT STORAGE
that are similar to how it will be used (e.g.,
product internal temperature) within the Set Critical Limits.
temperature range at which it will be used;
• For refrigerated (not frozen) finished product
AND storage:

• Once in service, check the temperature- ° The product is held at a cooler

recording device daily before the beginning temperature of 40°F (4.4°C) or


of operations. Less frequent accuracy checks below. Note that allowance for routine
may be appropriate if they are recommended refrigeration defrost cycles may be
by the instrument manufacturer and the necessary. Also note that you may
history of use of the instrument in your choose to set a critical limit that specifies
facility has shown that the instrument a time and temperature of exposure to
consistently remains accurate for a longer temperatures above 40°F (4.4°C);
period of time. In addition to checking that
OR
the device is accurate by one of the methods
described above, this process should include • For finished product stored under ice:
a visual examination of the sensor and any ° The product is completely and
attached wires for damage or kinks. The continuously surrounded by ice
device should be checked to ensure that it throughout the storage time.
is operational and, where applicable, has
sufficient ink and paper; Establish Monitoring Procedures.
AND » What Will Be Monitored?
• Calibrate the temperature-recording device • For refrigerated finished product storage:
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at ° The temperature of the cooler;

least once a year or more frequently if OR


recommended by the device manufacturer. • For finished product storage under ice:
Optimal calibration frequency is dependent
upon the type, condition, past performance,
° The adequacy of ice surrounding the
product.
and conditions of use of the device.
Consistent temperature variations away from » How Will Monitoring Be Done?
the actual value (drift) found during checks • For refrigerated finished product storage:
and/or calibration may show a need for more
frequent calibration or the need to replace ° Use a continuous temperature-recording
device (e.g., a recording thermometer);
the device (perhaps with a more durable
device). Calibration should be performed at OR
a minimum of two temperatures that bracket • For finished product storage under ice:
the temperature range at which it is used;
° Make visual observations of the
AND adequacy of ice in a representative
number of containers (e.g., cartons and
• Review monitoring, corrective action,
totes) from throughout the cooler.
and verification records within 1 week of

CHAPTER 13: Clostridium botulinum Toxin Formation

266
» How Often Will Monitoring Be Done (Frequency)? OR
• For continuous temperature-recording ° Move some or all of the product in the
devices: malfunctioning cooler to another cooler;

° Continuous monitoring by the device OR

itself, with a visual check of the recorded


data at least once per day; ° Freeze the product;

AND
OR
• Address the root cause:
• For finished product storage under ice:
° Make repairs or adjustments to the
° Sufficient frequency to ensure control. malfunctioning cooler;
» Who Will Do the Monitoring? OR
• For continuous temperature-recording
devices:
° Make adjustments to the ice application
operations.
° Monitoring is performed by the device
itself. The visual check of the data Establish a Recordkeeping System.
generated by the device, to ensure • For refrigerated finished product storage:
that the critical limits have been met
consistently, may be performed by any ° Printouts, charts, or readings from
continuous temperature-recording

person who has an understanding of the


devices;

nature of the controls;


AND

OR
• For other checks: ° Record of visual checks of recorded data;

OR
° Any person who has an understanding of
the nature of the controls. • For finished product storage under ice:
° Results of ice checks:
Establish Corrective Action Procedures.
• The number of containers examined
Take the following corrective action to a product and the sufficiency of ice for each;
involved in a critical limit deviation:
AND
• Chill and hold the affected product until an
evaluation of the total time and temperature • The approximate number of
exposure is performed; containers in the cooler.

OR Establish Verification Procedures.


• Destroy the product; • Before a temperature-recording device (e.g.,
OR a recording thermometer) is put into service,
• Divert the product to a non-food use. check the accuracy of the device to verify that
the factory calibration has not been affected.
AND This check can be accomplished by:
Take the following corrective actions to regain control ° Immersing the sensor in an ice slurry
over the operation after a critical limit deviation: (32°F (0°C)) if the device will be used at
• Prevent further deterioration: or near refrigeration temperature;

° Add ice to the product; OR

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267
° Comparing the temperature reading on of fish to ensure that the ice is sufficient
the device with the reading on a known to maintain product temperatures at 40°F
accurate reference device (e.g., a NIST- (4.4°C) or less;
traceable thermometer) under conditions
AND
that are similar to how it will be used (e.g.,
air temperature) within the temperature • Review monitoring, corrective action,
range at which it will be used; and verification records within 1 week of
preparation to ensure they are complete and
AND any critical limit deviations that occurred
• Once in service, check the temperature- were appropriately addressed.
recording device daily before the beginning
1E. RECEIPT OF PRODUCTS BY SECONDARY
of operations. Less frequent accuracy checks
PROCESSOR
may be appropriate if they are recommended
by the instrument manufacturer and the Set Critical Limits.
history of use of the instrument in your
• For fish or fishery products delivered
facility has shown that the instrument
refrigerated (not frozen):
consistently remains accurate for a longer
period of time. In addition to checking that ° All lots received are accompanied by
the device is accurate by one of the methods transportation records that show that
described above, this process should include the product was held at or below 40°F
a visual examination of the sensor and any (4.4°C) throughout transit. Note that
attached wires for damage or kinks. The allowance for routine refrigeration
device should be checked to ensure that it defrost cycles may be necessary;
is operational and, where applicable, has OR
sufficient ink and paper; • For products delivered under ice:
AND
° Product is completely surrounded by ice
• Calibrate the temperature-recording device at the time of delivery;

against a known accurate reference device OR

(e.g., a NIST-traceable thermometer) at


• For products delivered under chemical
least once a year or more frequently if
cooling media, such as gel packs:
recommended by the device manufacturer.
Optimal calibration frequency is dependent ° There is an adequate quantity of cooling
upon the type, condition, past performance, media that remain frozen to have
and conditions of use of the device. maintained product at 40°F (4.4°C) or
Consistent temperature variations away from below throughout transit;
the actual value (drift) found during checks AND
and/or calibration may show a need for more
frequent calibration or the need to replace ° The internal temperature of the product
at the time of delivery is 40°F (4.4°C) or
the device (perhaps with a more durable
below;
device). Calibration should be performed at
a minimum of two temperatures that bracket OR
the temperature range at which it is used; • For products delivered refrigerated (not
AND frozen) with a transit time (including all
time outside a controlled temperature
• When visual checks of ice are used,
environment) of 4 hours or less (optional
periodically measure internal temperatures
control strategy):

CHAPTER 13: Clostridium botulinum Toxin Formation

268
° Time of transit does not exceed 4 hours; containers (e.g., cartons and totes) at the
time of delivery.
AND
° Temperature of the product at the time » How Will Monitoring Be Done?
of delivery does not exceed 40°F (4.4°C). • For products delivered refrigerated (not
Note: Processors receiving product with transit times of 4 hours or less frozen):
may elect to use one of the controls described for longer transit times.
° Use a continuous temperature-recording
device (e.g., a recording thermometer)
Establish Monitoring Procedures. for internal product temperature or
» What Will Be Monitored? ambient air temperature monitoring
during transit;
• For products delivered refrigerated (not
frozen): OR
• For products delivered under ice:
° The internal temperature of the product
throughout transportation; ° Make visual observations of the
OR adequacy of ice in a representative
number of containers (e.g., cartons and
° The temperature within the truck or
totes) from throughout the shipment, at
other carrier throughout transportation;
delivery;
OR
OR
• For products delivered under ice:
• For products delivered under chemical
° The adequacy of ice surrounding the cooling media, such as gel packs:
product at the time of delivery;

° Make visual observations of the


OR
adequacy and frozen state of the cooling
• For products held under chemical cooling media in a representative number of
media, such as gel packs: containers (e.g., cartons and totes) from
throughout the shipment, at delivery;
° The quantity and frozen status of cooling
media at the time of delivery; AND
AND ° Use a temperature-indicating device (e.g.,
a thermometer) to determine internal
° The internal temperature of a
product temperatures in a representative
representative number of product
containers (e.g., cartons and totes) at number of product containers from
time of delivery; throughout the shipment, at delivery;

OR OR

• For products delivered refrigerated (not • For products delivered refrigerated (not
frozen) with a transit time of 4 hours or less: frozen) with a transit time of 4 hours or less:

° The date and time fish were removed ° Review carrier records to determine
from a controlled temperature the date and time the product was
environment before shipment and the removed from a controlled temperature
date and time delivered; environment before shipment and the
date and time delivered;
AND
AND
° The internal temperature of a
representative number of product

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269
° Use a temperature-indicating device (e.g., • Discontinue use of the supplier or carrier
a thermometer) to determine internal until evidence is obtained that the identified
product temperatures in a representative transportation-handling practices have been
number of product containers (e.g., improved.
cartons and totes) randomly selected
from throughout the shipment, at Establish a Recordkeeping System.
delivery. Measure a minimum of 12 • Receiving records showing:
product containers, unless there are
fewer than 12 product containers in a ° Results of continuous temperature
monitoring:
lot, in which case measure all of the
containers. Lots that show a high level • Printouts, charts, or readings
of temperature variability may require a from continuous temperature-
larger sample size. recording devices;

» How Often Will Monitoring Be Done (Frequency)? AND


• Each lot received. • Visual check of recorded data;

» Who Will Do the Monitoring? OR

• For continuous temperature-recording ° Results of ice checks, including:

devices: • The number of containers examined


and the sufficiency of ice for each;
° Monitoring is performed by the device
itself. The visual check of the data AND
generated by the device, to ensure
• The number of containers in the lot;

that the critical limits have been met


consistently, may be performed by any OR

person who has an understanding of the ° Results of the chemical media checks,

nature of the controls; including:


OR • The number of containers
• For other checks: examined and the frozen status
of the media for each;
° Any person who has an understanding of
the nature of the controls. AND
• The number of containers in the lot;
Establish Corrective Action Procedures.
AND/OR
Take the following corrective action to a product
involved in a critical limit deviation: ° Results of internal product temperature
monitoring, including:
• Chill and hold the affected product until an
• The number of containers
evaluation of the total time and temperature
examined and the internal
exposure is performed;
temperatures observed for each;
OR
AND
• Reject the lot.
• The number of containers in the lot;
AND
AND
Take the following corrective action to regain control
• Date and time fish were initially
over the operation after a critical limit deviation:
removed from a controlled

CHAPTER 13: Clostridium botulinum Toxin Formation

270
temperature environment recommended by the device manufacturer.
and date and time fish were Optimal calibration frequency is dependent
delivered, when applicable. upon the type, condition, past performance,
and conditions of use of the device.
Establish Verification Procedures. Consistent temperature variations away from
• Before a temperature-indicating device (e.g., the actual value (drift) found during checks
a thermometer) is put into service, check and/or calibration may show a need for more
the accuracy of the device to verify that the frequent calibration or the need to replace
factory calibration has not been affected. the device (perhaps with a more durable
This check can be accomplished by: device). Calibration should be performed at
a minimum of two temperatures that bracket
° Immersing the sensor in an ice slurry
the temperature range at which it is used;
(32°F (0°C)), if the device will be used at
or near refrigeration temperature; AND
OR • Check the accuracy of temperature-recording
° Comparing the temperature reading on devices that are used for monitoring transit
the device with the reading on a known conditions, for all new suppliers and at
accurate reference device (e.g., a NIST- least quarterly for each supplier thereafter.
traceable thermometer) under conditions Additional checks may be warranted based
that are similar to how it will be used on observations at receipt (e.g., refrigeration
(e.g., product internal temperature) units appear to be in poor repair or readings
within the temperature range at which it appear to be erroneous). The accuracy of
will be used; the device can be checked by comparing
the temperature reading on the device with
AND
the reading on a known accurate reference
• Once in service, check the temperature- device (e.g., a NIST-traceable thermometer)
indicating device daily before the under conditions that are similar to how it
beginning of operations. Less frequent will be used (e.g., air temperature) within the
accuracy checks may be appropriate if temperature range at which it will be used;
they are recommended by the instrument
manufacturer and the history of use of AND
the instrument in your facility has shown • When visual checks of ice are used,
that the instrument consistently remains periodically measure internal temperatures
accurate for a longer period of time. In of fish to ensure that the ice or is sufficient
addition to checking that the device is to maintain product temperatures at 40°F
accurate by one of the methods described (4.4°C) or less;
above, this process should include a AND
visual examination of the sensor and any
• Review monitoring, corrective action,
attached wires for damage or kinks. The
and verification records within 1 week of
device should be checked to ensure that
preparation to ensure they are complete and
it is operational;
any critical limit deviations that occurred
AND were appropriately addressed.
• Calibrate the temperature-indicating device
against a known accurate reference device
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if

CHAPTER 13: Clostridium botulinum Toxin Formation

271
TABLE 13-1

CONTROL STRATEGY EXAMPLE 1 - SMOKING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Smoking.” This example illustrates how a processor of vacuum-packaged hot-
smoked salmon can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
aquaculture drugs, environmental chemical contaminants and pesticides, parasites, growth of other pathogenic bacteria, survival of other pathogenic bacteria through the
cook step, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE*

Brining C. botulinum Minimum Start time Clock Every batch Brine Extend the Production Establish
toxin brining time: and end time room brining record a brining and
formation in 6 hours of the brining Dial Every 2 hours employee process drying process
the finished process thermometer
product Maximum brine Hold and evaluate Check the dial thermometer for

272
temperature: 40ºF Brine the product accuracy and damage and to
temperature Cool the brine ensure that it is operational
before putting into operation;
Minimum salt Salt Salinometer Start of each Brine Add salt Production
check it daily, at the beginning of
concentration of concentration brining room record
operations; and calibrate it once
brine at the start of brine process employee
per year
of brining: 60°
salinometer
Monthly calibration of the scale

CHAPTER 13: Clostridium botulinum Toxin Formation


Minimum ratio of Weight of Visual, to Start of each Brine Add brine Production
brine to fish: brine (as mark on the brining room record Quarterly water phase salt analysis
2:1 determined tank process employee of the finished product
by volume)
Review monitoring, corrective
action, and verification records
Weight of Scale Each batch Remove some fish
within 1 week of preparation
fish and reweigh
Maximum fish Fish Caliper Each batch Brine Hold and evaluate Production
thickness 1½ in. thickness (10 largest room based on finished record
Note: To produce fish) employee product water
a minimum water phase salt analysis
phase salt level in
the loin muscle of
3.5%
TABLE 13-1

CONTROL STRATEGY EXAMPLE 1 - SMOKING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Smoking.” This example illustrates how a processor of vacuum-packaged hot-
smoked salmon can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
aquaculture drugs, environmental chemical contaminants and pesticides, parasites, growth of other pathogenic bacteria, survival of other pathogenic bacteria through the
cook step, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE*

Smoking C. botulinum Minimum time Time of open Clock Each batch Smoker Extend the drying Production Establish a brining and drying
and toxin open vent: 2 hours vent employee process record process Quarterly water phase salt
drying formation Hold and evaluate analysis of the finished product
in finished based on finished Review monitoring, corrective
product product water action, and verification records

273
phase salt analysis within 1 week of preparation
Heating C. botulinum Internal Internal Digital data Continuous, Smoker Extend the Data Check the data logger for accuracy
toxin temperature of fish temperature logger with with visual employee heating logger and damage and to ensure that
formation in held at or above of fish and three probes check of process printout it is operational before putting
the finished 145°F for at least 30 time at that in thickest recorded data Make repairs or into operation; check it daily, at
product minutes temperature fish in cold at the end of adjustments to the the beginning of operations; and
spot of the batch smoking chamber calibrate it once per year
smoking Review monitoring, corrective

CHAPTER 13: Clostridium botulinum Toxin Formation


chamber Hold and evaluate action, and verification records
the product within 1 week of preparation
 
Finished C. botulinum Maximum cooler Cooler air Digital data Continuous, Production Adjust or repair Digital Check the data logger for accuracy
product toxin temperature: 40°F temperature logger with visual employee the cooler data logger and damage and to ensure that
storage formation (based on growth check of Hold and evaluate printout it is operational before putting
during of vegetative recorded data the product based into operation; check it daily, at
finished pathogens) once per day on time and the beginning of operations; and
product temperature of calibrate it once per year
storage exposure
Review monitoring, corrective
action, and verification records
within 1 week of preparation

*Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process.
• CONTROL STRATEGY EXAMPLE 2 - ° Performance data from the manufacturer;
REFRIGERATION WITH TTI
AND
This control strategy should include the following • For transportation conditions:
elements, as appropriate:
° The temperature within the truck or
a. Unactivated TTI receipt; other carrier throughout transportation;

b. Unactivated TTI storage; OR

c. Application and activation of TTI;


° Other conditions that affect the
functionality of the TTI, where
applicable;
d. Refrigerated finished product storage;
AND
e. Receipt of product by secondary

• For functionality at receipt:


processor.

° The ability of the TTI to produce an


2A. UNACTIVATED TTI RECEIPT alert indicator, such as a color change of
the device, when exposed to time and
Set Critical Limits.
temperature abuse at time of receipt.
• The TTI is suitable for use. It should be
designed to perform properly under the » How Will Monitoring Be Done?
conditions that it will be used. It should • For suitability of use:
also be designed to produce an alert ° Review performance data;
indicator (e.g., a color change of the device)
AND
at a combination of time and temperature
exposures that will prevent the formation of • For transportation conditions:
non-proteolytic C. botulinum toxin formation ° Use a continuous temperature-recording
(e.g., consistent with the “Skinner-Larkin device (e.g., a recording thermometer)
curve”); for ambient air temperature monitoring
during transit;
AND
• Where transportation conditions (e.g., AND
temperature) could affect the functionality • For functionality at receipt:
of the TTI, all lots of TTIs are accompanied
by transportation records that show that they
° Activate and then expose a TTI from
the lot to ambient air temperature for
were held at conditions that do not result in sufficient time to determine whether
loss of functionality throughout transit; it is functional (i.e., produces an alert
AND indicator, such as a color change of the
device).
• The TTI functions (i.e., produces an
alert indicator, such as a color change of » How Often Will Monitoring Be Done (Frequency)?
the device, when exposed to time and • For suitability of use:
temperature abuse) at time of receipt.
° The first shipment of a TTI model;
Establish Monitoring Procedures. AND
• For transportation conditions and
» What Will Be Monitored?
functionality at receipt:

• For suitability of use:


° Every shipment.

CHAPTER 13: Clostridium botulinum Toxin Formation

274
» Who Will Do the Monitoring? ° Records of visual checks of recorded
• For suitability of use: data;

° Anyone with an understanding of TTI AND

validation studies and of the intended • For functionality at receipt:


conditions of use;
° Results of a TTI challenge test (i.e.,
AND whether the TTI produces an alert
• For transportation conditions and indicator, such as a color change of
functionality at receipt: the device, when exposed to time and
temperature abuse).
° Anyone with an understanding of the
nature of the controls.
Establish Verification Procedures.
Establish Corrective Action Procedures. • Check the accuracy of temperature-recording
devices that are used for monitoring transit
Take the following corrective action to a product conditions, for all new suppliers and at
involved in a critical limit deviation: least quarterly for each supplier thereafter.
• Reject or return the shipment. Additional checks may be warranted based
AND on observations at receipt (e.g., refrigeration
units appear to be in poor repair or readings
Take the following corrective actions to regain control appear to be erroneous). The accuracy of
over the operation after a critical limit deviation: the device can be checked by comparing
• For suitability of use: the temperature reading on the device with
the reading on a known accurate reference
° Discontinue use of the supplier until
device (e.g., a NIST-traceable thermometer)
documentation of validation has been
provided; under conditions that are similar to how it
will be used (e.g., air temperature) within the
AND
temperature range at which it will be used;
• For transportation conditions and
functionality at receipt: AND
• Review monitoring, corrective action,
° Discontinue use of the supplier or
and verification records within 1 week of
carrier until evidence is obtained that the
identified production or transportation preparation to ensure they are complete and
practices have been improved. any critical limit deviations that occurred
were appropriately addressed.
Establish a Recordkeeping System. 2B. UNACTIVATED TTI STORAGE
• For suitability of use: Set Critical Limits.
° Manufacturer’s performance data;
• The combination of storage conditions
AND (e.g., temperature) that prevent loss of
• For transportation conditions: functionality throughout storage (based
on manufacturer’s specifications).
° Printouts, charts, or readings from
continuous temperature-recording
devices;
AND

CHAPTER 13: Clostridium botulinum Toxin Formation

275
Establish Monitoring Procedures. Establish Corrective Action Procedures.
» What Will Be Monitored? Take the following corrective action to a TTI involved in a
critical limit deviation:
• Storage air temperature, where temperature
affects functionality of the TTI; • Destroy the lot of TTIs.

AND/OR AND
• Other storage conditions that affect Take the following corrective action to regain control
functionality of the TTI. over the operation after a critical limit deviation:
• Make repairs or adjustments to the
» How Will Monitoring Be Done?
malfunctioning cooler;
• For temperature:
AND/OR
° Use a continuous temperature-recording
• Make other repairs or adjustment appropriate
device (e.g., a recording thermometer);
for the condition.
AND/OR
• For other conditions: Establish a Recordkeeping System.
° Use instruments appropriate for the • For refrigerated storage:
purpose.
° Printouts, charts, or readings from
» How Often Will Monitoring Be Done (Frequency)? continuous temperature-recording

devices;

• For temperature:
AND

° Continuous monitoring by the device


itself, with a visual check of the recorded ° Record of visual checks of recorded data;

data at least once per day;


AND/OR
AND/OR • Storage record showing the results of
• For other conditions: monitoring of other conditions.
° With sufficient frequency to ensure
control. Establish Verification Procedures.
• Before a temperature-recording device (e.g.,
» Who Will Do the Monitoring?
a recording thermometer) is put into service,
• With continuous temperature-recording check the accuracy of the device to verify that
devices: the factory calibration has not been affected.
° Monitoring is performed by the device This check can be accomplished by:
itself. The visual check of the data
generated by the device, to ensure
° Immersing the sensor in an ice slurry
(32°F (0°C)) if the device will be used at
that the critical limits have been met or near refrigeration temperature;
consistently, may be performed by any
person who has an understanding of the OR
nature of the controls; ° Comparing the temperature reading on
the device with the reading on a known
AND
accurate reference device (e.g., a NIST-
• For other checks: traceable thermometer) under conditions
° Any person who has an understanding of that are similar to how it will be used (e.g.,
the nature of the controls. air temperature) within the temperature
range at which it will be used;

CHAPTER 13: Clostridium botulinum Toxin Formation

276
AND 2C. APPLICATION AND ACTIVATION OF TTI
• Once in service, check the temperature- Set Critical Limits.
recording device daily before the beginning
of operations. Less frequent accuracy checks • Each consumer package has an activated
may be appropriate if they are recommended TTI.
by the instrument manufacturer and the
history of use of the instrument in your Establish Monitoring Procedures.
facility has shown that the instrument
» What Will Be Monitored?
consistently remains accurate for a longer
• Packages for the presence of an activated
period of time. In addition to checking that
TTI.
the device is accurate by one of the methods
described above, this process should include » How Will Monitoring Be Done?
a visual examination of the sensor and any
• Visual examination.
attached wires for damage or kinks. The
device should be checked to ensure that it » How Often Will Monitoring Be Done (Frequency)?
is operational and, where applicable, has • Representative number of packages from
sufficient ink and paper; each lot of product.
AND
» Who Will Do the Monitoring?
• Calibrate the temperature-recording device
• Any person who has an understanding of the
against a known accurate reference device
nature of the controls.
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Establish Corrective Action Procedures.
Optimal calibration frequency is dependent Take the following corrective action to a product
upon the type, condition, past performance, involved in a critical limit deviation:
and conditions of use of the device. • Hold the lot below 38°F (3.3°C) until TTIs
Consistent temperature variations away from are applied and activated.
the actual value (drift) found during checks
and/or calibration may show a need for more AND
frequent calibration or the need to replace Take the following corrective action to regain control
the device (perhaps with a more durable over the operation after a critical limit deviation:
device). Calibration should be performed at • Identify and correct the cause of the TTI
a minimum of two temperatures that bracket application or activation deficiency.
the temperature range at which it is used;
AND Establish a Recordkeeping System.
• Perform other instrument calibration, as • Packaging control record that shows the
appropriate; results of the TTI checks.
AND
Establish Verification Procedures.
• Review monitoring, corrective action,
• Review monitoring and corrective action
and verification records within 1 week of
records within 1 week of preparation
preparation to ensure they are complete and
to ensure they are complete and any
any critical limit deviations that occurred
critical limit deviations that occurred were
were appropriately addressed.
appropriately addressed.

CHAPTER 13: Clostridium botulinum Toxin Formation

277
2D. REFRIGERATED FINISHED PRODUCT STORAGE
Follow the guidance for “Control Strategy
Example 1 - Smoking (1d - Refrigerated Finished
Product Storage),” except that the where the
critical limits list 40ºF (4.4ºC), they should list
38°F (3.3°C).

2E. RECEIPT OF PRODUCTS BY SECONDARY


PROCESSOR
Follow the guidance for “Control Strategy
Example 1 - Smoking (1e - Receipt of Products
by Secondary Processor),” except that the where
the critical limits list 40ºF (4.4ºC), they should list
38°F (3.3°C).

CHAPTER 13: Clostridium botulinum Toxin Formation

278
TABLE 13-2

CONTROL STRATEGY EXAMPLE 2 - REFRIGERATION WITH TTI


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Refrigeration With TTI.” This example illustrates how a processor of refrigerated,
vacuum-packaged, raw fish fillets can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. Botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
aquaculture drugs, environmental chemical contaminants and pesticides, parasites, growth of other pathogenic bacteria, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH
CONTROL CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO
POINT
MEASURE

Receipt of C. botulinum TTI is Performance Review of First Quality Reject the Manufacturer’s Review
TTI toxin suitable for use data from the performance shipment of a assurance shipment performance monitoring,
formation in manufacturer data TTI model supervisor Discontinue use of the data corrective
the finished supplier until appropriate action records
product validation within 1 week
documentation of preparation

279
is provided
All lots received Truck Digital time and Continuous, Receiving Discontinue use of the Receiving Check the data
are temperature temperature with visual employee supplier or carrier until record logger for all
accompanied data logger review and evidence is obtained new suppliers
by truck evaluation of that the identified and for all
records temperature- transportation- handling suppliers at
that show monitoring practices have been least quarterly
temperature records for each improved thereafter

CHAPTER 13: Clostridium botulinum Toxin Formation


was maintained shipment
at or below Reject the Review
40°F shipment monitoring,
corrective
action records
within 1 week
of preparation
The TTI The ability Expose a TTI Every Quality Discontinue use of the TTI Review
functions of the TTI to from the lot shipment assurance supplier or carrier until challenge monitoring,
at receipt change color to room air staff evidence is obtained that record corrective
when exposed temperature for the identified production action records
to room air sufficient time or transportation- within 1 week
temperature to determine handling practices have of preparation
whether it been improved
changes color
TABLE 13-2

CONTROL STRATEGY EXAMPLE 2 - REFRIGERATION WITH TTI


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Refrigeration With TTI.” This example illustrates how a processor of refrigerated,
vacuum-packaged, raw fish fillets can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. Botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
aquaculture drugs, environmental chemical contaminants and pesticides, parasites, growth of other pathogenic bacteria, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH
CONTROL CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO
POINT
MEASURE

TTI C. botulinum Cooler Cooler Digital time and Continuous, Quality Repair or adjust cooler Data Check the
storage toxin maintained temperature temperature with visual assurance logger printout data logger for
formation in below 38°F data logger check of staff Destroy the lot of TTIs accuracy and
the finished recorded data damage and to
product once per day ensure that it
is operational

280
before putting
into operation;
check it
daily, at the
beginning of
operations; and
calibrate it once
per year

CHAPTER 13: Clostridium botulinum Toxin Formation


Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation
TTI C. botulinum Each Packages for Visual Representative Production Hold lot below 38°F, and Packaging Review
attachment toxin package has an the presence examination number of employee apply and activate TTIs control record monitoring,
and formation in activated TTI of an packages from and corrective
activation the finished activated TTI each lot of Identify and correct the action and
product product cause of TTI application verification
deviation records within
1 week of
preparation
TABLE 13-2

CONTROL STRATEGY EXAMPLE 2 - REFRIGERATION WITH TTI


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Refrigeration With TTI.” This example illustrates how a processor of refrigerated,
vacuum-packaged, raw fish fillets can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. Botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
aquaculture drugs, environmental chemical contaminants and pesticides, parasites, growth of other pathogenic bacteria, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH
CONTROL CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO
POINT
MEASURE

Finished C. botulinum Maximum Cooler air Digital data Continuous, Production Adjust or repair cooler Digital logger Check the
product toxin cooler temperature logger with visual employee printout data logger for
storage formation temperature check of Hold and accuracy and
during 38°F recorded data evaluate the product damage and to
finished once per day based on time and ensure that it
product temperature of exposure is operational

281
storage before putting
into operation;
check it
daily, at the
beginning of
operations; and
calibrate it once
per year

CHAPTER 13: Clostridium botulinum Toxin Formation


Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation

*Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process.
• CONTROL STRATEGY EXAMPLE 3 - FROZEN WITH Establish Verification Procedures.
LABELING • Review monitoring and corrective action
Set Critical Limits. records within 1 week of preparation
to ensure they are complete and any
• All finished product labels must contain a
critical limit deviations that occurred were
“keep frozen” statement (e.g., “Important,
appropriately addressed.
keep frozen until used, thaw under
refrigeration immediately before use”).

Establish Monitoring Procedures.


» What Will Be Monitored?
• Finished product labels for the presence of a
“keep frozen” statement.

» How Will Monitoring Be Done?


• Visual examination.

» How Often Will Monitoring Be Done (Frequency)?


• Representative number of packages from
each lot of product.

» Who Will Do the Monitoring?


• Any person who has an understanding of the
nature of the controls.

Establish Corrective Action Procedures.


Take the following corrective action to a product
involved in a critical limit deviation:
• Segregate and relabel any improperly labeled
product.
AND
Take the following corrective actions to regain control
over the operation after a critical limit deviation:
• Segregate and return or destroy any label
stock or pre-labeled packaging stock that
does not contain the proper statement;
AND
• Determine and correct the cause of improper
labels.

Establish a Recordkeeping System.


• Record of labeling checks.

CHAPTER 13: Clostridium botulinum Toxin Formation

282
TABLE 13-3

CONTROL STRATEGY EXAMPLE 3 - FROZEN WITH LABELING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3 - Frozen With Labeling.” This example illustrates how a processor of frozen,
vacuum-packaged, raw fish fillets can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. Botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
environmental chemical contaminants and pesticides, parasites, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receipt of C. botulinum All finished Finished Visual Representative Receiving Segregate and Label receiving Review
labeling toxin product labels product examination number of employee relabel any record monitoring and

283
formation must contain a labels for the packages from improperly correction
during “keep presence of a each lot of labeled product action records
finished frozen” “keep frozen” product within 1 week
product statement statement Segregate and of preparation
storage destroy any
label stock
that does not
contain the

CHAPTER 13: Clostridium botulinum Toxin Formation


proper
statement

Determine
and correct
the cause of
improper labels
• CONTROL STRATEGY EXAMPLE 4 - PICKLING For unrefrigerated (shelf-stable), reduced oxygen-
AND SALTING packaged products:
This control strategy should include the following ° A water phase salt level of at least 20%
elements, as appropriate: (based on the maximum salt level for

growth of S. aureus);

a. Brining, pickling, salting, and

formulation;
OR

b. Refrigerated finished product storage;


° A pH of 4.6 or below;

OR
c. Receipt of Product by secondary

processor.

° A water activity of 0.85 or below (based


on the minimum water activity for
growth and toxin formation of S. aureus).
4A. BRINING, PICKLING, SALTING, AND
FORMULATION A heat treatment, addition of chemical additives,
or other treatment may be necessary to inhibit or
Set Critical Limits.
eliminate spoilage organisms (e.g., mold) in shelf-
• The minimum or maximum values for stable products.
the critical factors of the brining, pickling,
or formulation process established by a Establish Monitoring Procedures.
scientific study. The critical factors are those
that are necessary to ensure that the finished » What Will Be Monitored?
product has: • The critical factors of the established
pickling, brining, or formulation process.
For refrigerated, reduced oxygen-packaged
These may include: brine and acid strength;
fishery products:
brine or acid to fish ratio; brining and
° A water phase salt level of at least 5%; pickling time; brine and acid temperature;
OR
thickness, texture, fat content, quality, and
species of fish;
° A pH of 5.0 or below;

OR
OR
• The water phase salt, pH, and/or water
° A water activity of below 0.97;

activity of the finished product.


OR
» How Will Monitoring Be Done?
° A water phase salt level of at least
2.4% in surimi-based products, when
• For brine strength:
combined with a pasteurization process
° Use a salinometer;
in the finished product container

AND
of 185°F (85°C) for 15 minutes

(pasteurization controls are covered in


• For acid strength:
Chapter 16);
° Use a pH meter or titrate for acid
concentration;

OR

AND

° A combination of water phase salt,

pH, and/or water activity that, when • For brine/acid temperature:


combined, have been demonstrated to
prevent the growth of C. botulinum type
° Use a temperature-indicating device (e.g.,
a thermometer);

E and non-proteolytic types B and F.


AND

CHAPTER 13: Clostridium botulinum Toxin Formation

284
• For all other critical factors specified by the Establish Corrective Action Procedures.
study:
Take the following corrective action to a product
° Use equipment appropriate for the
involved in a critical limit deviation:
measurement;

• Chill and hold the product until it can be


OR
evaluated based on its water phase salt, pH,
• For water phase salt, pH, and/or water and/or water activity level;
activity:
OR
° Collect a representative sample of the
• Reprocess the product (if reprocessing does
finished product, and conduct water
not jeopardize the safety of the product);
phase salt, pH, and/or water activity
analysis, as appropriate. OR
• Divert the product to a use in which the
» How Often Will Monitoring Be Done (Frequency)?
critical limit is not applicable (e.g., packaging
• For brine and acid strength: that is not hermetically sealed, or a LACF, or
° At the start of each brining, pickling, and a frozen product);
formulation process;

OR
AND
• Divert the product to a non-food use;
• For brine and acid temperature:
OR
° At the start of each brining, pickling, and
• Destroy the product.
formulation process and at least every 2
hours thereafter; AND
AND Take the following corrective action to regain control
• For brine or acid to fish ratio: over the operation after a critical limit deviation:
• Adjust the brine or acid strength or brine or
° At the start of each brining, pickling, and
acid to fish ratio;
formulation process;

AND
OR
• For other critical factors specified by the study: • Extend the brining or pickling time to
compensate for an improper brine or acid
° As often as necessary to maintain control;
temperature.
OR
• Water phase salt, pH, and/or water activity Establish a Recordkeeping System.
analysis should be determined for each batch • Records, as necessary, to document the
of finished product. monitoring of the critical factors of the
brining or pickling process, as established
» Who Will Do the Monitoring?
by a study (e.g., a processing record showing
• For water activity: the results of the brine or acid strength
° Any person with sufficient training to and temperature, brine or acid to fish ratio,
perform the analysis;
size and species of fish, time of brining or
pickling);
OR

• For other checks: OR


• Record of determinations of the finished
° Any person with an understanding of the
product water phase salt, pH, or water activity.
nature of the controls.

CHAPTER 13: Clostridium botulinum Toxin Formation

285
Establish Verification Procedures. and/or product that affect the ability
• Process validation study (except where water of the established minimum pickling,
phase salt, pH, or water activity analysis brining, and formulation process
of the finished product is the monitoring should be taken into consideration in
procedure): the process establishment. A record of
the process establishment should be
° The adequacy of the pickling, brining,
maintained;
and formulation process steps should
be established by a scientific study. For AND
refrigerated, reduced oxygen-packaged • Before a temperature-indicating device (e.g.,
products, it should be designed to a thermometer) is put into service, check
consistently achieve: a water phase salt the accuracy of the device to verify that the
level of at least 5%; a pH of 5.0 or below; factory calibration has not been affected.
a water activity of below 0.97; a water This check can be accomplished by:
phase salt level of at least 2.4% in surimi­
based products, when combined with
° Immersing the sensor in an ice slurry
(32°F (0°C)) if the device will be used at
a pasteurization process in the finished or near refrigeration temperature;
product container of 185°F (85°C) for
at least 15 minutes; or a combination OR
of salt, pH, and/or water activity that, ° Immersing the sensor in boiling water
when combined, prevent the growth of (212°F (100°C)) if the device will be
C. botulinum type E and non-proteolytic used at or near the boiling point. Note
types B and F (established by a scientific that the temperature should be adjusted
study). For unrefrigerated (shelf-stable), to compensate for altitude, when
reduced oxygen-packaged products, necessary);
it should be designed to consistently OR
achieve: a water phase salt level of
at least 20% (based on the maximum ° Doing a combination of the above if
the device will be used at or near room
water phase salt level for the growth of
temperature;
S. aureus); a pH of 4.6 or below; or a
water activity of 0.85 or below (based OR
on the minimum water activity for the
growth of S. aureus). Expert knowledge
° Comparing the temperature reading on
the device with the reading on a known
of pickling, brining, and formulation accurate reference device (e.g., a NIST-
processes may be required to establish traceable thermometer) under conditions
such a process. Such knowledge can be that are similar to how it will be used
obtained by education or experience, or (e.g., brine temperature) within the
both. Establishment of pickling, brining, temperature range at which it will be
and formulation processes may require used;
access to adequate facilities and the
application of recognized methods. In AND
some instances, pickling, brining, and • Once in service, check the temperature-
formulation studies may be required to indicating device daily before the beginning
establish minimum processes. In other of operations. Less frequent accuracy checks
instances, existing literature, which may be appropriate if they are recommended
establishes minimum processes, is by the instrument manufacturer and the
available. Characteristics of the process history of use of the instrument in your

CHAPTER 13: Clostridium botulinum Toxin Formation

286
facility has shown that the instrument any critical limit deviations that occurred
consistently remains accurate for a longer were appropriately addressed.
period of time. In addition to checking that
4B. REFRIGERATED FINISHED PRODUCT STORAGE
the device is accurate by one of the methods
described above, this process should include Follow the guidance for “Control Strategy
a visual examination of the sensor and any Example 1 - Smoking (1d - Refrigerated Finished
attached wires for damage or kinks. The Product Storage).”
device should be checked to ensure that it is
4C. RECEIPT OF PRODUCT BY SECONDARY
operational;
PROCESSOR
AND Follow the guidance for “Control Strategy
• Calibrate the temperature-indicating device Example 1 - Smoking (1e - Receipt of Product by
against a known accurate reference device Secondary Processor).”
(e.g., a NIST-traceable thermometer) at
least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away from
the actual value (drift) found during checks
and/or calibration may show a need for more
frequent calibration or the need to replace
the device (perhaps with a more durable
device). Calibration should be performed at
a minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• Perform daily calibration of pH meters
against standard buffers;
AND
• Perform other calibration procedures as
necessary to ensure the accuracy of the
monitoring instruments;
AND
• Do finished product sampling and analysis
to determine water phase salt, pH, or water
activity level, as appropriate, at least once
every 3 months (except where such testing is
performed as part of monitoring);
AND
• Review monitoring, corrective action,
and verification records within 1 week of
preparation to ensure they are complete and

CHAPTER 13: Clostridium botulinum Toxin Formation

287
TABLE 13-4

CONTROL STRATEGY EXAMPLE 4 - PICKLING AND SALTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 4 - Pickling and Salting.” This example illustrates how a pickled herring processor
can control C. botulinum toxin formation. It is provided for illustrative purposes only.

C. botulinum toxin formation may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g.,
histamine, environmental and chemical contaminants and pesticides, parasites, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Pickling C. botulinum Maximum Finished Collect a Each Quality Continue the Pickling control Daily calibration of
toxin formation finished product pH in sample of the pickling control pickling process record the pH meter
in the finished product pH in the loin muscle product from tank, each personnel until pH meets Review
product the loin muscle each pickling cycle the critical limit monitoring,
of 5.0 tank at the corrective action,
end of each and verification

288
pickling cycle records within
and analyze for 1 week of
pH using a pH preparation
meter
Finished C. botulinum Maximum Cooler air Time and Continuous, Production Adjust or Data logger Check the data
product storage toxin cooler temperature temperature with visual employee repair cooler printout logger for accuracy
formation temperature: data logger check of and damage and
during 40°F recorded Hold and to ensure that

CHAPTER 13: Clostridium botulinum Toxin Formation


finished (based on data once evaluate the it is operational
product growth of per day product based before putting
storage vegetative on time and into operation;
pathogens) temperature of check it daily, at
exposure the beginning of
operations; and
calibrate it once
per year

Review
monitoring,
corrective action,
and verification
records within 1
week of
preparation
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• Rhodehamel, E. J. 1992. FDA’s concerns with
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• Segner, W. P, C. F. Schmidt, and J. K.
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• Sobel, J., et al., 2004.Foodborne botulism
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• Sugiyama, H., and K. S. Rutledge. 1978. Failure
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• U.S. Food and Drug Administration. 1996.
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NOTES:

CHAPTER 13: Clostridium botulinum Toxin Formation

292

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of


Inadequate Drying

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. expected conditions of storage and distribution.


Additionally, finished product package closures
Pathogenic bacteria growth and toxin formation should be free of gross defects that could expose
in the finished product as a result of inadequate the product to moisture during storage and
drying of fishery products can cause consumer distribution. Chapter 18 provides guidance on
illness. The primary pathogens of concern are control of container closures.
Staphylococcus aureus (S. aureus) and Clostridium Some dried products that are reduced oxygen
botulinum (C. botulinum). See Appendix 7 for a packaged (e.g., vacuum packaged, modified
description of the public health impacts of atmosphere packaged) are dried only enough
these pathogens. to control growth and toxin formation by C.
botulinum type E and non-proteolytic types B
• Control by Drying
and F (i.e., types that will not form toxin with
Dried products are usually considered shelf stable a water activity of below 0.97). These dried
and are, therefore, often stored and distributed products are then refrigerated to control growth
unrefrigerated. Examples of shelf-stable dried and toxin formation by C. botulinum type A and
fish products are salmon jerky, octopus chips, proteolytic types B and F and by other pathogenic
dried shrimp, stock fish, and shark cartilage. The bacteria that may be present in the product,
characteristic of dried foods that makes them including S. aureus. The products might have the
shelf stable is their low water activity (Aw). Water appearance of a fully dried product. Therefore,
activity is the measure of the amount of water their packaging should include “keep refrigerated”
in a food that is available for the growth of labeling to ensure that temperature controls are
microorganisms, including pathogenic bacteria. A applied throughout distribution.
water activity of 0.85 or below will prevent the
growth and toxin production of all pathogenic Distributing partially dried, reduced oxygen
bacteria, including S. aureus and C. botulinum, packaged products frozen also could be used
and is critical for the safety of a shelf-stable dried to control these pathogens. However, labeling
product. S. aureus grows at a lower water activity with “keep frozen” instructions would then be
than other pathogenic bacteria, and should, important to ensure food safety. More information
therefore, be considered the target pathogen for on C. botulinum and reduced oxygen packaging is
drying for shelf-stable products. contained in Chapter 13.

You should select a packaging material that will This chapter does not cover the growth of
prevent rehydration of the product under the pathogenic bacteria, including S. aureus, which
may occur as a result of time and temperature

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

293
abuse during processing, including before or of the viscera or its contents is left behind, the
during the drying process. That hazard is risk of toxin formation by C. botulinum remains.
covered in Chapter 12. It also does not cover the Small fish, less than 5 inches in length, that are
control of C. botulinum type A and proteolytic processed in a manner that eliminates preformed
types B and F and that of other pathogenic toxin and prevents toxin formation and that
bacteria that may be present, including S. aureus, reach (1) a water phase salt content of 10%, a
during refrigerated storage of reduced oxygen value based on the control of C. botulinum type
packaged, partially dried products. That hazard A and proteolytic types B and F, in refrigerated
is covered in Chapters 12 and 13, respectively. products; or (2) a water activity of 0.85 or below
(note that this is a value based on the minimum
Controlling pathogenic bacteria growth and toxin
water activity for toxin production by S. aureus,
formation by drying is best accomplished by:
in shelf-stable products); or (3) a pH (acidity)
• Scientifically establishing a drying process level of 4.6 or less in shelf-stable products are not
that reduces the water activity to 0.85 or subject to the evisceration recommendation.
below if the product will be stored and
distributed unrefrigerated (shelf stable). Note • Strategies for controlling pathogenic
that a heat treatment, addition of chemical bacteria growth
additives, further drying, or other treatment Pathogens can enter the process on raw materials.
may be necessary to inhibit or eliminate They can also be introduced into foods during
spoilage organisms, for example, mold; processing, from the air, unclean hands, insanitary
• Scientifically establishing a drying process utensils and equipment, contaminated water, and
that reduces the water activity to below 0.97 sewage. There are a number of strategies for the
if the product will be stored refrigerated (not control of pathogenic bacteria in fish and fishery
frozen) in reduced oxygen packaging; products. They include:
• Designing and operating the drying • Controlling the amount of moisture that is
equipment so that every unit of a product available for pathogenic bacteria growth
receives at least the established minimum (water activity) in the product by drying
process; (covered in this chapter);
• Packaging the finished product in a container • Controlling the amount of moisture that is
that will prevent rehydration. available for pathogenic bacteria growth
(water activity) in the product by formulation
The drying operation used in the production of
(covered in Chapter 13);
smoked or smoke-flavored fish is not designed to
result in a finished product water activity of 0.85 • Controlling the amount of salt or
or below. The controls for these products are preservatives, such as sodium nitrite, in the
described in Chapter 13. product (covered in Chapter 13);
• Controlling the pH in the product (covered
Because spores of C. botulinum are known to be
by the Acidified Foods regulation, 21 CFR
present in the viscera of fish, any product that
114, for shelf-stable acidified products, and
will be preserved by salting, drying, pickling,
by Chapter 13 for refrigerated acidified
or fermentation should be eviscerated prior to
products);
processing (see the “Compliance Policy Guide,”
Sec. 540.650). Without evisceration, toxin • Controlling the source of molluscan shellfish
formation is possible during the process even and the time from exposure to air (e.g., by
with strict control of temperature. Evisceration harvest or receding tide) to refrigeration to
should be thorough and performed to minimize control pathogens from the harvest area
contamination of the fish flesh. If even a portion (covered in Chapter 12);

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

294
• Controlling the introduction of pathogenic if drying is not properly performed. Note
bacteria after the pasteurization process that drying to control toxin formation by S.
(covered in Chapter 18); aureus will also control toxin formation by C.
• Managing the amount of time that food is botulinum in these products.
exposed to temperatures that are favorable 2. For shelf-stable, dried products, can S. aureus
for pathogenic bacteria growth and toxin toxin formation that is reasonably likely to occur
production (covered generally in Chapter 12; be eliminated or reduced to an acceptable level
for C. botulinum, in Chapter 13; and for S. at this processing step?
aureus in hydrated batter mixes, in Chapter
15); Pathogenic bacteria growth and toxin
• Killing pathogenic bacteria by cooking formation as a result of inadequate drying
or pasteurization (covered in Chapter 16) should also be considered a significant
or by retorting (covered by the Thermally hazard at any processing step where a
Processed Low-Acid Foods Packaged in preventive measure is, or can be, used to
Hermetically Sealed Containers regulation, 21 eliminate the hazard of S. aureus toxin
CFR 113 (called the Low-Acid Canned Foods formation (or reduce the likelihood of its
Regulation in this guidance document)); occurrence to an acceptable level) if it is
reasonably likely to occur. The preventive
• Killing pathogenic bacteria by processes that
measure that can be applied for pathogenic
retain raw product characteristics (covered in
bacteria growth and toxin formation as a
Chapter 17).
result of inadequate drying are:
DETERMINE WHETHER THE POTENTIAL • Proper design and control of the drying
HAZARD IS SIGNIFICANT. process (covered in this chapter);
3. For refrigerated or frozen, partially dried (i.e.,
The following guidance will assist you in not shelf stable) products, is it reasonably likely
determining whether pathogenic bacteria growth that C. botulinum type E and nonproteolytic types
and toxin formation as a result of inadequate B and F will grow and form toxin in the finished
drying is a significant hazard at a processing step: product if the product is inadequately dried?
1. For shelf-stable, dried products, is it reasonably Table A-1 (Appendix 4) provides information
likely that S. aureus will grow and form toxin in
on the conditions under which C. botulinum
the finished product if the product is inadequately
type E and non-proteolytic types B and F
dried?
will grow. Because of the need to prevent
Table A-1 (Appendix 4) provides information rehydration of dried products, these products
on the conditions under which S. aureus will generally will be contained in a reduced
grow. If your food that is not distributed oxygen package. If your refrigerated (not
refrigerated or frozen and meets these frozen), reduced oxygen packaged food meets
conditions (i.e., in Table A-1) before drying, these conditions (i.e., Table A-1) before drying,
then drying will usually be important to the then drying will usually be important to the
safety of the product, because it provides safety of the product, because it provides
the barrier to S. aureus growth and toxin the barrier to growth and toxin formation
formation. Under ordinary circumstances, it by C. botulinum type E and non-proteolytic
would be reasonably likely that S. aureus will types B and F. Note that refrigeration will
grow and form toxin in such products during control toxin formation by S. aureus and C.
finished product storage and distribution botulinum type A and non-proteolytic types
B and F in these products. Under ordinary

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

295
circumstances, it would be reasonably likely • Proper design and control of the drying
that C. botulinum type E and non-proteolytic process (covered in this chapter);
types B and F will grow and form toxin
• Refrigeration (covered in Chapter
in such products during finished product
12) and labeling to ensure that the
storage and distribution if drying is not
product is held refrigerated throughout
properly performed. In addition, controlling
distribution (covered in this chapter);
labeling (e.g., “keep refrigerated” labeling) to
ensure that the product is held refrigerated • Freezing (Chapter 13 provides guidance
throughout distribution may be important to on labeling controls to ensure that a
the safety of the product, because the product frozen product that otherwise supports
may appear to retailers, consumers, and end the growth of non-proteolytic C.
users to be shelf stable. botulinum is distributed frozen).
However, if your dried, reduced oxygen • Intended use
packaged product is distributed frozen, then Because of the highly stable nature of S. aureus
freezing may provide the barrier to growth toxin and the extremely toxic nature of C.
and toxin formation by C. botulinum type botulinum toxin, it is unlikely that the intended
E and non-proteolytic types B and F, rather use will affect the significance of the hazard.
than drying. In this case, labeling to ensure
that the product is distributed frozen may IDENTIFY CRITICAL CONTROL POINTS.
be important to the safety of the product.
Chapter 13 provides guidance on labeling
The following guidance will assist you in
controls to ensure that frozen product that
determining whether a processing step is a critical
supports the growth of non-proteolytic C.
control point (CCP) for pathogenic bacteria growth
botulinum is distributed frozen.
and toxin formation as a result of inadequate drying:
4. For refrigerated or frozen, partially dried, reduced
1. If you identified the hazard of pathogenic
oxygen packaged dried products, can growth
bacteria growth and toxin formation as a result of
and toxin formation by C. botulinum type E and
inadequate drying as significant because drying
non-proteolytic types B and F that are reasonably
(rather than, or in addition to, refrigeration) is
likely to occur be eliminated or reduced to an
important to the safety of the product, you should
acceptable level at this processing step?
identify the drying step as a CCP for this hazard.
Pathogenic bacteria growth and toxin
Example:
formation as a result of inadequate drying
A salmon jerky processor that distributes
should be considered a significant hazard
the product unrefrigerated should set
at any processing step where a preventive
the CCP for controlling the hazard of
measure is, or can be, used to eliminate
pathogenic bacteria growth and toxin
the hazard (or reduce the likelihood of its
formation as a result of inadequate drying
occurrence to an acceptable level) if it is
at the drying step. The processor would
reasonably likely to occur. The preventive
not need to identify the processing steps
measures that can be applied for pathogenic
prior to drying as CCPs for that hazard.
bacteria growth and toxin formation as a
However, these steps may be CCPs for
result of inadequate drying for refrigerated
the control of other hazards, such as the
or frozen, partially dried, reduced oxygen
growth of pathogenic bacteria as a result
packaged products are:
of time and temperature abuse during
processing, covered by Chapter 12.

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296
This control approach is a control strategy DEVELOP A CONTROL STRATEGY.
referred to in this chapter as “Control Strategy
Example 1 - Control by Drying.” The following guidance provides examples of
2. If you identified the hazard of pathogenic two control strategies for pathogenic bacteria
bacteria growth and toxin formation as a result growth and toxin formation that occurs as a
of inadequate drying as significant because result of inadequate drying. It may be necessary
refrigeration (in addition to drying) is important to select more than one control strategy in order
to the safety of the product, you should identify to fully control the hazard, depending upon
the finished product storage step and the the nature of your operation. It is important
labeling step, where you will ensure that the to note that you may select a control strategy
“keep refrigerated” labeling is included on every that is different from those that are suggested,
package, as a CCP, for this hazard. provided it complies with the requirements of the
applicable food safety laws and regulations.
Example:
The following are examples of control strategies
A partially dried catfish processor that
included in this chapter:
distributes the product refrigerated and
reduced oxygen packaged should set
MAY APPLY TO MAY APPLY TO
the CCPs for controlling the hazard of CONTROL STRATEGY PRIMARY SECONDARY
pathogenic bacteria growth and toxin PROCESSOR PROCESSOR

formation as a result of inadequate Control by drying  


drying at the drying step, finished Control by refrigeration  
product labeling step, and finished with labeling
product storage step. The processor would
not need to identify the processing steps • CONTROL STRATEGY EXAMPLE 1 - CONTROL BY
prior to drying as CCPs for that hazard. DRYING
However, these steps may be CCPs for
It may be necessary to select more than one
the control of other hazards, such as the
control strategy in order to fully control the
growth of pathogenic bacteria as a result
hazard, depending upon the nature of your
of time and temperature abuse during
operation.
processing, covered by Chapter 12.
The control by drying is covered in “Control Set Critical Limits.
Strategy Example 1 - Control by Drying.” • The minimum or maximum values for the
Control of labeling is referred to in this critical factors established by a scientific
chapter as “Control Strategy Example 2 ­ study (i.e., for shelf-stable products, those
Control by Refrigeration With Labeling.” It which must be met in order to ensure that
should be used along with “Control Strategy the finished product has a water activity of
Example 1 - Control by Drying.” Note that 0.85 or below; for refrigerated (not frozen),
control of refrigerated finished product storage reduced oxygen packaged products, those
is covered in Chapter 12. Note also that which must be met in order to ensure that
Chapter 13 provides guidance on labeling the finished product has a water activity of
controls to ensure that a frozen product less than 0.97). These will likely include
that otherwise supports the growth of non­ drying time, input/output air temperature,
proteolytic C. botulinum is distributed frozen. humidity, and velocity, as well as flesh
thickness. Other critical factors that affect
the rate of drying of the product may also be
established by the study;

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

297
OR ° Use a continuous temperature-recording
• The minimum percent weight loss device (e.g., a recording thermometer);
established by a scientific study (i.e., for AND
shelf-stable products, that which must be met
• For all other critical factors specified by the
in order to ensure that the finished product
study:
has a water activity of 0.85 or below; for
refrigerated (not frozen), reduced oxygen ° Use equipment appropriate for the
packaged products, that which must be met measurement;

in order to ensure that the finished product OR

has a water activity of less than 0.97); • For percent weight loss:
OR ° Weigh all, or a portion, of the batch
• For shelf-stable products: before and after drying;

° Maximum finished product water activity OR

of 0.85 or above;
• For water activity analysis:
OR
° Collect a representative sample of the
• For refrigerated (not frozen), reduced oxygen finished product and conduct water
packaged products: activity analysis.

° Maximum finished product water activity For continuous drying equipment:


of less than 0.97. • For input/output air temperature:
Note: A heat treatment, addition of chemical additives, further
drying, or other treatment may be necessary to inhibit or eliminate ° Use a continuous temperature-recording
spoilage organisms (e.g., mold) in shelf-stable products. device (e.g., a recording thermometer);
AND
Establish Monitoring Procedures. • For drying time:
» What Will Be Monitored? ° Measure:
• Critical factors of the established drying process • The revolutions per minute (RPM)
that affect the ability of the process to ensure of the belt drive wheel, using
the desired finished product water activity (i.e., a stopwatch or tachometer;
0.85 or below for shelf-stable products, less
OR
than 0.97 for refrigerated (not frozen), reduced
oxygen packaged products). These may • The time necessary for a test unit
include drying time, air temperature, humidity, or belt marking to pass through the
and velocity, as well as flesh thickness; equipment, using a stopwatch;
OR AND
• Percent weight loss; • For all other critical factors specified by the
study:
OR
• Water activity of the finished product. ° Use equipment appropriate for the
measurement;

» How Will Monitoring Be Done? OR

For batch drying equipment: • For percent weight loss:


• For drying time and input/output air ° Weigh all, or a portion, of the batch
temperature: before and after drying;

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

298
OR • For water activity:
• For water activity: ° Each lot of finished product.
° Collect a representative sample of the
» Who Will Do the Monitoring?
finished product and conduct water
activity analysis. • For continuous temperature-recording
devices:

» How Often Will Monitoring Be Done (Frequency)?


° Monitoring is performed by the

For batch drying equipment: equipment itself. The visual check of


the data generated by this equipment,
• For time and temperature:
to ensure that the critical limits have
° Continuous monitoring, with a visual consistently been met, may be performed
check of the recorded data at least once by any person who has an understanding
during each batch; of the nature of the controls;
AND AND
• For all other critical factors specified by the • For all other critical factors specified by the
study: study:
° As often as necessary to maintain control;
° Any person who has an understanding of
OR the nature of the controls;

• For percent weight loss: OR

° Each batch; • For percent weight loss:


OR ° Any person who has an understanding of
• For water activity: the nature of the controls;

° Each batch. OR

For continuous drying equipment: • For water activity:


• For temperature: ° Any person with sufficient training to
perform the analysis.
° Continuous monitoring, with a visual
check of the recorded data at least once
Establish Corrective Action Procedures.
per day;
Take the following corrective action to a product
AND
involved in a critical limit deviation:
• For time:
• Redry the product (provided that redrying
° At least once per day, and whenever any does not present an unacceptable
changes in belt speed are made;
opportunity for pathogenic bacteria growth);
AND
OR
• For all other critical factors specified by the • Chill and hold the product for an evaluation
study: of the adequacy of the drying process.
° As often as necessary to maintain control; The evaluation may involve water activity
OR determination on a representative sample
of the finished product. If the evaluation
• For percent weight loss:
shows that the product has not received an
° Each lot of finished product; adequate drying process, the product should
OR be destroyed, diverted to a use in which

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

299
pathogenic bacteria growth in the finished critical factors (e.g., a drying log that indicates
product will be controlled by means other input/output air humidity and/or velocity);
than drying, diverted to a non-food use, or
OR
redried;
• Record of weight before and after drying;
OR
OR
• Divert the product to a use in which the
critical limit is not applicable because • Record of water activity analysis.
pathogenic bacteria growth in the finished For continuous drying equipment:
product will be controlled by means other • Record of continuous temperature
than drying (e.g., divert inadequately dried monitoring;
fish to a frozen fish operation);
AND
OR
• Record of visual checks of recorded data;
• Divert the product to a non-food use;
AND
OR
• Drying log that indicates the RPM of the belt
• Destroy the product. drive wheel or the time necessary for a test
unit or belt marking to pass through the drier;
AND
AND
Take the following corrective action to regain control
• Records that are appropriate for the other
over the operation after a critical limit deviation:
critical factors (e.g., a drying log that indicates
• Adjust the air temperature or velocity; input/output air humidity and/or velocity);
OR OR
• Adjust the length of the drying cycle to • Record of weight before and after drying;
compensate for a temperature or velocity
drop, humidity increase, or inadequate OR
percent weight loss; • Record of water activity analysis.
OR
Establish Verification Procedures.
• Adjust the belt speed to increase the length
• Process validation study (except where a
of the drying cycle.
water activity analysis of the finished product
is the monitoring procedure):
Establish a Recordkeeping System.
For batch drying equipment:
° The adequacy of the drying process
should be established by a scientific
• Record of continuous temperature study. For shelf-stable products, the
monitoring; drying process should be designed to
AND ensure the production of a shelf-stable
product with a water activity of 0.85.
• Record of visual checks of recorded data;
For refrigerated (not frozen), reduced
AND oxygen packaged products, it should be
• Record of notation of the start time and end designed to ensure a finished product
time of the drying periods; water activity of less than 0.97. Expert
knowledge of drying process calculations
AND and the dynamics of mass transfer in
• Records that are appropriate for the other processing equipment may be required

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

300
to establish such a drying process. Such ° Doing a combination of the above if
knowledge can be obtained by education the device will be used at or near room
or experience or both. Establishment of temperature;
drying processes may require access to
OR
adequate facilities and the application
of recognized methods. The drying ° Comparing the temperature reading
equipment should be designed, operated, on the device with the reading on a
and maintained to deliver the established known accurate reference device (e.g.,
drying process to every unit of a product. a thermometer traceable to National
In some instances, drying studies may Institute of Standards and Technology
be required to establish the minimum (NIST) standards) under conditions that
process. In other instances, existing are similar to how it will be used (e.g.,
literature that establishes minimum air temperature) within the temperature
processes or adequacy of equipment is range at which it will be used;
available. Characteristics of the process, AND
product, and/or equipment that affect • Once in service, check the temperature-
the ability to achive the established recording device daily before the beginning
minimum drying process should be of operations. Less frequent accuracy checks
taken into consideration in the process may be appropriate if they are recommended
establishment. A record of the process by the instrument manufacturer and the
establishment should be maintained; history of use of the instrument in your
AND facility has shown that the instrument
• Finished product sampling and analysis to consistently remains accurate for a longer
determine water activity at least once every period of time. In addition to checking that
3 months (except where such testing is the device is accurate by one of the methods
performed as part of monitoring); described above, this process should include
a visual examination of the sensor and any
AND attached wires for damage or kinks. The
• Before a temperature-recording device (e.g., device should be checked to ensure that it
a recording thermometer) is put into service, is operational and, where applicable, has
check the accuracy of the device to verify sufficient ink and paper;
that the factory calibration has not been
AND
affected. This check can be accomplished
by: • Calibrate the temperature-recording device
against a known accurate reference device
° Immersing the sensor in an ice slurry
(e.g., a NIST-traceable thermometer) at
(32°F (0°C)) if the device will be used at
least once a year or more frequently if
or near refrigeration temperature;
recommended by the device manufacturer.
OR Optimal calibration frequency is dependent
upon the type, condition, past performance,
° Immersing the sensor in boiling water
and conditions of use of the device.
(212°F (100°C)) if the device will be used
at or near the boiling point. Note that Consistent temperature variations away from
the temperature should be adjusted to the actual value (drift) found during checks
compensate for altitude, when necessary; and/or calibration may show a need for more
frequent calibration or the need to replace
OR the device (perhaps with a more durable

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

301
device). For example, devices subjected to
high temperatures for extended periods of
time may require more frequent calibration.
Calibration should be performed at a
minimum of two temperatures that bracket
the temperature range at which it is used;
AND
• Calibrate other instruments as necessary to
ensure their accuracy;
AND
• Review monitoring, corrective action,
and verification records within 1 week of
preparation to ensure they are complete and
any critical limit deviations that occurred
were appropriately addressed.

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

302
TABLE 14-1

CONTROL STRATEGY EXAMPLE 1 - CONTROL BY DRYING


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - Control by Drying.” This example illustrates
how a processor of shelf-stable salmon jerky can control pathogenic bacteria growth and toxin formation as a result of inadequate drying. It is provided for illustrative purposes
only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation as a result of inadequate drying may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4
(Chapter 3) for other potential hazards (e.g., aquaculture drugs, environmental chemical contaminants and pesticides, parasites, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Drying Pathogenic Maximum Product Preset slicer to Once per Slicer Re-adjust Processing log Documentation
(forced bacteria growth product thickness just less than ¼ day before operator slicer of drying process
convection and toxin thickness: ¼ inch operations establishment
oven) formation inch
Check the data

303
logger for accuracy
and damage and
to ensure that
it is operational
before putting
into operation;
check it daily, at
the beginning of
operations; and
calibrate it once
per year

Analyze the
finished product
sample once every
3 months for water

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying
activity

Review of
monitoring,
corrective action
and verification,
records within
1 week of
preparation
TABLE 14-1

CONTROL STRATEGY EXAMPLE 1 - CONTROL BY DRYING


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - Control by Drying.” This example illustrates
how a processor of shelf-stable salmon jerky can control pathogenic bacteria growth and toxin formation as a result of inadequate drying. It is provided for illustrative purposes
only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation as a result of inadequate drying may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4
(Chapter 3) for other potential hazards (e.g., aquaculture drugs, environmental chemical contaminants and pesticides, parasites, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Drying Pathogenic Minimum Drying time Digital time and Continuous, Oven Continue Data logger Documentation
(forced bacteria growth drying time: 5 temperature with visual operator drying printout of drying process
convection and toxin hours data logger check of establishment
oven) formation recorded data
each batch Check the data

304
logger for accuracy
and damage and
to ensure that it is
operational before
putting into
operation; check it
daily, at the
beginning of
operations; and
calibrate it once
per year

Analyze the
finished product
sample once every
3 months for
water activity

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying
Review of
monitoring,
corrective action
and verification,
records within 1
week of
preparation
TABLE 14-1

CONTROL STRATEGY EXAMPLE 1 - CONTROL BY DRYING


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - Control by Drying.” This example illustrates
how a processor of shelf-stable salmon jerky can control pathogenic bacteria growth and toxin formation as a result of inadequate drying. It is provided for illustrative purposes
only. It may be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation as a result of inadequate drying may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4
(Chapter 3) for other potential hazards (e.g., aquaculture drugs, environmental chemical contaminants and pesticides, parasites, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Drying Pathogenic Minimum oven Oven air input Digital time and Continuous, Oven Extend Data logger Documentation
(forced bacteria growth temperature: temperature temperature with visual operator drying printout of drying process
convection and toxin 140°F data logger check of process establishment
oven) formation recorded data
To achieve each batch Segregate the Check the data

305
a final water product and logger for accuracy
activity of 0.85 hold under and damage and
or less refrigeration to ensure that
for it is operational
evaluation before putting
into operation;
Evaluate by check it daily, at
performing the beginning of
water operations; and
activity calibrate it once
analysis on per year
finished
product Analyze the
finished product
Redry if less sample once every
than 0.85 3 months for
water activity

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying
Review of
monitoring,
corrective action
and verification,
records within 1
week of
preparation
• CONTROL STRATEGY EXAMPLE 2 - CONTROL BY AND
REFRIGERATION WITH LABELING • Determine and correct the cause of improper
It may be necessary to select more than one labels.
control strategy in order to fully control the
hazard, depending upon the nature of your Establish a Recordkeeping System.
operation. • Record of labeling checks.
Set Critical Limits.
Establish Verification Procedures.
• All finished product labels must contain
• Review monitoring and corrective action
a “keep refrigerated” statement (e.g.,
records within 1 week of preparation
“Important, keep refrigerated until used”).
to ensure they are complete and any
critical limit deviations that occurred were
Establish Monitoring Procedures. appropriately addressed.
» What Will Be Monitored?
• Finished product labels for presence of “keep
refrigerated” statement.

» How Will Monitoring Be Done?


• Visual examination.

» How Often Will Monitoring Be Done (Frequency)?


• Representative number of packages from
each lot of a finished product.

» Who Will Do the Monitoring?


• Any person who has an understanding of the
nature of the controls.

Establish Corrective Action Procedures.


Take the following corrective action to a product
involved in a critical limit deviation:
• Segregate and relabel any improperly labeled
product.
AND
Take the following corrective actions to regain control
over the operation after a critical limit deviation:
• Segregate and return or destroy any label
stock or pre-labeled packaging stock that
does not contain the proper statement;

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

306
TABLE 14-2

CONTROL STRATEGY EXAMPLE 2 - CONTROL BY REFRIGERATION WITH LABELING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Control by Refrigeration With Labeling.” This example illustrates how a processor of
refrigerated, partially dried catfish can control pathogenic bacteria growth and toxin formation as a result of inadequate drying. It is provided for illustrative purposes only. It may
be necessary to select more than one control strategy in order to fully control the hazard, depending upon the nature of your operation.

Pathogenic bacteria growth and toxin formation as a result of inadequate drying may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4
(Chapter 3) for other potential hazards (e.g., environmental chemical contaminants and pesticides and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Receipt of C. botulinum All finished Finished Visual One label from Receiving Segregate and Label receiving Review
labeling toxin product labels product examination each case of employee re-label any record monitoring and

307
formation must contain a labels for the labels at improperly correction
during “keep presence of receipt labeled product action records
finished refrigerated” the “keep within 1 week
product statement refrigerated” Segregate of preparation
storage statement and return or
destroy any
label stock
that does not
contain the
proper
statement

Determine
and correct
the cause of
improper labels

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying
*Note: Chapter 12 covers control of pathogenic bacteria growth at the CCP of finished product storage.
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.

• Hilderbrand, K. S. 1992. Fish smoking


procedures for forced convection
smokehouses, Special report 887. Oregon State
University, Extension Service, Corvallis, OR.
• Hilderbrand, K. S., Jr. 1996. Personal
communication. Oregon State University,
Extension Service, Corvallis, Oregon.
• McClure, P. J., M. B. Cole, and J. P. P. M.
Smelt. 1994. Effects of water activity and pH
on growth of Clostridium botulinum. J. Appl.
Bact. Symp. Suppl. 76:105S-114S.
• Tatini, S. R. 1973. Influence of food
environments on growth of Staphylococcus
aureus and production of various enterotoxins.
J. Milk Food Technol. 36:559-563.

CHAPTER 14: Pathogenic Bacteria Growth and Toxin Formation as a Result of Inadequate Drying

308
CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. reach levels that will cause food poisoning until
the numbers of the pathogen reach 500,000
Staphylococcus aureus (S. aureus) toxin formation to 1,000,000 per gram. S. aureus will grow at
in hydrated batter mixes can cause consumer temperatures as low as 44.6°F (7°C) and at a water
illness. S. aureus is the bacterium responsible activity as low as 0.83 (additional information
for Staphylococcal Food Poisoning (SFP). Ten on conditions favorable to S. aureus growth is
to thirty outbreaks of SFP occur annually in the provided in Table A-1 (Appendix 4)). However,
United States, from all sources. Symptoms include: toxin formation is not likely at temperatures lower
vomiting, diarrhea, abdominal pain, nausea, than 50°F (10°C) or at water activities below 0.85.
and weakness. Symptoms usually start within 4 For this reason, toxin formation can be controlled
hours of consumption. Everyone is susceptible to by minimizing exposure of hydrated batter mixes
intoxication by S. aureus toxin, with more severe to temperatures above 50°F (10°C). Exposure
symptoms, including occasionally death, occurring times greater than 12 hours at temperatures
in infants, the elderly, and debilitated persons. between 50°F (10°C) and 70°F (21.1°C) could result
Generally, it is a self-limiting illness. in toxin formation. Exposure times greater than
3 hours at temperatures above 70°F (21.1°C) could
This chapter covers control of S. aureus toxin also result in toxin formation.
formation that occurs as a result of time and
temperature abuse at the hydrated batter mix • Strategies for controlling pathogen growth
storage or recirculation step. This toxin in There are a number of strategies for the control
particular is a concern at this step because it is not of pathogens in fish and fishery products. They
likely to be destroyed by subsequent heating steps include:
that the processor or the consumer may perform. • Managing the amount of time that food is
Pathogenic bacteria other than S. aureus, such as exposed to temperatures that are favorable
those described in Chapter 12, are less likely to for pathogen growth and toxin production
grow in hydrated batter mixes and/or are likely to (covered in this chapter for S. aureus
be killed by subsequent heating. in hydrated batter mix; Chapter 13 for
• Control of S. aureus in batter mixes Clostridium botulinum; and Chapter 12 for
other pathogenic bacteria and conditions);
S. aureus can enter the process on raw materials.
It can also be introduced into foods during • Killing pathogenic bacteria by cooking or
processing, from unclean hands and insanitary pasteurizing (covered in Chapter 16), or
utensils and equipment. retorting (covered by the Thermally Processed
Low-Acid Foods Packaged in Hermetically
The hazard develops when a batter mix is Sealed Containers regulation, 21 CFR 113
exposed to temperatures favorable for S. aureus (called the Low-Acid Canned Foods Regulation
growth for sufficient time to permit toxin
in this guidance document));
development. S. aureus toxin does not normally

CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes

309
• Killing pathogenic bacteria by processes 2. Can the hazard of S. aureus growth and toxin
that retain the raw product characteristics formation that was introduced at an earlier step
(covered in Chapter 17); be eliminated or reduced to an acceptable level
• Controlling the amount of moisture that is at this processing step?
available for pathogenic bacteria growth S. aureus toxin formation in hydrated batter
(water activity) in the product by drying mixes should be considered a significant
(covered in Chapter 14); hazard at any processing step where a
• Controlling the amount of moisture that is preventive measure is, or can be, used to
available for pathogenic bacteria growth eliminate the hazard (or reduce the likelihood
(water activity) in the product by formulation of its occurrence to an acceptable level) if it
(covered in Chapter 13); is reasonably likely to occur. The preventive
• Controlling the amount of salt or measure that can be applied for S. aureus
preservatives, such as sodium nitrite, in the toxin formation in hydrated batter mixes is
product (covered in Chapter 13); controlling the amount of time that hydrated
• Controlling the level of acidity (pH) in the batter mixes are exposed to temperatures
product (covered by the Acidified Foods above 50°F (10°C).
regulation, 21 CFR 114, for shelf-stable • Intended use
acidified products, and by Chapter 13 for
Because of the highly heat-stable nature of S.
refrigerated acidified products);
aureus toxin, it is unlikely that the intended use
• Controlling the source of molluscan shellfish will affect the significance of the hazard.
and the time from exposure to air (e.g., by
harvest or receding tide) to refrigeration to IDENTIFY CRITICAL CONTROL POINTS.
control pathogens from the harvest area
(covered in Chapter 4); If the hazard of S. aureus toxin formation in
• Controlling the introduction of pathogenic hydrated batter mixes is significant, you should
bacteria after the pasteurization process identify the hydrated batter mix storage or
(covered in Chapter 18). recirculation step as the critical control point
(CCP) for this hazard. For hand-battering
DETERMINE WHETHER THE POTENTIAL operations, where hydrated batter mix is stored
HAZARD IS SIGNIFICANT. at each hand-battering station, the hand-battering
stations also should be identified as a CCP.
The following guidance will assist you in
This control approach is a control strategy
determining whether S. aureus toxin formation in
referred to in this chapter as “Control Strategy
hydrated batter mixes is a significant hazard at a
Example - Hydrated Batter Mix Control.”
processing step:
Example:
1. Is it reasonably likely that S. aureus will grow A mechanized breaded fish processor should
and form toxin in the hydrated batter mix at the set the CCP for controlling the hazard of
hydrated batter mix storage or recirculation step? S. aureus growth and toxin formation in
The previous section, “Understand the Potential hydrated batter mixes at the hydrated batter
Hazard,” provides information to help you mix storage or recirculation step. The
decide whether the time and temperature processor would not need to identify other
conditions of your hydrated batter mix storage processing steps as CCPs for that hazard.
or recirculation step are favorable for S. aureus
growth and toxin formation.

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310
DEVELOP A CONTROL STRATEGY. » How Often Will Monitoring Be Done (Frequency)?
• For continuous temperature-recording
The following guidance provides an example of devices:
a control strategy for S. aureus toxin formation ° Continuous monitoring, with a visual
in hydrated batter mixes. It is important to check of the recorded data at least once
note that you may select a control strategy per day;
that is different from that which is suggested, OR
provided it complies with the requirements of the • For temperature-indicating devices:
applicable food safety laws and regulations.
° At least every 2 hours.
The following is an example of the control
strategy included in this chapter: » Who Will Do the Monitoring?
• For temperature-recording devices:
MAY APPLY TO MAY APPLY TO ° Monitoring is performed by the device
CONTROL STRATEGY PRIMARY SECONDARY itself. The visual check of the data
PROCESSOR PROCESSOR
generated by the device, to ensure that
Hydrated batter mix control   the critical limits have consistently been
met, may be performed by any person
• CONTROL STRATEGY EXAMPLE - HYDRATED who has an understanding of the nature
of the controls;
BATTER MIX CONTROL
OR
Set Critical Limits.
• For temperature-indicating devices:
• Hydrated batter mix should not be held
for more than 12 hours, cumulatively, at ° Any person who has an understanding of
the nature of the controls.
temperatures between 50°F (10°C) and 70ºF
(21.1ºC); Establish Corrective Action Procedures.
AND Take the following corrective action to a product
• Hydrated batter mix should not be held involved in a critical limit deviation:
for more than 3 hours, cumulatively, at • Destroy the product and remaining hydrated
temperatures above 70ºF (21.1ºC). batter mix;
OR
Establish Monitoring Procedures. • Divert the product and remaining hydrated
» What Will Be Monitored? batter mix to a non-food use;
• The temperature of the hydrated batter mix OR
and the time of exposure at temperatures • Hold the product and hydrated batter until it
above 50°F (10°C) and above 70ºF (21.1ºC). can be evaluated based on its total time and
temperature exposure;
» How Will Monitoring Be Done?
OR
• Use a continuous temperature-recording
• Hold the product and hydrated batter
device (e.g., a recording thermometer);
mix until the hydrated batter mix can be
OR sampled and analyzed for the presence of
• Use a temperature-indicating device (e.g., staphylococcal enterotoxin.
a thermometer) and observe the time of AND
exposure.

CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes

311
Take the following corrective action to regain control known accurate reference device (e.g.,
over the operation after a critical limit deviation: a thermometer traceable to National
• Add ice to the hydrated batter mix storage Institute of Standards and Technology
and recirculation tank; (NIST) standards) under conditions that are
similar to how it will be used (e.g., batter
AND/OR temperature) within the temperature range
• Make repairs or adjustments to the hydrated at which it will be used;
batter mix refrigeration equipment.
AND
• Once in service, check the temperature-
Establish a Recordkeeping System.
indicating device or temperature-recording
• For continuous temperature-recording device daily before the beginning of
devices: operations. Less frequent accuracy checks may
° Recorder thermometer charts or digital time be appropriate if they are recommended by
and temperature data logger printouts;
the instrument manufacturer and the history
AND
of use of the instrument in your facility has
shown that the instrument consistently remains
° Record of visual checks of recorded data;

accurate for a longer period of time. In


OR addition to checking that the device is accurate
• For temperature-indicating devices: by one of the methods described above, this
process should include a visual examination of
° Record of visual checks of devices (time
the sensor and any attached wires for damage
and temperature). or kinks. The device should be checked
to ensure that it is operational and, where
Establish Verification Procedures. applicable, has sufficient ink and paper;
• Before a temperature-indicating device (e.g.,
AND
a thermometer) or temperature-recording
device (e.g., a recording thermometer) is • Calibrate the temperature-indicating device
put into service, check the accuracy of the or temperature-recording device against a
device to verify that the factory calibration known accurate reference device (e.g., a
has not been affected. This check can be NIST-traceable thermometer) at least once a
accomplished by: year or more frequently if recommended by
the device manufacturer. Optimal calibration
° Immersing the sensor in an ice slurry frequency is dependent upon the type,
(32°F (0°C)) if the device will be used at
condition, past performance, and conditions
or near refrigeration temperature;
of use of the device. Consistent temperature
OR variations away from the actual value (drift)
found during checks and/or calibration may
° Immersing the sensor in boiling water
show a need for more frequent calibration
(212°F (100°C)) if the device will be used
at or near the boiling point. Note that or the need to replace the device (perhaps
the temperature should be adjusted to with a more durable device). Calibration
compensate for altitude, when necessary; should be performed at a minimum of two
temperatures that bracket the temperature
OR range at which it is used;
° Doing a combination of the above if
AND
the device will be used at or near room
temperature; • Review monitoring, corrective action,
and verification records within 1 week of
OR preparation to ensure they are complete and
° Comparing the temperature reading any critical limit deviations that occurred
on the device with the reading on a were appropriately addressed.

CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes

312
TABLE 15-1

CONTROL STRATEGY EXAMPLE - HYDRATED BATTER MIX CONTROL


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example - Hydrated Batter Mix Control.” This
example illustrates how a breaded fish processor can control S. aureus toxin formation in hydrated batter mixes. It is provided for illustrative purposes only.

S. aureus toxin formation in hydrated batter mixes may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential
hazards (e.g., environmental chemical contaminants and pesticides and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Batter mix S. aureus Hydrated The Recorder Continuous, Production Destroy Recorder Check the
recirculation growth and batter mix temperature thermometer with visual employee hydrated thermometer recorder
tank toxin temperature not of the check once per batter mix and chart thermometer
formation to exceed 50°F hydrated day any product for accuracy

313
for more than batter mix and produced and damage
12 hours, the time of during the and to ensure
cumulatively, exposure at period of the that it is
nor 70°F for temperatures deviation operational
more than above 50°F before putting
3 hours, (10°C) and Adjust hydrated into operation;
cumulatively above 70ºF batter mix check it
(21.1ºC) refrigeration daily, at the
equipment beginning of
operations; and
calibrate it once
per year

CHAPTER 15: Staphylococcus aureus Toxin Formation in Hydrated Batter Mixes


Review
monitoring,
corrective
action, and
verification
records within
1 week of
preparation
BIBLIOGRAPHY. • Duran, A. P., B. A. Wentz, J. M. Lanier, F. D.
McClure, A. H. Schwab, A. Swartzentruber,
We have placed the following references on R. J. Barnard, and R. B. Read. 1983.
display in the Division of Dockets Management, Microbiological quality of breaded shrimp
Food and Drug Administration, 5630 Fishers Lane, during processing. J. Food Prot. 46:974-977.
rm. 1061, Rockville, MD 20852. You may see • Godwin, G. J., R. M. Grodner, and A. F.
them at that location between 9 a.m. and 4 p.m., Novak. 1977. Twenty-four hour methods
Monday through Friday. As of March 29, 2011, for bacteriological analyses in frozen raw
FDA had verified the Web site address for the breaded shrimp. J. Food Sci. 42:750-754.
references it makes available as hyperlinks from • Greenwood, M. H., E. F. C. Coetzee, B.
the Internet copy of this guidance, but FDA is not M. Ford, P. Gill, W. L. Hooper, S. C. W.
responsible for any subsequent changes to Non- Matthews, S. Patrick, J. V. S. Pether, and R.
FDA Web site references after March 29, 2011. J. D. Scott. 1985. The bacteriological quality
• Baird-Parker, A. C. 1971. Factors affecting of selected retail, ready-to-eat food products.
the production of bacterial food poisoning III. Cooked crustaceans and mollusks.
toxins. J. Appl. Bact. 34:181-197. Environ. Health 93:236-239.
• Beckers, H. J., F. M. van Leusden, and P. • Hughes, A., and A. Hurst. 1980. The effect
D. Tips. 1985. Growth and enterotoxin of NaCl on the upper temperature limit for
production of Staphylococcus aureus in growth of and enterotoxin synthesis by
shrimp. J. Hyg., Camb. 95:685-693. Staphylococcus aureus. Can. J. Microbiol.
26:507-510.
• Bryan, F. L. 1979. Staphylococcus aureus
in food microbiology: public health and • Lotter, L. P., and L. Leistner. 1978. Minimal
spoilage aspects. The Avi Publishing water activity for enterotoxin A production
Company, Inc., Westport, CT. and growth of Staphylococcus aureus. Appl.
Environ. Microbiol. 36:377-380.
• Buchanan, R. L. 1991. Microbiological
criteria for cooked, ready-to-eat shrimp and • Ostovar, K., and M. J. Bremier. 1975. Effect of
crabmeat. Food Technol. 45:157-160. thawing on growth of Staphylococcus aureus
in frozen convenience food items. J. Milk
• Dahl Sawyer, C. A., and J. J. Pestka. 1985.
Food Technol. 38:337-339.
Foodservice systems: presence of injured
bacteria in foods during food product flow. • Potter, L., and L. Leistner. 1978. Minimal
Ann. Rev. Microbiol. 39:51-67. water activity for enterotoxin A production
and growth of Staphylococcus aureus. Appl.
• Deibel, K. E. 1995. Potential of
Environ. Microbiol. 36:377-380.
Staphylococcus aureus to produce
enterotoxin in fish batter at various • Raj, H. D. 1970. Public health bacteriology of
temperatures, p. 33. In Medallion Lab (ed.), processed frozen foods. Lab. Pract. 19:374­
Proceedings of the IFT Annual Meeting. 377, 394.
Medallion Lab, Minneapolis, MN. • Sutherland, J. P., A. J. Bayliss, and T. A.
• Dengremont, E., and J. M. Membre. 1995. Roberts. 1994. Predictive modeling of growth
Statistical approach for comparison of the of Staphylococcus aureus: the effects of
growth rates of five strains of Staphylococcus temperature, pH and sodium chloride. Int. J.
aureus. Appl. Environ. Microbiol. 61:4389­ Food Microbiol. 21:217-236.
4395.

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CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. Pasteurization is a treatment (usually, but not


always, the application of heat) applied to
The survival of pathogenic bacteria through eliminate the most resistant pathogenic bacteria
cooking or pasteurization can cause consumer of public health concern that is reasonably likely
illness. The primary pathogens of concern are to be present in the food for as long as the shelf-
Clostridium botulinum (C. botulinum), Listeria life of the product, when stored under normal
monocytogenes (L. monocytogenes), Campylobacter and moderate abuse conditions. With fishery
jejuni (C. jejuni), pathogenic strains of Escherichia products, pasteurization is usually performed after
coli (E. coli), Salmonella spp., Shigella spp., Yersinia the product is placed in the hermetically sealed
enterocolitica (Y. enterocolitica), Staphylococcus finished product container. It is applied to fishery
aureus (S. aureus), Vibrio cholera (V. cholera), products that are distributed either refrigerated or
Vibrio vulnificus (V. vulnificus), and Vibrio frozen. Examples of pasteurized fishery products
parahaemolyticus (V. parahaemolyticus). See are pasteurized crabmeat, pasteurized surimi-based
Appendix 7 for a description of the public health analog products, and pasteurized lobster meat.
impacts of these pathogens.
In addition to eliminating bacterial pathogens,
It is not practical to target viral pathogens in
cooking and pasteurization also greatly reduce
cooking or pasteurization processes because of
the number of spoilage bacteria present in the
their extreme heat resistance. Viral pathogens
fishery product. These bacteria normally restrict
should be controlled through a rigorous sanitation
the growth of pathogens through competition.
regime as part of a prerequisite program or as
Elimination of spoilage bacteria allows rapid
part of Hazard Analysis Critical Control Point
growth of newly introduced pathogenic bacteria.
(HACCP) itself. The Procedures for the Safe and
Sanitary Processing and Importing of Fish and Pathogenic bacteria that may be introduced after
Fishery Products regulation, 21 CFR 123 (called cooking or pasteurization are, therefore, a concern.
the Seafood HACCP Regulation in this guidance This is especially true for pasteurization, because
document) requires such a regime. that process can significantly extend the shelf-life
of the fishery product, providing more time for
• Types of heat processing pathogenic bacteria growth and toxin formation.
Cooking is a heat treatment, usually performed
Retorting is a heat treatment that eliminates all
before the product is placed in the finished product
food-borne pathogens and produces a product
container. It is applied to fishery products that are
that is shelf stable. Mandatory controls for retorting
distributed either refrigerated or frozen. Generally,
are provided in the Thermally Processed Low-Acid
after cooking, fishery products are referred to as
Foods Packaged in Hermetically Sealed Containers
cooked, ready to eat. Examples of cooked, ready-
to-eat fishery products are crabmeat, lobster meat, regulation, 21 CFR 113 (hereinafter, the Low Acid
crayfish meat, cooked shrimp, surimi-based analog Canned Foods (LACF) Regulation), but are not
products, seafood salads, seafood soups and covered in this chapter.
sauces, and hot-smoked fish.

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

315
• Goal of pasteurization (38°F (3.3°C)) are not uncommon. Therefore,
Selection of the target pathogen is critical to refrigeration alone cannot be relied upon for
the effectiveness of pasteurization. You should control of the C. botulinum hazard. When
consider the potential that C. botulinum type freezing is relied upon to control the growth of
E or non-proteolytic types B and F will survive C. botulinum type E and non-proteolytic types B
the pasteurization process and grow under and F, controls should be in place to ensure that
normal storage conditions or moderate abuse the product is labeled with instructions that it be
conditions. This is of particular concern if the kept frozen throughout distribution.
product is reduced oxygen packaged (e.g., For pasteurization processes that target C.
vacuum packaged or modified atmosphere botulinum type E and non-proteolytic types B and
packaged), does not contain a barrier that is F, generally a reduction of six orders of magnitude
sufficient to prevent growth and toxin formation (six logarithms, e.g., from 103 to 10-3) in the level
by this pathogen, is not equipped with a time of contamination is suitable. This is called a 6D
and temperature integrator, and is stored or process. However, lower degrees of destruction
distributed refrigerated (not frozen). In such may be acceptable if supported by a scientific
products, you should ordinarily select C. study of the normal levels in the food before
botulinum type E and non-proteolytic types pasteurization. It is also possible that higher levels
B and F as the target pathogen. For example, of destruction may be necessary in some foods, if
vacuum-packaged lobster meat that is pasteurized especially high initial levels of the target pathogen
to kill L. monocytogenes, but not C. botulinum are anticipated. Table A-4 (Appendix 4) provides
type E or non-proteolytic types B and F, and 6D process times for a range of pasteurization
is not equipped with a Time-Temperature temperatures, with C. botulinum type B (the
Indicator should be frozen to prevent growth most heat resistant form of non-proteolytic C.
and toxin formation by C. botulinum type E botulinum) as the target pathogen. The lethal rates
and non-proteolytic types B and F, and should and process times provided in the table may not
be labeled to be held frozen and to be thawed be sufficient for the destruction of C. botulinum
under refrigeration immediately before use (e.g., type E and non-proteolytic types B and F in
“Important, keep frozen until used, thaw under dungeness crabmeat, because of the potential that
refrigeration immediately before use”). naturally occurring substances, such as lysozyme,
If the product is not reduced oxygen packaged, may enable the pathogen to more easily recover
or contains a barrier that is sufficient to prevent after heat damage.
the growth and toxin formation by C. botulinum Examples of properly pasteurized products are
type E or non-proteolytic types B and F, or fish and fishery products generally (e.g., surimi­
is equipped with a time and temperature based products, soups, or sauces) pasteurized
integrator, or is distributed frozen, then selection to a minimum cumulative total lethality of F194°F
of another target pathogen may be appropriate. (F90°C) = 10 minutes, where z = 12.6°F (7°C) for
L. monocytogenes may be selected as the target temperatures less than 194°F (90°C) and z = 18°F
pathogen for pasteurization of this type of (10°C) for temperatures above 194°F (90°C); blue
product because it is the most resistant bacterial crabmeat pasteurized to a minimum cumulative
pathogen of public health concern that is total lethality of F185°F (F85°C) = 31 minutes, where z
reasonably likely to be present. = 16°F (9°C); and dungeness crabmeat pasteurized
Surveys of retail display cases and home to a minimum cumulative total lethality of F194°F
refrigerators indicate that temperatures above the (F90°C) = 57 minutes, where z = 15.5°F (8.6°C).
minimum growth temperature of C. botulinum Equivalent processes at different temperatures can
type E and non-proteolytic types B and F be calculated using the z values provided.

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

316
forming unit (CFU)/g and that approximately 91%
EXAMPLES OF PROPERLY are contaminated at less than 1 CFU/g. Less than
PASTEURIZED PRODUCTS
1% of raw seafood are contaminated at levels
PRODUCT
MINIMUM CUMULATIVE
Z VALUE greater than 103 CFU/g and none at levels greater
TOTAL LETHALITY
than 106 CFU/g. FDA’s limit for L. monocytogenes
Fish and F194°F (F90°C) = 10 minutes 12.6°F (7°C), for
fishery temperatures in ready-to-eat products, nondetectable,
products less than 194°F corresponds to a level of less than 1 CFU/25g.
generally (90°C)
(e.g., surimi­ Table A-3 (Appendix 4) provides 6D process
based 18°F (10°C) for
products, temperatures times for a range of pasteurization temperatures,
soups, or above 194°F (90°C) with L. monocytogenes as the target pathogen.
sauces)
Lower degrees of destruction may be acceptable
Blue F185°F (F85°C) = 31 minutes 16°F (9°C)
crabmeat
if supported by a scientific study of the normal
levels in the food before pasteurization. It is also
Dungeness F194°F (F90°C) = 57 minutes 15.5°F (8.6°C)
crabmeat possible that higher degrees of destruction may
be necessary in some foods if especially high
In some pasteurized surimi-based products, salt, initial levels are anticipated.
in combination with a milder heat pasteurization Products that are pasteurized in the finished
process in the finished product container, works product container are at risk for recontamination
to prevent growth and toxin formation by C. after pasteurization. Controls, such as container
botulinum type E and non-proteolytic types B seal integrity and protection from contaminated
and F. An example of a properly pasteurized cooling water, are critical to the safety of these
surimi-based product in which 2.4% water phase products and are covered in Chapter 18.
salt is present is one that has been pasteurized
at an internal temperature of 185°F (85°C) for • Goal of cooking for most products
at least 15 minutes. This process may not be One reason for cooking products that will not
suitable for other types of products because of be reduced oxygen packaged is to eliminate
the unique formulation and processing involved vegetative cells of pathogenic bacteria (or reduce
in the manufacture of surimi-based products. them to an acceptable level) that may have been
Reduced oxygen-packaged foods that are introduced to the process by raw materials or
pasteurized to control C. botulinum type E by processing that occurs before the cooking
and non-proteolytic types B and F, but not C. step. Selection of the target pathogen is critical
botulinum type A and proteolytic types B and to the effectiveness of cooking. Generally, L.
F, and that do not contain barriers to its growth monocytogenes is selected as the target pathogen
should be refrigerated or frozen to control C. because it is regarded as the most heat-tolerant,
botulinum type A and proteolytic types B and foodborne bacterial pathogen that does not form
F. Control of refrigeration is critical to the safety spores. Cooking processes are not usually designed
of these products. Further information on C. to eliminate spores of bacterial pathogens.
botulinum and reduced oxygen packaging is Determining the degree of destruction of the target
contained in Chapter 13. pathogen is also critical. Generally, a reduction of
six orders of magnitude (six logarithms, e.g., from
In cases where L. monocytogenes is selected 103 to 10-3) in the level of contamination is suitable.
as the target pathogen, a 6D process is also This is called a 6D process.
generally suitable. FDA and U.S. Department of
Agriculture’s L. monocytogenes risk assessment Table A-3 provides 6D process times for a range of
indicates that approximately 8% of raw seafood cooking temperatures, with L. monocytogenes as
are contaminated with from 1 to 103 colony the target pathogen. Lower degrees of destruction

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

317
may be acceptable if supported by a scientific properly cooked to eliminate C. botulinum type
study of the normal levels in the food before E and non-proteolytic types B and F is a soup or
pasteurization. It is also possible that higher sauce that is cooked to a minimum cumulative
degrees of destruction may be necessary in some total lethality of F194°F (F90°C) = 10 minutes, where
foods if especially high initial levels are anticipated. z = 12.6°F (7°C) for temperatures less than 194°F
(90°C) and z = 18°F (10°C) for temperatures
• Goal of cooking refrigerated, reduced above 194°F (90°C).
oxygen-packaged products
Reduced oxygen-packaged soups or sauces that
Cooking is sometimes performed on products
are cooked immediately before packaging to
immediately before placement in reduced oxygen
control C. botulinum type E and non-proteolytic
packaging (e.g., vacuum packaging or modified
types B and F, but not C. botulinum type A and
atmosphere packaging). These products include
proteolytic types B and F, and that do not contain
cooked, hot-filled soups, chowders, or sauces
barriers to its growth should be refrigerated
that are filled directly from the cook kettle using
or frozen to control C. botulinum type A and
sanitary, automated, continuous filling systems
proteolytic types B and F. Control of refrigeration
designed to minimize risk of recontamination.
is critical to the safety of these products. Further
They are often marketed under refrigeration,
information on C. botulinum and reduced oxygen
which is important for the control of C.
packaging is contained in Chapter 13.
botulinum type A and proteolytic types B and F.
Cooking processes that target C. botulinum
The cooking process for these products should
type E and non-proteolytic types B and F have
be sufficient to eliminate the spores of C.
much in common with pasteurization processes.
botulinum type E and non-proteolytic types B
Like products that are pasteurized in the final
and F. This is the case when the product does
container, products that are cooked and then
not contain other barriers that are sufficient
placed in the final container also are at risk
to prevent growth and toxin formation by
for recontamination after they are placed in
this pathogen. Generally, a 6D process (six
the finished product container. Controls, such
logarithms, e.g., from 103 to 10 -3) is suitable.
as container seal integrity and protection from
However, lower degrees of destruction may
contaminated cooling water, are critical to the
be acceptable if supported by a scientific
safety of these products and are covered in
study of the normal levels in the food before
Chapter 18.
pasteurization. It is also possible that higher
degrees of destruction may be necessary in Additionally, because these products are cooked
some foods if especially high initial levels are before they are packaged, they are at risk of
anticipated. recontamination between cooking and packaging.
The risk of recontamination may be minimized
Table A-4 provides 6D process times for a range
by filling the container in a sanitary, automated,
of cooking temperatures, with C. botulinum type
continuous filling system while the product is
B (the most heat-resistant form of non-proteolytic
still hot (i.e., hot filling). This is another critical
C. botulinum) as the target pathogen. The lethal
step for the safety of these products. This control
rates and process times provided in the table
strategy is suitable for products that are filled
may not be sufficient for the destruction of C.
directly from the cooking kettle, where the risk of
botulinum type E and non-proteolytic types B
recontamination is minimized. It is not ordinarily
and F in soups or sauces containing dungeness
suitable for products such as crabmeat, lobster
crabmeat because of the potential that naturally
meat, or crayfish meat that are handled between
occurring substances, such as lysozyme, may
cooking and filling. Hot filling is also covered in
enable the pathogen to more easily recover
Chapter 18.
after damage. An example of a product that is

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

318
• Control by cooking or pasteurization cells of L. monocytogenes and destroying them
Controlling pathogenic bacteria survival through requires an EPIPT that could be achieved only
cooking or pasteurization is accomplished by: in a pressurized steam environment, making
• Scientifically establishing a cooking or measurement impractical. Additional guidance
pasteurization process that will eliminate on EPIPT monitoring can be found in Food
pathogenic bacteria of public health concern Processors Association guidance document “FPA
or reduce their numbers to acceptable levels; Guidance Document: Establishing or Verifying
a Heat Process for Cooked, Ready-to-Eat
• Designing and operating the cooking or
Seafood Products, and Heat Process Monitoring
pasteurization equipment so that every unit
Considerations under HACCP,” 2nd Edition,
of product receives at least the established
February 2005 and purchased at the Grocery
minimum process;
Manufacturers Association, Washington DC 20005.
• Continuously monitoring the critical process
parameters to verify achievement of a • Strategies for controlling pathogenic
scientifically established process (e.g., time bacteria growth
and temperature). There are a number of strategies for the control
You may monitor End-Point Internal Product of pathogenic bacteria in fish and fishery
Temperature (EPIPT), a measurement of the products. They include:
temperature of the product as it exits the heat • Killing pathogenic bacteria by cooking or
process, instead of performing continuous time pasteurizing (covered in this chapter) or
and temperature monitoring. This approach is retorting (covered by the LACF Regulation, 21
suitable if you have conducted a scientific study CFR 113);
to validate that the EPIPT that you have selected • Killing pathogenic bacteria by processes that
will provide an appropriate reduction in the retain the raw characteristics of the products
numbers of the target pathogen (e.g., 6D) in the (covered in Chapter 17);
slowest heating unit or portion of product under • Managing the amount of time that food is
the worst set of heating conditions covered by exposed to temperatures that are favorable
the scientific study. You should (1) conduct a for pathogenic bacteria growth and toxin
temperature distribution study within the heating production (covered generally in Chapter
system to identify any cold spots; (2) conduct 12; for C. botulinum, in Chapter 13; and
a heat penetration study that accounts for the for S. aureus in hydrated batter mixes, in
slowest heating product under the worst case Chapter 15);
heating conditions covered by the scientific study;
• Controlling the amount of moisture that is
and identify other critical factors of processing
available for pathogenic bacteria growth
and/or packaging that affect the rate of product
(water activity) in the product by drying
heating when scientifically establishing a cooking
(covered in Chapter 14);
or pasteurization process (i.e., process validation).
The EPIPT should be used as a monitoring • Controlling the amount of moisture that is
technique only under those conditions that available for pathogenic bacteria growth
were evaluated by the scientific study. Those (water activity) in the product by formulation
conditions may need to be identified as critical (covered in Chapter 13);
limits and monitored as part of the HACCP plan. • Controlling the amount of salt or
preservatives, such as sodium nitrite, in the
EPIPT monitoring may not be an option when
product (covered in Chapter 13);
the objective is control of C. botulinum type E
and non-proteolytic types B and F spores. These • Controlling the level of acidity (pH) in the
spores are far more heat resistant than vegetative product (covered by the Acidified Foods

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

319
regulation, 21 CFR 114, for shelf-stable of bacterial pathogens. For this reason, you
acidified products, and by Chapter 13 for should consider it reasonably likely that
refrigerated acidified products); low numbers of pathogenic bacteria will be
• Controlling the source of molluscan shellfish present in the product.
and the time from exposure to air (e.g., by 2. Can unsafe levels of pathogenic bacteria that
harvest or receding tide) to refrigeration to were introduced at an earlier processing step be
control pathogens from the harvest area eliminated or reduced to an acceptable level at
(covered in Chapter 4); this processing step?
• Controlling the introduction of pathogenic
bacteria after the pasteurization process Pathogenic bacteria survival through cooking
(covered in Chapter 18). or pasteurization should also be considered
a significant hazard at any processing step
DETERMINE WHETHER THE POTENTIAL where a preventive measure is, or can be,
HAZARD IS SIGNIFICANT. used to eliminate the hazard (or reduce the
likelihood of its occurrence to an acceptable
level) if it is reasonably likely to occur. The
The following guidance will assist you in
preventive measure that can be applied
determining whether pathogenic bacteria
for pathogenic bacteria survival through
survival through cooking and pasteurization is a
cooking and pasteurization is proper design
significant hazard at a processing step.
and control of the cooking or pasteurization
1. Is it reasonably likely that unsafe levels of process.
pathogenic bacteria will be introduced at this
processing step (do unsafe levels of pathogenic • Intended use
bacteria come in with the raw material, or will Because cooked or pasteurized products are
the process introduce unsafe levels of pathogenic ready to eat, it is unlikely that the intended use
bacteria)? will affect the significance of the hazard.

It is reasonable to assume that pathogens of IDENTIFY CRITICAL CONTROL POINTS.


various types, including those listed in Table
A-1 (Appendix 4), will be present on raw fish
The following guidance will assist you in
and fishery products. They may be present
determining whether a processing step is a
only at low levels or only occasionally, but
critical control point (CCP) for the survival
even such occurrences warrant consideration
of pathogenic bacteria through cooking or
because of the potential for growth and toxin
pasteurization:
production.
Will the finished product be pasteurized in the final
Pathogenic bacteria may also be introduced
container?
during processing, from the air, unclean
hands, insanitary utensils and equipment, 1. If the finished product will be pasteurized in
unsafe water, and sewage. Well-designed the final container, you should identify the
sanitation programs will minimize the pasteurization step as the CCP. In this case, you
introduction of pathogens. Such sanitation would not need to identify the cooking step as
controls need not be part of your HACCP a CCP for the hazard of pathogenic bacteria
plan if they are monitored under your survival through cooking.
sanitation program (prerequisite program).
Example:
In most cases, it is not reasonable to assume
A crabmeat processor cooks, picks,
that they will fully prevent the introduction
packs, and pasteurizes the crabmeat.

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

320
The processor sets the CCP for pathogenic cook or pasteurization cycle (speed of the
bacteria survival through cooking and belt for a continuous cooker or pasteurizer),
pasteurization at the pasteurization step temperature of the steam or water used
and does not identify the cooking step as for cooking or pasteurization (or visual
a CCP for this hazard. observation of minutes at a boil for cooking),
initial temperature of the product, container
This control approach is a control strategy
size (e.g., can dimensions, pouch thickness),
referred to in this chapter as “Control Strategy
and product formulation. Other critical
Example - Cooking and Pasteurization.”
factors that affect the rate of heating of the
2. If the product will not be pasteurized, you should product may also be established by the
identify the cooking step as the CCP. study;
This control approach is the same as the OR
one above and is a control strategy also • The EPIPT, established by a scientific
referred to in this chapter as “Control Strategy study. Other critical factors that affect the
Example - Cooking and Pasteurization.” For rate of heating of the product may also be
products in reduced oxygen packaging for established by the study.
which the cooking process does not target Note: EPIPT monitoring may not be an option when the objective
C. botulinum type E and non-proteolytic is control of C. botulinum type E and non-proteolytic types B and F
types B and F, see Chapter 13 for additional spores.

guidance.
Establish Monitoring Procedures.
DEVELOP A CONTROL STRATEGY.
» What Will Be Monitored?
The following guidance provides a control • The critical factors established by a scientific
strategy for survival of pathogenic bacteria study. These may include length of the cook
through cooking or pasteurization. You may or pasteurization cycle (speed of the belt
select a control strategy that is different from that for a continuous cooker or pasteurizer) and
which is suggested, provided it complies with the temperature of the steam or water used
requirements of the applicable food safety laws for cooking or pasteurization (or visual
and regulations. observation of minutes at a boil for cooking),
initial temperature of the product, container
The following is an example of the control size (e.g., can dimensions, pouch thickness),
strategy included in this chapter: and product formulation;
OR
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY • The EPIPT.
PROCESSOR PROCESSOR

Cooking and pasteurization   » How Will Monitoring Be Done?


For batch cooking or pasteurization equipment:
• CONTROL STRATEGY EXAMPLE - COOKING AND • For cooking or pasteurization temperature:
PASTEURIZATION
° Use a continuous temperature-recording
Set Critical Limits. device (e.g., a recording thermometer).
The device should be installed where
• The minimum or maximum values for the
it measures the coldest temperature of
critical factors established by a scientific
the cooking equipment (cold spot to be
study. These may include length of the
determined by a study). Where cooking

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

321
is performed at the boiling point, visual ° Use equipment appropriate to the critical
observation of minutes at a boil may be factor (e.g., initial temperature with a
an acceptable alternative; temperature-indicating device, (e.g., a
thermometer);
AND
• For the start and end of each cooking or OR
pasteurization cycle:
• For the EPIPT:
° Visual observation;
° Use a temperature-indicating device (e.g.,
a thermometer).
AND
• For other critical factors: » How Often Will Monitoring Be Done (Frequency)?

° Use equipment appropriate to the critical For batch cooking or pasteurization equipment:
factor (e.g., initial temperature with a
• For cooking or pasteurization temperature:
temperature-indicating device, (e.g., a
thermometer); ° Continuous monitoring, with a visual
check of the recorded data at least once
OR per batch;
• For the EPIPT:
AND
° Use a temperature-indicating device (e.g.,
• For the start and end of each cooking or
a thermometer).
pasteurization cycle:

For continuous cooking or pasteurization


equipment:
° Each batch;

AND
• For cooking or pasteurization temperature:
• For other critical factors:
° Use a continuous temperature-recording
device (e.g., a recording thermometer). ° With sufficient frequency to achieve
The device should be installed where control;

it measures the coldest temperature of OR

the cooking equipment (cold spot to • For the EPIPT:


be determined by a study). Because
of the extended time of operation of ° Each batch.
such equipment, it is unlikely that For continuous cooking or pasteurization
visual observation of boiling will be an equipment:
acceptable alternative, even if cooking is • For cooking or pasteurization temperature:
performed at the boiling point;
° Continuous monitoring, with a visual
AND check of the recorded data at least once
• For cooking or pasteurization time, use: per day;

° A stopwatch or tachometer to monitor AND


the speed of the belt drive wheel; • For cooking or pasteurization time:
OR ° At least once per day, and whenever any
changes in belt speed are made;

° A stopwatch to monitor the time


necessary for a test unit or belt marking AND

to pass through the equipment; • For other critical factors:


AND
° With sufficient frequency to achieve
• For other critical factors: control;

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

322
OR AND
• For the EPIPT: Take the following corrective action to regain control
° At least every 30 minutes, and whenever over the operation after a critical limit deviation:
any changes in product-heating critical • Adjust the steam supply to increase the
factors occur. processing temperature;
» Who Will Perform the Monitoring? OR
• For continuous temperature-recording • Extend the length of the cooking or
devices: pasteurization cycle to compensate for a
temperature drop, using a process developed
° Monitoring is performed by the device
by a process authority;
itself. The visual check of the data
generated by the device, to ensure that OR
the critical limits have consistently been
• Process at a higher temperature to
met, may be performed by any person
compensate for a low initial temperature,
who has an understanding of the nature
using a process developed by a process
of the controls;
authority;
AND
OR
• For other monitoring:
• Adjust the belt speed.
° Any person who has an understanding of
the nature of the controls. Establish a Recordkeeping System.

Establish Corrective Action Procedures. For batch cooking or pasteurization equipment:


• For temperature monitoring:
Take the following corrective action to a product
involved in a critical limit deviation: ° Record of continuous temperature
monitoring;

• Recook or repasteurize the product;


AND

OR
• Chill and hold the product for an evaluation ° Record of visual checks of recorded data;

of the adequacy of the cooking or OR


pasteurization process. If the product has • Cooking log that indicates visual observation
not received an adequate process, it should of boiling, where cooking is performed at
be destroyed, diverted to a non-food use, or the boiling point;
recooked or repasteurized;
AND
OR • Record of notation of the start time and end
• Divert the product to a use in which the time of the cooking or pasteurization periods;
critical limit is not applicable (e.g., divert
AND
improperly cooked or pasteurized shrimp to
a shrimp canning operation); • Records that are appropriate for the
other critical factors (e.g., a cooking or
OR pasteurization log that indicates the initial
• Destroy the product; temperature);
OR OR
• Divert the product to a non-food use. • Record of EPIPT results.

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

323
For continuous cooking or pasteurization the spores of C. botulinum type E and non­
equipment: proteolytic types B and F. This is the case
• Record of continuous temperature monitoring; when the product does not contain other
barriers that are sufficient to prevent growth
AND and toxin formation by this pathogen (e.g.,
• Record of visual checks of devices; refrigerated, vacuum packaged hot-filled
AND soups and sauces). Generally, a 6D process
is suitable, regardless of the target bacterial
• Cooking or pasteurization log that indicates
pathogen. However, lower degrees of
the RPM of the belt drive wheel or the time
destruction may be acceptable if supported
necessary for a test unit or belt marking to
by a scientific study of the normal levels in
pass through the tank;
the food. Tables A-3 and A-4 provide 6D
AND process times for a range of internal product
• Records that are appropriate for the other temperatures, with L. monocytogenes and C.
critical factors (e.g., a cooking or pasteurization botulinum type B (the most heat-resistant
log that indicates the initial temperature); form of non-proteolytic C. botulinum) as
the target pathogens. The values provided
OR
in Table A-4 may not be sufficient for the
• Record of EPIPT results. destruction of C. botulinum type E and
non-proteolytic types B and F in products
Establish Verification Procedures. containing dungeness crabmeat because of
For cooking, process validation study (process the potential protective effect of naturally
establishment): occurring substances, such as lysozyme.
• The adequacy of the cooking process Expert knowledge of thermal process
should be established by a scientific study. It calculations and the dynamics of heat transfer
should be designed to ensure an appropriate in processing equipment may be required
reduction in the number of pathogenic to establish such a cooking process. Such
bacteria of public health concern. Selecting knowledge can be obtained by education or
the target organism is critical. In most cases, experience, or both. Conducting a validation
it will be a relatively heat-tolerant vegetative study for cooking processes may require
pathogen, such as L. monocytogenes. access to suitable facilities and the application
However, in some cases where outgrowth of recognized methods. The cooking
of spore-forming pathogens, such as equipment should be designed, operated,
Clostridium perfringens and Bacillus cereus, and maintained to deliver the established
during the post-cook cooling step must be process to every unit of the product. In some
prevented by eliminating these pathogens cases, thermal death time, heat penetration,
during the cook step (e.g., because cooling temperature distribution, and inoculated
after cooking is not controlled (see pack studies may be necessary to validate
Chapter 12)), then they will be the target the minimum process. In many cases,
organisms. Additionally, when cooking is establishing the minimum process may be
performed immediately before reduced simplified by repetitively determining the
oxygen packaging (e.g., vacuum packaging process needed to reach an internal product
or modified atmosphere packaging), for temperature that will ensure the inactivation
a product that will be marketed under of all vegetative bacterial pathogens of public
refrigeration, it may be necessary for the health concern under the most difficult
cooking process to be sufficient to eliminate heating conditions likely to be encountered

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

324
during processing. In other instances, in processing equipment may be required to
existing literature or federal, state, or local determine the target bacterial pathogen and
regulations that establish minimum processes to establish a pasteurization process. Such
or adequacy of equipment are available. knowledge can be obtained by education
Characteristics of the process, product, and/ or experience, or both. Conducting a
or equipment that affect the ability of the validation study for pasteurization processes
established minimum cooking process should may require access to suitable facilities and
be taken into consideration in the validation the application of recognized methods.
of the process. A record of the process The pasteurization equipment should be
validation study should be maintained; designed, operated, and maintained to
deliver the established process to every
OR
unit of the product. In some cases, thermal
For pasteurization, process validation study death time, heat penetration, temperature
(process establishment): distribution, and inoculated pack studies
• The adequacy of the pasteurization process may be necessary to validate the minimum
should be established by a scientific study. It process. In other instances, existing literature
should be designed to ensure an appropriate or federal, state, or local regulations that
reduction in the number of target bacterial establish minimum processes or adequacy
pathogens. Selecting the target organism of equipment are available. Characteristics
is critical. In most cases, it will be the of the process, product, and/or equipment
spores of C. botulinum type E and non­ that affect the adequacy of the established
proteolytic types B and F. In some cases minimum pasteurization process should be
(e.g., products that are distributed frozen taken into consideration in the validation of
or contain other barriers to prevent growth the process. A record of the validation study
and toxin formation by C. botulinum type should be maintained;
E and non-proteolytic types B and F), the AND
process will target another pathogen, such
• Before a temperature-indicating device (e.g.,
as L. monocytogenes. Generally, a 6D process
a thermometer) or temperature-recording
is suitable, regardless of the target pathogen.
device (e.g., a recording thermometer) is
However, lower degrees of destruction may
put into service, check the accuracy of the
be acceptable if supported by a scientific
device to verify that the factory calibration
study of the normal levels in the food. Tables
has not been affected. This check can be
A-3 and A-4 provide 6D process times for
accomplished by:
a range of internal product temperatures,
with L. monocytogenes and C. botulinum ° Immersing the sensor in an ice slurry
type B (the most heat-resistant form of (32°F (0°C)) if the device will be used at
non-proteolytic C. botulinum) as the target or near refrigeration temperature;
pathogens. The values provided in Table A-4 OR
may not be sufficient for the destruction of C.
botulinum type E and non-proteolytic types ° Immersing the sensor in boiling water
(212°F (100°C)) if the device will be used
B and F in products containing dungeness
at or near the boiling point (note that
crabmeat because of the potential protective
the temperature should be adjusted to
effect of naturally occurring substances, such
compensate for altitude, when necessary);
as lysozyme.
OR
Expert knowledge of thermal process
calculations and the dynamics of heat transfer ° A combination of the above if the

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

325
device will be used at or near room show a need for more frequent calibration or
temperature; the need to replace the device (perhaps with
a more durable device). Devices subjected to
OR
high temperatures for extended periods of
° Comparing the temperature reading time may require more frequent calibration.
on the device with the reading on a Calibration should be performed at a
known accurate reference device (e.g., minimum of two temperatures that bracket
a thermometer traceable to National the temperature range at which it is used;
Institute of Standards and Technology
(NIST) standards) under conditions that AND
are similar to how it will be used (e.g., • Calibrate other instruments as necessary to
steam temperature, water temperature, ensure their accuracy;
product internal temperature) within the
AND
temperature range at which it will be
used; • Review monitoring, corrective action,
and verification records within 1 week of
AND preparation to ensure they are complete and
• Once in service, check the temperature- any critical limit deviations that occurred
indicating device or temperature-recording were appropriately addressed.
device daily before the beginning of
operations. Less frequent accuracy checks
may be appropriate if they are recommended
by the instrument manufacturer and the
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-indicating device
or temperature-recording device against a
known accurate reference device (e.g., a
NIST-traceable thermometer) at least once a
year or more frequently if recommended by
the device manufacturer. Optimal calibration
frequency is dependent upon the type,
condition, past performance, and conditions
of use of the device. Consistent temperature
variations away from the actual value (drift)
found during checks and/or calibration may

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

326
TABLE 16-1

CONTROL STRATEGY EXAMPLE - COOKING AND PASTEURIZATION


(COOKING MODEL)
This table is an example of a portion of a HACCP plan using “Control Strategy Example - Cooking and Pasteurization (Cooking Model).” This example illustrates how a
processor of wild-caught cooked shrimp can control cooking using a continuous steam cooker. It is provided for illustrative purposes only.

Pathogenic bacteria survival through cooking and pasteurization may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3)
for other potential hazards (e.g., environmental chemical contaminants and pesticides, pathogenic bacteria growth and toxin formation during processing, food and color
additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE*

Cooking Pathogenic Minimum Length of the Belt speed Once per day Cooker Extend process Cooking Scientific study establishing
bacteria cook time: 2.5 cook cycle measurement and after any operator or elevate record the thermal process

327
survival minutes with stopwatch adjustment temperature (process
to compensate validation)
for deviation
from critical Check the
Minimum cook Temperature Digital time and Continuous, Cooker limit, based Data logger data logger for
temperature: of steam in temperature with visual operator on alternate printout accuracy and
210°F the cooker data logger check of processes damage and to ensure that
Note: To recorded data provided by it is operational
achieve a 6D once per day the process before putting
reduction of L. authority into operation; check it
monocytogenes daily, at the beginning of
Chill and hold operations; and calibrate it
for evaluation once per year

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization


Calibrate the scale monthly
Maximum Shrimp size Scale Hourly and Grader operator Grading
shrimp size: 40 after every record Review
count/pound raw material monitoring,
lot change corrective action and
or grader verification, records within
adjustment 1 week of
preparation

*Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process.
TABLE 16-2

CONTROL STRATEGY EXAMPLE - COOKING AND PASTEURIZATION


(PASTEURIZATION MODEL)
This table is an example of a portion of a HACCP plan using “Control Strategy Example - Cooking and Pasteurization (Pasteurization Model).” This example illustrates how
a processor of pasteurized, refrigerated blue crabmeat can control pasteurization. It is provided for illustrative purposes only.

Pathogenic bacteria survival through cooking and pasteurization may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for
other potential hazards (e.g., environmental chemical contaminants and pesticides, pathogenic bacteria growth and toxin formation during processing, recontamination after
pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE*

Batch Pathogenic Minimum Initial Dial Coldest Pasteurizer Extend the Pasteurization Process
pasteurization bacteria initial temperature thermometer can entering operator process or log establishment

328
survival product each batch elevate the
temperature: temperature Check the
37°F to compensate temperature-
for recording device and
Minimum Time up to Temperature- Each batch Pasteurizer deviation Pasteurization dial thermometer for
length of 189°F and recording operator from the log accuracy and damage
pasteurization time cycle device critical and to ensure that they
cycle: ends limit are operational before
120 minutes putting into operation;
Segregate check it daily, at the
and hold for beginning of operations;
evaluation and calibrate it once per
year

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization


Review
Minimum Temperature Temperature- Continuously, Recorder Recorder monitoring,
water bath of water bath recording with visual thermometer, thermometer verification, and
temperature: device check at end with visual chart corrective action records
189°F of batch check by within 1 week of
pasteurizer preparation
operator

*Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process.
BIBLIOGRAPHY. • National Advisory Committee on
Microbiological Criteria for Foods. 1990.
We have placed the following references on Recommendations of the National Advisory
display in the Division of Dockets Management, Committee on Microbiological Criteria for
Food and Drug Administration, 5630 Fishers Lane, Foods for Cooked Ready-to-Eat Shrimp and
rm. 1061, Rockville, MD 20852. You may see Cooked Ready-to-Eat Crabmeat. Executive
them at that location between 9 a.m. and 4 p.m., Secretariat, Food Safety and Inspection
Monday through Friday. As of March 29, 2011, Service, U.S. Department of Agriculture,
FDA had verified the Web site address for the Washington, DC.
references it makes available as hyperlinks from • National Advisory Committee on
the Internet copy of this guidance, but FDA is not Microbiological Criteria for Foods. 1990.
responsible for any subsequent changes to Non- Recommendations of the National Advisory
FDA Web site references after March 29, 2011. Committee on Microbiological Criteria for
Foods for Refrigerated Foods Containing
• Cockey, R. R., and M. C. Tatro. 1974. Survival
Cooked, Uncured Meat or Poultry Products
studies with spores of Clostridium botulinum
that are Packaged for Extended Refrigerated
type E in pasteurized meat of the blue crab
Shelf Life and that are Ready-to-Eat or
Callinectes sapidus. Appl. Microbiol. 27:629-633.
Prepared with Little or No Additional Heat
• European Chilled Food Federation. 1997. Treatment. Executive Secretariat, Food Safety
Guidelines for good hygienic practice in the and Inspection Service, U.S. Department of
manufacture of chilled foods. Agriculture, Washington, DC.
• Frazier, J. 2005. Establishing or verifying a • National Advisory Committee on
heat process for cooked, ready-to-eat seafood Microbiological Criteria for Foods. 1991.
products, and heat process monitoring Listeria monocytogenes: recommendations
considerations under HACCP. 2nd ed. of the National Advisory Committee on
Grocery Manufacturers Association (Food Microbiological Criteria for Foods for
Products Association), Washington, DC. Refrigerated Foods. Intl. J. Food Microbiol.
• Hilderbrand, K. S., Jr. 1996. Personal 14:185-246.
communication. Oregon State University, • Peterson, M. E., G. A. Pelroy, F. T. Poysky, R.
Extension Service, Corvallis, OR. N. Paranjpye, R. M. Dong, G. M. Pigott, and M.
• Lum, K. C. 1996. Personal communication. W. Eklund. 1997. Heat-pasteurization process
National Food Processors Association, for inactivation of nonproteolytic types of
Seattle, WA. Clostridium botulinum in picked dungeness
• Lynt, R. K., D. A. Kautter, and H. M. crabmeat. J. Food Prot. 60:928-934.
Solomon. 1982. Differences and similarities • Peterson, M. E., R. N. Paranjpye, F. T.
among proteolytic and nonproteolytic strains Poysky, G. A. Pelroy, and M. W. Eklund.
of Clostridium botulinum types A, B, E and 2002. Control of nonproteolytic Clostridium
F: a review. J. Food Prot. 45:466-474. botulinum types B and E in crab analogs
• Lynt, R. K., H. M. Solomon, T. Lilly, and by combinations of heat pasteurization and
D. A. Kautter. 1977. Thermal death time of water phase salt. J. Food Prot. 65:130-139.
Clostridium botulinum type E in meat of the • Rippen, T., C. Hackney, G. Flick, G. Knobl,
blue crab. J. Food Sci. 42:1022-1025. and D. Ward. 1993. Seafood pasteurization
• Mackey, B. M., and N. Bratchell. 1989. The and minimal processing manual. Virginia
heat resistance of Listeria monocytogenes: a Cooperative Extension Publication 600­
review. Lett. Appl. Microbiol. 9:89-94. 0061. Virginia Sea Grant Publication VSG

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

329
93-09. Virginia Seafood Research and
Extension Center Publication VPI-SG-93-01.
Blacksburg, VA.
• U.S. Food and Drug Administration and
U.S. Department of Agriculture. 2003.
Quantitative assessment of the relative risk
to public health from foodborne Listeria
monocytogenes among selected categories
of ready-to-eat foods. http://www.fda.
gov/Food/ScienceResearch/ResearchAreas/
RiskAssessmentSafetyAssessment/ucm183966.
htm.
• U.S. Food and Drug Administration.
Thermally processed low-acid foods
packaged in hermetically sealed containers.
In Code of Federal Regulations, 21 CFR
113. U.S. Government Printing Office,
Washington, DC.

CHAPTER 16: Pathogenic Bacteria Survival Through Cooking or Pasteurization

330
CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain
Raw Product Characteristics

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. • Mild heat processing;


• Irradiation.
The survival of pathogenic bacteria through HPP, IQF with extended frozen storage, mild heat
processes designed to retain raw product processing, and irradiation are processes currently
characteristics can cause consumer illness. used for the treatment of raw molluscan shellfish
The primary pathogens of concern are to reduce the presence of V. vulnificus and V.
Vibrio vulnificus (V. vulnificus) and Vibrio parahaemolyticus to non-detectable levels. V.
parahaemolyticus (V. parahaemolyticus). See vulnificus and V. parahaemolyticus are naturally
Appendix 7 for a description of the public health occurring pathogens (i.e., not associated with
impacts of these pathogens. human or animal sources) that may be present in
• Goal of processes designed to retain raw fish and fishery products, and in particular, raw
product characteristics molluscan shellfish. Non-detectable for these
pathogens is defined under the National Shellfish
Some processes are designed to reduce specific
Sanitation Program (NSSP) as less than 30 (MPN)/
pathogens to acceptable levels while retaining
gram. MPN means most probable number and it
the sensory qualities (appearance, taste, and
is an approximation of the bacterial population in
texture) of the raw product. These processes
analyzed product. Shellfish that are processed in
are particularly useful in addressing the hazard
a manner that achieves a non-detectable level for
associated with the target pathogen in raw
one or both of these pathogens may bear “added
products such as raw molluscan shellfish (i.e.,
safety” labeling. Additionally, they need not meet
oysters, clams, mussels, and whole and roe-on
the time from exposure to air (e.g., by harvest or
scallops) that are intended for the raw ready-
receding tide) to refrigeration recommendations
to-eat market. Because these processes do not
specific to V. vulnificus and V. parahaemolyticus
eliminate all pathogens of public health concern,
described in Chapter 4.
they are not considered cooking or pasteurization
processes. Finished products in which the raw These processes also may have application to
sensory qualities are not maintained are covered pathogens other than Vibrio spp. and to products
in Chapter 16, “Pathogenic Bacteria Survival other than raw molluscan shellfish, but such
Through Cooking and Pasteurization.” applications are not presently in commercial use
in the U.S. fish and fishery products industry.
Examples of processes designed to retain raw
product characteristics include: Control of pathogenic bacteria growth and toxin
• High hydrostatic pressure processing (HPP); formation during storage of these products may be
important to their safety because:
• Individual quick freezing (IQF) with extended
frozen storage; • Pathogens that are more resistant than the
target pathogen(s) may survive the process;

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

331
• These processes may reduce the number • Mild heat processing
of spoilage bacteria in the food, reducing Mild heat processing involves submerging the
competition for any surviving pathogenic product first in a hot water bath for a prescribed
bacteria. time period followed by dipping it in an ice
Strategies for controlling pathogenic bacteria water bath. This process results in a reduction
growth and toxin formation are included in in the number of heat-sensitive pathogens. Some
Chapter 12 (for pathogens other than Clostridium pathogens are more sensitive to heat than are
botulinum (C. botulinum)) and Chapter 13 (for others. V. parahaemolyticus and V. vulnificus are
C. botulinum). especially sensitive.

• High Hydrostatic Pressure Processing (HPP) • Irradiation


HPP is the application of hydrostatic compression Ionizing radiation (i.e., irradiation) is used to
in the range of 14,500 to 145,000 pound per eliminate or reduce the numbers of bacterial
square inch (100 to 1,000 megapascal (MPa)). pathogens, parasites, and insects in food. It
These pressures are capable of inactivating can also be used to delay physiological
pressure-sensitive pathogens, especially processes (e.g., ripening) in fruit and vegetables.
vegetative forms. Some pathogens are more Acceptable sources of ionizing radiation in
sensitive to pressure than are others. For the United States include: gamma rays from
example, V. parahaemolyticus and V. vulnificus sealed units of the radionuclides cobalt-60 and
are particularly sensitive. However, HPP appears cesium-137; electrons generated by machine
to have limited effect against bacterial spores sources (at energies not exceeding 10 million
like C. botulinum unless combined with other electron volts); and, x-rays generated by machine
treatments, such as heat and acidity (pH). sources (at energies not exceeding 5 or 7.5
million electron volts, depending on the target
The effectiveness of the process is dependent
material as set forth in 21 CFR 179.26 (a)).
upon the amount of pressure applied, the
process temperature, and the duration of the FDA has approved the use of ionizing radiation
process. However other organoleptic changes, for the control of V. parahaemolyticus and V.
such as texture, viscous liquor and a “plumper” vulnificus and other foodborne pathogens in
appearance have been reported. Additionally, fresh or frozen molluscan shellfish. Mandatory
the pressure facilitates oyster adductor muscle irradiation controls are described in the
changes; hence, HPP may result in a shucked Irradiation in the Production, Processing and
oyster. Handling of Food regulation (21 CFR 179).
Irradiation of fresh and frozen molluscan
• Individual quick freezing (IQF) with shellfish may not exceed an absorbed dose of 5.5
extended frozen storage kilograys (kGy) (21 CFR 179.26(b)).
IQF involves the use of cryogenic or blast
Some pathogens are more sensitive to ionizing
freezing technology to rapidly lower the product
radiation than are others. V. parahaemolyticus
temperature below freezing. This process results
and V. vulnificus are highly sensitive, whereas
in a reduction in the number of freeze-sensitive
Salmonella spp. and Listeria monocytogenes (L.
pathogens. Some pathogens are more sensitive
monocytogenes) are more resistant. Bacterial
to freezing than are others. For example, V.
spores (e.g., C. botulinum) are more resistant to
parahaemolyticus and V. vulnificus are especially
ionizing radiation than are bacterial vegetative
sensitive. To reduce V. parahaemolyticus and/
cells (e.g., L. monocytogenes).
or V. vulnificus to non-detectable levels, the IQF
process is followed by a period of frozen storage, The effectiveness of the process is determined
which may vary depending on organism. by the amount of the ionizing radiation absorbed

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

332
by the food. The amount of ionizing radiation If “added safety” labeling is to be used on the
absorbed depends on factors associated with product or if the process is used as a substitute for
the irradiator itself, for example, activity (energy the time from exposure to air (e.g., by harvest or
output) of the source (e.g., x-ray intensity and receding tide) to refrigeration recommendations
electron or photon energy spectrum), source specific to V. vulnificus and V. parahaemolyticus
geometry (configuration or relationship between described in Chapter 4, the ability of a process to
the product and the source), source-to-product reliably achieve the appropriate reduction of the
distance, process path through the irradiator, target pathogen should be validated by a scientific
and beam characteristics. The amount of study approved by the shellfish control authority
absorption also depends on factors associated with concurrence from FDA. A scientific study is
with the specific process, for example, length of conducted to initially validate the efficacy of the
time irradiated, conveyor speed, environmental process and to revalidate it when there has been a
temperature, product temperature, product change in the process. Additional guidance on the
composition and density, packaging size, shape conduct of a validation study can be found in the
and composition, and configuration of the load “National Shellfish Sanitation Program Guide for
of product in the irradiator. It is important the Control of Molluscan Shellfish 2007 Revision.”
that every part of the product receive the
• Strategies for control of pathogens
prescribed absorbed dose within a specified
range. Dosimetry mapping is used to document There are a number of strategies for the control
the distribution of absorbed dose throughout of pathogens in fish and fishery products. They
a process load for a particular set of irradiator include:
parameters. All factors listed above should be • Killing pathogenic bacteria by processes
considered in the establishment of the process that retain the raw product characteristics
and its verification. The parameters that could (covered in this chapter);
affect the absorbed dose should be monitored. • Killing pathogenic bacteria by cooking
A suitable dosimetry system should be used to or pasteurizing (covered in Chapter 16)
verify the range of absorbed dose delivered to or by retorting (covered by the Thermally
each lot of product. Processed Low-Acid Foods Packaged in
Hermetically Sealed Containers regulation, 21
• Control of processes intended to retain raw
CFR 113, called the Low-Acid Canned Foods
product characteristics
Regulation in this guidance document);
Controlling pathogenic bacteria survival through
• Managing the amount of time that food is
processes intended to retain raw product
exposed to temperatures that are favorable
characteristics is accomplished by:
for pathogenic bacteria growth and toxin
• Scientifically establishing and validating a production (covered generally in Chapter
process that will reduce the target pathogen(s) 12; for C. botulinum, in Chapter 13; and for
to an acceptable level (the scientific study may Staphylococcus aureus in hydrated batter
be conducted by the processor or obtained mixes, in Chapter 15);
from scientific literature); • Controlling the amount of moisture that is
• Designing and operating the processing available for pathogenic bacteria growth
equipment so that every unit of the product (water activity) in the product by drying
receives at least the established minimum (covered in Chapter 14);
process; • Controlling the amount of moisture that is
• Continuously monitoring the critical process available for pathogenic bacteria growth
parameters to verify achievement of a (water activity) in the product by formulation
scientifically established process. (covered in Chapter 13);

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

333
• Controlling the amount of salt or • The shellfish control authority
preservatives, such as sodium nitrite, in the has conducted a risk evaluation
product (covered in Chapter 13); and determined that the risk of V.
• Controlling the level of pH in the product parahaemolyticus illness from the
(covered by the Acidified Foods regulation, consumption of oysters harvested
21 CFR 114 for shelf-stable acidified products, from that growing area is reasonably
and by Chapter 13 for refrigerated acidified likely to occur. Specific guidance
products); for determining risk can be found
in the “National Shellfish Sanitation
• Controlling the source of molluscan shellfish
Program Guide for the Control of
and time from exposure to air (e.g., by
Molluscan Shellfish 2007 Revision”;
harvest or receding tide) to refrigeration in
order to control pathogens from the harvest • The shellfish control authority has
area (covered in Chapter 4); determined that harvesting occurs in the
• Controlling the introduction of pathogenic growing area at a time when average
bacteria after the pasteurization process monthly daytime water temperatures
(covered in Chapter 18). exceed 60°F for waters bordering the
Pacific Ocean and 81°F for waters
DETERMINE WHETHER THE POTENTIAL bordering the Gulf of Mexico and
HAZARD IS SIGNIFICANT. the Atlantic Ocean (New Jersey and
south), except where a more rigorous
The following guidance will assist you in risk evaluation has led the shellfish
determining whether pathogenic bacteria survival control authority to conclude that the
through processes designed to retain raw risk of V. parahaemolyticus illness
product characteristics is a significant hazard at a from the consumption of oysters
processing step: harvested from that growing area
is not reasonably likely to occur;
1. Is it reasonably likely that unsafe levels of
• The waters of the state have been
pathogenic bacteria will be introduced at this
confirmed as the original source
processing step (do unsafe levels of pathogenic
of oysters associated with two
bacteria come in with the raw material or will the
or more V. parahaemolyticus
process introduce unsafe levels of pathogens)?
illnesses in the past 3 years.
Under ordinary circumstances, it would be
2. Can unsafe levels of pathogenic bacteria that
reasonably likely that an unsafe level of
were introduced at an earlier processing step be
V. vulnificus could enter the process from
eliminated or reduced to an acceptable level at
oysters harvested from states that have been
this processing step?
confirmed as the original source of oysters
associated with two or more V. vulnificus Pathogenic bacteria survival through processes
illnesses (e.g., states bordering the Gulf of designed to retain raw product characteristics
Mexico). should also be considered a significant hazard
Under ordinary circumstances, it would be at any processing step where a preventive
reasonably likely that an unsafe level of V. measure is, or can be, used to eliminate
parahaemolyticus could enter the process the hazard (or reduce the likelihood of its
from oysters harvested from an area that occurrence to an acceptable level) if it is
meets any one of the following conditions: reasonably likely to occur. The preventive
measure that can be applied for pathogenic

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

334
bacteria survival through processes designed This control approach includes two
to retain raw product characteristics is proper control strategies referred to in this chapter
design and control of the process. as “Control Strategy Example 1 - High
Hydrostatic Pressure Processing,” or
• Intended use “Control Strategy Example 2 - IQF With
The controls for V. vulnificus and V. Extended Frozen Storage.” For guidance
parahaemolyticus that are discussed in this on controls for mild heat processing, see
chapter are only intended to be applied to “Control Strategy Example 1 - Cooking and
oysters if they are intended for raw consumption. Pasteurization,” in Chapter 16; however,
You should assume that most oysters will be guidance on process validation for mild
consumed raw. However, controls need not heat processing is more appropriately
be applied to oyster shellstock if tags on the obtained from “Control Strategy Example 1
containers of shellstock indicate that they must - High Hydrostatic Pressure Processing,” in
be shucked before consumption. this chapter. No specific guidance is given
on control of irradiation.
IDENTIFY CRITICAL CONTROL POINTS.
b. If the product will not be subjected to a
process in your facility that is designed
The following guidance will assist you in
to retain raw product characteristics
determining whether a processing step is a
and is sufficient to reduce V. vulnificus
critical control point (CCP) for pathogenic
or V. parahaemolyticus to acceptable
bacteria survival through processes designed to
levels, you should identify the receiving
retain raw product characteristics:
step as the CCP for V. vulnificus and/
1. If the finished product is raw oyster shellstock or V. parahaemolyticus, as appropriate.
intended for raw consumption, will it be subjected Guidance for development of this control
to a process in your facility that is designed to strategy is provided in Chapter 4.
retain raw product characteristics (e.g., mild
heat processed, IQF with extended frozen DEVELOP A CONTROL STRATEGY.
storage, high hydrostatic pressure processed, or
irradiated) and is sufficient to reduce V. vulnificus The following guidance provides two control
or V. parahaemolyticus to acceptable levels (i.e., strategies for pathogenic bacteria survival
reduced to a non-detectable level, less than 30 through processes designed to retain raw product
MPN/gram)? characteristics. You may select a control strategy
that is different from those which are suggested,
a. If the finished product will be subjected
provided it complies with the requirements of the
to a process designed to retain raw
applicable food safety laws and regulations.
product characteristics, you should
identify that processing step as the CCP The following are examples of control strategies
for the target pathogen. In this case, you included in this chapter:
would not need to identify the receiving
step as a CCP for the control of the target MAY APPLY TO MAY APPLY TO
pathogen. However, you may need to CONTROL STRATEGY PRIMARY SECONDARY

identify the receiving step as a CCP for PROCESSOR PROCESSOR

control of other non-target pathogens High hydrostatic pressure


processing
 
(e.g., Salmonella spp. and norovirus), as
described in Chapter 4. IQF with extended frozen  
storage

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

335
• CONTROL STRATEGY EXAMPLE 1 - HIGH » How Often Will Monitoring Be Done (Frequency)?
HYDROSTATIC PRESSURE PROCESSING • For time and pressure:
Set Critical Limits. ° Continuous monitoring, with a visual
check of the recorded data at least once
• The minimum or maximum values for the
per batch;
critical factors established by conducting a
scientific study to validate the process (e.g., AND
minimum pressure, minimum hold time at • For initial temperature of the product:
pressure, and minimum initial temperature of
the product). ° Each batch;
AND
Establish Monitoring Procedures. • For other critical factors:

» What Will Be Monitored? ° With sufficient frequency to achieve


control.
• Pressure;
AND
» Who Will Do the Monitoring?
• For continuous-recording devices:
• Hold time at pressure;
AND ° Monitoring is performed by the device
itself. The visual check of the data
• Initial temperature of the product; generated by the device, to ensure that
AND the critical limits have consistently been
met, may be performed by any person
• Other critical factors that affect the
who has an understanding of the nature
effectiveness of the process, as specified by
of the controls;
the study (e.g., pressurization time (step-up
time), decompression time (step-down time), AND
and treatment temperature). • For other checks:
» How Will Monitoring Be Done? ° Any person who has an understanding of
the nature of the controls.
• For time and pressure:
° Use a continuous pressure-recording Establish Corrective Action Procedures.
device (e.g., a pressure recorder);

Take the following corrective action to a product


AND
involved in a critical limit deviation:
• For initial temperature of the product: • Reprocess the product;
° Use a temperature-indicating device (e.g.,
OR
a thermometer);

• Chill and hold the product for an evaluation


AND
of the adequacy of the high hydrostatic
• For other critical limits: pressure process. If the product has not
° Use equipment appropriate to the critical received an adequate high hydrostatic
limit. pressure process, the product should be
destroyed, diverted to a non-food use, or
reprocessed;
OR
• Divert the product to a use in which the

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

336
critical limit is not applicable (e.g., divert the NSSP as less than 30 MPN/gram. If
improperly processed product to a canning “added safety” labeling is to be used
operation); on the product or if the process is
used as a substitute for the time from
OR
exposure to air (e.g., by harvest or
• Destroy the product; receding tide) to refrigeration limitations
OR described in Chapter 4, the ability
• Divert the product to a non-food use or a of a post-harvest process to reliably
use without the “added safety” labeling. achieve the appropriate reduction of
the target pathogen should be validated
AND by a study approved by the shellfish
Take the following corrective action to regain control control authority with concurrence
over the operation after a critical limit deviation: from FDA. A study is used to initially
• Adjust or repair the processing equipment; validate the efficacy of the process and
to revalidate it when there has been
AND/OR a change in the process. Additional
• Extend the high hydrostatic pressure process guidance on conducting a validation
to compensate for a pressure drop, using a study can be found in the “National
process established by a scientific study. Shellfish Sanitation Program Guide for
the Control of Molluscan Shellfish 2007
Establish a Recordkeeping System. Revision” (http://www.fda.gov/Food/
• Record of continuous pressure monitoring; FoodSafety/Product-SpecificInformation/
Seafood/FederalStatePrograms/
AND NationalShellfishSanitationProgram/
• Record of visual checks of recorded data; ucm046353.htm).
AND Expert knowledge of high hydrostatic
• Record of visual observations of initial pressure process calculations may be
temperature of product; required to validate a high hydrostatic
pressure process. Such knowledge can
AND
be obtained by education or experience,
• Records that are appropriate for other critical or both. Validating high hydrostatic
limit monitoring. pressure processes may require access
to suitable facilities and the application
Establish Verification Procedures. of recognized methods. The equipment
• Process validation study: should be designed, operated, and
maintained to deliver the established
° The adequacy of the high hydrostatic
process to every unit of the product.
pressure treatment should be validated
by conducting a scientific study. It In some instances, inoculated pack
should be designed to ensure an studies may be necessary to validate the
appropriate reduction in the number minimum process. In other instances,
of the target pathogen(s). In the case existing literature or federal, state, or
of V. vulnificus or V. parahaemolyticus, local regulations that establish minimum
it should be designed to reduce the processes or adequacy of equipment
presence of these pathogens to non- may be available. Characteristics of
detectable levels. Non-detectable for the process, product, and/or equipment
these pathogens is defined under the that affect the adequacy of the

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

337
established minimum high hydrostatic attached wires for damage or kinks. The
pressure process should be taken into device should be checked to ensure that it is
consideration in the validation of the operational;
process. A record of process validation
AND
studies should be maintained;
• Calibrate the temperature-indicating
AND device against a known accurate reference
• Before a temperature-indicating device (e.g., device (e.g., NIST-traceable thermometer)
a thermometer) is put into service, check at least once a year or more frequently if
the accuracy of the device to verify that the recommended by the device manufacturer.
factory calibration has not been affected. Optimal calibration frequency is dependent
This check can be accomplished by: upon the type, condition, past performance,
and conditions of use of the device.
° Immersing the sensor in an ice slurry
Consistent temperature variations away from
(32°F (0°C)) if the device will be used at
or near refrigeration temperature; the actual value (drift) found during checks
and/or calibration may show a need for more
OR frequent calibration or the need to replace
° Immersing the sensor in boiling water the device (perhaps with a more durable
(212°F (100°C)) if the device will be device). Calibration should be performed at
used at or near the boiling point (note a minimum of two temperatures that bracket
that the temperature should be adjusted the temperature range at which it is used;
to compensate for altitude, when
AND
necessary);
• Check and calibrate other monitoring
OR instruments as necessary to ensure their
° Doing a combination of the above if accuracy;
the device will be used at or near room
AND
temperature;
• Review monitoring, corrective action,
OR and verification records within 1 week of
° Comparing the temperature indicated preparation to ensure they are complete and
by the device with the reading on a any critical limit deviations that occurred
known accurate reference device (e.g., were appropriately addressed.
a thermometer traceable to National
Institute of Standards and Technology
(NIST) standards) under conditions that
are similar to how it will be used (e.g.,
product internal temperature) within the
temperature range at which it will be
used;
AND
• Once in service, check the temperature-
indicating device daily before the beginning
of operations. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

338
TABLE 17-1

CONTROL STRATEGY EXAMPLE 1 - HIGH HYDROSTATIC PRESSURE PROCESSING


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - High Hydrostatic Pressure Processing.”
This example illustrates how a raw oyster processor using a high hydrostatic pressure processor can control pathogen survival through processes designed to retain raw
product characteristics. It is provided for illustrative purposes only.

Pathogen survival through processes designed to retain raw product characteristics may be only one of several significant hazards for this product. Refer to Tables 3-3 and
3-4 (Chapter 3) for other potential hazards (e.g., pathogens from the harvest area, environmental chemical contaminants, natural toxins, pathogenic bacteria growth and
toxin formation during processing, food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL SIG­
FOR EACH CORRECTIVE
CONTROL NIFICANT RECORDS VERIFICATION
PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT HAZARD(S)
MEASURE*

High V. vulnificus Minimum hold Hold time at Pressure- Continuous, Pressure Chill and hold Pressure­ Process validation
hydrostatic survival time: 250 seconds pressure recording with visual equipment for evaluation recording

339
pressure device check of the operator device Check the dial thermometer
processing recorded data Adjust or repair printout for accuracy and damage
once per batch equipment as and to ensure that it is
needed operational before putting
Minimum pressure: Pressure Pressure- Continuous, Pressure Pressure- into operation; check it
350 MPa during the recording with visual equipment recording daily, at the beginning of
holding device check of the operator device operations; and calibrate it
period recorded data printout once per year
once per batch
Review monitoring,
corrective action, and
Minimum initial Initial Dial Each batch Pressure Initial
verification records within
temperature of temperature thermometer equipment temperature
1 week of preparation
product: 60°F of product operator log

*Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process.

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics
• CONTROL STRATEGY EXAMPLE 2 - IQF WITH » How Often Will Monitoring Be Done (Frequency)?
EXTENDED FROZEN STORAGE • For the IQF freezer:
Set Critical Limits. ° With sufficient frequency to achieve
control;

• There are minimum or maximum values for


the critical factors established by conducting AND

a scientific study to validate the process • For frozen storage temperature:


(e.g., amount of time to reach frozen state,
maximum frozen storage temperature and ° Continuous monitoring, with a visual
check of the recorded data at least once
minimum time)
per lot;

Establish Monitoring Procedures. AND


• For length of frozen storage:
» What Will Be Monitored?
• IQF freezer and product parameters ° Each lot, at the beginning and end of a
batch.
critical to ensure that the product internal
temperature is achieved within the time » Who Will Do the Monitoring?
established by the scientific study. These • For temperature-recording devices:
variables may include, but are not limited
to: initial product temperature, tunnel air ° Monitoring is performed by the device
itself. The visual check of the data
temperature, time in tunnel, air velocity, belt
generated by the device, to ensure that
speed, product moisture, product size, and
the critical limits have consistently been
loading pattern;
met, may be performed by any person
AND who has an understanding of the nature
• Frozen storage temperature; of the controls;

AND AND
• Length of frozen storage. • For other monitoring:

» How Will Monitoring Be Done? ° Any person who has an understanding of


the nature of the controls.
• For the IQF freezer:
° Use equipment appropriate to the critical Establish Corrective Action Procedures.
limit (e.g., initial temperature with a
Take the following corrective action to a product
temperature-indicating device (e.g., a
involved in a critical limit deviation:
thermometer));
• Refreeze the product;
AND
OR
• For frozen storage temperature:
• Hold the product for an evaluation of the
° Use a continuous temperature-recording
adequacy of the freezing process. If the
device (e.g., a recording thermometer);
product has not received an adequate
AND process, it should be destroyed, diverted to
• For length of frozen storage: a non-food use or other appropriate use, or
refrozen;
° Use a clock.
OR

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

340
• Divert the product to a use in which the Establish Verification Procedures.
critical limit is not applicable (e.g., divert an • Process validation study:
improperly frozen product to a cooking or
canning operation); ° The adequacy of the IQF with extended
frozen storage process should be validated
OR by conducting a scientific study. It should
• Destroy the product; be designed to ensure an appropriate
reduction in the number of the target
OR
pathogen(s). In the case of V. vulnificus
• Divert the product to a non-food use or a or V. parahaemolyticus, it should be
use without the “added safety” labeling. designed to reduce the presence of
AND these pathogens to non-detectable levels.
Non-detectable for these pathogens is
Take the following corrective action to regain control
defined under the NSSP as less than 30
over the operation after a critical limit deviation:
MPN/gram. If “added safety” labeling
• Make repairs or adjustments to the IQF is to be used on the product or if the
freezing equipment; process is used as a substitute for the time
OR from harvest to refrigeration limitations
described in Chapter 4, the ability of a
• Make repairs or adjustments to the frozen
post-harvest process to reliably achieve
storage freezer;
the appropriate reduction of the target
OR pathogen should be validated by a study
• Move some or all of the product in the approved by the shellfish control authority
frozen storage freezer to a properly with concurrence from FDA. A study is
functioning freezer. performed to initially validate the efficacy
of the process and to revalidate it when
AND/OR
there has been a change in the process.
• Extend the freezing cycle or frozen storage Process verification may also be required
time period to compensate for a rise in at predetermined intervals. Additional
temperature, using a process developed by a guidance on conducting a validation study
process authority; can be found in the “National Shellfish
Sanitation Program Guide for the Control
Establish a Recordkeeping System. of Molluscan Shellfish 2007 Revision.”
• For the IQF freezer:
Validating an IQF with extended frozen
° Records that are appropriate to the storage process may require access to
monitoring;
suitable facilities and the application of
AND
recognized methods. The equipment
should be designed, operated, and
• For frozen storage temperature:
maintained to deliver the established
° Record of continuous temperature process to every unit of the product.
monitoring;
In some instances, inoculated pack
AND
studies may be necessary to establish the
• For length of frozen storage: minimum process. In other instances,
existing literature or federal, state, or
° Freezing log with notation of the start
local regulations that establish minimum
and end of frozen storage periods.
processes or adequacy of equipment

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

341
may be available. Characteristics of the device is accurate by one of the methods
process, product, and/or equipment that described above, this process should include
affect the adequacy of the established a visual examination of the sensor and any
minimum IQF with extended frozen attached wires for damage or kinks. The
storage process should be taken into device should be checked to ensure that it
consideration in the validation of is operational and has, where applicable,
the process. A record of the process sufficient ink and paper;
validation studies should be maintained;
AND
AND • Calibrate the temperature-indicating device
• Before a temperature-indicating device (e.g., or temperature-recording device against a
a thermometer) or temperature-recording known accurate reference device (e.g., a
device (e.g., a recording thermometer) is NIST-traceable thermometer) at least once a
put into service, check the accuracy of the year or more frequently if recommended by
device to verify that the factory calibration the device manufacturer. Optimal calibration
has not been affected. This check can be frequency is dependent upon the type,
accomplished by: condition, past performance, and conditions
of use of the device. Consistent temperature
° Immersing the sensor in an ice slurry
variations away from the actual value (drift)
(32°F (0°C)) if the device will be used at
or near refrigeration temperature; found during checks and/or calibration may
show a need for more frequent calibration
OR or the need to replace the device (perhaps
° Immersing the sensor in boiling water with a more durable device). Devices
(212°F (100°C)) if the device will be used used to determine the core temperature of
at or near the boiling point (note that frozen fish or fishery products may require
the temperature should be adjusted to more frequent calibration. Calibration
compensate for altitude, when necessary); should be performed at a minimum of two
OR temperatures that bracket the temperature
range at which it is used;
° Doing a combination of the above if
the device will be used at or near room AND
temperature; • Review monitoring, corrective action,
OR and verification records within 1 week of
preparation to ensure they are complete and
° Comparing the temperature indicated by
any critical limit deviations that occurred
the device with the reading on a known
were appropriately addressed.
accurate reference device (e.g., a NIST-
traceable thermometer) under conditions
that are similar to how it will be used
(e.g., air temperature, product internal
temperature) within the temperature
range at which it will be used;
AND
• Once in service, check the temperature-
indicating device or temperature-recording
device daily before the beginning of
operations. In addition to checking that the

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

342
TABLE 17-2

CONTROL STRATEGY EXAMPLE 2 - IQF WITH EXTENDED STORAGE


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 2 - IQF With Extended Storage.” This
example illustrates how a raw oyster processor using a continuous cryogenic freezer can control pathogen survival through processes designed to retain raw product
characteristics. It is provided for illustrative purposes only.

Pathogen survival through processes designed to retain raw product characteristics may be only one of several significant hazards for this product. Refer to Tables 3-3 and
3-4 (Chapter 3) for other potential hazards (e.g., pathogens from the harvest area, environmental chemical contaminants and pesticides, natural toxins, pathogenic bacteria
growth and toxin formation during processing, food and color additives, and metal fragments)

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH
CONTROL CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO
POINT
MEASURE*

IQF V. vulnificus The minimum or Critical factors Use With IQF Segregate and hold IQF record Process validation
freezer survival maximum values for that affect the equipment sufficient equipment the product for

343
the critical factors effectiveness appropriate frequency to operator evaluation Check the data logger
established by a of the to the critical achieve control* Adjust or repair for accuracy and
scientific validation process, as limit* equipment as needed damage and to ensure
study* specified by that it
the study* is operational before
putting into operation;
The minimum length Length of Clock Beginning and Frozen storage Frozen
check it daily, at the
of frozen storage frozen end of each lot operator storage
beginning of
established by a storage record
operations; and
scientific validation
calibrate it once per
study*
year

The Temperature Digital time/ Continuous, Frozen storage Data Review


maximum temperature of temperature with visual operator logger monitoring,
of frozen storage frozen data logger check of printout corrective action, and
established by a storage recorded data verification records
scientific validation once per lot within 1 week of
study* preparation

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics
* Note: This plan is for illustrative purposes only. An actual plan should specify the actual critical limits for the IQF freezer, actual minimum frozen storage temperature, and actual minimum length
of frozen storage. Additionally, an actual plan should specify the actual critical factors that will be monitored, the way in which they will be monitored, and the frequency of monitoring.
BIBLIOGRAPHY. • U.S. Food and Drug Administration.
Irradiation in the production, processing
We have placed the following references on and handling of food. In Code of Federal
display in the Division of Dockets Management, Regulations, 21 CFR 179. U.S. Government
Food and Drug Administration, 5630 Fishers Lane, Printing Office, Washington, DC.
rm. 1061, Rockville, MD 20852. You may see • U.S. Food and Drug Administration. Ionizing
them at that location between 9 a.m. and 4 p.m., radiation for the treatment of food. In Code
Monday through Friday. As of March 29, 2011, of Federal Regulations, 21 CFR 179.26. U.S.
FDA had verified the Web site address for the Government Printing Office, Washington, DC.
references it makes available as hyperlinks from • U.S. Food and Drug Administration. 2007.
the Internet copy of this guidance, but FDA is not National Shellfish Sanitation Program,
responsible for any subsequent changes to Non- Guide for the Control of Molluscan Shellfish
FDA Web site references after March 29, 2011. 2007 Revision. Department of Health and
• Food Standards Program Codex Alimentarius Human Services, Public Health Service,
Commission. 2003. Codex general standard for Food and Drug Administration, Center
irradiated foods (CODEX STAN 106-1983, rev. for Food Safety and Applied Nutrition,
1-2003). Food and Agriculture Organization and College Park, MD. http://www.fda.gov/Food/
World Health Organization, Rome, Italy. FoodSafety/Product-SpecificInformation/
Seafood/FederalStatePrograms/
• Food Standards Program Codex Alimentarius
NationalShellfishSanitationProgram/
Commission. 2003. Recommended
ucm046353.htm.
international code of practice for radiation
processing of food (CAC/RCP 19-1979, rev.
2-2003). Food and Agriculture Organization
and World Health Organization, Rome, Italy.
• Harewood, R. S. Rippey, and M. Montesalvo.
1994. Effect of gamma irradiation on shelf
life and bacterial and viral loads in hard-
shelled clams (Mercenaria mercenaria).
Appl. Environ. Microbiol. 60: 2666-2670.
• Subcommittee E10.01 on Radiation
Processing: Dosimetry and Applications.
2003. Standard guide for irradiation of
finfish and aquatic invertebrates used as
food to control pathogens and spoilage
microorganisms. ASTM International, West
Conshohocken, PA.
• Subcommittee E10.01 on Radiation
Processing: Dosimetry and Applications.
2004. Standards on dosimetry for radiation
processing. ASTM International, West
Conshohocken, PA.

CHAPTER 17: Pathogenic Bacteria Survival Through Processes Designed to Retain Raw Product Characteristics

344
CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and
Specialized Cooking Processes

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. competition. Rapid growth of pathogenic bacteria


that may be introduced after pasteurization is,
The introduction of pathogenic bacteria after therefore, a concern. This chapter covers control
pasteurization and certain specialized cooking of recontamination after pasteurization.
processes can cause consumer illness. The For some products that are marketed refrigerated,
primary pathogens of concern are Clostridium cooking is performed immediately before reduced
botulinum (C. botulinum), Listeria monocytogenes, oxygen packaging (e.g., vacuum packaging,
Campylobacter jejuni, pathogenic strains of modified atmosphere packaging). For these
Escherichia coli, Salmonella spp., Shigella spp., products, the cooking process is targeted to
Yersinia enterocolitica, Staphylococcus aureus (S. eliminate the spores of C. botulinum type E
aureus), Vibrio cholerae, Vibrio vulnificus, and and non-proteolytic types B and F, particularly
Vibrio parahaemolyticus. See Appendix 7 for a when the product does not contain other
description of the public health impacts of barriers that are sufficient to prevent growth and
these pathogens. toxin formation by this pathogen (e.g., many
refrigerated, vacuum packaged hot-filled soups,
• Goal of pasteurization and specialized
chowders, and sauces).
cooking processes
Pasteurization is a heat treatment applied to These specialized cooking processes, which are
eliminate the most resistant pathogenic bacteria discussed in Chapter 16, have much in common
of public health concern that is reasonably likely with pasteurization processes, which are also
to be present in the food. With fishery products, discussed in Chapter 16. For example, control
pasteurization is usually performed after the product of recontamination after the product is placed in
is placed in the hermetically sealed finished product the finished product container is critical to the
container. It is applied to fishery products that are safety of these products. Additionally, because
distributed either refrigerated or frozen. Examples these products are cooked before they are
of pasteurized fishery products follow: pasteurized packaged, they are at risk for recontamination
crabmeat, pasteurized surimi-based analog products, between cooking and packaging. The risk of this
and pasteurized lobster meat. recontamination may be minimized by filling
directly from the cook kettle using a sanitary,
In addition to eliminating pathogenic bacteria, automated, continuous-filling system (designed to
the pasteurization process also greatly reduces minimize the risk of recontamination) while the
the number of spoilage bacteria present in the product is still hot (i.e., hot filling). This control
fishery product. Spoilage bacteria normally strategy may not be suitable for products such as
restrict the growth of pathogenic bacteria through crabmeat, lobster meat, or crayfish meat that are

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

345
handled between cooking and filling. Hot filling provide limited lethality for any non-proteolytic
is covered in this chapter. C. botulinum spores present on the packaging
material.
• Control of pathogenic bacteria introduction
after pasteurization and after specialized It may also be prudent to use packaging that has
cooking processes been manufactured or treated to inactivate spores
of C. botulinum type E and non-proteolytic
There are three primary causes of
types B and F (e.g., gamma irradiation and hot
recontamination after pasteurization and after
extrusion). FDA is also interested in comment on
cooking that is performed immediately before
the utility of such measures.
reduced oxygen packaging:
• Defective container closures; • Strategies for controlling pathogenic
• Contaminated container cooling water; bacteria growth
• Recontamination between cooking and There are a number of strategies for the control
reduced oxygen packaging. of pathogenic bacteria in fish and fishery
products. They include:
Poorly formed or defective container closures
• Controlling the introduction of pathogenic
can increase the risk of pathogens entering the
bacteria after the pasteurization process
container through container handling that occurs
and after the cooking process performed
after pasteurization or after the cooked product is
immediately before reduced oxygen
filled into the reduced oxygen package. This risk
packaging (covered in this chapter);
is a particular concern during container cooling
performed in a water bath. Contaminated • Controlling the amount of moisture that is
cooling water can enter through the container available for pathogenic bacteria growth
closure, especially when the closure is defective. (water activity) in the product by drying
Container closure can be controlled by adherence (covered in Chapter 14);
to seal guidelines that are provided by the • Controlling the amount of moisture that is
container or sealing machine manufacturer. available for pathogenic bacteria growth
Control is accomplished through periodic seal (water activity) in the product by formulation
inspection. (covered in Chapter 13);
Contamination of cooling water can be controlled • Controlling the amount of salt or
either by ensuring that a measurable residual preservatives, such as sodium nitrite, in the
of chlorine, or other approved water treatment product (covered in Chapter 13);
chemical, is present in the cooling water or by • Controlling the level of acidity (pH) in the
ensuring that ultraviolet (UV) treatment systems product (covered by the Acidified Foods
for the cooling water are operating properly, regulation, 21 CFR 114, for shelf-stable
particularly for systems in which the water is acidified products, and by Chapter 13 for
reused or recirculated. refrigerated acidified products);
Recontamination between cooking and reduced • Controlling the source of molluscan shellfish
oxygen packaging in continuous filling systems, and the time from exposure to air (e.g., by
where the product is packaged directly from harvest or receding tide) to refrigeration
the kettle, can be controlled by hot filling at to control pathogens from the harvest area
temperatures at or above 185°F (85°C). FDA (covered in Chapter 4);
is interested in information on the value of • Killing pathogenic bacteria by cooking
adding a time component (e.g., 3 minutes) to or pasteurization (covered in Chapter 16)
this hot filling temperature recommendation to or by retorting (covered by the Thermally

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

346
Processed Low-Acid Foods Packaged in pathogenic bacteria after pasteurization can
Hermetically Sealed Containers regulation, 21 include:
CFR 113, called the Low Acid Canned Foods
• Controlling container sealing;
regulation in this guidance document);
• Killing pathogens by processes that retain • Controlling the residual of chlorine,
the raw product characteristics (covered in or other approved water treatment
Chapter 17); chemical, in container cooling water;
• Managing the amount of time that food is • Controlling UV light intensity of bulbs
exposed to temperatures that are favorable used for treating container cooling water
for pathogenic bacteria growth and toxin and the flow rate of the cooling water
production (covered generally in Chapter 12; moving through the UV treatment system;
for C. botulinum, in Chapter 13; and for S. • Hot filling the product into the final
aureus in hydrated batter mixes, in Chapter 15). container in a continuous filling system.

DETERMINE WHETHER THE POTENTIAL • Intended use


HAZARD IS SIGNIFICANT. It is unlikely that the intended use will affect the
significance of this hazard.
The following guidance will assist you in
determining whether introduction of pathogenic IDENTIFY CRITICAL CONTROL POINTS.
bacteria after pasteurization is a significant
hazard at a processing step: The following guidance will assist you in
determining whether a processing step is a
1. Is it reasonably likely that pathogenic bacteria
critical control point (CCP) for introduction of
will be introduced at this processing step
pathogenic bacteria after pasteurization.
(consider post-pasteurization and post-cooking
processing steps only)? If you identified the hazard as significant, you
should identify the container sealing step, the
It is reasonable to assume that in the absence
water bath container cooling step, and the hot
of controls, pathogens of various types may
filling step (where applicable) as the CCPs for this
enter the finished product container after
hazard.
pasteurization or after filling the cooked
product into the reduced oxygen package. Example:
This is a particular concern for products that A crabmeat processor that pasteurizes the
are cooled in a water bath. finished product cans after filling and cools
them in a water bath should set the CCPs for
2. Can the introduction of pathogenic bacteria after introduction of pathogenic bacteria after
pasteurization be eliminated or reduced to an pasteurization at the can seaming and water
acceptable level here? bath can cooling steps.
Introduction of pathogenic bacteria after This control approach is a control strategy
pasteurization should also be considered referred to in this chapter as “Control Strategy
a significant hazard at any processing step Example - Control of Recontamination.”
where a preventive measure is, or can be,
used to eliminate the hazard (or reduce the
likelihood of its occurrence to an acceptable
level) if it is reasonably likely to occur.
Preventive measures for introduction of

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

347
DEVELOP A CONTROL STRATEGY. For container cooling:
• For chemical treatment:
The following guidance provides a strategy to
control the introduction of pathogenic bacteria
° Residual chlorine, or other approved
water treatment chemical, in the cooling
into the product after pasteurization. You may water;
select a control strategy that is different from that
OR
which is suggested, provided it complies with the
requirements of the applicable food safety laws • For UV treatment:
and regulations. ° Intensity of UV light;
The following is an example of a control strategy AND

included in this chapter:


° Cooling water flow rate.

For hot filling:


MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY • Product temperature as the product enters
PROCESSOR PROCESSOR
the final container.
Control of recontamination  
» How Will Monitoring Be Done?
• CONTROL STRATEGY EXAMPLE - CONTROL OF For container sealing:
RECONTAMINATION
Visual examination of containers (non­
Set Critical Limits. destructive):
• Recommendations for visual examinations
For container sealing:
that ensure a reliable hermetic seal should
• Container or sealing machine manufacturer’s be obtained from the container or sealing
seal guidelines. machine manufacturer. They should include:
For container cooling:
° For double-seamed metal and plastic
• Measurable residual of chlorine, or other cans:
approved water treatment chemical, at the • The external features of the double
discharge point of the container cooling seam should be examined for
tank; gross closure defects, including:
OR cutovers, seam sharpness, false
• Equipment manufacturer’s UV light intensity seams, deadheading, droop, damage
and flow rate guidelines. to the countersink wall indicating
a broken chuck, cable cuts, and
For hot filling: product overlapping the flange.
• Product temperature of 185°F (85°C) or In addition, visual examination
higher as the product enters the final should include examination of
container. the entire container for product
leakage or other obvious defects;
Establish Monitoring Procedures.
OR

» What Will Be Monitored? ° For pouches:

For container sealing: • Visual examination should be


• Container integrity. sufficient to detect gross closure
defects, including: cuts, fractures,

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

348
non-bonding, malformation, testing (tensile strength), residual
puncture, abrasion, blister, gas testing, electroconductivity
contaminated seal, delamination, seal testing, and dye testing;
creep, wrinkle, flex cracks, crushed
OR

package, or other obvious defects;


OR

° For glass containers:

• The examination should include cold


° For glass containers:

water vacuum testing. Additional


• Visual examination should be examinations may include: for
sufficient to detect gross closure lug-type caps, security values (lug­
and glass defects, including: cap tension) and for lug-type, twist
tilt, cocked cap, crushed lug, caps, pull-up (lug position).
stripped cap, cut through, and
For container cooling:
chipped and cracked glass finish;
• For chemical treatment:
AND
° Measure residual of chlorine, or other
Detailed examination of containers (destructive): approved water treatment chemical,
• Recommendations for seal evaluation at the discharge point of the container
measurements that ensure a reliable hermetic cooling tank;
seal should be obtained from the container OR
or sealing machine manufacturer. They
• For UV treatment:
should include:
° Use a UV light meter;
° For double-seamed metal and plastic
AND

cans:
• The examination should include a ° Use a flow rate meter.

teardown examination of the can. For hot filling:


If the micrometer method is used, • Use a continuous temperature-measuring
three measurements, approximately instrument (e.g., a recorder thermometer).
120° apart around the double seam,
should be made. Measurements » How Often Will Monitoring Be Done (Frequency)?
should include: cover hook, For container sealing:

body hook, width, tightness, and


thickness. If the optical method Visual examination of containers:

(seamscope or projector) is used, • At least one container from each sealing


cuts should be made at at least two head at least every 30 minutes of sealing
different locations, excluding the machine operation. At a minimum, visual
side seam juncture. Measurements examinations should include those made
should include body hook, at the beginning of the production day,
overlap, tightness, and thickness; and immediately after a jam in the sealing
machine, or after machine adjustment, repair,
OR

or prolonged shutdown;
° For pouches:

AND
• The examination should include
burst, vacuum or bubble testing. It
may also include: drop testing, peel

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

349
Detailed examination of containers: Establish Corrective Action Procedures.
• At least one container from each sealing Take the following corrective action to a product
head at least every 4 hours of sealing involved in a critical limit deviation:
machine operation. At a minimum, visual
examinations should include those made For container sealing:
at the beginning of the production day, • Repack and recook or repasteurize the
and immediately after a jam in the sealing affected product;
machine, or after machine adjustment, repair,
OR
or prolonged shutdown.
• Segregate and hold the product to evaluate
For container cooling: the seriousness of the defects, which may
• For chemical treatment: include, but is not limited to, 100% visual
inspection of all affected containers to
° At least once every 4 hours of use;
remove the defective containers. Any
OR containers that are found to be unsafe should
• For UV treatment: be destroyed, diverted to a non-food use, or
° At least daily. repacked and recooked;
For hot filling: OR
• Continuous monitoring, with a visual check • Divert the product to a use in which the
of the instrument at least once per batch of critical limit is not applicable (e.g., divert to a
cooked product. canning operation);

» Who Will Do the Monitoring? OR


• Destroy the product;
For container sealing:
• Monitoring may be performed by any person OR
who is trained and qualified to conduct • Divert the product to a non-food use.
container examinations. For hot filling:
For container cooling: • Recook the product;
• Monitoring may be performed by any person OR
who has an understanding of the nature of
• Segregate and hold the product for a safety
the controls.
evaluation. If the product is found to be
For hot filling: unsafe, it should be destroyed, diverted to a
• For continuous temperature-measuring non-food use, or recooked;
instruments:
OR
° Monitoring is performed by the
• Divert the product to a use in which the
equipment itself. The visual check of critical limit is not applicable (e.g., divert to a
the data generated by the equipment, canning operation);
to ensure that the critical limits have
consistently been met, may be performed OR
by any person who has an understanding • Destroy the product;
of the nature of the controls.
OR
• Divert the product to a non-food use.
AND

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

350
Take one or more of the following corrective actions to For hot filling:
regain control over the operation after a critical limit • Record of continuous temperature
deviation: monitoring;
For container sealing: AND
• Identify and correct the source of the defect. • Record of visual checks of recorded data.
For container cooling:
• If no measurable residual chlorine, or other
Establish Verification Procedures.
approved water treatment chemical, is For container sealing:
detected, add chlorine or adjust the chlorine- • Obtain container seal guidelines from
metering system and recheck for chlorine container or sealing machine manufacturer;
residual;
AND
OR
• Review monitoring and corrective action
• If UV intensity is inadequate, replace or records within 1 week of preparation
clean the bulbs or shields; to ensure they are complete and any
OR critical limit deviations that occurred were
appropriately addressed.
• If flow exceeds the critical limit, adjust or
replace the pump. For container cooling:
For hot filling: • Obtain UV light intensity and flow rate
guidelines from the UV light manufacturer;
• Adjust the cooking equipment to increase the
processing temperature; AND
OR • Review monitoring and corrective action
records within 1 week of preparation
• Adjust the post-cook process to minimize
to ensure they are complete and any
time delays.
critical limit deviations that occurred were
appropriately addressed.
Establish a Recordkeeping System.
For hot filling:
For container sealing:
• Before a temperature-recording device (e.g.,
• Record of visual examination of containers;
a recording thermometer) is put into service,
AND check the accuracy of the device to verify that
• Record of detailed examination of containers. the factory calibration has not been affected.
This check can be accomplished by:
For container cooling:
• For chemical treatment:
° Immersing the sensor in boiling water
(212°F (100°C)) if the device will be used
° Record of residual chlorine, or other at or near the boiling point (note that
approved water treatment chemical; the temperature should be adjusted to
compensate for altitude, when necessary);
OR
OR
• For UV treatment:
° Record of UV intensity testing; ° Comparing the temperature reading
on the device with the reading on a
AND known accurate reference device (e.g.,
a thermometer traceable to National
° Record of flow rate testing.

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

351
Institute of Standards and Technology • Review monitoring, corrective action,
(NIST) standards) under conditions that and verification records within 1 week of
are similar to how it will be used (e.g., preparation to ensure they are complete and
product internal temperature) within the any critical limit deviations that occurred
temperature range at which it will be were appropriately addressed.
used;
AND
• Once in service, check the temperature-
recording device daily before the beginning
of operations. Less frequent accuracy checks
may be appropriate if they are recommended
by the instrument manufacturer and the
history of use of the instrument in your
facility has shown that the instrument
consistently remains accurate for a longer
period of time. In addition to checking that
the device is accurate by one of the methods
described above, this process should include
a visual examination of the sensor and any
attached wires for damage or kinks. The
device should be checked to ensure that it
is operational and, where applicable, has
sufficient ink and paper;
AND
• Calibrate the temperature-recording
device against a known accurate reference
device (e.g., NIST-traceable thermometer)
at least once a year or more frequently if
recommended by the device manufacturer.
Optimal calibration frequency is dependent
upon the type, condition, past performance,
and conditions of use of the device.
Consistent temperature variations away
from the actual value (drift) found during
checks and/or calibration may show a need
for more frequent calibration or the need
to replace the device (perhaps with a more
durable device). Devices subjected to high
temperatures for extended periods of time
may require more frequent calibration.
Calibration should be performed at a
minimum of two temperatures that bracket
the temperature range at which it is used;
AND

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

352
TABLE 18-1

CONTROL STRATEGY EXAMPLE - CONTROL OF RECONTAMINATION


This table is an example of a portion of a Hazard Analysis Critical Control Point plan using “Control Strategy Example - Control of Recontamination.” This example illustrates
how a processor of pasteurized blue crabmeat, packed in steel cans, can control introduction of pathogenic bacteria after pasteurization. It is provided for illustrative
purposes only.

Pathogenic bacteria recontamination after pasteurization may be only one of several significant hazards for this product. Refer to Tables 3-3 and 3-4 (Chapter 3) for other
potential hazards (e.g., environmental chemical contaminants and pesticides, pathogenic bacteria growth and toxin formation during processing, pathogenic bacteria
survival through cooking and pasteurization, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL LIMITS MONITORING


CRITICAL
SIGNIFICANT FOR EACH
CONTROL CORRECTIVE ACTION(S) RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO
POINT
MEASURE*

Container Pathogenic No visible cutovers, seam Container Visual seam One can per Seamer Identify and correct Visual seam Obtain
sealing bacteria sharpness, false seams, integrity examination seaming head operator the source of the examination can seam
introduction deadheading, droop, every 30 defect record guidelines

353
damage to the countersink minutes; at startup; from the can
wall indicating a broken and after jams, Evaluate the manufacturer
chuck, cable cuts, product adjustments, seriousness of the
overlapping the flange, repairs, and defect, and hold for Review
product leakage, or other prolonged further evaluation if monitoring
obvious defects shutdowns necessary and corrective
action records
within 1 week
Cover hook: .070 inch Container Double seam One can per Seamer Identify and correct Double of preparation
minimum; integrity teardown seaming head operator the source of the seam
body hook: .072-.088 inch; examination, every 4 hours; at defect teardown
using a startup; and record
width: .125 inch maximum; micrometer at after jams, Evaluate the
thickness .052-.058 inch; 3 points on adjustments, seriousness of the
tightness 80% the seam, 120° repairs, and defect, and
apart prolonged hold for further
shutdowns evaluation if
necessary
Water Pathogenic Measurable Residual Rapid test Every batch Pasteurizer Add chlorine and Residual

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes
bath bacteria residual chlorine chlorine operator recheck for residual chlorine
container introduction in water record
cooling bath

* Note: The critical limits in this example are for illustrative purposes only and are not related to any recommended process
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.
• Gavin, A., and L. M. Weddig (ed.). 1995.
Canned foods – principles of thermal
process control, acidification, and container
closure evaluation. National Food Processors
Institute, Washington, DC.

CHAPTER 18: Introduction of Pathogenic Bacteria After Pasteurization and Specialized Cooking Processes

354
CHAPTER 19: UNDECLARED MAJOR FOOD ALLERGENS AND FOOD
INTOLERANCE SUBSTANCES

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD

• Food Allergens
Food allergies are a significant public health No minimum threshold has been established for
concern. Allergic reactions vary in severity from allergenic ingredients, for either intentionally or
gastrointestinal disturbances and skin irritation, unintentionally added allergens. However, there are
to anaphylaxis, shock and death. Consumers with emerging data on levels of major food allergens that
allergies must avoid food containing allergenic may be tolerated by a large majority of individuals
materials to avoid these reactions. Because of in the allergic population and that can be used in
this, consumers rely on food labels to disclose manufacturer’s risk assessment of allergen cross-
the presence of allergenic ingredients. Successful contact hazards.
avoidance requires that food manufacturers de-
velop, implement, and maintain the necessary • Labeling:
controls to ensure allergens that are intended to be
present in a food are declared on the label and that The Food Allergen Consumer Protection Act of 2004
the presence of unintended allergens is prevented. (FALCPA) has identified a “Major food allergen”
(allergen) as one of the following eight foods or
Advisory statements such as “may contain [al- food groups:
lergen]” or “manufactured on equipment that also
• Crustacean shellfish (e.g., crab, lobster, or
processes [allergen]” cannot be used as a substitute
shrimp);
for current good manufacturing practices (cGMPs)
intended to prevent allergen cross-contact. • Eggs;
• Fish (e.g., finfish);
Control of allergens will be accomplished through
both the implementation of pre-requisite programs • Milk;
and through HACCP plan controls that ensure • Peanuts;
accurate product labeling. Product labeling,
• Soybeans;
label control, and allergen cross-contact controls
are important components of a processor’s • Tree nuts (e.g., almonds, pecans, or
HACCP program. Product development, product walnuts); and
formulation, receipt of pre-printed labels, printing • Wheat.
of in-house labels, and storage of allergenic in-
gredients are examples of things to consider during Foods that contain a major food allergen as an
the development of an allergen control strategy. ingredient, must (with a few exceptions such as
highly refined soybean oil) declare the presence
Domestic and imported food product labels, of that allergen in plain English terms using the
packaging materials and other finished product common or usual name of the major food allergen
containers must accurately reflect U.S. regulations either as part of the ingredient declaration or in a
regarding the declaration of major food allergens “contains” statement that is located immediately
ingredients. after or adjacent to the ingredient declaration

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 1 (August 2019)
on labels. A “contains” statement differs from a shellfish), and highly refined oils are exempt from
“may contain” statement in that the “contains” allergen labeling requirements; however, they are
statement identifies allergenic ingredients added still subject to other FDA labeling requirements.
to the commodity based on product formulation;
whereby, the “may contain” statement describes • Allergen Cross-Contact:
the potential presence of an allergenic ingredient
which is not part of the product formulation. Processors are required to implement cGMP controls
that prevent allergen cross-contact. Allergen cross-
The definition of “fish” differs between the Food contact is defined as the unintentional incorporation
Allergen Consumer Protection Act of 2004 (FALCPA) of a food allergen into a food. Allergen cross-
and 21 CFR Part 123 Fish and Fishery Products. contact can occur either between foods that
For more information regarding FALCPA and the contain different food allergens or between foods
Seafood regulation go their respective websites: with and without food allergens. There can be
https://www.fda.gov/Food/GuidanceRegulation/ multiple opportunities for cross-contact within a
GuidanceDocumentsRegulatoryInformation/ processing facility such as incoming ingredients
Allergens/ucm106187.htm and https://www. with unintentional allergens, during processing
accessdata.fda.gov/scripts/cdrh/cfdocs/cfcfr/ or storage of ingredients, through inadequate
CFRSearch.cfm?CFRPart=123. “Fish”, within cleaning of equipment and/or utensils [e.g. spoons,
the context of FALCPA and the identification of spatulas, scoops, employee apparel (aprons and
allergenic ingredients, refers to finfish such as gloves)], lack of process scheduling, and through
flounder, tilapia, grouper, and other vertebrate poor facility design (e.g. air flow movement and
fish with fins. This differs from the definition in filtration). Controls are normally implemented
21 CFR Part 123 which includes all aquatic animal and monitored as part of the cGMP, pre-requisite
life intended for human consumption, excluding program, and/or sanitation monitoring procedures
mammals and birds. Allergen label declarations to prevent cross-contact in these areas.
must be in compliance with FALCPA as well as other
labeling requirements. For facilities that manufacture or process multiple
food allergens, FDA recommends the facility
FDA considers the common or usual name syn- take measures to prevent allergen cross-contact
onymous with the “market” name for the sea-food and subsequently the hazard of undeclared food
industry. Therefore, the market name of fish species allergens with product that do not contain or
and crustacean shellfish should be used to identify contain different allergens. Allergen cross-contact
the food source for these two major food allergen controls are needed when ingredients, in-process
groups. The “market” names can be found on materials, and finished products are received,
“The Seafood List”. For more information regarding handled, transported, and stored.
the seafood list, go to its website: https://www.
accessdata.fda.gov/scripts/fdcc/?set=seafoodlist. At this time FDA does not require cross-contact
In addition, the term “fish” may be added to the controls between specific finfish species; however,
market name on the label if the market name is we do require cross-contact controls between
not otherwise recognized as a fish by the consumer crustacean species and finfish species.
for example, gar fish.
Allergen cross-contact controls are intended to
Refer to the following websites for more information provide separation in time and space between the
regarding allergen labeling requirements: products with different allergenic ingredients. The
appropriate allergen control measures are facility
• h t t p s : / / w w w. f d a . g o v / f o o d / i n g r e d i - and product dependent. Factors to consider include
entspackaginglabeling/foodallergens/de- the properties of the allergenic ingredients being
fault.htm and used, the manufacturing process, facility structure
and design, and the finished product. Areas where
• https://www.fda.gov/Food/GuidanceReg- controls may be implemented include:
ulation/GuidanceDocumentsRegulatoryIn-
formation/Allergens/default.htm. • Review/assessment of incoming or supplier
ingredients for allergen cross-contact risk;
Raw agricultural commodities (whole raw fish
or crustaceans in their natural state), fish other • Equipment and process design (look at
than finfish and crustean shellfish (i.e., molluscan traffic patterns, air flow, equipment design

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 2 (August 2019)
to prevent accumulation of food residue, incorporated into the firm’s pre-requisite programs
provide shields/catch pans/partitions for or other programs as appropriate.
equipment);
FDA has been conducting research to determine
• Dedication of processing systems (ded- whether allergenic proteins (shrimp protein) can
icated processing and packaging lines be transferred through fryer oils. The following
and equipment, dedicated utensils and conclusions were identified as a result of our first
employees’ apparel, color code system for series of tests:
allergens, dedicate and/or restrict move-
ment of employees); • Shrimp protein was observed being
transferred into the fryer oil through the
• Product containments and equipment frying process.
barriers (physically separating the system
through the use of walls/closed off rooms); • Shrimp protein was transferred to French
fries when fried in the same oil used to
• Production scheduling (separate by time of fry the shrimp; however, limitations were
manufacture through sequencing whereby observed to only the first batch of oils and
the food with the fewest allergen or no fries tested.
allergen is produced first and the food
with the most allergens is produced last in Refer to Appendix 10 of this Guide for further
combination with effective allergen clean- assistance with identification of potential cross-
ing and sanitation procedures between contact areas and establishing controls for allergen
changeover of production); cross-contact.

• Management of the movement of materials • Allergen Sanitation Control Procedures:


and personnel (movement of ingredients,
equipment, employees, utensils, tools, Cleaning and sanitation controls are crucial for
employees apparel, work-in-progress the prevention of allergen cross-contact within a
(WIP), rework, finished products and facility. Establishing written SSOPs or pre-requisite
waste materials during operation needs to programs help to define the controls and ensure
be managed to minimize allergen cross- cleaning sufficient to prevent cross-contact. Many
contact); and manufacturing facilities have already established
and implemented effective cleaning and sanitation
• Rework of finished or partially finished controls for microbial cross contamination; however,
products that are reincorporated into the procedures targeting microbial hazards may not
manufacturing process and WIP of partially be adequate for allergen removal. Therefore, it is
finished products moving between different important to evaluate the sanitation controls to
productions states/steps. Rework can ensure they adequately remove allergen residues
increase the risk of introducing allergens, from all surfaces.
either by erroneous addition of allergen-
containing rework/WIP into a product that FDA has identified considerations for establishing
does not contain the specific allergen(s) as and implemented effective cleaning and sanitation
ingredients, or by cross-contact of allergen- controls for allergen removal. Refer to Appendix 9
containing materials with non-allergen- of this Guide for further assistance with establishing
containing materials during holding or allergen sanitation controls or to assist with
storage. verifying and validation of the current controls
to ensure they are adequate to prevent allergen
• Control of oil in fryers. Using dedicated cross-contact.
fryers would minimize the risk of allergen
cross-contact. • Food Intolerance Substances
Measures should be taken to control allergen cross- Certain food and color additives can cause hyper-
contact within the facility; however, the measures sensitivity reactions, or food intolerances, in some
do not necessarily have to be incorporated into consumers. Symptoms may be similar to those
the HACCP plan itself. The measures can be caused by food allergens and can include a tingling
sensation in the mouth, swelling of the tongue and

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 3 (August 2019)
throat, difficulty in breathing (e.g. asthma), hives,
vomiting, abdominal cramps, and diarrhea. Food
intolerance substances including sulfiting agents
and FD&C Yellow No. 5 (Yellow No. 5) are commonly
used in fish and fishery products. People sensitive
to sulfiting agents can experience symptoms that
range from mild to life-threatening reactions.
People sensitive to Yellow No. 5 can experience
symptoms that can range from mild to moderate
severity.

Common uses of Yellow No. 5 include its addition


to certain species of smoked fish, such as sable,
to impart color. When Yellow No. 5 is used, it must
be declared on the label as an ingredient per 21
CFR 74.705. No minimum threshold has been
established.

Sulfiting agents are commonly used as a pre-


servative to prevent melanosis or “black spot” on
shrimp and spiny lobster shells. In addition, they
can be used to retain the red color of the octopus’
skin in cooked octopus’ processes, to prevent
darkening of conch meat, and may be included
as an ingredient in breading. FDA requires that
processors declare the presence of sulfites when
the concentration meets or exceeds 10 ppm. The
usage and/or concentration of the sulfiting agent
found in the food will determine whether it will
be declared on the label as an ingredient (to be
discussed later in the chapter.)

Currently, there are six sulfiting agents allowed


in processed food. They should be listed on food
labels as follows per 21 CFR 101.100(a)(4):
• potassium bisulfite;
• potassium metabisulfite;
• sodium bisulfite;
• sodium metabisulfite;
• sodium sulfite; and
• sulfur dioxide.

Advisory statements such as “may contain sulfites”


cannot be used as a substitute for accurate labeling
in the ingredient panel through the implementation
of HACCP plan controls.

Table 19-1, “When to Declare Sulfiting Agents on


Finished Product Label,” provides several examples
of raw materials treated with sulfiting agents
and the rationale for deciding whether or not
the finished product requires a sulfiting agent
declaration.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 4 (August 2019)
TABLE 19-1.
Declare Sulfiting Agents on Finished Product Label.
Label Finished Label Finished
Food when Food when
Examples of Sulfiting Agent Use. Examples of Finished Food. levels are ˂ 10 Levels are ≥ 10
ppm. ppm.
• Raw, shell-on shrimp or lobster treated with sulfiting agents • Raw or cooked shell-on shrimp or lobster.
to prevent black spot.

• Sulfiting agents added to cooked octopus as an antioxidant to • Cooked octopus. YES 1 YES 1
retain the red skin color of the octopus.

• Sulfiting agents added to conch meat to prevent • Conch meat.


discoloration.
• Raw, shell-on shrimp or lobster treated with sulfiting agents • Raw or cooked, peeled shrimp or lobster meat.
to prevent black spot.
NO 2. . YES 2. .

• Raw, shell-on shrimp or lobster treated with sulfiting agents • Food containing raw or cooked, peeled shrimp (Labels not required.) (Labels required.)

to prevent black spot. or lobster meat as an ingredient (e.g., seafood


casserole).
FOOTNOTE:
1. The sulfiting agents have an ongoing technical or functional effect on/in the finished food and must be declared regardless of the level in the finished food.

2. The sulfiting agents have no technical or functional effect in the finished food and do not have to be declared unless the level in the finished food is either ≥ 10 ppm or
the sulfiting agents were added to the finished food at any level. In addition, when a sulfiting agent or a combination of sulfiting agents is added to finished food such that
their collective concentration in/on the finished food is ≥ 10 ppm, then each must be declared by its approved label name (listed above).
Example:

A processor receives frozen, raw, headless, shell-on shrimp that are labeled with a sulfiting agent declaration. The shrimp had been treated with sulfiting agents to prevent the
formation of black spot during on-board handling. The processor thaws, peels, and deveins the shrimp, and then adds it to a gumbo in which the processor has determined that
the final sulfiting agent concentration is less than 10 ppm. Because the sulfiting agent no longer has a functional effect in the finished food, and because the concentration of the
sulfiting agent is less than 10 ppm in the finished product, the processor is not required to have a sulfiting agent declaration on the label of the shrimp gumbo.

Example:

A processor receives frozen, raw, headless, shell-on shrimp that are labeled with a sulfiting agent declaration. The processor uses the shrimp to prepare a shell-on, deveined,
easy-peel shrimp, which is packaged and refrozen. Because the sulfiting agent continues to have an ongoing technical effect in the finished product, the processor is required to
have a sulfiting agent declaration on the finished product label, regardless of the concentration of sulfiting agent in the finished product.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 5 (August 2019)
DETERMINE WHETHER THE POTENTIAL Allergens and food intolerance substances may
HAZARD IS SIGNIFICANT be introduced during processing (e.g., through
product formulation). The hazard occurs when
The following guidance will assist in determining the end products are not accurately labeled
whether undeclared food allergens and food to declare their presence. The controls are
intolerance substances (e.g., sulfiting agents either to ensure an allergen or food intolerance
or Yellow No. 5) are a significant hazard at a substance is not present or to ensure that its
processing step: presence is accurately declared on the finished
product label. Measures to prevent undeclared
1. Is it reasonably likely that a major food allergen, major food allergens and food intolerance
and/or food intolerance substance, will be substances include:
introduced at this processing step (e.g., does it • Review of raw material labels (e.g.,
come in with the raw material or will the process ingredient panel and/or “contains”
introduce it)? statement) or accompanying documents
in the case of unlabeled products for
Under ordinary circumstances, consider whether allergen and/or food intolerance substance
food allergens and food intolerance substances declaration;
are a significant hazard at the:
• Review of finished product labels to ensure
• Receiving step: that the presence of allergens and/or food
intolerance substances are declared. For
o When the raw ingredients contain example, compare product specifications,
or are reasonably likely to contain raw material labels, and end-product labels
major food allergens and/or food for allergen or food intolerance substance
intolerance substances, for example, a declarations;
historic occurrence of food intolerance
substances in that ingredient or • Review of a supplier’s certification or
containing an allergenic sub-ingredient. accompanying documentation (i.e.,
certificate of analysis) for lack of sulfiting
• Product formulation step: agent use;

o When a raw material is, or contains one • Test incoming shrimp, lobster or conch meat
or more of the major food allergens for residues of sulfiting agents;
(including non-fishery allergens), or a
food intolerance substance is used as • Review of the label at the point of application
an ingredient in the formulation of any to the finished product to ensure that the
of the products; AND/OR appropriate label is placed on the product.

o When sulfiting agent(s) are used or • Intended use


declared in products containing shrimp,
lobster or conch meat. A study that tests In the case of undeclared major food allergens and
the range of concentration of sulfiting food intolerance substances the hazard will have
agents in the raw material and possible no impact on the intended use of the product.
variation in formulation should be
conducted to establish whether sulfiting IDENTIFY CRITICAL CONTROL POINTS
agents will not be present at 10 ppm or
greater in the finished product; Receiving and finished product labeling steps are
likely CCP’s. A receiving critical control point can
2. Can the hazard of undeclared major food be used to monitor the content of pre-printed labels
and to identify raw materials containing allergenic
allergens, and food intolerance substances or food intolerance ingredients. Monitoring the list
that were introduced at an earlier step be of ingredients and “contains” statement declarations
eliminated or reduced to an acceptable level also applies to labels generated in-house. The
at this processing step? finished product labeling step may be used to
monitor the accuracy of the finished product labels

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 6 (August 2019)
affixed to the packaging. Some operations may hazards of undeclared allergens (pollock,
only require a single CCP while others may require wheat, eggs, soy).
both critical control points.
The control approach is referred to in this
The following guidance will assist you in determining chapter as: Control Strategy Example 2 –
whether the receiving or product labeling step is Receiving Controls for Pre-printed Labels
a critical control point (CCP) for undeclared major
food allergens and food intolerance substances: 2. In the case of shrimp, lobster, or conch meat for
which sulfiting agents have been identified as
1. In the case of products that are known to contain a significant hazard, how will you prevent the
allergenic or food intolerance ingredients, how presence of sulfiting agents?
will you ensure the finished product labels
accurately declare the presence of the hazard? The receiving step of raw material for the
shrimp, lobster, or conch meat should be
a. If the finished product is known to contain identified as a CCP when the finished product
an allergenic ingredient or a food intolerance label does not declare the presence of sulfiting
substance you should identify the product agents. The incoming lots of raw materials
labeling step as a CCP. should be assessed for the presence of sulfiting
agents. Preventive measures that can be
Example: applied here include:

A smoked sablefish processor treats the a. Testing incoming shrimp, lobster, or conch
fish with Yellow No. 5 before smoking. The meat for residues of sulfiting agents at or
sablefish is an allergen and Yellow No. 5 is above 10 ppm.
a food intolerance substance. The finished
product labeling step should be identified Example:
as the CCP to ensure:
A frozen shrimp processor receives shrimp
i. The labels declare sablefish and directly from the harvest vessel and does
Yellow #5 in the ingredient panel; not label the finished product with a sulfiting
AND agent declaration. The processor should
set the CCP for sulfiting agents at the raw
ii. The correct label is applied to the material receiving step and test incoming
finished product. lots of shrimp for the presence of sulfiting
agents. The processor would not need
The control approach is referred to in this to have a CCP for this hazard at finished
chapter as: Control Strategy Example 1 – product labeling.
Finished Product Label Examinations.
This control approach is a control strategy
b. If you receive pre-printed labels and process referred to in this chapter as: Control
products that contain identical allergenic or Strategy Example 3 - Raw Material Testing.
food intolerance substance ingredients, you
may identify receipt of preprinted labels b. Receiving a supplier’s certification identifying
step as the CCP. whether or not sulfiting agents were used
on incoming lots of shrimp, lobster, or conch
Example: meat (with appropriate verification).
A breaded fish processor makes breaded Example:
fish fillets and breaded fish fingers using
breading and batter that contains the A frozen shrimp processor receives shrimp
allergens of wheat, eggs, soy, and pollock. directly from the harvest vessel and does
The processor may identify receiving of the not label the finished product with a
preprinted packaging materials as their sulfiting agent declaration. The processor
CCP and monitor the packaging ingredients should set the CCP for sulfiting agents
statements for declaration to control the

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 7 (August 2019)
at the raw material receiving step and • CONTROL STRATEGY EXAMPLE 1 – FINISHED
obtain certificates from the harvest vessels PRODUCT LABEL EXAMINATIONS
that sulfiting agents were not used on the
shrimp. The processor would not need NOTE: Assuring the accuracy of finished product
to have a CCP for this hazard at finished labels may be accomplished through: a
product labeling since sulfiting agents are single CCP whereby monitoring both the
not utilized. ingredient declaration and application
of the label to the appropriate product
This approach is the control strategy referred are conducted in one CCP, usually at the
to as: Control Strategy Example 4 - Review labeling step; OR two separate CCPs
of Supplier Declarations or Labeling. whereby the label ingredient declarations
are monitored at another processing step
DEVELOP A CONTROL STRATEGY such as receiving (e.g., Control Strategy
Example 2) and the label application
The following guidance provides four (4) control to the finished product is monitored at
strategies to prevent undeclared major food the labeling step. This is an example of
allergens, certain food intolerance causing implementing a single CCP at the finished
substances, and prohibited food and color additives. product labeling step.
You may select a control strategy that is different
from those that are suggested, provided it complies All label declarations must meet FALPCA require-
with the requirements of the applicable food safety ments.
laws and regulations.
Set Critical Limits.
The following are examples of control strategies
included in this chapter: • All allergen and food intolerance substance
ingredients are declared on the labels.

Control Strategy May apply May Establish Monitoring Procedures.


to primary apply to
processor secondary  What Will Be Monitored?
processor • The ingredients listing on finished product
Finished product labels.
label examinations
Receiving controls
 How Will Monitoring Be Done?
for pre-printed • Visual comparison of the label against the
labels product specification for accuracy;
Raw material
testing OR
Review of supplier • Visual comparison of the label against a
declarations or list of allergenic ingredients and/or food
labeling intolerance substances incorporated in the
finished product.

 How Often Will Monitoring Be Done (Frequency)?


• At the start of the production lot;

AND

• At least every 2 hours.

OR

• When new containers of labels are opened


or rolls of labels are changed.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 8 (August 2019)
 Who Will Do the Monitoring? Establish Verification Procedures.
• Any person with an understanding of the • Review monitoring and corrective action records
nature of the controls such as trained within 1 week of preparation to ensure they
production employees or quality control are complete and any critical limit deviations
personnel. that occurred were appropriately addressed;

Establish Corrective Action Procedures. AND

Take the following corrective action to a • Verify the product specification against raw
product involved in a critical limit deviation: materials ingredients’ label declarations at
least annually and when changes to suppliers
• Hold and isolate labeled product since the or formulation occur;
last acceptable inspection of labels;
OR
AND
• Verify the list of allergenic or food intolerance
• Inspect 100% of affected product and substance ingredients against raw materials
relabel mislabeled products; ingredients’ label declarations at least annually
and when changes to suppliers or formulation
AND occur, if appropriate.
Take the following corrective action to regain
control over the operation after a critical limit
deviation:

• Inspect remaining labels staged for use and


remove inaccurate labels from processing
area;

AND

• Review a representative sample of labels


in storage, and hold and isolate inaccurate
labels, if appropriate;

AND

• Discontinue use of label supplier;

OR

• Work with label supplier to ensure


corrections are made to prevent recurrence;

AND

• Modify label procedures, as appropriate.

Establish a Recordkeeping System.


• Record of labeling checks of finished product
packages.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 9 (August 2019)
TABLE 19-2
Control Strategy Example 1 – FINISHED PRODUCT LABEL EXAMINATIONS
This table is an example of a portion of a HACCP plan using “Control Strategy Example 1.” This example illustrates how a smoked fish processor can control undeclared major
food allergens and food intolerance substances in the production of hot smoked sablefish. It is provided for illustrative purposes only.
Major food allergens and food intolerance causing substances may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other
potential hazards.
Example Only - See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Monitoring
Critical Monitoring Monitoring Monitoring Monitoring

Significant Critical
Control What How Frequency Who Corrective Actions(s) Records Verification
Hazard(s) Limit
Point
Finished Undeclared Finished The ingredi- Visual confir- One label at Quality Hold and isolate product la- Record of Review monitoring
product major food product ents listing mation listing the beginning control beled since last inspection; review of fin- and corrective action
labeling allergens and labels must on finished sablefish and of the produc- staff ished product records within 1
food intoler- declare the product Yellow No. 5 tion of each lot Inspect 100% of affected labels week of preparation;
ance sub- presence of labels on the label and one label product labeling and relabel and
stances sablefish and every hour mislabeled products;
Yellow No. 5 thereafter Verify product spec-
Inspect remaining labels ification against raw
staged for use, remove, and materials ingredi-
destroy inaccurate labels ent’s label declara-
from processing area; tion at least annu-
ally and/or when
Review a representative changes to supplier
sample of labels in storage, or supplier’s or pro-
and hold and isolate inaccu- cessor’s formulations
rate labels; occur.

Work with label supplier to


ensure corrections are made
to prevent recurrence; and

Modify label procedures, if


necessary.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 10 (August 2019)
• CONTROL STRATEGY EXAMPLE 2 – RECEIVING Establish Corrective Action Procedures.
CONTROLS FOR PRE-PRINTED LABELS
Take the following corrective action to pre-
NOTE: Assuring the accuracy of finished product printed labels involved in a critical limit
labels may be accomplished through: a deviation:
single CCP whereby monitoring both the
ingredient declaration and application to • Refuse labels.
the appropriate product are conducted
AND
in one CCP usually at the labeling step;
OR two separate CCPs whereby the label Take the following corrective action to regain
ingredients declarations are monitored at control of the operation after a critical limit
another processing step such as receiving deviation:
and the label application to the finished
product (e.g., Control Strategy Example • Discontinue use of supplier;
1) is monitored at the labeling step. This
is an example of implementing a single OR
CCP at the receiving step.
• Work with supplier to ensure corrections
All label declarations must meet FALPCA are made to prevent recurrence.
requirements.
Establish a Recordkeeping System.
Set Critical Limits.
• Record of reviewing of pre-printed product
• Pre-printed labels list all food allergen and food labels.
intolerance substance ingredients.
Establish Verification Procedures.
Establish Monitoring Procedures.
• Review monitoring and corrective action
 What Will Be Monitored? records within 1 week of preparation to
ensure they are complete and any critical limit
• The ingredients listing on pre-printed labeled deviations that occurred were appropriately
packaging material. addressed.
 How Will Monitoring Be Done? AND
• Comparison of pre-printed labels against • Verify the product specification against raw
product specification; materials ingredients’ label declarations at
least annually and when changes to suppliers
OR
or formulation occur, if appropriate;
• Comparison of pre-printed labels against
OR
list of allergenic ingredients.
• Verify the list of allergenic or food intolerance
 How Often Will Monitoring Be Done (Frequency)? substance ingredients against raw materials
• A representative number of containers from ingredients’ label declarations at least annually
each lot received. and when changes to suppliers or formulation
occur, if appropriate.
 Who Will Do the Monitoring?
• Any person with an understanding of the
nature of the controls such as trained
production employees or quality control
personnel.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 11 (August 2019)
TABLE 19-3

Control Strategy Example 2 – RECEIVING CONTROLS FOR PRE-PRINTED LABELS


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2.” This example illustrates how a breaded fish processor can control undeclared major
food allergens in the production of raw breaded fish fillets and fingers. It is provided for illustrative purposes only.

Major food allergens and food intolerance causing substances may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other
potential hazards (e.g., environmental chemical contaminants and pesticides and metal fragments).

Example Only - See Text for Full Recommendations


(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Monitoring
Critical Monitoring Monitoring Monitoring Monitoring

Significant Critical What How Frequency Who Corrective


Control Records Verification
Hazard(s) Limits Action(s)
Point
Receiving of Undeclared Allergens The ingredients Visual A representa- Quality Refuse labels; Record of Review monitoring
pre-printed major food (pollock, eggs, listed on pre- comparison of tive number control staff review of and corrective
and
finished allergens wheat, soy) printed labels label against of finished product labels action records
accurately product product label within 1 week of
product labels. Work with
preparation; and
declared on specification rolls from each supplier
labels lot received to ensure Verify the product
corrections specification
are made against raw
to prevent materials
recurrence ingredients’ label
declarations at
least annually and
when changes
to suppliers or
formulation occur.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 12 (August 2019)
• CONTROL STRATEGY EXAMPLE 3 – RAW Establish a Recordkeeping System.
MATERIAL TESTING
• Test results for sulfiting agents.
Set Critical Limits.
Establish Verification Procedures.
• Less than 10 ppm sulfiting agents detected
• Review monitoring and corrective action records
NOTE: < 10 ppm sulfiting agents may be present within 1 week of preparation to ensure they
in finished product shell-off shrimp and are complete and any critical limit deviations
lobster without a sulfiting agent declaration that occurred were appropriately addressed.
on the label if the sulfiting agents have
no functional (ongoing technical) effect in
the finished food. However, if the sulfiting
agents have a functional (ongoing technical)
effect in finished shell-on or shell-off shrimp
or lobster product regardless of level, then
they must be declared as ingredients on
the product label).

Establish Monitoring Procedures.


 What Will Be Monitored?
• The presence of sulfiting agents as an
ingredient or sub-ingredient.

 How Will Monitoring Be Done?


• Screening test for sulfiting agents.

 How Often Will Monitoring Be Done (Frequency)?


• Representative sample from each incoming
lot.

 Who Will Do the Monitoring?


• Any person who is qualified by training or
experience to perform the screening test
procedure.

Establish Corrective Action Procedures.


Take the following corrective action to a
product involved in a critical limit deviation:

• Reject the lot.

AND

Take the following corrective action to regain


control of the operation after a critical limit
deviation:

• Discontinue use of the supplier until


evidence is obtained that control of sulfiting
agent content has improved.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 13 (August 2019)
TABLE 19-4

Control Strategy Example 3 – RAW MATERIAL TESTING


This table is an example of a portion of a HACCP plan using “Control Strategy Example 3.” This example illustrates how a processor of shell-on shrimp can control sulfiting agents
that are used on the harvest vessel. It is provided for illustrative purposes only.
Major food allergens and certain food intolerance causing substances may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-3 (Chapter 3) for
other potential hazards (e.g., environmental chemical contaminants and pesticides and metal fragments).
Example Only: See Text for Full Recommendations
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Monitoring
Critical Monitoring Monitoring Monitoring Monitoring

Significant What How Frequency Who Corrective


Control Critical Limits Records Verification
Hazard(s) Action(s)
Point
Pre-printed Undeclared Allergens The ingredients Visual A Quality control Refuse labels; Record of Review
product labels major food (pollock, eggs, listed on pre- comparison of representative staff and review of monitoring
allergens wheat, soy) printed labels label against number of pre- product labels and corrective
accurately product printed labels Work with action records
declared on specification from each lot supplier within 1 week of
labels received to ensure preparation;
corrections
are made Verify the
to prevent product
recurrence specification
against raw
materials
ingredients’ label
declarations at
least annually
and when
changes to
suppliers or
formulation
occur.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 14 (August 2019)
• CONTROL STRATEGY EXAMPLE 4 – REVIEW OF • Hold the lot until a certificate or declaration
SUPPLIER DECLARATIONS OR LABELING can be provided by supplier;

OR
Set Critical Limits.
• Label finished product with appropriate
• Supplier’s certificate or declaration stating that
sulfite declaration.
sulfites have not been used;
AND
OR
Take the following corrective action to regain
• Product labels do not declare the presence of
control over the operation after a critical limit
sulfiting agents. deviation:

Establish Monitoring Procedures. • Discontinue use of the supplier until


evidence is obtained that certificates will
 What Will Be Monitored? accompany future shipments.
• Supplier’s certificate or declaration;
Establish a Recordkeeping System.
OR
• Suppliers’ declarations;
• Raw material labels.
AND
 How Will Monitoring Be Done? • Record of label review or review of supplier
• Review of supplier’s certificate or declaration.
declaration;
Establish Verification Procedures.
OR
• Collect at least one representative sample per
• Visual examination of raw material labels quarter, randomly selected from each supplier,
for sulfite declaration. and analyze for sulfiting agents. Additionally,
collect at least one representative sample from
 How Often Will Monitoring Be Done (Frequency)? each new supplier, and analyze for sulfiting
agents;
• Each incoming lot.
AND
OR
• Review monitoring, corrective action, and
• A representative sample of containers/ verification records within 1 week of preparation
packages from each incoming lot. to ensure they are complete and any critical
limit deviations that occurred were appropriately
 Who Will Do the Monitoring? addressed.
• Any person who understands the nature of
the controls.

Establish Corrective Action Procedures.


Take the following corrective action to a
product involved in a critical limit deviation:

• Reject the lot;

OR

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 15 (August 2019)
TABLE 19-5
Control Strategy Example 3 – RAW MATERIAL TESTING
This table is an example of a portion of a HACCP plan using “Control Strategy Example 3.” This example illustrates how a processor of shell-on shrimp can control sulfiting agents
that are used on the harvest vessel. It is provided for illustrative purposes only.
Major food allergens and certain food intolerance causing substances may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-3 (Chapter 3) for
other potential hazards (e.g., environmental chemical contaminants and pesticides and metal fragments).
Example Only: See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Monitoring
Critical Significant Monitoring Monitoring Monitoring Monitoring
Corrective
Critical Limits What How Frequency Who Records Verification
Control Point Hazard(s) Action(s)
Shrimp Undeclared Declaration Suppliers’ Review of Every lot Receiving Hold lot until Certificates or Collect at least
receiving sulfiting or certificate certificate or certificate or of shrimp employee certificate or declarations; one representative
agents stating sulfites declaration declaration received declaration is and sample per quarter
were not used received; and and test for sulfiting
on the incoming Receiving agents; in addition,
raw materials Discontinue use of records test at least one
the supplier until documenting lot from each new
evidence is obtained review of supplier and analyze
that certificates will certificates or for sulfiting agents;
accompany future declarations and
shipments
Review monitoring,
corrective action, and
verification records
within 1 week of
preparation

Chapter 19: Undeclared Major Food Allergens nad Food Intolerance Substances
19 - 16 (August 2019)
• BIBLIOGRAPHY
We have placed the following references on display in the Division of Dockets Management, Food and
Drug Administration, 5630 Fishers Lane, rm. 1061, Rockville, MD 20852. You may see them at that
location between 9 a.m. and 4 p.m., Monday through Friday. As of July 2018, FDA had verified the Web
site address for the references it makes available as hyperlinks from the Internet copy of this guidance,
but FDA is not responsible for any subsequent changes to Non-FDA Web site references after July 2018.

• Kaja, A., B. Bedford, A. Eischeid, S. Bloodgood, J. Cluster, K. Swajian, and L. Jackson. 2018. Transfer
of Shrimp Allergens in Shared Fryers. Food and Drug Administration, Institute for Food Safety and
Health, and Illinois Institute of Technology. Poster.

• U.S. Congress. 2004. Food Allergen Labeling and Consumer Protection Act of 2004. Title II of Public
Law 108-282. Website: https://www.fda.gov/food/food-allergens-and-gluten-free-guidance-docu-
ments-and-regulatory-information/food-allergen-labeling-and-consumer-protection-act-2004-falcpa

• U.S. Food and Drug Administration. September 23, 1976. Termination of provisional listing and cer-
tification of FD&C Red No. 4 for use in maraschino cherries and ingested drugs. In Federal Register,
vol. 41, no. 186.

• U.S. Food and Drug Administration. July 9, 1986. Food labeling: declaration of sulfiting agents. Final
rule, CFR Part 101. In Federal Register, 25012, vol. 51, no. 131.

• U.S. Food and Drug Administration. May 29, 1992. Statement of policy: foods derived from new
plant varieties. In Federal Register, vol. 57, no. 104.

• U.S. Food and Drug Administration. 1993. Substances prohibited from use in human food (cyclamate
and its derivatives). In Code of Federal Regulations, CFR 21 189.135; 100.130. U.S. Government
Printing Office, Washington, DC.

• U.S. Food and Drug Administration. 1997. Substances prohibited from use in human food (safrole).
In Code of Federal Regulations, CFR 21 189.180. U.S. Government Printing Office, Washington, DC.

• U.S. Food and Drug Administration. October 2003. Import sample collection assignment for undeclared
sulfites - DFP #04-08. Department of Health and Human Services, Public Health Service, Food and
Drug Administration, Center for Food Safety and Applied Nutrition, College Park, MD.

• U.S. Food and Drug Administration. Substances prohibited from use in human food. In Code of
Federal Regulations, CFR 21 74.1304, 74.2303, 81.10, 81.30. U.S. Government Printing Office,
Washington, DC.

• Wade, A. D. October 2005. Final status report on import sample collection assignment for undeclared
sulfites - DFP #04-08. (Memorandum). Department of Health and Human Services, Public Health
Service, Food and Drug Administration, Center for Food Safety and Applied Nutrition, College Park,
MD.

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 17 (August 2019)
NOTES:

Chapter 19: Undeclared Major Food Allergens and Food Intolerance Substances
19 - 18 (August 2019)
CHAPTER 20: Metal Inclusion

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. Alternatively, metal fragments may be detected


in the finished food by an electronic metal
Ingesting metal fragments can cause injury to detector. The use of electronic metal detectors
the consumer. These injuries may include dental is complex, especially with regard to stainless
damage, laceration of the mouth or throat, or steel, which is difficult to detect. The orientation
laceration or perforation of the intestine. FDA’s of the metal object in the food affects the ability
Health Hazard Evaluation Board has supported of the equipment to detect it. For example, if a
regulatory action against products with metal detector is not properly calibrated and is set to
fragments 0.3 inch (7 mm) to 1 inch (25 mm) in detect a sphere 0.08 inch (2 mm) in diameter,
length. The Federal Food, Drug, and Cosmetic it may fail to detect a stainless steel wire that is
Act (the FFD&C Act) prohibits interstate commerce smaller in diameter but up to 0.9 inch (24 mm)
of adulterated foods (21 U.S.C. 331). Under the long, depending on the orientation of the wire as
FFD&C Act, a food containing foreign objects it travels through the detector. Processing factors,
is considered adulterated (21 U.S.C 342). See such as ambient humidity or product acidity,
FDA’s “Compliance Policy Guide,” Sec. 555.425. may affect the conductivity of the product and
In addition, foreign objects that are less than 0.3 create an interference signal that may mask metal
inch (7 mm) may cause trauma or serious injury inclusion unless the detector is properly calibrated.
to persons in special risk groups, such as infants, You should consider these factors when calibrating
surgery patients, and the elderly. and using this equipment.

Metal-to-metal contact (e.g., mechanical cutting Finally, the hazard of metal inclusion may also
or blending operations and can openers) and be controlled by periodically examining the
equipment with metal parts that can break loose processing equipment for damage that can
(e.g., moving wire mesh belts, injection needles, contribute metal fragments to the product. This
screens and portion control equipment, and metal measure will not necessarily prevent metal
ties) are likely sources of metal that may enter fragments from being incorporated into the
food during processing. product, but it will enable you to separate products
that may have been exposed to metal fragments.
• Control of metal inclusion Visually inspecting equipment for damaged or
Once introduced into a product, metal fragments missing parts may only be feasible with relatively
may be removed from the product by passing it simple equipment, such as band saws, small orbital
through a screen, magnet, or flotation tank. The blenders, and wire mesh belts. More complex
effectiveness of these measures depends on the equipment that contains many parts, some of
nature of the product. These measures are more which may not be readily visible, may not be
likely to be effective in liquids, powders, and suitable for visual inspection and may require
similar products in which the metal fragment will controls such as metal detection or separation.
not become imbedded.

CHAPTER 20: Metal Inclusion

385
DETERMINE WHETHER THE POTENTIAL 2. Can the hazard of metal inclusion that was
HAZARD IS SIGNIFICANT. introduced at an earlier step be eliminated or
reduced to an acceptable level at this processing
The following guidance will assist you in step?
determining whether metal inclusion is a Metal inclusion should also be considered
significant hazard at a processing step: a significant hazard at any processing step
1. Is it reasonably likely that metal fragments will be where a preventive measure is or can be
introduced at this processing step (e.g., do they used to prevent or eliminate the hazard
come in with the raw material or will the process (or is adequate to reduce the likelihood of
introduce them)? its occurrence to an acceptable level) if it
is reasonably likely to occur. Preventive
For example, under ordinary circumstances, measures for metal inclusion can include:
it would be reasonably likely to expect that
metal fragments could enter the process from • Periodically checking equipment

the following sources as a result of worn, for damaged or missing parts;

damaged, or broken equipment parts: • Passing the product through metal


• Mechanical crabmeat pickers; detection or separation equipment.

• Wire-mesh belts used to


• Control of metal inclusion
convey products;
In most cases, you should assume that the
• Saw blades used to cut
product will be consumed in a way that would
portions or steaks;
not eliminate any metal fragments that may
be introduced during the process. However,
• Wire from mechanical mixer blades; in some cases, if you have assurance that the
• Blades on mechanical chopping,
product will be run through a metal detector, for
filleting, or blending equipment;
detection of metal fragments, or through screens
or a magnet, for separation of metal fragments,
• Rings, washers, nuts, or bolts from by a subsequent processor, you would not need
breading, batter, sauce cooling, liquid to identify metal inclusion as a significant hazard.
dispensing, and portioning equipment;
Example:
• Injection needles; A primary processor produces frozen fish
• Metal ties used to attach
blocks by mechanically heading, eviscerating,
tags or close bags;
and filleting fish in the round. The primary
processor sells exclusively to breaded fish stick
• Can slivers from opening cans.
processors and has been given assurance by
Under ordinary circumstances, it would not these processors that the finished breaded
be reasonably likely to expect that metal product will be subjected to a metal detector.
fragments could enter the food from the The primary processor would not need to
following sources: identify metal inclusion as a significant
• Utensils used for manual blending, hazard.
cutting, shucking, or gutting;
• Metal processing tables or storage tanks.

CHAPTER 20: Metal Inclusion

386
IDENTIFY CRITICAL CONTROL POINTS. b. If the product will not be run through
such a device, you should have
The following guidance will also assist you procedures to periodically check the
in determining whether a processing step is a processing equipment for damage or lost
critical control point (CCP) for metal inclusion: parts at each processing step where metal
inclusion is identified as a significant
1. Will the product be run through a metal detector hazard. In this case, you should identify
or a separation device, such as a screen, those processing steps as CCPs.
magnet, or flotation tank, on or after the last step
where metal inclusion is identified as a significant Example:
hazard? A processor that cuts tuna steaks from
frozen loins has identified the band
a. If it will be, you should identify final saw cutting step as the only step that
metal detection or separation as the is reasonably likely to introduce metal
CCP. Then processing steps prior to fragments into the product. The processor
metal detection or separation would not should identify the band saw cutting step
require controls and would not need to as the CCP for this hazard and should
be identified as CCPs for the hazard of check the condition of the band saw blade
metal fragments. every 4 hours to ensure that it has not
been damaged.
Example:
A breaded fish processor uses saws, This control approach is a control strategy
breading and batter machines, and referred to in this chapter as “Control
wire conveyor belts. The processor Strategy Example 2 - Equipment Checks.”
should choose to use a metal detector Visually inspecting equipment for
on the finished product containers and damaged or missing parts may only be
should set the CCP for metal inclusion feasible with relatively simple equipment,
at the metal detection step for packaged such as band saws, small orbital blenders,
products. The processor would not need and wire mesh belts. More complex
to have CCPs for this hazard at each of equipment that contains many parts,
the previous processing steps at which some of which may not be readily visible,
there was a reasonable likelihood that may not be suitable for visual inspection
metal fragments could be introduced. and may require controls such as metal
detection or separation.
This control approach is a control strategy
referred to in this chapter as “Control
DEVELOP A CONTROL STRATEGY.
Strategy Example 1 - Metal Detection or
Separation.”
The following guidance provides two examples
You should recognize that by setting the CCP of control strategies for metal inclusion. It is
at or near the end of the process, rather than important to note that you may select a control
at the point of potential metal fragment entry strategy that is different from those which
into the process, you are likely to have more are suggested, provided it complies with the
labor and materials invested in the product requirements of the applicable food safety laws
before the problem is detected or prevented. and regulations.

CHAPTER 20: Metal Inclusion

387
The following are examples of control strategies • Continuous monitoring by the metal
included in this chapter: detection or separation device itself.

» Who Will Do the Monitoring?


MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY • Monitoring is performed by the metal
PROCESSOR PROCESSOR
detection or separation device itself. Visual
Metal detection or   checks to ensure that the device is in place
separation
and operating may be performed by any
Equipment checks  
person who has an understanding of the
nature of the controls.
• CONTROL STRATEGY EXAMPLE 1 - METAL
DETECTION OR SEPARATION Establish Corrective Action Procedures.
Set Critical Limits. Take the following corrective action to a product
• All of the product passes through an involved in a critical limit deviation:
operating metal detection or separation • When processing occurred without an
device; operating metal detector or intact or
operating separation device:
AND
• No detectable metal fragments are in the ° Hold all of the product produced
since controls were last confirmed as
product that passes through the metal
functioning properly until it can be run
detection or separation device.
through a metal detection or separation
device;
Establish Monitoring Procedures.
OR
» What Will Be Monitored?
• The presence of an operating metal detection
° Hold all of the product produced
since controls were last confirmed as
or separation device; functioning properly until an inspection
AND of the processing equipment that could
• The product for the presence of metal contribute metal fragments can be
fragments. completed to determine whether there
are any broken or missing parts (may
» How Will Monitoring Be Done? be suitable only for relatively simple
• Visual examination for the presence of an equipment);
operating electronic metal detector, magnet, OR
intact screen, or flotation tank;
° Divert all of the product produced
AND since controls were last confirmed as
• Product monitoring is performed by the functioning properly to a use in which it
metal detection or separation device itself. will be run through a properly calibrated
metal detector (e.g., divert fish fillets to a
» How Often Will Monitoring Be Done (Frequency)? breading operation that is equipped with
• Check that the metal detection or separation a metal detector);
device is in place and operating at the start OR
of each production day;
AND
° Destroy all of the product produced
since controls were last confirmed as
functioning properly;

CHAPTER 20: Metal Inclusion

388
OR Establish Verification Procedures.
° Divert all of the product produced For metal detectors:
since controls were last confirmed as
• Develop sensitivity standards that are based
functioning properly to a non-food use.
on whether the potential hazard is ferrous,
AND non-ferrous, or stainless steel, or obtain such
• When product is rejected by a metal detector: standards from the equipment manufacturer.
The standards should be designed to ensure
° Hold and evaluate the rejected product;
that metal fragments will be detected in
OR the product. Conduct a validation study to
° Rework the rejected product to eliminate identify the range of values for each of the
metal fragments;
processing factors over which the equipment
OR
will detect the standards that affect its
operation in your product (e.g., ambient
° Destroy the rejected product;

humidity and product acidity), or obtain such


OR a study from the equipment manufacturer.
The study should identify the appropriate
° Divert the rejected product to a non-food
equipment settings over the range of each of
use.
the processing factors. The study also should
AND consider the range of orientations in which
Take the following corrective actions to regain control the metal fragments may be present;
over the operation after a critical limit deviation:
AND
• Correct operating procedures to ensure • Challenge the metal detector using validated
that the product is not processed without sensitivity standards daily, at the start of
an operating metal separation or detection production, every 4 hours during operation,
device; when processing factors (e.g., ambient
OR humidity and product acidity) change, and at
• Attempt to locate and correct the source of the end of processing;
the fragments found in the product by the AND
metal detector or separated from the product
For all metal detection and separation devices:
stream by the magnets, screens, or other
devices; • Review monitoring, corrective action,
and verification records within 1 week of
OR preparation to ensure they are complete and
• Repair or replace the metal separation any critical limit deviations that occurred
device. were appropriately addressed.

Establish a Recordkeeping System.


• Record documenting that the metal detection
or separation device is in place and
operating.

CHAPTER 20: Metal Inclusion

389
TABLE 20-1

CONTROL STRATEGY EXAMPLE 1 - METAL DETECTION OR SEPARATION


This table is an example of a portion of a Hazard Analysis Critical Control Point (HACCP) plan using “Control Strategy Example 1 - Metal Detection or Separation.”
This example illustrates how a frozen fish sticks processor can control metal fragment inclusion. It is provided for illustrative purposes only.

Metal inclusion may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., environmental
chemical contaminants and pesticides and Staphylococcus aureus toxin formation in the hydrated batter mix).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

CRITICAL MONITORING
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) WHAT HOW FREQUENCY WHO ACTION(S)
POINT PREVENTIVE
MEASURE

Metal Metal All of the Metal detector Visual Daily, at Production If the product is Metal Conduct a
detection inclusion product present and examination start of employee processed without detector validation study
passes operating operations metal detection, operation to determine

390
through an hold it for metal log appropriate
operating detection settings for the metal
metal detector
detector Correct operating

CHAPTER 20: Metal Inclusion


procedures to Develop metal detector
ensure that the sensitivity standards
product is not
processed without Challenge the metal
No The Electronic Continuous Equipment metal detection detector with sensitivity
detectable product metal itself standards daily,
metal for the detector Rework to remove before start-up, every 4
fragments presence metal fragments hours
are in the of metal from any product during production,
product fragments rejected by the whenever
passing the metal detector processing factors
through the change, and at the end of
metal Identify the processing
detector source of the
metal found in the Review
product and monitoring,
fix the corrective action and
damaged verification records within
equipment 1 week of
preparation
• CONTROL STRATEGY EXAMPLE 2 - EQUIPMENT Establish Corrective Action Procedures.
CHECKS
Take the following corrective action to a product
Set Critical Limits. involved in a critical limit deviation:
• No broken or missing metal parts from • Hold all of the product produced since the
equipment. previous satisfactory equipment check until it
can be run through a metal detector;
Establish Monitoring Procedures. OR
» What Will be Monitored? • Divert all of the product produced since
• The presence of broken or missing metal the previous satisfactory equipment check
parts from equipment. to a use in which it will be run through a
properly calibrated metal detector (e.g., divert
» How Will Monitoring Be Done? fish fillets to a breading operation that is
• Visually check the equipment for broken or equipped with a metal detector);
missing parts. OR
Examples: • Destroy all of the product produced since the
previous satisfactory equipment check;
° Check saw blades for missing teeth or
sections;
OR
° Check that all parts are present and
• Divert all of the product produced since the
secure on blending equipment; previous satisfactory equipment check to a
° Check for missing links or broken wires non-food use.
on metal belts.
AND
» How Often Will Monitoring Be Done? Take the following corrective actions to regain control
• Check before starting operations each day; over the operation after a critical limit deviation:

AND • Stop production;


• Check every 4 hours during operation; AND
AND • If necessary, adjust or modify the equipment
to reduce the risk of recurrence.
• Check at the end of operations each day;
AND Establish a Recordkeeping System.
• Check whenever there is an equipment • Records of equipment inspections.
malfunction that could increase the
likelihood that metal could be introduced Establish Verification Procedures.
into the food.
Review monitoring and corrective action records
» Who Will Do the Monitoring? within 1 week of preparation to ensure they are
• Any person who has a thorough complete and any critical limit deviations that
understanding of the proper condition of the occurred were appropriately addressed.
equipment.

CHAPTER 20: Metal Inclusion

391
TABLE 20-2

CONTROL STRATEGY EXAMPLE 2 - EQUIPMENT CHECKS


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Equipment Checks.” This example illustrates how a frozen tuna steak processor
can control metal fragment inclusion. It is provided for illustrative purposes only.

Metal inclusion may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., scombrotoxin
(histamine) and parasites).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Fish Metal No damage or Check the saw Visual Before Saw Stop production Equipment Review
cutting inclusion missing parts to blade check start-up, operator maintenance monitoring

392
the saw blade every 4 Adjust log and corrective
hours during equipment action records
operation, within 1
at the end of Hold all of the week of
day, and after product since preparation

CHAPTER 20: Metal Inclusion


an equipment the last visual
jam check until
it can be run
through a metal
detector

Destroy rejected
product
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.
• Olsen, A. R. 1998. Regulatory action criteria
for filth and other extraneous materials. I.
Review of hard or sharp foreign objects as
physical hazards in food. Regul. Toxicol.
Pharmacol. 28:181-189.
• U.S. Food and Drug Administration. 1999.
Foods - Adulteration involving hard or sharp
foreign objects. In Compliance Policy Guides,
Sec. 555.425. Department of Health and Human
Services, Public Health Service, Food and Drug
Administration, Center for Food Safety and
Applied Nutrition, College Park, MD.

CHAPTER 20: Metal Inclusion

393
NOTES:

CHAPTER 20: Metal Inclusion

394

CHAPTER 21: Glass Inclusion

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create
or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative
approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss
an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the
appropriate FDA staff, call the telephone number listed on the title page of this guidance.

UNDERSTAND THE POTENTIAL HAZARD. • Control of glass inclusion


Once introduced into a product container, the
Ingesting glass fragments can cause injury to the hazard of glass fragments may be controlled
consumer. These injuries may include damage by (1) removing the fragments by cleaning the
to teeth, laceration of the mouth and throat, or containers before filling or (2) detecting the
perforation of the intestine. FDA’s Health Hazard fragments by visual inspection before or after
Evaluation Board has supported regulatory action filling. Glass containers may be cleaned using
against products with glass 0.3 inch (7 mm) to 1 water or compressed air and inverted during or
inch (25 mm) in length. The Federal Food, Drug, after cleaning to help with glass removal. This
and Cosmetic Act (the FFD&C Act) prohibits measure may be suited only to processes that do
interstate commerce of adulterated foods (21 U.S.C. not use automated filling systems which include
331). Under the FFD&C Act, a food containing filled container conveyors or capping equipment,
foreign objects is considered adulterated (21 U.S.C because this equipment can result in glass
342). See FDA’s “Compliance Policy Guide,” Sec. breakage after glass container cleaning.
555.425. Foreign objects that are less than 0.3 inch The effectiveness of visual inspection depends
(7 mm) may cause trauma or serious injury to on the nature of the product and the process. For
persons in special risk groups, such as infants, most fishery products, this measure also may be
surgery patients, and the elderly. suited only to processes that do not use automated
Glass inclusion can occur whenever processing filled container conveyors or capping equipment,
involves the use of glass containers. Normal because visual inspection after the glass containers
handling and packaging methods, especially are filled is not practical. However, for clear liquids
mechanized methods, can result in breakage. Most (e.g., some fish sauces), candling may be used to
products packed in glass containers are eaten with visually inspect all filled containers. Candling is a
minimal handling on the part of the consumer visual inspection process in which the container is
providing little opportunity to detect glass inclusion. illuminated from behind.
The purpose of this chapter is to address only the Alternatively, the hazard of glass inclusion
hazard of glass fragments that results from the use may be controlled by periodically checking
of glass containers. Glass fragments originating the processing areas and equipment for glass
from sources such as overhead light fixtures must breakage. This measure will not necessarily
be addressed where applicable in a prerequisite prevent glass fragments from being incorporated
sanitation program. The Procedures for the Safe into the product, but it will enable you to separate
and Sanitary Processing and Importing of Fish and products that may have been exposed to glass
Fishery Products regulation, 21 CFR 123 (called fragments.
the Seafood HACCP Regulation in this guidance
document), requires such a program.

CHAPTER 21: Glass Inclusion

395
DETERMINE WHETHER THE POTENTIAL • Periodically monitoring processing
HAZARD IS SIGNIFICANT. lines for evidence of glass breakage;
• Visually examining glass

The following guidance will assist you in containers containing transparent

determining whether glass inclusion is a liquid fishery products.

significant hazard at a processing step:


• Intended use
1. Is it reasonably likely that glass fragments will be
In most cases, you should assume that the
introduced at this processing step (e.g., do they
product will be consumed in a way that would
come in with the raw material or will the process
not eliminate any glass fragments that may be
introduce them)?
introduced during the process.
For example, under ordinary circumstances,
it would be reasonably likely to expect that IDENTIFY CRITICAL CONTROL POINTS.
glass fragments could enter the process
during the processing of any product that is The following guidance will also assist you
packed in a glass container. These are likely in determining whether a processing step is a
areas of concern for glass containers: critical control point (CCP) for glass inclusion:
• Glass container receiving; 1. Will the containers be visually inspected for
• Glass container storage, when
detection of glass fragments or be cleaned (water
cases are moved mechanically;
or compressed air) and inverted on or after the
last step where glass inclusion is identified as a
• Mechanized glass container cleaning; significant hazard?
• Glass container conveyor lines;
a. If they will be, you should identify the
• Glass container filling; final visual inspection or cleaning as the
• Mechanized capping of glass containers; CCP. For example, you should visually
inspect the containers for broken glass
• Pasteurizing product in glass containers. or clean and invert the containers after
2. Can glass fragments that were introduced at the processing steps where breakage is
an earlier step be eliminated or reduced to an reasonably likely to occur.
acceptable level at this processing step? For most fishery products, this method
Glass inclusion should be considered a may be suited only to processes that do
significant hazard at any processing step not use automated filling systems which
where a preventive measure is or can be include filled container conveyors or
used to prevent or eliminate the hazard capping equipment. However, if your
(or is adequate to reduce the likelihood product is a clear liquid, you should
of its occurrence to an acceptable level) if visually inspect all filled containers by
it is reasonably likely to occur. Preventive candling. In this case, the candling step
measures for glass inclusion can include: would be designated as the CCP.

• Visually examining the


Example:
empty glass containers;
A processor that manually packs
caviar into glass jars has identified
• Cleaning (water or compressed air) and the glass container receiving and
inverting the empty glass containers; storage steps as the only steps that
are reasonably likely to introduce

CHAPTER 21: Glass Inclusion

396
glass fragments into the process. The jams. The processor should identify
processor should visually inspect the finished product candling step as
each jar prior to the filling process. the CCP for this hazard.
The processor should also collect a
This control approach is a control
representative sample of inspected
strategy referred to in this chapter
glass jars at the start of processing,
as “Control Strategy Example 1 -
every 4 hours during processing, at
Cleaning or Visual Inspection of
the end of processing and after any
Containers.”
jams. The processor should identify
the container inspection step as the You should recognize that by setting
CCP for this hazard. the CCP at or near the end of the
process, rather than at the point of
Example:
potential glass fragment entry into
Another processor that manually
the process, you are likely to have
packs caviar has identified the glass
more labor and materials invested
container receiving and storage steps
in the product before the problem is
as the only steps that are reasonably
detected or prevented.
likely to introduce glass fragments
into the process. Just before filling, b. If the containers will not be visually
the empty glass jars are inverted and inspected or cleaned and inverted
cleaned using filtered, compressed on or after the last step, you should
air. The processor should also collect periodically check the processing areas
a representative sample of cleaned and equipment for glass breakage at each
glass jars at the start of processing, processing step where glass inclusion
every 4 hours during processing, at is identified as a significant hazard. In
the end of processing and after any this case, those processing steps should
jams. The processor should identify be CCPs. It would not ordinarily be
the container cleaning and inverting necessary to identify these steps as
step as the CCP for this hazard. CCPs in addition to identifying a final
inspection or cleaning step as a CCP.
Example:
A processor that bottles a transparent Example:
fish sauce has identified glass A processor bottles clam juice and has
container receiving and storage, identified glass container receiving
mechanical conveyor lines, and storage, mechanical conveyor
mechanical filling, and mechanical lines, mechanical filling, and
capping as processing steps that mechanical capping as processing
are reasonably likely to introduce steps reasonably likely to introduce
glass fragments into the process. The glass fragments into the process. The
processor should visually inspect processor should visually inspect
each filled and capped bottle for all processing areas for broken
visible glass fragments by candling. glass at start-up and once every 4
The processor should also collect a hours during processing. If broken
representative sample of inspected glass is observed, the line should be
glass jars at the start of processing, stopped, the glass removed and the
every 4 hours during processing, at product that has moved through
the end of processing and after any that area since the last inspection

CHAPTER 21: Glass Inclusion

397
placed on hold to be filtered or Establish Monitor Procedures.
destroyed. The processor should
identify glass container receiving and » What Will Be Monitored?
storage, mechanical conveyor lines, • The presence of an operating glass container
mechanical filling, and mechanical cleaning or inspection process;
capping as the CCPs for this hazard.
AND
This control approach is a control • Cleaned or inspected containers for the
strategy referred to in this chapter presence of glass fragments.
as “Control Strategy Example 2 -
Equipment Checks.” » How Will Monitoring Be Done?
• Visual examination for the presence of
DEVELOP A CONTROL STRATEGY. equipment and employees for cleaning or
inspecting glass containers;
The following guidance provides examples of AND
two control strategies for glass inclusion. You
• Visual examination of a representative
may select a control strategy that is different from
sample of glass containers after cleaning or
those which are suggested, provided it complies
inspecting.
with the requirements of the applicable food
safety laws and regulations. The following are » How Often Will Monitoring Be Done?
examples of control strategies included in this • Check that the glass container cleaning or
chapter: inspection process is in place and operating
at the start of each production day and after
each shift change;
MAY APPLY TO MAY APPLY TO
CONTROL STRATEGY PRIMARY SECONDARY AND
PROCESSOR PROCESSOR
• Examine a representative sample of glass
Cleaning or visual   containers after cleaning or inspection daily,
inspection of containers
at the start of processing, every 4 hours
Equipment checks  
during processing, at the end of processing,
and after any breakdowns.

• CONTROL STRATEGY EXAMPLE 1 - CLEANING OR » Who Will Do the Monitoring?


VISUAL INSPECTION OF CONTAINERS • Any person who has an understanding of the
nature of the controls.
Set Critical Limits.
• All containers pass through an operating Establish Corrective Action Procedures.
glass container inspection or cleaning
Take the following corrective action to a product
process;
involved in a critical limit deviation:
AND • Hold and evaluate all of the product
• No detectable glass fragments are in glass processed since controls were last confirmed
containers that pass through the glass as functioning properly;
container inspection or cleaning process.
OR
• Destroy all of the product produced since
controls were last confirmed as functioning
properly;

CHAPTER 21: Glass Inclusion

398
OR
• Divert all of the product produced since
controls were last confirmed as functioning
properly to a non-food use;
OR
• Rework all of the product produced since
controls were last confirmed as functioning
properly to eliminate glass fragments by
visually examining for the presence of glass
or by running the product through a filter or
screen.
AND
Take the following corrective actions to regain control
over the operation after a critical limit deviation:
• Correct operating procedures to ensure that
the product is not processed without an
operating glass container visual inspection or
cleaning process;
AND/OR
• Stop operations and locate and correct the
source of the glass fragments.

Establish a Recordkeeping System.


• Record documenting that the glass container
cleaning or inspection process is in place
and operating;
AND
• Record documenting the visual examination
of glass containers after cleaning or
inspection.

Establish Verification Procedures.


• Review monitoring and corrective action
records within 1 week of preparation
to ensure they are complete and any
critical limit deviations that occurred were
appropriately addressed.

CHAPTER 21: Glass Inclusion

399
TABLE 21-1

CONTROL STRATEGY EXAMPLE 1 - CLEANING OR VISUAL INSPECTION OF CONTAINERS


This table is an example of a portion of a HACCP plan using “Control Strategy Example 1 - Cleaning or Visual Inspection of Containers.” This example illustrates how a pro­
cessor of pickled herring in glass jars can control glass inclusion. It is provided for illustrative purposes only.

Glass inclusion may be only one of several significant hazards for this product. Refer to Tables 3-2 and 3-4 (Chapter 3) for other potential hazards (e.g., parasites, scombro­
toxin (histamine), environmental chemical contaminants and pesticides, unapproved food and color additives, metal fragments, Clostridium botulinum toxin formation, and
pathogen growth as a result of temperature abuse).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Jar Glass All The Visual check At the start of Quality Hold all of the Glass Review
cleaning and inclusion containers presence of the the control staff product for an inspection monitoring
inversion pass through glass cleaning Visual production and evaluation record and corrective

400
an operating process examination shift changes action records
glass cleaning of a Correct within 1 week
process The representative One dozen jars operating of preparation
presence of sample of glass after cleaning procedures to

CHAPTER 21: Glass Inclusion


No glass glass fragments containers after daily, at the ensure that the
fragments in cleaned cleaning start of product is not
are in glass containers processing, processed
containers every 4 without jar
passing through hours during cleaning
the glass processing,
container at the end of Stop
cleaning processing, operations
process and after any and locate and
breakdowns correct the
source of the
glass fragments
• CONTROL STRATEGY EXAMPLE 2 - EQUIPMENT Establish Corrective Action Procedures.
CHECKS
Take the following corrective action to a product
Set Critical Limits. involved in a critical limit deviation:
• No broken glass on or near equipment. • Hold and evaluate all of the product
produced since the previous satisfactory
Establish Monitoring Procedures. equipment check;
» What Will Be Monitored? OR
• The presence of broken glass on or near • Destroy all of the product produced since the
equipment. previous satisfactory equipment check;
» How Will Monitoring Be Done? OR
• Visually check the glass handling areas for • Divert all of the product produced since the
broken glass. previous satisfactory equipment check to a
Examples:
non-food use;

° Check pallets and packing cases


OR
for damage, broken jars, and glass • Rework the product packaged since the
fragments; previous satisfactory equipment check by
° Check mechanical glass cleaning area for visually examining for the presence of glass
broken glass;
or by running the product through a filter or
° Check floors around conveyors for broken
screen.
glass;

AND
° Check filling and capping equipment and

Take one of the following corrective actions to regain


surrounding floors for broken glass;
control over the operation after a critical limit deviation:
° Check glass containers for breakage
• Stop production;
after exposure to heat (e.g., after heated
product is added or after pasteurization). AND
» How Often Will Monitoring Be Done (Frequency)? • If necessary, adjust or modify the materials,
• Check before starting operations each day; equipment, and/or processes to reduce the
risk of recurrence;
AND
• Check at least every 4 hours during AND
operation; • Remove all broken glass from the equipment
and surrounding area.
AND
• Check at the end of operations each day;
Establish a Recordkeeping System.
AND • Records of equipment and processing area
• Check whenever there is an equipment inspections.
malfunction that could increase the likelihood
that glass containers could be damaged. Establish Verification Procedures.
» Who Will Do the Monitoring? • Review monitoring and corrective action
• Any person who has a thorough records within 1 week of preparation
understanding of the proper condition of the to ensure they are complete and any
equipment and surrounding area. critical limit deviations that occurred were
appropriately addressed.

CHAPTER 21: Glass Inclusion

401
TABLE 21-2

CONTROL STRATEGY EXAMPLE 2 - EQUIPMENT CHECKS


This table is an example of a portion of a HACCP plan using “Control Strategy Example 2 - Equipment Checks.” This example illustrates how a processor of clam juice in
glass jars can control glass inclusion. It is provided for illustrative purposes only.

Glass inclusion may be only one of several significant hazards for this product. Refer to Tables 3-3 and3-4 (Chapter 3) for other potential hazards (e.g., pathogens from the
harvest area, environmental chemical contaminants and pesticides, natural toxins, unapproved food and color additives, and metal fragments).

Example Only
See Text for Full Recommendations

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL LIMITS
CRITICAL
SIGNIFICANT FOR EACH CORRECTIVE
CONTROL RECORDS VERIFICATION
HAZARD(S) PREVENTIVE WHAT HOW FREQUENCY WHO ACTION(S)
POINT
MEASURE

Glass bottle Glass No broken glass Broken glass Visual check Before Filler Stop Glass Review
receiving, inclusion on or around on or around start-up, every Operator production inspection monitoring
mechanical processing equipment 4 hours during record and corrective

402
bottle equipment operations, Determine the action records
conveyors, after source of the within 1 week
mechanical equipment broken glass of preparation
filling, and jams, and end

CHAPTER 21: Glass Inclusion


mechanical of day Adjust
capping equipment that
caused the
breakage, if
necessary

Remove broken
glass from the
area

Hold and
evaluate the
product since
the last
satisfactory
check
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.

• Olsen, A. R. 1998. Regulatory action criteria


for filth and other extraneous materials. I.
Review of hard or sharp foreign objects as
physical hazards in food. Regul. Toxicol.
Pharmacol. 28:181-189.
• U.S. Food and Drug Administration. 1999.
Foods – Adulteration involving hard or sharp
foreign objects. In Compliance Policy Guide,
Sect. 555.425. Department of Health and
Human Services, Public Health Service, Food
and Drug Administration, Center for Food
Safety and Applied Nutrition, College Park, MD.

CHAPTER 21: Glass Inclusion

403
NOTES:

CHAPTER 21: Glass Inclusion

404

APPENDIX 1: Forms

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

This appendix contains a blank model Hazard


Analysis Critical Control Point (HACCP) Plan Form
and a blank model Hazard Analysis Worksheet.

APPENDIX 1: Forms

405
HACCP PLAN FORM
FIRM NAME: PRODUCT DESCRIPTION:

FIRM ADDRESS: METHOD OF DISTRIBUTION AND STORAGE:

INTENDED USE AND CONSUMER:

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION

406
HAZARD(S) ACTION(S)
POINT PREVENTIVE WHAT HOW FREQUENCY WHO
MEASURE

APPENDIX 1: Forms
SIGNATURE OF COMPANY OFFICIAL: __________________________________________________________ DATE: _________________________
PAGE 1 OF ______________________________
HACCP PLAN FORM
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

MONITORING
CRITICAL
CRITICAL LIMITS
SIGNIFICANT CORRECTIVE
CONTROL FOR EACH RECORDS VERIFICATION
HAZARD(S) ACTION(S)
POINT PREVENTIVE WHAT HOW FREQUENCY WHO
MEASURE

407
APPENDIX 1: Forms
SIGNATURE OF COMPANY OFFICIAL: __________________________________________________________ DATE: _________________________
PAGE 1 OF _____________________________
APPENDIX 1: FORMS B
HAZARD ANALYSIS WORKSHEET
FIRM NAME: PRODUCT DESCRIPTION:

FIRM ADDRESS: METHOD OF DISTRIBUTION AND STORAGE:

INTENDED USE AND CONSUMER:

(1) (2) (3) (4) (5) (6)

IDENTIFY POTENTIAL
ARE ANY POTENTIAL
BIOLOGICAL, IS THIS STEP A
FOOD SAFETY WHAT PREVENTIVE
CHEMICAL, AND JUSTIFY YOUR CRITICAL CONTROL
INGREDIENT/PROCESSING HAZARDS SIGNIFICANT MEASURE(S) CAN BE

408
PHYSICAL HAZARDS DECISION FOR POINT?
STEP AT THIS STEP? APPLIED FOR THE
ASSOCIATED WITH THIS COLUMN 3
SIGNIFICANT HAZARDS?
PRODUCT AND (YES/NO)

APPENDIX 1: Forms
(YES/NO)
PROCESS
HAZARD ANALYSIS WORKSHEET
(1) (2) (3) (4) (5) (6)
IDENTIFY POTENTIAL
ARE ANY POTENTIAL
BIOLOGICAL, IS THIS STEP A
FOOD SAFETY WHAT PREVENTIVE
CHEMICAL, AND JUSTIFY YOUR CRITICAL CONTROL
INGREDIENT/PROCESSING HAZARDS SIGNIFI­ MEASURE(S) CAN BE
PHYSICAL HAZARDS DECISION FOR POINT?
STEP CANT AT THIS STEP? APPLIED FOR THE
ASSOCIATED WITH THIS COLUMN 3
SIGNIFICANT HAZARDS?
PRODUCT AND (YES/NO)
(YES/NO)
PROCESS

409
APPENDIX 1: Forms
PAGE 1 OF _____________________________

NOTES:

APPENDIX 1: Forms

410

APPENDIX 2: Sample Product Flow Diagram

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

This appendix contains a sample product flow


diagram that can be used as a model when you
develop your own flow diagram.

APPENDIX 2: Sample Product Flow Diagram

411
CONTROL STRATEGY

FIGURE A-1
SAMPLE PRODUCT FLOW DIAGRAM (SALMON FILLETS)

RECEIVING

$
FISH PUMP

$
SORT

$
REFRIGERATED STORAGE

$
HEAD

$
GUT

$
WASH

$
FILLET

$
INSPECT

$
FREEZE

$
GLAZE

$
WEIGH/PACKAGE

$
FROZEN STORAGE

$
SHIP

APPENDIX 2: Sample Product Flow Diagram

412
APPENDIX 3: Critical Control Point Decision Tree

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

This appendix contains a decision tree that may


be used to assist you with the identification of
critical control points (CCPs). You should not rely
exclusively on the decision tree, because error
may result.

APPENDIX 3: Critical Control Point Decision Tree

413
FIGURE A-2: CCP DECISION TREE

DOES THIS STEP INVOLVE A HAZARD OF SUFFICIENT RISK AND SEVERITY TO


Q1.
WARRENT ITS CONTROL?

YES NO NOT A CCP

Q2. DOES CONTROL MEASURE FOR THE HAZARD EXIST AT THIS STEP?

MODIFY
THIS STEP,
YES NO
PROCESS OR
PRODUCT

IS CONTROL AT
THIS STEP
NECESSARY YES
FOR
SAFETY?

NO NOT A CCP STOP*

IS CONTROL AT THIS STEP NECESSARY TO PREVENT, ELIMINATE OR


Q3.
REDUCE THE RISK OF THE HAZARD TO CONSUMERS?

YES NO NOT A CCP STOP*

CCP

This decision tree is derived from one that was developed by the National Advisory Committee on
Microbiological Criteria for Foods.

APPENDIX 3: Critical Control Point Decision Tree

414
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.
• National Advisory Committee on
Microbiological Criteria for Foods. 1992.
Hazard Analysis and Critical Control Point
System. Intl. J. Food Microbiol. 16:1-23.

APPENDIX 3: Critical Control Point Decision Tree

415
NOTES:

APPENDIX 3: Critical Control Point Decision Tree

416

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

This appendix contains information on the growth above 50°F (10°C) but below 135ºF (57.2ºC))
and inactivation of bacterial pathogens. should be limited to 2 hours (3 hours if
Staphylococcus aureus (S. aureus) is the only
Table A-1 contains information on the minimum
pathogen of concern),
water activity (aw), acidity (pH), and temperature;
the maximum, pH, water phase salt, and OR
temperature; and oxygen requirements that will
Alternatively, exposure time (i.e., time at
sustain growth for the bacterial pathogens that are
internal temperatures above 50°F (10°C) but
of greatest concern in seafood processing. Data
below 135ºF (57.2ºC)) should be limited to
shown are the minimum or maximum values,
4 hours, as long as no more than 2 of those
the extreme limits reported among the references
hours are between 70°F (21.1°C) and 135ºF
cited. These values may not apply to your
(57.2ºC);
processing conditions.
OR
Table A-2 contains information on maximum,
cumulative time and internal temperature • If at any time the product is held at internal
combinations for exposure of fish and fishery temperatures above 50°F (10°C) but never
products that, under ordinary circumstances, will above 70°F (21.1°C), exposure time at internal
be safe for the bacterial pathogens that are of temperatures above 50°F (10°C) should be
greatest concern in seafood processing. These limited to 5 hours (12 hours if S. aureus is the
maximum, cumulative exposure times are derived only pathogen of concern);
from published scientific information. OR
Because the nature of bacterial growth is • The product is held at internal temperatures
logarithmic, linear interpolation using the below 50°F (10°C) throughout processing,
time and temperature guidance may not be OR
appropriate. Furthermore, the food matrix effects
bacterial growth (e.g., presence of competing Alternatively, the product is held at ambient
microorganisms, available nutrients, growth air temperatures below 50°F (10°C) throughout
restrictive agents). Consideration of such attributes processing.
is needed when using the information in Tables For cooked, ready-to-eat products:
A-1 and A-2. • If at any time the product is held at internal
In summary, Table A-2 indicates that: temperatures above 80°F (26.7°C), exposure
time (i.e., time at internal temperatures above
For raw, ready-to-eat products:
50°F (10°C) but below 135ºF (57.2ºC)) should
• If at any time the product is held at internal be limited to 1 hour (3 hours if S. aureus is
temperatures above 70°F (21.1°C), exposure the only pathogen of concern),
time (i.e., time at internal temperatures
OR

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

417
Alternatively, if at any time the product is at these temperatures and the time necessary
held at internal temperatures above 80°F for significant growth is longer than would be
(26.7°C), exposure time (i.e., time at internal reasonably likely to occur in most fish and fishery
temperatures above 50°F (10°C) but below product processing steps. However, if you have
135ºF (57.2ºC)) should be limited to 4 hours, processing steps that occur at these temperatures
as long as no more than 1 of those hours is that approach the maximum cumulative exposure
above 70°F (21.1°C); times listed in Table A-2 below for the pathogenic
bacteria of concern in your product, you should
OR
consider development of a critical limit for
• If at any time the product is held at internal control at these temperatures.
temperatures above 70°F (21.1°C) but never
above 80°F (26.7°C), exposure time at It is not possible to furnish recommendations
internal temperatures above 50°F (10°C) for each pathogenic bacteria, process, type of
should be limited to 2 hours (3 hours if S. fish and fishery product, and temperature or
aureus is the only pathogen of concern), combination of temperatures. Programmable
models to predict growth rates for certain
OR pathogens associated with various foods under
Alternatively, if the product is never held at differing conditions have been developed by
internal temperatures above 80°F (26.7°C), the U.S. Department of Agriculture’s (Pathogen
exposure times at internal temperatures Modeling Program (PMP)) and the United
above 50°F (10°C) should be limited to 4 Kingdom’s (Food MicroModel (FMM) program).
hours, as long as no more than 2 of those These programs can provide growth curves
hours are above 70°F (21.1°C); for selected pathogens. You indicate the
conditions, such as pH, temperature, and salt
OR
concentration that you are interested in and the
• If at any time the product is held at internal models provide pathogen growth predictions
temperatures above 50°F (10°C) but never (e.g., growth curve, time of doubling, time of
above 70°F (21.1°C), exposure time at internal lag phase, and generation time). FDA does not
temperatures above 50°F (10°C) should be endorse or require the use of such modeling
limited to 5 hours (12 hours if S. aureus is programs, but recognizes that the predictive
the only pathogen of concern); growth information they provide may be of
OR assistance to some processors. However, you
• The product is held at internal temperatures are cautioned that significant deviations between
below 50°F (10°C) throughout processing, actual microbiological data in specific products
and the predictions do occur, including those for
OR the lag phase of growth. Therefore, you should
Alternatively, the product is held at ambient validate the time and temperature limits derived
air temperatures below 50°F (10°C) from such predictive models.
throughout processing. Table A-3 contains information on the
Note that the preceding recommended destruction of Listeria monocytogenes (L.
critical limits do not address internal product monocytogenes). Lethal rate, as used in this
temperatures between 40°F (4.4°C), the table, is the relative lethality of 1 minute at the
recommended maximum storage temperature designated internal product temperature as
for refrigerated fish and fishery products, compared with the lethality of 1 minute at the
and 50°F (10°C). That is because growth of reference internal product temperature of 158°F
foodborne pathogenic bacteria is very slow (70°C) (i.e., z = 13.5°F (7.5°C)). For example, 1

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

418
minute at 145°F (63°C) is 0.117 times as lethal as
1 minute at 158°F (70°C). The times provided
are the length of time at the designated internal
product temperature necessary to deliver a 6D
process for L. monocytogenes. The length of
time at a particular internal product temperature
needed to accomplish a six logarithm reduction
in the number of L. monocytogenes (6D) is,
in part, dependent upon the food in which it
is being heated. The values in the table are
generally conservative and apply to all foods.
You may be able to establish a shorter process
time for your food by conducting scientific
thermal death time studies. Additionally, lower
degrees of destruction may be acceptable in
your food if supported by a scientific study of
the normal initial levels in the food. It is also
possible that higher levels of destruction may be
necessary in some foods, if especially high initial
levels are anticipated.
Table A-4 contains information on the destruction
of Clostridium botulinum (C. botulinum) type B
(the most heat- resistant form of non-proteolytic
C. botulinum). Lethal rate, as used in this table, is
the relative lethality of 1 minute at the designated
internal product temperature as compared with
the lethality of 1 minute at the reference product
internal temperature of 194°F (90°C) (i.e., for
temperatures less than 194°F (90°C), z = 12.6°F
(7.0°C); for temperatures above 194°F (90°C),
z = 18°F (10°C)). The times provided are the
length of time at the designated internal product
temperature necessary to deliver a 6D process
for C. botulinum. The values in the table are
generally conservative. However, these values
may not be sufficient for the destruction of non­
proteolytic C. botulinum in dungeness crabmeat
because of the potential protective effect of
lysozyme. You may be able to establish a
shorter process time for your food by conducting
scientific thermal death time studies. Additionally,
lower degrees of destruction may be acceptable
in your food if supported by a scientific study of
the normal innoculum in the food.

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

419
TABLE A-1
LIMITING CONDITIONS FOR PATHOGEN GROWTH
MIN. AW MIN. MAX. MAX. % WATER OXYGEN
PATHOGEN MIN. TEMP. MAX. TEMP.
(USING SALT) pH pH PHASE SALT REQUIREMENT
BACILLUS CEREUS 0.92 4.3 9.3 10 39.2°F 131°F1 facultative
4°C 55°C anaerobe4
CAMPYLOBACTER JEJUNI 0.987 4.9 9.5 1.7 86°F 113°F micro­
30°C 45°C aerophile2
CLOSTRIDIUM BOTULINUM, 0.935 4.6 9 10 50°F 118.4°F anaerobe3
TYPE A, AND PROTEOLYTIC 10°C 48°C
TYPES B AND F
CLOSTRIDIUM BOTULINUM, 0.97 5 9 5 37.9°F 113°F anaerobe3
TYPE E, AND NON­ 3.3°C 45°C
PROTEOLYTIC
TYPES B AND F
CLOSTRIDIUM PERFRINGENS 0.93 5 9 7 50°F 125.6°F anaerobe3
10°C 52°C
PATHOGENIC STRAINS OF 0.95 4 10 6.5 43.7°F 120.9°F facultative
ESCHERICHIA COLI 6.5°C 49.4°C anaerobe4
LISTERIA 0.92 4.4 9.4 10 31.3°F 113°F facultative
MONOCYTOGENES -0.4°C 45°C anaerobe4
SALMONELLA SPP. 0.94 3.7 9.5 8 41.4°F 115.2°F facultative

420
5.2°C 46.2°C anaerobe4
SHIGELLA SPP. 0.96 4.8 9.3 5.2 43°F 116.8°F facultative
6.1°C 47.1°C anaerobe4
STAPHYLOCOCCUS AUREUS 0.83 4 10 20 44.6°F 122°F facultative
GROWTH 7°C 50°C anaerobe4
STAPHYLOCOCCUS AUREUS 0.85 4 9.8 10 50°F 118°F facultative
TOXIN FORMATION 10°C 48°C anaerobe4
VIBRIO CHOLERAE 0.97 5 10 6 50°F 109.4°F facultative

APPENDIX 4: Bacterial Pathogen Growth and Inactivation


10°C 43°C anaerobe4
VIBRIO 0.94 4.8 11 10 41°F 113.5°F facultative
PARAHAEMOLYTICUS 5°C 45.3°C anaerobe4
VIBRIO VULNIFICUS 0.96 5 10 5 46.4°F 109.4°F facultative
8°C 43°C anaerobe4
YERSINIA ENTEROCOLITICA 0.945 4.2 10 7 29.7°F 107.6°F facultative
-1.3°C 42°C anaerobe4
1. Has significantly delayed growth (>24 hours) at 131°F (55°C).
2. Requires limited levels of oxygen.
3. Requires the absence of oxygen.
4. Grows either with or without oxygen.
TABLE A-2
TIME AND TEMPERATURE GUIDANCE FOR
CONTROLLING PATHOGEN GROWTH AND TOXIN FORMATION IN FISH AND FISHERY PRODUCTS
MAXIMUM CUMULATIVE
POTENTIALLY HAZARDOUS CONDITION PRODUCT TEMPERATURE
EXPOSURE TIME
GROWTH AND TOXIN FORMATION 39.2-43°F (4-6°C) 5 days
BY BACILLUS CEREUS 44-59°F (7-15°C) 1 day
60-70°F (16-21°C) 6 hours
Above 70°F (21°C) 3 hours
GROWTH OF CAMPYLOBACTER JEJUNI 86-93°F (30-34°C) 48 hours
Above 93°F (34°C) 12 hours
GERMINATION, GROWTH, AND TOXIN 50-70°F (10-21°C) 11 hours
FORMATION BY CLOSTRIDIUM BOTULINUM Above 70°F (21°C) 2 hours
TYPE A, AND PROTEOLYTIC TYPES B AND F
GERMINATION, GROWTH, AND TOXIN 37.9-41°F (3.3-5°C) 7 days
FORMATION BY CLOSTRIDIUM BOTULINUM 42-50°F (6-10°C) 2 days
TYPE E, AND NON-PROTEOLYTIC 51-70°F (11-21°C) 11 hours
TYPES B AND F Above 70°F (21°C) 6 hours
GROWTH OF CLOSTRIDIUM PERFRINGENS 50-54°F (10-12°C) 21 days
55-57°F (13-14 °C) 1 day
58-70°F (15-21°C) 6 hours1
Above 70°F (21°C) 2 hours
GROWTH OF PATHOGENIC STRAINS OF 43.7-50°F (6.6-10°C) 2 days
ESCHERICHIA COLI 51-70°F (11-21°C) 5 hours
Above 70°F (21°C) 2 hours
GROWTH OF LISTERIA MONOCYTOGENES 31.3-41°F (-0.4-5°C) 7 days
42-50°F (6-10°C) 1 day
51-70°F (11-21°C) 7 hours
71-86°F (22-30°C) 3 hours
Above 86°F (30°C) 1 hour
GROWTH OF SALMONELLA SPECIES 41.4-50°F (5.2-10°C) 2 days
51-70°F (11-21°C) 5 hours
Above 70°F (21°C) 2 hours
GROWTH OF SHIGELLA SPECIES 43-50°F (6.1-10°C) 2 days
51-70°F (11-21°C) 5 hours
Above 70°F (21°C) 2 hours
GROWTH AND TOXIN FORMATION BY 50°F (7-10°C) 14 days
STAPHYLOCOCCUS AUREUS 51-70°F (11-21°C) 12 hours1
Above 70°F (21°C) 3 hours
GROWTH OF VIBRIO CHOLERAE 50°F (10°C) 21 days
51-70°F (11-21°C) 6 hours
71-80°F (22-27°C) 2 hours
Above 80ºF (27ºC) 1 hour2
GROWTH OF VIBRIO PARAHAEMOLYTICUS 41-50°F (5-10°C) 21 days
51-70°F (11-21°C) 6 hours
71-80°F (22-27°C) 2 hours
Above 80ºF (27ºC) 1 hour2
GROWTH OF VIBRIO VULNIFICUS 46.4-50°F (8-10°C) 21 days
51-70°F (11-21°C) 6 hours
71-80°F (22-27°C) 2 hours
Above 80ºF (27ºC) 1 hour2
GROWTH OF YERSINIA ENTEROCOLITICA 29.7-50°F (-1.3-10°C) 1 day
51-70°F (11-21°C) 6 hours
Above 70°F (21°C) 2.5 hours
1. Additional data needed.
2. Applies to cooked, ready-to-eat foods only.

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

421
TABLE A-3
INACTIVATION OF LISTERIA MONOCYTOGENES
INTERNAL PRODUCT INTERNAL PRODUCT
LETHAL RATE TIME FOR 6D PROCESS (MINUTES)
TEMPERATURE (°F) TEMPERATURE (°C)

145 63 0.117 17.0


147 64 0.158 12.7
149 65 0.215 9.3
151 66 0.293 6.8
153 67 0.398 5.0
154 68 0.541 3.7
156 69 0.736 2.7
158 70 1.000 2.0
160 71 1.359 1.5
162 72 1.848 1.0
163 73 2.512 0.8
165 74 3.415 0.6

422
167 75 4.642 0.4
169 76 6.310 0.3
171 77 8.577 0.2
172 78 11.659 0.2
174 79 15.849 0.1
176 80 21.544 0.09

APPENDIX 4: Bacterial Pathogen Growth and Inactivation


178 81 29.286 0.07
180 82 39.810 0.05
182 83 54.116 0.03
183 84 73.564 0.03
185 85 100.000 0.02
Note: z = 13.5°F (7.5°C).
TABLE A-4
INACTIVATION OF NON-PROTEOLYTIC CLOSTRIDIUM BOTULINUM TYPE B
INTERNAL PRODUCT INTERNAL PRODUCT
LETHAL RATE* TIME FOR 6D PROCESS (MINUTES)
TEMPERATURE (°F) TEMPERATURE (°C)
185 85 0.193 51.8
187 86 0.270 37.0
189 87 0.370 27.0
190 88 0.520 19.2
192 89 0.720 13.9
194 90 1.000 10.0
196 91 1.260 7.9
198 92 1.600 6.3
199 93 2.000 5.0
201 94 2.510 4.0
203 95 3.160 3.2
205 96 3.980 2.5
207 97 5.010 2.0

423
208 98 6.310 1.6
210 99 7.940 1.3
212 100 10.000 1.0

Note: For temperatures less than 194°F (90°C), z = 12.6°F (7.0°C); for temperatures above 194°F (90°C), z = 18°F (10°C).
*Note: These lethal rates and process times may not be sufficient for the destruction of non-proteolytic C. botulinum in dungeness crabmeat because of the potential that substances that may be naturally
present, such as lysozyme, may enable the pathogen to more easily recover from heat damage.

APPENDIX 4: Bacterial Pathogen Growth and Inactivation


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437
NOTES:

APPENDIX 4: Bacterial Pathogen Growth and Inactivation

438

APPENDIX 5: FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or confer any rights for or on any person and does not
operate to bind FDA or the public. You can use an alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want to
discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff, call the telephone number
listed on the title page of this guidance.

This appendix lists FDA and EPA levels relating to safety attributes of fish and fishery products. In many cases, these levels represent the point
at which the agency could take legal action to include removing product from market. Consequently, the levels contained in this table may not
always be suitable for critical limits.

Regardless of an established level or not, FDA may take legal action against food deemed to be adulterated as defined by the Federal Food, Drug
and Cosmetic Act (FD&C Act) [21 U.S.C. 342]. A food is adulterated if the food bears or contains any poisonous or deleterious substance which
may render it injurious to health under section 402 (a)(1) of the FD&C Act. Additionally, a food is adulterated if the food has been prepared,
packed or held under insanitary conditions whereby it may have become contaminated with filth, or whereby it may have been rendered
injurious to health under section 402 (a)(4) of the FD&C Act.

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 1 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

ANIMAL DRUGS.
Products. Levels. References.
All fish 10 Drugs prohibited for extra-label use in animals: 21 CFR 530.41
• No residue permitted for the following:
 Chloramphenicol;
 Clenbuterol;
 Diethylstilbestrol (DES);
 Dimetridazole, Ipronidazole, and other Nitroimidazoles;
 Furazolidone, Nitrofurazone, and other nitrofurans;
 Fluoroquinilones;
 Glycopeptides
Finfish and lobster. Sum of tetracycline residues, including oxytetracycline, 21 CFR 556.500.
chlortetracycline, and tetracycline 1:
.

• ≥ 2.0 ppm (muscle tissue).


Salmonids Azamethiphos 9: Import Tolerance (https://www.fda.gov/
animalveterinary/products/importexports/
• ≥ 0.02 ppm (muscle/adhering skin)
ucm315830.htm)
Atlantic salmon and Rainbow trout. Benzocaine 9:
. Import Tolerance (https://www.fda.gov/
animalveterinary/products/importexports/
• ≥ 0.05 ppm (muscle with adhering skin).
ucm315830.htm).
Salmonids and Walleye Chloramine -T 1 (para-toluenesulfonamide-marker residue): 21 CFR 556.118
• ≥ 0.90 ppm (muscle/skin)
Freshwater-reared finfish (other than Florfenicol (florfenicol amine-the marker residue): 21 CFR 556.283.
catfish) and salmonids, and catfish. Freshwater-reared finfish (other than catfish) and

salmonids - ≥ 1.0 ppm (muscle/skin);
• Catfish – ≥ 1.0 ppm (muscle).

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 2 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


Salmonids Lufenuron 9: Import Tolerance (https://www.fda.gov/
animalveterinary/products/importexports/
• ≥ 1.35 ppm (muscle/adhering skin)
ucm315830.htm)
Salmonids and catfish. Sulfadimethoxine/ormetoprim combination 1: . 21 CFR 556.640.
• ≥ 0.1 ppm for each drug (edible tissue).
Trout Sulfamerazine 1: 21 CFR 556.660
• No residue permitted
Atlantic salmon3 Telflubenzuron 9:
. Import Tolerance (https://www.fda.gov/
animalveterinary/products/importexports/
• ≥ 0.5 ppm (muscle/adhering skin).
ucm315830.htm).
BIOLOGICAL.
Products. Levels. References.
All fish 10
Clostridium botulinum: International Commission on Microbiology
• Presence of viable spores or vegetative cells in products Specifications for Food (ICMSF). 1996.
Microorganisms in Food 5. Microbiological
that will support their growth;
specification of food pathogens. London:
OR Blackie Academic and Professional
• Presence of toxin 12
All fish that is Ready-to-eat (RTE) as
.
10
. Listeria monocytogenes: Shank F.R., E. L. Elliot, I. K. Wachsmuth, and
defined in 21 CFR 117.3 (including raw M. E. Losikoff. 1996. US position on Listeria
• Presence of organism . 12
and cooked). monocytogenes in foods. Food Control. 7: 229-
.

234.
All fish 10 Salmonella spp.: Sec. 555.300 Compliance Policy Guide
• Presence of organism 12

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 3 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


All fish 10.
3 Staphylococcus aureus: Compliance Program 7303.842.
• Positive for staphylococcal enterotoxin;
OR
• ≥ 10 4 /g (MPN);
. .

OR
• Levels indicative of insanitary conditions 12.
.

All fish 10
that has been previously Vibrio spp.: International Commission on Microbiology
cooked Specifications for Food (ICMSF. 1996.
• Presence of organism 12
Microorganisms in Food 5. Microbiological
specification of food pathogens. London:
Blackie Academic and Professional
Raw bivalve shellfish 11. . Vibrio cholerae: National Shellfish Sanitation Program Guide for
the Control of Molluscan Shellfish.
• Presence of toxigenic organism.
Raw fish other than raw bivalve
10
Vibrio cholerae: International Commission on Microbiology
shellfish that is ready-to-eat (RTE) as Specifications for Food (ICMSF. 1996.
• Presence of organism 12
defined in 21 CR 117.3 Microorganisms in Food 5. Microbiological
specification of food pathogens. London:
Blackie Academic and Professional
Post-harvest processed clams, mussels, Vibrio parahaemolyticus: National Shellfish Sanitation Program Guide for
oysters, and whole and roe-on scallops, • < 30/g (MPN). the Control of Molluscan Shellfish.
fresh or frozen, that make a label
claim of “processed to reduce Vibrio
parahaemolyticus to non-detectable
levels”.
Raw bivalve shellfish 11 Vibrio parahaemolyticus: National Shellfish Sanitation Program Guide for
• ≥ 1 x 10 4 /g the Control of Molluscan Shellfish

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 4 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


Post-harvest processed clams, mussels, Vibrio vulnificus: National Shellfish Sanitation Program Guide for
oysters, and whole and roe-on scallops, the Control of Molluscan Shellfish.
• < 30/g (MPN).
fresh or frozen, that make a label claim
of “processed to reduce Vibrio vulnificus
to non-detectable levels”.
CHEMICAL.
Products. Levels. References.
Fish 13
and 2,4-Dichlorophenoxyacetic acid (2,4-D):
1
40 CFR 180.142
• Fish – ≥ 0.1 ppm;
Shellfish
• Shellfish – 1.0 ppm
All fish 10.. Aldrin and dieldrin: Sec. 575.100 Compliance Policy Guide.
• ≥ 0.3 ppm (edible portion).
Frog legs Benzene Hexachloride (BHC): Sec. 575.100 Compliance Policy Guide
• ≥ 0.3 ppm (edible portion)
Fish, freshwater 13. . Bispyribac-sodium 1: . 40 CFR 180.577.
• ≥ 0.01 ppm.
Oysters 13
Carbaryl 1: 40 CFR 180.169
• ≥ 0.25 ppm
Fish, shellfish . .
13
Carfentrazone-ethyl 1: . 40 CFR 180.515.
• ≥ 0.3 ppm.
All fish 10 Chlordane: Sec. 575.100 Compliance Policy Guide
• ≥ 0.3 ppm (edible portion)
All fish . .
10
Chlordecone: Sec. 575.100 Compliance Policy Guide.
• Crabmeat - ≥ 0.4 ppm;
• Other fish - ≥ 0.3 ppm (edible portion).

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 5 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


All fish 10 DDT, TDE, and DDE: Sec. 575.100 Compliance Policy Guide
• ≥ 5.0 ppm (edible portion)
Fish and Diquat : .
1
40 CFR 180.226.
Shellfish . .
13
• Fish - ≥ 2.0 ppm;
• Shellfish - ≥ 20.0 ppm.
Fish – freshwater finfish, farm raised 13 Diuron and its metabolites 1: 40 CFR 180.106
• ≥ 2.0 ppm
Fish .
.
13
Endothall and its monomethyl ester 1: . 40 CFR 180.293.
• ≥ 0.1 ppm.
All fish 10 Ethoxyquin: 21 CFR 172.140
• ≥ 0.5 ppm (edible muscle)
Fish, freshwater . .
13
Flumioxazin 1: . 40 CFR 180.568.
• ≥ 1.5 ppm.
Crayfish and Fluridone 1: 40 CFR 180.420
Fish 13 • ≥ 0.5 ppm
Fish – freshwater finfish and Fluxapyroxad 1 (fungicide): . 40 CFR 180.666.
Fish – shellfish, crustacean 13. .

• ≥ 0.01 ppm.
Fish – freshwater finfish, Florpyrauxifen-benzyl 1: 40 CFR 180.695
Fish – shellfish, crustacean, and • Freshwater Finfish - ≥ 2.0 ppm;
Fish – shellfish, mollusc 13 • Shellfish, crustacean - ≥ 0.5 ppm;
• Shellfish, mollusc - ≥ 20.0 ppm
Fish, and Glyphosate 1: . 40 CFR 180.364.
Shellfish . .
13
• Fish - ≥ 0.25 ppm;
• Shellfish - ≥ 3.0 ppm.

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 6 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


All fish 10 Heptachlor and heptachlor epoxide: Sec. 575.100 Compliance Policy Guide
• ≥ 0.3 ppm (edible portion)
Scombrotoxin-forming fish, e.g., Tuna, Histamine: Sec. 540.525 Compliance Policy Guide.
mahi-mahi, and related fish. • ≥ 500 ppm - toxic;
• ≥ 50 ppm - decomposed.
Fish and Imazapyr 1: 40 CFR 180.500
Shellfish 13
• Fish - ≥ 1.0 ppm;
• Shellfish - ≥ 0.1 ppm
All fish . .
10
Methylmercury 2: . Sec. 540.600 Compliance Policy Guide.
• ≥ 1.0 ppm.
All fish 10
Mirex: Sec. 575.100 Compliance Policy Guide
• ≥ 0.1 ppm (edible portion)
Fish, Penoxsulam 1: . 40 CFR 180.605. 
Fish – shellfish, crustacean, and • Fish - ≥ 0.01 ppm;
Fish – shellfish, mollusc . .
13
• Shellfish, crustacean - ≥ 0.01 ppm;
• Shellfish, mollusc - ≥ 0.02 ppm.
All fish 10
Polychlorinated Biphenyls 1 (PCBs): 21 CFR 109.30
• ≥ 2.0 ppm (edible portion)
Fish – freshwater finfish, and Saflufenacil 1:
. 40 CFR 180.649.
Fish – Shellfish, crustacean . .
13
• ≥ 0.01 ppm.
Fish, Spinosad 1: 40 CFR 180.495
Fish – Shellfish, crustacean, and • ≥ 4.0 ppm
Fish – shellfish, mollusc 13
Fish 13.
. Triclopyrand its metabolites and degradates 1:
. 40 CFR 180.417.
• ≥ 3.0 ppm.

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 7 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


Fish – freshwater finfish, Topramezone 1: 40 CFR 180.612
Fish – saltwater finfish, • ≥ 0.05 ppm
Fish – shellfish, crustacean, and
Fish – shellfish mollusc 13
NATURAL TOXINS 7, 8. .

Products. Levels. References.


Bivalve shellfish 11 Azaspiracid 3, 6 (Azaspiracid Shellfish Poisoning (AZP)): National Shellfish Sanitation Program Guide for
• ≥ 0.16 mg/kg azaspiracid-1 equivalents (i.e., combined the Control of Molluscan Shellfish
azaspiracid-1, -2, and -3)
Clams, mussels, oysters, and whole Brevetoxin 5, 6 (Neurotoxic Shellfish Poisoning (NSP)):
. National Shellfish Sanitation Program Guide for
and roe-on scallops, fresh, frozen, or • ≥ 0.8 mg/kg (20 mouse units/100 g) brevetoxin-2 the Control of Molluscan Shellfish.
canned 11 . .

equivalent or 5,000 cells/L.

Finfish (primarily reef fish) Ciguatoxin 4 (Ciguatera Fish Poisoning (CFP)): Dickey, R.W. and S.M. Plakas. 2010. Ciguatera:
A public health perspective. Toxicon 56(2): 123-
• Caribbean ciguatoxins: ≥ 0.1 µg/kg Caribbean
136
ciguatoxin-1 (C-CTX-1) equivalents;
• Indian ciguatoxins: Guidance levels have yet to be Dickey, R. W. 2008. Ciguatera toxins: chemistry,
established; toxicology, and detection, p. 479−500. In L. M.
Botana (ed.), Seafood and freshwater toxins:
• Pacific ciguatoxins: ≥ 0.01 µg/kg Pacific ciguatoxin-1
pharmacology, physiology, and detection, 2nd
(P-CTX-1) equivalents
ed. CRC Press/Taylor & Francis
All fish 10.
. Domoic acid 6 (Amnesic Shellfish Poisoning (ASP)):
. Compliance Program 7303.842.
• ≥ 20 mg/kg domoic acid (except Dungeness crab
National Shellfish Sanitation Program Guide for
viscera);
the Control of Molluscan Shellfish.
• > 30 mg/kg domoic acid (Dungeness crab viscera
ONLY). FDA Memorandum, Director, Office of Seafood.
Marine Biotoxins in Dungeness Crab. January
14, 1993.

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 8 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE

Products. Levels. References.


Clams, mussels, oysters, and whole Okadaic acid 3 (Diarrhetic Shellfish Poisoning (DSP)): National Shellfish Sanitation Program Guide for
and roe-on scallops, fresh, frozen, or the Control of Molluscan Shellfish
• ≥ 0.16 mg/kg total okadaic acid equivalents (i.e.,
canned 11 combined free okadaic acid, dinophysistoxins-1 and -2,
and their acyl-esters)
All fish 10.
. Saxitoxin 3, 6 (Paralytic Shellfish Poisoning (PSP)):
. Sec. 540.250 Compliance Policy Guide.
• ≥ 0.8 mg/kg saxitoxin equivalent (80 µg/100 g).
Compliance Program 7303.842.

PHYSICAL.
Products. Levels. References.
All fish 10 Hard or sharp foreign object: Sec. 555.425 Compliance Policy Guide
• Generally 0.3 (7 mm) – 1.0 (25 mm) in length

Acronyms: MPN = Most probable number. CTX = ciguatoxin.

Footnotes:

1. These values are tolerances. (Reference: 21CFR 109, 21CFR 556 and 40 CFR 180).

2. Refer to Chapter 10 – Methylmercury for additional information.

3. AZP, DSP, and PSP equivalents are based on chemical abundance as determined by instrumental analysis. In some cases (i.e. AZP, DSP, and PSP), toxicity equivalent factors (TEFs) may be available
and should be considered in determining total toxin equivalents.
4. CFP equivalents are based on in vitro (cell culture bioassay) toxicity.

5. NSP equivalents are based on in vivo (mouse bioassay toxicity).

6. Refer to the National Shellfish Sanitation Program: Guide for Control of Molluscan Shellfish for details on approved methodologies for Biotoxin analysis of molluscan shellfish. (https://www.fda.gov/
Food/GuidanceRegulation/FederalStateFoodPrograms/ucm2006754.htm).
7. Refer to Chapter 6 – Natural Toxins for additional information.

8. Guidance levels used to confirm illnesses (i.e., CFP), inform advisories for at risk harvest areas (i.e., CFP) and/or make a determination for harvest area closures (i.e., ASP, AZP, DSP, NSP, and PSP.)
Guidance levels are not intended to be identified in the HACCP plan as a control measure.
9. These values are import tolerances (Reference: https://www.fda.gov/animalveterinary/products/importexports/ucm315830.htm).

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 9 (August 2019)
TABLE A-5
FDA AND EPA SAFETY LEVELS IN REGULATIONS AND GUIDANCE
10. The term “fish” and “fishery products” are defined in the Fish and Fishery Products Regulation (21 CFR 123.3(d) and 123.3(e)) as follows:
• Fish – Fresh or saltwater finfish, crustaceans, other forms of aquatic animal life (including, but not limited to, alligator, frog, aquatic turtle, jellyfish, sea cucumber, and sea urchin and the roe
of such animals) other than birds or mammals, and all mollusks, where such animal life is intended for human consumption
• Fishery products – any human food product in which fish is a characterizing ingredient.
11. The term “shellfish” is defined in the NSSP as all species of:
a) Oysters, clams, or mussels, whether:
i. Shucked or in the shell;
ii. Raw, including post-harvest processed;
iii. Frozen or unfrozen;
iv. Whole or in part; and
b) Scallops in any form, except when the final product form is the adductor muscle only.
12. Detectable by methods equivalent to FDA’s Bacteriological Analytical Manual.
13. Products and “fish” are defined through EPA’s References. Refer to the EPA for explanation.

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 10 (August 2019)
NOTES:

Appendix 5: FDA and EPA Safety Levels in Regulations and Guidance


A5 - 11 (August 2019)
APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

• Table A-1 contains a list of Japanese


vernacular names and their corresponding
U.S. market names;
• Table A-2 contains a list of Hawaiian
vernacular names and their corresponding
U.S. market names.

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

443
These tables are not intended to be a complete list of species consumed raw.

TABLE A-1
COMMONLY USED JAPANESE VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAMES
WHEN THE JAPANESE VERNACULAR NAME IS … THE U.S. MARKET NAME IS …

AINAME GREENLING
AJI MACKEREL, JACK
AKA-GAI CLAM, ARKSHELL
AKAMANBO OPAH
AKAUO MONKFISH
AKODAI MONKFISH
AKOU-DAI ROCKFISH, RED
AMADAI TILEFISH
AMAEBI PRAWN, SWEET
ANAGO, HAMO CONGER EEL
ANKOU MONKFISH
AOYAGI CLAM, SURF
ASARI CLAM, SHORT NECKED
AWABI ABALONE
AYU SMELT
BAIGAI WHELK
BORA MULLET, GRAY
BURL YELLOWTAIL
DOJYOU LOACH
EBI SHRIMP, FRESHWATER
EBI SHRIMP, PINK
EBODAI BUTTERFISH
ESO LIZARDFISH
EZOBORA WHELK
FUEFUKIDAI EMPEROR
FUGU PUFFER
FUGU GLOBEFISH
FUNA CARP
GARIGANI CRAYFISH
GIN-SAKE SALMON, COHO
HAKKAKU SCULPIN
HAMACHI YELLOWTAIL
HAMAGURI CLAM
HANASAKI KANI CRAB, HANASAKI
HATA GROUPER
HAYA DACE
HAZE GOBY
HIGEDARA LINGCOD
HIRAAJI JACK
HIRAME FLUKE, FLOUNDER
HIUCHIDAI ORANGE ROUGHY
HOSHI-GAREI FLOUNDER
HOTARUIKA SQUID
HOTATE-GAI SCALLOP, GIANT
HOUBOU SEA ROBIN
HOYA SEA SQUIRT
IBODAI BUTTERFISH
IIDAKO OCTOPUS

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

444
TABLE A-1
COMMONLY USED JAPANESE VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAMES
WHEN THE JAPANESE VERNACULAR NAME IS … THE U.S. MARKET NAME IS …

IKA SQUID
IKANAGO SAND EEL
IKURA SALMON, ROE
INADA YELLOWTAIL
ISAKI GRUNT
ISAKI GRUNT OR SWEETLIPS
ISEEBI LOBSTER
ISEEBI LOBSTER, NORWAY
ISEEBI LOBSTER, SLIPPER
ISHIDAI, ISHIGAKIDAI KNIFEJAW
ISHIMOCHI GUCHI CROAKER
ITOYORIDAI THREADFIN BREAM
IWANA CHAR
IWASHI SARDINE
JNADA YELLOWTAIL
KAJ I KA SCULPIN
KAMASU BARRACUDA
KAMASUSAWARA WAHOO
KANI CRAB, BROWN
KANI CRAB, DEEP SEA
KANI CRAB, KING
KANI CRAB, SNOW
KAREI FLOUNDER
KASAGO ROCKFISH
KATSUO BONITO
KATSUO SMALL TUNA
KAWAHAGI TRIGGERFISH
KAWAHGI FILEFISH
KEGANI (KANI) CRAB, KEGANI
KIJIHATA GROUPER
KINK THORNEYHEAD
KINME ALFONSINO
KINMEDAI ALFONSINO
KINTOKIDAI BIGEYE
KISU JAPANESE WHITING
KOBUDAI, BUDAI PARROTFISH
KOCHI FLATFISH
KOHADA GIZZARD SHAD
KOHADA SHAD
KOI CARP
KOIKA CUTTLEFISH
KONOSHIRO GIZZARD SHAD
KOSHODAI GRUNT OR SWEETLIPS
KURAGE JELLYFISH
KURODAI PORGY
KURUMA-EBI SHRIMP, TIGER PRAWN
KYABIA CAVIAR
KYURINO SMELT
MA-DAKO TAKO OCTOPUS
MA-IKA CUTTLEFISH

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

445
TABLE A-1
COMMONLY USED JAPANESE VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAMES
WHEN THE JAPANESE VERNACULAR NAME IS … THE U.S. MARKET NAME IS …

MADAI SEA BREAM


MAGURO TUNA
MAIWASHI SARDINE
MAKOGAREI FLOUNDER
MANAGA TSUO, ECHIOPIA POMFRET
MANBOH SUNFISH, OCEAN
MANDAI OPAH
MEBARU ROCKFISH
MEDAL BLUENOSE
MEKAJIKI SWORDFISH
MIRU-GAI CLAM, GEODUCK
MIZUDAKO OCTOPUS
MIZUIK SQUID
MONGOIKA CUTTLEFISH
MONGORAKAWAHAGI TRIGGERFISH
NAMAKO SEA CUCUMBER
NIBE CROAKER
NIJI-MASU TROUT, RAINBOW
NISHIN HERRING
O’HYOU HALIBUT
ODORI SHRIMP, TIGER PRAWN
OKAMASU BARRACUDA
OKAMSU BARRACUDA
ONAGADAI SNAPPER
SABA MACKEREL
SAIRA SAURY
SAKANA FISH
SAKE SALMON, CHUM
SAME SHARK
SAMMA SAURY
SANMA SAURY
SAWAGANI RIVER CRAB
SAYORI, SAVORI HALFBEAK
SAZAE TOP SHELL
SAZAE TURBOT, SHELL
SHINKO SHAD
SHIIRA MAHI-MAHI
SHIMAAJI JACK
SHISHAMO CAPELIN AND ROE
SHITA-BIRAME SOLE
SHIZU BUTTERFISH
SUJI-KO SALMON, ROE
SUKESODORA POLLOCK AND ROE
SUMIIKA CUTTLEFISH
SURUMEIKA SQUID
SUZUKI SEA BASS
SWARA MACKEREL, SPANISH
TACHIUO CUTTLEFISH
TAI SEA BREAM, RED SNAPPER
TAKO OCTOPUS

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

446
TABLE A-1
COMMONLY USED JAPANESE VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAMES
WHEN THE JAPANESE VERNACULAR NAME IS … THE U.S. MARKET NAME IS …

TARA COD AND ROE/MILT


TARUMI FEUDA SNAPPER
TARUMI FEUDAI SNAPPER
TENEGADAKO OCTOPUS
TOBIUO FLYING FISH
TORIGAI COCKLE
TORO TUNA
TSUBUGAI WHELK
UMAZURAHAGI TRIGGERFISH
UNAGI EEL
UNI SEA URCHIN ROE
WAKASAGI SMELT
WARASA YELLOWTAIL
YAMAME SALMON, CHERRY
YARIIKA SQUID
Y ANAGI-GAREI FLOUNDER
ZUWAI-GANI CRAB, SNOW

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

447
TABLE A-2
COMMONLY USED HAWAIIAN VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAME
WHEN THE HAWAIIAN VERNACULAR NAME IS … THE U.S. MARKET NAME IS …
A'AWA HOGFISH
A'U BLUE MARLIN
A'U BLACK MARLIN, SILVER MARLIN
A'U LEPE SAILFISH
A'UKU SWORDFISH
AHA NEEDLEFISH
AHI YELLOWFIN TUNA
AHI PALAHA ALBACORE
AHOLEHOLE AHOLHOLE
AKU SKIPJACK TUNA
AKULE BIGEYE SCAD
ALA'IHI SQUIRRELFISH
AMA'AMA MULLET
API SAILFIN TANG
AUWEKE, MOANA KALI GOLDSADDLE GOATFISH
AWA MILKFISH
AWEOWEO BIGEYE TUNA
DEEPSEA MOI BEARDFISH
EHU SQUIRRELFISH SNAPPER
HAHALALU BIGEYE SCAD
HAPU'UPU'U SEALE’S GROUPER
HE'E MAULI OCTOPUS
HEBE SHORTNOSE SPEARFISH
HILU BLACK STRIPED WRASSE
IHEIHE HALFBEAK
KAHALA AMBERJACK
KAKU BARRACUDA
KALA UNICORNFISH
KALEKALE VON SIEBOLD’S SNAPPER
KAMANU RAINBOW RUNNER
KAWAKAWA KAWAKAWA
KAWELE'A JAPANESE BARRACUDA
KOLE YELLOW-EYED SURGEON
KUMU WHITE SADDLE GOATFISH
KUPIPI GRAY DAMSELFISH
LAI LEATHERBACK
LAINIHI RAZOR WRASSE
MAHIMAHI DOLPHIN FISH
MAHIMAHI SMALL DOLPHIN FISH
MAI'I'I BLACK AND BROWN SURGEON
MAILKO BLUELINED SURGEON
MAKIAWA SARDINE
MAKUA OCEAN SUNFISH
MALOLO FLYING FISH
MAMO SERGEANT MAJOR DAMSEL
MANINI CONVICT TANG
MOANA MANYBAR GOATFISH
MOI THREADFIN
MU PORGY
NA'ENA'A ORANGE SPOT WRASSE

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

448
TABLE A-2
COMMONLY USED HAWAIIAN VERNACULAR NAMES FOR FISH EATEN RAW WITH
CORRESPONDING U.S. MARKET NAME
WHEN THE HAWAIIAN VERNACULAR NAME IS … THE U.S. MARKET NAME IS …
NENUE RUDDERFISH
NUNU TRUMPETFISH
O'OPU KAI NOHU LARGE-HEADED SCORPION
OILIPA BLUELINED LEATHER JACKET
OIO BONEFISH
ONO WAHOO
OPAH MOONFISH
OPAKAPAKA PINK SNAPPER
OPELU MACKEREL SCAD
PAKI'I FLOUNDER
PAKU'IKU'I ACHILLES TANG
PALANI DUSSUMIER’S SURGEON
PANUUNUHU GAIMARD’S PARROTFISH
PAPAIKUALOA KONA CRAB
PO'ONUI BIGEYE TUNA
PO'OPA'A HAWKFISH
PO'OU ROSE-COLORED WRASSE
POMFRET POMFRET
PUALU ELONGATE SURGEONFISH
PUHIUHA WHITE EEL
ROI ARGUS GROUPER
SAMOAN CRAB MANGROVE
SQUID PURPLEBACK FLYING SQUID
STRIPED MARLIN STRIPED MARLIN
TA'APE BLUE-STRIPED SNAPPER
TO'AU BLACK TAIL SNAPPER
U'U SQUIRRELFISH
UHU PARROTFISH
UKIUKI BRIGHAM’S SNAPPER
UKU GRAY JOBFISH, SNAPPER
ULA SPINY LOBSTER
ULAPAPA SLIPPER LOBSTER
ULUA THICK-LIPPED TREVALLY
ULUA KIHIKIHI THREADFIN JACK
UOAUOA MULLET
UPAPALU CARDINAL FISH
WALU OILFISH
WHITE WEKE WHITE/SAMOAN GOATFISH

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

449
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.

• Organization for Economic Co-operation and


Development. 1995. Multilingual dictionary
of fish and fish products. Fishing News Book.
University Press, Cambridge.
• U.S. Food and Drug Administration. 2009.
The seafood list. Department of Health and
Human Services, Public Health Service,
Food and Drug Administration, Center
for Food Safety and Applied Nutrition,
College Park, MD. http://www.fda.gov/Food/
GuidanceComplianceRegulatoryInformation/
GuidanceDocuments/Seafood/ucm113260.
• Tinker, S. W. 1991. Fishes of Hawaii.
Hawaiian Service, Inc., Honolulu HI.

APPENDIX 6: Japanese and Hawaiian Vernacular Names for Fish Eaten Raw

450
APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood
Processing - Public Health Impacts

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not
create or confer any rights for or on any person and does not operate to bind FDA or the public. You can use an
alternative approach if the approach satisfies the requirements of the applicable statutes and regulations. If you want
to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance. If you cannot
identify the appropriate FDA staff, call the telephone number listed on the title page of this guidance.

Bacillus cereus (B. cereus) is the bacterium poisoning. An estimated 249,000 foodborne cases
responsible for B. cereus food poisoning. An of perfringens food poisoning occur annually in
estimated 27,400 foodborne cases of B. cereus the United States. Symptoms include: abdominal
food poisoning occur annually in the United cramps and diarrhea. Symptoms start from 8
States. There are two forms of the intoxication: hours to 1 day after consumption and last for
one causes diarrhea, starting from 6 to 15 hours about a day.
after consumption, and the other causes vomiting
Everyone is susceptible to perfringens food
and nausea, starting from 30 minutes to 6 hours
poisoning, but it is more common in the young
after consumption. Symptoms in both forms last
and elderly.
about 24 hours. Everyone is susceptible to B.
cereus food poisoning While most Escherichia coli (E. coli) are non­
pathogenic, certain strains of the bacterium are
Campylobacter jejuni (C. jejuni) is the bacterium
responsible for four types of illness: gastroenteritis
responsible for campylobacteriosis. An estimated
or infantile diarrhea, caused by enteropathogenic
1,960,000 foodborne cases of campylobacteriosis
E. coli (EPEC); travelers’ diarrhea, caused by
occur annually in the United States. Symptoms
enterotoxigenic E. coli (ETEC); bacillary dysentery,
include: diarrhea, fever, abdominal pain, nausea,
caused by enteroinvasive E. coli (EIEC); and
headache, and muscle pain. Symptoms start from
hemorrhagic colitis, caused by enterohemorrhagic
2 to 5 days after consumption and last from 7 to
E. coli (EHEC). EHEC is the most severe, with
10 days. Everyone is susceptible to infection by
potential for serious consequences, such as
C. jejuni.
hemolytic uremic syndrome, particularly in young
Clostridium botulinum (C. botulinum) toxin is the children. An estimated 173,000 foodborne cases
toxin responsible for botulism. An estimated 58 from all four types of E. coli occur annually in the
foodborne cases of botulism occur annually in United States. Symptoms vary for the different
the United States. Symptoms include: weakness; forms of illness, but include: abdominal pain,
vertigo; double vision; difficulty in speaking, diarrhea, vomiting, fever, chills, dehydration,
swallowing, and breathing; abdominal swelling; electrolyte imbalance, high body fluid acidity, and
constipation; paralysis; and death. Symptoms start general discomfort. Symptoms start from 8 hours
from 18 to 36 hours after consumption. Everyone to 9 days after consumption and last from 6 hours
is susceptible to intoxication by C. botulinum to 19 days, with both periods varying significantly
toxin; only a few micrograms of the toxin can between the illness types. Everyone is susceptible
cause illness. Mortality is high; without the to all forms of infection from E. coli, but EPEC is
antitoxin and respiratory support, death is likely. most commonly associated with infants, and all
types tend to result in more severe symptoms in
Clostridium perfringens (C. perfringens) is the
the very young and elderly.
bacterium responsible for perfringens food

APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood Processing - Public Health Impacts

451
Hepatitis A virus is responsible for foodborne and other closely related bacterial pathogens, such
hepatitis. An estimated 4,200 foodborne cases as Shigella spp., E. coli, and Yersinia enterocolitica
of hepatitis A occur annually in the United infections can lead to chronic reactive arthritic
States. Symptoms include: fever, malaise, symptoms in pre-disposed individuals.
nausea, anorexia, abdominal discomfort, and
Shigella spp. is the bacterium responsible for
jaundice. Symptoms start from 10 to 50 days
shigellosis. An estimated 89,600 foodborne cases
after consumption and last 1 to 2 weeks. Unless
of shigellosis occur annually in the United States.
previously infected or immunized, everyone is
Symptoms include: abdominal pain; cramps;
susceptible to infection by hepatitis A virus.
diarrhea; fever; vomiting; blood, pus, or mucus
Listeria monocytogenes (L. monocytogenes) in stools; continuous or frequent urges for bowel
is the bacterium responsible for listeriosis. movement; and death. Symptoms start from
An estimated 2,500 foodborne cases of
12 hours to 2 days after consumption and last
listeriosis occur annually in the United
from 1 to 2 weeks. Everyone is susceptible to
States. L. monocytogenes can produce
infection by Shigella spp.
mild flu-like symptoms in all individuals.
However, in susceptible individuals, including Staphylococcus aureus (S. aureus) is the
pregnant women, newborns, and the bacterium responsible for staphylococcal food
immunocompromised, it can result in more poisoning. An estimated 185,000 foodborne
severe symptoms, which include: septicemia, cases of staphylococcal food poisoning occur
meningitis, encephalitis, spontaneous abortion, annually in the United States. Symptoms
and stillbirth. Symptoms start from include: vomiting, diarrhea, abdominal pain,
nausea, and weakness. Symptoms usually
3 days to 3 weeks after consumption. Mortality
start within 4 hours of consumption. Everyone
is high in those that display the more severe
is susceptible to intoxication by S. aureus
symptoms.
toxin, with more severe symptoms, including
Norovirus (also known as Norwalk-like virus) occasional death, occurring in infants, the
is a major cause of viral gastroenteritis. An elderly, and debilitated persons.
estimated 9,200,000 foodborne cases of norovirus
Vibrio cholerae (V. cholerae) O1 and O139 are
occur annually in the United States. Symptoms
the bacteria responsible for Asiatic or epidemic
include: diarrhea, nausea, vomiting, abdominal
cholera. No major outbreaks of this disease
cramps, headache, body ache, and low-grade
have occurred in the United States since 1911,
fever. Symptoms start from 2 to 4 days after
but an estimated 49 sporadic foodborne cases
consumption and generally last 2½ days.
occur annually (including V. cholerae non-O1 and
Everyone is susceptible to infection by norovirus.
non-O139). Symptoms include: mild-to-severe
Salmonella spp. is the bacterium responsible for diarrhea, abdominal cramps, nausea, vomiting,
salmonellosis. An estimated 1,340,000 cases dehydration, shock, and death. Symptoms
of foodborne salmonellosis occur annually in start from 6 hours to 5 days after consumption.
the United States. Symptoms include: nausea, Everyone is susceptible to infection by V. cholerae
vomiting, abdominal cramps, diarrhea, fever, O1 and O139, but those with weakened immunity,
and headache. Symptoms start from 6 hours reduced stomach acidity, or malnutrition may
to 2 days after consumption and generally last suffer more severe forms of the illness.
from 1 to 2 days. The most severe form, typhoid
V. cholerae non-O1 and non-O139 are bacteria
fever, is caused by Salmonella typhi. Everyone
that are also responsible for vibriosis. V.
is susceptible to infection by Salmonella spp., but
cholerae non-O1 and non-O139 may also cause
symptoms are most severe in the elderly, infants,
gastroenteritis and, rarely, septicemia. The
and the infirmed. Infections by Salmonella spp.

APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood Processing - Public Health Impacts

452
symptoms of gastroenteritis include: diarrhea,
include: fever, abdominal pain, diarrhea,
abdominal cramps, fever, vomiting, and
vomiting, arthritis, and, rarely, septicemia.
nausea. Symptoms start from 6 hours to 3 days
Symptoms start from 3 to 7 days after
after consumption and last from 6 to 7 days.
consumption and last from 1 to 3 days. Everyone
Everyone is susceptible to gastroenteritis from V.
is susceptible to infection by Y. enterocolitica, but
cholerae non-O1 and non-O139, but septicemia
symptoms are more severe in the very young,
usually develops only in those with underlying
debilitated, elderly, and immunocompromised.
chronic disease.

Vibrio parahaemolyticus (V. parahaemolyticus) is

another bacterium that is responsible for vibriosis.

An estimated 3,600 foodborne cases of vibriosis

from V. parahaemolyticus occur annually in the

United States. Vibriosis from V. parahaemolyticus,

as with Vibrio vulnificus, may cause gastroenteritis

and primary septicemia, although primary

septicemia is uncommon with V. parahaemolyticus.

The symptoms of gastroenteritis include: diarrhea;

abdominal cramps, nausea, vomiting, headache,

fever, and chills. Symptoms start from 4 hours to 4

days after consumption and last for about 2½ days.

Everyone is susceptible to gastroenteritis from V.

parahaemolyticus, but septicemia usually develops

only in those with underlying chronic disease.

Vibrio vulnificus (V. vulnificus) is another

bacterium that is responsible for vibriosis. An

estimated 47 foodborne cases of vibriosis

caused by V. vulnificus (mostly septicemia)

occur annually in the United States, about half

of those resulting in death. Vibriosis caused

by V. vulnificus can take one of two forms,

gastroenteritis and primary septicemia. The

symptoms of gastroenteritis include: nausea,

chills, and fever. The symptoms of primary

septicemia include: septic shock and death.

Symptoms of gastroenteritis start from 16

hours to 2 days after consumption, and death

from septicemia may occur within 36 hours.

Everyone is susceptible to gastroenteritis from

V. vulnificus, but septicemia usually develops


only in those with underlying chronic disease,
particularly liver disease.
Yersinia enterocolitica (Y. enterocolitica) is
the bacterium responsible for yersiniosis. An
estimated 86,700 foodborne cases of yersiniosis
occur annually in the United States. Symptoms

APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood Processing - Public Health Impacts

453
BIBLIOGRAPHY.

We have placed the following references on


display in the Division of Dockets Management,
Food and Drug Administration, 5630 Fishers Lane,
rm. 1061, Rockville, MD 20852. You may see
them at that location between 9 a.m. and 4 p.m.,
Monday through Friday. As of March 29, 2011,
FDA had verified the Web site address for the
references it makes available as hyperlinks from
the Internet copy of this guidance, but FDA is not
responsible for any subsequent changes to Non-
FDA Web site references after March 29, 2011.
• Mead, P. S., L. Slutsker, V. Dietz, L. F. McCaig,
J. S. Bresee, C. Shapiro, P. M. Griffin, and
R. V. Tauxe. 1999. Food-related illness and
death in the United States. Emerg. Infect.
Dis. 5:607-625.
• Painter, J. 2004. Estimated cases of Vibrio
parahaemolyticus in the United States.
Personal communication.
• U.S. Food and Drug Administration. 2000.
The bad bug book: foodborne pathogenic
microorganisms and natural toxins
handbook. http://www.cfsan.fda.gov/~mow/
intro.html.

APPENDIX 7: Bacterial and Viral Pathogens of Greatest Concern in Seafood Processing - Public Health Impacts

454
APPENDIX 8: PROCEDURES FOR SAFE AND SANITARY PROCESSING AND
IMPORTING OF FISH AND FISHERY PRODUCTS

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

TITLE 21 OF THE CODE OF FEDERAL SUBPART C – RAW MOLLUSCAN


REGULATIONS SHELLFISH

§ 123.20 General.
PART 123 – FISH AND FISHERY PRODUCTS
§ 123.28 Source controls.
Authority: 21 U.S.C. 321, 342, 343, 346, 348, 371, 374,
SUBPART A – GENERAL PROVISIONS 379e, 381, 393; 42 U.S.C. 241, 241l, 264.
§ 123.3 Definitions. Source: 60 FR 65197, Dec. 18, 1995, unless otherwise
noted.
§ 123.5 Current good manufacturing practice.
§ 123.6  Hazard analysis and Hazard Analysis SUBPART A – GENERAL PROVISIONS
Critical Control Point (HACCP) plan.
§ 123.7 Corrective actions. § 123.3 Definitions.
§ 123.8 Verification. The definitions and interpretations of terms in
§ 123.9 Records. section 201 of the Federal Food, Drug, and Cosmetic
Act (the Act) and in parts 110 and 117 of this
§ 123.10 Training. chapter are applicable to such terms when used in
this part, except that the definitions and terms in
§ 123.11 Sanitation control procedures.
parts 110 and 117 do not govern such terms where
§ 123.12  Special requirements for imported such terms are redefined in this part and except
products. that the terms facility, hazard, and manufacturing/
processing in parts 110 and 117 do not govern
such terms where used in this part. The following
SUBPART B – SMOKED AND SMOKE - definitions shall also apply:
FLAVORED FISHERY PRODUCTS
(a) Certification number means a unique com-
§ 123.15 General. bination of letters and numbers assigned by
a shellfish control authority to a molluscan
§ 123.16 Process controls. shellfish processor.

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 1 (August 2019)
(b) Critical control point means a point, step, or (j) Process-monitoring instrument means an
procedure in a food process at which control instrument or device used to indicate conditions
can be applied, and a food safety hazard can as during processing at a critical control point.
a result be prevented, eliminated, or reduced
(k) (1) Processing means, with respect to fish
to acceptable levels.
or fishery products: Handling, storing,
(c) Critical limit means the maximum or minimum preparing, heading, eviscerating, shucking,
value to which a physical, biological, or chemical freezing, changing into different market forms,
parameter must be controlled at a critical manufacturing, preserving, packing, labeling,
control point to prevent, eliminate, or reduce dockside unloading, or holding.
to an acceptable level the occurrence of the
(2) The regulations in this part do not apply
identified food safety hazard.
to:
(d) Fish means fresh or saltwater finfish,
(i) Harvesting or transporting fish or
crustaceans, other forms of aquatic animal
fishery products, without otherwise
life (including, but not limited to, alligator, frog,
engaging in processing.
aquatic turtle, jellyfish, sea cucumber, and sea
urchin and the roe of such animals) other than (ii) Practices such as heading, eviscerating,
birds or mammals, and all mollusks, where such or freezing intended solely to prepare
animal life is intended for human consumption. a fish for holding on board a harvest
vessel.
(e) Fishery product means any human food
product in which fish is a characterizing (iii) The operation of a retail establishment.
ingredient.
(l) Processor means any person engaged in
(f) Food safety hazard means any biological, commercial, custom, or institutional processing
chemical, or physical property that may cause of fish or fishery products, either in the United
a food to be unsafe for human consumption. States or in a foreign country. A processing
includes any person engaged in the production
(g) Importer means either the U.S. owner or
of foods that are to be used in market or
consignee at the time of entry into the United
consumer tests.
States, or the U.S. agent or representative of
the foreign owner or consignee at the time of (m) Scombroid toxin-forming species means tuna,
entry into the United States, who is responsible bluefish, mahi mahi, and other species, whether
for ensuring that goods being offered for entry or not in the family Scombridae, in which
into the United States are in compliance with all significant levels of histamine may be produced
laws affecting the importation. For the purposes in the fish flesh by decarboxylation of free
of this definition, ordinarily the importer is not histidine as a result of exposure of the fish
the custom house broker, the freight forwarder, after capture to temperatures that permit the
the carrier, or the steamship representative. growth of mesophilic bacteria.
(h) Molluscan shellfish means any edible species (n) Shall is used to state mandatory requirements.
of fresh or frozen oysters, clams, mussels, or
scallops, or edible portions of such species, (o) Shellfish control authority means a Federal,
except when the product consists entirely of State, or foreign agency, or sovereign tribal
the shucked adductor muscle. government, legally responsible for the
administration of a program that includes
(i) Preventive measure means physical, chemical, activities such as classification of molluscan
or other factors that can be used to control an shellfish growing areas, enforcement of
identified food safety hazard.

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 2 (August 2019)
molluscan shellfish harvesting controls, and § 123.6 Hazard analysis and Hazard Analysis Critical
certification of molluscan shellfish processors. Control Point (HACCP) plan.
(p) Shellstock means raw, in-shell molluscan (a) Hazard analysis. Every processor shall conduct,
shellfish. or have conducted for it, a hazard analysis
to determine whether there are food safety
(q) Should is used to state recommended or
hazards that are reasonably likely to occur for
advisory procedures or to identify recommended
each kind of fish and fishery product processed
equipment.
by that processor and to identify the preventive
(r) Shucked shellfish means molluscan shellfish measures that the processor can apply to
that have one or both shells removed. control those hazards. Such food safety hazards
can be introduced both within and outside the
(s) Smoked or smoke-flavored fishery products processing plant environment, including food
means the finished food prepared by: safety hazards that can occur before, during,
and after harvest. A food safety hazard that
(1) Treating fish with salt (sodium chloride),
is reasonably likely to occur is one for which
and
a prudent processor would establish controls
(2) Subjecting it to the direct action of smoke because experience, illness data, scientific
from burning wood, sawdust, or similar reports, or other information provide a basis to
material and/or imparting to it the flavor conclude that there is a reasonable possibility
of smoke by a means such as immersing that it will occur in the particular type of fish or
it in a solution of wood smoke. fishery product being processed in the absence
of those controls.
(t) Tag means a record of harvesting information
attached to a container of shellstock by the (b) The HACCP plan. Every processor shall have and
harvester or processor. implement a written HACCP plan whenever a
hazard analysis reveals one or more food safety
[60 FR 65197, Dec. 18, 1995, as amended at 80 FR 56167, hazards that are reasonably likely to occur, as
Sept. 17, 2015] described in paragraph (a) of this section. A
HACCP plan shall be specific to:
§ 123.5 Current good manufacturing practice.
(1) Each location where fish and fishery
(a) Except as provided by § 117.5(b), parts 110 products are processed by that processor;
and 117 of this chapter apply in determining and
whether the facilities, methods, practices,
and controls used to process fish and fishery (2) Each kind of fish and fishery product
products are safe, and whether these products processed by the processor. The plan may
have been processed under sanitary conditions group kinds of fish and fishery products
together, or group kinds of production
(b) The purpose of this part is to set forth methods together, if the food safety hazards,
requirements specific to the processing of fish critical control points, critical limits, and
and fishery products. procedures required to be identified and
performed in paragraph (c) of this section
[60 FR 65197, Dec. 18, 1995, as amended at 80 FR 56167,
are identical for all fish and fishery products
Sept. 17, 2015]
so grouped or for all production methods
so grouped.

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 3 (August 2019)
(c) The contents of the HACCP plan. The HACCP outside the processing plant environ-
plan shall, at a minimum: ment, including food safety hazards
that occur before, during, and after
(1) List the food safety hazards that are harvest;
reasonably likely to occur, as identified
in accordance with paragraph (a) of this (3) List the critical limits that must be met at
section, and that thus must be controlled for each of the critical control points;
each fish and fishery product. Consideration
(4) List the procedures, and frequency thereof,
should be given to whether any food safety
that will be used to monitor each of the
hazards are reasonably likely to occur as a
critical control points to ensure compliance
result of the following:
with the critical limits;
(i) Natural toxins;
(5) Include any corrective action plans that
(ii) Microbiological contamination; have been developed in accordance with
§ 123.7(b), to be followed in response to
(iii) Chemical contamination; deviations from critical limits at critical
(iv) Pesticides; control points;

(v) Drug residues; (6) List the verification procedures, and


frequency thereof, that the processor will
(vi) Decomposition in scombroid toxin- use in accordance with § 123.8(a);
forming species or in any other species
where a food safety hazard has been (7) Provide for a recordkeeping system that
associated with decomposition; docu-ments the monitoring of the critical
control points. The records shall contain the
(vii) Parasites, where the processor has actual values and observations obtained
know-ledge or has reason to know that during monitoring.
the parasite-containing fish or fishery
product will be consumed without a (d) Signing and dating the HACCP plan.
process sufficient to kill the parasites, (1) The HACCP plan shall be signed and dated,
or where the processor represents, either by the most responsible individual
labels, or intends for the product to be onsite at the processing facility or by a
so consumed; higher level official of the processor. This
(viii) Unapproved use of direct or indirect signature shall signify that the HACCP plan
food or color additives; and has been accepted for implementation by
the firm.
(ix) Physical hazards;
(2) The HACCP plan shall be dated and signed:
(2) List the critical control points for each of the
identified food safety hazards, including as (i) Upon initial acceptance;
appropriate: (ii) Upon any modification; and
(i) Critical control points designed to (iii) Upon verification of the plan in accord-
control food safety hazards that could ance with § 123.8(a)(1).
be introduced in the processing plant
environment; and (e) Products subject to other regulations. For
fish and fishery products that are subject to
(ii) Critical control points designed to the requirements of part 113 or 114 of this
control food safety hazards introduced chapter, the HACCP plan need not list the food

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 4 (August 2019)
safety hazard associated with the formation (1) No product enters commerce that is
of Clostridium botulinum toxin in the finished, either injurious to health or is otherwise
hermetically sealed container, nor list the adulterated as a result of the deviation; and
controls to prevent that food safety hazard. A
(2) The cause of the deviation is corrected.
HACCP plan for such fish and fishery products
shall address any other food safety hazards (c) When a deviation from a critical limit occurs and
that are reasonably likely to occur. the processor does not have a corrective action
plan that is appropriate for that deviation, the
(f) Sanitation. Sanitation controls may be
processor shall:
included in the HACCP plan. However, to the
extent that they are monitored in accordance (1) Segregate and hold the affected product, at
with § 123.11(b) they need not be included in least until the requirements of paragraphs
the HACCP plan, and vice versa. (c)(2) and (c)(3) of this section are met;
(g) Legal basis. Failure of a processor to have (2) Perform or obtain a review to determine
and implement a HACCP plan that complies the acceptability of the affected product for
with this section whenever a HACCP plan is distribution. The review shall be performed
necessary, otherwise operate in accordance by an individual or individuals who have
with the require-ments of this part, shall adequate training or experience to perform
render the fish or fishery products of that such a review. Adequate training may or
processor adulterated under section 402(a) may not include training in accordance with
(4) of the act. Whether a processor’s actions § 123.10;
are consistent with ensuring the safety of food
will be determined through an evaluation of (3) Take corrective action, when necessary, with
the processors overall implementation of its respect to the affected product to ensure
HACCP plan, if one is required. that no product enters commerce that is
either injurious to health or is otherwise
§ 123.7 Corrective actions. adulterated as a result of the deviation;

(a) Whenever a deviation from a critical limit (4) Take corrective action, when necessary, to
occurs, a processor shall take corrective correct the cause of the deviation;
action either by:
(5) Perform or obtain timely reassessment by
(1) Following a corrective action plan that is an individual or individuals who have been
appro-priate for the particular deviation, or trained in accordance with § 123.10, to
determine whether the HACCP plan needs to
(2) Following the procedures in paragraph (c) be modified to reduce the risk of recurrence
of this section. of the deviation, and modify the HACCP
plan as necessary.
(b) Processors may develop written corrective
action plans, which become part of their HACCP (d) All correction actions taken in accordance wiht
plans in accordance with § 123.6(c)(5), by this section shall be fully documented in records
which they predetermine the corrective actions that are subject to verification in accordance
that they will take whenever there is a deviation with § 123.8(a)(3)(ii) and the recordkeeping
from a critical limit. A corrective action plan requirements of § 123.9.
that is appropriate for a particular deviation is
one that describes the steps to be taken and
assigns responsibility for taking those steps,
to ensure that:

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 5 (August 2019)
§ 123.8 Verification. (i) The monitoring of critical control points.
The purpose of this review shall be, at
(a) Overall verification. Every processor shall verify a minimum, to ensure that the records
that the HACCP plan is adequate to control are complete and to verify that they
food safety hazards that are reasonably likely document values that are within the
to occur, and that the plan is being effectively critical limits. This review shall occur
implemented. Verification shall include, at a within 1 week of the day that the records
minimum: are made;
(1) Reassessment of the HACCP plan. A (ii) The taking of corrective actions. The
reassessment of the adequacy of the HACCP purpose of this review shall be, at a
plan whenever any changes occur that minimum, to ensure that the records are
could affect the hazard analysis or alter the complete and to verify that appropriate
HACCP plan in any way or at least annually. corrective actions were taken in accor-
Such changes may include changes in the dance with § 123.7. This review shall
following: Raw materials or source of raw occur within 1 week of the day that the
materials, product formulation, processing records are made; and
methods or systems, finished pro-duct
distribution systems, or the intended use (iii) The calibrating of any process control
or consumers of the finished product. The instruments used at critical control
reassessment shall be performed by an points and the performing of any periodic
individual or individuals who have been end-product or in-process testing that
trained in accordance with § 123.10. The is part of the processor’s verification
HACCP plan shall be modified immediately activities. The purpose of these reviews
whenever a reassessment reveals that the shall be, at a minimum, to ensure that
plan is no longer adequate to fully meet the the records are complete, and that these
requirements of § 123.6(c). activities occurred in accordance with the
processor’s written procedures. These
(2) Ongoing verification activities. Ongoing reviews shall occur within a reasonable
verification activities including: time after the records are made.
(i) A review of any consumer complaints (b) Corrective actions. Processors shall immediately
that have been received by the follow the procedures in § 123.7 whenever any
processor to determine whether they verification procedure, including the review of a
relate to the performance of critical consumer complaint, reveals the need to take
control points or reveal the existence a corrective action.
of unidentified critical control points;
(c) Reassessment of the hazard analysis. Whenever
(ii) The calibration of process-monitoring a processor does not have a HACCP plan because
instruments; and, a hazard analysis has revealed no food safety
hazards that are reasonably likely to occur,
(iii) At the option of the processor, the
the processor shall reassess the adequacy of
per-forming of periodic end-product
that hazard analysis whenever there are any
or in-process testing.
changes that could reasonably affect whether
(3) Records review. A review, including signing a food safety hazard now exists. Such changes
and dating, by an individual who has been may include, but are not limited to changes
trained in accordance with § 123.10, of the in: Raw materials or source of raw materials,
records that document: product formulation, processing methods or
systems, finished product distribution systems,

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 6 (August 2019)
or the intended use or consumers of the finished at least 2 years after their applicability to
product. The reassessment shall be performed the product being produced at the facility.
by an individual or individuals who have been
(3) If the processing facility is closed for a pro-
trained in accordance with § 123.10.
longed period between seasonal packs, or
(d) Recordkeeping. The calibration of process- if record storage capacity is limited on a
monitoring instruments, and the performing processing vessel or at a remote processing
of any periodic end-product and in-process site, the records may be transferred to
testing, in accordance with paragraphs (a)(2)(ii) some other reasonably accessible location
through (iii) of this section shall be documented at the end of the seasonal pack but shall
in records that are subject to the recordkeeping be immediately returned for official review
requirements of § 123.9. upon demand.

(c) Official review. All records required by this part


§ 123.9 Records. and all plans and procedures required by this
(a) General requirements. All records required by part shall be available for official review and
this part shall include: copying at reasonable times.

(1) The name and location of the processor or (d) Public disclosure.
importer; (1) Subject to the limitations in paragraph (d)
(2) The date and time of the activity that the (2) of this section, all plans and records
record reflects; required by this part are not available for
public disclosure unless they have been
(3) The signature or initials of the person per- previously disclosed to the public as defined
forming the operation; and in § 20.81 of this chapter or they relate
to a product or ingredient that has been
(4) Where appropriate, the identity of the
abandoned and they no longer represent a
product and the production code, if any.
trade secret or confidential commercial or
Processing and other information shall be
financial information as defined in § 20.61
entered on records at the time that it is
of this chapter.
observed.
(2) However, these records and plans may be
(b) Record retention.
subject to disclosure to the extent that
(1) All records required by this part shall they are otherwise publicly available, or
be retained at the processing facility or that disclosure could not reasonably be
importer’s place of business in the United expected to cause a competitive hardship,
States for at least 1 year after the date they such as generic-type HACCP plans that
were prepared in the case of refrigerated reflect standard industry practices.
products and for at least 2 years after the
(e) Tags. Tags as defined in § 123.3(t) are not
date they were prepared in the case of
subject to the requirements of this section
frozen, preserved, or shelf-stable products.
unless they are used to fulfill the requirements
(2) Records that relate to the general adequacy of § 123.28(c).
of equipment or processes being used by a
(f) Records maintained on computers. The
processor, including the results of scientific
maintenance of records on computers is
studies and evaluations, shall be retained
acceptable, provided that appropriate controls
at the processing facility or the importer’s
are implemented to ensure the integrity of the
place of business in the United States for
electronic data and signatures.

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 7 (August 2019)
§ 123.10 Training. ditions and practices specified in part 110 of
this chapter and in subpart B of part 117 of
At a minimum, the following functions shall be this chapter that are both appropriate to the
performed by an individual who has successfully plant and the food being processed and relate
completed training in the application of HACCP to the following:
principles to fish and fishery product processing at
least equivalent to that received under standardized (1) Safety of the water that comes into contact
curriculum recognized as adequate by the U.S. with food or food contact surfaces, or is
Food and Drug Administration or who is otherwise used in the manufacture of ice;
qualified through job experience to perform these
(2) Condition and cleanliness of food contact
functions. Job experience will qualify an individual to
surfaces, including utensils, gloves, and
perform these functions if it has provided knowledge
outer garments;
at least equivalent to that provided through the
standardized curriculum. (3) Prevention of cross-contamination from
insanitary objects to food, food packaging
(a) Developing a HACCP plan, which could include
material, and other food contact surfaces,
adapting a model or generic-type HACCP plan,
including utensils, gloves, and outer
that is appropriate for a specific processor, in
garments, and from raw product to cooked
order to meet the requirements of § 123.6(b);
product;
(b) Reassessing and modifying the HACCP plan in
(4) Maintenance of hand washing, hand
accordance with the corrective action procedures
sanitizing, and toilet facilities;
specified in § 123.7(c)(5), the HACCP plan
in accordance with the verification activities (5) Protection of food, food packaging material,
specified in § 123.8(a)(1), and the hazard and food contact surfaces from adulteration
analysis in accordance with the verification with lubricants, fuel, pesticides, cleaning
activities specified in § 123.8(c); and compounds, sanitizing agents, condensate,
and other chemical, physical, and biological
(c) Performing the record review required by §
contaminants;
123.8(a)(3); The trained individual need not
be an employee of the processor. (6) Proper labeling, storage, and use of toxic
compounds;
§ 123.11 Sanitation control procedures.
(7) Control of employee health conditions
(a) Sanitation SOP. Each processor should have that could result in the microbiological
and implement a written sanitation standard contamination of food, food packaging
operating procedure (herein referred to as materials, and food contact surfaces; and
SSOP) or similar document that is specific to
(8) Exclusion of pests from the food plant.
each location where fish and fishery products
are produced. The SSOP should specify how the The processor shall correct in a timely manner,
processor will meet those sanitation conditions those conditions and practices that are not met.
and practices that are to be monitored in
accordance with paragraph (b) of this section. (c) Sanitation control records. Each processor
shall maintain sanitation control records that,
(b) Sanitation monitoring. Each processor shall at a minimum, document the monitoring and
monitor the conditions and practices during corrections prescribed by paragraph (b) of
processing with sufficient frequency to ensure, this section. These records are subject to the
at a minimum, conformance with those con- requirements of § 123.9.

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 8 (August 2019)
(d) Relationship to HACCP plan. Sanitation controls cessor the HACCP and sanitation
may be included in the HACCP plan, required monitoring records required by this
by § 123.6(b). However, to the extent that they part that relate to the specific lot
are monitored in accordance with paragraph of fish or fishery products being
(b) of this section they need not be included offered for import;
in the HACCP plan, and vice versa.
(B) Obtaining either a continuing
[60 FR 65197, Dec. 18, 1995, as amended at 80 FR 56167, or lot-by-lot certificate from an
Sept. 17, 2015] appropriate foreign government
inspection authority or competent
§ 123.12 Special requirements for imported products. third party certifying that the
imported fish or fishery product
This section sets forth specific requirements for is or was processed in accordance
imported fish and fishery products. with the requirements of this part;

(a) Importer verification. Every importer of fish or (C) Regularly inspecting the foreign
fishery products shall either: processor’s facilities to ensure that
the imported fish or fishery product
(1) Obtain the fish or fishery product from a
is being processed in accordance
country that has an active memorandum of
with the requirements of this part;
understanding (MOU) or similar agreement
with the Food and Drug Administration, (D) Maintaining on file a copy, in
that covers the fish or fishery product and English, of the foreign processor’s
documents the equivalency or compliance of HACCP plan, and a written gua-
the inspection system of the foreign country rantee from the foreign pro-cessor
with the U.S. system, accurately reflects that the im-ported fish or fishery
the current situation between the signing product is processed in accordance
parties, and is functioning and enforceable with the requirements of the part;
in its entirety; or
(E) Periodically testing the imported
(2) Have and implement written verification fish or fishery product, and main-
procedures for ensuring that the fish and taining on file a copy, in English,
fishery products that they offer for import of a written guarantee from
into the United States were processed in the foreign processor that the
accordance with the requirements of this imported fish or fishery product
part. The procedures shall list at a minimum: is processed in accordance with
the requirements of this part or,
(i) Product specifications that are designed
to ensure that the product is not (F) Other such verification measures
adulterated under section 402 of the as appropriate that provide an
Federal Food, Drug, and Cosmetic Act equivalent level of assurance of
because it may be injurious to health or compliance with the requirements
have been processed under insanitary of this part.
conditions, and,
(b) Competent third party. An importer may hire a
(ii) Affirmative steps that may include competent third party to assist with or perform
any of the following: any or all of the verification activities specified
in paragraph (a)(2) of this section, including
(A) Obtaining from the foreign pro-

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 9 (August 2019)
writing the importer’s verification procedures Subpart C—Raw Molluscan Shellfish
on the importer’s behalf.

(c) Records. The importer shall maintain records, § 123.20 General.


in English, that document the performance
and results of the affirmative steps specified This subpart augments subpart A of this part by
in paragraph (a)(2)(ii) of this section. These setting forth specific requirements for processing
records shall be subject to the applicable fresh or frozen molluscan shellfish, where such
provisions of § 123.9. processing does not include a treatment that
ensures the destruction of vegetative cells of
(d) Determination of compliance. There must be microorganisms of public health concern.
evidence that all fish and fishery products
offered for entry into the United States have
§ 123.28 Source controls.
been processed under conditions that comply
with this part. If assurances do not exist that (a) In order to meet the requirements of subpart
the imported fish or fishery product has been A of this part as they apply to microbiological
processed under conditions that are equivalent contamination, chemical contamination,
to those required of domestic processors natural toxins, and related food safety hazards,
under this part, the product will appear to be processors shall include in their HACCP plans
adulterated and will be denied entry. how they are controlling the origin of the
molluscan shellfish they process to ensure
that the conditions of paragraphs (b), (c), and
Subpart B—Smoked and Smoke-Flavored
(d) of this section are met.
Fishery Products
(b) Processors shall only process molluscan shellfish
harvested from growing waters approved for
§ 123.15 General.
harvesting by a shellfish control authority. In
This subpart augments subpart A of this part by the case of molluscan shellfish harvested from
setting forth specific requirements for processing U.S. Federal waters, the requirements of this
smoked and smoke-flavored fishery products. paragraph will be met so long as the shellfish
have not been harvested from waters that have
been closed to harvesting by an agency of the
§ 123.16 Process controls.
Federal government.
In order to meet the requirements of subpart A
(c) To meet the requirements of paragraph
of this part, processors of smoked and smoke-
(b) of this section, processors who receive
flavored fishery products, except those subject to
shellstock shall accept only shellstock from
the requirements of part 113 or 114 of this chapter,
a harvester that is in compliance with such
shall include in their HACCP plans how they are
licensure requirements as may apply to the
controlling the food safety hazard associated with
harvesting of molluscan shellfish or from a
the formation of toxin by Clostridium botulinum
processor that is certified by a shellfish control
for at least as long as the shelf life of the product
authority, and that has a tag affixed to each
under normal and moderate abuse conditions.
container of shellstock. The tag shall bear,
at a minimum, the information required in §
1240.60(b) of this chapter. In place of the tag,
bulk shellstock shipments may be accompanied
by a bill of lading or similar shipping document
that contains the information required in §

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 10 (August 2019)
1240.60(b) of this chapter. Processors shall PART 1240 – CONTROL OF COMMUNICABLE
maintain records that document that all DISEASES
shellstock have met the requirements of this
section. These records shall document: 1. The authority citation for 21 CFR Part 1240
continues to read as follows:
(1) The date of harvest;
Authority: Secs 215, 311, 361, 368 of the Public Health
(2) The location of harvest by State and site;
Service Act (42 U.S.C. 216, 243, 264, 271).
(3) The quantity and type of shellfish;
2. Section 1240.3 is amended by revising
(4) The date of receipt by the processor; and paragraph (r), and by adding new paragraphs
(s), (t) and (u) to read as follows:
(5) The name of the harvester, the name or
registration number of the harvester’s
§ 1240.3 General Definitions.
vessel, or an identification number issued
to the harvester by the shellfish control a. Molluscan Shellfish. Any edible species of
authority. fresh or frozen oysters, clams, mussels,
and scallops or edible portions thereof,
(d) To meet the requirements of paragraph (b) of
except when the product consists entirely
this section, processors who receive shucked
of the shucked adductor muscle.
molluscan shellfish shall accept only containers
of shucked molluscan shellfish that bear a label b. Certification number means a unique
that complies with § 1240.60(c) of this chapter. combination of letters and numbers
Processors shall maintain records that document assigned by a shellfish control authority
that all shucked molluscan shellfish have met to a molluscan shellfish processor.
the requirements of this section. These records
shall document: c. Shellfish control authority means a Federal,
State, or foreign agency, or sovereign tribal
(1) The date of receipt; government, legally responsible for the
administration of a program that includes
(2) The quantity and type of shellfish; and
activities such as classification of molluscan
(3) The name and certification number of the shellfish growing areas, enforcement of
packer or repacker of the product. molluscan shellfish harvesting controls,
and certification of molluscan shellfish
processors.

d. Tag means a record of harvesting


information attached to a container of
shellstock by the harvester or processor.

3. Section 1240.60 is amended by revising the


section heading, by redesignating the existing
text as paragraph (a) and adding the word
“molluscan” before the word “shellfish” the
two times that it appears, and by adding new
paragraphs (b), (c), and (d) to read as follows:

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 11 (August 2019)
§ 1240.60 Molluscan Shellfish
a. A person shall not offer for transportation,
or transport, in interstate traffic any
molluscan shellfish handled or stored in
such an insanitary manner, or grown in
an area so contaminated, as to render
such molluscan shellfish likely to become
agents in, and their transportation likely to
contribute to the spread of communicable
disease from one State or possession to
another.

b. All shellstock shall bear a tag that discloses


the date and place they were harvested
(by State and site), type and quantity
of shellfish, and by whom they were
harvested (i.e., the identification number
assigned to the harvester by the shellfish
control authority, where applicable or,
if such identification numbers are not
assigned, the name of the harvester
or the name or registration number of
the harvester’s vessel). In place of the
tag, bulk shellstock shipments may be
accompanied by a bill of lading or similar
shipping document that contains the same
information.

c. All containers of shucked molluscan


shellfish shall bear a label that identifies
the name, address, and certification
number of the packer or repacker of the
molluscan shellfish.

d. Any molluscan shellfish without such a


tag, shipping document, or label, or with
a tag, shipping document, or label that
does not bear all the information required
by paragraphs (b) and (c) of this section,
shall be subject to seizure or refusal of
entry, and destruction.

[40 FR 5620, Feb. 6, 1975, as amended at 60 FR


65202, Dec. 18, 1995]

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 12 (August 2019)
NOTES:

Appendix 8: Procedures for Safe and Sanitary Processing and Importing of Fish and Fishery Products
A8 - 13 (August 2019)
APPENDIX 9: ALLERGEN CROSS-CONTACT PREVENTION

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

INTRODUCTION.
In addition to effective cleaning and sanitation seasonal personnel) and supervisors must have
controls, processors should also consider processing the education, training, or experience necessary to
controls to prevent or minimize the likelihood of ensure the production of safe food as appropriate
the allergen cross-contact. to their assigned duties and that supervisory staff
have the knowledge necessary to supervise the
Allergen cross-contact may result in the un- production of safe food. Seafood processors must
intentional in- troduction of allergens into foods ensure that their employees have been trained in
that do not properly declare the allergens on the the controls necessary to prevent allergen cross-
labels. Allergen cross-contact controls are intended contact. Since this training is specific to food
to provide separation by time and space between safety, records of the training must be maintained
allergen-containing products and non-allergen- in accordance with 21 CFR 117.4. The training
containing products, or between products consisting should, at a minimum:
of or containing different allergens. These controls
should be considered at all points in processing • Identify allergens and the hazard they present
where cross-contact or inaccurate allergen to sensitive individuals;
declarations can be prevented. Controls may be
considered at specific processing steps and should • Cover the principles of allergen cross-contact
include comprehensive procedures such as process prevention; and
scheduling, traffic control, physical segregation,
and air filtration. Allergen cross-contact controls • Specifically cover the processor’s allergen cross-
should also be considered and used when creating contact prevention protocols, including corrective
and processing new product samples for public actions, and the required recordkeeping.
consumption. Development of written procedures
The following recommendations may not apply
and posting appropriate allergen cross-contact
to every type of facility and situation. FDA has
control procedures will help ensure the consistency
identified these recommendations as a means
in the application of controls. Implementation of
of assisting facilities as foundational information
a recordkeeping system provides a method of
for them to better understand and evaluate or
tracing ingredients and labels and identifying their
create an allergen cross-contact control program
disposition. The development and oversight of
based on the needs of their facility. These are
processing cross-contact controls requires an
recommendations and considerations only. FDA
understanding of the allergens and the health
does not legally require firms to adopt any of the
hazard they present in addition to effective methods
recommendations.
for prevention of allergen cross-contact.

Seafood processors must meet the requirements


of 21 CFR 117.4. This regulation requires that all
individuals engaged in manufacturing, processing,
packing and holding food (including temporary and

Appendix 9: Allergen Cross-Contact Prevention


A9 - 1 (August 2019)
RECEIVING. o Reject the shipment if identified
requirements have not been met.
Preventing allergen cross-contact begins when
labels and ingredients are received at a facility. STORAGE.
Consider the following when receiving materials
to control allergen cross-contact as appropriate Storage of allergens and allergen-containing
for the facility needs: materials should be done to minimize the risk of
allergen cross-contact in a facility. Consider the
• Compare the received preprinted labels and following when establishing and implementing
the labels of ingredients received against procedures to control allergen cross-contact during
product specifications. Check for any changes storage that are appropriate for your facility:
in the list of declared allergenic ingredients.
Segregate and hold ingredients and labels • Segregate allergen-containing ingredients.
whose allergen declarations do not match the Use of separate storage areas (e.g. dedicated
product specification in a defined area with allergen storage room, or shelving) provides
restricted access. The segregated ingredients a physical separation for allergen and non-
and labels should be tagged to indicate that allergen-containing ingredients. The physical
they should not be used. Close attention should separation should ensure that allergen-
be paid to sub-ingredients. containing ingredients are stored in a
warehouse, cooler, or storage areas where
• Inspect materials for damaged packaging and they do not come in contact with each other
exposed/leaking materials. Damaged packages or any non-allergen containing ingredient.
should be removed, sealed and segregated This dedicated area should only be used for
from the shipment for return to the supplier allergen-containing ingredients and not used
or destroyed. Handle damaged containers of for non-allergen-containing ingredients or other
allergens in a manner that prevents allergen products at any time.
cross-contact during receipt and storage, if
they must be accepted with the shipment. • Establish procedures for staging and storage
Segregation areas should be clearly identified, of food allergens and allergen-containing
and damaged packages should be marked ingredients below non-allergens when dedicated
as not to be used. Do not move damaged or areas are not available. This will help to prevent
leaking containers or packages into production inadvertent cross-contact in the event that the
areas unless allergen-containing ingredients or packaging material used to store the allergen
materials have been contained. is damaged and subsequent leakage occurs.

• Clearly identify the allergen content on packages • Use color coding, tagging, or other distinctive
(e.g., case, pallet, bag, or carton) of incoming marks to identify containers of ingredients
ingredients immediately upon receipt to ensure or foods that contain different food allergens
that the allergen content of each can be clearly when practical. This could include using colored
identified during storage and on the production shrink-wrap or colored placards, distinct pallets,
floor when in use. A color-code system that is and unique totes or bins. A dedicated color
easily understood and preferably identifies the may be assigned to each of the major allergens
specific allergen hazard can be utilized. defined by FALCPA. For example, prominently
post a chart in key processing and ingredient
Note: Ensure color codes are clear, and not storage areas that identifies the assignment of
in conflict with other coding schemes in use the major food allergen and its corresponding
at the facility. color.

• Establish and implement controls to ensure Note: Ensure the color codes are clear, and
the integrity of ingredients received in bulk not in conflict with other color coding schemes
including those delivered by railcar or tanker. being used in the facility.
For example, verification of tanker and/or railcar
cleaning for allergens (e.g. hopper, boxcar, • Use dedicated bins or containers that can be
tanker, etc. wash-tags), prior load information, closed in a secure manner for storing allergen-
clean transfer areas and equipment cleaning. containing ingredients and allergen-containing
products.

Appendix 9: Allergen Cross-Contact Prevention


A9 - 2 (August 2019)
• Establish procedures to ensure that non- containing and allergen-free zones in the plant.
allergen-containing ingredients or products For example, designing in a buffer room or
are not mixed with allergen-containing clean area between the two zones.
materials, or that different allergens are not
mixed when using bulk storage tanks or silos. • Establish air flow controls in the facility, to
Use visual identifiers (such as tags or labels), prevent airborne allergen particulate matter
computerized verification checks, lockouts from being brought into allergen-free zones (e.g.
over valve openings, and requirements that introduce a positive air pressure environment in
inspections and sign-offs on a valve and tank the packaging area or use micro air filtration).
set up before receiving or using material in a
tank or silo as appropriate. • Provide shielding, permanent and/or temporary
partitions, covers, and catch pans to protect
• Establish procedures to inspect warehouse exposed unpacked product as necessary.
handling equipment (dollies, forklifts, etc.)
used to transport the ingredients containing • Review facility and process design for new
allergens. installations or upgrades to assess for the
potential of allergen cross-contact.
• Establish and implement procedures for
damaged packaging or containers and the • Configure processing lines with sufficient space
resulting spills or leaks of allergen-containing or physical barriers between them to minimize
ingredients or products. any allergen cross-contact as a result of normal
product spillage and splattering from processing
PROCESSING. or cleaning.

Allergen cross-contact can be prevented during • Consider dedicating a section of the facility
food processing by providing separation in time and for processing of products containing specific
space between allergen-containing materials and allergens as appropriate and/or practical.
non-allergen-containing materials, and between
materials containing different allergens. The ap- • Consider the configuration and use of your
propriate allergen control measures are facility processing lines:
and product dependent. When choosing which
o Use separate processing lines for products
measures to take, the processor should consider
that contain different types of allergens,
the properties of the allergenic ingredients being
when possible.
used, the nature of the processing system and
production facility, the product being produced, o Line crossovers should be avoided
and the manufacturing processes.
o Enclosing processing equipment
A. Facility, equipment and process design
• Dedicate utensils, employee apparel (e.g.,
Allergen cross-contact of ingredients, in-process aprons and gloves), and tools to specific
materials and final product can be minimized processing lines or products, when possible. The
by utilizing dedicated facilities, processing and utensils, employee apparel, and tools should be
packaging lines, and equipment. The following subjected to an allergen cleaning and sanitation
considerations should be made when designing procedure after use and stored in a manner to
the facility, equipment and processes to prevent prevent allergen cross-contact.
allergen cross-contact:
• Use dedicated color coded equipment, tools,
• Incorporate features in overall plant layout and employee apparel, and utensils for handling
process design that will minimize the potential allergen-containing ingredients or finished
for allergen cross-contact. products, when possible.
• Design traffic patterns (e.g., avoid crossovers • Restrict employee movement in facilities to
of open production lines) in the facility to minimize the spread of allergen-containing
prevent allergen cross-contact. Develop a residues to non-allergen-containing products.
unidirectional traffic flow to avoid unrestricted Visually identify employees that work on lines
movement of employees between allergen-

Appendix 9: Allergen Cross-Contact Prevention


A9 - 3 (August 2019)
containing different allergens (e.g., different • Develop and implement procedures to minimize
color uniforms). In addition: aerosolized allergenic material. For example,
dust generation and accumulation on equipment
o Restrict personnel from working between can be minimized by adding liquid ingredients to
processing lines containing allergenic mixers before or at the same time as powders,
ingredients and non-allergenic ingredients using dust collection systems (i.e., local
during the same shift. exhaust, ventilation systems and/or vacuum
systems), controlling surrounding dust sources,
o Implement procedures for requesting and covering equipment.
change of work clothing when employees
move from an allergen to a non-allergen • Stage allergen-containing materials in
area, for example, in dusty environments. designated areas before opening, weighing
Likewise, gloves and hats can be unintended or transferring them to the processing line.
carriers of dust and seeds and should be Care should be taken to prevent the allergen-
changed as often as necessary to prevent containing materials from spreading outside
allergen cross-contact. the staging area(s). Position the staging
area(s) so that potential exposure to allergens
o Initiate controls of personnel movement and is minimized, such as locating the staging
practices to prevent allergen cross-contact area immediately near point of entry into the
during breaks and meals. product. The staging location should facilitate
the transport of materials to the line without the
• Utilize a valve system for closed processing lines
need to cross other lines where non-allergen-
to effectively move and clear allergenic and
containing products are produced.
non-allergenic ingredients through the facility.
Consider the following when valves are used: • Control of allergen-containing and non-allergen
containing oils for fryers. Control can be
o Ensure that all valves are clearly marked.
managed through product scheduling or use
o Inspect valves routinely for potential leaks. of dedicated fryers to minimize the risk of
allergen cross-contact.
o Ensure valves are secured into the
appropriate position. B. Production scheduling

• Control the movement of materials to minimize Controlling the scheduling of production runs can
the spread of allergenic materials throughout be an effective method for preventing allergen
the facility. cross-contact. Considerations that should be made
are as follows:
o Ensure allergen-containing materials are
covered, contained, and identified when in • Implement production scheduling to separate
transit in the facility. the manufacture of allergen-containing products
from non-allergen-containing products by time.
o Move collection bins, totes, and containers A separation between allergen-containing
with allergen-containing materials, products and non-allergen-containing products
ingredients, and wastes in a manner that can be achieved by establishing a production
prevents allergen cross-contact with other order; that is, producing the foods in a sequence
processing lines. whereby the food with the fewest allergens or
no allergen is produced first and the food with
o Collect and contain waste materials (e.g., the most allergens is produced last, combined
spills, defective and unusable products, used with effective allergen cleaning and sanitation
ingredient packaging) on a continuous basis, procedures between changeover of productions
especially those containing allergens, during containing different allergens.
production. Contain the waste materials
in sealable containers such as covered • Add the allergenic ingredient as late in the
collection bins, totes, and containers. production process as possible to minimize the
These bins, totes, and containers should amount of equipment and the time that the
be labeled and/or color coded to identify processor’s production area comes in contact
which allergens they contain. with the allergen.

Appendix 9: Allergen Cross-Contact Prevention


A9 - 4 (August 2019)
• Cluster allergen-containing runs to reduce the identify all the allergens incorporated within
number of required changeovers and to reduce the rework materials.
the risk of allergen cross-contact.
• Implementation of and maintaining a
REWORK AND WORK-IN-PROGRESS (WIP). recordkeeping system for monitoring allergens
for the rework/ WIP material for comparison
The term rework refers to finished or partially against the label of the new finished product
finished products that are reincorporated into the to ensure the allergens from the rework/WIP
manufacturing process. Work-in-Progress (WIP) material match.
consists of partially finished products that are
between different production stages/ steps. Both • Attaching information sheet(s) to each container
rework and WIP can increase the risk of introducing of rework/WIP that identifies the allergen-
allergens, either by erroneous addition of allergen- containing ingredient, name of product, the
containing rework/WIP into a product that does not specific production line the materials will
contain the specific allergen(s) as ingredients, or be added to, the date the rework/WIP was
by cross-contact of allergen-containing materials produced, and the batch and/or lot number to
with non-allergen-containing materials through which the rework/WIP was added.
shared containers or utensils during holding or
storage. Since rework/WIP containing an allergen • Using a recordkeeping system to control, track,
is inherently risky to handle, processors should reconcile, and inventory rework/WIP. Certain
assess their rework and WIP processes, identify information should be considered as necessary
opportunities for cross-contract or accidental to track the movement of rework and WIP and
inclusion of unintentional allergens, and develop be identified accordingly.
written procedures to prevent their occurrence.
• Conducting mock internal ingredient traceability
Controls can include: drills to assure the facility has the capability
of tracing the path and final destination and/
• Storage of rework and WIP materials in labelled or disposition of all rework, whether or not it
closed containers indicating the contents. The was incorporated into finished food products
labeling should be consistent with the coding or disposed of due to the lack of a suitable
used in your allergenic ingredients controls and finished product match.
identify the product (e.g., intended finished
product, batch code, and REWORK, or WIP).
Rework/WIP materials collected online and
in the processing area should be collected
in similarly marked containers. Assume that
rework/WIP materials obtained from any step
of the production process include all allergens
identified in the intended finished product
specification.

• Storage of rework and WIP materials in


designated areas that are clearly marked.

• Implementation of measures, whenever


practical, that require adding rework back
into the production of only identical finished
product, rather than another product with the
same/similar allergen components. If this is not
feasible or practical, predetermine and identify
what specific product to which rework materials
may be added to and develop a system that
tracks and ensures that rework materials
are only incorporated into items on that
predetermined list. The product specification
for each of the predetermined products should

Appendix 9: Allergen Cross-Contact Prevention


A9 - 5 (August 2019)
BIBLIOGRAPHY
We have placed the following references on display in the Division of Dockets Management, Food and
Drug Administration, 5630 Fishers Lane, rm. 1061, Rockville, MD 20852. The documents are available
at that location between 9 a.m. and 4 p.m., Monday through Friday. As of July 2018, FDA had verified
the Web site address for the references it makes available as hyperlinks from the Internet copy of this
guidance, but FDA is not responsible for any subsequent changes to Non-FDA Web site references after
July 2018.

• Food Allergy Research and Resource Program, and University of Nebraska. 2009. Components of
an effective allergen control plan: A framework for food processors.

• FoodDrinkEurope. 2013. Guidance on Food Allergen Management for Food Manufacturers.

• Stone, W., and K. Stevenson. 2009. Managing Allergens in Food Processing Establishments 4th
Edition. Grocery Manufacturers Association.

• Taylor, S.L and S. L. Hefle 2005. Allergen control. Food Technology, 59:40-43, 75.

Appendix 9: Allergen Cross-Contact Prevention


A9 - 6 (August 2019)
NOTES:

Appendix 9: Allergen Cross-Contact Prevention


A9 - 7 (August 2019)
APPENDIX 10: CLEANING AND SANITATION
FOR THE CONTROL OF ALLERGENS

This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or
confer any rights for or on any person and does not operate to bind FDA or the public. You can use an alternative approach
if the approach satisfies the requirements of the applicable statutes and regulations. If you want to discuss an alternative
approach, contact the FDA staff responsible for implementing this guidance. If you cannot identify the appropriate FDA staff,
call the telephone number listed on the title page of this guidance.

INTRODUCTION.
Appropriate cleaning procedures are essential for • Employees overseeing this program should
preventing allergen cross-contact in a processing possess an understanding of the allergen hazard
facility, particularly when allergen-containing and and the principles for control of cross-contact
non-allergen-containing foods or foods with different that are required to execute the program.
allergen-containing components are manufactured
on the same processing lines. Cleaning is also The following recommendations do not apply to
essential for preventing transfer of allergens from every type of processor and situation. FDA has
soiled containers, utensils, employee apparel (e.g., identified these recommendations as a means of
aprons and gloves), and tools into food products. The assisting processors as foundational information for
main purpose of an allergen cleaning program is the them to better understand and evaluate or create
removal of the allergens from areas of the processor, a cleaning and sanitization program based on the
including processing and packaging equipment, needs of their facility. These recommendations
food-contact surfaces, storage, employee wardrobe, and considerations will assist a processor create
and in the processing and packaging environment. It and implement an effective cleaning and sanitation
is important to understand that cleaning procedures program for the control of allergens. FDA does not
targeting microbial hazards may not be adequate legally require processors to adopt the following
for allergen removal and therefore a processor sanitation and cleaning recommendations for
will need to assess the adequacy of their cleaning the control of allergens. However, these recom-
and sanitation program(s) to ensure it is effective mendations and considerations will assist the
to remove allergens and prevent allergen cross- processor comply with the regulatory requirements
contact. This appendix has been created to assist of the seafood HACCP regulation.
a processor in developing a sanitation program
and/or assess their current program to determine CLEANING CONTROLS FOR ALLERGENS.
its adequacy and efficacy. The development and
A processor that uses allergenic ingredients should
oversight of cleaning and sanitation controls require
evaluate the risk of allergen cross-contact and
an understanding of allergens and the health hazard
implement cleaning methods that effectively prevent
they present in addition to effective methods for
or eliminate allergen cross-contact when necessary.
cleaning and sanitation.
The cleaning methods should be appropriate for the
An effective sanitation program includes procedures, processing environment, the equipment, the type
practices, and processes to ensure a facility of product/ingredient, and the identified allergen.
is maintained in a condition that significantly The development and oversight of the cleaning
minimizes or prevents the hazard of allergen cross- methods may also require technical expertise in
contact. The sanitation program should implement the characteristics of food allergens, types of food
procedures and monitoring for the following: contact surfaces, additional cleaning procedures,
and/or specific cleaning chemicals, in addition to
• Cleanliness of food-contact surfaces, including routine cleaning protocols.
food-contact surfaces of utensils, staff wardrobe,
and equipment; and

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 1 (August 2019)
Development of written sanitation standard effectiveness in allergen removal should
operating procedures (SSOPs) for allergen be verified;
management is a helpful tool that can ensure the
desired results and a consistent application of o Establish written verification procedures,
controls. Written procedures to include: when appropriate;

• All instructions necessary to ensure that o Conduct verification testing using analytical
equipment and utensils are effectively cleaned methods (e.g., allergen-specific enzyme-
and sanitized along with instructions for linked immunosorbent assay (ELISA) kits;
monitoring of cleaning procedures and verifying lateral flow devices (LFD) or dipsticks;
cleanliness, including: protein swabs; adenosine triphosphate
(ATP) swabs (or general protein swabs); or
o Identify what is intended to be cleaned polymerase chain reaction (PCR) methods).
(e.g., processing and transport equipment, Examples of use included:
utensil, food contact surface);
 Consider using qualitative ELISA testing
o Define a frequency of cleaning specific to the of cleaned surfaces in combination with
removal of targeted allergenic food residues. quantitative ELISA testing of finished
This frequency may vary dependent upon product to validate allergen cleaning
processing schedules, the type of equipment procedures;
used, products produced, and the allergens
involved. The frequency should consider  ATP swabs can be used during ongoing
risk of cross-contact and be consistent verification of cleaning when they have
with cGMPs; been documented to function adequately
for this purpose during the validation
o Provide detailed instructions on equipment process. It is not recommended to use
breakdown for cleaning, if appropriate; ATP swabs alone for allergen cleaning
verification since ATP is present in most
o Define specific protocols, chemicals, foods and is not a specific indicator for
concentrations, temperature set-points, allergens;
solution flow rates, or any other factors
that are critical to the effectiveness of the  Consider using these analytical methods
cleaning process. Cleaning treatments on both the equipment and the rinse
should be appropriate for their specific water to verify the removal of allergens
use and that directly apply to the products if the facility utilizes clean-in-place (CIP)
and processes in the facility. For example, protocols;
cleaning treatments required for removing
allergenic food pastes are different from  When a product contains two or more
cleaning treatments required for removing allergens, validation procedures using
allergenic foods that are in a liquid form. analytical techniques should focus on
The methods should be based on validation the highest percent allergen within the
studies that are either conducted by the formula or other considerations, such
processor or by outside agents (e.g., as allergens that are the most difficult
chemical or equipment manufacturer, to remove from the food processing
scientific study); environment;

o Require use of freshly prepared cleaning  Validate the efficacy of the analytical
solutions rather than reuse of cleaning method(s) using a competent or
solutions whenever possible. Reused accredited laboratory or trained
cleaning solutions may not be effective at personnel.
removing allergenic food residues and may
also cause recontamination of surfaces with o Ensure that the cleaning practices and
allergenic food residues. Reuse of cleaning procedures do not result in transfer of
solutions should be limited, however, if re- allergens to other areas of the facility and
used cleaning solutions are used, then their prevent the dispersal of allergenic materials
during the cleaning process:

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 2 (August 2019)
 Describe protocols for segregating, o Conduct validation studies of the
isolating and holding dirty equipment effectiveness of using “push-through”
awaiting cleaning; methods to clean food-contact surfaces to
establish the critical factors for the process.
 Protect the clean equipment and clean Push-through methods are used when the
areas from recontamination from processor pushes finished product (e.g.,
allergenic materials; specific quantity of finished product from
the following product cycle), salt, flour
 Prevent cleaned equipment from contact or other material through the processing
with overspray during cleaning of floors, line as a method to remove the allergens.
walls, ceiling or other equipment; Determine the amount of time or volume of
material needed to purge all allergenic food
 Use vacuums equipped with filters
from each piece of equipment cleaned with
designed to capture allergenic particles
a “push-though” treatment to ensure that
to remove loose, dry particles from
all equipment surfaces are “allergen clean”;
surfaces. Other cleaning methods may
be needed to remove residues not o Use CIP systems to clean processing
removed with a vacuum cleaning step; equipment with validated protocols that
have been examined for their effectiveness.
 Avoid the use of compressed air and
CIP systems are beneficial because
grit blasting for removing food residue
cleaning is automated and can be applied
from difficult-to-clean areas or protect
consistently once procedures are validated
other equipment or areas from allergenic
and monitored accordingly;
materials during cleaning. Compressed
air and grit blasting can disperse o Validation of cleaning procedures should
allergens from one area to another; occur: at least annually; when introducing a
new product(s) or allergenic ingredient(s);
 When overspray from a high-pressure
when introducing or implementing new
water hose affects nearby food contact
cleaning procedures, equipment, or
surfaces procedures should be in place
chemicals; or when modifying (reducing)
to ensure affected food contact surfaces
cleaning frequencies.
are adequately cleaned to prevent
allergen cross-contact. Another option SAMPLING PLAN IN SUPPORT OF VERIFI-
would be to avoid using high pressure CATION AND/OR VALIDATION ACTIVITIES.
water hoses that could spread and
aerosolize allergenic materials during Obtaining and analyzing samples from hand-held
cleaning or protect other equipment or tools, employee apparel (e.g., aprons and gloves),
areas from allergenic materials during equipment surfaces, rinse water, push-through
cleaning. material, ingredients and final product for the
presence of allergenic food residue can help support
• Establish written validation procedures when and verify processor’s sanitation control program.
necessary to ensure that cleaning methods are
effective at removing allergenic food residue. Consider the following:
They may include how to conduct visual
examinations, identify testing methods, and • Establish sampling procedures, which includes
frequency of verification. Visual monitoring the identity of the allergen, the type of sample
should be conducted when equipment is still (e.g. ingredient, equipment surface, push-
disassembled after cleaning. This applies to through material and/or rinse water), the
products where single or multiple allergens are amount of sample to take at each location, and
utilized on the same processing equipment (e.g., the collection method (e.g. swab or container).
fish, milk, wheat, eggs, tree nuts, peanuts,
and/or soy in hot filled (soups), shrimp and • Predetermine the locations for sampling on
French fries cooked in same oil fryolators; and equipment surfaces taking into consideration
batter/breading equipment of fish or non-fish areas that can be considered potentially food
products): contact or directly impact food contact surfaces
and are difficult to clean.

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 3 (August 2019)
• Develop a valid sampling plan to accurately conducting validation studies, re-training staff,
represent the condition of what is being sampled and/or modifying operating procedures.)
and the outcome of the cleaning and sanitation
procedures for all pieces of equipment.

• Ensure that the sampling plan includes all


the equipment where allergen build-up could
occur, or residual allergenic proteins could
be trapped [e.g., pneumatic lines (product
contact) conveyor belts, fillers, mixers, silos,
bulk tanks, packaging equipment, hand utensils,
shovels, scrapers, aprons, and gloves]. The
identification of equipment should be based
on the processor’s practices and allergenic
ingredients.

• Obtain equipment pre- and post-cleaning swabs


at multiple locations on each processing line.
Swabs obtained pre-cleaning serve as positive
control samples. When multiple lines are used,
sample all lines for presence of allergenic food
residue pre- and post-cleaning.

• Obtain push-through samples at multiple


locations in the processing line. When multiple
lines are used, obtain push-through samples
for all processing lines.

• Use validated analytical testing procedures that


are specific to the targeted allergen(s) and
the type or matrix of sample(s) to be tested.
Monitor analytical test kits to ensure they have
not expired.

• Ensure that the proper control samples are


used in all analyses and that the analytical
method demonstrates an acceptable sensitivity,
specificity, and reproducibility for detection of
the targeted allergen.

• Define the final criteria for acceptance of


analytical results.

• Establish and implement a training program for


personnel who will collect samples and perform
the analyses.

• Periodically, verify in-house testing by using


an independent laboratory.

• Establish and implement corrective actions that


address finished products that were affected by
potential cross-contact conditions and correct
the condition to prevent recurrences of the
deviation (e.g., evaluating cleaning methods,

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 4 (August 2019)
BIBLIOGRAPHY.
We have placed the following references on display in the Division of Dockets Management, Food and
Drug Administration, 5630 Fishers Lane, rm. 1061, Rockville, MD 20852. The documents are available
at that location between 9 a.m. and 4 p.m., Monday through Friday. As of July 2018, FDA had verified
the Web site address for the references it makes available as hyperlinks from the Internet copy of this
guidance, but FDA is not responsible for any subsequent changes to Non-FDA Web site references after
July 2018.

• Deibel, K., T. Trautman, T. DeBoom, W. Sveum, G. Dunaif, V. Scott, and D.Bernard. 1997. A
Comprehensive Approach to Reducing the Risk of Allergens in Foods. Journal of Food Protection,
60: 436-441.

• Food Allergy Research and Resource Program, and University of Nebraska. 2009. Components of
an effective allergen control plan: A framework for food processors.

• Fu, T., L. Jackson, K. Krishnamurthy, and W. Bedale. Food Allergens: Best Practices for Assessing,
Managing and Communicating the Risks. Food Microbiology and Food Safety. Springer

• Jackson, L., R. Al-Taher, M. Moorman, J. DeVries, R. Tippett, K. Swanson, T. Fu, R. Salter, G. Nunaif,
S. Estes, S. Albillos and S. Gendel. 2008. Cleaning and Other Control and Validation Strategies
to Prevent Allergen Cross-Contact in Food-Processing Operations. Journal of Food Protection. 71:
445-458.

• Stone, W., and K. Stevenson. 2009. Managing Allergens in Food Processing Establishments 4th
Edition. Grocery Manufacturers Association.

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 5 (August 2019)
NOTES:

Appendix 10: Cleaning and Sanitation for the Control of Allergens


A10 - 6 (August 2019)

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