B·'D·CK

.
Operating instructions
Open compressors F
E·O.59·04.99
Art. No. 09702
Page 1
__________________________________________~__ ~K~A·~LT=E~M~A~S~C~H~IN~E~N

Operating instructions
Open compressors F

Type: F1. F2. F3

F4, F5, F6
F14/1166. F14/1366
F16/1751 F16/2051
j
 BOCK ~:~ ~04~~02
Operating instructions
Open compressors F

~"""'~""""'~~::::; Po~· 2
-----------------------------------------------KALTEMASCHINEN
Contents
Page
1. Safety instructions ..... .................................................................... ........ .......... 3
2. Open compressors F ...................................... .. ............................................... 3
3. Name plate ...................................................................................................... 4
4. Type key ........................................ .................................................................. 4
4.1 Example 1 ........................................... .................................................... 4
4.2 Example 2 ............................................ ............. ...................................... 4
5. Limits of application ......................................................................................... 5
5.1 Limits of application R22 ......................................................................... 5
5.2 Limits of application R134a ...................... ............................................... 6
5.3 Limits of application R404A, R507 ...... ................. ... ................... ............. 7
6. Installation instructions ................ ................ ............. .......... ........................ .... . 8
6.1 General ................... ................................................... ............................. 8
6.2 Drive .................................................................... ................................... 8
6.3 Electric motor .......................................................................................... 9
6.4 Pipe connections/pipelines ...................... ............................................... 9
6.5 Oil sump heating ..................................... ................................................ 9
6.6 Shut-off valves ...................................................................................... 10
7. Initial commissioning ..................................................................................... 11
7.1 Leak test, evacuation ............................................................................ 11
7.2 Coolant filling ........................................................................................ 12
7.3 Liquid hammers .................................................................................... 12
7.4 Lubrication/oil check ................................ ............................................. 12
7.5 Shaft seal .............................................................................................. 12
8. Maintenance .................................................................................................. 13
8.1 Safety instructions ................................................................................. 13
8.2 Service intervals ................................................................................... 13
8.3 Recommended spare parts ................................................................... 14
8.4 Extract from the lubricant table .............................................................. 14
9. Accessories ................................................................................................... 15
9.1 Start unloader ....................................................................................... 15
9.2 Capacity regulation ............................................................................... 16
9.3 Oil pressure safety switch ..................................................................... 16
9.4 Oil sump heating ................................................................................... 16
9.5 Heat protection thermostat .................................................................... 16
10. Technical data, dimensions and connections ................................................ 17
10.1 Compressor type F1 .............................................................................. 17
10.2 Compressor type F2 .............................................................................. 18
10.3 Compressor type F3 .............................................................................. 19
10.4 Compressor type F4 .............................................................................. 20
10.5 Compressor type F5 .............................................................................. 21
10.6 Compressor type F6 .............................................................................. 22
10.7 Compressor type F14 ............................................................................ 23
10.8 Compressor type F16 ............................................................................ 24
Bock GmbH & Co. oUALJTY svsTEM

e
I(altemaschinenfabrik
ostfach 11 61 D-72632 F rickenhausen
Benzstraf3e 7 D-72636 Frickenhausen
Telefon +49 70 22 /94 54-0
Fax +49 70 22 /94 54-137
mail@bock.de
~byDOSa<::c:ordir'Gio
http://www.bock.de Subject to change w1thou1 notiCe. DIN EN ISO 8001 Reg No 21n
 BOCK ~~:5~~040~~2
Operating instructions
Open compressors F

:;:;;;:;:;,.~m;;;;=;~;,;;; Pogo 3
-------------------------------------------------- KALTEMASCHINEN
1. Safety instructions

A.,. Coolant compressors are pressurised components and therefore require

~ particularly careful and meticulous handling!
• Only qualified staff are allowed to handle refrigerating compressors.
• Local safety regulations. accident prevention regulations, technical rules
and other valid specifications must be observed.
• The maximum tolerable operating overpressure may not be exceeded
(not even for test purposes).
• Pressure switches are required to safeguard the machine: these must switch the
compressor off before reaching the maximum tolerable operating overpressure.
• Both shut-off valves (pressure and suction side) are to be opened before starting
the compressor.
• Before starting up, check that all components mounted by the user have been
properly mounted and are connected pressure-tight with the compressor
(e.g. pipelines, bungs, union nuts, etc.)
• The compressor may only be operated in refrigerating systems, and only with the
coolants approved by Bock.
• New compressors are provided with an overpressure filling in the factory
(inert gas approx. 3 bar nitrogen). Before starting any work or before connecting
up to the refrigerating system. the pressure in the compressor must be relieved .
• Surface temperatures of more than 1oooc are possible on the pressure side
respectively under ooc on the suction side, depending on the operating conditions.
• For queries, please contact our technical service department phone
+49 70 22 I 94 54-0, or speak to our representative.

2. Open compressors F
The Bock refrigerating compressors in the F series are single-stage, fast-running reciprocating
compressors for universal use in air-conditioning , normal cooling and deep-freezing operations.
They offer an economical solution for every specific use.
The compressors operate according to the single-phase principle with automatic lamella inlet
and outlet valves in the cylinder heads, and are supplied as series two-cylinder versions
(compressor type F1 to F3), as four-cylinder versions in V-arrangement (compressor type F4,
F5 and F14) and as 6-cylinder versions in W-arrangement (compressor type F6 and F16).
Note:
The following operating instructions describe the compressors in the F series in the standard
version manufactured by Bock.
 BOCK
Operating instructions
Open compressors F
E.0.59·04.99
An. No. 09702
~T..,-,::;::i-;:--,~7,7~ Page 4
--------------------------------------------------KALTEMASCHINEN
3. Nameplate
The following information is contained on the compressor nameplate:

1. Type designation 3
2. Machine number
3. Year of construction
4. Speed limits with 1
theoretical volume flow
5. Max. permissible operating overpressure 2
(LP =suction side I HP =pressure side) ' 1
6. Grade of oil filled in the factory 4
Fig. 1 5

6
11 The slated low pressure and high pressure values are not maximum values referred to the coolant and may not
be exceeded. The corresponding limits of application (page 5 - 7) apply to the various coolants.

1. Type key
4.1 Example 1
FS
Series _ ____,} T
Size ---------------'-

4.2 Example 2

TJ
F 16/2051
Serie_s_ _
Size -
J
Code
Compressor series F14:
1166 = 101,4 m3/h theoretical volume flow rate at 1450 1/rpm
1366 = 118,8 m3/h theoretical volume flow rate at 1450 1/rpm
Compressor series F16:
1751 = 152,3 m3/h theoretical volume flow rate at 1450 1/rpm
2051 = 178.4 m 3/h theoretical volume flow rate at 1450 1/rpm

Compressors which have been filled with ester oil in the factory (e.g. for R 134a)
are marked in the type code with the suffix
 BOCK ~5~~:,02
Operating Instructions
Open compressors F

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-------------------------------------------------- KALTEMASCHINEN
5. Limits of application
5.1 Limits of application R 22
Absolute limits of application
- Evaporating temperature t0 min. = -4s•c - Speeds compressor types F1 , F2, F3:
- Condensing temperature t, max. = +60°C n....,. 960 rpm
n...... 1800 rpm
- Discharge end temperature t., max. = + 140°C
- Speeds compressor types F4, F5:
Designation
n...., 500rpm
t., = evaporating temperature [•C]
n"""' 1800 rpm
t, = condensing temperature [•C]
t... = suction gas temperature [•C] - Speeds compressor types F6, F14, F16:
t...., = suction gas overheating [K] n....,. 700rpm
n....... 1800 rpm
~o rq
D
....
.........,.......
70 L M H
60
CJ nonnal range

CJ aJr-cond1t10ning

50

40

30

20

-45 -40 -30 -20 -10 Fig. 2

Explanations:
Operation ofF-compressors is possible in the area of the shown diagram.
In the unshaded area, operation without additional cooling is possible. The left limit line
(t"" = +25°C) moves depending on suction temperature.
Two limit curves are stated for individual stipulation (t011 = + 2s• c and ll,., = 20 K).
In the vertically shaded area, additional cooling is only required when the suction gas over-
heating exceeds 20 K.
On the cross shaded area, additional cooling is necessary.
The following applies to operation in these two areas:
• The use of a heat protection thermostat (accessory) is recommended.
• Only thermally highly stable oils should be used (see lubricant table).
Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46.
• When using capacity regulators, it may be necessary to operate with lower suction gas
overheating temperatures. Individual adjustment is required (discharge end temperature
may not exceed + 140•C).
• Continuous operation in the limit zone is not recommended .

Rating for other areas on request.

Series F-NH 3 is available for operation with R 717 (NH, ).

 BOCK
Operating instructions
Open compressors F
E.O.l!l-04.99
Art. No. 09702
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-------------------------------------------------- KALTEMASCHINEN
5.2 Limits of application R 134a
Absolute limits of application
- Evaporation temperature t0 min. -3o•c -Speed compressor types FX1 , FX2, FX3:
- Condensing temperature tc max. = +7o•c n.,..,_ 960 rpm
n.,.,._ 1800 rpm
- Discharge end temperature t.,. max. =+14o•c
- Speed compressor types FX4, FXS:
Designations nmon. 500 rpm
t., = evaporating temperature nma,_ 1800 rpm
tc = condensing temperature - Speed compressor types
t.., = suction gas temperature FX6, FX14, FX16:
A,""= suction gas overheating nm.,_ 700 rpm
n"""' 1800 rpm

'c i'C) L M H D _,__,.,.,..,..

70 ~rrrrrr~~rrr-7--~----------------------~ c==J ~~~~
c==J av<OnditiOI"III"tg
60

50

40

30

20

-30 -20 - 10 0 +10 +20 +25

t,i'Cl

Fig. 3

Exp lanations:
Operation of FX-compressors is possible in the area of the shown diagram.
In the unshaded area. operation without additional cooling is possible.
In the vertically shaded area, additional cooling is only required when the suction gas
overheating exceeds 20 K.
The following applies to operation i n this area:
• The use of a heat protection thermostat (accessory) is recommended.
• Only thermally highly stable oils should be used (see lubricant table).
Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46.
• When using capacity regulators, it may be necessary to operate with lower suction gas
overheating temperatures. Individual adjustment is required (discharge end temperature
may not exceed+ 140°C).
Continuous operation in the limit zone is not recommended .

Rating for other areas on request.

Series F-NH 3 is available for operation with R 717 (NH 3 ).

 BOCK !~:5~~~~~02
Operating instructions
Open compressors F

~i=T;rn~~~~ Pogo 1
---------------------------------------------------KALTEMASCHINEN
5.3 Limits of application A 404A, R 507
Absolute limits of application
- Evaporation temperature t0 min. -4s•c - Speeds compressor types FX1, FX2, FX3:
- Condensing temperature tc max. = +52,s•c n..,_ 960 rpm
nmax_ 1800 rpm
- Discharge end temperature t,.. max. = + 14o•c
- Speeds compressor types FX4, FXS:
Designations n""'_ 500 rpm
t, = evaporating temperature [•C] n...... 1800 rpm
tc = condensing temperature [•C] - Speeds compressor types
t"" = suction gas temperature [•C] FX6, FX14, FX16:
t.,"" = suction gas overheating [KJ n_ _ 700 rpm
nmax. 1800 rpm

\;!'C)
Q deep-eooti119 range

52~ llt:::~~=.,..-.,-~-:----------1 ~ nonnal '""110

o-~
40

30

20

10

Explanations: Fig. 4
Operation of FX-compressors is possible in the area of the shown diagram.
In the unshaded area, operation without additional cooling is possible.
The left-hand limit line (t., = +25°C) moves depending on suction temperature.
Two limit curves are stated for individual stipulation (t.., = +25°C and t..on = 20K).
In the vertically shaded area, additional cooling is only required when the suction gas
overheating exceeds 20 K.
The following applies to operation in this area:
• The use of a heat protection thermostat (accessory) is recommended.
• Only thermally highly stable oils should be used (see lubricant table).
Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46.
• When using capacity regulators, it may be necessary to operate with lower suction gas
overheating temperatures. Individual adjustment is required (discharge end temperature
may not exceed+ 140°C).
• Continuous operation in the limit zone is not recommended .

Rating for other areas on request.

Series F-NH 3 is available for operation with R 717 (NH,).

Operating instructions
Open compressors F

6. Installation instructions
6.1 General
• Compressor and motor mounted rigid on joint base frame. Anti~vibration pads
(rubber pads) used for erection of base frame on foundation.
• Leave sufficient space for maintenance work.
• Direct assembly of water-cooled shell and tube condenser only with anti-vibration pads.
Risk of vibration breakage when mounted rigidly.
• Transport and suspension possibilities:

Compressor types F1 to F3: Compressor types F4 to F5: Compressor types F6 to F16:

pressure shut-off valve pressure shut-off valve transport eyelets

Cable
04 mm min.

6.2 Drive
The compressors of the F series can be driven by V-belts or directly by shaft couplings.
V-belt:
• Proper assembly of belt drive:
- The pulleys of compressor and drive motor must be firmly mounted and in line.
- Only use V-belts with calibrated lengths.
~ Select axis spacing, V-belt length and belt pre-tension according to the instructions
issued by the V-belt manufacturer. Avoid belt fluttering.
- Check belt pre-tenSion after running-in time.
Direct drive with shaftcoupHng:
• Direct drive with shaft couplings demands highly precise aligning of compressor shaft and
motor shaft.
• Use the Bock shaft couplings "WK" and observe the enclosed assembly instructions.

Note:
Faulty alignment results in premature failure of the coupling and bearing damage!

11\ Caution!
t.!.l Mount suitable safeguards when driving the compressor by means of V-belts or
shaft couplings!
 BOCK ~~s~a.~~02
Operating Instructions
Open compressors F

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--------------------------------------------------KALTEMASCHINEN
6.3 Electric motor
Before mounting the electric motor, check:
• Electrical connection values
• Motorsize
• Motor design IM 83
• Shaft diameter 0d
• Shaft length I

6.4 Pipe connections I Pipelines

A\. Caution!
~ Compressor is under pressure (inert gas).
Shut-off valves should remain closed until evacuated.
Pipe connections are designed so that pipes in normal millimetre and inch dimensions can be
used. The soldering nipples of the shut-off valves are to be removed from the shut-off valves
when soldering the pipes.
Pipelines and plant components must be thoroughly clean and dry on the inside, and free of
scales, metal chips, rust and phosphate layers. The parts must also be delivered in an air-tight
seal.

6.5 Oil sump heating

For description, please also refer to DEF-1 .39 "Oil sump heating"
When the compressor is at a standstill, coolant diffuses into the lubricating oil of the compressor
housing, depending on pressure and ambient temperature. This reduces the lubricating capacity
of the oil. When the compressor starts up, the coolant contained in the oil evaporates out through
the reduction in pressure. The consequences can be foaming and migration of the oil, which can
cause oil hammers under certain circumstances.
In order to avoid damage to the compressor, F-compressors from series F4 are equipped with an
oil sump heating as standard feature. The oil sump heating should always be connected up and
operated. For sizes F1 to F3, an oil sump heating is available as accessory, see page 16, item
9.4.
Operation:
The oil sump heating operates when the compressor is at a standstill. When the compressor
starts, the oil sump heating is switched off again.
Note:
The oil sump heating must be connected via an auxiliary contact (or parallel wired auxiliary
contact) of the compressor contactor to a separate electric circuit. It may not be connected to the
electric circuit of the safety control chain.
Electric data:
Compressor types F4 and F5 230 V-/ 80W
Compressor types F6, F14 and F16 230V-/ 140W
Operating Instructions
Open compressors F

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ KALTEMASCHINEN
BOCK !~:5~~40:;02
~~=-::,..,....",~~~ Page 10

6.6 Shut-off valves

At.... Caution!
ili The two-shut-off valves (suction shut-off valve and pressure shut-off valve)
must be opened before starting the compressor.

Opening the shut-off valve

a) Turn spindle 1: to the left (anti-clockwise) as far as it will go.
:::::) shut-off valve fully open/ service connection 2 closed (position A). fig. 8.
Position A 2

Fig. 8

compressor

Opening the service connection (2)

J) Turn the spindle 1: Y2 - 1 turn to the right.
:::::) service connection 2 open I shut-off valve open (position B), fig. 9.
Service connection 3 cannot be shut-off (always open).
Position of the connection (marked B) see page 17 to 24.

Position B

Fig. 9
compressor

Note:
Before opening or closing the shut-off valve,
loosen the valve spindle seal by turning
about 14 turn .
Tighten again after activating the shut-off valve
(fig. 10).

Fig. 10
Operating instructions
Open compressors F

7. Initial commissioning
The compressor has undergone a trial run in the factory and all functions have been checked.
Special running-in instructions do not need to be observed.
A+.. Caution!
LU • New compressors are provided with an overpressure filling in the factory
(inert gas approx. 3 bar nitrogen). Before starting any work or before connecting
up to the refrigerating system, the pressure in the compressor must be relieved.
• Before starting up, check that all components mounted by the user have been
properly mounted and are connected pressure-tight with the compressor (e.g.
pipelines, bungs, union nuts, etc.)
• Surface temperatures of more than 1oooc are possible on the pressure side
respectively under ooc on the suction side, depending on the operating conditions.

7.1 Leak test, evacuating

• Proceed with a leak test for the refrigerating plant without including the compressor
(preferably N2-dried).
• Then include the compressor in the subsequent evacuating procedure. (To do so, open
the compressor suction side and pressure shut-off valve " relieve pressure first!").
Evacuate the suction and high-pressure side of the system using the vacuum pump.
• Vacuum< 1.5 mbar with pump shut off. Repeat procedure several times as required.
• Machine is then dry and tight when the rise in pressure in the refrigerating system is
< 0.5 mbar/24 h with the vacuum pump switched off.

7.2 Coolantfilling
• Check the oil level in the compressor before filling up.
The oil level must be visible in the sight glass (from compressor type F2).
• Check once again whether the compressor suction and pressure shut-off valves are open.
• Top up the coolant (breaking the vacuum) with the machine switched off, pouring the liquid
straight into the condenser respectively collector.
• Start up the compressor. If it is necessary to top up the coolant after initial commissioning,
this can take place either in gaseous form on the suction side or, taking suitable precautions,
in liquid form at the evaporator intake.

A+.. Caution!
LU • Never top up with liquid coolant via the shut-off valve on the compressor.
• Additives may not be added to oil and coolant.
 BOCK !~:~~~04o:~02
Operating Instructions
Open compressors F

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-------------------------------------------------- KALTEMASCHINEN
7.3 Liquid hammers
Special attention must be paid to the following to avoid liquid hammers:
• The whole plant must be properly designed.
• Ali components must be rated to be compatible with each other with regard to output
(particularly evaporator and expansion valve).
• Suction gas overheating at the evaporator outlet should be min. 7 -10 K (check setting
of the thermostatic expansion valve).
• Particularly in the case of critical plant (e.g. with several evaporator points), s uitable
measures are recommended, e.g. liquid traps, solenoid valve in the liquid pipe, etc.

b... Caution!
~ Liquid hammers can cause damage to the compressor.

7.4 Lubrication I oil check

The oil level of the compressor is to be checked immediately after the start.
• Oil level 14 to % of the sight glass (notch in sight
glass= min. oil level, oil should not fall below
oil level
this, fig. 11 ).
• Oil pressure control using a pressure gauge is possible ma rking notch
if required via a Schrader connection at the oil pump = min. oil leve l
(from compressor type F3, connection position see page
19. Oil differential pressure should be 1.5- 4.0 bar Fig . 11
(over the whole application range).
• Automatic monitoring by standard oil differential pressure switch. Troubleshooting should be
carried out when the machine is switched off by this device (observe instructions on the lid of
the switch).

b... Caution!
~ If larger quantities of oil have to be topped up, there is a risk of liquid hammers:
the oil return line must then be checked.

7.5 Shaft seal

The compressor shaft is sealed to the outside by means of a shaft seal. The sealing
element tums with the shaft.
The following is particularly important for troublefree operation:
• The entire coolant circuit must be properly designed and completely clean on the inside.
• Extreme jolts and vibrations on the shaft are to be avoided, together with continuous
intermittent operation.
• The sealing surfaces can stick together when the machine is at a standstill for longer
periods of time. The machine should be started up briefly every 4 weeks.

b... Caution!
~ Failure to conform with this recommendation can cause a loss of coolant
and damage to the shaft sea l.
 BOCK
Operating instructions
Open compressors F
E-Q.59-04.99
Art. No. 09702
;:;;;;~;:;:;::,....;:=;;:;:.,.::;=~Page IJ
-------------------------------------------------- KALTEMASCHINEN
Note:
• The shaft seal seals off and lubricates with oil.
A certain oil leak (few oil drops) is therefore
normal, this applies in particular to the run-
ning-in phase (200- 300 hours).
• In compressors from type F6 onwards, the shaft
seal cover is equipped with an oil drain hose for
controlled removal of the leaking oil. A suitable
receptacle is to be provided by the customer od dra1n hose

(fig. 12). receptacle (to be

prov1ded by the customer}
• Replacement of a shaft seal is described in the
corresponding spare parts kit. Fig. 12

8. Maintenance
8.1 Safety instructions
A,_ The same safety instructions stated in item 1, page 3 of this manual also apply here.
£.!..l Please also observe the following instructions:
Before any work is carried out on the compressor:
~ • Switch the machine off and secure it to prevent it being switched on again.
• Relieve the system pressure in the machine.
• Only use original Bock spare parts.

After maintenance work has been completed:

• Connect up the safety switch and check functions.
• Evacuate the compressor.
• Before starting up, check that all components mounted by the user have been
properly mounted and are connected pressure-tight with the compressor (e.g.
pipelines, bungs, union nuts, etc.)
• Open the pressure and suction shut-off valves (see page 10, item 6.6,
shut-off valves).
• Remove the switching-on safeguard.

8.2 Service intervals

In order to guarantee optimum operating safety and service life of the compressor, we
recommend carrying out the following servicing tasks at regular intervals (particularly
recommended in the limit range at high temperatures and pressures):
• Oil change: for the first time after approx. 100- 200 operating hours, then once every
twelve months. Always clean the oil suction filter when changing the oil.
Note:
Used oil must be disposed of properly, in line with national regulations.
• Function checks: once every twelve months: oil level, compressor leaks, running
noises, pressures, temperatures, functioning of the additional equipment, e.g. start
unloader. capacity regulation, etc.
 BOCK ~5~0~02
Operating Instructions
Open compressors F

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-------------------------------------------------- KALTEMASCHINEN
8.3 Recommended spare parts
The following table gives an overview of the most important spare parts:

~
f;2 F1411166 F1611751
F1 FG F4 F5 F&
F14/1966 F~612051

De Ait.No. Art. No. Art. No. Art. No. Art. No. ArLNo. Art. No. Art. No.

Seal kit (~
- " 08068 08069 08070 08071 08072 08115 08492 08493

Shaft seal kit ,~-.._,. ~

08001 08001 08001 08008 08008 06003 08444 08012

Valve plata kit

~
.~~.. ~ 06036 06314 06198 08196 08436 08436 08496 08498

Tab. 1

8.4 Extract from the lubricant table

.:1
For CFC, e.g. R22
:".:1·

Bock standard oil grade Recommended alternative

CHEVRON Zerol150
MOBIL SHC 425
FUCHS DEA Reniso SP46 SUNOIL Suniso 3GS
SUNOIL Sunlso 4GS
TEXACO Capella WF 46
7- ~ 'r:
For FCs, e.g. R 134a
--
Bock standard oil grade Recommended alternative

FUCHS DEA SEZ 22

FUCHS DEA SEZ 68
FUCHS DEA Reniso Triton SE55
ICI Emkarate RL 46 H, S
MOBIL Arctlc EAL 46
Other suitable oil grades on request.
Tab.2
 BOCK ~s~~o!~o2
Operating instructions
Open compressors F

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--------------------------------------------------KALTEMASCHINEN
9. Accessories
9.1 Start unloader
(retrofit kits. F3 Art. No. 08131 , F4 Art. No. 08141
F5 Art. No. 08141 , F6 Art. No. 08134
F14 Art. No. 08813, F16- Art. No. 08813
For description, please also refer to DEF-1.11 "Start unloader")
The start unloader is required for the Y/D start.
The retrofit kit is supplied with heat protection thermostat. In addition, a non-return valve is
required in the pressure pipe. Non-return valve rated according to operating conditions.
At., Caution!
LU • The start unloader may only operate during the start-up phase
(risk of overheating from bypass operation).
Electrical activation of the solenoid: switched idle.
• Cylinder covers for start unloader are marked "SU" (start unloader)
(compressor models F14 and F16).

9.2 Capacity regulation

(retrofit kits, F4 Art. No. 08574, F5 Art. No. 08565
F6 Art. No. 08565, F14 I 16 Art. No. 08810
For description please also refer to DEF-1.10, "Capacity regulation")
The compressor capacity can be adjusted to the current refrigerating requirements by means of
capacity regulation. The regulator affects one cylinder bank, resulting in a capacity reduction of
50% (4-cylinder compressor) or 33/66% (6-cylinder compresso r).
The regulator in the retrofit kit is supplied including cylinder cover, arranged according to fig. 13.

F4
FS
F14

Fig.1 3

Caution I
• When operating with capacity regulation, the gas speeds and pressure conditions in
the refrigerating plant change: suction line routing and dimensions should be adjusted
accordingly, the regulation intervals should not be too short (steady operation of the
refrigerating plant must be possible), continuous operation in the regulation phase is
not recommended (uneconomical).
• Electrical activation of the solenoid: switched idle.
• Cylinder covers for capacity regulation are marked "CR" (capacity regulator) .
 BOCK ~:5::.·~~02
Operating Instructions
Open compressors F

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-------------------------------------------------- KALTEMASCHINEN
9.3 Oil pressure safety switch
(retrofit kits, F3 Art. No. 07294, F4 Art. No. 07294
F5 Art. No. 07294, F14 - Art. No. 08805
F16 - Art. No. 08805)
When installed in the factory, the switch is mounted directly on the compressor and equipped
with corresponding pipes. The electrical connection should be made according to the enclosed
description. When retrofitting, the switch is supplied together with the required attachment
console (connection position see page 19 to 24).
Compressor model F6 is equipped with an oil pressure safety switch as standard feature.
A.,. Caution!
~ Proper routing of the pi pes is important because of the risk of breakage.

9.4 Oil sump heating

(retrofit kits, F1 Art. No. 08443
F2 Art. No. 08423
F3 Art. No. 08424)
Oil sump heatings are available as accessories and also as retrofit kits for compressor
types F1 to F3.
Note:
In compressor type F1 , the standard base plate has to be replaced by the base
;>late in the retrofit kit.
Electric data:
Compressor types F1 and F2 230 V- / 40W
Compressor type F3 230 V- / 60 W
Further description see item 6.5, page 9, ,oil sump heating".

9.5 Heat protection thermostat

(retrofit kit, Art. No. 07595)
The F-compressors can be equipped with a bi-metal heat protection thermostat. The
thermo-contact switch protects the compressor from intolerably high compressed gas
temperatures. The heat protection thermostat is mounted on the hot gas side of the
compressor (connection L, see page 17 to 24).
Technical data for the heat protection thermostat:
Switching voltage max. 250 V -
Switching current max. 1.6 A at 250 V -
Switching off temperature 145°C ± 5K
Switching on temperature approx. 115°C
The thermostat is to be wired up in sequence with the control line.
Operating instructions
Open compressors F

10. Technical data, dimensions and connections

1.0.1 Compressor type F1

Wellenende des Verdichters At1t0Jnmm

Shalt end Qf compreSsor !)fnter~$~:.cns· j;'1 /iiI;;'
Bout de I'arbte~u compresseur C(Jrt:~ "en H~in

{lV"'"
r·····

.~~
lJ,w.~,

UE".LJ··· .

i=; J
~j

r.

.. - Fig. 14

;i;:f·:·~P9Q·n~~'j'~;M[i;;11;;i;:;:))I~i~i'tl;: ;t};j;!jili!~~~1;l~tt:011j~i~jm;!;;!i!ijtt~;J:;!j;~i;ij,gl} t;[;it]i~

'('i::::':t:\):ji;::;ttjY?2BY;""
No. of cylinders 2 SV Suction shut1'Qff.valve·, pipedia. mm· inch12L - 1I2L
dia. DV Pressure shut~H valve\ pipe. dia. mm • irych 12L· 112L .
Cylinder bora 32
mm A Suction side connection. cannot be shutoff inch 7116 UNF
Piston stroke mm 28
A 1 Suction side connection, can be shut off inch 7116 UNF
Theor.f1ow rate at 1450 rpm rn-lIh· $;92 inch 118 NPTF
B Pressure side connect.• cannot be shutoff
8.1 Pressuresfde connection,can be shtit off inch 7/16UNF
oil pump, independent of
Forced circulation lubrication C Oil pressure. s(ifety switch connection OIL inch
direction :af rotation
FUCHS DEA o Oil pressure safety switch connection L? "inch
Oil ~(ade for R 22
RENISOSP 46 .01 Connection foroilrotum from oil sopar.ator .Inch 118 NPTF
Oil grade for FUCHS DEA E Oil pressure gauge connection inch
R 134a.R404 A, R 507 RENISO TAITONSE 55
F Oil drain bung mm' 118 NPTF
Oil filling littes 0.5
G ali sump heating bung mm
riW~t.~.fi!2!:~f0.tj!Jt~t~}f~~r~t~~~~+~]~1N~~i!{~;::0f!: mt[?~~ii~i~~1l~~~t1:t~W~~;i;'~r~~;{iJj~~f~r~~¥.J1~~~~~I~0fi~~0f~~1~~i~r.Gl*~}flli~~lBi
H Oil fWing bung inch 1/8 NPTF
Weight incl. oil filling 13
.J Oil sump hea~ng mm
;:~qmpl~~prrp·GJ .
K Connection oif/gas balanc.ef()( (:ompOund
Outer diameter mm 165 mm
operation
V-belt profile 13, DIN 2215 L. Heat protectiontnermostat connection inch 1/8 NPTF
. No. of grooves 1 QV Oil drive v~lve mm
Weight kg 3~t
L= soldered connection ") can rotate through 1ao~
Min. speed rpm 960
Max. speed rpm 1800 .

Pressure side HP bar 25

Low pfessure side LP bar 19
 B
Operating instrucUons
Open compressorsF
E·O.59~04.99
Art No. 09102
Page 18

10.2 Compressor type F2

Wellenende des Verdlc;ht~1'$ MaHe h?t111rr

Sllaftend 01 compressor DliTit.fnsions iii mm
Soutde J'arbre du compresseur CiJ!p'stJlwm

"'101

~JI
"'" ~,
. ..
j'

.... 114 d.'" ,

Fig. 15

No. of cylinders 2 SV Suction shut-off valve". pipe dia~ mm-inch 16l· 5/Sl
Cylinder bore die. OV Pressure shut-off vaJve~, pipedia. mm -inch 16L· SIaL
mm 45
A Suction side conmlc1ion, cannotbe shut off inch 7it6 UNF
Piston stroke mm 3.8
A1 Suctiooslde connection, can be shut off inch 7/H~UNF
Them; How rate at 1450 rpm rrrih 10.5
B Pressure side connect. cannot be shut off inch 1/8 NPTF
~ 81 Pressure side connection, .can be Shut off lnch 7116 UNF
o.il pump, independent
. direction of rotation C Oil pressure safety sWitch connection OIL inch
FUCHSOEA o Oil pressure safety switch connection LP inch
Oil grade for A 22
RENISOSP46 01 Connection for'oil retumJromoHseparator inch tl8 NPTF
fUCHS.OEA
Oil grade for R 134a,. R 404 A. Fi 507 AENtSOTAITONSE 55
E Oit pressUfegauge. connection inch
F Oil drain bung mm A3IB
0.8
G Oil sump heating bung mm A 3/8
H Oil fillJng bung inch 116 NPTF
J Oil sump heating mm
Connection oil I gas balance for compound Cu pipe
Outer diameter mm 165 K
operation
mm die.. 35
V~belt profile 13. DIN 2215 L . Heat protection thermostat connection inch 118 NPTF
No. of grooves. 2. QV Oit drain valve mm
Weight kg 4.7
L =soldered connection "} can rotate through 180<3
Min. speed rpm 960
Max. speed rpm 1800

Pressure Side HP bar 25

. Low pre~sure side LP bar 19
Operating Instructions
Open compressors F

10.3 Compressor type F3

Wellenende desVerdlchters ~~!j!JfJjl?rntn

Shafl end of compressor ()J{nEr~fo.fJs i(J ~7J!n
Bout de I'arbre du cQmpresseur . . C.oli7S"en [11m

a,
av

81t,

CIE""",:'"
DlDjlH"-"'····~·'~···

; , " .LNW
_"m
...
t@)!i
N ' ' ' . . . ._ . , ' ' , . . , . . . • _ _ _N " , _ _ _ _. . . . . , !
J ! j !:::. ............ 1

L:::=:::.::::::,~::::i=:=:w...._J !
N

""Y""T "

Fig. 16

No. of cylinders 2 SV Suction shut-cft· valVe·, pipe dia. mm-inch 28L -fuel
dia~ DV Pr¢ss1,Jre shut-Qffvalve·, pipe dl~t rrim- inch 22L·7l8L
Cylinder bore 55
mm A Suction ~idecQnnectiQn, cannot be shutoff inch 1!8NPTF
Piston stroke mm 49 inch
A1 Suction sidaconn~tiQn.canbe shutoff 7/16 UNF
The:or. flow rate at 1450 rpm
B Pressure side connect., cannot be shut off inch 1/8 NPTF
81 Pressure side connec~on. can be shut off inch 7/16 UNF
oil pump,. indepenctentof
Forced circulation fubrication C Oil pressure safety switch connection OIL inch 118 NPTF
dlrection of rotatl{)o
011 grade for A 22 FUCHSOEA o <?ilpressuresafety switch connection~P inch 1[8 NPTF
RENISO SP'46 01 Connection for oil retum from oil separator inch 118 NPTF
FUCHS DEA E Oil pressure gauge connection inch 1/8 NPTF
Oil grade for R 134a. R 404 A.. R 507
RENISO TRITON, SE 55
F OH drain bung mm M 22)(1,5
G Oil sump heating bung mm M22.x1.5
H Oil filling bung inch lIB NPTF
J Oil sump heating mm
KConnection aU I gas balance for. compound CU pipe
Outer diameter 210 operation. . mm dia.35
SPA. DIN 7753 L Heat protection thennos.tat cgnnection . inch 1/8 NPTF
2 OV Oil drain valve mm

L= soldered connection'-) can rotate through 180'0

lViin. speed rpm 960
Ma.x~ speed rpm 1800

Pressure side HP bar 25

low pressure side lP bar 19
Operating instructions
Open compressors F

BOCK
KALTEMASCHINEN
E~O.59·04.99
Art. No. 09.702
Page 20

10.4 Compressor type F4

Welleoende de.s Verdichters At1iJeinmm

Shaft eod of compressor DfIrrensi"al1s in n~tr;
Bout l1e '''arbre dll compr~sseur COi/Jseomm

Fig,~ 17

No .. otcyfinders 4 SV Suction shul-offvalve" pipe dis. mm-inch· 3SL- 13i8L

Cylinder oor~
ala, 55 OV Pressure shut~Q!fvafve· ,pipe dia. mm-Inch 28L ·lliSL
mm A Suction sideconocction;cannotbeshut off inch 1/8 NPTF
Piston stro.k~ mm 49 Al Suction side conO~Qn, can be. s.hut off inch 7f16UNF
Theor;flow rare at l450 tpm 40.5
a Pressure side connect., cannot be-shut off inch 1./8 NPTF
81 Pressure side connection; can be shutoff inch 7116UNF
oil pump, independentot
Forced circulation lubricalfon C Oil pressure-safety switch connection OIL inch 7/16 UNF
direction of rotation
FUCHSDEA O. Oil pressure safety switch connection LP inch 7/16 UNF
Oil grade for R 22
AENISO SP 46. Ot Connection for oil (etom !rom oil separator inch li8NPTF
FUCHS DEA E OJI pressure gauge conne-don
Oil grade fOf A 134a, R 404 A. R 507' RENISO TRITONSE 55
inch 71'16 UNF

Oil'filling litres 2Ji

F on drain bung mm M22xl.S
G Oil sump heating bung mm
:i~~W(gn'ifi:0f~~~:~r.~~}~jYr[:rr!~rl.~;mf:~:if;f:~~mf1~~tti·IT: :~;~~tj}t~j{:!1:~}t?, ·:·}~;~::::::~:·;:~1~J~@Rt~ili~~}~t~~f0~~:;; ~~:~f~z~l~~1~:· ~~rf~f~9~}~11:~~t~i:jI1~:~ :!~:M:;m~{i~
Weight incl. oilfilHng kg 5l
H Ollfilling bung mm M22xl.S
J Oil sump heating mm M 22xl.5
Connection oil f ga.s !;latanee for compound Cu pipe
Outer diameter mm K
operation
111m
dia.35
SPA. DIN 7753 L Heat protection thermostat connection inch 1/SN?TF
[No; at-grooves 3 OV Oil drain valve mm
iweight kg 11.6
,$p':~i;"!f~g.!~8~Hgji;f:tf~~~[';t~\,~m:;N;;l;)i~t'\!;!;;1i!lt~~iii\li:;!S~\(;;~i;:;(:,,;t;~i' r;l~li!l!(;Dj;;i~iR:'~t;j~'f,~f[~;i!(iW\ij!:!tt L :: sotdered connection ") can. rotate through 18000
Min. speed rpm 500
Max_ speed rpm 1800

Pressure side HP bar 25

Low pressure side lP bar 19
Operating instructions
Open compressors F

10.5 Compressor type F5

W~lIenai!de des Verdichters Ma&?iii mm

Sball end of compressor Oi}71f!nsiofls in mr!l
aouUe I'artuf.! du compresseur C,?{esenmm

;-"::246 ~~~-:_::.:;~~;:~~~,,:.:.:.:.::=,,:'~,:. • :~"~,,,.,~_---B r

. ---8
... i. -s8Is~J.-~~
"'DV

~ r~~.,<-.~.:,;.'~i,~L_- --:-:-~v C3- """''''''''''''''''''''·'''A

'l"A,
.......
~

"CIE
~
\i):,,~
CI.j;
",t
.i

L-'150: ,,,,,,- ~ ",,,--159 !t:-j-:t~~g ~;;:-.:iJ

·······.w,,~ ",,,,,,,,-470,, DD, H j F Fig. 18

~ l:M.lL
No. ofcylinaers 4 sv Suctfoosnut-otf valve", pipe dia. mm-incn 35L(2x)
efia,
Cylinder bore
mm
70 OV Pressure shut-off valve". pipe dia, mm~inch

Piston stroke mm 55 A Suction side connection, cannot be shut off inch 118 NPTF
Theor. flow rate at 1450 rpm m3th 73.6 A1 Suction side connection. C(ln be shut off inch 7/16 UNF
B Ptessute sideconnect.,.cannofbe shut off inch 1laNPTF
oil pump~ independent of 61 Pressure side connection. can be shut off inch 7/16 UNF'
Forced circulation lubrication
direction ofrotaUon inch 71l6UNF
C Oil pressure safety switch connection OIL
FUCHSDEA
Olf grade for R 2.2 D Oil pressure safety switch connection LP inch 7/16 UNF
RENISOSP 46
01 Connection for oU retUrn fromoH separator inch 118 NPTF
em grade for R 134a, R 404 A, H 507 FUCHS DEA
RENISO TRITON SE 55 E OU pressure gauge connection inch 7i16UNF
F Oil drain bung mm M22x1.5
G Oil sump heating bung mm
H Oit filling bung mm M22x1.5
J Oil sump heating mm M22xL5
Outer diameter mm 230 Connection oil f gas baiance for compoond 'Cu pipe
,K mm dia.35
SPA, DIN 7753 operation
l Heatprote~ion Ihemiostat connection irlch li8 NPTF
Weight kg t6.9 OV Oil drain valve mm
L :: soldered connection *) can rotate through 1800
Min, speed rpm 500
MaJ(. speed rpm 1800

Pressure side HP bar 2:5

Low pressure side LP bar 19
 Operating instructions
Open compressors F

tO~6 Compressor type F6

Weilenende des Verdichtel'$ bf38e·ln rnm

Shaft end 01 compressor Dlmef.lsicmsb, !iJrfi
Bout de rarbre du c:ompresseur Cotes'!)" tnrn

L sv
~\ }
\ :""----342········-···············-··· ....._-,,·,--/158--:

Fig. 19

. ®!i£fi·ql~~lR!1iflt.~1 J%,~;~lii~i.~t~i~~#;f~\~t*~$t~i~~~tftl'\~~lgJmlt~l~Klt~11.~~'Wi~tff~l~~tl:t!~~ljt'ii
No: of cylinders 6 SV Suction shut-off valve", pipe dia, mm-inch 54L~ 21,aL

Cylinder bora
oja.
70 ov Pressure shut-off valt/e·, pipe dia, mm··inch 35L-b$l
rom tf4 NPTF
A. Suction side conne<;:tion. cannot be shu I. off ioch
Plston slroke rom' 55:·
A1 Suction side connection;. can. be shut off inch 7/16 UNF
Theor. flow rate' at 1450.rpm m2/h 110.4
7/16 UNF
B Pressure side connect.. cannot be Shut off inch
B1 Pressure Side connection, can be shut off inch fl4 NPTF
oil pump,. independent of
Forced circulation lubrication
direction of rotation C Oil pressure safetY switch conneclionOIL Inch 7/16 UNF
FUCHSOEA C1 Schraderanschtul3 inch 1/16 UNF
011 grade for A 22
RENiSOSP 46 0 Oil. pressure safety switch connection LP inch 7/16 UNF
FUCHSOEA 01 Connection ror oil return from oil separator inch siS UNF
Oil grade for R 134a. R 404 A, R 507
RENISO TAtTON SE 55
Oil.filling
E Oil pressure gauge connection inch tlSNPTF
litres 5.0
F Oil qrain bung mm M 26x1.5
G Oil sump heating bung mm·
Weight lncl, oil f i l t i o g k g t50
H Oil filling bung mm M 22x1.5
J Oil sump heating mm M 22)(1,5
Outer diameter mm. 260
Connection oil f gas balance lor compound Cupipe
SPA. DIN 7753 K mm
operation dla.35
L Heat protection thermostat" connection inch 1iS NPTF
OV Oll. drain valve inch 7116 UNF

Min. speed rpm 700 L =soldered connection -) can rotate through 1800
Max. speed rpm 1800

Pressure side HP bar 25

Low pressure side LP bar 19
Operating instructions
O~en compressors'F

IDe
1O~ 7 Compressor type F14
Wellentlnde des Verdichters Matfeiamm
Shaft end oi compressor Dirr,iJr;siC1S in {mn
Bout de ,'arbre du CiJllipreSSeul' Colt!S f?!J l1un

,}4?
,,-:$;2. ... Fig. 20

No. of cylinders 4 SV Suction shut-off valve', pipe dia. mm-inch 54L·21!sL

dia. DV Pressure shut~off val\te~. pipodia; mm.-inch 42L.·l&:aL
Cylinder bote 80
mm A SuCfion side connectIoo; cannot' be shut off lnch lJ4NPTF
mm 58 A1 Suction side. connE:lCtion~ can be Shut off lnch 71l6UNF
6 Pressure side·eonnect, cannot be shut off inch 7/16 UNF
91 Pre~sure side connection. can be ShlJt off inch 114 NPTF
oil pump; independent 82 Pressure side connect, canootbe shutoff inch 7/16 UNF
Forced circulation lubrication
of direction of rotation
C Oil pressure safety switch connection OIL inch 7/16 UNF
FUCHSDEA
Oilgrac!e for A 22 0 Oil pressure safely switch connec;tlon LP inch 7/16 UNF
RENISOSP46
FUCHSDEA 01 Cc;mnection for oil retum from oH separator Inch 5l8UNF
Oil grade for R 134a, A 404 A. R 507
RENISO TRITON SE 55 E Oil p'reSSI,Jie gaugeCQnnec50n lnch 7116 UNF
litres 3.8 F Oil drain bung rom M26x1.5
H OitfiUing bung mm M22x1.5
J Oilsumpheatlng mm M22x1.5
K
Connection oillgas balance for compound
mm
ell pipe
operation dia..35
L Heat protection thermostat connection inch H8NPTF

Outer diameter mm ·322 OV Oil drain vatve inch 7/16 UNF

V-belt profile SP8" DIN 7753 L = soldered connection .) can rotate through 180 0
No. at grooves 5
Weight kg 17.6

Min. speed rpm 700

max. speed rpm 1800

Pressure side HP bar 25

low pressure .side lP bat 19
 Operating instructions
Open compressors F
E*I);S9·04.99
Art. No. 09702
Page 24

10.8 Compressor type F16

WeUenemfe deS. Verl1iclltef$ MaHeininm

Shaft end of compressor i)imt'IJsimIS Jf1 mm
8Qulde I'arbre du compresseur CoreS" tJu !f;n

...~~t, ..:':;,
I

'('
IF
~. ?r:r~".~
I'

J?q, "',ov
Fig. 21

No. of cylinders 6 sv Suction shut"Off valve", pfpe dla. mm- inch 54L· 21!sL
CylInder bore dia.. 80 'DV Pressure shut*off val"e', pipe dia. mm - inch 42L.- 15iaL
mm A Suction side connection, cannot be shut off inch 1[4 NPTF
Piston stroke mm 58 68
A1 Suctloo,sideconnect. can be shutoff inch 7/16 UNF
TheOf.flowrate at 1450 rpm rrl'1h152.3, 178.4
B Pressure side connect, cannot be shutoff inch 7/16 UNF
S1 Pressure side connection, can be shut off inch U4NPTF
oll pump, Jodependent of
Forced circulation lubrication
direction of rotation 8.2 Pressure side connect.. cannot be shut off inch 7/16 UNF
FUCHS OEA C Oil 'pressure safety switch connection OIL inch 7/16 UNF
on grade lor R 22 RENISOSP46 o Oil pressure'safety switch connection LP inch 7/16 UNF
011 grade for R 134a. R404 A. R 507 01 Connection for oit retom from oil separator tnch 5/8 UNF
RENISOTRtTON SE 55
E Oil pressure gauge connection inch, ,7/16 UNF
Onnlling litros 5.0
F Oil drain bung mm M 26)(1.5
Oit filling with raised base plate likes ,7.5
H OilfiIJlngbung , mm M 22)(1.5
Oil sUmp heating mm M:26x1.5
Weight inc I. oil filling kg 175
Connection oil I gas balance for compound Cu pipe
Weight incl. raised base plate kg 183 K operation '
mm
01a.35
~ L Heat protectton thermQstat connection inch 1/8 NPTF
diameter' mm 322' Ov OildraJn valve inch 7/16 UNF'
sPs, OIN 7753
,No.,Ol grooves 5 L= soldered connection -) can rotate through 180 Q

}ieight keg 20.0

Min, speed rpm 700

, Max. speed rpm 1800

Pressure side HP bar 25

low pmssure side. LP bar 19
 112
79 75
95
90

<~"';~'_. ': ,~: ;,.:_"j,:. '(:, '" :,~.",'._~,' ·~.,!)', _~:,A.·',: ~,

47 19
92 207

18
88
/"~\,;\ .~.
__.•
35
, );'
llG 24
'.
',- -',
'-,
""
''''',~.,:
17
87
.....,..
21
46 33
208
21
88
91
41 87 107
108 84
16
202 6 200 89
42 (104,105,110)
24 111
82
49

21

24

(D,A, 23
~), .. ,
119 85
118 55 97 98 94 C"···-~·
1 17 .~~ ': '; ~ 21

~,
106
102 218 51 21

32 48
'~;;~ 101
31
'~~~
30 0,,_ 49
203
29 "I! :'~~1
28 ",,---,.:l
.;, 61
80
30 o 62
20'~
2 201

25
;Z10
26 37

69
70 201 . 115
67
71

Offener Verdichter / Open type compressor / Compresseur ouvert Zeichn,-Nr, I Drawing no, I
Numero de plan:
Typ Teile Nr
F4 12016 1.0851-12016.0 d
COMPRESSORS FX4 12086
Stand / As of date I Etat: 02,09
 Spareparts list

COMPR . - F(X)4
D. -No. : 1.0851-12016.0 BL.3(C)
E00146
Page
Valid from
Date
07 - 11 - 0 ;
11 03 08
- -
------------------------------------------------------------
BOCK®
COM PRESSO RS
Spare parts list valid for the following types : No longer
<Version ID> series since:
COMPR. - F4 Item no. 12016<001 >
COMPR. - FX4 Item no. : 12086<001 >

Pos . Part no . Description Quantity QU

1 04014 COMPRESSOR CASING 1 Pc

ONLY AVAIL.AS COM.AS . KIT/ ITEM:
219
2 04041 BASE PLATE 1 Pc
3 050 4 6 BASE PLATE GASKET 1 Pc
4 05431 HEX. HEAD SCREW M8X55 16 Pc
5 05028 LOWER VALVE PLATE GASKET 055 2 Pc
6 0714 9 VALVE PLATE, COMPLETE 2 Pc
ONLY AVAIL.AS COM . AS.KIT/ ITEM:
200
7 05010 UPPER VALVE PLATE GASKET 2 Pc
16 05688 GROOVED PIN 5Xl4 2 Pc
17 0 4089 CYLINDER COVER 2 Pc
18 06828 HEXAGON HEAD SCREW Ml0X75 20 Pc
19 06820 HEXAGON HEAD SCREW Ml0X65 4 Pc
20 05455 HEX . HEAD SCREW MlOXllO 2 Pc
21 05083 VALVE FLANGE GASKET 5 Pc
22 07128 SHUT-OFF VALVE LESS SOLD UNION 1 Pc
23 04167 INTERMEDIATE FLANGE OVAL 46MM 1 Pc
24 055 14 LOCKING SCREW 1/8" NPTF 4 Pc
25 04481 CONNECTING ROD 90 LONG 4 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM:
210
26 05516 CONNECTING ROD SCREW M6X3 0 8 Pc
28 07111 PISTON 055 OPTIMI ZED 4 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM:
203
29 07212 PISTON PIN 0l5XlOX46 4 Pc
30 05 551 SEEGER CIRCLIP 15X1 8 Pc
31 05390 OIL CONTROL RING PISTON 55 4 Pc
32 05380 TAPERED COMPR . RING PISTON 55 4 Pc
33 03370 FILTER SUCTION SIDE 1 Pc
34 07128 SHUT-OFF VALVE LESS SOLD UNION 1 Pc
35 0603 4 HEX. HEAD SCREW M10X65 2 Pc
37 05686 CLAMPING SLEEVE 4X8 1 Pc
38 05056 REAR BEARING FLANGE GASKET 1 Pc
39 04125 REAR BEARING FLANGE 1 Pc
40 05566 STEEL BALL 09 4 Pc
41 04381 PUMP- CASING 1 Pc
42 05328 SET GEAR WHEEL OIL-PUMP 1 Pc
43 05700 CYLINDER ROLLER 13X20 1 Pc
44 04382 PUMP PLATE 1 Pc
45 05077 COVER PLATE GASKET 1 Pc
46 04164 COVER PLATE 1 Pc
47 06624 HEX. HEAD SCREW M8X5 0 8 Pc
48 04442 OIL FILTER, CPL. 1 Pc
49 05342 SEAL RING 2 7X22X 2 3 Pc
51 05153 0 - RING 034, 5 9X 2 ,6 2 1 Pc
52 0 6001 S IGHT GLASS 06 2 1 Pc
 Spareparts lis t
COMPR. - F(X)4
D.-No.: 1.0851-12016.0 BL.3 (C) Date
~~~!
Valid
from
46
2
07 .11. 07
11.03.08
BOCK ®
_ _ __ _ _ __ __ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ C OMPRES SOR S

Spare parts list valid for the following types: No longer

<Version ID > series since:
COMPR. - F4 Item no. 12016<001>
COMPR . - FX4 Item no . : 12086<001>

Pe s. Part no. Description Quant i ty QU

ONLY AVAIL . AS COM.AS. KIT/I TEM :

208
55 05 402 HEX. HEAD SCREW M6X16 4 Pc
56 07224 CRANKSHAFT 49 STROKE 1 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM:
205
57 0505 8 FRONT BEARING FLANGE GASKET 1 Pc
58 04141 FRONT BEARING FLANGE 1 Pc
59 05846 HEX . HAED SCREW M10X30 8 Pc
60 04359 FRONT BEARING 1 Pc
61 06405 PRESSURE SPRING 1 Pc
ONLY AVAIL . AS COM.AS.KIT/ ITEM:
201
62 06403 GUIDE RING F.SHAFT SEAL GASKET Pc
ONLY AVAIL . AS COM.AS.KIT/ITEM:
20 1
63 05 1 60 0- RI NG 037,70X3,53 1 Pc
ONLY AVAIL . AS COM.AS.KIT/ITEM :
201
64 06401 RING SLIP 1 Pc
ONLY AVAIL . AS COM.AS.KIT/ITEM:
201
65 05063 SHAFT SEAL COVER GASKET 1 Pc
66 04308 SHAFT SEAL COVER 1 Pc
ONLY AVAIL.AS COM.AS.KIT / ITEM:
201
67 06067 CYLINDER SCREW M8X25 6 Pc
68 05673 WOODRUFF KEY ASX9 1 Pc
69 04425 DISC 050X12.5X8 1 Pc
70 05666 SPRING WASHER B12 1 Pc
71 05 46 2 HEX. HEAD SCREW M12X40 1 Pc
75 06624 HEX. HEAD SCREW M8X50 8 Pc
77 05071 GASKET COVER SUCTION SIDE 1 Pc
78 04162 COVER SUCTION SIDE 1 Pc
79 05 484 CYLINDER SCREW M8X4 0 3 Pc
80 05670 WOODRUFF KEY A3X 3,7 1 Pc
82 05956 LOCKING SCREW M22X1,5 1 Pc
84 05447 HEX . HEAD SCREW M10X 35 2 Pc
85 05846 HEX. HAED SCREW M10X30 2 Pc
87 05784 CAP NUT M22X1,5 2 Pc
88 05067 GASKET SOLDERED CONNECT. 2 Pc
89 04329 FLANGE OVAL 16MM 1 Pc
90 0 4329 FLANGE OVAL 16MM 1 Pc
91 0 4367 BRAZED HEXAGON NIPPLE 028 1 Pc
92 053 13 BRAZED HEXAGON NIPPLE 035 1 Pc
94 055 41 SCREWED UNION DIN 8906 1 Pc
95 054 89 CYLI NDER SCREW M10X35 2 Pc
96 05789 CAP NUT UNF 7/16" 2 Pc
97 05528 UNION NUT 7/16" UNF 1 Pc
 Spareparts list E00146
Page 3
COMPR. - F(X)4 Valid from 07 . 11.07
D . -No . : 1.0851-12016.0 BL.3(C ) Date 11.03.08
- - - - - - - - - - - - - - -- -- - - - -- - - - - - - - - - COMPRESSORS
Spare parts list valid for the following types: No longer
<Version ID> series since:
COMPR . - F4 Item no. 12016<001>
COMPR . - FX4 Item no. : 12086<001>

Pos. Part no. Description Quantity QU

98 05545 SEALING CAP 7/16" UNF 1 Pc

101 07572 HEATING ELEMENT HOUSING 60-BOW 1 Pc
ONLY AVAIL . AS COM.AS.KIT/ ITEM:
218
102 07565 HEATER INSERT BOW 220-240V 1 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM:
218
102 07569 HEATER INSERT BOW SV 1 Pc
ONLY AVAIL . AS COM.AS.KIT / ITEM:
218
103 05972 CABLE BOX 1 Pc
ONLY AVAIL . AS COM.AS.KIT / ITEM:
218
104 05329 GEAR WHEEL OIL-PUMP DRIVEN 1 Pc
ONLY AVAIL.AS COM.AS .KIT/ ITEM :
202
105 05338 GEAR WHEEL OIL-PUMP DRIVEN 1 Pc
ONLY AVAIL.AS COM.AS.KIT/ ITEM:
202
106 04269 BLANK FLANGE 15MM 1 Pc
107 07940 SAFETY VALVE 1 Pc
108 05791 SEAL RING 27,8X24,2X2 1 Pc
110 05375 BEARING BUSH 015X013X10 1 Pc
ONLY AVAIL.AS COM .AS.KIT/ITEM:
202
111 05619 PROTECTIVE PLUG 028,8 1 Pc
112 05620 PROTECTIVE PLUG 035,5 1 Pc
113 06256 NAMEPLATE,UNPRINTED 35x61 MM 1 Pc
115 05841 RADIAL SHAFT SEAL RING 1 Pc
116 05752 TEE-PIECE W.SCHR.CONN.ONE 1 Pc
117 05971 GASKET F.PLUG BASE 1 Pc
ONLY AVAIL.AS COM .AS.KIT/ITEM:
218
118 05958 CYLINDER SCREW M3X10 2 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM:
218
119 05959 CYLINDER SCREW M3X4 1 Pc
ONLY AVAIL.AS COM.AS.KIT/ITEM :
218
124 09983 LABEL" CONNECTION PLAN 1 Pc
TO BE FIXED AT OIL SUMP HEATER
NOT SHOWN
152 09932 LABEL "IMPORT . INSTRUCT. " 1 Pc
TO ATTACH TO THE OIL PUMP
NOT SHOWN IN EXPLODED VIEW
153 03900 GASKET SET l Pc
NOT SHOWN IN EXPLODED VIEW
198 09702 OPERATING INSTRUCTIONS F1-16 1 Pc
Spareparts list

Spare parts list valid for the following types: No longer

<Version ID> series since:
COMPR. - F4 Item no . 12016<001>
COMPR. - FX4 Item no. : 12086<001>

Pos. Part no. Description Quantity QU

INDIVIDUALLY ADDED
NOT SHOWN IN EXPLODED VIEW
ASSEMBLY KITS
200 08198 SET VALVE PLATE 2 Pc
201 08008 SET SHAFT SEAL 1 Pc
202 08044 SET OIL PUMP 1 Pc
203 80103 SET PISTON 055 (OPTIMIZED) 4 Pc
204 08022 SET PISTON-CONNECTING ROD 4 Pc
205 08055 SET CRANKSHAFT 1 Pc
206 08084 SET SHUT-OFF VALVE NW25 1 Pc
207 08082 SET SHUT-OFF VALVE NW32 1 Pc
208 08130 SET SIGHT GLASS 062 1 Pc
209 08071 SET GASKETS 1 Pc
21 0 08304 SET CONNECTING ROD 4 Pc
211 08158 SET FRONT BEARING 1 Pc
212 08157 SET REAR BEARING 1 Pc
218 08425 SET OIL SUMP HEAT.80W 220-240V 1 Pc
218 08429 SET OILS.HEAT SOW 110-130V= 1 Pc
219 08326 SET COMPRESSOR CASING 1 Pc
290 08456 SET OIL FILTER 1 Pc
NOT SHOWN
SPECIAL ACCESORIES
(NOT SHOWN)
313 08141 SET START UNL.AL81-4I5 220-240 1 Pc
314 08574 SET CAP. REG. LR84 220-240V 1 Pc
315 08144 SET W-CYLINDER COVER 1 Pc
316 08146 SET W-CYLINDER COVER F.LR 1 Pc
330 04188 FLYWHEEL 0210 1 Pc
SHOWN IN EXPLODED VIEW

3999 02279 MACH.OIL SP46 I 1 LTR. CAN Pc

3999 02280 MACH.OIL SP46 I 5 LTR. CAN Pc
3999 02281 MACH.OIL SP46 120 LTR. CAN Pc
NOT SHOWN
ONLY FOR R22-COMPRESSORS!
3999 02282 MACH.OIL SE55 I 1 LTR. CAN 1 Pc
3999 02283 MACH.OIL SE55 I 5 LTR. CAN 1 Pc
3999 02284 MACH.OIL SE55 110 LTR. CAN 1 Pc
NOT SHOWN
ONLY FOR X-COMPRESSORS!