Code Error SK200-8

Chapter 12
TROUBLE SHOOTING
(BY ERROR CODES)
TABLE OF CONTENTS
JUDGMENT OF ACTUAL THING AT SITE..................

SITE ......................................
.......................................
...............................12-3
............12-3
CLASSIFICATION
CLASSIFICATION OF FAILURE AND TROUBLESHOOTING .......................................12-4
.......................................12-4
THE BLOWN FUSE OF MECHATRO CONTROLLER....................................................12-4
CONTROLLER....................................................12-4
TROUBLESHOOTING BY ERROR CODE...........................................
CODE..............................................................
...........................12-4
........12-4
12
Book Code No.

Issue Date of Issue Applicable Machines Remarks
SK330–8 : LC10-07001~ S5YN4618E01
First edition July, 2006 K
SK350LC–8 : YC10-03501~ (ASIA, OCE)
SK200–8 : YN11-45001~
↑ August, 2006
2006 ↑ K
SK210LC–8 : YQ11-06001~
Page 12-2
TROUBLE SHOOTING (BY ERROR CODES)
46.2
46.2 CLASSI
CLASSIFIC
FICA
ATION
TION OF FAILURE
AILURE AND TROUB
TROUBLE
LESHO
SHOOTI
OTING
NG
Classify failures into the following 3 types and carry out the troubleshooting.
No. Classes of failure Troubleshooting

A When error code after
after self-diagnosis
self-diagnosis is displayed
displayed Carry out troubleshooting according to the error
on gauge cluster code.
B When
When nono fail
failur
ure
e is det
detec
ecte
ted
d curr
curren
entl
tly
y but
but erro
errorr code
code When it is hard to recreate the failure situation, cancel
after self diagnosis is remained in trouble history the data in the history and reproduce the failed
situation or suppose the cause according to the
troubleshooting by error code, and then repair it.
C When
When erro
errorr cod
code
e aft
after
er self
self diag
diagno
nosi
sis
s is
is not
not • Carry out troubleshooting according to instructions
displayed or is not remained in the history in Chapter 47 "TROUBLESHOOTING BY
TROUBLE".
• Carry out troubleshooting according to instructions
in Chapter 48 "TROUBLE DIAGNOSIS MODE".
46.3
46.3 THE
THE BLO
BLOWN
WN FUSE
FUSE OF MECH
MECHA
ATRO
TRO CONT
CONTRO
ROLL
LLER
ER
If the fuse of mechatro controller has blown, the following display appears on the gauge cluster.
(1) The blown
blown fuse of mechatro
mechatro controller
controller
a. Blown fuse 5A
5A of mechatro
mechatro controller
controller :
"DATA COMMUNICATION ERROR" is displayed on the gauge cluster in the condition where the controller
program is not executed.
b. Blown fuse 20A
20A of mechatro
mechatro controller
controller
The controller functions normally but the power supply applied when the controller drives the solenoid, etc.
stops.
Many error codes are displayed on the gauge cluster.
D013, D023, D033, D063,
E013, E023, F021
46.4
46.4 TROU
TROUBL
BLES
ESHO
HOOT
OTIN
ING
G BY ERRO
ERROR
R CODE
CODE
When error code was displayed on the gauge cluster with the aid of self-diagnosis display function, carry out the
troubleshooting referring to applicable page in the contents of error codes.
Error Code Trouble Described

page
A015 Engine adjustment
adjustment (A adjustment)
adjustment) is not adjusted
adjusted yet or is failed.
failed. 46-6
A025 Pump propo. valve
valve adjustment
adjustment (B adjustment)
adjustment) is not
not adjusted yet or is failed.
failed. 46-6
A035 Unload valve
valve adjustment (C adjustment)
adjustment) is not adjusted
adjusted yet or is failed. 46-7
A215 Written data
data of ROM adjustment
adjustment data
data is incorrect.
incorrect. 46-7
A225 Writing of ROM adjustment data
data is incorrect.
incorrect. 46-8
A235 Written data
data of ROM hour
hour meter data
data is incorrect.
incorrect. 46-8
A245 Writing of ROM hour meter data
data is incorrect.
incorrect. 46-9
A255 Writing of proportiona
proportionall valve adjustment
adjustment data
data is incorrect.
incorrect. 46-9
B012 Incorrect output of boom up pressure sensor 46-10
B013 Disconnection of boom up pressure sensor 46-10
B014 Short-circuit of boom up pressure sensor 46-11
B022 Incorrect output of boom down pressure sensor 46-11
B023 Disconnection of boom down pressure sensor 46-12
B024 Short-circuit of boom down pressure sensor 46-12
Page 12-3
page
B032 Incorrect output of arm out pressure sensor 46-13
B033 Disconnection of arm out pressure sensor 46-13
B034 Short-circuit of arm out pressure sensor 46-14
B042 Incorrect output of arm in pressure sensor 46-14
B043 Disconnection of arm in pressure sensor 46-15
B044 Short-circuit of arm in pressure sensor 46-15
B052 Incorrect output of bucket digging pressure sensor 46-16
B053 Disconnection of bucket digging pressure sensor 46-16
B054 Short-circuit of bucket digging pressure sensor 46-17
B062 Incorrect output of bucket dump pressure sensor 46-17
B063 Disconnection of bucket dump pressure sensor 46-18
B064 Short-circuit of bucket dump pressure sensor 46-18
B072 Incorrect output of swing pressure sensor 46-19
B073 Disconnection of swing pressure sensor 46-19
B074 Short-circuit of swing pressure sensor 46-20
B092 Incorrect output of travel right pressure sensor 46-20
B093 Disconnection of travel right pressure sensor 46-21
B094 Short-circuit of travel right pressure sensor 46-21
B102 Incorrect output of travel left pressure sensor 46-22
B103 Disconnection of travel left pressure sensor 46-22
B104 Short-circuit of travel left pressure sensor 46-23
B113 Disconnection of pressure sensor of optional selector positioning 46-23
B114 Short-circuit of pressure sensor of optional selector positioning 46-24
B162 Incorrect output of P1 optional side pressure sensor 46-24
B163 Disconnection of P1 side optional pressure sensor 46-25
B164 Short-circuit of P1 side optional pressure sensor 46-25
B172 Incorrect output of P2 optional side pressure sensor 46-26
B173 Disconnection of P2 side optional pressure sensor 46-26
B174 Short-circuit of P2 side optional pressure sensor 46-27
C012 Incorrect output of P1 pump pressure sensor 46-27
C013 Disconnection of P1 pump pressure sensor 46-28
C014 Short-circuit of P1 pump pressure sensor 46-28
C022 Incorrect output of P2 pump pressure sensor 46-29
C023 Disconnection of P2 pump pressure sensor 46-29
C024 Short-circuit of P2 pump pressure sensor 46-30
C033 Disconnection of boom head pressure sensor 46-30
C034 Short-circuit of boom head pressure sensor 46-31
C043 Disconnection of boom rod pressure sensor 46-31
C044 Short-circuit of boom rod pressure sensor 46-32
D012 Failure of output transistor ON at P1 unload proportional valve 46-32
D013 Disconnection of P1 unload proportional valve 46-33
D022 Failure of output transistor ON at P2 unload proportional valve 46-33
D023 Disconnection of P2 unload proportional valve 46-34
D032 Failure of output transistor ON at travel straight proportional valve 46-34
D033 Disconnection of travel straight proportional valve 46-35
D062 Failure of output transistor ON at arm in high speed proportional valve 46-35
D063 Disconnection of arm in high speed proportional valve 46-36
E012 Failure of output transistor ON at P1 pump proportional valve 46-36
Page 12-4

page
E013 Disconnection of P1pump proportional valve 46-37
E022 Failure of output transistor ON at P2 pump proportional valve 46-37
E023 Disconnection of P2 pump proportional valve 46-38
F011
011 Failu
ailure
re of output
tput tra
transist
sisto
or OFF
OFF and
and GND
GND short
ort of atta
ttachme
hment boos
oost SOL valve
lve 46-38
-38
F013
F013 Fail
Failur
ure
e of outp
output
ut tran
transi
sist
stor
or ON and
and disc
discon
onne
nect
ctio
ion
n of atta
attach
chme
ment
nt boos
boostt SOL
SOL valve
alve 46-3
46-39
9
F021 Failure of output transistor OFF and GND short of swing parking SOL valve 46-39
F023 Failure of output transistor ON and disconnection of swing parking SOL valve 46-40
F031 Failure of output transistor OFF and GND short of travel 1-2 speed SOL valve 46-40
F03
F033 Failu
ailure
re of ou
output
tput tran
trans
sist
istor ON and dis
disco
con
nnec
nectio
tion of
of tra
trave
vell 1-
1-2 spe
spee
ed SOL
SOL valve
lve 46-41
-41
F041 Failure of
of ou
output tr
transistor OF
OFF an
and GN
GND sh
short of
of op
optional se
selector SO
SOL va
valve 46-41
F04
F043 Failu
ailure
re of ou
output
tput tran
trans
sist
istor ON and dis
disco
con
nnect
nectio
ion
n of
of opt
optio
ion
nal selec
electo
torr SOL
SOL valve
alve 46-42
6-42
G032 Overrun of speed sensor of direct input Mechatro-controller 46-42
G033 Disconnection of speed sensor of direct input Mechatro-controller 46-43
G042 controller. 46-43
Overrun of speed sensor of direct input Mechatro-controller and received data from E/G controller.
G043 Disconnection of speed sensor of direct input Mechatro-controller and received data from E/G controller. 46-44
H013 Disconnection of acceleration potentio 46-44
H014 Power short-circuit of acceleration potentio 46-45
H023 Disconnection of boom angle potentio 46-45
H024 Power short-circuit of boom angle potentio 46-46
H033 Disconnection of arm angle potentio 46-46
H034 Power short-circuit of arm angle potentio 46-47
H091 Failure of GND short-circuit of fuel sensor 46-47
H093 Disconnection of fuel sensor 46-48
I111 Received error of CAN1 communication (passive error) 46-48
I113 Received error of CAN1 communication (time-out) 46-49
I313 Received error of cluster communication (time-out error) 46-49
K014 Adhesion of battery relay terminal 46-50
R014
R014 Failur
Failure
e of arc preven
preventio
tion
n relay
relay of wiper
wiper motor
motor 46-51
46-51
R024
R024 Failur
Failure
e of norma
normall rotati
rotation
on relay
relay of wiper
wiper motor
motor 46-52
46-52
R034
R034 Failur
Failure
e of revers
reverse
e rotat
rotation
ion relay
relay of wiper
wiper motor
motor 46-53
46-53
R044 Failure of washer motor relay 46-54
R134 Failure of swing flasher relay 46-54
R144 Failure of swing flasher relay 46-55
R154 Failure of travel alarm relay 46-55
R164 Failure of auto idling stop relay 2 46-56
R174 Failure of engine forcible stop relay 46-57
R184 Failure of lever lock relay 46-58
R214 Failure of safety relay 46-58
Page 12-5
Table46-1
Error code A015
Troub
rouble
le Not
Not yet
yet adju
adjust
sted
ed engi
engine
ne or fail
failed
ed adju
adjust
stme
ment
nt of engi
engine
ne (A adju
adjust
stme
ment
nt))
Judging Engine adjustment is missed. Or it is impossible to set the adjusting value within the adjusting
condition range.
Symp
Sympto
tom
m Devi
Deviat
ated
ed from
from the
the reqi
reqire
red
d val
value
ue,, but
but no
no prob
proble
lem
m in nor
norma
mall ope
opera
rati
tion
ons.
s.
Control in the
Rotate with the default engine
event of failure
Returned in
The engine adjustment is completed normally.
normal condition
Service Screen No. 2 G-3 SPEED SET
diagnosis Screen No.
checking screen Screen No.
Checking object Checking contents and remedy
1 •Checking Carry out engine adjustment (A adjustment). When "ERROR ENG" was
displayed during adjustment, refer to the section "Adjustment procedure -
Measures to be taken with the adjustment failed"
2 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
3
Table46-2
Error code A025
Troub
rouble
le Not
Not yet
yet adju
adjust
sted
ed engi
engine
ne or fail
failed
ed adju
adjust
stme
ment
nt of pump
pump prop
propor
orti
tion
onal
al valv
valve
e (B adju
adjust
stme
ment
nt))
Judging Pump proportional valve adjustment
adjustment is missed. Or it is impossible to set the adjusting value within
condition the adjusting range.
Symp
Sympto
tom
m Devi
Deviat
ated
ed from
from the
the rat
rated
ed outp
output
ut,, but
but no prob
proble
lem
m in
in nor
norma
mall ope
opera
rati
tion
on
Control in the
Workable with the default proportional valve output.
event of failure
Returned in
The pump proportional valve adjustment is completed normally.
normal condition
Service Screen No. 9 E-1 P1 PUMP
diagnosis Screen No. 9 E-2 P2 PUMP
1 •Checking Carry out pump adjustment (B adjustment).
When"ERROR PUMP" was displayed during adjustment,
adjustment, refer to the section
"Adjustment procedure - Measures to be taken with the adjustment failed"
2 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
3
Page 12-6
Table46-3
Error code A035
Troub
rouble
le Not
Not yet
yet adju
adjust
sted
ed unlo
unload
ad valv
valve
e or
or fai
faile
led
d adj
adjus
ustm
tmen
entt of
of unl
unloa
oad
d val
valve
ve (C adju
adjust
stme
ment
nt))
Judging The adjustment of unload valve is missed. Or the adjusting value can not be set in the adjusting
condition range.
Symp
Sympto
tom
m It is not
not nor
norma
mall out
outpu
put,
t, but
but no
no pro
probl
blem
em in norm
normal
al oper
operat
atio
ion
n
Control in the
Work with the aid of output by default proportional valve.
event of failure
Returned in
The adjustment of unload valve is completed normally.
normal condition
Service Screen No. 8 D-1 P1 UN
UN-LOAD (B
(BP-CUT)
diagnosis Screen No. 8 D-2 P2 UN
UN-LOAD (B
(BP-CUT)
1 •Checking Carry out adjustment of unload valve (C adjustment).
When"ERROR PUMP" was displayed during adjustment,
adjustment, refer to the section
"Adjustment procedure - Measures to be taken with the adjustment failed"
2 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
3
Table46-4
Error code A215
Trouble The data of
of RO
ROM adjustment is written incorrectly.
Judging
Check adjustment data, and judge the content of memory is correct or not. (Trouble history only)
condition
Symptom No affect.
Control in the
Control at side of correct memory data.
event of failure
Returned in
It does not regain. Replace controller.
normal condition
Service Screen No.
1 Mechatro co
controller Check th
that th
the er
error is
is co
corrected af
after re
replacement of
of co
controller.
2
3
Page 12-7
Table46-5
Error code A225
Trouble The data of RO
ROM adjustment is wri
written in
incorrectly.
Judging
Check adjustment data, and judge the data is correct or not.
condition
Symp
Sympto
tom
m It is not
not nor
norma
mall out
outpu
put,
t, but
but no
no pro
probl
blem
em in norm
normal
al oper
operat
atio
ion
n
Control in the
Control can be done by default value.
event of failure
Returned in
normal condition
Service Screen No.
1 Mechatro co
controller Check th
that th
the er
error is
is co
corrected af
after re
replacement of
of co
controller.
2
3
Table46-6
Error code A235
Trouble The data of ROM hourmeter is written incorrectly.
Judging
Check hourmeter memory, and judge the data is correct or not. (Trouble history only)
condition
Symptom No affect.
Control in the
Control at side of correct memory data.
event of failure
Returned in
normal condition
Service Screen No.
1 Mechatro co
controller Check th
that th
the er
error is
is co
corrected af
after re
replacement of
of co
controller.
2
3
Page 12-8
Table46-7
Error code A245
Trouble The data of ROM hourmeter is written incorrectly.
Judging
Check hourmeter memory, and judge the data is incorrect.
condition
Symp
Sympto
tom
m The
The hou
hourr mete
meterr data
data whic
which
h was
was judg
judged
ed as err
error
or is
is tak
taken
en as
as 0 Hr
Hr. No prob
proble
lem
m in norm
normal
al ope
opera
rati
tion
on
Control in the
Normal control is available.
event of failure
Returned in
normal condition
Service Screen No.
1 Mechatro co
controller Check th
that th
the er
error is
is co
corrected af
after re
replacement of
of co
controller.
2
3
Table46-8
Error code A255
Troub
rouble
le The
The dat
data of prop
propor
orti
tion
onal
al valv
valve
e adju
adjust
stme
ment
nt is writ
writte
ten
n inco
incorr
rrec
ectl
tly
y.
Judging
Check proportional valve adjustment data, and judge the data is incorrect.
condition
Symp
Sympto
tom
m It is not
not nor
norma
mall out
outpu
put,
t, but
but no
no pro
probl
blem
em in norm
normal
al oper
operat
atio
ion
n
Control in the
Using fixed value of proportional valve correction data, usual control is done.
event of failure
Returned in
normal condition
Service Screen No.
1 Mechatro co
controller Check th
that th
the er
error is
is co
corrected af
after re
replacement of
of co
controller.
2
3
Page 12-9
Table46-9
Error code B012
Trouble Boom up pressure sensor outputs error
Judging After starter switch ON and engine
engine does not
not start
start yet.
yet. And the input
input voltage
voltage from
from the sensor after
condition starter switch ON is in the range of 1.4V or more to less than 4.7V.
Symptom The boom up operability becomes poor.
Control in the
Normal control
event of failure
Returned in Not returned automatically under normal condition. Switch the power OFF once and turns on it
normal condition again.
Service Screen No. 5 B-1 BOOM RAISE
1 • Boom
Boom up
up pre
press
ssur
ure
e sen
senso
sor
r When B012 is cancelled and other error occurs by turning starter switch on
SE-3 after exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
2 • Wir
Wirin
ing
g bet
betwe
ween
en boom
boom up When B012 is displayed after turning the starter switch on after the connector
pressure sensor and controller is exchanged with other sensor.
CN-126F Check wiring for possible failure according to the wiring checking procedure
CN-101F and repair it if necessary.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-10
Error code B013
Trouble Boom up pressure sensor’s
r’s wiring disconnects.
Judging
The input voltage from boom up pressure sensor is less than 0.1V.
condition
Symptom The boom up speed slows down.
Set proportional valve output rate of P1 and P2 pumps to 0mA. (Hydraulic pump emergency
Control in the
mode)
event of failure
Set output of P1 unload proportional valve to 0mA. (Valve emergency mode)
Returned in
It returns automatically in normal condition.
normal condition
1 • Boom
Boom up
up pre
press
ssur
ure
e sen
senso
sor
r When B013 is cancelled and other error occurs after exchanging the
SE-3 connector with other sensor.
2 • Wir
Wirin
ing
g bet
betwe
ween
en boom
boom up When B013 is displayed after the connector is exchanged with other sensor.
pressure sensor and controller Check wiring for possible failure according to the wiring checking procedure
CN-101F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-10
Table46-11
Error code B014
Trouble Boom up
up pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from boom up pressure sensor is 4.7V or more.
condition
Symptom The boom up speed slows down.
Set proportional valve output rate of P1 and P2 pumps to 0mA.
Control in the
(Hydraulic pump emergency mode)
event of failure
Returned in
normal condition
1 • Boo
Boom
m up pres
pressu
sure
re sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en boom
boom up When B014 is displayed after the connector is exchanged with other sensor.
CN-101F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-12
Error code B022
Trouble Boom down pressure sensor outputs error
Judging After starter switch ON and engine does not start
start yet.
yet. And the input
input voltage
voltage from the sensor after
Symptom The boom do
down operability becomes poor.
Control in the
Normal control
event of failure
Service Screen No. 5 B-2 BOOM LOWER
1 • Boom
Boom down
down pressu
pressure
re senso
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m down
down When B022 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-11
Table46-13
Error code B023
Trouble Boom do
down pr
pressure se
sensor’s
r’s wi
wiring is
is di
disconnecting.
Judging
The input voltage from boom down pressure sensor is 0.1V or less.
condition
Symptom The boom do
down op
operability becomes poor.
Control in the
event of failure
Returned in
normal condition
1 • Boom
Boom down
down pres
pressu
sure
re senso
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m down
down When B023 is displayed after the connector is exchanged with other sensor.
CN-101F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-14
Error code B024
Trouble Boom do
down pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from boom down pressure sensor is 4.7V or more.
condition
Symptom The boom do
down op
operability becomes poor.
Control in the
event of failure
Returned in
normal condition
1 • Boom
Boom down
down pres
pressu
sure
re senso
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m down
down When B024 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-12
Table46-15
Error code B032
Trouble Arm-in pressure sensor outputs error
Judging After starter switch ON and engine does not start
start yet.
yet. And the input
input voltage
voltage from the sensor after
Symptom The arm-out operability becomes poor.
Control in the
Normal control
event of failure
Service Screen No. 5 B-3 ARM OUT
1 • Arm-
Arm-ou
outt pres
pressu
sure
re sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en arm-
arm-ou
outt When B032 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-16
Error code B033
Trouble Arm-out pr
pressure se
sensor’s
r’s wi
wiring is
is di
disconnecting.
Judging
The input voltage from arm-out pressure sensor is 0.1V or less.
condition
Symptom Shock at stopping of arm-out is great.
Control in the
event of failure
Returned in
normal condition
1 • Arm-
Arm-ou
outt pres
pressu
sure
re sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en arm-
arm-ou
outt When B033 is displayed after the connector is exchanged with other sensor.
CN-101F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-13
Table46-17
Error code B034
Trouble Arm-out pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from arm-out pressure sensor is 4.7V or more.
condition
Symptom Shock at stopping of arm-out is great.
Control in the
event of failure
Set output of P1, P2 unload proportional valves to 0mA. (Valve emergency mode)
Returned in
normal condition
1 • Arm-
Arm-ou
outt pres
pressu
sure
re sen
senso
sor
2 • Wiri
Wiring
ng betw
betwee
een
n arm
arm-o
-out
ut When B034 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-18
Error code B042
Trouble Arm-in pressure sensor outputs error
Judging After starter
starter switch ON and
and engine does not start
start yet. And
And the input
input voltage from
from the arm-in
condition pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V.
Symptom The arm-in operability becomes poor.
Control in the
Normal control
event of failure
Service Screen No. 5 B-4 ARM IN
1 • Arm-
Arm-in
in pre
press
ssur
ure
e sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en arm-
arm-in
in When B042 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-14
Table46-19
Error code B043
Trouble Arm-in pr
pressure se
sensor’s
r’s wi
wiring is
is di
disconnecting.
Judging
The input voltage from arm-in pressure sensor is 0.1V or less.
condition
Cavitation occurs at independent work of arm-in. Arm horizontal arm pulling can be barely done
Symptom but if attachment is pulled in the air, arm falls first. Bucket can drag under the condition that the
bucket bottom put on the ground.
Set proportional valve output rate of P1 and P2 pumps to 0mA. (Hydraulic pump emergency mode)
Control in the
Set output of P1 and P2 unload proportional valve to 0mA. (Valve emergency mode)
event of failure
Set output of arm 2 arm-in proportional valve to 200mA.
Returned in
normal condition
1 • Arm
Arm-i
-in
n pre
press
ssur
ure
e sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en arm-
arm-in
in When B043 is displayed after the connector is exchanged with other sensor.
CN-101F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-20
Error code B044
Trouble Arm-in pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from arm-in pressure sensor is 4.7V or more.
condition
Cavitation occurs at independent work of arm-in. Arm horizontal arm pulling can be barely done
Symptom but if attachment is pulled in the air, arm falls first. Bucket can drag under the condition that the
bucket bottom put on the ground.
Set proportional valve output rate of P1 and P2 pumps to 0mA. (Hydraulic pump emergency mode)
Control in the
Set output of P1, P2 unload proportional valves to 0mA. (Valve emergency
emergency mode)
event of failure
Set output of arm 2 arm-in proportional valve to 200mA.
Returned in
normal condition
1 • Arm
Arm-i
-in
n pre
press
ssur
ure
e sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en arm-
arm-in
in When B044 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-15
Table46-21
Error code B052
Trouble Bucket di
digging pr
pressure se
sensor ou
outputs er
error
and engine does not start yet. And
And the input
input voltage from
from the bucket
bucket
condition digging pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V.
Sympt
mptom The bucke
uckett digg
igging
ing ope
operabi
rabillity
ity become
comes
s poo
poor.
Control in the
Normal control
event of failure
Service Screen No. 5 B-5 BUCKET DIG
1 • Bucket digging pressure sensor When B052 is cancelled and other error occurs by turning starter switch on
2 • Wiring between bucket digging When B052 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-22
Error code B053
Trou
rouble
ble Buck
ucket diggi
iggin
ng pres
ressur
sure sensor’
sor’s
s wir
wiring
ing is dis
disconn
onnecte
ected
d.
Judging
The input voltage from bucket digging pressure sensor is 0.1V or less.
condition
Sympto
mptom
m The
The buck
ucket digg
igging
ing spee
peed slow
slows
s down
own a litt
littlle.
Control in the
event of failure
Returned in
normal condition
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-16
Table46-23
Error code B054
Troub
ouble Buck
ucket digg
igging
ing pre
pres
ssure
sure sensor’
sor’s
s power
wer sour
source
ce is short
hortcu
cut.
t.
Judging
The input voltage from bucket digging pressure sensor is 4.7V or more.
condition
Symp
ymptom
tom The buc
bucket
ket digg
diggin
ing
g speed
eed slows
lows down a litt
ittle.
le.
Control in the
event of failure
Returned in
normal condition
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-24
Error code B062
Trouble Bucket dump pressure sensor outputs error
Judging After starter switch ON and
and engine does not start yet. And the input voltage from the bucket dump
Symptom The bu
bucket du
dump op
operability be
becomes po
poor.
Control in the
Normal control
event of failure
Service Screen No. 5 B-6 BUCKET DUMP
CN-125F
and repair it if necessary.
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-17
Table46-25
Error code B063
Trou
rouble
ble Buck
ucket dump
dump press
ressu
ure sens
ensor’
or’s wir
wiring
ing is disco
iscon
nnec
nected
ted.
Judging
The input voltage from bucket dump pressure sensor is 0.1V or less.
condition
Symptom The bucket dump sp
speed slows down a little.
Control in the
event of failure
Returned in
normal condition
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-26
Error code B064
Trou
rouble
ble Buck
ucket dump
ump pressu
ssure senso
nsor’s
r’s powe
ower sourc
ource
e is sho
shortcu
rtcut.
t.
Judging
The input voltage from bucket dump pressure sensor is 4.7V or more.
condition
Symptom The bucket dump sp
speed slows down a little.
Control in the
event of failure
Returned in
normal condition
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-18
Table46-27
Error code B072
Trouble Swing pressure sensor outputs error
starter switch ON and engine
engine does not start yet. And the input
input voltage
voltage from the swing
swing
Symptom The swing operability becomes poor.
Control in the
Normal control
event of failure
Service Screen No. 6 B-7 SWING
1 • Swi
Swing
ng pres
pressu
sure
re sens
sensor
or When B072 is cancelled and other error occurs by turning starter switch on
2 • Wir
Wirin
ing
g bet
betwe
ween
en swin
swing
g When B072 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-28
Error code B073
Trouble Swing pressure sensor’s
r’s wiring is disconnected.
Judging
The input voltage from swing pressure sensor is 0.1V or less.
condition
Control in the
event of failure
Returned in
normal condition
1 • Swi
Swing
ng pres
pressu
sure
re sens
sensor
2 • Wir
Wirin
ing
g bet
betwe
ween
en swin
swing
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-19
Table46-29
Error code B074
Trouble Swing pressure sensor’s
r’s power
wer source is shortcut.
Judging
The input voltage from swing pressure sensor is 4.7V or more.
condition
Control in the
event of failure
Returned in
normal condition
1 • Swi
Swing
ng pres
pressu
sure
re sens
sensor
2 • Wir
Wirin
ing
g bet
betwe
ween
en swin
swing
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-30
Error code B092
Trouble Travel right pr
pressure sensor ou
outputs error
starter switch ON and engine
engine does not
not start yet. And the input voltage
voltage from the travel right
right
Sympto
mptom
m The
The tra
travel
vel rig
right operab
rabili
ility bec
become
omes poor.
or.
Control in the
Normal control
event of failure
Service Screen No. 6 B-9 TRAVEL (R)
1 • Trav
Travel
el righ
rightt press
pressure
ure senso
sensor
2 • Wirin
Wiring
g betw
between
een trave
travell right
right When B092 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-20
Table46-31
Error code B093
Troub
ouble Trave
ravell righ
rightt pressu
essurre sen
sensor’
sor’s
s wiri
wiring
ng is disc
disco
onne
nnected
cted..
Judging
The input voltage from Travel right pressure sensor is 0.1V or less.
condition
Symp
ymptom
tom The Trave
avel righ
ight opera
perab
bili
ility become
comes
s poor.
Control in the
event of failure
P1, Set output of P2 unload proportional valve to 0mA. (Valve emergency mode)
Returned in
normal condition
1 • Tra
Travel
vel right
right pres
pressur
sure
e sen
sensor
sor When B093 is cancelled and other error occurs by turning starter switch on
2 • Wiri
Wiring
ng betwe
between
en travel
travel right
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-32
Error code B094
Troub
ouble Travel
vel rig
right pres
ressure
sure sens
senso
or’s
r’s power
wer sour
ource is shortc
ortcut
ut..
Judging
The input voltage from Travel right pressure sensor is 4.7V or more.
condition
Symp
ymptom
tom The Trave
avel righ
ight opera
perab
bili
ility become
comes
s poor.
Control in the
event of failure
Returned in
normal condition
1 • Tra
Travel
vel right
right pres
pressur
sure
e sen
sensor
sor When B094 is cancelled and other error occurs by turning starter switch on
2 • Wiri
Wiring
ng betwe
between
en travel
travel right
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-21
Table46-33
Error code B102
Trouble Travel left pressure sensor outputs error
start yet. And
And the input voltage from
from the travel
travel left
Symptom The tr
travel le
left op
operability be
becomes po
poor.
Control in the
Normal control
event of failure
Service Screen No. 6 B-10 TRAVEL (L)
1 • Trav
Travel
el lef
leftt pres
pressur
sure
e sens
sensor
2 • Wirin
Wiring
g betw
between
een travel
travel left
left When B102 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-34
Error code B103
Trou
rouble
ble Trave
avel lef
left pres
press
sure
ure sensor’
sor’s
s wir
wiring
ing is disc
isconn
onnecte
ected
d.
Judging
The input voltage from Travel left pressure sensor is 0.1V or less.
condition
Symptom The Tr
Travel le
left op
operability be
becomes po
poor.
Control in the
event of failure
Returned in
normal condition
1 • Trav
Travel
el lef
leftt pres
pressur
sure
e sens
sensor
2 • Wirin
Wiring
g betw
between
een travel
travel left
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-22
Table46-35
Error code B104
Troub
ouble Travel
vel lef
left pres
press
sure
ure sen
sensor’
sor’s
s powe
powerr source
urce is sho
shortc
rtcut.
Judging
The input voltage from Travel left pressure sensor is 4.7V or more.
condition
Symptom The Tr
Travel le
left op
operability be
becomes po
poor.
Control in the
event of failure
Returned in
normal condition
1 • Tra
Travel
vel left
left press
pressure
ure sensor
sensor When B104 is cancelled and other error occurs by turning starter switch on
2 • Wiri
Wiring
ng betwe
between
en travel
travel left
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-36
Error code B113
Troub
rouble
le Opti
Option
on sele
select
ctor
or posi
positi
tion
on dete
detect
ct pres
pressu
sure
re sens
sensor
or’s
’s wiri
wiring
ng is disc
discon
onne
nect
cte
ed.
Judging
The input voltage from option selector position detect pressure sensor is 0.1V or less.
condition
Symp
Sympto
tom
m When
When B mod
mode
e is
is sel
selec
ecte
ted,
d, opti
option
on sele
select
ctor
or valv
valve
e err
error
or is indi
indica
cate
ted.
d.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 16 B-11
1 • Opti
Option
on sel
selec
ecto
torr posi
positi
tion
on When B113 is cancelled and other error occurs by turning starter switch on
detect pressure sensor after exchanging the connector with other sensor.
SE-29 Check sensor unit for possible failure. If failure found, replace it.
2 • Wiri
Wiring
ng betw
betwee
eenn opt
optio
ion
n When B113 is displayed after turning the starter switch on after the connector
selector position detect is exchanged with other sensor.
CN-104F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-23
Table46-37
Error code B114
Troub
rouble
le Opti
Option
on sele
select
ctor
or posi
positi
tion
on dete
detect
ct pres
pressu
sure
re sens
sensor
or’’s wir
wirin
ing
g is
is dis
disco
conn
nnec
ecte
ted.
d.
Judging
The input voltage from selector position detect pressure sensor is 4.7V or more.
condition
Symp
Sympto
tom
m When
When B mod
mode
e is
is sel
selec
ecte
ted,
d, opti
option
on sele
select
ctor
or valv
valve
e err
error
or is indi
indica
cate
ted.
d.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 16 B-11
1 • Opti
Option
on selec
selector
tor positi
position
on When B114 is cancelled and other error occurs by turning starter switch on
detect pressure sensor after exchanging the connector with other sensor.
SE-29 Check sensor unit for possible failure. If failure found, replace it.
2 • Wiri
Wiring
ng betw
betwee
eenn opt
optio
ion
selector position detect is exchanged with other sensor.
CN-104F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-38
Error code B162
Trouble P1 si
side op
option pr
pressure sensor ou
outputs er
error
start yet. And
And the input
input voltage from the P1 side
condition option pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V.
Sympto
mptom
m The
The P1 side
ide opti
option
on opera
erabilit
ility
y beco
become
mes
s poor
oor.
Control in the
Normal control
event of failure
Service Screen No. 6 B-16 P1 OPT.
1 • P1 side option pressure sensor When B162 is cancelled and other error occurs by turning starter switch on
2 • Wirin
Wiring
g betw
betwee
een
n P1
P1 side
side optio
option
pressure sensor and controller is exchanged with other sensor. Check wiring for possible failure according to
CN-304F the wiring checking procedure and repair it if necessary.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-24
Table46-39
Error code B163
Troub
ouble P1 side
ide opti
option
on pressur
ssure
e sens
ensor’
or’s wiri
wiring
ng is disc
isconne
onnec
cted.
ted.
Judging
The input voltage from P1 side option pressure sensor is 0.1V or less.
condition
Symptom The P1 side option does not work.
Control in the (Hydraulic pump emergency mode)
event of failure Set output of P1 unload proportional valve to 0mA. (Valve emergency mode)
But normal control is done when the left control pedal selection is ON.
Returned in
normal condition
2 • Wiri
Wiring
ng betwe
between
en P1 side
side opti
option
on When B163 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-40
Error code B164
Troub
ouble P1 side
ide opti
option
on pressur
ssure
e sens
ensor’
or’s wiri
wiring
ng is disc
isconn
onnecte
ected.
d.
Judging
The input voltage from P1 side option pressure sensor is 4.7V or more.
condition
Symptom The P1 side option does not work.
Control in the (Hydraulic pump emergency mode)
event of failure Set output of P1 unload proportional valve to 0mA. (Valve emergency mode)
But normal control is done when the left control pedal selection is ON.
Returned in
normal condition
2 • Wiri
Wiring
ng betwe
between
en P1 side
side opti
option
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-25
Table46-41
Error code B172
Trouble P2 si
side op
option pr
pressure sensor ou
outputs er
error
start yet. And
And the input
input voltage from the P2 side
condition option pressure sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V.
Sympto
mptom
m The
The P2 side
ide opti
option
on opera
erabilit
ility
y beco
become
mes
s poor
oor.
Control in the
Normal control
event of failure
2 • Wirin
Wiring
g betwe
between
en P2
P2 side
side opti
option
pressure sensor and controller is exchanged with other sensor. Check wiring for possible failure according to
CN-303F the wiring checking procedure and repair it if necessary.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-42
Error code B173
Trou
rouble
ble P2 side
side optio
tion press
ressu
ure sen
sensor’
or’s wiri
wiring
ng is disc
isconnecte
ected.
d.
Judging
The input voltage from P2 side option pressure sensor is 0.1V or less.
condition
Symptom The selection of conflux does not work.
Control in the
event of failure
Returned in
normal condition
2 • Wirin
Wiring
g betwe
between
en P2
P2 side
side opti
option
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-26
Table46-43
Error code B174
Troub
ouble P2 side
ide opti
option
on pressur
ssure
e sens
ensor’
or’s wiri
wiring
ng is disc
isconne
onnec
cted.
ted.
Judging
The input voltage from P2 side option pressure sensor is 4.7V or more.
condition
Symptom The selection of conflux does not work.
Control in the
event of failure
Returned in
normal condition
2 • Wirin
Wiring
g betwe
between
en P2
P2 side
side opti
option
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-44
Error code C012
Trouble P1 pump pressure sensor outputs error
starter switch ON and engine does not start
start yet. And
And the input
input voltage from
from the P1 pump
pump
Symptom The P1 pump operability becomes poor.
Control in the
Normal control
event of failure
Service Screen No. 7 C-1 PUMP P1
1 • P1
P1 pum
pump
p pres
pressu
sure
re sen
senso
sor
r When C012 is cancelled and other error occurs by turning starter switch on
2 • Wir
Wirin
ing
g bet
betwe
ween
en P1 pump
pump When C012 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-27
Table46-45
Error code C013
Trouble P1 pump pressure se
sensor’s
Judging
The input voltage from P1 pump pressure sensor is 0.1V or less.
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P1 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
Control in the Set proportional valve output rate of P1 and P2 pumps to 0mA.
event of failure (Hydraulic pump emergency mode)
Returned in
normal condition
1 • P1 pump
pump pre
press
ssur
ure
e sens
sensor
or When C013 is cancelled and other error occurs by turning starter switch on
2 • Wiri
Wiring
ng betw
betwee
een
n P1
P1 pum
pumpp When C013 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-46
Error code C014
Trouble P1 pu
pump pr
pressure se
sensor’s
r’s po
power so
source is sh
shortcut.
Judging
The input voltage from P1 pump pressure sensor is 4.7V or more.
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P1 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
Returned in
normal condition
1 • P1 pump
pump pre
press
ssur
ure
e sens
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n P1
P1 pum
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-28
Table46-47
Error code C022
Trouble P2 pump pressure sensor outputs error.
starter switch ON and engine does not start
start yet. And
And the input
input voltage from
from the P2 pump
pump
Symptom The P2 pump operability becomes poor.
Control in the
Normal control
event of failure
1 • P2
P2 pum
pump
p pres
pressu
sure
re sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en P2 pump
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-48
Error code C023
Trouble P2 pump pressure sensor’s
Judging
The input voltage from P2 pump pressure sensor is 0.1V or less.
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
Returned in
normal condition
1 • P2
P2 pum
pump
p pres
pressu
sure
re sen
senso
sor
2 • Wir
Wirin
ing
g bet
betwe
ween
en P2 pump
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-29
Table46-49
Error code C024
Trouble P2 pu
pump pr
pressure se
sensor’s
r’s po
power so
source is sh
shortcut.
Judging
The input voltage from P2 pump pressure sensor is 4.7V or more.
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
Returned in
normal condition
1 • P2 pump
pump pre
press
ssur
ure
e sens
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n P2
P2 pum
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-50
Error code C033
Trouble Boom he
head pr
pressure se
sensor’s
r’s wi
wiring is
is di
disconnected.
Judging
The input voltage from boom head pressure sensor is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
on load
load valu
value
e of
of Hig
High-
h-re
reac
ach
h cra
crane
ne beco
become
mes
s abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 7 C-3 BOOM-HEAD
1 • Boom
Boom head
head press
pressure
ure sens
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m head
head When C033 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-30
Table46-51
Error code C034
Trouble Boom he
head pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from boom head pressure sensor is 4.7V or more.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
on load
load valu
value
e of
of Hig
High-
h-re
reac
ach
h cra
crane
ne beco
become
mes
s abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 7 C-3 BOOM-HEAD
1 • Boom
Boom head
head press
pressure
ure senso
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m head
head When C034 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-52
Error code C043
Trouble Boom ro
rod pressure sensor’s
r’s wi
wiring is disconnected.
Judging
The input voltage from boom rod pressure sensor is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
on load
load valu
value
e of
of Hig
High-
h-re
reac
ach
h cra
crane
ne beco
become
mes
s abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 7 C-4 BOOM-ROD
1 • Boom
Boom rod
rod pre
press
ssur
ure
e sens
sensor
2 • Wir
Wirin
ing
g bet
betwe
ween
en boom
boom rod
rod When C043 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-31
Table46-53
Error code C044
Trouble Boom ro
rod pr
pressure se
sensor’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from boom rod pressure sensor is 4.7V or more.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
on load
load valu
value
e of
of Hig
High-
h-re
reac
ach
h cra
crane
ne beco
become
mes
s abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 7 C-4 BOOM-ROD
1 • Boom
Boom rod
rod pre
press
ssur
ure
e sens
sensor
2 • Wiri
Wiring
ng betw
betwee
een
n boo
boom
m rod
rod When C044 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-54
Error code D012
Trou
rouble
ble P1 unl
unloa
oad
d pro
propo
porrtio
tional
nal val
valv
ve an
and out
outpu
putt tra
tran
nsist
sistor
or ON are failu
ailure
re..
Judging
The feed-back value from proportional valve is 1000mA or more.
condition
Symptom Option conflux can not be done.
Control in the
event of failure
Returned in
normal condition
UN-LOAD (B
(BP-CUT)
1 • P1 unloa
unload
d prop
proport
ortion
ional
al valv
valve
e When D012 is cancelled and other error occurs by turning starter switch on
PSV-D after exchanging the connector with other sensor.
2 • Wiring between P1 unload When D012 is displayed after turning the starte r switch on after the connector
proportional valve and controller is exchanged with other sensor.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-32
Table46-55
Error code D013
Troub
ouble P1 unloa
nload
d prop
roporti
rtiona
onal valv
valve’
e’s
s wir
wiring
ing is disco
iscon
nnec
nected.
ted.
Judging The feed-back value from proportional valve is 100mA or less.
condition (If output is 100mA or less, judging is not done.)
Symptom Option conflux can not be done.
Control in the
event of failure
Returned in
normal condition
UN-LOAD (B
(BP-CUT)
1 • P1
P1 unlo
unload
ad propor
proportio
tional
nal valve
valve When D013 is cancelled and other error occurs by turning starter switch on
PSV-D after exchanging the connector with other sensor.
2 • Wiring between P1 unload When D013 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-56
Error code D022
Troub
ouble P2 unl
unloa
oad
d pro
prop
porti
ortio
onal va
valve
lve an
and out
outpu
putt tra
tran
nsist
sistor
or ON are failu
ailure
re..
Judging
condition
Symp
Sympto
tom
m Inde
Indepe
pend
nden
entt ope
opera
rati
tion
ons
s of
of boo
boom
m up
up and
and of buck
bucket
et digg
diggin
ing/
g/du
dump
mp beco
become
me slow
slow..
Control in the
event of failure
Returned in
normal condition
UN-LOAD (B
(BP-CUT)
1 • P2
P2 unlo
unload
ad propor
proportio
tional
nal valve
valve When D022 is cancelled and other error occurs by turning starter switch on
PSV-B after exchanging the connector with other sensor.
2 • Wiring between P2 unload When D022 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-33
Table46-57
Error code D023
Trou
rouble
ble P2 unloa
nload
d prop
roporti
ortio
onal valv
alve’s
e’s wiri
wiring
ng is disco
iscon
nnec
nected.
ted.
Symp
Sympto
tom
m Inde
Indepe
pend
nden
entt ope
opera
rati
tion
ons
s of
of boo
boom
m up
up and
and of buck
bucket
et digg
diggin
ing/
g/du
dump
mp beco
become
me slow
slow..
Control in the
event of failure
Returned in
normal condition
UN-LOAD (B
(BP-CUT)
1 • P2 unloa
unload
d prop
proport
ortion
ional
al valv
valve
e When D023 is cancelled and other error occurs by turning starter switch on
PSV-B after exchanging the connector with other sensor.
2 • Wiring between P2 unload When D023 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-58
Error code D032
Troub
rouble
le Trave
ravell str
strai
aigh
ghtt pro
propo
port
rtio
iona
nall val
valve
ve and
and out
outpu
putt tra
trans
nsis
isto
torr ON
ON are
are fail
failur
ure.
e.
Judging
condition
Symp
Sympto
tom
m Trave
ravell dev
devia
iati
tion
on occu
occurs
rs by comb
combin
ined
ed oper
operat
atio
ion
n of
of tra
trave
vell and
and atta
attach
chme
ment
nt..
Control in the
Set Travel straight proportional valve output to 0mA.
event of failure
Returned in
normal condition
Service Screen No. 8 D-3 S-TRAVEL
1 • Travel straight proportional valve When D032 is cancelled and other error occurs by turning starter switch on
PSV-C after exchanging the connector with other sensor.
2 • Wiring between Travel straight When D032 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-34
Table46-59
Error code D033
Troub
ouble Travel
vel st
straig
raight
ht prop
roporti
ortion
ona
al val
valve
ve’’s wir
wiriing is dis
disc
conn
onnecte
ected
d.
Symp
Sympto
tom
m Trave
ravell dev
devia
iati
tion
on occu
occurs
rs by comb
combin
ined
ed oper
operat
atio
ion
n of
of tra
trave
vell and
and atta
attach
chme
ment
nt..
Control in the
Set Travel straight proportional valve output to 0mA.
event of failure
Returned in
normal condition
Service Screen No. 8 D-3 S-TRAVEL
1 • Travel straight proportional valve When D033 is cancelled and other error occurs by turning starter switch on
PSV-C after exchanging the connector with other sensor.
2 • Wiring between Travel straight When D033 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-60
Error code D062
Troub
rouble
le Arm-
Arm-in
in spoo
spooll 2 prop
propor
orti
tion
onal
al valv
valve
e and
and outp
output
ut tran
transi
sist
stor
or ON are
are fail
failur
ure.
e.
Judging
condition
Symp
Sympto
tom
m Oper
Operab
abil
ilit
ity
y of
of com
combi
bine
ned
d ope
opera
rati
tion
on with
with arm-
arm-in
in beco
become
mes
s poo
poorr.
Control in the
Set Arm-in spool 2 proportional valve output to 0mA.
event of failure
Returned in
normal condition
Service Screen No. 8 D-4 ARM IN-2-SPEED
1 • Arm-in spool 2 proportional valve When D062 is cancelled and other error occurs by turning starter switch on
PSV-A after exchanging the connector with other sensor.
2 • Wiring between Arm-in spool 2 When D062 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-35
Table46-61
Error code D063
Trou
rouble
ble Arm-
rm-in spoo
pool 2 prop
roporti
rtiona
onal val
valve
ve’’s wi
wirin
ring is
is dis
disconn
onnected
cted..
Symp
Sympto
tom
m Oper
Operab
abil
ilit
ity
y of
of com
combi
bine
ned
d ope
opera
rati
tion
on with
with arm-
arm-in
in beco
become
mes
s poo
poorr.
Control in the
Set Arm-in spool 2 proportional valve output to 0mA.
event of failure
Returned in
normal condition
Service Screen No. 8 D-4 ARM IN-2-SPEED
1 • Arm-in spool 2 proportional valve When D063 is cancelled and other error occurs by turning starter switch on
PSV-A after exchanging the connector with other sensor.
2 • Wiring between Arm-in spool 2 When D063 is displayed after turning the starte r switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-62
Error code E012
Trou
rouble
ble P1 pum
pump
p pr
propo
oporti
rtiona
onal va
valve
lve an
and out
outpu
putt tr
trans
ansisto
istorr ON
ON ar
are fa
failu
ilure.
Judging
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
Service Screen No. 9 E-1 PUMP P1
1 • P1
P1 pum
pump
p prop
proport
ortion
ional
al valve
valve When E012 is cancelled and other error occurs by turning starter switch on
PSV-P1 after exchanging the connector with other sensor.
When replacing of connector is executed, turn off power source once.
2 • Wiring between P1 pump When E012 is displayed after turning the starter switch on after the connector
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-36
Table46-63
Error code E013
Trouble P1 pu
pump pr
proportional va
valve’s wi
wiring is
is di
disconnected.
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
1 • P1
P1 pump
pump propor
proportio
tional
nal valve
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-64
Error code E022
Troub
ouble P2 pum
pump
p pro
prop
porti
rtiona
onal val
valve
ve and outpu
utputt tr
trans
ansisto
istorr ON
ON ar
are fa
failu
ilure.
Judging
condition
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
1 • P2
P2 pump
pump propor
proportio
tional
nal valve
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-37
Table46-65
Error code E023
Trouble P2 pu
pump pr
proportional va
valve’s wi
wiring is
is di
disconnected.
Symp
Sympto
tom
m The
The deli
delica
cate
te oper
operab
abil
ilit
ity
y of P2 pump
pump rela
relate
ted
d atta
attach
chme
ment
nt beco
become
mes
s poor
poor..
1 • P2
P2 pum
pump
p prop
proport
ortion
ional
al valve
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-66
Error code F011
Troub
rouble
le ATT boos
boostt sol
solen
enoi
oid
d val
valve
ve and
and out
outpu
putt tra
trans
nsis
isto
torr OFF
OFF are
are fai
failu
lure
re,, and
and grou
ground
ndin
ing
g is
is sho
short
rt-c
-cir
ircu
cuit
it..
Judging
The feed-back signal is grounding level while exciting command is output.
condition
Symptom ATT boost is not available.
Control in the
Normal control
event of failure
Returned in
The feed-back signal is 24V level while exciting command is output.
normal condition
Service Screen No. 3 F-1 POWER BOOST
1 • ATT
ATT boost
boost soleno
solenoid
id valve
valve When F011 is cancelled and other error occurs by exchanging the connector
SV-2 for other solenoid valve.
Check solenoid valve unit for possible failure. If failure found, replace it.
2 • Wiri
Wiring
ng betwee
betweenn ATT
ATT boost
boost When F011 is displayed after the connector is exchanged with other solenoid
solenoid valve and controller valve.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-38
Table46-67
Error code F013
Troub
rouble
le ATT boos
boostt sol
solen
enoi
oid
d val
valve
ve and
and out
outpu
putt tra
trans
nsis
isto
torr ON
ON are
are fail
failur
ure,
e, and
and dis
disco
conn
nnec
ecti
tion
on..
Judging
The feed-back signal is 24V level while exciting command is not output.
condition
Symp
ymptom
tom ATT bo
boost
ost is
is no
not av
availa
ailabl
ble
e or
or is
is le
leaving
ving availa
ailabl
ble.
e.
Control in the
Normal control
event of failure
Returned in
The feed-back signal is grounding level while exciting command is not output.
normal condition
1 • ATT
ATT boost
boost solen
solenoid
oid valve
2 • Wiri
Wiring
ng betwe
between
en ATT boost
boost When F013 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-68
Error code F021
Troub
rouble
le Swin
Swing
g par
parki
king
ng sole
soleno
noid
id valv
valve
e and
and outp
output
ut tran
transi
sist
stor
or OFF
OFF are
are fail
failur
ure,
e, and
and gro
groun
undi
ding
ng is shor
short-
t-ci
circ
rcui
uit.
t.
Judging
condition
Symptom Swing parking is not available.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 3 F-2 SW
SWING-BRAKE
1 • Swin
Swing
g park
parking
ing soleno
solenoid
id valv
valve
e When F021 is cancelled and other error occurs by exchanging the connector
SV-1 for other solenoid valve. Check solenoid valve unit for possible failure. If
failure found, replace it.
2 • Wirin
Wiring
g betw
betwee
eenn swin
swing
g park
parking
ing When F021 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-39
Table46-69
Error code F023
Troub
rouble
le Swin
Swing
g park
parkin
ing
g sole
soleno
noid
id valv
valve
e and
and outp
output
ut tran
transi
sist
stor
or ON are
are fail
failur
ure,
e, and
and disc
discon
onne
nect
ctio
ion.
n.
Judging
condition
Symp
Sympto
tom
m Swin
Swing
g parki
arking
ng is not
not avai
availa
labl
ble
e or is leav
leavin
ing
g avai
availa
labl
ble.
e.
Control in the
Normal control
event of failure
Returned in
normal condition
1 • Swing
Swing parki
parking
ng sole
solenoi
noid
d valve
2 • Wirin
Wiring
g betw
between
een swing
swing parki
parking
ng When F023 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-70
Error code F031
Travel 1, 2 speed solenoid valve and output transistor OFF are failure, and grounding is short-
Trouble
circuit.
Judging
condition
Symptom Travel 2 speed is not obtainable.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 3 F-3 1/2-TRAVEL
1 • Travel 1, 2speed solenoid valve When F031 is cancelled and other error occurs by exchanging the connector
2 • Wiring between travel 1, 2speed When F031 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-40
Table46-71
Error code F033
Troub
rouble
le Trave
ravell 1,
1, 2 spee
speed
d sol
solen
enoi
oid
d val
valve
ve and
and out
outpu
putt tra
trans
nsis
isto
torr ON
ON are
are fail
failur
ure,
e, and
and dis
disco
conn
nnec
ecti
tion
on..
Judging
condition
Symp
ymptom
tom Travel
vel 2 spe
speed is
is no
not ob
obtainab
inable
le or is
is kee
keep
ping
ing 1 spee
peed.
Control in the
Normal control
event of failure
Returned in
The feed-back signal is grounding level while exciting command is not output.
normal condition
Service Screen No. 3 F-3 1/2-TRAVEL
1 • Travel 1, 2speed solenoid valve When F033 is cancelled and other error occurs by exchanging the connector
2 • Wiring between travel 1, 2speed When F033 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-72
Error code F041
Option selector solenoid valve and output transistor OFF are failure, and grounding is short-
Trouble
circuit.
Judging
condition
Symp
ymptom
tom Opti
Optio
on sel
selec
ecto
torr val
valve
ve does not
not ch
change to bre
break
ake
er sid
side
e.
Control in the
Normal control
event of failure
Returned in
The feed-back signal is ground level while exciting command is output.
normal condition
Service Screen No. 11 F-4 OPT SELECT
1 • Optio
Option
n sele
selecto
ctorr solen
solenoid
oid valve
2 • Wiring between option selector When F041 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-41
Table46-73
Error code F043
Troub
rouble
le Opti
Option
on sele
select
ctor
or sole
soleno
noid
id valv
valve
e and
and outp
output
ut tran
transi
sist
stor
or ON are
are fail
failur
ure,
e, and
and disc
discon
onne
nect
ctio
ion.
n.
Judging
condition
Option selector valve does not change to breaker side or it does not change from breaker to
Symptom
nibbler.
Control in the
Normal control
event of failure
Returned in
The feed-back signal is ground level while exciting command is not output.
normal condition
Service Screen No. 11 F-4 OPT SELECT
1 • Optio
Option
n selec
selector
tor soleno
solenoid
id valv
valve
e When F043 is cancelled and other error occurs by exchanging the connector
2 • Wiring between option selector When F043 is displayed after the connector is exchanged with other solenoid
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-74
Error code G032
Trou
rouble
ble Mech
Mecha
atro
tro contr
ontrol
olle
lerr dire
irect inpu
inputt spe
speed sens
ensor is overru
errun.
n.
Judging
Engine rpm input is 3000rpm or more. (Only trouble history)
condition
Symptom Operate without problem.
Control in the
Receive rpm from engine controller and control the rpm.
event of failure
Returned in
normal condition
Service Screen No. 2 G-3
G-3 MEA
MEAS
S 1 (for
(for mech
mechat
atro
ro cont
contro
roll
ller
er))
diagnosis Screen No. 2 G-3
G-3 MEA
MEAS
S 2 (re
(rece
ceiv
ive
e fro
from
m eng
engin
ine
e con
contr
trol
olle
ler)
r)
1 • Eng
Engin
ine
e spe
speed
ed sens
sensor
or Measure the resistance between terminals of speed sensor.
SE-13 Normal value: 1.6~2.0k
2 • Wiri
Wiring
ng betwee
between
n engi
engine
ne speed
speed Check wiring for possible failure according to the wiring checking procedure
sensor and controller and repair it if necessary.
CN-136F Especially check wiring for false disconnection and noise included.
CN-106F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Checkk th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
(Controller is broken by only applying power to grounding of signal.)
Page 12-42
Table46-75
Error code G033
Troub
ouble Mec
Mechatr
hatro
o con
contr
trol
olle
lerr dir
direc
ectt in
input
put sp
speed
eed se
sensor,
or, Dis
Disco
con
nnecti
ection
on
Judging
Voltage of alternator is 12V or more, and speed sensor indicates excess low engine rpm.
condition
Control in the
Receive rpm from engine controller and control the rpm.
event of failure
Returned in
normal condition
G-3 MEA
MEAS
S 1 (for
(for mech
mechat
atro
ro cont
contro
roll
ller
er))
G-3 MEA
MEAS
S 2 (rec
(recei
eive
ve from
from engi
engine
ne cont
contro
roll
ller
er))
1 • Eng
Engin
ine
e spe
speed
ed sens
sensor
2 • Wir
Wirin
ing
g bet
betwe
ween
en engi
engine
ne Check wiring for possible failure according to the wiring checking procedure
speed sensor and controller and repair it if necessary.
CN-136F
CN-106F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat ththe er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-76
Error code G042
Mechatro controller direct input speed sensor and received data from engine controller are
Trouble
overrun.
Judging
Engine rpm input is 3000rpm or more. (Only trouble history)
condition
Control in the
Normal control
event of failure
Returned in
normal condition
G-3 MEA
MEAS
S 1 (for
(for mech
mechat
atro
ro cont
contro
roll
ller
er))
G-3 MEA
MEAS
S 2 (rec
(recei
eive
ve from
from engi
engine
ne cont
contro
roll
ller
er))
1 • Eng
Engin
ine
e spe
speed
ed sens
sensor
• Wiring between engine Check wiring for possible failure according to the wiring checking procedure
2
CN-136F Especially check wiring for false disconnection and noise included.
CN-106F
3 • Wiri
Wiring
ng bet
betwe
ween
en ECU
ECU eng
engin
inee Check wiring for possible failure according to the wiring checking procedure
pressure sensor and controller Especially check wiring for false disconnection and noise included.
Check that the error is corrected after replacement of controller.
4 • Mech
Mechat
atro
ro cont
contro
roll
ller
er
5 • Engine controller Check that the error is corrected after replacement of controller.
Page 12-43
Table46-77
Error code G043
Mechatro controller direct input speed sensor and received data from engine controller are
Trouble
disconnected.
Judging Voltage of alternator is 12V or more, and speed sensor and receipt data from engine controller
condition indicate excess low engine rpm.
Symp
Sympto
tom
m Engi
Engine
ne spee
speed
d down
down may
may caus
cause
e ext
exten
ensi
sion
on by abru
abrupt
pt load
loadin
ing.
g.
Control in the
Enter 0 rpm for engine speed. Enter 0 for ESS power shift command.
event of failure
Returned in
normal condition
G-3 MEA
MEAS
S 1 (for
(for mech
mechat
atro
ro cont
contro
roll
ller
er))
G-3 MEA
MEAS
S 2 (re
(rece
ceiv
ive
e fro
from
m eng
engin
ine
e con
contr
trol
olle
ler)
r)
1 • Eng
Engin
ine
e spe
speed
ed sens
sensor
• Wiring between engine Check wiring for possible failure according to the wiring checking procedure
2
CN-136F
CN-106F
3 • Wiri
Wiring
ng bet
betwe
ween
en ECU
ECU eng
engin
ine
e Check wiring for possible failure according to the wiring checking procedure
pressure sensor and controller
Check that the error is corrected after replacement of controller.
4 • Mec
Mecha
hatr
tro
o con
contr
trol
olle
ler
r
5 • Engine controller Check that the error is corrected after replacement of controller.
Table46-78
Error code H013
Trouble Accel po
potentiometer is
is di
disconnected.
Judging
The input voltage from accel potentiometer is 0.1V or less.
condition
Symptom LOW idling is fixed.
Control in the
LOW idling is fixed.
event of failure
Returned in
normal condition
Service Screen No. 2 H-1 ACCEL VOLT.
1 • Acc
Accel
el pote
potent
ntio
iome
mete
ter
r Measure the resistance between terminals of speed sensor. 1.6~2.4k
SE-16 Turn the potentiometer and measure resistance between signal and GND.
2 • Wir
Wirin
ing
g bet
betwe
ween
en acce
accell Check wiring for possible failure according to the wiring checking procedure
potentiometer and controller and repair it if necessary.
CN-402F
CN-102F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-44
Table46-79
Error code H014
Trouble Accel potentiometer’s
r’s power source is shortcut.
Judging
The input voltage from accel potentiometer is 4.7V or more.
condition
Symptom LOW idling is fixed.
Control in the
LOW idling is fixed.
event of failure
Returned in
normal condition
Service Screen No. 2 H-1 ACCEL VOLT.
1 • Acce
Accell pote
potent
ntio
iome
mete
ter
r Measure the resistance between terminals of accel potentiometer.
SE-16 1.6~2.4k
Turn the potentiometer and measure resistance between signal and GND.
2 • Wir
Wirin
ing
g bet
betwe
ween
en acce
accell Check wiring for possible failure according to the wiring checking procedure
CN-402F
CN-102F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-80
Error code H023
Trouble Boom an
angle po
potentiometer’s
r’s wi
wiring is
is di
disconnected.
Judging
The input voltage from boom angle potentiometer is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
ons
s of
of rat
ratin
ing
g load
load and
and work
workin
ing
g rad
radiu
ius
s of
of High
High-r
-rea
each
ch cra
crane
ne beco
become
me abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 12 H-2 BOOM
1 • Boom
Boom ang
angle
le pot
poten
enti
tiom
omet
eter
er Measure the resistance between terminals of boom angle potentiometer.
SE-17 4.0~6.0k
Normal value: 0 to all resistance (4.0~6.0)k
2 • Wiri
Wiring
ng betwee
betweenn boom
boom angle
angle Check wiring for possible failure according to the wiring checking procedure
CN-702F
CN-103F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-45
Table46-81
Error code H024
Trouble Boom an
angle po
potentiometer’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from boom angle potentiometer is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
ons
s of
of rati
rating
ng loa
load
d and
and wor
worki
king
ng radi
radius
us of Hig
High-
h-re
reac
ach
h cran
crane
e bec
becom
ome
e abno
abnorm
rmal
al..
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 12 H-2 BOOM
1 • Boom
Boom ang
angle
le pot
poten
enti
tiom
omet
eter
er Measure the resistance between terminals of boom angle potentiometer.
SE-17 4.0~6.0k
2 • Wiri
Wiring
ng betwe
between
en boom
boom angle
angle Check wiring for possible failure according to the wiring checking procedure
CN-702F
CN-103F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-82
Error code H033
Trouble Arm an
angle po
potentiometer’s
r’s wi
wiring is
is di
disconnected.
Judging
The input voltage from arm angle potentiometer is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
ons
s of
of rati
rating
ng loa
load
d and
and wor
worki
king
ng radi
radius
us of Hig
High-
h-re
reac
ach
h cran
crane
e bec
becom
ome
e abno
abnorm
rmal
al..
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 12 H-3 ARM
1 • Arm
Arm angl
angle
e pote
potent
ntio
iome
mete
ter
r Measure the resistance between terminals of arm angle potentiometer.
SE-19 4.0~6.0k
2 • Wiri
Wiring
ng betw
betwee
eenn arm
arm ang
angle
le Check wiring for possible failure according to the wiring checking procedure
CN-703F
CN-103F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-46
Table46-83
Error code H034
Trouble Arm an
angle po
potentiometer’s
r’s po
power so
source is
is sh
shortcut.
Judging
The input voltage from arm angle potentiometer is 0.1V or less.
condition
Symp
Sympto
tom
m Indi
Indica
cati
tion
ons
s of
of rat
ratin
ing
g load
load and
and work
workin
ing
g rad
radiu
ius
s of
of High
High-r
-rea
each
ch cra
crane
ne beco
become
me abn
abnor
orma
mal.
l.
Control in the
Normal control
event of failure
Returned in
normal condition
Service Screen No. 12 H-3 ARM
1 • Arm
Arm angl
angle
e pote
potent
ntio
iome
mete
ter
r Measure the resistance between terminals of arm angle potentiometer.
SE-19 4.0~6.0k
2 • Wiri
Wiring
ng betw
betwee
eenn arm
arm ang
angle
le Check wiring for possible failure according to the wiring checking procedure
CN-703F
CN-103F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-84
Error code H091
Trouble Fuel sensor grounding is short-circuited.
Judging
The input voltage from fuel sensor is 0.1V or less.
condition
Symptom Warning for low fu
fuel level is indicated.
Control in the
Fuel level becomes 0%.
event of failure
Returned in
normal condition
Service Screen No. 10 H-9 FUEL LEVEL
1 • Fuel
Fuel sensor
sensor poten
potentio
tiomet
meter
er Move fuel sensor and measure the resistance between terminals of fuel
SE-15 sensor.
EMP
EMPT
TY 95 ~ FULL
ULL 5
2 • Wir
Wirin
ing
g bet
betwe
ween
en fuel
fuel Check wiring for possible failure according to the wiring checking procedure
CN-152F
CN-104F
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-47
Table46-85
Error code H093
Trouble Fuel se
sensor ’s wi
wiring is
is di
disconnection.
Judging
The input voltage from fuel sensor is 4.7V or more.
condition
Symptom Warning for low fu
fuel level is
is indicated.
Control in the
Fuel level becomes 0%.
event of failure
Returned in
normal condition
Service Screen No. 10 H-9 FUEL LEVEL
1 • Fuel
Fuel sensor
sensor poten
potentio
tiomet
meter
er Move fuel sensor and measure the resistance between terminals of fuel
SE-15 sensor.
EM
EMPTY 95 ~ FULL 5
2 • Wir
Wirin
ing
g bet
betwe
ween
en fuel
fuel Check wiring for possible failure according to the wiring checking procedure
CN-152F
CN-104F
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-86
Error code I111
Trou
rouble
ble Rec
Receptio
ption
n of
of CA
CAN1 commu
mmunic
nicatio
tion is
is ab
abnorm
norma
al. (Passi
assive
ve erro
error)
r)
Judging
Reception from engine controller can not receive correctly.
condition
Symptom It has been affected little.
Control in the
Keep the last receiving condition.
event of failure
Returned in
normal condition
Service Screen No.
1 • Wir
Wirin
ing
g bet
betwe
ween
en ECU
ECU Check wiring for possible failure according to the wiring checking procedure
and controller and repair it if necessary.
CN-3F (There is a possibility of false disconnection.)
CN-101F
2 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-48
Table46-87
Error code I113
Troub
ouble Rece
Recep
ptio
tion of
of clu
clust
ster
er commu
mmunica
nicati
tion
on is abno
bnorma
rmal. (Tim
(Time
e-out
-out error
rror))
Judging
Reception from gauge cluster can not receive correctly. It has been affected little.
condition
Symptom It has been affected little.
Control in the
It can be operated in condition that coolant temperature is 20°C.
event of failure
Returned in
normal condition
Service Screen No. 2 G-5 WATER TEMP
1 • Wir
Wirin
ing
g bet
betwe
ween
en ECU
ECU Check wiring for possible failure according to the wiring checking procedure
CN-3F
CN-101F
2 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-88
Error code I313
Troub
ouble Rece
Recep
ptio
tion of
of clu
clust
ster
er commu
mmunica
nicati
tion
on is abno
bnorma
rmal. (Tim
(Time
e-out
-out error
rror))
Judging
Reception from gauge cluster can not receive correctly.
condition
Symp
ymptom
tom Switc
witch
h ope
opera
rati
tion
on of gaug
auge clu
clust
ster
er can
can no
not be
be don
done
e.
Control in the
Keep the condition after immediately key-on is operated.
event of failure
Returned in
normal condition
Service Screen No.
1 • Wiri
Wiring
ng betwe
between
en gauge
gauge cluste
cluster
r Check wiring for possible failure according to the wiring checking procedure
CN-600F
CN-101F
2 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-49
Table46-89
Error code K014
Trouble Battery relay contact welded
Judging The power 24V is continuously supplied to controller for 40 seconds or more while the key switch
condition ON signal turned OFF
The power on the battery relay secondary side does not turn OFF even if the key switch is turned
Symptom
OFF.
Control in the
Normal control with key switch OFF
event of failure
Returned in Turn key switch ON.
normal condition Or when the power supply 24V to mechatro controller is stopped
Service Screen No. 4 K-1 AIS RELAY 2
diagnosis Screen No. 4 K-3 KEY SWITCH OFF
1 • Ba
Batter
ttery
y re
relay
lay Turn key switch off and disconnect the connector (CN-256F) on the battery
R-1 relay coil. If 24V power lives on batter y relay secondary side, check on battery
CN-256F relay for failure and replace it if failed.
Turn off the key switch, and remove the connector (CN-256F) on the battery
• Auto idle stop relay 2 relay coil side. If power of battery relay on secondary side falls, remove either
R-24 auto idling stop relay 2 or alternator relay.
2
• Alternator relay The failure may be occurred in case where the power falls after the relay was
R-28 removed, and therefore check on the relay unit and replace it with new one if
failed.
3 • Wirin
Wiring
g betw
between
een auto
auto idle
idle stop
stop When K014 is left displayed with the relay removed
relay/alternator relay and Check that no power 24V is produced on relay (-) line according to the wiring
controller checking procedure and replace it if necessary.
CN-109F, CN2-1 When no failure found after checking on wiring and K014 is left displayed
• Fuse& relay box Replace fuse/relay box.
E-1
4 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-50
Table46-90
Error code R014
Trouble Wiper motor arc prevention relay error
Judging The mechatro controller output line to wiper motor arc prevention relay is short-circuited with the
condition power source.
Symptom Wiper does not move.
Control in the
Relay output is stopped.
event of failure
Returned in
When the power is OFF
normal condition
Service Screen No. 25 PREVENT ARC
1 • Wiper motor arc prevention relay When error is cancelled after removing wiper motor arc prevention relay,
R-31 check relay unit for failure, replace it with new one if failed.
When resist
resistance
ance betwe
between
en relays
relays (1) and
and (2) is 0 , it is in abnormal
abnormal condi
condition
tion..
2 • Wiring between wiper motor arc When R014 is left displayed with the relay removed
prevention relay and controller Check that no power 24V is produced on relay (-) line according to the wiring
CN-109F, CN2-1 checking procedure and replace it if necessary.
• Fuse & relay box When no failure found after checking on wiring and R014 is left displayed
E-1
Replace fuse/relay box.
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-51
Table46-91
Error code R024
Trouble Wiper motor forward rotation relay error
Judging The mechatro controller output line to wiper motor forw ard rotation relay is short-circuited wit h the
Symptom Wiper does not move.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 25 CW MOTOR RLY
1 • Wiper
Wiper motor
motor forw
forward
ard rotati
rotation
on When error is cancelled after removing wiper motor forward rotation relay,
relay check relay unit for failure, replace it with new one if failed.
R-29 When resist
resistance
ance betwee
between n relays
relays (1) and (2)
(2) is 0 , it is in abnormal
abnormal condit
condition.
ion.
2 • Wiring between wiper motor When R024 is left displayed with the relay removed
forward rotation relay and Check that no power 24V is produced on relay (-) line according to the wiring
CN-109F, CN2-1 When no failure found after checking on wiring and R024 is left displayed
•Fuse & relay box
E-1
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-52
Table46-92
Error code R034
Trouble Wiper motor reverse rotation relay error
Judging The mechatro controller output line to wiper motor reverse rotati on relay is short-circuited with the
Symptom Wiper do
does no
not mo
move af
after fo
forward ro
rotation.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 25 CCW MOTOR RLY
1 • Wiper
Wiper motor
motor reve
reverse
rse rotati
rotation
on When error is cancelled after removing wiper motor reverse rotation relay,
relay check relay unit for failure, replace it with new one if failed.
R-30 When resist
resistance
ance betwe
between
en relays
relays (1) and
abnormal condi
condition
tion..
2 • Wiring between wiper motor When R034 is left displayed with the relay removed
forward rotation relay and Check that no power 24V is produced on relay (-) line according to the wiring
CN-109F, CN2-1 When no failure found after checking on wiring and R034 is left displayed
•Fuse & relay box
E-1
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-53
Table46-93
Error code R044
Trouble Washer motor relay error
Judging
The mechatro controller output line
lin e to washer motor relay is short-circuited with the power source.
condition
Symptom Washer motor does not move.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 25 MOTOR RELAY
1 • Was
Washe
herr mot
motor
or rela
relay
y When error is cancelled after removing washer motor relay, check relay unit
R-32 for failure, replace it with new one if failed.
When resist
resistance
ance betwee
between
n relays
relays (1) and (2)
abnormal condit
condition.
ion.
2 • Wirin
Wiring
g betw
between
een washer
washer motor
motor When R044 is left displayed with the relay removed
relay and controller Check that no power 24V is produced on relay (-) line according to the wiring
CN-112F
CN- 112F,, CN2-1
CN2 -1 checking procedure and replace it if necessary.
•Fuse & relay box When no failure found after checking on wiring and R044 is left displayed
E-1 Replace fuse/relay box.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-94
Error code R134
Trouble Swing flasher relay error
Judging
The mechatro controller output line to swing flasher relay is short-circuited with the power source.
condition
Symptom Right swing flasher does not light.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 22 D13
1 • Swi
Swing
ng flas
flashe
herr rela
relay
y When error is cancelled after removing connector (CN-74F) of swing flasher relay,
When resista
resistance
nce between
between relays
relays (HB)
(HB) and (HC)
(HC) is 0 , it is in abnorma
abnormall condition.
condition.
2 • Wirin
Wiring
g betw
between
een swing
swing flashe
flasherr When R134 is left displayed with the relay removed
relay and controller Check that no power 24V is produced on relay (-) line (as shown right upper
CN-74F, CN-109F figure C) according to the wiring checking procedure and replace it if
necessary.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-54
Table46-95
Error code R144
Trouble Swing flasher relay error
Judging
The mechatro controller output line to swing flasher relay is short-circuited with the power source.
condition
Symptom Left swing flasher does not light.
Control in the
event of failure
Returned in
normal condition
1 • Swin
Swing
g flas
flashe
herr rela
relay
y When error is cancelled after removing connector (CN-74F) of swing flasher relay,
When resist
resistance
ance betwe
between
en relays
relays (HB) and
and (HC) is 0 , it is in abnorma
abnormall condition.
condition.
2 • Wiri
Wiring
ng betwee
betweenn swin
swing
g flas
flasher
her When R144 is left displayed with the relay removed
relay and controller Check that no power 24V is produced on relay (-) line (as shown right upper
CN-74F, CN-109F figure B) according to the wiring checking procedure and replace it if
necessary.
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Table46-96
Error code R154
Trouble Travel alarm relay error
Judging
The mechatro controller output line to travel alarm relay is short-circuited with the power source.
condition
Symptom Travel al
alarm do
does no
not ac
actuate.
Control in the
event of failure
Returned in
normal condition
1 • Trave
ravell alar
alarm
m rel
relay
ay When error is cancelled after removing of travel alarm relay, check relay unit
When resist
resistance
ance betwe
between
en relays
relays (1) and
abnormal condi
condition
tion..
2 • Wiri
Wiring
ng betwee
betweenn trav
travel
el alarm
alarm When R154 is left displayed with the relay removed
relay and controller Check that no power 24V is produced on relay (-) line according to the wiring
•Fuse & relay box When no failure found after checking on wiring and R154 is left displayed.
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-55
Table46-97
Error code R164
Trouble Auto idle stop relay 2 relay error
Judging The mechatro controller output line to auto idle stop relay 2 is short-circuited with the power
condition source.
Power source for mechatro controller often turns off.
Symptom
Auto idle stop
stop relay 2 does not actuate.
actuate.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 4 K-1 AIS RELAY 2
1 • Auto
Auto idle
idle stop
stop rela
relay
y 2 relay
relay When error is cancelled after removing of auto idle stop relay 2, check relay
R-24 unit for failure, replace it with new one if failed.
When resist
resistance
ance betwee
between
n relays
relays (1) and (2)
abnormal condit
condition.
ion.
2 • Wiri
Wiring
ng bet
betwe
ween
en aut
auto
o idle
idle When R164 is left displayed with the relay removed
stop relay 2 and controller Check that no power 24V is produced on relay (-) line according to the wiring
•Fuse & relay box When no failure found after checking on wiring and R164 is left displayed.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-56
Table46-98
Error code R174
Trouble Engine forcibly stop relay error
Judging The mechatro controller output line to engine forcibly stop is short-circuited with the power
condition source.
When key switch is turned off but engine does not stop.
Symptom
Engine auto idle stop function does not actuate.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 4 K-3 ENG STOP
1 • Engi
Engine
ne forcib
forcibly
ly stop
stop rela
relay
y When error is cancelled after removing of engine forcibly stop relay, check
R-25 relay unit for failure, replace it with new one if failed.
When resist
resistance
ance betwe
between
en relays
relays (1) and
abnormal condi
condition
tion..
2 • Wiri
Wiring
ng betw
betwee
een
n eng
engin
ine
e When R174 is left displayed with the relay removed
forcibly Check that no power 24V is produced on relay (-) line according to the wiring
stop relay and controller checking procedure and replace it if necessary.
CN-109F, CN2-2 When no failure found after checking on wiring and R174 is left displayed.
• Fuse & relay box Replace fuse/relay box.
E-1
3 • Me
Mecha
chatro
tro co
contro
trolle
ller Che
Check that
hat th
the er
error
ror is
is corr
correc
ecte
ted
d af
after rep
replace
laceme
ment
nt of co
contro
trolle
ller.
Page 12-57
Table46-99
Error code R184
Trouble Safety lock lever relay error
Judging The mechatro controller output line to safety lock lever relay is short-circuited with the power
condition source.
Symptom Safety lo
lock le
lever titimer do
does no
not ac
actuate.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 4 K-4 LOCK LEVER
1 • Safe
Safety
ty loc
lock
k leve
leverr rel
relay
ay When error R184 is cancelled after removing of safety lock lever relay, check
R-26 relay unit for failure, replace it with new one if failed.
When resist
resistance
ance betwee
between
n relays
relays (1) and (2)
abnormal condit
condition.
ion.
2 • Wirin
Wiringg betw
between
een safet
safety
y loc
lock
k When R184 is left displayed with the relay removed
lever relay and controller Check that no power 24V is produced on relay (-) line according to the wiring
• Fuse & relay box When no failure found after checking on wiring and R184 is left displayed.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Table46-100
Error code R214
Trouble Safety relay error
Judging
The mechatro controller output line to safety relay is short-circuited with the power source.
condition
Symptom Safety relay does not actuate.
Control in the
event of failure
Returned in
normal condition
Service Screen No. 4 K-2 SAFETY RLY
1 • Safe
Safety
ty loc
lock
k leve
leverr rel
relay
ay When error R214 is cancelled after removing of safety relay, check relay unit
When resist
resistance
ance betwee
between
n relays
relays (1) and (2)
abnormal condit
condition.
ion.
2 • Wirin
Wiringg betw
between
een safet
safety
y loc
lock
k When R214 is left displayed with the relay removed
lever relay and controller Check that no power 24V is produced on relay (-) line according to the wiring
• Fuse & relay box When no failure found after checking on wiring and R214 is left displayed.
3 • Me
Mecha
chatro
tro con
contr
tro
olle
ller Chec
Check
k th
that th
the err
error
or is corr
corre
ected
cted after rep
replace
laceme
ment
nt of co
control
trolle
lerr.
Page 12-58
[MEMO]
Page 12-59
Page 12-60

Code Error SK200-8

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Chapter 12

JUDGMENT OF ACTUAL THING AT SITE..................

Book Code No.

No. Classes of failure Troubleshooting

Error Code Trouble Described

Error Code Trouble Described

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