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TORQUE VALUES

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TORQUE VALUES - TRANSFER GEARBOX LT230

WARNING: Components in bold type must not be reused.

COMPONENT Nm ft lb

Pinch bolt - operating arm to crank arm ......................... 7 t o 10 5 to 7

End cover gear change housing ...................................... 7 t o 10 5 to 7
Speedometer cable retainer ............................................ 7 t o 10 5 to 7
R e a r output/speedometer housing .................................. See note
Bottom cover to transler case ......................................... 22 to 28 16 to 21*
Front output housing to transfer case ............................. 22 to 28 16 to 21’
Cross shaft housing to front output housing .................. 22 to 28 16 to 21
Gear change housrng ...................................................... 22 to 28 16 to 21
Pivot shaft to IInk arm ..................................................... 22 to 28 16 to 21
Connecting rod t o adjustable clevis ................................ 22 to 28 16 to 21
Anti-rotation plate intermediate shaft .............................. 22 to 28 16 to 21’
Front output housrng cover ............................................ 22 to 28 16 to 21’
............ Pivot bracket t o extension housing ................................. 22 t0 28 16 to 21’
Finger housing t o front output housing .......................... 22 to 20 16 to 21’
Bearing housing to transfer case ..................................... 22 to 28 16 to 21
Brake drum t o coupling flange ........................................ 22 to 28 16 to 21
Bearing housing cover to transfer gearbox ..................... 40 to 50 29 to 37’
Rear output speedometer housing to
transfer gearbox .............................................................. 40 t o 5 0 29 to 37’
Selector finger to cross shaft high/low ............................ 2 2 t0 28 16 to 21’
Selector fork, high/low t o shaft ....................................... 22 t o 28 16 to 21*
Transmission brake to speedometer housing .................. 6 5 t o 80 48 to 59
,’ I n t e r m e d i a t e shaft stake nut ......................................... See text
G a t e plate t o grommet plate ........................................... 7to10 5 to 7
Plunger switch setting ..................................................... 6.75 max 4.82 max
Gearbox t o transfer case ................................................. 40 to 50 29 to 37
Gearbox t o transfer case ................................................. See note
Oil drain plug .................................................................. 25 to 35 19 to 26
Differential case (front to rear) ........................................ 55 to 64 40 to 47
Output flanges ................................................................ 146 to 179 108 to 132
D i f f e r e n t i a l case rear stake nut .................................... 66 to 80 50 to 59
Oil filler/level plug ........................................................... 25 to 35 19 to 26
Transfer breather ............................................................. 14 to 16 10 to 12
Transfer box front drive flange to drive shaft .................. 41 to 52 30 to 38
...F. ..
Transfer box rear drive flange to drive shaft .................... 41 to 52 30 to 38
.-% Transfer gearbox mounting brackets to chassis ............... 33 to 27 24 to 20
Mounting brackets to transfer gearbox ........................... 52 38
Mounting rubbers to mounting brackets ........................ 20 t o 22 13 to 16

NOTE: Studs to be assembled into casings with sufficient torque to wind them fully home, but this
torque must not exceed the maximum figure quoted for the associated nut on final assembly.

NOTE: ‘These bolts must have threads coated with Loctite 290 prior to assembly.

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REVISED: MARCH 90 1
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ZF4HP22 AUTOMATIC GEARBOX Nm ft lb
Coupling shaft to mainshaft ............................................ 3 6 to 48 26 to 34’
Filler tube to sump .......................................................... 60 to 75 45to 55
Gear change lever to gearbox ....................................... 22 to 28 16 to 21
Cooler pipe adaptor to gearbox .................................... 36 to 48 26 to 34
Securing screws - clutch F ............................................... 10 7
Securing screw - parking pawl ......................................... 10 7
Securing screws - pump .................................................. 10 7
Intermediate plate plugs (M20) ....................................... 50 37
Intermediate plate plugs (M14) ....................................... 40 29
Bell housing mounting bolts ........................................... 46 34
Governor mounting screws ............................................. 10 7
Extension housing bolts .................................................. 23 17
Control unit mounting bolts ........................................... 8 6
Sump plug ....................................................................... 10 7
Mounting screws for sump .............................................. 8 6
Drive plate to converter .................................................. 35 to 42 25to 30’
Gearbox to engine .......................................................... 36 to 48 26 to 34
Strut (threaded end) ........................................................ 36 to 48 26 to 34
Bottom cover to converter housing ................................ 7 to 10 5 to 7
Cover - converter housing .............................................. 7 to IO 5 to 7
Drive p l a t e s t o crankshaft a d a p t o r ................................... 3 5 to 46 2 5 t o 33’
Adaptor to crankshaft ...................................................... 77 to 90 55 to 65

NOTE: *These bolts must have threads coated with Loctite 270 prior to assembly.

FRONT AXLE Nm ft lb
Hub driving shaft to hub ................................................. 41 to 52 30 to 38
Brake disc t o hub ............................................................ 65 t o 80 48 to 59 ...
Stub axle to swivel pin housing ....................................... 60 to 70 44 to 52+ I
Brake caliper to swivel pin housing ................................. 75 t o 88 55 to 65
Upper swivel pin to swivel pin housing .......................... 68 to 88 50 to 65’
Lower swivel pin to swivel pin housing ........................... 68 to 88 50 to 65’
Oil seal retainer to swivel pin housing ............................ 9 to 12 7 to 9
Swivel bearing housing t o a x l e case ................................ 65 t o 80 48 to 59’
Pinion housing t o a x l e case ............................................. 3 6 t o 46 26 to 34
Crown wheel to differential housing ............................... 5 5 t o 61 40to45
Differential bearing cap to pinion housing ...................... 80 to 100 59to 74
Differential drive flange to drive shaft ............................. 4 1 to 52 30 to 38
Mudshield to bracket lower swivel pin ............................ 9 to 12 7 to 9
Bevel pinion nut .............................................................. 95 t o 163 7 0 t o 120
Draglink to hub arm ........................................................ 40 30
Panhard rod to axle bracket ............................................ 88 65
Radius arm to axle ........................................................... 190 140
Radius arm to chassis side member.. ............................... 190 140

FRONT AXLE ABS VEHICLES

Hub driving member to hub ........................................... 60 to 70 44 t o 52*
Brake disc to hub ............................................................ 65 to 80 48 to 59’
Stub a x l e t o swivel pin housing ....................................... 60 t o 70 44to 52.
Brake caliper to swivel pin housing ................................. 75 lo 88 55 to 65 ’
Upper swivel pin to swivel pin housing .......................... 60 to 70 44to 52
Lower swivel pin to swivel pin housing..;;: .:. .................... 22 to 28 1 6 t o 21’
Oil seal retainer to swivel pin housing ............................ 9 to I2 7 to 9
Swivel pin bearing housing to axle case .......................... 65 to 80 48 to 59’
Disc shield .to bracket lower ............................................ 7 t o 10 5 to 7

NOTE: *These bolts to be coated with Loctite 270 prior to assembly.

2 REVISED: MARCH 90
 KMNU,f
R O V E R ls8’ TORQUE VALUES

REAR AXLE Nm ft lb. in lb

Axle shaft to hub ......................................................... 41to 52 30 to 38

Brake disc t o hub ........................................................ 65 to 80 48 to 59
Stub axle r e a r t o axle case .......................................... 60 to 70 44 to 52
Brake caliper t o axle case ............................................ 75to 88 55 to 65
Pinion housing to axle case ........................................ 36 to 46 26 to 34
Crown wheel t o differential case ................................ 55 to 61 40to 45
Differential bearing cap to pinion housing .................. 80 to 100 59to 74
Differential drive flange t o drive shaft ......................... 41to 52 30 to 38
Mudshield t o a x l e case ............................................... 9 to 12 7 to 9
Bevel pinion nut .......................................................... 95 to 163 70to 120
Lower link to axle ........................................................ 176 130
Pivot bracket ball joint t o axle .................................... 176 130

REAR AXLE ABS VEHICLES

Hub driving member to hub ....................................... 60 to 70 44 t o 52’
Brake disc t o hub ........................................................ 65 to 80 48 t o 59'
Stub axle r e a r t o axle case .......................................... 60 to 70 44 t o 5 2 1)
Brake caliper io axle case ............................................ 75 to 88 55 t o 6 5
Disc shield t o axle case ............................................... vto12 7 t o 91
Sensor ring t o brake disc ............................................ 7 to 10 5 to 7

NOTE: l These bolts to be coated with loctite 270 prior in assembly.

BORG WARNER TRANSFER GEARBOX

Brake drum back plate to rear output

,.
,’ ... housing ....................................................................... 65-80 48-59
Brake drum t o drive flange .......................................... 22-28 16-21
Centre differential (front t o rear) ................................ 36-41 27-30
Centre differential t o sprocket .................................... 41-61 30-45
Drive flanges t o transfer gearbox ................................ 203-244 150-180
Drive shafts t o drive flanges ........................................ 41-52 30-38
Front cover to rear cover-main case ........................... 30-49 ;;-;p -
Front output housing t o m a i n case ............................. 24-31 - .**
Gearbox mounting brackets t o chassis ....................... 52 29-37
Mounting bracket t o g e a r b o x ..................................... 52 68-83 -.
Neutral warning switch ................................................ 14-19 10-14
Oil drain plug .............................................................. IV-30 14-22
Oil filler/level plug ....................................................... IV-30 14-22
Oil pump fixings.. ........................................................ 4-8.5 35-75
Rear output housing t o m a i n case .............................. 30-49 22-36

t
Selector lever shaft-Torx screw ................................... 7-9 5-7 60-84
Selector fork operating arm-Torx screw ...................... 7-9 5-7 60-84

C H A R T S B E L O W G I V E T O R Q U E SEl-FINGS F O R A L L S C R E W S A N D B O L T S U S E D E X C E P T F O R T H O S E
THAT ARE SPECIFIED OTHERWISE.

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T /SIZE UNF

I
1 SIZE METRIC UNC
Nm -i- ft lb Nm ,!.-ft.lh j Nm fi lb

l/4

I
5-7 3.7-5.2 6.8-9.5 . 5-7 8.1-12.2 6-9
7-In 5.2-7.4 5116 20.3-27.1 1 15-20 20.3-27.1 IS-20
22-28 16.2-20.7 318 35.3-43.4 / 26-32 35.3-43.4 26-32
40-50 29.5-36.9 7116 67.8-88.1 1 50-65 6i.a-88.1 50-65 /
80-100 59.0-73.8 112 81.3-101.7 60-75 , 81.3-101.7 60-75
go-120 66.4-88.5 518 122.0-149.1 I 9o-11o 122.0-149.1 90-110
160-200 118.0-147.5

REVISED: MARCH 90 3
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