Spa R PRC 0251 2

Project Title Document Number
SP New Field Development

(STC-1017) SPA-R-PRC-0251
Validation
Author’s Organization -
PT Meindo Elang Indah
Expired Date
-
Pipe Cutting Procedure for Dead Man Pile

Using Broco
2
Approval Sheet
Name Title Date Signature
Achmad Falach Project Manager
Ashabul Kahfi Project Lead
Winardi Construction Lead
Dimas Sasongko Project HSSE Lead
Revision Status
Owner
Rev Issue Date By Chk App Issue Purpose
Signature
A 04-Apr-2018 AB AB AS Issued for Review
B 06-Apr-2018 ADK RN DS Re-Issued for Review
0 09-Apr-2018 ADK RN DS Issued for Approval
1 10-Apr-2018 ADK RN DS Issued for Construction
2 17-Apr-2018 ADK RN DS Re-Issued for Construction
PT. PHE ONWJ Pipe Cutting Procedure for Dead Man Pile using Broco
Review & Endorsement Records

This document has been reviewed and endorsed by:
Name Title Date Signature
Asep Gunawan / Sabri

Project Engineer
Kasim
Dimas Sasongko Project HSSE Lead
Feriawan Project HSSE Engineer
Anggoro Hengky Engineering Lead
Eko N.?Supriyono/Pujo N. Construction
M. Asngat / Zulhari Akbar CAR
Abraham Simatupang Structural Engineer
M.Isom Anshori / Sjahrial Bravo OIM
SPA-R-PRC-0251~2 Page 2 of 12
Paper Copies are Uncontrolled
Revision Log Register

Revisions had been performed on following pages:
Page Date Revision
Table of Contents
Review & Endorsement Records...................................................................................................... 2
Revision Log Register ...................................................................................................................... 3
Table of Contents ............................................................................................................................. 4
Table of Figures ................................................................................................................................ 4
1. Introduction ............................................................................................................................... 5
1.1 General ............................................................................................................................. 5
1.2 Objective ........................................................................................................................... 5
1.3 Definition and Abbreviations ............................................................................................. 5
1.4 References ....................................................................................................................... 6
2. GENERAL INFORMATION ...................................................................................................... 6
2.1 Project Title ....................................................................................................................... 6
2.2 Communication ................................................................................................................. 6
3. Roles and Responsibilities ........................................................................................................ 6
3.1 Offshore Construction Manager ....................................................................................... 6
3.2 Field Engineer................................................................................................................... 6
3.3 Lifting Supervisor .............................................................................................................. 6
3.4 Crane Operator ................................................................................................................. 6
3.5 Signalman ......................................................................................................................... 7
3.6 Rigger ............................................................................................................................... 7
3.7 HSSE Coordinator ............................................................................................................ 7
3.8 Surveyor ........................................................................................................................... 7
3.9 Diving Supervisor.............................................................................................................. 7
4. Tools and Equipment ................................................................................................................ 8
5. Man Power ................................................................................................................................ 8
6. Methodology ........................................................................................................................... 10
6.1 Preparation Work of Surface .......................................................................................... 10
6.2 Preparation Work of Underwater at DMP Location ........................................................ 11
6.3 Underwater Operation .................................................................................................... 11
6.4 Final Operation ............................................................................................................... 12
7. Attachments ............................................................................................................................ 12
Attachment A – Anchor Pattern AWB EP-300 ........................................................................ 12
Attachment B – L2RA ............................................................................................................. 12
Attachment C – Specification of Broco Underwater ............................................................... 12
Table of Figures
Figure 1-1 SPA Platform Location .................................................................................................... 5
1. Introduction
1.1 General
SP New Field Development Project is a gas development strategically aimed at delivering gas to
support PHE ONWJ Gas Sales and Purchase Agreement to Customer.
The SPA Platform is located at approximately 11.3 KM southwest of existing B2C Platform, 12.0
KM southwest of NGLB Platform, 7.5 KM north of KCOM Platform and 5.5 KM southeast of
existing BZZB Platform. The Normally Unmanned Installation (NUI) concept is utilized for platform
development.
The figure below shows the location of SPA Platform (Latitude: 05o 57’ 06.761” S and Longitude:
107o 39’ 06.344” E):
Figure 1-1 SPA Platform Location
The new SPA Platform will only produce gas and water with initial gas production of 30 MMSCFD.
The gas and liquid production is directly sent to B2C Platform via 12” subsea pipeline.
1.2 Objective
The purpose of this document is to provide the detail method and sequence for underwater
cutting of dead man pile tubular which protrude from sea bed using broco system.
2
1.3 Definition and Abbreviations
COMPANY PT. Pertamina Hulu Energi – Offshore North West Java (PHE ONWJ)
CONTRACTOR PT. Meindo Elang Indah (MEI)
CAR Company Authorized Person
TRA Task Risk Assessment
AHT Anchor Handling Tug
AWB Accommodation Work Barge
ROV Remotely Operated Vehicle
EP Eka Pasifik
L2RA Level 2 Risk Assessment
HSSE Health, Security, Safety and Environment
1.4 References
Company Document
PHEONWJ-R-SPE-0001 Specification for General Offshore Construction
PHEONWJ-T-PRC-0006 Vessel Approach Procedure
PHEONWJ-Z-SPE-0101 Specification for Vessel Anchoring
Project Document
SPA-R-PRC-0202 Anchor Handling Procedure
SPA-Q-PLA-0010 Emergency Response Plan at Offshore
SPA-R-PRC-0006 Offshore Lifting and Rigging Operation Procedure for EP
300
SPA-Q-PRC-0001 Control of Work Procedure
2. GENERAL INFORMATION
2.1 Project Title
The project title is “SP New Field Development Project”.
2.2 Communication
This document is presented in English Language. Any dispute or inconsistence, shall refer to
CONTRACT STC-1017 General terms & Conditions.
3. Roles and Responsibilities

3.1 Offshore Construction Manager
He / She responsible to manage site facilities and utilities as required during construction works or
as per project condition, Communicate with COMPANY site representative about related issue of
the work. Prepare, support and maintain requirement of all construction activities. Coordinate with
client and in-house related field counter parts.
3.2 Field Engineer

He / She is responsible to ensure that the pilling works are done as per COMPANY requirement
and specification. He / She shall also reporting to Offshore Construction Manager and shall
provide support for developing installation procedure.
3.3 Lifting Supervisor

Lifting Supervisor will be the appointed. Performing authority for all lifting activities in barge and is
responsible for:
- Ensure that a permit to work is raised and ensure lifting procedure implemented with
appropriate task risk assessment.
- Review and approve lifting permit to work.
- Ensuring all personnel involved with the lifting operation has the necessary qualification to
implement the category of lift being performed.
- Carry out the toolbox meeting prior to start the lifting activity.
- Coordinate with barge master to ensure the wind speed, wave and weather is safe during
lifting activity.
- Ensure equipment (lifting device) and lifting gears to be used are good condition and valid
certified.
3.4 Crane Operator

Crane Operator is to assist lifting activities and also responsible for:
- Correctly operating the equipment in accordance with the manufacturer instruction and the
safe system of work.
- At any time responding to the signal from signalman.
- Performing the pre-use/daily inspection (visual check).
- Ensuring the crane certificate are valid.

- Ensuring clear communication with signalman.
3.5 Signalman
Signalman is the leader who will give instructions during lifting operation. Signalman also
responsible for:
- Reviewing and understanding the lifting plan & L2RA which will be used for lifting reference.
- Discussing the lifting plan and L2RA at site before lifting execution with all lifting team
involved.
- Ensure that both the signalman and crane operator are familiar with the method of signaling
to be used.
- Reviewing and understanding the complicated and complex lifting operation to be performed.
- Use hand signals in accordance with the recommendations of British Standards BS7121.
- Use radio handy talkie for communication with specified channel.
3.6 Rigger
The rigger is responsible for:
- Riggers are appointed where it is necessary to ensure that loads are correctly attached to the
lifting equipment.
- Perform daily check and inspect the rigging gears to be used.
- Be aware of the wind speed and direction.
- Check that the lifting equipment being used is in good condition, certified for use correctly
color code, and of sufficient capacity to carry out the lift.
- Ensure taglines are always attached to loads that are likely to swing.
- Be aware of any obstructions within the crane radius and working area.
- Check around the load is clear and no personnel are below line of fire.
3.7 HSSE Coordinator

The HSSE Coordinator is responsible for monitoring the safety of all working practices involving
lifting operations and shall:
- Ensure that risk assessment and specific method statement or procedure are issued and to
be implemented.
- Ensure the complicated and complex lifting plan are provided by lifting expert or field
engineer.
- Ensure in liaison with relevant PA that all parameters concerning.
- To organize regular inspection of lifting equipment and lifting gears.
- Ensure the color coding for the all lifting equipment implemented and comply with
requirement.
3.8 Surveyor
Surveyor is to assist Tug Master and Barge Master to positioning of vessel (barge) to determined
location as per project requirements.
3.9 Diving Supervisor

The Diving Supervisor shall be responsible for the following:
- Liaising closely with barge master regarding their scope and ensure dive team fully briefed
about the underwater activities.
- Ensure the health and safety on the diving team.
- Ensure that diving is carried out in a safe and suitable place.
- Ensure that diving equipment are properly maintained.
- Ensure that the diver equipment is properly maintained and checked before dive.
- Ensure that the diving team is fully aware of the dive plan, contingency plan and
emergency plan.
4. Tools and Equipment

No Tool & Equipment Quantity Unit Remark
1 Broco BR-22 cutting torch 1 Ea On Board EP 300
Broco Underwater Ultrathermic Cutting As
2 Pcs
Rods required
Broco HVR-4401 high volume two-stage
3 1 Set
oxygen regulator
Single pole single throw or double pole
4 single throw safety knife switch. (Rated 1 Set
400 amps DC, unfused.)
5 C-Type grounding clamp 1 Set 2
150-200 amp 100% duty cycle DC
6 welding power source or 12v or 24v 1 Unit
battery
Sizee 1/0 (minimum) welding cables for
7 1 Set
torch power and ground leads.
As
8. Oxygen supply Set
required
9. 3/8” inside diameter oxygen supply hose 1 Set
5. Man Power
Number
No Title of
Personnel
1 Offshore Construction Manager 1
2 Field Engineer 2
3 Surveyor 4
4 HSSE 2
5 Crane Operator 2
6 Rigger 4
7 Diver 6
8 Technician 2
6. Location of Deadman Pile

The location of dead man pile which is to be cut approximately 60 m from B2C platform and 12 m 2
close to the existing 6” pipeline. The configuration as figure below.
7. Methodology
As information the configuration of installed dead man pile is 12 m length with 10.5 meter
penetrate on under seabed. Meanwhile, the remaining 1.5 m is protrude from the seabed.
CONTRACTOR is proposing to cut off the DMP pile section as per figure at below using Broco
system.
2
7.1 Preparation Work of Surface

Before beginning, inspect component to ensure that:
- Hose and cable are in good condition with no visible cuts, cracking or splitting. Cable lug
connectors should be securely attached and without visible excessive corrosion.
- All electrical connections are made watertight by carefully tapping with electrical insulating
2
tape.
- Cutting torch is in good condition who no visible gaps in the seam between the handle
halves. Torch should be inspected to ensure flash arrestor, neoprene compression washer,
collect washer and appropriate size collect are in good condition and in place.
- Welding power source is DC output.
- Diver is equipped with proper diving dress and life support equipment is good condition.
Rubber gloves must be worn.
- Appropriate eye protection is attached to the diver’s faceplate.
- Set the welding power source to 150 amps delivered to the torch and the oxygen regulator
delivery pressure to 90 psig over ambient pressure at depth.
- Make sure the supply valve, regulator, hose and torch are clean and free of any grease, oil
or particles. Purge the oxygen cylinder valve by opening it and then closing it. Attach the
oxygen regulator to the oxygen supply and purge the oxygen cylinder valve by opening and
closing it. Attach the oxygen supply hose to the regulator outlet. Make sure the supply
valve, regulator, hose and torch are clean and free of any grease, oil or particles. Purge the
regulator and hose with oxygen to clear any obstruction.
- Attach the torch to the oxygen supply hose.
- Set the regulator delivery pressure to 90 psig over the ambient bottom pressure or other
2
pressure which may be required due to depth or nature of operation. Regulator delivery
pressure must be increased with increased working depth.
- Purge the torch, check fittings, connections and the torch for leaks using soap.
- Attach the safety knife switch to the torch power lead. Attach the other ends of the torch
power lead to the torch cable. Attach a cable from the welding power source negative
terminal to the safety knife switch is positioned within reach of the tender. The safety knife
switch is activated only upon command from the diver.
- Wrap all cable to cable connections with rubber strips and electrical tape.
- Attach the ground cable to the welding power source positive terminal. Attach the other end
of the ground cable to the ground clamp.
- With the safety knife switch in the open position, start the welding power source and set
output for 150 amps maximum at the rod tip.
7.2 Preparation Work of Underwater at DMP Location

- Install webbing sling from the crane to the main pad eye of DMP. 2
- Check on the DMP hole to ensure there is no mud on inside of pile using scaffolding tube.
- If any mud on the inside of pile, blow the mud with water in other inside of pile is clean.
7.3 Underwater Operation

Note: Broco Underwater cutting rod will continue to burn as long as the oxygen flow is maintained,
even with the power off. The oxygen lever must be released to extinguish the cutting rod.
- Ensure the safety knife switch is in the open position and the welding machine is turned off
prior to securing the ground clamp to the workpiece as close to the area to be cut as
possible. Ensure the ground clamp is away from the diver as he proceeds to cut.
- Check that the oxygen delivery pressure is correctly set by squeezing the torch level to
release a stream of oxygen.
- Loosed the torch collect nut ½ turn.
- Insert the end of broco underwater cutting rod that has the recessed internal wires into the
collect opening until it bottoms on the collect washer.
- Tighten the collect nut to lock the rod in place.
- Check for oxygen leaks at the collect nut and around the collect by squeezing the oxygen
lever. If a leak exists: make sure the rod is firmly seated on the collect washer, inspect the
rod for damage, inspect the collect washer for damage and replace if necessary.
- Place the tip of the rod against the work at the point where the cut is to be initiated and
squeeze the oxygen lever for four seconds to purge the rod and torch. 2
- Cutting shall be start from main padeye side (trunnion) to the back side. The 1” length
remaining of pipe shall be left on the back side which will be break by the crane after the
diver clear from the pile.
- With the oxygen still flowing call the current to be switched on. The tender will close the
safety knife switch.
- Draw the tip of the cutting rod across the work to strike the arc.
- Once the arc is struck and the rod ignited, pull (drag) the cutting torch along the line to be
cut. The angle of the rod the work should be between 30 and 90 degrees, depending on the
metal thickness.
- When the road has burned to within approximately 3” of the torch collect nut call for the
current to be switched off.
- Lift the rod from the work and release the oxygen lever to extinguish the cutting rod.
- After the tender has confirmed the current is off, loosen the collect nut ½ turn and remove
stub from the torch.
- Insert a new cutting rod and repeat the process until the cut is complete.
7.4 Final Operation

When the cutting activity is reach to the final, the following sequence should be apply:
- Once cutting line remaining 1” from the final cut, diver must be stop the cutting activities.
- Check the webbing sling of the main padeye which is connected to the crane are installed
properly. 2
- Apply crane tension and shake the crane to left and right in order the remaining cutting line
which is not yet cut are release from the pile. Diver must be stay away from the pile and
always monitor the pile to ensure the pile is break.
- Lift up the cut piece of the pile to the surface.
- Diver perform the house keeping of the cold cutter machine and other installation aids
which is installed on the remaining pile.
- As-built video survey by diver.
8. Attachments
Attachment A – Anchor Pattern AWB EP-300
Attachment B – L2RA
Attachment C – Specification of Broco Underwater
PT. PHE ONWJ Pipe Cutting Procedure for Dead Man Pile
Using Broco
ATTACHMENT A
Anchor Pattern AWB EP-300
SPA-R-PRC-0251~2 ATT
ANCHOR NO.P1
863.0 m Length
E = 359283.86
.9
N =9346916.56
103
MB P1A
.1
178
113.6
MB P1B
MB P1A
6
1. MB P1B ANCHOR NO.S1
17 950 m Length
0.6 E = 360514.33
12 4.3
100.0
N =9346278.21
10
.9
88 MB S1A
.8
70 52.6
100.0
MB S1B
ANCHOR NO.P3
1076 m Length
E = 358467.23 MB P3A
N =9346017.78 MIDLE BUOY LIST
NO TAG NO COORDINATES DISTANCE FROM ANCHOR
MB 2B
1 MB-P1A E. 359440.39m N. 9346594.49m 358.1 M
0
30
EP
2 MB-P1B E. 359562.57m N. 9346343.25m 637.5 M
MB S2A 3 MB-P3A E. 359134.92m N. 9345980.15m 669.3 M
MB P4B 4 MB-P4A E. 358840.92m N. 9345729.02m 327.2 M
5 MB-P4B E. 359160.80m N. 9345829.07m 662.4 M
ANCHOR NO.S2 6 MB-S3A E. 359999.35m N. 9345237.80m 353.9 M
1085 m Length 7 MB-S3B E. 359795.24m N. 9345565.49m 740.2 M
8 MB-S2A E. 360367.92m N. 9345868.89m 309.5 M
E = 360672.72
175.9
MB P4A 9 MB-S2B E. 360014.19m N. 9345931.14m 668.8 M

N =9345815.56 10 MB-S1A E. 360240.71m N. 9346187.70m 265.7 M
11 MB-S1B E. 359902.60m N. 9346086.66m 618.5 M
ANCHOR NO.P4
1161 m Length MB S3B EP 300 ANCHOR WIRE DISTANCE FROM BRAVO COMPLEX FLATFORM LIST
.5
E = 358433.19
156
N =9345601.47 NO FLATFORM DISTANCE

1 B2C 52.6 m
2 B-COM 1 70.8 m
3 B-SERVICE 88.9 m
4 B-PRO 104.3 m
5 BB 120.6 m
6 BCS 171.6 m
MB S3A
C
B2
A-
SP
PL ANCHOR NO.S4
ed ANCHOR NO.S3
os
1032m Length
1105 m Length
p E = 359464.51
E = 360187.09
ro N = 9344902.25
"P
N = 9344937.67
.6
12 158.2 162.2
EP 300 JOB ACTIVITY :
Anchor P4: East: 358433.19m North: 9345601.47m
Anchor S1: East: 360514.33m North: 9346278.21m
Anchor S2: East: 360672.72m North: 9345815.56m PHE ONWJ
Anchor P3: East: 358467.23m North: 9346017.78m
B-SER P2: East: 359664.95m North: 9346041.33m
(BSER, 31m SOFLINE )
Using Broco
ATTACHMENT B
L2RA
Using Broco
ATTACHMENT C
Specification of Broco Underwater
UNDERWATER CUTTING
& WELDING SOLUTIONS
Our experience runs deep
Broco® sets the world standard Ultimate
in underwater welding, Underwater
Ultrathermic cutting products, Cutting
and customer satisfaction.
Developed by Divers for Divers

The Broco Underwater Ultrathermic Cutting System is the most
widely used and highly recommended underwater cutting tool.
The Broco system provides the fastest, most efficient and cost
Innovation has always been at the core of Broco. effective means of completing underwater jobs involving cutting
Our first products were developed by working divers and piercing.
in 1975. Broco’s success in the underwater frontier is Proven Performance
based on that foundation—a deep understanding The Ultrathermic cutting rod produces a temperature in excess of
10,000°F– hot enough to quickly melt almost anything including
of the requirements of the working diver. Today cast iron, stainless steel, brass and other ferrous and non-ferrous
we continue to work with divers and world-class metals, as well as concrete. Divers can cut sheet pile, remove tubular
supports and trim damaged props.
engineers to refine and develop products that set
the standard for underwater operations. Safer, Easier Use
The Broco Underwater Ultrathermic Cutting System uses only
oxygen and a maximum of 150 amps to cut (compared to 300 - 500
Broco’s expertise is trusted by professional divers amps for other systems). The Ultrathermic cutting rod ignites readily
from a 12 to 24 volt auto or marine battery. The rod will continue
and underwater service companies. Our experience to burn with electrical current removed until the flow of oxygen is
runs deep and so does our commitment to stopped or the rod is consumed. The need for expensive support
equipment is reduced and a safer diving environment is maintained.
superior product performance and total customer
Approved for Navy Use
satisfaction. Approved for Navy Use (ANU) designated and featured in the
U.S. Navy’s Underwater Welding and Cutting manual, the Broco
Underwater Ultrathermic Cutting System is used by navies and
commercial customers around the world.
More offshore cutting is done with Broco than with all competitors
combined. Broco Ultrathermic is the ultimate cutting system.
1
Broco®
Underwater
Products
BR-22 PLUS Cutting Torch

The BR-22 PLUS features 21 design
improvements, including the
removal of all rubber from direct
oxygen pathway, a PTFE lined fiberglass
reinforced coupler hose, improved flash
arrestor with higher oxygen flow rate and
Broco® Ultrathermic Cutting Rods PLUS
Broco® Underwater’s new Ultrathermic Cutting Rods PLUS are the latest
better flash back protection, non-return valve to
advancement in underwater cutting. The new design delivers 20% more cutting
prevent back flow, and improved collet and collet washer design.
and burn time than the same size prior generation Broco underwater cutting rod,
BR-22 Cutting Torch increasing performance and value. The new rods also burn more evenly than any
The BR-22 Cutting Torch is ergonomically designed rod on the market.
for diver comfort and reducing forearm fatigue. The
torch is constructed from durable high-impact and Burning in excess of 10,000˚F at the tip, Broco underwater cutting rods cut and
corrosion resistant materials. All metal parts melt virtually any known material. Broco’s patented rod design features alloy core
are brass. The BR-22’s engineered wires retained by circular crimps, and a safety design to prevent burnback into the
safety features are unique and torch. Broco rods can be bent 90 degrees or more to access hard to reach places
found only in the Broco torch without restricting oxygen flow or causing insulation to split or flake off.
design.
Broco Ultrathermic cutting rods may be used with a maximum of 150 amps to
All connections are threaded assist in the burning process, though there is no electrical requirement. Once
for maintenance ease. The ignited, they continue to burn as long as oxygen is supplied or until the rod is
solid brass flash arrestor consumed.
with internal filter protects
the diver and torch without Broco® Underwater Ultrathermic Cutting Rods PLUS are available in 3/8 inch
restricting oxygen flow. The large diameter by 18 inch and 36 inch lengths. Broco standard cutting rods are still
collet nut is knurled to assure the diver available in 1/4” diameter by 18” length.
a solid grasp. Acme threads prevent binding
from mud or other debris insuring quick, reliable rod insertion and retention. HVR-4401 Oxygen Regulator and HVR-FBS
Interchangeable collets accommodate 3/8 inch, 5/16 inch or 1/4 inch diameter The Broco® Underwater High-Volume Oxygen Regulator is a multi-stage unit
cutting rods. delivering the constant flow and high volume required for underwater burning.
Broco’s research demonstrates cutting efficiency depends more on oxygen flow
The BR-22 PLUS and BR-22 can also be used as a welding electrode holder, and than oxygen pressure. Broco’s High-Volume Regulator is offered to meet this
in that use can accommodate 1/8 inch, 5/32 inch, and 3/16 inch diameters. Broco basic requirement. Designed and manufactured for ease of operation, maximum
torches are built to deliver years of trouble-free performance at minimum cost. efficiency, and years of rugged use, the Broco Underwater High-Volume Oxygen
Spare parts kits are available. Regulator is Underwriters Laboratories Listed.
Broco® Underwater HVR-4401 HVR-FBS

makes cutting and
welding jobs safer,
The Broco HVR-FBS flashback suppressor and pressure relief valve assembly is also
faster, and more available and easily can be installed onto the regulator for added safety.
economical.
2 3
The Wet Welding
Standard
Broco Underwater welding electrodes set the standard for commercially available
mild and stainless steel wet welding electrodes, and more recently, nickel based
wet welding electrodes have been added to our line. SofTouch, EasyTouch,
Ni-Touch and specialty stainless electrodes assure engineers, diving companies
and clients that Broco offers the right electrodes for their job’s criteria.
Easier Certifiable Welds

Use BR-20 and BR-21 welding stingers with SofTouch and wet welding is easier
and safer. Whether using the manipulative or self-consuming technique, these
smooth running electrodes require little or no pressure. SofTouch electrodes
produce a hotter arc, better flow, correct penetration and a higher deposition rate.
Broco’s flux coating effectively reduces hydrogen cracking. EasyTouch wet welding
electrodes have been formulated with performance and value in mind offering BR-20 Welding Stinger
both superior strength and good weld integrity. The BR-20 welding stinger is designed
to hold the electrode at the optimum
Superior Maintenance and Repair angle to the work piece delivering
Since 1986 SofTouch has been listed as ANU (Approved for Navy Use). U.S quality welds while reducing operator
Navy commands and Navy shipyards have been using SofTouch for repair and fatigue. The movable jaw design accepts a wide
maintenance on vessels worldwide. Welding assignments on structures, vessels, range of electrode diameters. The BR-20 Welding Stinger meets
in nuclear power plants and other applications require the proven performance of Mil-H-865D and is Approved for Navy Use (ANU). All-brass parts last longer under
Broco Underwater wet welding products. extreme conditions.
BR-21 Welding Stinger

This compression welding stinger is engineered with superior features. The BR-21
is lightweight, durable and designed to hold the electrode at the optimum angle
to reduce diver fatigue.
Selected features of the BR-21 include an index notch on the head to help divers
find the hole which improves rod insertion even in a low-visibility environment.
The beveled seat keeps the electrode at the ideal angle and the groove eliminates
electrode wiggle. The over-sized head is easier to hold and the handle and head
are from hexagonal stock for sure gripping by a gloved hand. The BR-21 also
includes a resistance O-ring on the shoulder to ensure tension when the head is
tightened and increase head life.
Broco stands for quality

wet welds done right the
first time in all positions.
4 5
Ni-Touch™ Electrodes
Broco’s Ni-Touch™ nickel wet welding electrode was developed to allow
underwater wet welding of higher carbon and high tensile steels which would
normally require the use of more expensive dry chamber welding. Ni-Touch
electrodes produce welds with less porosity, while allowing deeper welding in the
overhead position than similar electrodes. They are appropriate for all position
groove and fillet welds. Test results exceed the requirements of the American
Welding Society (AWS) Specification D3.6–99 for Class B underwater wet welds.
Yield strengths typically exceeding 70 ksi and tensile strengths exceeding 80 ksi
can be expected from the nickel weld metal in the as-welded condition. Ni-Touch
is presently qualified at a water depth of 33 feet.
With Ni-Touch™ the nickel electrode mitigates the effect of hydrogen. This results
in successful underwater wet welds involving a broad range of high carbon
equivalent steels, including HY-80 quenched, and tempered steel used in Naval
ships with carbon equivalents exceeding 0.50 percent. Ni-Touch meets the more
stringent requirements of the Navy’s Naval Ship Technical Manual NSTM 074.
SofTouch®
Broco’s proprietary flux enhancing formulation, BroCote™, makes this electrode
particularly impervious to water penetration and denigration and ensures
consistent certifiable underwater weld quality eliminating costly rework.
SofTouch electrodes are used for wet welding repairs in many applications where
steel must be joined underwater according to code specifications. SofTouch welds
consistently meet or exceed AWS D3.6-99 specifications for Class B welds in all
positions (flat, horizontal, vertical and overhead). SofTouch is designed to pass all
AWS test requirements, including radiograph, tensiles, bends and hardness.
Since 1989, SofTouch electrodes have been specified in the U.S. Navy’s Ships
Husbandry Manual Chapter 11, “Underwater Wet and Dry Chamber Welding.”
SofTouch electrodes are lot certified and available in various sizes and mild steel
and stainless alloys. Available diameters include 1/8 inch, 5/32 inch, and 3/16 inch.
Stainless electrodes are sold in 1/8 inch and 5/32 inch sizes.
Broco Underwater wet welding electrodes are sealed in a Mil-Spec foil pouch to
prevent contamination and then inserted in a rigid resealable plastic tube which
provides maximum protection. The color-coded end cap denotes mild or stainless
steel electrodes type. Operating guidelines are printed on the label.
EasyTouch®
For many repairs the resultant weld is allowed more leeway in terms of porosity,
inclusions, integrity and appearance. To fill the void between “to-code” work and
economy, Broco applied its experience and knowledge to the
design of a quality electrode specifically for the economy
market. The result is EasyTouch, a moderately priced
electrode yielding excellent results. It is easy
to start, easy to run (a controllable puddle More offshore cutting is
with rippled bead appearance) and
easy to clean. EasyTouch is a
done with Broco than all
high deposition all-position
electrode.
competitors combined.
6 7
Broco Underwater Products List Spare Parts – BR-22 PLUS
P R O D. N U M B E R DESCRIPTION
UWBR22A01 Replacement Handle Set w/Screw, Nuts & O-Ring

Underwater Cutting UWBR22A03 Torch Head & Cable Assembly
P R O D. N U M B E R DESCRIPTION UWBR22A04 Collet Nut
UWBR22A05 Flash Arrestor
BR-22 PLUS Upgraded Underwater Oxy-Arc Cutting Torch
UWBR22A06 Check Valve Assembly
BR-22 Underwater Oxy-Arc Cutting Torch
UWBR22A07 Coupler Hose Assembly
UW/3818-50 Broco Ultrathermic Cutting Rods PLUS 3/8”x18” rods,
50 rods per box UWBR22A08 Control Valve Assembly
UWBR22A09 Valve Lever Set w/ Screw & Nut
UW/3818-50/QP QuiverPak with 50 Broco Ultrathermic
Cutting Rods PLUS, 3/8”x18” UWBR22N014 Dash 014 Neoprene O-Ring Collet to Head Seal
UW/3836-25 Broco Ultrathermic Cutting Rods PLUS 3/8”x36” rods, UWBR22N123 Dash 123 Neoprene O-Ring Nut to Handle Seal
25 rods per box UWBR22R02K Replacement Handle Screw Set w/Nuts
UW/1418-100 Broco Ultrathermic Cutting Rods 1/4”x18” rods, UWBR22R08K Control Valve Repair Kit
100 rods per box
UWBR22ROSK Replacement O-Ring Set
TA22XX Collet and Washer Kit – Order by size
UWBR22W38 Silicone Rubber Collet Washer for 3/8” Collet
UWBR22RCSK Complete Spare Parts Kit for BR-22 PLUS UWBR22W14 Silicone Rubber Collet Washer for 1/4” Collet
SPK-C Complete Spare Parts Kit for BR-22 UWBR22W516 Silicone Rubber Collet Washer for 5/16” Collet
SPK-M Mini Spare Parts Kit for BR-22 UWBR22W00 Silicone Rubber Collet Washer for Welding Collets
HVR-4401 High Volume Oxygen Regulator UWBR22C38K 3/8” UW Collet Kit w/O-Ring & Washers
HVR-FBS Flash Back Suppressor w/ Pressure Relief Valve UWBR22C14K 1/4” UW Collet Kit w/O-Ring & Washers
UW/KS 400 amp Single Pole Knife Switch UWBR22C516K 5/16” UW Collet Kit w/O-Ring & Washers
UWBR22C18K 1/8” UW Collet Kit w/O-Ring
Underwater Welding UWBR22C532K 5/32” UW Collet Kit w/O-Ring

UWBR22316K 3/16” UW Collet Kit w/O-Ring
BR-20 Underwater Welding Stinger

BR-21 Underwater Welding Stinger
Spare Parts – BR-22
UW/CS-1 SofTouch Wet Welding Electrodes
AWS E7014 Mild Steel, 1/8”(3.20mm) UW101/102 Handle Set, Left & Right
8-lb. Tube Approx. 95 Electrodes
UW103/112 Torch Head & Cable Assembly
UW/CS-2 SofTouch Wet Welding Electrodes
UW104 Collet Nut
AWS E7014 Mild Steel, 5/32”(3.97mm)
8-lb. Tube Approx. 69 Electrodes UW105 Neoprene Compression Washer
UW/CS-3 SofTouch Wet Welding Electrodes UW107 Flash Arrestor
AWS E7014 Mild Steel, 3/16”(4.76mm) UW108 Monel Flash Arrestor Screen
UW109 Lever
UW/SS-1 SofTouch Wet Welding Electrodes
AWS E312-16 Stainless Steel, 1/8”(3.20mm) UW110 Valve Stem (includes O-Ring)
8-lb. Tube Approx. 95 Electrodes UW111 Coupler Assembly
UW/SS-2 SofTouch Wet Welding Electrodes UW113 Control Valve Body
AWS E312-16 Stainless Steel, 5/32”(3.97mm) UW114 Valve Stem Spring
UW115 Control Valve Nut
UW/EZ-1 EasyTouch Wet Welding Electrodes
AWS E7014 Mild Steel, 1/8”(3.20mm) UW116 Valve Stem O-Ring
8-lb. Tube Approx. 95 Electrodes UW117 Neoprene Valve Stem Washer
UW/EZ-2 EasyTouch Wet Welding Electrodes UW118 Valve Nut Gasket
AWS E7014 Mild Steel, 5/32”(3.97mm) UW119/120 Brass Screw & Locknut
UW121/122 Nylon Screws & Nuts (Four Each)
UW/EZ-3 EasyTouch Wet Welding Electrodes
AWS E7014 Mild Steel, 3/16”(4.76mm) UW123 Collet Washer
8-lb. Tube Approx. 48 Electrodes UW7A Control Valve Assembly
UW/HN332 High Nickel Electrodes, 3/32” ( 2.38mm)
8
Broco, Inc./Rankin Industries
400 S. Rockefeller Avenue
Ontario, CA USA 91761
Broco Customer Relations

Toll-free: 800.845.7259
Tel: 909.483.3222
Fax: 909.483.3233
sales@brocoinc.com
www.Broco-Rankin.com
CAUTION: This equipment is potentially dangerous to operate and must be used in strict accordance
with the instructions provided. Underwater cutting and welding should only be performed by
trained professional commercial divers and in accordance to industry accepted safe diving practices.
Copyright 2017

Spa R PRC 0251 2

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Project Title Document Number

SP New Field Development

Pipe Cutting Procedure for Dead Man Pile

Achmad Falach Project Manager

Ashabul Kahfi Project Lead

Winardi Construction Lead

Dimas Sasongko Project HSSE Lead

Review & Endorsement Records

Name Title Date Signature

Asep Gunawan / Sabri

Dimas Sasongko Project HSSE Lead

Feriawan Project HSSE Engineer

Anggoro Hengky Engineering Lead

Eko N.?Supriyono/Pujo N. Construction

M. Asngat / Zulhari Akbar CAR

Abraham Simatupang Structural Engineer

M.Isom Anshori / Sjahrial Bravo OIM

Revision Log Register

Page Date Revision

Figure 1-1 SPA Platform Location

3. Roles and Responsibilities

3.2 Field Engineer

3.3 Lifting Supervisor

3.4 Crane Operator

- Ensuring the crane certificate are valid.

3.7 HSSE Coordinator

3.9 Diving Supervisor

4. Tools and Equipment

6. Location of Deadman Pile

7.1 Preparation Work of Surface

7.2 Preparation Work of Underwater at DMP Location

7.3 Underwater Operation

7.4 Final Operation

MB P4A 9 MB-S2B E. 360014.19m N. 9345931.14m 668.8 M

N =9345601.47 NO FLATFORM DISTANCE

Developed by Divers for Divers

BR-22 PLUS Cutting Torch

Broco® Underwater HVR-4401 HVR-FBS

Easier Certifiable Welds

BR-21 Welding Stinger

Broco stands for quality

UWBR22A01 Replacement Handle Set w/Screw, Nuts & O-Ring

Underwater Welding UWBR22C532K 5/32” UW Collet Kit w/O-Ring

BR-20 Underwater Welding Stinger

Broco Customer Relations

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