CONTENTS

Perkins Build Lists Page 3

Short Engines, Long Engines & Cylinder Blocks Page 4 & 5

Cylinder Head Page 6 & 7

Cylinder Head Page 8 & 9

Cylinder Head Page 10 & 11

Crankshaft Page 12

Crankshaft Page 13

Crankshaft Page 14

Balancer Page 15

Pistons, Rings & Liners Page 16

Pistons, Rings & Liners Page 17

Pistons, Rings Page 18

Pistons, Rings Page 19

Pistons, Rings Page 20

Piston Dimensions Page 21

Cylinder Liners Page 22

Cylinder Liner Dimensions Page 23

Fuel Lift Pumps
Page 24
Heater Plugs
Oil Pumps Page 26

Water Pumps & Thermostats Page 26 & 27

2
 PERKINS BUILD LIST

3
SHORT ENGINES, LONG
ENGINES & BLOCKS
1 2 3

EM5868 AB39792 EM5962 EM5988 LD39301

SHORT ENGINE TURBO

PHASER TURBO 1004.4T SHORT ENGINE 4.236 SHORT ENGINE 4.236
Industrial Applications Industrial Appliocation Agricultural Applications
fitted with piston U5LL0038

4 5 6

EM5997 ZZ50226 EM5998 EM1275

BLOCK 4.236 BLOCK 4.236 BLOCK 4.248

Agricultural Applications Industrial applications Agricultural Applications

4 5 6

EM5869 EM6571 ZZ50306 EM5873

COMPLETE ENGINE
Phaser 1004.4T COMPLETE ENGINE
Industrial Application Generators BLOCK PHASER 1004 PHASER 1006.6 TURBO
With Injection Equipment, Inline Fuel Pump Industrial Applications Tractor Applications
Turbo Charger, Alternator, Flywheel

4
 SHORT ENGINES, LONG
ENGINES & BLOCKS

5
CYLINDER HEAD PARTS

1 1 1 1

EM158 ZZ80048 EM114 ZZ80082 EM1796 ZZ80089 EM6021 ZZ80033

6 7 8 10

EM2730 0780006 EM4160 0780007 EM4797 0230001 EM4798 0860012

12 13 13 14

EM6381 31415261 EM3678 ZZ90011 EM890 ZZ90010 EM551 31134151

15 16

EM854 0095250 EM1668 33221327

6
 CYLINDER HEAD PARTS

PRODUCT 3.144 3.152 D3.152 3.27 4.108 4.203 D4.203

EM158 b EM158 b EM114 c EM1796 a EM6021 a

1. CYLINDER HEAD
ZZ80048 ZZ80048 ZZ80082 ZZ80146 ZZ80089 ZZ80033
EM310 EM310 EM331 EM558 EM310 EM331
2. INLET VALVE
31431261 31431261 31431681 EM6029 0910060 31431261 31431681
EM311 3142H042
31431281
EM329
EM315 EM315 3142A081 EM6030 EM559 EM315 EM329
3. EXHAUST VALVE
0910002 0910002 EM316 3142A091 0910061 0910002 3142A081
31431591
EM459 EM459 EM459 EM6374 EM459 EM459 EM459
4. INLET GUIDE
3316A031 3316A031 3316A031 U3316A013 3316A031 3316A031 3316A031
EM459 EM459 EM459 EM6374 EM459 EM459
5. EXHAUST GUIDE
3316A031 3316A031 3316A031 U3316A013 3316A031 3316A031 33261727
6. OUTER VALVE EM2730 EM2730 EM2730 EM2730 EM2730
SPRING 0780006 0780006 0780006 0780144 0780006 0780006
7. INNER VALVE EM4160
SPRING 0780007
EM4797 EM4797 EM4797 EM4797 EM4797 EM4797
8. VALVE COTTER
0230001 0230001 0230001 0230001 0230001 0230001
9. VALVE STEM OIL
SEAL
EM4798 EM4798 EM4798 EM4798 EM4798
10. TAPPET
0860012 0860012 0860012 31434152 0860012 0860012
11. PUSH ROD
31434306
EM6381 EM6381 EM6381
12. CAMSHAFT
31415261 31415261 31415261 31415222 31415214 31415214
13. CONNECTING EM3678 EM3678 EM890 EM3678 EM890
ROD ZZ90011 ZZ90011 ZZ90010 ZZ90005 ZZ90011 ZZ90010
EM551 EM551 EM551 EM551 EM551
14. SMALL END BUSH
31134151 31134151 31134151 31134146 31134151 31134151
EM854 EM854 EM854 EM854 EM854
15. ROD BOLT
0095250 0095250 0095250 0095314 0095250 0095250
EM1668 EM1668 EM1668 EM1668 EM1668
16. ROD NUT
33221327 33221327 33221327 33221327 33221327

VALVE TYPE A B C D

EM310 INLET 39.00 114.30 7.90 45

EM331 INLET 39.00 114.30 7.90 35

EM311 INLET 39.00 114.30 7.90 45

EM558 INLET 35.90 116.80 7.90 45

EM315 EXHAUST 33.40 114.30 7.90 45

EM329 EXHAUST 33.40 114.30 7.90 35

EM316 EXHAUST 33.40 114.30 7.90 45

EM559 EXHAUST 30.30 117.00 7.90 45

a. Bare Cylinder Head.

b. Assembly Cylinder Head.
c. Assembly Cylinder Head, Bare Head also available EM114B.

7
CYLINDER HEAD PARTS

1 1 1 6

EM1197 ZZ80072 EM3550 ZZ80077 EM5979 ZZ800252 EM1743 31745121

7 8 9 10

EM1742 31744131 EM717 33817117 EM1915 EM749 31434163

11 12 12 12

EM2012 31434307 EM1210 31415292 EM1203 31415321 EM5208 31415325

12 13 13 14

EM5207 31415363 EM1193 ZZ90009 EM4867 ZZ90013 EM550 31134123

14 15 16

EM2560 31134131 EM1164 32762145 EM1163 33221328

8
 CYLINDER HEAD PARTS
PHASER PHASER
PRODUCT 4.236 T4.236 4.248 4.2482
1004-4 1004-4T
EM1197 a EM3550 a EM1197 a EM1197 a EM5979 a EM5979 a
1. CYLINDER HEAD
ZZ80072 ZZ80077 ZZ80089 ZZ80089 ZZ80252 ZZ80252
EM547 EM547 EM547 EM3092 EM4140
31431315 EM3271 31431315 31431315 3142L051 3142L072
2. INLET VALVE
EM312 3142H002 EM312 EM312 EM5356 EM5356
31431641 31431641 31431641 3142L081 3142L081
EM557 EM557
EM327 EM327 EM327 EM327 3142A051 3142A051
3142A052 3142A052 3142A052 3142A052 EM5355 EM5355
3. EXHAUST VALVE
EM259 EM259 EM259 EM259 3142D051 3142D051
31431881 31431881 31431881 31431881 EM5899 EM5956
3142D031 3142D041
EM562 EM562
EM562 EM562 EM562 EM562 3343F041 3343F041
4. INLET GUIDE
3343F041 3343F041 3343F041 3343F041 EM5357 EM5357
3313A012 3313A012
EM563 EM563
EM563 EM563 EM563 EM563 3343J021 3343J021
5. EXHAUST GUIDE
3343J021 3343J021 3343J021 3343J021 EM5358 EM5358
3318A705 3318A705
6. OUTER VALVE EM1743 EM1743 EM1743 EM1743
SPRING 31745121 31745121 31745121 31745121 31745122
7. INNER VALVE EM1742 EM1742 EM1742 EM1742
SPRING 31744131 31744131 31744131 31744131 31744133
EM717
33817117
8. VALVE STEM OIL EM717 EM717 EM717 EM717 EM5788 b EM717
SEAL 33817117 33817117 33817117 33817117 2418M507 33817117
EM5790 c
2418M505
EM1915 EM1915 EM1915 EM1915 EM1915 EM1915
9. VALVE COTTER
33173108 33173108 33173108 33173108 33173108 33173108
EM749 EM749 EM749 EM749 EM749 EM749
10. TAPPET
31434163 31434163 31434163 31434163 31434163 31434163
EM2012 EM2012 EM2012 EM2012 EM2012 EM2012
11. PUSH ROD
31434307 31434307 31434307 31434307 31434307 31434307
EM1210 EM1210 EM1203 b EM1210 d EM5207 EM5207
12. CAMSHAFT
31415292 31415292 31415321 31415292 31415363 31415363
EM5208 c EM5208 e
31415325 31415325
13. CONNECTING EM1193 EM4867 EM1193 EM1193 EM1193 EM4867
ROD ZZ90009 ZZ90013 ZZ90009 ZZ90009 ZZ90009 ZZ90013
EM550 EM2560 EM550 EM550 EM550 EM2560
14. SMALL END BUSH
31134123 31134131 31134123 31134123 31134123 31134131
EM1164 EM1164 EM1164 EM1164 EM1164 EM1164
15. ROD BOLT
32762145 32762145 32762145 32762145 32762145 32762145
EM1163 EM1163 EM1163 EM1163 EM1163 EM1163
16. ROD NUT
33221328 33221328 33221328 33221328 33221328 33221328
VALVE TYPE A B C D VALVE TYPE A B C D
EM3092 INLET 45 122.9 9.5 45 EM259 EXHAUST 36.7 123.32 9.47 45
EM305 EXHAUST 36.7 123.32 9.47 +0.003 45
EM312 INLET 44.3 122.6 9.5 45
EM324 EXHAUST 36.7 123.32 9.47 +0.015 45
EM313 INLET 44.2 122.8 9.5 +0.003 45
EM326 EXHAUST 36.7 123.32 9.47 +0.030 45
EM314 INLET 44.2 122.8 9.5 +0.015 45
EM318 EXHAUST 36.6 123.2 9.5 +0.003 45
EM3271 INLET 44.2 122.8 9.5 35
EM327 EXHAUST 36.6 123.2 9.5 45
EM4140 INLET 45.1 123 9.5 30
EM5355 EXHAUST 41 123 9 30
EM5356 INLET 43.05 123 9 30
EM557 EXHAUST 37.4 123.3 9.5 45
EM547 INLET 44.2 122.8 9.5 45
EM5899 EXHAUST 41 123 9 45
EM5956 INLET 43.05 123 9 45

a. Assembly Cylinder Head

b. Inlet Seal AR, AS Build Lists
c. Exhaust Seal AR, AS Build Lists 9
CYLINDER HEAD PARTS

1 1 6 7

EM EM6573 ZZ80067 EM1743 31745121 EM1742 31744131

8 9 10 11

EM717 33817117 EM1915 33173108 EM749 3142U031 EM2012 31415363

12 13 13 14

EM4235 31416304 EM1193 ZZ90009 EM4867 ZZ90013 EM550 31134123

14 15 16

EM2560 31134131 EM1164 32762145 EM1163

10
 CYLINDER HEAD PARTS
PHASER PHASER
PRODUCT 6.354 6.354.4 T6.354.4
6.60 T6.60

EM6573
1. CYLINDER HEAD
ZZ80066 ZZ80067 ZZ80024 ZZ80225 ZZ80228

EM4140
EM547 EM547 EM547 EM3092 3142L072
2. INLET VALVE
31431315 31431315 31431315 3142L051 EM3093
3142L071
EM327 EM557 EM557 EM557 EM557
3. EXHAUST VALVE
3142A052 3142A051 3142A051 3142A051 3142A051
EM562 EM562 EM562
4. INLET GUIDE
3343F041 3343F031 3343F031 3343F041 3343F041
EM563 EM563 EM563
5. EXHAUST GUIDE
3343J021 3343J002 3343J002 3343J021 3343J021
6. OUTER VALVE EM1743 EM1743
SPRING 31745121 31745122 31745121 31745122 31745122
7. INNER VALVE EM1742 EM1742
SPRING 31744131 31744133 31744131 31744133 31744133
8. VALVE STEM OIL EM717 EM717 EM717 EM717 EM717
SEAL 33817117 33817117 33817117 33817117 33817117
EM1915 EM1915 EM1915 EM1915
9. VALVE COTTER
33173108 33173108 33173108 3142W004 33173108
EM749 EM749 EM749 EM749 EM749
10. TAPPET
3142U031 3142U031 3142U031 3142U031 3142U031
EM2012 EM2012 EM2012 EM2012 EM2012
11. PUSH ROD
31415363 31434307 31434307 31434307 31434307
EM4235
12. CAMSHAFT
31416205 31416304 31416207 31416307 31416307
13. CONNECTING EM1193 EM1193 EM4867 EM1193 EM4867
ROD ZZ90009 ZZ90009 ZZ90013 ZZ90009 ZZ90013
EM550 EM550 EM2560 EM550 EM2560
14. SMALL END BUSH
31134123 31134123 31134131 31134123 31134131
EM1164 EM1164 EM1164 EM1164 EM1164
15. ROD BOLT
32762145 32762145 32762145 32762145 32762145
EM1163 EM1163 EM1163 EM1163 EM1163
16. ROD NUT
33221328 33221328 33221328 33221328 33221328

VALVE TYPE A B C D

EM547 INLET 44.2 122.8 9.5 45

EM3092 INLET 45 122.9 9.5 45

EM4140 INLET 45.1 123 9.5 30

EM3093 INLET 45.1 123 9.5 45

EM327 EXHAUST 36.6 123.2 9.5 45

EM557 EXHAUST 37.4 123.3 9.5 45

11
CRANKSHAFT & PARTS
3.152 4.203
PRODUCT 3.144 4.108
D3.152 D4.203

EM330 EM340 EM6598 EM339 d

ZZ90180 ZZ90120 ZZ90109 ZZ90121
1. CRANKSHAFT
EM4666 EM2585 e
ZZ90155 ZZ90111
EM4165 a EM4165 a EM3349 c EM5234 a
2. MAIN BEARING SET
68084 68084 84992 68082
EM3022 a EM3022 a EM4325 c EM4309 a
3. ROD BEARING SET
85036 85036 85037 85035

4. THRUST WASHER EMW2091 b EMW2091 b

EM728 EM728 EM728

5. FRONT OIL SEAL
2415344 2415344 2415344
EM1110 EM450 x2 EM451 x2 EM450 x2
2418F475 36883119 36883107 36883119
6. REAR OIL SEAL
EM1110 EM1110
2418F475 2418F475

7. CRANK GEAR 31163494 31163494 31171245 0410228

1 1 1 1 1

EM330 ZZ90180 EM340 ZZ90078 EM4666 ZZ90155 EM339 ZZ90121 EM2585 ZZ90111
Key Nose Rope Seal Key Nose Lip Seal Spline Nose Lip Seal Key Nose Rope Seal Spline Nose Lip Seal

2 2 2 3 3

EM4165 68084 EM3349 84992 EM5234 68082 EM3022 85036 EM4325 85037
Main Bearing Set Main Bearing Set Main Bearing Set Rod Bearing Set Rod Bearing Set

3 4 5 6 6

EM4309 85035 EMW2091 EM728 2415344 EM1110 2418F475 EM450 36883119

Rod Bearing Set Thrust Washer Set Front Oil Seal Rear Oil Seal Rope Seal

a. Available up to 0.060” undersize.

b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”
c. Available up to 0.030” undersize.
d. Up to serial U76356 Rope Seal.
e. From serial U76357 Lip Seal.
12
 CRANKSHAFT & PARTS
4.236, T4.236 6.354
PRODUCT 4.212 T6.354.4
4.248, 4.248.2 6.354.4

EM1252 c EM2466 c EM856 c EM859 c

ZZ90081 ZZ90077 ZZ90090 ZZ90086
1. CRANKSHAFT EM860 c EM2774 d EM855 d
ZZ90082 ZZ90076 ZZ90089
EM1250 d
ZZ90093
EM5212 a EM5212 a EM7377 a EM7377 a
2. MAIN BEARING SET
81558 81558 68079 68079
EM4438 a EM4438 a EM6341 a EM6341 a
3. ROD BEARING SET
85042 85042 85043 85043

4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b

EM1111 EM1111 EM1111 EM1111

5. FRONT OIL SEAL
2418F436 2418F436 2418F436 2418F436
EM1110 c EM1110 c EM1110 c EM1110 c
2418F475 2418F475 2418F475 2418F475
6. REAR OIL SEAL
EM1207 d EM1207 d EM1207 d
36883107 36883107 36883107

7. CRANK GEAR 31171681 31171681 31171211 31171211

1 1 1 1 1

EM1252 ZZ90081 EM860 ZZ90082 EM1250 ZZ90093 EM2466 ZZ90077 EM856 ZZ90090
Lightweight Crankshaft Heavyweight Crankshaft Heavyweight Crankshaft Spline Nose Lip Seal Spline Nose Lip Seal

1 2 2 3 3

EM859 ZZ90086 EM5212 81558 EM7377 68079 EM4438 85042 EM6341 85043
key Nose Lip Seal Main Bearing Set Main Bearing Set Rod Bearing Set Rod Bearing Set

4 5 6 6

EMW2157 EM1111 2418F436 EM1110 2418F475 EM1207 36883107

Thrust Washer Set Front Oil Seal Rear Oil Seal Rope Seal

a. Available up to 0.060” undersize.

b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”
c. Lip Seal Crankshaft.
d. Rope Seal Crankshaft.

13
CRANKSHAFT & PARTS
PHASER PHASER PHASER PHASER
PRODUCT
1004-4 1004-4T 6.60 T6.60

EM1252 EM1252 EM3287 EM3287

1. CRANKSHAFT ZZ90082 ZZ90082 ZZ90141 ZZ90141
EM860 EM860
ZZ90081 ZZ90081
EM5212 a EM5212 a EM7377 a EM7377 a
2. MAIN BEARING SET
81558 81558 68079 68079
EM4438 a EM4438 a EM6341 a EM6341 a
85042 85042 85043 85043
3. ROD BEARING SET
EM4878 c EM4878 c EM6392 c EM6392 c
U5ME0013 U5ME0013 U5ME0014 U5ME0014
4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b
EM1111 EM1111 EM1111 EM1111
5. FRONT OIL SEAL
2418F436 2418F436 2418F436 2418F436
EM1110 EM1110 EM1110 EM1110
2418F475 2418F475 2418F475 2418F475
6. REAR OIL SEAL
EM6327 EM6327 EM6327 EM6327
2418F701 2418F701 2418F701 2418F701
EM899 EM899 EM899 EM899
7. STARTER RING GEAR
31162121 31162121 31162121 31162121

1 1 1 2 2

EM1252 ZZ90082 EM860 ZZ90081 EM3287 ZZ90141 EM5212 81558 EM7377 68079
Lightweight Crankshaft Heavyweight Crankshaft Key nose Lip Seal Main Bearing Set Main Bearing Set

3 3 4 5 6

EM4438 85042 EM6341 85043 EMW2157 EM1111 2418F436 EM1110 2418F475

Rod Bearing Set Rod Bearing Set Thrust Washer Set Front Oil Seal Rear Oil Seal

6 7

EM6327 2418F701 EM899 31162121

Rear Seal & Housing Starter Ring Gear

a. Available up to 0.060” undersize.

b. Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010”
c. Available up to 0.030” undersize.
d. Rope Seal Crankshaft.

14
 BALANCER & PARTS
1. 2. 3. 4. 5. 6. 7. 8.
ENGINE
BALANCER SHAFT SHAFT GEAR GEAR BEARING BEARING GEAR

D4.203, 4.212
4.236, 4.248 EM1191 EM088 EM087 EM380 EM379 EM1214 EM1213 EM1281
Before Serial 41733082 32731127 31171276 31165461 31165531 2557182 2557181 31164582
U956620

4.212, 4.236
4.248
EM1191A
After Serial
4111K051
U956621
PHASER 1004-4

1. 1.

EM1191 41733082 EM1191A 4111K051

Balancer Unit 4 Bolt Fixing Balancer Unit 6 Bolt Fixing

2 3 4 5

EM088 32731127 EM087 31171276 EM380 31165461 EM379 31165531

6 7 8

EM1214 2557182 EM1213 2557181 EM1281 31164582

15
PISTONS, RINGS & LINERS

3.144 3.152 3.27 3.152.4 T3.152.4 DESCRIPTION TYPE PISTON RINGS

EM740 EM3160G
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 1.
55274 41158063

Graphite Coated, 4 Ring, 31.75mm Pin EM2302 EM612

Å with Bowl
2.
U5LP0034 41158065
EMF610
EM245 41158057
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 1.
81512 EM611
41158058
Tin Plated, 3 Ring, 31.75mm Pin Spiked EM5820 EM4914
Å 3.
Bowl marked 3135F241 U5LH0006 4181A035

EM280 EM612
Å Plain, 4 Ring, 31.75mm Pin, Bowl 4.
89214 41158065

Tin Plated, 3 Ring, Top Ring Insert, EM2301 EM4455

Å 5.
31.75mm Pin, U5LP0017 41158144

1 2 3 4 5

EM740 55274 EM2302 U5LP0034 EM5820 U5LH0006 EM280 89214 EM2301 U5LP0017

1 2 3 4 5

EM3160G 41158063 EM612 41158065 EM4914 4181A035 EM612 41158065 EM4455 41158144

3.144 3.152 3.152.4 T3.152.4 903.27 DESCRIPTION LINER OE REF

Å Flanged Liner, Press Fit, Cast, Pre-Finished EM2467/P 0530017

Å Flanged Liner, Slip Fit, Cast, Unfinished EM2466/P 0530002

Å Plain Liner, Press Fit, Cast, Unfinished EM3899 31358356

Å Liner, Slip Fit, Chrome, Pre-Finished EM1224 31358308

Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323

Å Å Å +0.010” (+0.25mm) Oversize of EM1259 EM1225/010 31358384

Å Å Å +0.030” (+0.75mm) Oversize of EM1259 EM1259030P

Å Å Å +0.100” (+1.00mm) Oversize of EM1259 EM1259100P

Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345

Å Plain Liner, Press Fit, Cast, Unfinished EM5166 31358356

Å Plain Liner, Press Fit, Cast, Unfinished EM5821 3135P001

16
 PISTONS, RINGS & LINERS

4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION TYPE PISTON RINGS

EM4820 EM4027
Å Flat Top, 5 Ring, Duaflex 4th Ring 1.
31351382 41158087

Flat Top, 5 Ring, Crome Top Ring, EM740 EM3160G

Å 31.75mm Pin
2.
55274 41158063
EM245 EMF610
Å Flat Top, 5 Ring, Plain, 31.75mm Pin 3.
81512 41158057
EM1253 EMF610
Å Plain, 5 Ring, Spiked Bowl 4.
68332 41158057

EM280 EM612
Å Plain, 4 Ring, with Bowl, 31.75mm Pin 5.
89214 41158065

EM5756 EM5893
Å Plain, 4 Ring, Squish Lip Bowl 6.
68801 41158007

1 2 3 4 5

EM4820 31351382 EM740 55274 EM245 81512 EM1253 68332 EM280 89214

6 1 2 5 6

EM5756 68801 EM4027 41158087 EMF610 41158057 EM612 41158065 EM5893 41158007

4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION LINER OE REF

Å Plain Liner, Press Fit, Cast, Unfinished EM569P 31358117

Å Flanged Liner, Press Fit, Cast, Unfinished EM2466P 0530002

Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM2467/P 0530017

Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323

Å Å Å +0.030” (+0.75mm) Oversize of EM1259 EM1259030P

Å Å Å +0.100” (+1.00mm) Oversize of EM1259 EM1259100P

Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345

17
PISTONS & RINGS

4.212 4.236 T4.236 4.318 4.318.2 DESCRIPTION TYPE PISTON RINGS

Plain, 3 Ring, Flat bowl, 35mm Pin EM246 EM609

Å 1.
Up to Engine Number UA187116 89206 41158045
Plain, 4 Ring, flat bowl 35mm Pin EM1254 EM615
Å 2.
From Engine Number UA187117L 86721 41158044
Plain, 5 Ring, flat Bowl 35mm Pin EM255 a EM613
Å 3.
Overall Height 121.11mm 68301 41158041
Plain, 5 Ring, flat Bowl 35mm Pin EM1255 EM613
Å 4.
Overall Height 120.65mm 82878 41158041
Graphite Coated Skirt, 3 Ring, Top Ring EM5187 EM616
Å Insert, Flat Bowl, 35mm Pin
5.
U5LP0011 41158017
Plain, 5 Ring, Flat Bowl, 35mm Pin, EM2300 EM613
Å 6.
Compression Height 70.34mm U5LP0035 41158041
Plated, 5 Ring, Top Ring Insert, Spiked EM722 EM847
Å 7.
Bowl, 35mm Pin 86745 41158032
Plain, 4 Ring, Bowl with Spike, 36.5mm EM1274 EM4030
Å Å 8.
Pin. 68810 41158118
Graphite Coated Skirt, 3 Ring, Top Ring EM3146 b EM3273
Å 9.
Insert, Controlled Expansion, 38mm Pin U5LP0006 4181A022
Graphite Coated Skirt, 3 Ring, Top Ring EM2299 c EM3273
Å 10.
Insert, Controlled Expansion, 38mm Pin U5LP0022 4181A022

1 2 3 4 5

EM246 41158045 EM1254 86721 EM255 68301 EM1255 82878 EM5187 U5LP0011
1 2 3 4 5

EM609 41158045 EM615 41158044 EM613 41158041 EM613 41158041 EM616 41158017

6 7 8 9 10

EM2300 U5LP0035 EM722 86745 EM1274 68810 EM3146 U5LP0006 EM2299 U5LP0022
6 7 8 9 10

EM613 41158041 EM847 41158032 EM4030 41158118 EM3273 4181A022 EM3273 4181A022

a. Also available as Piston assembly EM255A

b. Chamfered Bowl, Interchangable with EM2299 in engine sets only.
c. Interchangable with EM3146 in engine sets only. 18
 PISTONS & RINGS

4.248 4.248.2 6.354 6.354.4 T6.354 DESCRIPTION TYPE PISTON RINGS

EM1256 EM608
Å Plain, 4 Ring, flat bowl 35mm Pin 1.
89207 4181A009
EM660 EM618
Å Plain, 3 Ring, flat bowl 35mm Pin 2.
U5LP0009 41158022
Annodised Crown, 3 Ring, Squish Lip EM3116 EM618
Å 3.
Bowl, 35mm Pin 68814 41158022
Graphite Coated Skirt, 3 Ring, Top Ring
EM565 EM616
Å Insert, Controlled Expansion, Spiked 4.
U5LP0014 41158017
Bowl, 35mm Pin
Plated, 5 Ring, Top Ring Insert, Spiked EM722 EM847
Å 5.
Bowl, 35mm Pin 86745 41158032

Plain, 5 Ring, Monometal, Flat Bowl, EM564 EM613

Å 6.
35mm Pin 86740 41158041

Plain, 4 Ring, Monometal, Spiked Bowl, EM1508 EM3397

Å 7.
35mm Pin 86726 41158031
Graphite Coated Skirt, 3 Ring, Top Ring
EM2297 EM616
Å Insert, Controlled Expansion, Spiked 8.
U5LP0021 41158017
Bowl, 35mm Pin
Graphite Coated skirt, 3 Ring, Top Ring
EM566 EM852
Å Insert, Controlled Expansion, Spiked 9.
68803 41158005
Bowl, 35mm Pin
1 2 3 4 5

EM1256 89207 EM660 U5LP0009 EM3116 68814 EM565 U5LP0014 EM722 86745
1 2 3 4 5

EM608 4181A009 EM618 41158022 EM618 41158022 EM616 41158017 EM847 41158032

6 7 8 9

EM564 86740 EM1508 86726 EM2297 U5LP0021 EM566 68803

6 7 8 9

EM613 41158041 EM3397 41158031 EM616 41158017 EM852 41158005

19
PISTONS & RINGS

PHASER PHASER PHASER PHASER

DESCRIPTION TYPE PISTON RINGS
1004-40 T1004-40 6-60 T6-60

Graphite Coated Skirt, 3 Ring, Top

EM3232 a EMF2468
Å Å Ring Insert, Controlled Expansion, 1.
U5LL0015 4181A019
Quadram Bowl

Graphite Coated Skirt, 3 Ring, Top Ring EM3253 EM2750

Å Å 2.
Insert, Quadram Bowl U5LL0014 4181A026

Graphite Coated skirt, 3 Ring, Controlled

EM2303 EMF2469
Å Å Expansion, Top Ring Insert, Quadram 3.
U5LL0013 4181A021
Bowl, 38mm Pin

PHASER PHASER PHASER PHASER PHASER

4-401 T4-401 1004-42 6-601 T6-601
DESCRIPTION TYPE PISTON RINGS

AJ to AQ and YG to YK Build Lists.

EM6018 EMF5190
Å Å Å Å Graphite Coated Skirt, 3 Ring, Top 4.
U5LP0057 4181A033
Ring Insert, Fast Ram Bowl, 40mm Pin

EM5818 EM4913
AR & AS Build Lists, 103mm Bore, do
U5LP0058 U4181A045
not have cylinder liners fitted.
EM5818/020 EM4913/020
Å 5.
U5LP0058B U4181A046
Graphite Coated Skirt, 3 Ring, 2 Valve
EM5818/040 EM4913/040
Reliefs, Fast Ram Bowl, 40mm Pin.
U5LP0058D U4181A047

1 2 3 4 5

EM3232 U5LL0015 EM3253 U5LL0039 EM2303 U5LL0013 EM6018 U5LP0057 EM5818 U5LP0058
1 2 3 4 5

EMF2468 4181A019 EM2750 4181A026 EMF2469 4181A021 EMF5190 4181A033 EM4913 U4181A045

4 Cylinder Engine Build Lists AJ, AK, AL, AM, AP, AQ, AR, AS
6 Cylinder Engine Build Lists YG, YH, YJ, YK
These engines have height graded connecting rods which is achieved by
machining the connecting rod small end bush off centre, the amount
machined off centre gives the different length grades.
Partially finished small end bush EM2560 (3112E011) is available.

a. Also available as Piston assembly EM6595 - U5PR0016.

20
 PISTON DIMENSIONS

PART NUMBER TYPE A B C D E F

EM1253 E 91.490 61.770 -18.170 109.370 55.23 31.750
EM1254 A 98.470 76.530 -19.040 127.280 59.640 35.00
EM1255 A 98.470 69.920 -20.150 120.650 61.100 35.00
EM1256 A 101.050 69.920 -20.560 120.690 35.00
EM1274 B 114.310 70.530 -24.280 124.690 66.040 36.500
EM1508 F 98.470 69.550 -19.030 120.410 66.120 38.100
EM2297 F 98.48 69.89 -23.83 120.55 54.150 35.00
EM2299 E 98.470 70.270 -19.950 108.170 60.850 38.090
EM2300 A 98.470 70.340 -20.360 120.50 61.100 35.00
EM2301 E 91.490 61.765 -18.82 109.46 59.70 31.750
EM2302 E 91.490 31.750
EM2303 C 100.00 70.050 -20.140 108.060 65.06 38.000
EM2384 H 107.950 68.179 -19.36 114.203 44.450
EM245 D 91.490 56.920 107.700 31.750
EM246 E 98.48 76.49 -19.60 116.00 54.00 35.00
EM255 A 98.470 70.340 -20.70 121.110 61.100 35.00
EM2680 C 100.00 35.00
EM280 A 91.490 61.630 -18.970 109.250 59.820 31.750
EM3116 G 101.054 70.25 -24.22 121.15 39.90 35.00
EM3146 E 98.48 70.70 -20.00 108.17 61.00 38.00
EM3232 C 100.00 70.020 -19.61 108.00 65.34 35.00
EM3253 C 100.00 70.020 -20.140 108.000 38.00
EM4820 D 79.38 50.10 105.17 27.00
EM5187 E 98.480 70.10 -20.27 120.80 60.97 35.00
EM564 F 98.480 69.920 -25.320 120.730 53.980 35.00
EM565 F 98.480 69.770 -25.450 120.840 54.150 35.00
EM566 F 98.470 69.750 -18.670 107.850 38.00
EM5756 G 91.490 61.580 -21.93 109.26 30.00 31.75
-8.13
EM5818 H 103.00 70.00 108.22 52.14 40.00
-22.05
EM5820
-7.57
EM6018 B 100.00 70.34 108.16 52.73 40.00
-21.79
EM660 E 101.054 70.280 -21.10 121.00 61.36 35.00
EM722 F 98.476 70.09 -25.24 120.52 53.92 35.00
EM740 D 88.90 57.10 107.90 31.75

PISTON TYPES MEASUREMENT KEY

A B C D E

C
B
D
F
E F G H

21
CYLINDER LINERS

4.212 4.236 4.248 4.318 6.354 Phaser DESCRIPTION LINER OE REF

Flanged , Press Fit, Cast, Unfinished with

Å Å Å 0.890mm Flame Ring
EM1260 31358393

Å Å Å +0.010” (+0.25mm) Oversize of EM1260 EM1226/010 31358398

Flanged , Slip Fit, Cast, Pre-Finished, with

Å Å Å 0.890mm Flame Ring
EM1226P 31358394

Flanged, Press Fit, Cast, Unfinished with

Å Å Å EM1267 31358349
1.040mm Flame Ring
Flanged , Slip Fit, Cast, Pre-Finished, with
Å Å EM1266 31358341
1.040mm Flame Ring

Å Å Å Plain , Press Fit, Cast, Unfinished EM1261 31358324

Å Å Å +0.010” (+0.25mm) Oversize of EM1261 EM1261/010 31358331

Flanged , Slip Fit, Cast, Pre-Finished

Å EM1012 3135X032
without Flame Ring

Flanged , Press Fit, Cast, Unfinished

Å EM1265 3135X031
without Flame Ring

Å Plain, Press Fit, Cast, Unfinished EM1227 31358343

Flanged , Slip Fit, Cast, Pre-Finished

Å with Flame ring
EM1257 31358352

Flanged , Press Fit, Cast, Unfinished

Å EM1262 31358346
with Flame Ring
Flanged , Press Fit, Cast, Unfinished
Å EM365 3135X033
without Flame Ring
Flanged , Slip Fit, Cast, Pre-Finished
Å without Flame Ring
EM366 3135X034

Flanged, Press Fit, Cast,Unfinished

Å EM1263 31358533
without Flame Ring
Flanged, Slip Fit, Cast, Pre-Finished
Å EM1258 31358534
without Flame Ring
Flanged , Press Fit, Cast, Unfinished
Å EM7030 3135X041
without Flame Ring
Flanged, Slip Fit, Cast, Pre-Finished
Å EM7014 3135X042
without Flame Ring

Å +0.010” (+0.25mm) Oversize of EM7014 EM7014/010 3135X045

Flanged, Press Fit, Cast, Unfinished

Å EM7017 3135X063
with Flame ring
Flanged, Slip Fit, Cast, Pre-Finished
Å EM4864 3135X062
with Flame ring

22
 LINER DIMENSIONS

PART NUMBER MACHINED TYPE BORE Ø A B C D E

EM1012 F B 98.476 104.200 226.440 107.370 3.810
EM1224 F B 91.491 93.680 215.900 96.770 1.140
EM1225 F B 91.491 93.660 216.030 96.720 3.810
EM1226 F C 98.476 103.190 227.280 106.450 3.860 0.890
EM1227 SF A 101.054 103.260 223.900
EM1257 F C 101.054 104.200 227.280 107.440 3.860 0.840
EM1258 F B 114.313 117.880 230.780 121.130 2.720
EM1259 SF B 91.491
EM1260 SF C 98.476 103.240 227.280 106.230 3.860 0.890
EM1261 SF A 98.476 103.276 229.24
EM1262 SF C 101.054 104.250 227.280 107.440 3.860 0.760
EM1263 SF B 114.313 117.930 230.780 121.130 2.720
EM1265 SF B 98.476 104.246 226.50 107.390 3.90
EM1266 F C 98.476 103.190 227.280 106.450 3.710 1.040
EM1267 SF C 98.476 103.240 227.280 106.430 3.710 1.040
EM2466 SF B 88.925 93.751 215.90 94.381 4.90
EM2467 F B 88.925 93.751 215.90 94.381 4.90
EM365 SF B 101.054
EM366 F B 101.054 104.10 225.00 107.26 3.90
EM3899 SF A 88.925 93.78 215.90
EM4864 F C 100.00 104.210 226.450 107.40 3.880 0.26
EM569 SF A 79.375 82.630 165.100
EM5821 SF A 97.142 215.773
EM7014 F B 100.00 104.230 226.440 107.440 3.860
EM7017 SF C 100.00 104.230 227.00 107.440 3.870 1.12
EM7030 SF B 100.00 104.220 226.450 107.328 3.870

LINER TYPES

A B C

It is crutial when fitting replacement pre-finished cylinder liners having a thin wall section (F), that certain procedures are adhered to. A thin wall liner will tend to proj-
ect the shape of its housing into the cylinder bore itself. Therefore, the internal surface of the cylinder liner will transpose imperfections such as distorted or unclean
parent bores. Naturally, piston rings cannot bed or effect a perfect seal on distorted and or out of round cylinder bores and the likely outcome of such a
situation will be a lack of performance and heavy oil consumption. In addition, foreign matter left in the parent bores may lead to localised overheating and further liner
distortion, also possible piston scuffing and seizure can occur.

23
FUEL LIFT PUMPS

TYPE 3.144 3.152 903.27 4.108 4.203 4.203.2 4.236 4.248 4.318 6.354 1000 PUMP

1. Å EM6422

EM1299
2. Å
2641408
EM325
3. Å
2641A063
EM752
4. Å
ULPR0011
EM897
5. Å
2641A058
EM1297
6. Å
2641A065
EM895
7. Å
2641A054
EM751
8. Å Å Å
2641333
EM328
9. Å Å
2641A073
EM629
10 Å Å
ULPK0011
EM750
11. Å
2641A064
EM896
12. Å
2641A056
EM4567
13. Å
ULPK0001
EM638
14. Å
ULPK0002

1 2 3 4 5 6

EM6422 EM1299 2641408 EM325 26410009 EM752 ULPR0011 EM897 2641A058 EM1297 2641A065
7 8 9 10 11 12

EM895 2641A054 EM751 2641333 EM328 2641A073 EM629 ULPK0011 EM750 2641A064 EM896 2641A056

13 14 HEATER
3.152 4.236 6.354 1000 DESCRIPTION
PLUG
Å Å Å Å 12 Volt, Screw Terminal EM872
Å Å Å Å 12 Volt, Lucar Terminal EM1563

EM4567 ULPK0001 EM638 ULPK0002

EM872 2666103 EM1563 2666108

24
 OIL PUMPS

TYPE 3.152 4.203 4.236 4.248 6.354 Phaser DESCRIPTION PUMP OE REF

41314078
1. Å Fitted with Machined Hardened Gear. EMOP126
41314187

41314164
2. Å Direct and Indirect injection engines. EMOP148
41314087

Naturally aspirated engines 41314182

3. Å Å Å EMOP149
not fitted with balancers. 41314054

Turbo Charged engines 4132F012

4. Å EMOP131
not fitted with balancers. 41314184

4132F041
5. Å Å Å Engines fitted with balancers. EMOP151
4132F021
4 Cylinder naturally aspirated engines 4132F051
6. Å EMOP152
not fitted with balancers. 4132F046
4 Cylinder Turbo Charged engines 4132F056
7. Å EMOP156
not fitted with balancers. 4132F052
4132F057
8. Å 6 Cylinder Turbo Charged engines. EMOP153
4132F044
4132F043
9. Å 6 Cylinder naturally aspirated engines. EMOP139
4132F022
4132F015
10. Å Used with 6.354.4 engines. EM1156
4132F048
4132F016
11. Å Used with 6.354.3 engines. EM1155
4132F047
41314067
12. Å Used with 6.354 & 6.354.1 engines EMOP150
41314062
41314131
13. Å Used with 6.354 engines EMOP147
41314053

1 2 3 4 5

EMOP126 41314078 EMOP148 41314164 EMOP149 41314182 EMOP131 4132F012 EMOP151 4132F041

6 7 8 9 10

EMOP152 4132F051 EMOP156 4132F056 EMOP153 4132F057 EMOP139 4132F043 EM1156 4132F015

11 12 13

EM1155 4132F016 EMOP150 41314067 EMOP147 41314131

25
WATER PUMPS
THERMOSTATS
4.248
TYPE 3.152 4.108 4.203 4.236 DESCRIPTION PUMP OE REF
4.248.2

1. Å Belt Driven pump with elbow inlet EMWP611 U5MW0023

Belt Driven pump with elbow inlet with

2. Å EMWP613 U5MW0023
Pulley

3. Å Belt Driven pump with Pulley EMWP700 U5MW0054

4. Å Belt Driven pump EMWP991 U5MW0088

5. Å Belt Driven pump EMWP609 U5MW0089

Belt Driven pump, with bypass slot, bearing

6. Å Å EMWP607 U5MW0104
housing diameter 60mm without pulley

Belt Driven pump, with bypass slot, bearing

7. Å Å EMWP608 U5MW0104
housing diameter 60mm with pulley

Belt Driven pump, bearing housing diameteer 4131A018

8. Å EM4590
60 mm, with Pulley U5MW0106

PHASER PHASER PHASER

TYPE 4 CYL 4 CYL 6 CYL
6.354.4 T6354.4 DESCRIPTION PUMP OE REF

Belt Driven water pump, heavy duty bearing

9. Å EMWP616 U5MW0108
housing 73mm

10. Å Gear Driven Water Pump EMWP625 U5MW0157

11. Å Å Gear Driven Water Pump EMWP624 U5MW0159

12. Å Gear Driven Water Pump EMWP216 U5MW0160

13. Å Å Belt Drive Water Pump, 60mm bearing housing EMWP606 U5MW0111

14. Å Å Belt Drive Water Pump, 73mm bearing housing EMWP2995 U5MW0129

Belt Drive Water Pump, 73mm bearing housing

15. Å Å EMWP699 U5MW0133
with twin thermostat housing.

16. Å Å Gear Driven Water Pump (AK & YH Build Lists) EMWP628 U5MW0192

4.108
TYPE 3.152 4.236 6.354 PHASER DESCRIPTION THERMOSTAT OE REF
4.203

1. Å Å 54mm Diameter, 820C EM997 2485666

2. Å 70mm Diameter, 780C EM1055 2485668

3. Å Å Å 54mm Diameter, 820C EM4290 2485613

26
 WATER PUMPS
THERMOSTATS
1 2 3 4

EMWP611 U5MW0023 EMWP613 41312487 EMWP700 U5MW0054 EMWP991 U5MW0088

5 6 7 8

EMWP609 U5MW0089 EMWP607 U5MW0104 EMWP608 U5MW0104 EM4590 U5MW0106

9 10 11 12

EMWP616 U5MW0108 EMWP625 U5MW0157 EMWP624 U5MW0159 EMWP216 U5MW0160

13 14 15 16

EMWP606 U5MW0111 EMWP2995 U5MW0129 EMWP699 U5MW0133 EMWP628 U5MW0192

1 2 3

EM997 2485666 EM1055 2485668 EM4290 2485613

27
HEAD GASKETS
o
ENGINE NOTES PART N IMAGE

P3 EM5797 1

EM1236
3.152 Services indirect injection engines 2
36812142
EM1237
D3.152 Services direct injection engines 3
3681E027
EM3315
4.108 4
36812129
EM1990
4.203 Services indirect injection engines 5
36812113

D4.203 EM1238 6
Services direct injection engines
36812126
4.212, 4.236, G4.236, 4.248 4.248.2, Services engines before 1986 with EM543
7
T4.236, 4.41 flame ring liner. 3681E021
Services engines after 1986 with non
EM2877
4.236, 4.248, 4.248.2, C4.236, T4.236 flame ring liner. Improved tappet 8
3681E014
chamber sealing
EM2881
4.318, 4318.2 9
36812348
Services 4 cylinder EM4024
4.40, T4.40, C4.40, 1004, T1004 10
1000 Series engines 3681E037
Services 4 cylinder New 1000 Series EM5853
4.421 (AR), N4.421 (AS) 11
engines with 103mm Bore 3681E042
EM3317
6.354.1 Services 6.354.1 engines 12
36812547
EM2648
6.354, H6.354, T6.354, HT6.354, T6.354.3 Services 6.354 engines 13
36812546
EM2888
T6.354.4, 6.354.4, C6.354.4, HT6.354.4 Services 6.354.4 engines 14
3681H202
6.60, T6.60, C6.60, CC6.60, T6.60CC Services 6 cylinder EM4025
15
6.601, T6.601, CCW6.601 1000 Series 3681H208
1 2 3 4 5

EM5797 EM1236 36812142 EM1237 3681E027 EM3315 36812129 EM1990 36812113

6 7 8 9 10

EM1238 36812126 EM543 3681E021 EM2877 3681E014 EM2881 36812348 EM4024 3681E037

11 12 13 14 15

EM5853 3681E042 EM3317 36812547 EM2648 36812546 EM2888 3681H202 EM4025 3681H208

28
 TOP GASKET SETS
VALVE COVER
HEAD SET HEAD GASKET GASKET
ENGINE BUILD LISTS o o IMAGE
PART N PART N PART No

P3 EM5795 1

EM1228 EM1236 EM2634

3.152 CD 2
U5LT0012 36812136 0490491
EM1229 EM1237 EM2898
D3.152 CE, CJ, CM 3
U5LT1138 3681E027 36811115
PHASER EM3263 EM4024 EM5451
AA, AB 4
1004 U5LT0178 3681E037 3681A032
PHASER EM5878 EM4024 EM5451
AA, AB, AD, AE,AG,AH 5
1004 U5LT0215 3681E037 3681A032
PHASER EM5864 EM4024 EM5784
4.401 AK, AP, AQ 6
U5LT1202 3681E037 3681A049
PHASER EM5877 EM5784
AR, AS 7
4.421 U5LT0317 3681A049
EM3264 EM3315 EM6566
4.108 ED 8
U5LT0085 36812134 36811129
EM3795 EM1990
4.203 JD 9
U5LT0509 36812113
EM1230 EM1238 EM2646
D4.203 JE 10
82907 3681E023 36811112
EM5761 EM1238 EM2646
D4.203 JE 11
U5LT0041 3681E023 36811112
EM1245 EM4558 EM5626
4.236, 4.248 LA, LD, LF 12
U5LT1014 3681E021 3681A027
EM3153 EM2877 EM5626
4.236, 4.248 LD, LF 13
U5LT0176 3681E036 3681A027
EM3811 EM2877 EM5626
G4.236 LE 14
U5LT0058 3681E036 3681A027
EM2876 EM2877 EM5626
T4.236 LJ 15
U5LT0046 3681E034 3681A027

1 2 3 4 5

EM5795 EM1228 U5LT0012 EM1229 U5LT1138 EM3263 U5LT0178 EM5878 U5LT0215

6 7 8 9 10

EM5864 U5LT1202 EM5877 U5LT0317 EM3264 U5LT0085 EM3795 U5LT0509 EM1230 89207

11 12 13 14 15

EM5761 U5LT0102 EM1245 U5LT1014 EM3153 U5LT0052 EM3811 U5LT0058 EM2876 U5LT0046

29
TOP GASKET SETS
VALVE COVER
HEAD SET HEAD GASKET GASKET
ENGINE BUILD LISTS o o IMAGE
PART N PART N PART No

T4.236 EM4805 1
LJ
U5LT1006
4.318 EM2879
NC, ND 2
4.318.2 U5LT0520
EM2874
4.192 3
69035

P4 EM5799 4

4.107 EM5859
5
4.99 U5LT0523

6.354.2 EM5240
TJ, TK 6
U5LT0028
EM1246
6.354 TC 7
U5LT0021
EM3359
T6.354 TE, TF 8
U5LT0025
6.354.1, EM3316
TG, TH 9
T6.354.1 U5LT0026
6.354.1 EM3984
TG, TR 10
6.372 U5LT0024
6.354.4 EM2887
TU, TW 11
T6.354.4 U5LT0017
6.354.4 EM2895
TU, TW 12
T6.354.4 U5LT0018
6.354.4 EM2891
TU, TW 13
T6.354.4 U5LT0033
6.354.4 EM2893
TU, TW 14
T6.354.4 U5LT0034
6.354.4 EM3322
TU, TW 15
T6.354.4 U5LT0051

1 2 3 4 5

EM4805 U5LT1006 EM EM EM EM
6 7 8 9 10

EM EM EM EM EM

11 12 13 14 15

EM EM EM EM EM

30