TEST OIL: INJECTION PUMP CALIBRATION DATA 1/2

ISO 4113 or
SAE J967d CONFIDENTIAL ENGINE MODEL: 4JB1A Assy no.: 104741-1030
Date: 23 Nov 2004 0
Injection pump no.: 104641-1011 [ NP-VE 4/11F1800RNP251 ] Company: ISUZU
Pump rotation: clockwise - viewed from drive side No. 8 94153 194 0
Refer to the service manual (VE pump B.I.S.: Publication No. EE14E-11042) for all procedures and details other
than the following.

1. Test conditions
1-1 Nozzle: 105780-0000 (NP-DN12SD12T) 1-4 Injection pipe: ø2×ø6×840mm
1-2 Nozzle holder: 105780-2080 (EF8511/9) 1-5 Fuel oil temperature: 45+5°C
1-3 Nozzle opening pressure: 14.7+0.5 MPa {150+5 kgf/cm2} 1-6 Supply pump pressure: 20kPa {0.2kgf/cm2}

Pump speed Charge air pressure Difference in

2. Setting (r/min)
Settings
kPa {mmHg} delivery (cm3)
2-1 Full load delivery 1,000 44.6±0.5 (cm3/1,000st) 3.5
Full load delivery (cm3/1,000st)
2-2 Supply pump pressure 1,550 520±20 {5.3±0.2} kPa {kgf/cm2}
2-3 Timing device travel 1,550 1.9±0.2 (mm)
2-4 Idle speed regulation 390 9.0±2.0 (cm3/1,000st) 2.0
2-5 Start (Full lever) 100 95.0±20.0 (cm3/1,000st)
2-6 Full-load speed regulation 2,100 12.7±3.1 (cm3/1,000st) 3.5
2-7

3. Test
Solenoid
ON OFF
specifications Timer
N = r/min 730±100 1,440±50 1,550 1,850
3-1 Timing device
mm 0.5 0.5 1.9±0.3 5.7±0.4
N = r/min 1,000 1,550 1,850
3-2 Supply pump kPa {kgf/cm2}
314±29 520±20 618±29
{3.2±0.3} {5.3±0.2} {6.3±0.3}
N = r/min 1,550
3-3 Overflow delivery
cm3/min 530±130

3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air pressure
4. Dimensions
lever position (r/min) (cm3/1,000st) kPa { mmHg }
Maximum speed 1,000 44.6±1.0 K 2.8±0.1 mm
700 36.6±2.0 KF 5.0±0.1 mm
1,350 47.5±2.0 MS 1.0±0.1 mm
1,700 47.3±2.5
BCS - mm
2,100 12.8±3.5
2,300 Below 7.0 Pre-stroke 0.45±0.02 mm

Control lever angle

α 18.0±4.0 (°)
Magnet valve 390 0 (Idle) β 35.0±5.0 (°)
switch OFF
γ - (°)
Idling 390 9.0±2.0
550 Below 3.0

3-5 Solenoid Maximum cut-in voltage: 8 V, Test voltage: 12 - 14 V

BOSCH K.K. 3-4-1 Kitano, Niiza-shi, Saitama-ken, 352-8572, JAPAN

Sales Automotive Aftermarket Division Tel. 81-48-475-2521 Fax. 81-48-475-2520