Professional Documents
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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 4/2011
AZ2F CHASSIS
Segment: 2b-1
Version Date Subject
1.0 4/2011 Original manual issue.
9-888-423-01
KDL-46/55HX920,923,925 (AEP/UK/RUSSIA)
S/N range 3,000,001-3,999,999 (FX)
SERVICE MANUAL
AZ2F CHASSIS
Segment: 2b-1
9-888-423-01
MODEL LIST
KDL-46/55HX920,923,925(AEP/UK/RUSS) 3
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 4
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 5
WARNINGS AND CAUTIONS
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 6
WARNINGS AND CAUTIONS
- Please hold the long side more than 200mm from the short side. (Fig.1)
- When you ground Tengo panels beneath, ground it on the level slowly. (Fig.2)
Fig.2
KDL-46/55HX920,923,925(AEP/UK/RUSS) 7
WARNINGS AND CAUTIONS
By following handling, resin separation/cracking of glass may be occurred, “restrict” the following items.
1. Temporarily putting on lower cushion with bottom of glass. (Fig.1)
2. Ground with the bottom of glass. (Fig.2)
3. Grip as palm touches glass side. (Fig.3)
4. Hold the short side. (Fig.4)
5.Hold glass only when glass side up. (Fig.5)
KDL-46/55HX920,923,925(AEP/UK/RUSS) 8
WARNINGS AND CAUTIONS
Fig.3 Fig.4
KDL-46/55HX920,923,925(AEP/UK/RUSS) 9
WARNINGS AND CAUTIONS
When replacing the Tengo panel at service, please note the followings.
- Unpack the package of Tengo panel. (Fig.5)
- Cut protection bag at the center of the back of panel. (Fig.6)
* Please cut the protection bag carefully, the bag will be used for re-packing.
Fig.5 Fig.6
KDL-46/55HX920,923,925(AEP/UK/RUSS) 10
WARNINGS AND CAUTIONS
When replacing the Tengo panel at service, please note the followings.
- Assemble TV set with the new panel. (Fig.7)
- After assembly, attach Stand Unit and stand the TV up. (Fig.8)
Fig.7 Fig.8
KDL-46/55HX920,923,925(AEP/UK/RUSS) 11
WARNINGS AND CAUTIONS
When replacing the Tengo panel at service, please note the followings.
- Set the plastic bag on correct position of package and place the replaced panel on it. (Fig.9)
* Handle the panel carefully as the instruction below.
- Align the bottom side of panel with cushions on the package. (Fig.10)
* Please note that it may damage to the glass surface if you pack panel in the wrong orientation.
* Please handle with care to prevent hitting the glass of panel to package materials.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 12
WARNINGS AND CAUTIONS
When replacing the Tengo panel at service, please note the followings.
- Tape the plastic bag on the back of panel to protect panel surface. (Fig.11)
* Please make sure the orientation of the panel again. (T-CON board side is lower.)
- Repack the panel in the original carton box.
Fig.11
Fig.12
KDL-46/55HX920,923,925(AEP/UK/RUSS) 13
WARNINGS AND CAUTIONS
B board
Reinforce
plate
<GOOD> <NG>
<Pull out>
FFC can reverse insertion to connector of B board.
If reverse insertion FFC, all pins short-circuit, and board is broken. Please pull out FFC while pushing the button of both ends
at the same time.
B board
Upper side is GND shield
Upper side is terminal
Reinforce
1
plate
2 Push!!
1
<GOOD> <NG>
KDL-46/55HX920,923,925(AEP/UK/RUSS) 14
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 15
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KDL-46/55HX920,923,925(AEP/UK/RUSS) 16
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 17
SELF DIAGNOSIS FUNCTION
SELF CHECK <1> NEXT PAGE‐>
Item name
000 RGB_SEN ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
002 MAIN_POWE ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 DC_ALERT ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 AUD_PROT ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 DTT_WDT ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
004 VLED ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
004 BALANCER ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
STBY LED flash time 005 HFR_ERR ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00 Error count (00-99)
005 TCON_ERR ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
005 P_ID_ERR ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
006 BACKLITE ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
007 TEMP_ERR ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
007 FAN_ERR ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
010 EMITTER ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
011 IA ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00 Error history (Last failure time beforehand)
Error history (Failure time before last)
12345‐67891‐23456 Error history (The last failure time)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 18
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
Note: When removal rear cover, damaged with rear cover and power supply cord.
Removal the rear cover and power supply cord, please refer to “APPENDIX-1”.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 19
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND
HEAD STAND
NECK
BASE STAND
KDL-46/55HX920,923,925(AEP/UK/RUSS) 20
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-2. REAR COVER, AC COVER, ANT COVER AND ANT SHEET
ANT COVER
ANT COVER
REAR COVER
AC COVER
KDL-46/55HX920,923,925(AEP/UK/RUSS) 21
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-3. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
SWITCH UNIT
CONNECTOR ASSY
SWITCH UNIT
POWER SWITCH
CONNECTOR ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 22
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-4. HARNESS
CONNECTOR ASSY 28P
HARNESS ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 23
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-5. POWER SUPPLY CORD AND G5B BOARD
1 2
G5B BOARD
G5B BOARD
POWER SUPPLY CORD
3 4 5
INSULATION SHEET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 24
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-6. WIRELESS LAN CARD
1 2
KDL-46/55HX920,923,925(AEP/UK/RUSS) 25
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-7. ANTENNA
1 2
ANTENNA ANTENNA
2
1 ANTENNA
ANTENNA
KDL-46/55HX920,923,925(AEP/UK/RUSS) 26
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-8. SPEAKER BOX ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 27
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-9. SPEAKER BOX ASSY (WOOFER)
1 2
KDL-46/55HX920,923,925(AEP/UK/RUSS) 28
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-10. BOTTOM BRACKET
1 2
BOTTOM BRACKET
BOTTOM BRACKET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 29
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-11. SIDE BRACKET AND BATL BOARD
1 2
SIDE BRACKET
BATL BOARD
BATL BOARD
BATL BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 30
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-12. SHEET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 31
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-13. CAMERA MODULE AND SEALING CAP(CAMERA)
1 2 3
CAMERA MODULE
CAMERA MODULE CAMERA MODULE
4 5 6
CAMERA MODULE
SEALING CAP
SEALING CAP
KDL-46/55HX920,923,925(AEP/UK/RUSS) 32
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-14. HEM2 BOARD
1 2
HEM2 BOARD
HEM2 BOARD
3 HEM2 BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 33
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-15. BOTTOM BRACKET AND SP BRACKET
1 SP BRACKET 1 1
SP BRACKET
BOTTOM BRACKET
2 SP BRACKET
2 SP BRACKET 2 BOTTOM BRACKET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 34
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-16. FRAME AND JOINT CORNER
1 2
AL FRAME
HT FRAME HT FRAME
VL FRAME
VR FRAME
KDL-46/55HX920,923,925(AEP/UK/RUSS) 35
DISASSEMBLY
1-1. KDL-46HX920/923/925
1-1-17. HLT2 BOARD, PWB (H) TAPE AND PANEL MODULE
HLT2 BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 36
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND
HEAD STAND
NECK
BASE STAND
KDL-46/55HX920,923,925(AEP/UK/RUSS) 37
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-2. REAR COVER, AC COVER, ANT COVER AND ANT SHEET
ANT COVER
ANT COVER
REAR COVER
AC COVER
KDL-46/55HX920,923,925(AEP/UK/RUSS) 38
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-3. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
SWITCH UNIT
CONNECTOR ASSY
SWITCH UNIT
POWER SWITCH
CONNECTOR ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 39
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-4. HARNESS-1
KDL-46/55HX920,923,925(AEP/UK/RUSS) 40
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-5. HARNESS-2
CONNECTOR ASSY 2P
CONNECTOR ASSY 7P
HARNESS ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 41
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-6. G7D BOARD
1 2
G7D BOARD
G7D BOARD
INSULATION SHEET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 42
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-7. POWER SUPPLY CORD AND G6B BOARD
1 2
G6B BOARD
G6B BOARD
POWER SUPPLY CORD
3 4 5
INSULATION SHEET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 43
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-8. WIRELESS LAN CARD
1 2
KDL-46/55HX920,923,925(AEP/UK/RUSS) 44
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-9. ANTENNA
1 2
ANTENNA
ANTENNA
2
1 ANTENNA
ANTENNA
KDL-46/55HX920,923,925(AEP/UK/RUSS) 45
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-10. SPEAKER BOX ASSY
KDL-46/55HX920,923,925(AEP/UK/RUSS) 46
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-11. SPEAKER BOX ASSY (WOOFER)
1 2
KDL-46/55HX920,923,925(AEP/UK/RUSS) 47
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-12. BOTTOM BRACKET
1 2
BOTTOM BRACKET
BOTTOM BRACKET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 48
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-13. SIDE BRACKET AND BATL BOARD
1 2
SIDE BRACKET
BATL BOARD
BATL BOARD
BATL BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 49
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-14. SHEET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 50
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-15. CAMERA MODULE AND SEALING CAP(CAMERA)
1 2 3
CAMERA MODULE
CAMERA MODULE CAMERA MODULE
4 5 6
CAMERA MODULE
SEALING CAP
SEALING CAP
KDL-46/55HX920,923,925(AEP/UK/RUSS) 51
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-16. HEM2 BOARD
1 2
HEM2 BOARD
HEM2 BOARD
3 HEM2 BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 52
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-17. BOTTOM BRACKET AND SP BRACKET
1 SP BRACKET 1 1
SP BRACKET
BOTTOM BRACKET
SP BRACKET
2 2 2
SP BRACKET BOTTOM BRACKET
KDL-46/55HX920,923,925(AEP/UK/RUSS) 53
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-18. FRAME AND JOINT CORNER
1 2
AL FRAME
HT FRAME HT FRAME
VL FRAME
VR FRAME
KDL-46/55HX920,923,925(AEP/UK/RUSS) 54
DISASSEMBLY
1-2. KDL-55HX920/923/925
1-2-19. HLT2 BOARD, PWB (H) TAPE AND PANEL MODULE
P-MOD
(PANEL MODULE)
HLT2 BOARD
HLT2 BOARD
KDL-46/55HX920,923,925(AEP/UK/RUSS) 55
SEC 2. ADJUSTMENT
DIGITAL SERVICE
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B Press “OPTIONS”
YM1.010W00AA CAM:X.XXX or “JUMP” button
DB2.105W00AA FD:XXXX
(DM1.301W00AA) Category name Data
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:04020000 PB1.000W00LU
PNL:LTY320AB01 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX
KDL-46/55HX920,923,925(AEP/UK/RUSS) 56
ADJUSTMENT
5) After entering service mode, then turn off the power switch.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 57
ADJUSTMENT
KDL-46/55HX920,923,925(AEP/UK/RUSS) 58
ADJUSTMENT
DO NOT POWER OFF DATA TRANSFER SUCCESS
DO NOT TOUCH ANY KEY NOW
KDL-46/55HX920,923,925(AEP/UK/RUSS) 59
ADJUSTMENT
CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32
KDL-46/55HX920,923,925(AEP/UK/RUSS) 60
ADJUSTMENT
CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHAPRESET” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
a. Press “2 / 5” on remote to select (up / down) category.
004 TUNER
000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
KDL-46/55HX920,923,925(AEP/UK/RUSS) 61
ADJUSTMENT
DIGITAL SERVICE
002 MODEL
000 SEG I‐1
Write
KDL-46/55HX920,923,925(AEP/UK/RUSS) 62
ADJUSTMENT
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 63
ADJUSTMENT
VPC SERVICE
005 TD
000 EMIT_STR 1
KDL-46/55HX920,923,925(AEP/UK/RUSS) 64
ADJUSTMENT
HDD Re-Register
a. Press “2” to select “HDD Re-Register” Item.
DIGITAL (REC_SETTING) SERVICE
b.. Press “Enter” or “12” twice to execute the command.
c. If OK, xx= x+1 REC_SETTING
If NG, xx=x
1 Key Copy
*2 HDD Re‐Register
(x) HDDs OK ( xx )
KDL-46/55HX920,923,925(AEP/UK/RUSS) 65
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
: doubtful part
: Few possibility
KDL-46/55HX920,923,925(AEP/UK/RUSS) 66
TROUBLE SHOOTING
START
No Yes
Is the 3D No See
function OK? 3D malfunction
Yes
Yes Yes
Do the buttons
No See No
on the TV & Remote Is the HDD Rec See
TV/ Commander
Commander work function OK? HDD Rec malfunction
button malfunction
properly?
Yes
Yes
END
KDL-46/55HX920,923,925(AEP/UK/RUSS) 67
TROUBLE SHOOTING
3-3. NO POWER
No Power
SW OFF
Check
Turn on the Switch
Power Saving Switch
SW ON
NG NG
Check STBY 3.3V Replace
at pin 10 of CN6001 Between G* Board to G* Board
on the B* Board B* Board Harness
OK OK
B* Board Harness
KDL-46/55HX920,923,925(AEP/UK/RUSS) 68
TROUBLE SHOOTING
2 times blinking
12V OK OK
B* Board Harness
KDL-46/55HX920,923,925(AEP/UK/RUSS) 69
TROUBLE SHOOTING
AUDIO
3 times blinking
Check AUDIO+12.5V NG
DC_ALERT at pins 8/9 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6005,etc
pin 14 of IC6005
(B* Board) OK
on the B* Board
OK NG
Check +12.5V
F4601,IC4601,etc
at F4601 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at pins 9/10 of CN9003
(B* Board) OK
the B* Board
OK
AUDIO
FE/BE Communication
IC4601,etc
Check NG (B* Board)
Speaker Impedance Speaker
at SP Connector
OK
KDL-46/55HX920,923,925(AEP/UK/RUSS) 70
TROUBLE SHOOTING
4-time blinking
Symptom
improvement
Below 0.84V
Check
PANEL_FAIL at
pin 7 of CN6002 B* Board Change T-CON Board T-con Board
on the B* Board
Symptom Symptom
improvement improvement
Change
Change G* Board G* Board LED Driver Board
LED Driver Board
NG
KDL-46/55HX920,923,925(AEP/UK/RUSS) 71
TROUBLE SHOOTING
5-time blinking
Symptom
12V NG improvement
Check PANEL_VCC
at pin 1 of
G* Board RGB sensor Change RGB Sensor
CN6001 on
on the B* Board
12V OK
Symptom
improvement NG
Replace the Harness Panel (T-con)
Harness B* Board
Between G* and Panel change
NG Symptom
improvement
Symptom
improvement
Replace
LVDS Harness Panel (T-con)
the LVDS Harness
NG
KDL-46/55HX920,923,925(AEP/UK/RUSS) 72
TROUBLE SHOOTING
6-time blinking
Symptom
NG improvement
Check
the harness between Change LED driver
Harness LED Driver Board
the T-con board and the board
LED driver board.
OK NG
Symptom Symptom
improvement improvement
Change B*
Change G* board G* Board B* Board
board
NG
OK
KDL-46/55HX920,923,925(AEP/UK/RUSS) 73
TROUBLE SHOOTING
Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.
YES YES
WIFI Module
Change B* Board,
Panel
and Aging a few hours
OK
B* Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 74
TROUBLE SHOOTING
10 times blinking
Check NG
the harness between
Harness
the T-con Board and
the HEM2 Board
OK
NG
OK
HEM2 Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 75
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
No OK NG NG
Press HOME Key Replace the B-T-con,
Check the G*-LD* Harness Change B* Board
OSD displayed? T-con-LD* FFC
Yes NG OK OK
B-T-con,
B* Board Harness B* Board
T-con-LD* FFC
NG
LCD Panel
Change G* Board
(T-con, LD*)
OK
G* Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 76
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”
“TV Speakers”
NG OK
Check the Speaker Replace
B* Board
Harness the B* Board
OK NG
KDL-46/55HX920,923,925(AEP/UK/RUSS) 77
TROUBLE SHOOTING
Button malfunction
on the TV
OK OK
Replace the Harness
between B* to Switch Unit change Switch Unit
Switch Unit
NG NG
Harness B* Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 78
TROUBLE SHOOTING
TV isn’t controlled
by remote commander
NG NG
NG
OK
Exchange the Harness Harness
NG
OK
Exchange the
HLR Board
HLR Board
NG
B* Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 79
TROUBLE SHOOTING
Wired Network
on the TV
NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection
OK OK
B* Board
Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting
Manual
OK
Check IP address
and Local router setting
NG
Connection result
Proxy setting
Internet Access
KDL-46/55HX920,923,925(AEP/UK/RUSS) 80
TROUBLE SHOOTING
NO NO
NO NO
B* Board B* Board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 81
TROUBLE SHOOTING
Enter Presence
sensor settings Error message
Yes
Error Message appear
when the Presences Module, Harness
Sensor setting?
No
Setting Menu
No image
KDL-46/55HX920,923,925(AEP/UK/RUSS) 82
TROUBLE SHOOTING
3-10. 3D MALFUNCTION
3D malfunction
Check
IR has been output Yes whether there is No Yes
Is 3D glasses
on HEM board, interception thing 3D glasses
power on?
during 3D displaying. between Emitter
and glasses.
No Yes No
NG
Power on
Change
Replace HEM2 board or
Watching environment
Charge battery
KDL-46/55HX920,923,925(AEP/UK/RUSS) 83
TROUBLE SHOOTING
Skype malfunction
No
USB plugged? Insert USB
Yes
Yes OK OK OK
No
Network connected? Do network setup
Yes
Next page
KDL-46/55HX920,923,925(AEP/UK/RUSS) 84
TROUBLE SHOOTING
Previous page
Audio problem
Yes Yes NG
Far end Sound quality? Move unit away
Auto-Focus work? Call Skype sound test
Video/Audio quality? No video? from speaker
No No Video problem OK NG
Network speed
or Enough network speed? Far end setting/system Skype unit
far end system issue
Yes
No
Manual Focus work? Skype unit
Yes
KDL-46/55HX920,923,925(AEP/UK/RUSS) 85
TROUBLE SHOOTING
HDD Rec
Malfunction
Yes
Yes Yes
USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?
Yes
B board
KDL-46/55HX920,923,925(AEP/UK/RUSS) 86
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
USB1 Ether
X’tal 27MHz DiSEqC_Out
DDC
CI/CI+ MS H Con. USB2
27M
Silicon DiSEqC_In
[LNBH23] TCON
Satellite LNA Tuner
Zero-IF
Ext Demod
P
X_SYSTEM1_RST
X_SYSTEM1_RST
IFAGC
5V
5V
TS2
Cable [HORUS3] [SEKITO2] I2CB
5V
X’tal
DMD_CLK_ENABLE1
DMD_RST
Current
Camera Wifi [TPS2553DBV] [TPS2553DBV]
2Gb N
Terrestrial LNA
4M
Silicon
Tuner IF2
Ext Demod 0
Limit
USB
HUB
Ether
PHY
One–
NAND
DDR3 E
[ASCOT2Sip] IF1
IFAGC
[ZHUI]
TS1
I2CB
0
[GL850G] [RTL8201E] Muxed
2Gb
–1333
2Gb
L
X_PEM_RST/LUT_SEL2/X_FRC_RST
Crystal
UARTD_RX/FE_RX_PEM_TX
UARTD_TX/FE_TX_PEM_RX
X’tal 12M
X_SYSTEM1_RST 41M
MODE_PEM/TCON_RDY
PEM_WDT/XBUSY/BINT
TMDS1
SA_MODE/LUT_SEL0
DDC1
HDMI1 DDC_5V_1
PEM_LOG_RX
PEM_LOG_TX
HPD1 LVDS_ODD
(ARC) ARC LVDS_EVEN
T-CON_VCC (12V)
DL_CLK
DL_DO
DL_CS
CEC1 I2CA
I2C_C
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3
HDMI3 HPD3
X’tal SYSTEM2_PWR SYSTEM2_PWR T-CON_VCC
3.3->1
Power
CEC3 48M Reset
Push 3.3V REG12V
TMDS4 TMDS X’tal
32.76 AC_MON DDC REG_12V DDC REG_12V
DDC4 DDC REG12V
8K 5V
DDC_5V_4
HDMI4 HPD4
CEC
Reset
SYSTEM2_PWR
AUDIO_12V
AUDIO_12V
[PST3629] 2.5V 3.3V 3.4V S1.2V S1.8V
CEC4 LDO LDO LDO LDO STBY 3.3V
LDO
75Ω GND /RST
/ECS
X_Hotel_PWR_CTRL SIRCS
COMP_Y Tuner_Sig_Det
COMP_Pb I2CA Temp
Component VideoB_Det
COMP_Pr Sensor
[LM75B] Temp Sensor
Conversion COMP_LR PC_G
PC_B
PC_R SIRCS
PC_H
PC_V DIMMER
Sircs
DMD_CLK_ENABLE2
DIMMER_DC
Tuner_LR LOGO
Scart1_LR
PC_CON_Det DEBUG_LED2 X_RF_RST
PC_R,PC_G,PC_B,PC_H,PC_V AV3_LR
PC PC_LR COMP_LR DEBUG_LED3
UARTB
RF Remote
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP X_WIFI_RST UARTE
[NJU72040V] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR SPDIF_SEL
SA_MODE
LR_FLAG
X_FRC_RST
PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
PFC_PWR
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED
X_RF_RST
X_HOTEL_PWR_CTRL
DEBUG_LED1
POWER_KEY
PFC_MON
AC_MON
MAIN_SS_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED
BACKLIGHT_MON
PANEL_PWR_Det
ASPECT1
PANEL_SEL
Human_Sensor_Det
Light_Sensor_Det
KEY
DC_MON
PIC_MUTE_LED
OPAMP
[NJU72011RB]
Audio
Power AMP
Main Main Speaker_Out_LR
LOGO
SONY LOGO
[D–510D]
SPEAKER X_FAULT AUDIO_MON
X_AUDIO_MUTE2 X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio UART SPI H/L
Analog Video Analog Audio
PWM
Analog Signal I2C
Panelless
KDL-46/55HX920,923,925(AEP/UK/RUSS) 87
DIAGRAMS
CN03
LOGO module GND 1 40 BAT-L board T-con Board(PEH2) LD Direct
LOGO 2 38 WW JP To BAT LED
SONY LOGO illumination module — 3 NC
5 8 1 WIFI GND Panel_Ctrl1 : DL_CS 1 51 DL_CS Board FFC
40pin
2 4 2 WIFI VBUS Panel_Ctrl2 : PEM_LOG_RX 2 50 PEM_LOG_RX
1a/2b-1/2b-2/3a-1/ASURA THRU5V 4 39
3 6 3 WIFI USB_P Panel_Ctrl3 : DL_CLK 3 49 DL_SCK PANEL FFC CN04
1-820-181-11
1 1 4 GND Panel_Ctrl4 : X_PEM_RST/LUT_SEL2/X_FRC_RST 4 48 X_PEM_RST SLCD : 68pin
LED
SHARP : 80pin
4 7 5 WIFI USB_N Panel_Ctrl5 : DL_DO 5 47 DL_SI / LR_FLAG (For Asura) FFC
AUO : ??pin
5 6 WIFI GND Panel_Ctrl6 : SA_MODE/LUT_SEL0 6 46 SA_MODE 40pin
CMI :
SW module GND 1 36
NC
1
7
8
WIFI RST
CAMERA VBUS
Panel_Ctrl7 : PEM_LOG_TX
Panel_Ctrl8 : UARTD_RX/FE_RX_PEM_TX
7
8
45
44
PEM_LOG_TX
FE_PEM_RX
32" 37" 60 pin
40" 55" 80pin
CN05
LED
SW module POWER_INT 2 33 3 9 CAMERA USB_P Panel_Ctrl9 : PEM_WDT/XBUSY/BINT 9 43 BINT / PEM_WDT FFC
A LL KEY1 3 35 4 10 CAMERA GND Panel_Ctrl10 : UARTD_TX/FE_TX_PRM_RX 10 42 FE_PEM_TX 40pin
1-822-693-11 2 11 CAMERA USB_N Panel_Ctrl11 : I2CC_SDA 11 41 SDA CN06
5 12 CAMERA GND Panel_Ctrl12 : I2CC_SCL 12 40 SCL LED
3 13 RF GND GND 13 LVDS-FFC 39 GND CN11 FFC 56pin CN11 FFC 56pin FFC
BL- H Harness 40pin
5 14 RF Rx PANEL_EVEN4_P 14 B-PYL 38 RE2+ 1-822-905-11 1-822-905-11
H-B 2 15 RF RST PANEL_EVEN4_N 15 37 RE2- GND BL_TYPE3
1 1
HLT2 board STBY+3.3V 1 29 4 16 RF Tx PANEL_EVEN3_P 16 36 RD2+ 1-PWM1 2 2 BL_TYPE2
LED/IR/RGB Sensor/OPT_Sensor GND 2 27 6 17 RF STBY3.3V PANEL_EVEN3_N 17 35 RD2- 1-PWM2 3 3 BL_TYPE1
2b-1 LED_REC 3 25 1 18 RF UART_SEL GND 18 34 GND 1-PWM3 4 4 REF
2b-2 LED_STBY 4 21 5 19 HLR LED_ON_TIMER PANEL_EVEN_CLK_P 19 33 RCLK2+ 1-PWM4 5 5 FAIL
3a-1 LED_TIMER 5 19 10 20 HLR SIRCS PANEL_EVEN_CLK_N 20 32 RCLK2- 1-PWM5 6 6 LED_ON
LED_POWER 6 23 4 21 HLR LED_STBY GND 21 31 GND 1-PWM6 7 7 LD_STDBY
51pin FFC LD - TC - Harness
LED_PIC_MUTE 7 26 11 22 HLR DEVICE_SDA PANEL_EVEN2_P 22 30 RC2+ 1-PWM7 8 8 NC
TCON - LD
OPT_SENS 8 NC 6 23 HLR LED_POWER PANEL_EVEN2_N 23 29 RC2- 1-PWM8 9 9 12V
VD+3.3V 9 30 12 24 HLR DEVICE_SCL PANEL_EVEN1P 24 28 RB2+ GND 10 10 NC
SIRCS 10 20 3 25 HLR LED_REC PANEL_EVEN1_N 25 27 RB2- VLED_MPC 11 11 GND
DEVICE_SDA 11 22 7 26 HLR LED_PIC_MUTE PANEL_EVEN0_P 26 26 RA2+ 2-PWM1 12 12 NC
DEVICE_SCL 12 24 2 27 HLR GND PANEL_EVEN0_N 27 25 RA2- 2-PWM2 13 56pin FFC 13 NC
1-821-139-11 NC 28 HLR OPT_SENS GND 28 24 GND 2-PWM3 14 14 TCON_VCC
1 29 HLR STBY_3.3V PANEL_ODD4_P 29 23 RE1+ 2-PWM4 15 15 NC
9 30 HLR 3.3V PANEL_ODD4_N 30 22 RE1- 2-PWM5 16 16 NC
NC 31 SW STBY 3.3V PANEL_ODD3_P 31 21 RD1+ 2-PWM6 17 17 GND
SYNC 1 18
RFRC module RESET 2 15
NC
2
32
33
SW_KEY_DET
SW_POWER_KEY
PANEL_ODD3_N
GND
32
33
20
19
RD1-
GND
2-PWM7
2-PWM8
18
19
18 5_SPI_RDATAF
19 5_SPI_LATF
RFRC module GND 3 13 NC 34 SW_KEY_RST PANEL_ODD_CLK_P 34 18 RCLK1+ GND 5_SPI_DATAF
20 20
2b-1/2b-2/2b-3/3a-1/3a-2/P-1 RX 4 16 3 35 SW_KEY PANEL_ODD_CLK_N 35 17 RCLK1- LD_TYPE 5_SPI_CLKF
21 21
only Japan TX 5 14 1 36 SW GND GND 36 16 GND 3-PWM1 5_EMIT_IN
22 22
VDD 6 17 NC 37 SW VD_5.0V PANEL_ODD2_P 37 15 RC1+ 3-PWM2 23 23 4_SPI_RDATAF
JAM SYT10-06-WL-ET 2 38 SONY LOGO PANEL_ODD2_N 38 14 RC1- 3-PWM3 4_SPI_LATF
24 24
1-821-146-11 4 39 LOGO 5V PANEL_ODD1P 39 13 RB1+ 3-PWM4 4_SPI_DATAF
25 25
1 40 LOGO GND PANEL_ODD1_N 40 12 RB1- 3-PWM5 26 26 GND
CN9006 PANEL_ODD0_P 41 11 RA1+ 3-PWM6 27 27 GND
1-818-692-21 (JST) PANEL_ODD0_N 42 10 RA1- 3-PWM7 4_SPI_CLKF
Wifi module Wifi module HEADER ASSENBLY 40P GND 43 9 GND 3-PWM8
28
29
28
29 4_EMIT_IN
(WW) or (JP) GND 44 8 GND GND 30 30 3_SPI_RDATAF
Panel_Ctrl13: MODE_PEM/TCON_RDY 45 7 BOOT_MODE GND 31 31 3_SPI_LATF
GND 1 4 GND 1 4
GND 46 6 NC 4-PWM1 32 32 3_SPI_DATAF
WIFI VCC 2 2 GND 2 NC
PANEL_VCC_SW 47 5 12V 4-PWM2 33 33 3_SPI_CLKF
WIFI USB_P 3 3 or WIFI VCC 3 NC
PANEL_VCC_SW 48 4 12V 4-PWM3 34 34 3_EMIT_IN
WIFI USB_M 4 5 WIFI VCC 4 2
PANEL_VCC_SW 49 3 12V 4-PWM4 35 35 2_SPI_RDATAF
WIFI GND 5 1 GND 5 6
PANEL_VCC_SW 50 2 12V 4-PWM5 36 36 LD_TYPE
SM05B-GHS-TB WIFI USB_P 6 3
PANEL_VCC_SW 51 1 12V 4-PWM6 37 37 GND
1-819-334-11 WIFI USB_M 7 5
CN2001 4-PWM7 38 38 2_SPI_LATF
GND 8 1
1-842-546-11 4-PWM8 39 39 2_SPI_DATAF
SM08B-GHS-TB
FFC Direct in Connector :I-PEX GND 40 40 2_SPI_CLKF
1-819468-11
NC 41 41 2_EMIT_IN
NC 42 42 1_SPI_RDATAF
TCON_VCC 43 43 1_SPI_LATF
CAMERA module CAMERA VBUS 1 8
NC 44 44 1_SPI_DATAF
NC 45 45 1_SPI_CLKF
RFRC module CAMERA USB_N 2 11
GND 46 46 VLED_MPC
3a-x/2 CAMERA USB_P 3 9
NC 47 47 GND
only Japan CAMERA GND 4 10
12V 48 48 1_EMIT_IN
CAMERA GND 5 12
NC 49 49 0_SPI_RDATAF
MOLEX 501940-0507
LD_STDBY 50 50 0_SPI_LATF
1-820-182-11
LED_ON 51 51 0_SPI_DATAF
FAIL 52 52 0_SPI_CLKF
REF 53 53 0_RESET_IN
STBY3.3V 1 1 1 1 STBY3.3V
R3 or RU board RS232_RXD 2 2 2 2 RS232_RXD
BL_TYPE1
BL_TYPE2
54
55
54
55
0_EMIT_IN
0_READY_O
RS232_TXD 3 3 3 3 RS232_TXD
BL_TYPE3 56 56 GND
SIRCS_IN 4 4 4 4 SIRCS_OUT
SIRCS_OUT 5 5 5 5 SIRCS_IN
GND 6 6 6 6 GND
CN101 CN9005
182018311 6pin connector 182113311
SPEAKER L+ 1 5
NC 2
ASSIST L- 3 6
Lch
KDL-46/55HX920,923,925(AEP/UK/RUSS) 88
DIAGRAMS
1 1 VLED_VCC
2 2 VLED_VCC
3 3 VLED_VCC
4 4 VLED_VCC
VLED_VCC 1 1 LD board NC 5 5 NC
VLED_VCC 2 2 6 6 VLED_GND
VLED_VCC 3 3 7 7 VLED_GND
VLED_VCC 4 4 8 8 VLED_GND
NC 5 5 9 9 VLED_GND
VLED_GND 6 6 10 10 VLED_GND
VLED_GND 7 7 11 11 LD_ERR
VLED_GND 8 8 NC 12 12 NC
VLED_GND 9 9 13 13 GL_CTRL
VLED_GND 10 10 14 14 LED_ON
LD_ERR 11 11
NC 12 12
GL_CTRL 13 13
LED_ON 14 14
1-822-339-11
JST XA 14P
CN6801
AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6001
SFP79-02WLB JAM
1-822-908-11
Energy_Saving_SW
AC(N)-IN 1 1
AC(L)-IN 2 2
CN6002
SFP79-02WLB JAM
1-822-908-11 ES SW [2b-1 46 2/2]
Energy_Saving_SW
AC(L)-OUT 1 1
AC(N)-OUT 2 2
CN6003
SFP79-02WLB JAM
1-822-908-11
KDL-46/55HX920,923,925(AEP/UK/RUSS) 89
DIAGRAMS
1a/2b-1/2b-2/3a-1/ASURA THRU5V 4 39 3 6 3 WIFI USB_P Panel_Ctrl3 : DL_CLK 3 49 DL_SCK PANEL FFC CN04
1-820-181-11 1 1 4 GND Panel_Ctrl4 : X_PEM_RST/LUT_SEL2/X_FRC_RST 4 48 X_PEM_RST SLCD : 68pin
SHARP : 80pin LED FFC
4 7 5 WIFI USB_N Panel_Ctrl5 : DL_DO 5 47 DL_SI / LR_FLAG (For Asura)
AUO : ??pin 50pin
5 6 WIFI GND Panel_Ctrl6 : SA_MODE/LUT_SEL0 6 46 SA_MODE CMI :
NC 7 WIFI RST Panel_Ctrl7 : PEM_LOG_TX 7 45 PEM_LOG_TX 32" 37" 60 pin CN05
SW module 1 8 CAMERA VBUS Panel_Ctrl8 : UARTD_RX/FE_RX_PEM_TX 8 44 FE_PEM_RX 40" 55" 80pin
LED FFC
SW module
GND
POWER_INT
1
2
36
33
3
4
9
10
CAMERA USB_P
CAMERA GND
Panel_Ctrl9 : PEM_WDT/XBUSY/BINT
Panel_Ctrl10 : UARTD_TX/FE_TX_PRM_RX
9
10
43
42
BINT / PEM_WDT
FE_PEM_TX
50pin 55"Only
ALL KEY1 3 35 2 11 CAMERA USB_N Panel_Ctrl11 : I2CC_SDA 11 41 SDA CN06
1-822-693-11 5 12 CAMERA GND Panel_Ctrl12 : I2CC_SCL 12 40 SCL
LED FFC
3 13 RF GND GND 13 LVDS-FFC 39 GND CN11 FFC 56pin CN11 FFC 56pin
BL- H Harness 50pin
5 14 RF Rx PANEL_EVEN4_P 14 B-PYL 38 RE2+ 1-822-905-11 1-822-905-11
H-B
2 15 RF RST PANEL_EVEN4_N 15 37 RE2- GND 1 1 BL_TYPE3 CN07
4 16 RF Tx PANEL_EVEN3_P 16 36 RD2+ 1-PWM1 2 2 BL_TYPE2
HLT2 bosrd STBY+3.3V 1 29 6 17 RF STBY3.3V PANEL_EVEN3_N 17 35 RD2- 1-PWM2 3 3 BL_TYPE1
LED FFC
50pin
LED/IR/RGB Sensor/OPT_Sensor GND 2 27 1 18 RF UART_SEL GND 18 34 GND 1-PWM3 4 4 REF
2b-1 LED_REC 3 25 5 19 HLR LED_ON_TIMER PANEL_EVEN_CLK_P 19 33 RCLK2+ 1-PWM4 5 5 FAIL
2b-2 LED_STBY 4 21 10 20 HLR SIRCS PANEL_EVEN_CLK_N 20 32 RCLK2- 1-PWM5 6 6 LED_ON
3a-1 LED_TIMER 5 19 4 21 HLR LED_STBY GND 21 31 GND 1-PWM6 7 7 LD_STDBY CN03
LD - TC - Harness
LED_POWER 6 23 11 22 HLR DEVICE_SDA PANEL_EVEN2_P 22 51pin FFC 30 RC2+ 1-PWM7 8 8 NC
TCON - LD LED FFC
LED_PIC_MUTE 7 26 6 23 HLR LED_POWER PANEL_EVEN2_N 23 29 RC2- 1-PWM8 9 9 12V
30pin
OPT_SENS 8 NC 12 24 HLR DEVICE_SCL PANEL_EVEN1P 24 28 RB2+ GND 10 10 NC
VD+3.3V 9 30 3 25 HLR LED_REC PANEL_EVEN1_N 25 27 RB2- VLED_MPC 11 11 GND CN04
SIRCS 10 20 7 26 HLR LED_PIC_MUTE PANEL_EVEN0_P 26 26 RA2+ 2-PWM1 12 12 NC
LED FFC
DEVICE_SDA 11 22 2 27 HLR GND PANEL_EVEN0_N 27 25 RA2- 2-PWM2 13 56pin FFC 13 NC
30pin
DEVICE_SCL 12 24 NC 28 HLR OPT_SENS GND 28 24 GND 2-PWM3 14 14 TCON_VCC
1-821-139-11 1 29 HLR STBY_3.3V PANEL_ODD4_P 29 23 RE1+ 2-PWM4 15 15 NC CN05
9 30 HLR 3.3V PANEL_ODD4_N 30 22 RE1- 2-PWM5 16 16 NC
LED FFC
NC 31 SW STBY 3.3V PANEL_ODD3_P 31 21 RD1+ 2-PWM6 17 17 GND
30pin
NC 32 SW_KEY_DET PANEL_ODD3_N 32 20 RD1- 2-PWM7 18 18 5_SPI_RDATAF
SYNC 1 18 2 33 SW_POWER_KEY GND 33 19 GND 2-PWM8 5_SPI_LATF CN06
RFRC module RESET 2 15 NC 34 SW_KEY_RST PANEL_ODD_CLK_P 34 18 RCLK1+ GND
19
20
19
20 5_SPI_DATAF
LED FFC
RFRC module GND 3 13 3 35 SW_KEY PANEL_ODD_CLK_N 35 17 RCLK1- LD_TYPE 21 21 5_SPI_CLKF
30pin
2b-1/2b-2/2b-3/3a-1/3a-2/P-1 RX 4 16 1 36 SW GND GND 36 16 GND 3-PWM1 22 22 5_EMIT_IN
only Japan TX 5 14 NC 37 SW VD_5.0V PANEL_ODD2_P 37 15 RC1+ 3-PWM2 23 23 4_SPI_RDATAF CN07
VDD 6 17 2 38 SONY LOGO PANEL_ODD2_N 38 14 RC1- 3-PWM3 24 24 4_SPI_LATF
LED FFC
JAM SYT10-06-WL-ET 4 39 LOGO 5V PANEL_ODD1P 39 13 RB1+ 3-PWM4 25 25 4_SPI_DATAF
30pin
1-821-146-11 1 40 LOGO GND PANEL_ODD1_N 40 12 RB1- 3-PWM5 26 26 GND
CN9006 PANEL_ODD0_P 41 11 RA1+ 3-PWM6 27 27 GND CN08
1-818-692-21 (JST) PANEL_ODD0_N 42 10 RA1- 3-PWM7 28 28 4_SPI_CLKF
LED FFC
HEADER ASSENBLY 40P GND 43 9 GND 3-PWM8 29 29 4_EMIT_IN
30pin
GND 44 8 GND GND 30 30 3_SPI_RDATAF
Wifi module Wifi module Panel_Ctrl13 : MODE_PEM/TCON_RDY 45 7 BOOT_MODE GND 31 31 3_SPI_LATF CN09
65"Only
(WW) or (JP) 1 1 STBY3.3V GND 46 6 NC 4-PWM1 32 32 3_SPI_DATAF
LED FFC
2 2 RS232_RXD PANEL_VCC_SW 47 5 12V 4-PWM2 33 33 3_SPI_CLKF
30pin
GND 1 4 GND 1 4 3 3 RS232_TXD PANEL_VCC_SW 48 4 12V 4-PWM3 34 34 3_EMIT_IN
WIFI VCC 2 2 GND 2 NC 4 4 SIRCS_OUT PANEL_VCC_SW 49 3 12V 4-PWM4 35 35 2_SPI_RDATAF CN10
WIFI USB_P 3 3 or WIFI VCC 3 NC 5 5 SIRCS_IN PANEL_VCC_SW 50 2 12V 4-PWM5 36 36 LD_TYPE
LED FFC
WIFI USB_M 4 5 WIFI VCC 4 2 6 6 GND PANEL_VCC_SW 51 1 12V 4-PWM6 37 37 GND
30pin
WIFI GND 5 1 GND 5 6 CN9005 CN2001 4-PWM7 38 38 2_SPI_LATF
SM05B-GHS-TB WIFI USB_P 6 3 6pin connector 182113311 1-842-546-11 4-PWM8 39 39 2_SPI_DATAF CN11
1-819-334-11 WIFI USB_M 7 5 FFC Direct in Connector :I-PEX GND 40 40 2_SPI_CLKF
LED FFC
GND 8 1 NC 41 41 2_EMIT_IN
30pin
SM08B-GHS-TB NC 42 42 1_SPI_RDATAF
1-819468-11 TCON_VCC 43 43 1_SPI_LATF CN12
NC 44 44 1_SPI_DATAF
LED FFC
NC 45 45 1_SPI_CLKF
30pin
GND 46 46 VLED_MPC
NC GND CN13
CAMERA module 12V
47
48
47
48 1_EMIT_IN
LED FFC
CAMERA VBUS 1 8 NC 49 49 0_SPI_RDATAF
30pin
RFRC module CAMERA USB_N 2 11 LD_STDBY 50 50 0_SPI_LATF
3a-x/2 CAMERA USB_P 3 9 LED_ON 51 51 0_SPI_DATAF CN14
only Japan CAMERA GND 4 10 FAIL 52 52 0_SPI_CLKF
LED FFC
CAMERA GND 5 12 REF 53 53 0_RESET_IN
30pin
MOLEX 501940-0507 BL_TYPE1 54 54 0_EMIT_IN
1-820-182-11 BL_TYPE2 55 55 0_READY_O
BL_TYPE3 56 56 GND
14pin connector
YEONHO 20022WR-14AML
STBY3.3V 1 1
R3 or RU board RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
SPEAKER L+ 1 5
ASSIST NC 2
Lch L- 3 6
[2b-1 55,65 1/2]
Refer to Sheet [ Appendix_SP_Connector ]
KDL-46/55HX920,923,925(AEP/UK/RUSS) 90
DIAGRAMS
7 9 AC_OFF_DET
GND
UARTA_TX
11
12
TL-EX1JIG board
1 8 POWERON ECS_MATRIX 13
6 7 BL_ERR STBY_+3.3V 14
NC 6 NC MODE_PEM 15
NC 5 NC PEM_LOG_RX 16
NC 4 NC PEM_LOG_TX 17
8 3 TCON_ON GND 18
3 2 PFC_PWR CN9004
9 1 GND 1-774-667-51
CN6002 TL-EX1 Connector,FFC/FPC 18P
1-842-559-11
CN6101 SJM20-28WLB
T-CON_Vcc12V 28 1 T- con
GND 27 3
26 2
T-con T-CON_VCC12V
GND 25 4
T-CON_VCC_12V To B 24 NC
GND 23 NC
BDR_ASU_12V 22 NC
GND NC
Option BDR_ASU_12V
21
20 NC
GND 19 NC
REG12V 18 2
GND 17 4
REG12V 16 3
GND 15 5
AU_12V 14 8
AU_GND 13 6
AU_12V 12 9 B board
AU_GND 11 7
STBY3.3V 10 10
B board GND 9 1
T-CON_ON 8 3
AC_OFF_DET 7 9 G-B Harness
BL_ERR 6 7
NC 5 NC
NC 4 NC
PFC_ON 3 2
NC 2 NC
POWERON 1 8
AC_IN
AC-N
AC-L
CN6001
1
2
1
2 AC pigtail [2b-1 55,65 2/2]
SFP79-02WLB JAM
1-822-908-11
Energy_Saving_SW
AC(N)-IN 1 1
AC(L)-IN 2 2
CN6003
SFP79-02WLB JAM
1-822-908-11 ES SW
Energy_Saving_SW
AC(L)-OUT 1 1
AC(N)-OUT 2 2
CN6002
SFP79-02WLB JAM
1-822-908-11
KDL-46/55HX920,923,925(AEP/UK/RUSS) 91
DIAGRAMS
T-CON
T-CON
KDL-46/55HX920,923,925(AEP/UK/RUSS) 92
SEC 5. EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their
correct positions in the TV set.
KDL-46/55HX920,923,925(AEP/UK/RUSS) 93
EXPLODED VIEWS
5-1. KDL-46HX920/923/925
5-1-1. CHASSIS-1
REF. No. PART No. DESCRIPTION REMARK
18
2
16
19
KDL-46/55HX920,923,925(AEP/UK/RUSS) 94
EXPLODED VIEWS
5-1. KDL-46HX920/923/925
5-1-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK
51
KDL-46/55HX920,923,925(AEP/UK/RUSS) 95
EXPLODED VIEWS
5-2. KDL-55HX920/923/925
5-2-1. CHASSIS-1
REF. No. PART No. DESCRIPTION REMARK
18
2 16
19
KDL-46/55HX920,923,925(AEP/UK/RUSS) 96
EXPLODED VIEWS
5-2. KDL-55HX920/923/925
5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK
57
54 49 FX0010501 SHEET, INSULATION (G7)
50 FX0008301 SHEET, INSULATION (G4)
51 FX0037411 STATIC CONVERTER (TV)-G6B
52 FX0037311 STATIC CONVERTER (TV)-G7D
53 FX0028711 SPEAKER BOX ASSY (9X5CM)
61
54 A-1808-281-A P-MOD (FQLF550DT01)(SERVICE)
55 FX0020631 TAPE, PWB (H)
56 FX0096101 HLT2 MOUNT (BRAEP)
55
57 FX0020501 SHEET (BAT-L METAL SIDE)
56 60
58 FX0020401 SHEET (BAT-L METAL BOTTOM)
58
59 FX0019231 BRACKET BOTTOM (BAT-L METAL) HX925(AEP)
59 62 FX0021321 BRACKET BOTTOM (BAT-L METAL)
49 60 FX0096201 BATL COMPL (SERVICE) HX920(AEP,RU)
FX0096301 BATL COMPL (SERVICE) HX925(AEP)
FX0096901 BATL COMPL (SERVICE) HX923(AEP,UK)
52 66 FX0096801 BATL COMPL (SERVICE) HX920(I)
63
53 62 FX0019121 BRACKET SIDE (BAT-L METAL)
62 FX0038001 FRAME, HT(55 ALY)
63 FX0038201 FRAME, VL(55 ALY)
64 FX0038101 FRAME, HB(55 ALY)
66 66
65 FX0038301 FRAME, VR(55 ALY)
66 FX0036601 JOINT, CORNER
50
65
51 66
64
KDL-46/55HX920,923,925(AEP/UK/RUSS) 97
EXPLODED VIEWS
5-3-1. MISCELLANEOUS
46 Inches
FX0001191 BAG, SCREW ASSY (L) - (See note on page 100)
FX0005901 CLAMPER CABLE - (Not shown)
FX0020221 CONNECTOR ASSY - (CN6002(G5)CN6003(G5)-ECOSW(1))
* FX0035617 CONNECTOR ASSY 14P - (CN6801(G5B)-CN2001(LD)(1))
* FX0035720 CONNECTOR ASSY 28P - (CN6001(BATL)-CN6002(BATL)-CN6151(G5B)-TCON(1))
FX0035411 FLEXIBLE FLAT CABLE Y1 46S - (CN2001(BATL)-PANEL(1))
* FX0035868 HARNESS ASSY - (CN9006(BATL)-CN001(HLT2)-HEM2-LOGO-WIFI-CAMERA-SW/CN4601(BATL)SP(1))
FX0021101 LABEL (BATL METAL BOTTOM) - (Not shown)
FX0021811 LABEL (BATL METAL BOTTOM) - (Not shown) - (HX925)
FX0021001 LABEL (BATL METAL SIDE) - (Not shown)
FX0001401 SHEET (CORE) C - (Not shown)
FX0002001 SHEET RADIATION (BAT-L/V) - (Not shown)
FX0035001 SHEET ALUMINIUM - (Not shown)
FX0010302 SPACER (GA) - (Not shown)
FX0002402 SPACER (GB) - (Not shown)
FX0037293 TAPE, ADHESIVE(UT2340) 10X20MM - (Not shown)
KDL-46/55HX920,923,925(AEP/UK/RUSS) 98
EXPLODED VIEWS
55 Inches
FX0001191 BAG, SCREW ASSY (L) - (See note on page 100)
FX0005901 CLAMPER CABLE - (Not shown)
FX0024121 CONNECTOR ASSY - (CN6003(G6)CN6002(G6)-ECOSW(1))
* FX0037628 CONNECTOR ASSY 14P - (CN6700(G7)-CN2001(LD)(1))
* FX0037731 CONNECTOR ASSY 28P - (CN6101(G6)-CN6001(BATL)-CN6002(BATL)-CN8003(TCON(1))
FX0010921 CONNECTOR ASSY 2P- (CN6502(G6)CN6601(G7/G8)(1))
FX0011021 CONNECTOR ASSY 2P- (CN6501(G6)CN6600(G7/G8)(1))
* FX0011545 CONNECTOR ASSY 7P- (CN6102(G6)-CN6701(G7/G8)(1))
FX0037511 FLEXIBLE FLAT CABLE - (CN2001(BATL)-PANEL(1))
* FX0037876 HARNESS ASSY - (CN9006(BATL)-CN001(HLT2)-HEM2-LOGO-WIFI-CAMERA-SW/CN4601(BATL)SP(1))
FX0021101 LABEL (BATL METAL BOTTOM) - (Not shown)
FX0021811 LABEL (BATL METAL BOTTOM) - (Not shown) - (HX925)
FX0021001 LABEL (BATL METAL SIDE) - (Not shown)
FX0001401 SHEET (CORE) C - (Not shown)
FX0002001 SHEET RADIATION (BAT-L/V) - (Not shown)
FX0010302 SPACER (GA) - (Not shown)
KDL-46/55HX920,923,925(AEP/UK/RUSS) 99
EXPLODED VIEWS
5-3-2. ACCESSORIES
FX0018411 3D EYEWEAR
FX0019911 CABLE CONVERSION
FX0020011 CABLE CONVERSION
FX0035111 CAMERA AND MICROPHONE UNIT
* FX0021723 MANUAL, INSTRUCTION - HX920(AEP)
* FX0021973 MANUAL, INSTRUCTION - HX925(AEP)
* FX0022033 MANUAL, INSTRUCTION - HX920,923(AEP)
* FX0022353 MANUAL, INSTRUCTION - HX920(IT)
* FX0022413 MANUAL, INSTRUCTION - HX923(UK)
* FX0024443 MANUAL, INSTRUCTION - HX920(RU)
FX0012111 REMOTE COMMANDER (RM-ED041)
FX0018611 USB CABLE
Note
The "Bag , Screw Assy" contains the following:-
Screw, +PSW M5x16
Hex Wrench
User Screw ST
KDL-46/55HX920,923,925(AEP/UK/RUSS) 100
END
English
Sony Corporation 11DP7100-1
Sony UK Made in U.K.
9-888-423-01 Service Promotions Dept. © 2011. 04
KDL-46/55HX920,923,925(AEP/UK/RUSS) 101
APPENDIX-1
PROCEDURE TO REMOVE THE REAR COVER
1. Remove the screws from the REAR COVER and the COVER AC.
2. Open the REAR COVER with the “COVER AC” and AC cable attached.
Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for the cable.
3. Release the AC cable connector.
4. Release the hooks of the COVER AC and remove it.
Note:
Take care not to cut your hands when releasing the hooks, especially on the metal RC.
Confirm the hooks are not broken before re-using the COVER AC.
If the hooks are broken please replace with a new one.
2 3 4 AC Cover
AC Cable
KDL-46/55HX920,923,925(AEP/UK/RUSS) 102
APPENDIX-2
CAUTION FOR THE SHARP EDGES OF THE REAR COVER(46)
OK to grab
(curling area)
NG to grab
(sharp edge and
easy to deform.)
KDL-46/55HX920,923,925(AEP/UK/RUSS) 103
APPENDIX-2
OK to grab
(curling area)
NG to grab
(sharp edge and
easy to deform.)
KDL-46/55HX920,923,925(AEP/UK/RUSS) 104