FIBERBOND ADVANCED COMPOSITE PIPING SYSTEMS - Presentation Slides PDF

FIBERBOND® ADVANCED
COMPOSITE PIPING SYSTEMS
Presented by: Eric Lai

Pacific Advance
Composites Sdn. Bhd.
FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

Background of GRP piping
 Buried underground.
 Fully covered by soil.
 Practice socket joint.
 Concerned on hoop
strength only.
 Less branches / min.
loop points.
 Non-critical services.

Advantages of GRP piping
 Zero corrosion.
 Light weight.
 Economical.

FIBERBOND® Advanced Composite Piping
Systems- Products/Services application

FIBERBOND® ADVANCED
COMPOSITE PIPING SYSTEM
 Wave movement.
 Displacement between
two or more
modules/platforms.
 Bending Strength/Stress.

Advanced Winding Angles to Change
Various Properties
3 Degree to
87 Degree to increase
increase Axial Strength
Hoop Strength
54 Degree
Is the optimum
Strength for Hoop, Axial,
and Bending
FIBERBOND® ADVANCED COMPOSITE
PIPING SYSTEM - Winding Angles

FIBERBOND® Pipe Engineering
“Your Partner in Design”
 Combination of
Fiberglass with
Thermosetting resin.
 Non-homogenous
piping.
 Material properties are
different.
Different Material Properties

“Your Partner in Design”
 Perform Stress analysis.

 Design of secondary pipe supports, guides,
and anchors based on stress analysis result.
 Mark-up on isometric drawings.
 Standard loads cases based on UKOOA
code.

FIBERBOND® Advanced Composite
Piping Systems Designed Criteria
 Joint Method  Pumps & Valves

 Design  Surge Force / Water
Temperature Hammering
 Design Pressure  Pipe Supports
 Service Medium  Fire Endurance
 Thermal Expansion  Static Electricity
 Bending Forces  UV Protection

What about other GRP Vendors?!
 Designed for buried  Didn’t apply UV

pipeline application absorber in piping
 Joint method designed  Didn’t meet static
for buried underground electricity requirement
 Engineering work done
by Engineering
Consultant instead of
themselves

GRP piping system – Joint Method
 Selection of Joint method is the most critical

part because in GRP piping system, there’s
NO NDT to determine the joint quality.
 Besides, it’s highly depends on
Workmanship skill during installation.

Socket Joint – Adhesive Glue
 Copy from PVC joint

method.
 Concerned about Hoop
strength only.
 This is Internal & Precision
joint.
 Can’t visual any air bubble
inside.
 Can’t determine curing
status of the non-reinforced
adhesive glue.
Socket Joint – Adhesive Glue
 Excessive adhesive glue

inside the joint created fluid
obstruction.
 Hot-Work required(heating
blanket) for curing purpose.
 No QA/QC (NDE) prior
Hydrostatic Test.
 HIGH FAILURE RISK and
HSE issue because of
bursting & flying fittings.

Socket Joint – Failures Without Notice
Pipe Support of 20”

GRE pipe dented
Dislodge
from flange
Pipe slam down

without notice

Socket Joint – Failures Without Notice

Socket Joint – Report/Document from
3rd Party
 MAERSK Ngujima-Yin FPSO fire report

(page 21).
 API 14G Recommendation Pratices
Document – Appendix D (page 34).
 Dulang-B HSE Alert.

FIBERBOND® - TigerWrapTM Plain End
Butt & Wrap Joining Method
 Patented enhanced
joint technology of
Butt & Strap.
 Stronger than Pipe
in Axial Tension,
Axial Compression,
Bending and
External Pressure.

Results of Bending Tests by
US Coast Guard
MAXIMUM BENDING LOADS
25000
Max. Load (lb)
20000
15000
10000
5000
0
Straight by Straight by Taper by Taper Butt and Strap

Taper Taper Adhesive
Adhesive Adhesive
Bending Load (lb)

FIBERBOND® - TigerWrapTM Plain
End Butt & Wrap Joining Method

FIBERBOND® - TigerWrapTM Fit-up
preparation

FIBERBOND® - TigerWrapTM Fit-up
preparation

FIBERBOND® - TigerWrapTM Resin
& Reinforcement preparation

FIBERBOND® - TigerWrapTM Joint

TigerWrapTM - QA/QC

TigerWrapTM - QA/QC

TigerWrapTM - QA/QC

TigerWrapTM – Complete Joint

Non-Destructive Evaluation in Accordance
ISO 14692 - Barcol hardness gauge

FIBERBOND® - TigerWrapTM Plain
End Butt & Wrap Joining Method
 Ease to Modify.  No hot-work

 Stronger than required.
socket glue joint  External joint come
under bending load. with resin &
 NDE inspection reinforcement.
prior hydrostatic
test.

What is Static Electricity?
 Disturbing events produced by atmospheric

or various natural or manmade electrical
effects.
 Flow of fluid inside the pipe or changing
atmospheric electrical fields outside the pipe.

Static Electricity
 Standard composite
pipe is not
conductive.
 Regardless of fluid
being carried,
conductive piping
must satisfy the risk
in hazardous area.

Static Electricity – Other GRP
Vendor
 Conductive filaments
are insulated by
resin rich layer.
 Area between
filaments is not
conductive.

Static Electricity – FIBERBOND®
Piping System
 Fully Exterior
surface covered
with conductive
layer.

Static Electricity – FIBERBOND®
Piping System
 Grounding to
nearest support
point with cable
lug.

Ultraviolet Protection
 GRP piping system

for offshore used
expose to sunlight
always.
 Hence, the piping
system without UV
protection will cause
“Fiber-Bloom” effect.

Ultraviolet Protection – Other GRP
Vendor
 No add-in any UV
absorber additive.
 Resin degraded
and appearance of
glass fiber.
 Caused skin
irritation.

Ultraviolet Protection -
FIBERBOND® Piping System
Shell MARS New Valve

After 8 Years Installed in
UV Exposure Header at Site

Our Real Competitors – Metallic
Alloy Materials (Homogenous)
 API 14G Recommendation Pratices

Document – Appendix D (page 34) stated
Carbon Steel, Copper Nickel, and Stainless
Steel fall under approved material selections
for FW line.

FIBERBOND® GRP Piping VS
Metallic Piping
 Carbon Steel Piping

- Low cost and most commonly used.
- But, short service life because corrosion
issue.
 Stainless Steel Piping
- High heat resistance, can withstand
mechanical abuse.
- But, facing pitting attack and corrosion issue.
Metallic Piping
 Copper Nickel Piping

- Longer service life, light weight, minimal
marine growth.
- But, thin wall thickness, controlled on flow
velocities to avoid erosion, required high
qualified brazer/welder, high cost, need to
handle with care, and good in conduct heat.

Metallic Piping
 FIBERBOND® GRP Piping

- Designed life >20years.
- No Hot-work required.
- Light weight, not required special lifting tools.
- In-situ repair/modification/replacement.
- Local availability with swift support/response.
- No maintenance.

Fire Test – U.S.Coast Guard
 No additional passive
fire resistant
materials.
 Loaded Firewater
Ringmain Pipe
Designed in
Accordance with PFM
1-98

Fire Test - U.S.Coast Guard
 Piping to be
Hydrotested After
Fire Test at the
Rated Pressure for
15 Minutes.
Leakage Rate
Should Not Exceed
0.2 I/min

Jet Fire Test
 U.S. Coast Guard

Jet Fire Test to
Qualify
FIBERBOND
Series 20JF Dry
Deluge Piping
Subchapter Q
Approval per
PFM 1-98

Jet Fire Test
 FIBERBOND
Pipe Yields
Through the Pipe
Wall Leaving the
Joint Intact While
Maintaining the
Design Pressure
and Delivering
Water to the
Firewater System
Fire Test – Copper Nickel
 Stagnant Water
Inside 90/10
Copper Nickel
Piping Builds Up
Super Heated
Steam Leading to
“Catastrophic
Failure” Less
Than 20 Minutes

Systems

Systems

Systems

Systems – Special Fittings



Systems – Column Piping

Systems – Column Piping

Systems – Robust Piping System

Systems – Spectacle Blind

Simple Vertical Support & U-bolts
on alternate support

Anchor Restrains All Movement

FIBERBOND® Advanced
Composite Piping Systems
 13 years Track Record with ZERO catastrophe

failure and ZERO repair order from clients.
 Ahead of Schedule.
 Not involve in any court case.
 Designed met Offshore & Marine services
requirements.
 Warrant WHOLE FIBERBOND® Advanced
Composite Piping Systems.

 3 Long Term
Contracts
 Received OVA
from PCSB in Yr
2012 and Yr 2013.


 www.fiberbond.com
 www.dialogasia.com

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FIBERBOND® ADVANCED

COMPOSITE PIPING SYSTEMS

Presented by: Eric Lai

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Perform Stress analysis.

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Joint Method  Pumps & Valves

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Designed for buried  Didn’t apply UV

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Selection of Joint method is the most critical

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Copy from PVC joint

 Excessive adhesive glue

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

Pipe Support of 20”

Pipe slam down

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 MAERSK Ngujima-Yin FPSO fire report

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

MAXIMUM BENDING LOADS

Straight by Straight by Taper by Taper Butt and Strap

Bending Load (lb)

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Ease to Modify.  No hot-work

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Disturbing events produced by atmospheric

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 GRP piping system

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

Shell MARS New Valve

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 API 14G Recommendation Pratices

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 Carbon Steel Piping

 Copper Nickel Piping

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

 FIBERBOND® GRP Piping

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM

FIBERBOND® ADVANCED COMPOSITE PIPING SYSTEM