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Anyang GEMCO Energy Machinery Co.

,Ltd
Tel:+86-0372-5965148-8008 Fax: +86-0372-5951936
Website: http://www.agico.com.cn E-Mail: kelly@ayimpex.com
Office: Suite A,4/F Jinhao Business Building, Renmin Road,Anyang,Henan,China
Factory: East Haihe Road,New High-Tech Industrial Development Zone,Anyang,Henan,China

Biomass Briquetting Plant


z INTRODUCTION OF PROJECT:
Due to the increase on cost of conventional fuel(such as coal and natural gas)
and the need for new energy resources, more people start to focus on
Biomass fuel business. Biomass briquette is a renewable, clean, eco-friendly
energy, especially for agricultural countries. This plant can make stick shape
wood briquette of different diameter and different shape from biomass and
agro-forest waste.

Hexagon briquettes Square shape briquettes


Material to make Biomass Briquette:

Saw dust • Wood Chips • Wood logs • Tree trimmings •

Peanut-shell • Rice husk • Sugar Cane Bagasse • Sunflower Seed

Husk etc.

Moisture Content Should be about 8%, grain size is below 5*5mm.

Wood Chips Tree Trimmings Wood Shavings

Rice Husk Peanut Shell Sunflower seed husk

Flowchart of the Biomass Briquette Technology:

Raw material Crusher Drier briquette machine

Finished Product Packing machine


z MACHINE DISPLAYS:

1. Crushing machines:
The following two types of crushers are fitted to make sawdust for the
downstream equipments. Please choose proper types according to the types
and size of your raw material.

(1) Wood Crusher

BFSD Motor type BFSD 600 BFSD Motor type BFSD1000


wood Crusher is suitable for crushing raw wood with size less than
200mm/240mm/300mm(diameter). After milled, the output size can reach
diameter 3-5mm , which is suitable for further briquetting.

Model No. BFSD600 BFSD800 BFSD1000


Cutting diameter (mm) 600 800 950
No. of cutting blades 4 6 4-6
Length of cutting blades (mm) 200 240 300
Feeding Diameter(mm) 200*230 250*300 400*500
Main shaft speed (r/min) 2600 3500 2000
Power (kw ) 15 22 45
Capacity(kg/h) 400-500 700-900 1000-1500
Dimension (meter) 1.5*1*1.1 2.1*1.1*1.3
Weight 400kg 700kg
Price (USD / FOB) 2000 5500 9000
BFSD-D Wood Crusher with diesel engine
Model BFSD -D
(For raw wood moisture max. 40%)
Capacity(kg/h) 400-500
Diameter of Feeding Material Not more than 150mm
Size of crushed material Max. Ø5×5mm
Diesel engine 15/18HP
Gross/Net Weight 600/550kg
Price(USD / FOB) 2800.00

(2) Hammer Mill

Hammer Mill is suitable for milling raw material like tree branch, tree trimmings,
cotton stalk, corn stalk, wheat straw etc) with size less than 30mm(diameter).
After milled, the output size can reach diameter 3-5mm , which is suitable for
further briquetting.
Raw material suitable for hammer milling

Hammer mill BFSC-A


Model (for wood chip / tree trimmings/ wheat
straw / plant stalk etc)
Capacity(kg/h) 500-700
Moisture of feeding material Moisture max 20- 25%
Max. diameter 30mm
Size of Feeding Material
Max. length 300mm for wood materials
Final Size after milling Ø5×5mm
Motor 18.5kw
Gross/Net Weight 550/650kg
1700*1150*1200
Overall Dimension (mm)
Cyclone (2400*800*800)
Price(USD / FOB) 2600.00

Hammer mill with diesel engine


Model (for wood chip / tree trimmings/ wheat
straw / plant stalk etc)
Capacity(kg/h) 500-700
Moisture of feeding material Moisture max 20- 25%
Max. diameter 30mm
Size of Feeding Material
Max. length 300mm for wood materials
Final Size after milling Ø5×5mm
Diesel engine 22 HP
Price(USD / FOB) 3200.00
2.Dryer
For raw materials with heavy moisture content that above 12%(for briquetting
of biomass), you need to install a drier, this drier reduces the moisture content
below 12% before feeding them into Biomass Briquetting Screw Press.
Material for hot air boiler: wood waste, wood briquette, coal, etc.

Working Principle:

Wet material is input into the hopper. The stove(boiler) generates hot air, hot
air mixed with wet sawdust and then sucked into the pipes by the exhaust
blower(fan) , flowing and go though the curving pipes and buffer(drying
chamber) of dryer, thus the wet sawdust is dried, and the dried sawdust is
discharged from the outlet with air lock.
This type of dryer is suitable for drying heat sensitive material which is light
and small like sawdust, rice shell, milled stalks etc. Generally Wet material can
be dried in a few minutes.Comparing with rotary dryer, it has the advantages of
low energy comsumption, low cost, it’s in simple design but have good effect
as well.
The feeding of fuel for boiler is by manual.The fuel can be wood waste like tree
branch, tree trimmings, wood chips, coal or any waste that can burn (But Gas
or Oil is impossible for the boiler now).

(1) Dryer model HGJ-I, HGJ-II, HGJ-III for lower moisture content

12-25%

Sawdust Dryer Model HGJI

The Moisture reducing rate of the dryer BHGJ-I, BHGJ-II, BHGJ-III is 8-12%.
This dryer is equipped with one hot air boiler, it is suitable for drying raw
material with moisture content less than 20-25%.If the moisture content of the
raw material is higher than that, it will need two or three times of dry up to
achieve the requested moisture content for briquetting.

Model BHGJ-I BHGJ-II BHGJ-III


Capacity(Kg/hour) 200-250KG 400-500KG 500-700KG
Size of Input Material
< 3mm & < 5mm < 3mm & < 5mm < 3mm & < 5mm
(Diameter)
Temperature of Hot Air 180°C~250°C 180°C~250°C 180°C~250°C
Consumption of Wood Waste 15-20 kg/h 25-30kg/h 30-35kg/h
Power
4kw 5.5kw+1.5kw 7.5kw+1.5kw
(Centrifugal Fan)
Net/Gross Weight 700/800kg 1200/1300kg 1800/1900kg
Dimension(m) 6×2×3.65m 9×2×3.65m 11×2×3.65m
Price(FOB/ USD) USD3000 USD4000 USD5000

(2) Twin boiler dryer model NHGJ-II, NHGJ-III for higher moisture

content 20-50%
Twin boiler dryer is a newly developed dryer with two hot air boilers, it is
suitable for drying raw material with moisture content of 20% -50%, it can
reduce moisture from 20%-50% to 8-12% only one passage or one time.
PS: For raw material of moisture 20-35%, only fire and use the first boiler, no
need to use the both.
Model NHGJ-II NHGJ-III NHGJ-IV
Capacity(Kg/hour) 400-500KG 500-700KG 900-1000KG
Size of Input Material
< 3mm & < 5mm < 3mm & < 5mm < 3mm & < 5mm
(Diameter)
Temperature of Hot Air 180°C~250°C 180°C~250°C 180°C~250°C
Consumption of Wood
60kg/h 100kg/h 150kg/h
Waste
Moister content max % 20-50% 20-50% 20-50%
Moisture of material after
8-12% 8-12% 8-12%
drying
Power
(Air Fan+Air Lock+ 7.5kw+0.75kw 11kw+0.75kw 15kw+0.75kw+0.75k
speed adjustable feed +0.75kw +0.75kw w
motor)
Net/Gross Weight 2040/2260kg 2850/3080kg 2850/3080kg
Overall
9m*2.4m*4m 9m*3.2m*4m 9.5m*3.8m*4.5m
dimension(L*W*H)
Packing size 11 M3(3 cases) 14 M3(3 cases) 18 M3(3 cases)
Price(FOB/ USD) USD5000 USD5500 USD6000

3. Biomass Briquette Screw Press:


Our Briquetting Press is in screw type, it produces cylindrical briquettes with a
hole through the centre of the cylinder.
The briquettes produced by a screw press is easily handled and stacked, and
they have some advantages over those produced using the ram and die press.
While the briquettes produced by a piston press are completely solid, screw
press briquettes on the other hand have a concentric hole which gives better
combustion characteristics due to a larger specific area. The screw press
briquettes are also homogeneous and do not disintegrate easily. Having a high
combustion rate, these can substitute for coal in most applications and in
boilers.

Our biomass briquette machine have automatic temperature control system, it


is designed to produce high density wood or biomass briquette as biofuel . The
motor of briquette machine can be 15kw/18.5/kw37kw-3phase-380v-50hz
electrical driven.

Working principle:
Briquetting is a process that biomass is compressed under high pressure and
high temperature. The machine uses a large screw to grind the biomass into
briquettes that are of uniform composition.
The self bonding of biomass to form a briquette involves the thermo-plastic
flow of the biomass. The lignin content that occurs naturally in biomass is
liberated under high pressure and temperature. Lignin serves as the glue in
the briquetting process, thus binding,compressing the biomss to form into high
density briquettes.
During this process, no binder need to be used. So the ouput briquette is a
type of clean and green fuel that is ideal for use in furnaces, boilers and open
fires. The density of the briquettes is 1300kg/CBM.

Flow chart of the Biomass Briquetting Process:

Pressure
Increasing
Solid Fuel

Raw Becoming
Briquette
Material Plastic

Temperature
increasing Temperature Feedback

3.1. Vertical type Briquette machine(updated model)


This series of briquette machine is fit for both large industrial production and
private use. It is originally designed for industrial production and put for private
use now, it gives more reliability, adaptability to raw materials and better
performance in working.
Model GCB-15 Briquette machine
Output capacity kg/h 120-150
Motor Power (kw) 15kw
Electric heater (kw) 4kw
Size of briquettes Dia.50mm*L.500mm
Size of inside hole Dia.16mm
Density of briquettes 1.3 g/cm3
Weight(kg) 650kg
Warranty 12 Months
Overall dimension(mm) 2377*1500*610
Price (USD / FOB) 4500.00

Model GCB-1502 Briquette machine


Output capacity kg/h 180-200
Motor Power (kw) 15kw
Electric heater (kw) 2.2kw×2
Life of the bearing sleeve 1-2years
Size of briquettes Dia.50mm*L.480mm
Size of inside hole Dia.16mm
Density of briquettes 1.3 g/cm3
Weight(kg) 700kg
Overall dimension(mm) 2700*600*1600
Price (USD / FOB) 5800.00

Model GCB-18 Briquette machine


Output capacity kg/h 300-350
Motor Power (kw) 18.5kw
Electric heater (kw) 2.2kw×2
Life of the bearing sleeve 1-2years
Size of briquettes Dia.60mm*L.500mm
Size of inside hole Dia.16mm
Density of briquettes 1.3 g/cm3
Weight(kg) 1000kg
Overall dimension(mm) 2000*600*1700
Price (USD / FOB) 7500.00
Model GCB-37
Output kg/h 450~550 kg/h
Motor Power (kw) 37 kW
Electric heater (kw) 8 kw
Size of briquettes Dia.62mm*L500mm
Size of inside hole Dia.20mm
Density of briquettes 1.3 g/cm3
Overall dimension(mm) 2197*545*1306 mm
Warranty 12 Months
Price (USD / FOB) 12000

4. Thermal shrink wrapping machine


Thermal shrink wrapping machine is an advanced packing machine in the
market now. It adopts infrared quartz pipe to heat the packing material. So it
can efficiently save the electric power.
The contraction temperature and transmission speed are adjustable. This
machine uses PE contracting pellicle to pack the wood briquettes, you have to
send it by hand into the packing machine, and then the packing-material will be
heated and contracted to enswathe the briquettes.
In this way, the briquettes can be airproof, damp proof, and pollution proof. It
also can prevent the wood briquette from the exterior concussion in some
extent.
Capacity for packing wood briquettes:300-400kg/h
Price: USD 2300 FOB China main port

5. Auxiliary equipment ( Optional )


The use of Conveyors can help to save labor cost efficiently.
Screw conveyor is used to transfer the powder like raw materials like sawdust,
rice hull, pulverized straw from crushing machine to drying machine, or from
drying machine to briquette machine etc.
Belt conveyor is used to (1) convey bulk materials like wood pieces, corn cob
to hammer mill and wood crusher; (2) convey final briquettes to storage place.
Price of conveyor: USD200/Meter FOB (For length more than 4 meters )

Screw coneyor

Delivery time: 25-30 days after receiving payment


Spares: Spares will be given in separate offer after customer confirm the
machine models.
Payment terms:

50% prepaid in advance by T/T, the balance paid by T/T within 10 days
after seeing bill of lading by fax or email.

Installation and onsite training:

The price in the offer doesn't include fit up and commissioning in foreign
countries.
Usually, customers are able to install the dryer themselves according to
the drawings we give.
If requested, we can send technician to help you install the machine on
customer’s account, the cost related to installation as follows:
(1). Round-trip air tickets (International) for 1 technicians and 1
translator(translator can be arranged by buyer as well)
(2). Food & Accommodation for 1 technicians and 1 translator
(3). Salary during commissioning: $50 per day per person
(4). Visa application charges

Validity of offer: 3 month

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