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TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003 - 005
AUTHOR(S): Page 1 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
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information contained in an abstract submitted by the author(s). Contents of the paper have not been reviewed by the Technical Committee and do not necessarily
reflect the position of any or all of the Conference sponsors. Permission to copy is restricted to just this abstract page. Illustrations may not be copied. The abstract
should contain conspicuous acknowledgement of where and by whom the paper was presented. Further permission to copy may be requested from the
CADE/CAODC Technical Chairman, 800, 540 - 5 Avenue SW, Calgary, Alberta, Canada T2P 0M2.
BENCHMARKING PAST PERFORMANCE h). The magnitude of the stresses is determined from
The first step in improving drilling performance is density logs, the synthetic rock properties, leak-off tests (or
measuring current performance and evaluating the entire extended leak-off tests where available) and borehole
sequence of events that has lead to any non-productive time. acoustic image log (if breakout is present). The stress
Once this step has been completed, recommendations can be RULHQWDWLRQVIRU HDQG h) can be determined from caliper,
made to plan for the identified improvement opportunities borehole image and acoustic anisotropy logs.
and the ultimate implementation process to be applied to
upcoming wells.
On the eight wells which exhibited more than 1 day CONTROLLED BREAKOUT®
NPT due to wellbore instability, a total of 1922 hours were Beyond the full assessment of the mechanical
spent trying to overcome related operational issues. The properties of the rocks and the stresses within the rocks, an
approximate costs due to wellbore instability related NPT is important part of the success on the Terra Nova Project can
$ 28.8 million CDN. The NPT can be broken down into: be attributed to the use of the theory of Controlled Breakout
washing/reaming/overpull, stuck BHA, fluid loss, ® (CB). CB is a theory which has been established and well
sidetracking due to instability (either around a stuck BHA or documented (Zheng, 1998). CB is the process of allowing
inability to re-enter an existing wellbore) and casing not some of the wellbore to cave in, thereby changing the
going to bottom. geometry of the remaining hole. An example of a wellbore
Typical remedies applied in the past to alleviate with breakout can be seen in Figure 3. This new wellbore
these problems include randomly increasing mud density, shape, which now more closely resembles an oval rather
additional wiper trips, longer connections to work the hole than a circle, is stronger and will require less mud density to
clean, extra circulating time for mud conditioning and help support it. In fact, a hole with breakout will be at least
density increases, and additional time to clean the hole. 33% stronger than a circular hole (Zheng, 1998). There are
many advantages to drilling wells using the CB theory:
¾ The primary advantage is the use of a lower density
GEOMECHANICS MODEL mud. Since some of the wellbore is allowed to cave in,
With regards to understanding and controlling a lower mud density is required than if the hole were to
wellbore instability, the first step is to create a be maintained in its perfectly round geometry.
geomechanical model. A proper geomechanical model ¾ Lower mud density reduces the ROP penalty that is
requires numerous inputs to accurately depict the static associated with higher mud density.
mechanical properties of the rock being drilled and the in- ¾ The lower mud density also reduces the chances of
situ stress tensor of the field. The logging and petrophysical formation damage in the reservoir and fluid losses
data required to perform the assessment includes: relative throughout the well.
volumes of sand, shale and fluids, acoustic wave CB can also accommodate more challenging well
(compression and shear) and bulk density. From this suite of path trajectories1 and will manage tight tolerance issues with
logging and petrophysical data, a number of other variables respect to mud weight, pore pressure, and fracture pressure
can be calculated, including: Young’s modulus, Poisson’s considerations. This is accomplished by enlarging the mud
ratio, compressive & tensile strengths, internal friction weight window between the fracture gradient and the mud
angle, Biot’s constant and cohesive strength. In the absence density required to maintain wellbore stability, applying the
of any petrophysical data (particularly in the overburden CB concept.
section), correlations will be used to estimate the required
rock mechanical parameters for the wellbore stability
analysis (Jaeger, and Cook, 1979). Pore pressure is also MODEL CALIBRATION/VALIDATION
determined using the offset logging data. Once a geomechanics model has been created, it
An important part of the model used in the Terra must be calibrated by matching predicted breakout with the
Nova Field is the fact that the static mechanical properties actual data evaluated using the original rock properties from
are all generated from logging data, and not from actual the initial model. The validation typically is achieved by
measurement of rock samples. This model is the only one in evaluating critical breakout areas observed in offset wells
current commercial use that applies this method to obtain and a well in which the CB concept has been applied.
rock mechanical properties. Predicted versus actual geometry of the breakout is
Next, the in-situ stresses and orientation within the evaluated with the mud density used and compared to the
rock are determined. This evaluation is qualified from a
thorough understanding of the faulting environment within 1
A challenging well path can be defined by its combination
the area, whether the faults are normal, thrust or strike slip. of vertical section, inclination, and azimuth in relation to the
7KH7HUUD 1RYD )LHOG LV D QRUPDO IDXOWLQJ DUHD v ! H > orientation of the field wide rock stresses.
TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003-005
AUTHOR(S): Page 3 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
output of actual caliper and borehole image logs. Any and cavings being removed from the hole must be
differences are noted and the model is revised accordingly. accurately estimated. This is to be compared to the expected
The rock mechanics model is then used to simulate the new volume of cavings which is based on a combination of the
expected response and is calibrated for modeling future inclination and azimuth, in relation to the far-field stress
wells. orientations and from offset wells with wellbore image logs.
There are two primary forward modeling outputs of The combination of the original hole, plus the planned
the rock mechanics model that are used for drilling future breakout, over the expected section of hole interval where
wells. The first is the mud density requirement versus depth breakout will occur, give the planned estimated rock volume
for a specific planned well trajectory and a given amount of to be removed from the hole.
breakout (Figure 4). This graphical presentation of data ECD is also estimated prior to drilling the well.
provides an overall picture of the mud weight requirements ECD measurements while drilling will give indications of
at known problem intervals and is used to determine the possible cuttings / cavings build-up in the wellbore
depths of casing seats required to successfully drill the well. (Hutchinson, Rezmer-Cooper, 1998). ECD is particularly
The second output is a set of contour plots defined for a important to track, as it can give one of the most obvious
specific breakout angle and created for the critical intervals and earliest indications of breakout occurring. Additionally,
identified (Figure 5). Both outputs are used in the planning ECD may reduce if breakout has occurred, as the annular
phase of a well and are often referenced during wellpath formation volume will have increased.
trajectory changes as required. A contour plot shows, for a Real-time Downhole Pressure Measurement
specific depth (typically a depth of instability), the mud (DPM) technology is required to capture the ECD data
density required for a set amount of breakout at various during the drilling phase. Part of the planning process is to
inclination and azimuth combinations. ensure that the proper tool is selected and evaluation criteria
are in place. The DPM tool used in the Terra Nova drilling
project captures data while drilling and stores data when the
FOCUSED ENGINEERING pumps are off. This is important for capturing downhole
The geomechanical model provides the basis for pressures from tripping in (surge) or while pulling out of the
improving drilling performance in areas where wellbore hole (swab), when circulation does not take place.
instability is a problem. The application of the modeling Torque and drag estimates and sensitivity studies
results by the drilling optimization services during the are prepared while planning for a well. The loading and
drilling operation is just as critical in providing the overall cleaning of cuttings / cavings from the wellbore will give
solution to wellbore instability. variations to the measured pick-up, slack-off and rotating
weights while drilling (Reiber, Vos, Eide, 1999). Knowing
what these variations mean in terms of cuttings / cavings
PLANNING volumes in the hole is essential when drilling operations
Controlled Breakout ® is the premise for the model begin.
and engineering solution, and as such there is a volume of Fluid volume trends (calculated and actual) in the
cavings, in addition to the cuttings generated, which must be active system are also tracked and changes are accounted for
accounted for in the planning and drilling phases. For this while drilling commences. This is based on a gauge hole,
reason, a series of parameters are benchmarked and trend plus the expected breakout volume through the intervals
analysis performed to monitor wellbore stability and to where breakout is expected. Variations from this number
ensure NPT is minimized. The additional volumes of can provide indications that breakout is worse or less than
cavings will have an impact on hole cleaning, equivalent expected.
circulating density (ECD), torque/drag and fluid Fluid properties are evaluated to ensure
volumes/properties used while drilling. To evaluate if the compatibility with expected operations. Specifically, fluid
amount of breakout occurring is as planned, excessive or properties are designed to maximize cuttings / cavings
lower than planned, it is important to know expected levels carrying potential. This is particularly important as the
first. This can prove challenging, since the exact geometry primary problem zones exist near the bottom of the well.
of the hole breakout is difficult to estimate in advance. For Thus fluid properties require a predictable carrying capacity
this reason, exact values are not typically used, but trends of given longer distances for cuttings transport and can be seen
key parameters are tracked as changes to the parameter as being more critical with large transport distances at high
trends may signify a potential instability issue. inclination sections of the wellpath.
Hole cleaning is one of the primary parameters Surge and swab calculations are performed for
requiring calculated and actual trend analysis. Whether or two different scenarios. The first is for operations when
not the hole is clean has an impact on nearly every other pulling out of the hole, whether tripping or working a stand
parameter being observed. The actual volume of cuttings during a connection. The geomechanical model provides a
TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003-005
AUTHOR(S): Page 4 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
required downhole pressure to ensure breakout does not quantify the angle of breakout which exists. This is due to
exceed an expected amount. Additional mud density is used the fact that the shape of a breakout can change
to give a safety factor (swab margin) to allow for operations considerably, based on the wellbore trajectory in relation to
which will lower the downhole pressure, such as pulling out the orientation and anisotropy of the far-field stresses.
of the hole. This safety factor must be matched with the Additionally, the other logs listed previously as input for the
geometry of the BHA and the pulling speed when tripping geomechanics model should also be collected so they may
through the critical sections of the well. Since reducing mud be added to the model for calibration purposes.
density below the minimum required mud weight for a
stable wellbore is a concern, swab pressures prove to be a
key control parameter while ensuring breakout does not IMPLEMENTATION
exceed the planned values. The planning process ensures the Once the planning phase is completed and the
proper tools will be available to measure the required values required detail is included in the design files for the well,
while drilling. The DPM technology is used to capture the drilling commences. The focus is then totally on the
actual surge / swab pressures which are compared to the engineering program that has been prepared. In an ideal
planned values and benchmarked for the planning of future service situation, there will be two “drilling optimization
wells. service engineers” on the rig site to monitor the previously
The ideal scenario is to drill the wells with the mentioned values and trends2. This way, all deviations are
lowest possible mud density to maximize rate of penetration noted as they occur and remedies can be implemented
(ROP), however in reality it is the wellbore instability that immediately. Another engineer will be in town with the
dictates the required mud densities. Another issue to drilling team, to interpret and share the plots generated
consider is the potential for lost circulation when running offshore as the well is drilled.
casing in higher mud density. Therefore surge pressures are The importance of the implementation phase
analyzed to give appropriate running speeds for running cannot be overemphasized. While many of the real-time
casing (casing strings are typically tapered in the Terra measurements on the rig can be observed by others on the
Nova Field, so running speeds will vary throughout the well site, it is the sole focus of the optimization engineers on
process of running casing). controlling wellbore instability which is essential to the
All of these items are planned for and monitored success of the project. It is easy enough for the driller to
while the well is ongoing with the goal of maximizing ROP. notice that torque and drag values are erratic over the course
Due to the highly interbedded nature of the Terra Nova of a well and for the mud engineer to notice a slow increase
Field, ROP will vary significantly throughout a well. in pit volume above the normal active mud system.
However, the goal is to maximize ROP in each section of However, with someone on the rig focused on wellbore
the well and still control any possible wellbore instability instability, trends are analyzed to see if there is a
issues. relationship between these items.
The logging program is the final issue that Since surge and swab pressures are so important to
requires considerable attention in the planning phase. The the end result of this process, the engineers will be on the
primary focus at this point is to run the appropriate rig floor during trips in and out of the hole with BHA’s and
“advanced technology hole image logging” and other casing strings. The engineer will also spend a significant
pertinent logging technology to characterize the CB amount of time in the shaker room, analyzing cuttings and
concept. Since the geomechanics model is only as good as cavings, and the geometry and volume of each, being
the data used in the model, ensuring that complete, accurate removed from the hole. The rest of the pertinent data is
and relevant data sets are added is important to the constantly uploaded from the mud logging database as the
continued integrity of the model. For this reason, part of the well is being drilled.
planning process is ensuring the proper logging data will be Once drilling is completed, and the BHA is pulled
collected over the appropriate intervals of the well. The out of the hole, the engineer remains heavily involved
most important log to ensure the proper characterization of during the logging program in order to analyze the results as
the wellbore is an acoustic borehole image log (Figures 6 soon as they are available. Significant deviation from
and 7). The geomechanical model is designed to produce a expected values, particularly with the caliper and wellbore
fixed amount of breakout in the least stable section of the image log, can instigate a clean-out run or the need to
well. The only way to determine the degree of conservatism increase mud density, prior to running casing.
of the model is to have an actual measurement of the
breakout, which occurred when drilling the well. The only
decisive way to quantify the existence of breakout is with a 2
Due to the complete buy-in and support from the rig-based
hole image log. The existence of breakout can be qualified personnel, currently only one “drilling optimization service
by caliper data, but it is impossible to use that data to engineer” is required during the implementation phase.
TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003-005
AUTHOR(S): Page 5 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
POST WELL block within the field, the original geomechanics model was
After casing has been successfully run it is time to not directly applicable. However, with no model available
compare all of the planning and actual values from the well. specific to this fault block, key information (sonic, pore
If all trends and results are reflecting the planned values, the pressures etc.) for both areas were evaluated and provided
model is verified and carried forward to the next well. sufficient initial justification to apply the original
If there are variations from the expected and actual geomechanics model to these two wells. Both wells were
values seen on the well, detailed analysis of the two values drilled successfully with no indication of wellbore
is performed. All of the assumptions made during the instability and no NPT related to instability was experienced
planning phase are addressed and either supported or during the drilling phase. One additional wiper trip was
revised. If the assumptions are correct, but there is still required before running casing on the fourth well due to
variation between the model and the actual wellbore some minor instability during logging in a zone not
geometry seen, then these differences are captured and identified as critical by the original geomechanics model.
entered into the database which forms the model. The model As a result, an additional geomechanics model, specific to
is updated, and again verified against the existing actual this fault block, will be developed as subtle differences
data to be used on forward well planning. between the different parts of the field exist.
ACKNOWLEDGEMENTS
The authors would like to thank Petro-Canada and Baker
Hughes for permission to publish this paper. Thanks are also
extended to Roger Dugal of Petro-Canada and Greg Szutiak
of Baker Hughes OASIS for their contributions to this
paper.
REFERENCES
1. Jaeger, J. and Cook, N.G.W. Fundamentals of
Rock Mechanics, 3rd edition, Chapman and Hall, London,
1979.
2. Zheng, Z.: “Integrated Wellbore Stability Analysis
– Against Tradition”, SPE 47282, Proc. Eurock ’98,
SPE/ISRM joint conference, 8-10 July 1998, Trontheim,
Norway,
3. Hutchinson, M. and Rezmer-Cooper, I.: “Using
Downhole Annular Pressure Measurements to Anticipate
Drilling Problems”, SPE 49114, 1998 SPE Annual
Technical Conference and Exhibition, 27-30 September
1998, New Orleans, USA
4. Reiber, F., Vos, B.E. and Eide, S.E.: On-line
Torque & Drag: A Real-Time Drilling Performance
Optimization Tool”, SPE/IADC 52836, 1999SPE/IADC
Drilling Conference, 9-11 March 1999, Amsterdam,
Holland
TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003-005
AUTHOR(S): Page 7 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
Figure 1 – Field Map Terra Nova
Critical zones:
¾
¾
Middle/Lower Hibernia
Fortune Bay
TITLE: Wellbore Stability (Geomechanics) Modelling and Drilling Optimization PAPER NO.
Practices Reduce Drilling Cost – Terra Nova Project 2003-005
AUTHOR(S): Page 2 of 9
Jason Evans, SPE, Petro-Canada
David Folmer, SPE, Baker Hughes OASIS
Seehong Ong, SPE, Baker Atlas/GeoScience
Figure 3 – Borehole Breakout – Oval Wellbore
Well-X
Inclination / Azimuth
@ Fortune Bay Marker
Figure 6 – Acoustic Wellbore Image Offset Well Figure 7 – Acoustic Wellbore Image – Offset Well
60-90 degree breakout 80 – 100 degree breakout