Professional Documents
Culture Documents
1
What’s inside this brief
6th Wave Innovations estimates that its IXOS®-AuC nanotech
bead can increase gold mining profits by as much as $100 per
ounce— in ADR cost savings
IXOS® virtually eliminates solution losses yielding lower AISC and
addional shareholder value.
Our smart beads have undergone rigorous independent laboratory
testing and field trials with major mining companies which confirm
their unique and valuable qualities.
The fast extraction kinetics and known resistance to organic
fouling confers a clear advantage over activated carbon or ion-
exchange resins.
Whether you’re planning a new mine or retrofitting an existing
mine – we can make you money.
2
What’s SGS say after
independent testing?
SGS is an independent, multinational mining authority with laboratories in
Toronto, Canada. They tested IXOS® against activated carbon as well as the
leading ion exchange resins, Minix and A500.
“The results of the testwork demonstrated that IXOS® is indeed very selective
for gold cyanide, exhibiting excellent rejection of the copper, zinc, nickel, and
iron cyanide complexes.”
“The selectivity profiles of IXOS® were significantly better than … Minix and
A500 resin... This is important as far as copper is concerned, since copper
cyanide is the most common and pervasive “contaminant” in cyanide leach
liquors in the gold industry.“
3
Praise for IXOS®
"6th Wave's resin technology has great potential. IXOS®
works well under very challenging conditions and appears
to be more highly selective for gold than carbon. I can see
it replacing carbon as the adsorbent of choice".
4
We’ve developed “smart” nanotech filters,
and we’re bringing them to gold mines
These filtration stacks are
Fun Fact:
activated MinesMost
carbon. like mines
this
one this
use processed
material to extract
gold from leached
80 million oz. solution.
6WIC intends to replace this
of golditslast IXOS®
with year, worthbeads
wherever
about $100 possible.
Billion
8
Large Format Beads
Beads in the 2-5mm range available for specialized applications (.65-1.4mm std.)
9
CARBON HAS A BIG FOOTPRINT
FOR THE GOLD MINING INDUSTRY
10
IXOS® makes it all easier
$1,000
Current Production Cost Average $900/oz
$900 New Cost:
Processing Cost
$800/oz
$800 average. $225 Projected
Savings
$100/oz
$700
IXOS® Elution (stripping the gold from the filter)
$600 uses far less energy and recyclable With
chemicals
Processing IXOS®
Cost
$500 IXOS® Regeneration
Breakdown
(preparing the media for re-
use) Lower temperature, less energy, recyclable
$400 chemical wash, no hazardous emissions.
Electrowinning and refining (creating a metal bar
$300 from the eluted liquid) Bar purity ~99% with IXOS®
vs. ~40% for carbon means less effort/cost/power to
$200 produce saleable gold bars.
Longer life and
Actualhigher gold
Mining Costs capacity
(Digging, per pound
Crushing,
$100 makes media costs about equal
Conveying) won’t change. This is about 75%
of the total production cost
$-
Carbon
11
Projected Impact on Industry:
lower costs, much higher profitability
80
70
60
50
40 Today
6WIC
30
20 80% in
EBITDA ($8B)
10
-
Costs ($B) Gross Profit ($B) EBITDA ($B)
12
Behind the Curtain:
Molecular Imprint Polymers
1 2 3
4
- Gold Molecule( Au) – Gold
- Polymer components – Green, Red, Grey, Blue
.
13
Metals Have Diverse Chemistry
which Make Them Unique
14
Heap Leach Pilot Plant
Testing
15
Heap Leach Pilot Plant
16
Loading Conditions
Flow Rate
Loading Conditions
Total Adsorbant Used Column Bed Volume
(dry g) (ml) BV/min
IXOS® Flow Rate
IXOS® Col Flow Rate Compared to
Ore Body IXOS® Carbon 1 Carbon (ml/min) IXOS® Carbon Carbon
17
Pilot Plant Loading Results
Overall Au Adsorption Efficiency = Au
Pilot 1 Barren Solution Au ppm
adsorbed ÷ Total Au Recirculated
1.8
1.6 through columns
1.4 IXOS® Carbon
1.2
ppm Au
1
0.8
0.6 Carbon
0.4 Resin Pilot 4 & 5 had non-
0.2
0
IXOS® related issues
that effected
performance
18
Pilot Plant Results
IXOS® Metal Loading – Pilot 1
800
700
600
500
Column 1
400 Column 2
Column 3
300
200
100
0
Au (mg) Ag (mg) Cu (mg)
19
Plant 2 Results
IXOS® Metal Loading
3500
3000
2500
2000 Column 1
Column 2
Column 3
1500
1000
500
0
Au (mg) Ag (mg) Cu (mg)
20
Gold Selectivity Plants 1-5
Au Selectivity
90% Au selectiveity was uniformly high and better
IXOS™ (column 1) Carbon than carbon in all cases.
80%
None of the IXOS® columns achieved full
loading (not enough Au actually extracted).
70%
Purity increases as the columns continue to
load due to non-specific binding of Cu
(predominantly) that is eventually displaced
60%
by Au
10%
0%
21
Thiourea/Sulfuric Acid Elution
Curve
Elution performed at 0.25bv/min @
Plant 1 Column 1 Elu on Curve 60°C.
2500 None of the elution curves differed for
the five pilot plants
Elution can be efficiently done below
2000 50°C with extended elution time
Au Ag Cu Mass balance analysis indicate that full
elution was obtained with little to no
1500 retention of any metals on the IXOS®
PPM
beads.
1000
Use of this eluent allows the IXOS®
beads to be put back into the
adsorption circuit with NO regeneration
or other processing
500
Eluent is re-usable
Eluent supports direct electrowinning
0
1 2 3 4 5 6 7 8 9 10 11
Bed Volume
22
Laboratory Testing
23
Au vs Ag Adsorption as a function of
free Cyanide
100
Gold or Silver Recovery (%)
80
60
Au-(Au only) Ag-(Ag only)
40 Au-(Au+Ag) Ag-(Au+Ag)
20
0
0 200 400 600 800 1000 1200
CN- (ppm)
• Static loading tests show that IXOS® Au-C beads will load Ag but is highly
preferential to Au.
• At lower levels of free cyanide as typical of heap leach operations Ag
recovery is possible if desired
• At high levels of free cyanide as typical of RIL/RIP Ag recovery is not likely.
• Cyanide can be effectively used as an eluent for Ag
24
Gold Adsorption Capacity of IXOS®-AuC
Bead vs. ACs
Solid line: Freundlich model
Qe = K Ce1/n
- Adsorbent loading (W) = 0.1 g, Adsorption temperature (T) = 25 oC, Shaking speed = 210
rpm, Volume of Au ion solution (V) = 100 ml, pH = 10.5;
- MIP = IXOS®-AuC, ACs = Calgon Gold Plus 6X12, Customer
25
Effect of the Other Metals on Gold
Adsorption
Other Metals:
Hg = 2ppm, Ag = 3 ppm,
Cu = 2 ppm, Ni = 2 ppm,
Zn = 0.2 ppm, Fe = 22 ppm
The gold recovery of the IXOS bead is less influenced by the additional metal complexes than those of
the two activated carbons.
- Adsorbent loading (W) = 0.1 g, Adsorption temperature (T) = 25 oC, Shaking speed = 210 rpm,
- Volume of Au ion solution (V) = 100 ml, pH = 10.5; MIP = IXOS®-AuC, ACs = Calgon Gold Plus 6X12,
Customer
26
Analysis of Gold Ores by
Two Pre-Robbing Test Methods
BGMI NPRM
Ore: Barrick gold mine
DI Water 20 ml 20 ml
Addition of adsorbent (8 g)
IXOS®-AuC shows higher gold recovery than the two activated carbon types: IXOS®-AuC has
higher ionic strength for the gold cyanide complex over the carbonaceous matter in the ore.
29
In Preg-robbing ore,
IXOS® Recovered 30% more gold1
Percent of Gold Recovered2
31
Silver and Other Metal Recovery Results
from AIL Tests
- Adsorbent loading (W) = 8.0 g, Ore slurry (W) = 50 g, Temperature (T) = 25 oC, Roller agitation
duration = 24 h, Volume of slurry solution (V) = 250 ml, pH = 10.5
- MIP = IXOS®-AuC, ACs = Calgon Gold Plus 6X12, Customer
32
Accelerated Aging (column tests)
IXOS® beads were repeatedly cycled through loading,
elution/regeneration.
The pH varied from 10.5 (loading) to 1.5 (elution)
Temperature swings from ambient to 60ºC,
Large changes in ionic strength.
IXOS® beads showed consistent loading capacity
across cycles.
33
Simple Loading and Elution
34
Key Advantages
Lower CAPEX
High capacity and purity resulting in smaller plant
Less complicated circuit with fewer parts
Significantly lower OPEX
Simple low temperature elution
NO REGENERATION
Eco friendly OPEX savings
Lower water usage
Recyclable elution chemicals
Lower power requirements
No toxic airborne emissions
IXOS® Solution Loss Recovery Plant
Example Proposal
for
ANYCO Mines
36
Proposal Overview
6WIC is proposing to build and Program will proceed in two phase
install a solution loss recovery
(SLR) plant at ABC Phase 1 pilot plant to validate
recovery and optimize design for
full size plant
6WIC will do this at its cost to
include building, installation, Pilot plant to be capable of
commissioning, and training of solution flow up to 20M3/hr
ANYCO personnel for continued
operation Phase 2 install plant capable of
ANYCO will be responsible for treating all of the barren solution
providing the pad, piping to and
from the relevant solution streams,
and electrical hookup.
6WIC has engaged Kappes, Cassiday
& Associates for this project. They
6WIC and ANYCO will share the will handle all aspects of the build and
recovered gold installation under contract to 6WIC.
ANYCO will have the option to
purchase the final plant after a
negotiated period of time
37
Pilot Plant Design
Plant Components Desorption
Column Skid (5.5-meter) Separate single column
Adsorption and stripping Continuous flow closed circuit
columns elution
All mechanicals and solution Elution with Sulfuric
tanks Acid/thiourea solution
Recovery Module (6-meter Single holding tank
shipping container)
Lab work area, electrowinning
Recovery
Adsorption Direct electrowinning cell in line
4 active adsorption columns, up- with eluent
flow fluidized beds
Carousel operation – counter
current
Adjustable flow rate designed up to
20m3/hr
38
Pilot Plant Layout Top View
39
Pilot Plant Plan View
40
IXOS® Pilot Plant Installation
Top Level Flow Diagram
Carbon Adsorption
Plant
5
Heap pump 6
Leach
IXOS Adsorption
Carbon Barren Columns
Solution
System Bypass/
normal barren flow
Barren
Holding
Tank Au/Ag barren cyanide solution
• All other base metals
• Sulfate from elution (ion that is
exchanged for Au/Ag during loading)
41
IXOS® Elution Preliminary Design
Water for
rinse and
flush
Thiourea/Sulfuric
Acid
pump
Barren Solution
Electrowinning IXOS®
tank
Elution Rinse
• water
Rinse
42
ABC Key Operating Facts
Location Anywhere
Mine Type Open-pit, heap-leach
Estimated Mine Life 2014 - 2020
2015 Production 105,000 oz gold
2017-18 Av. Production Goal 110,000
Secondary Metals Minor silver component
Designed Throughput 16,000 tons/day
crushing plant and heap
leach processing
43
Pilot Plant Operating
Parameters
Pilot SLR Plant Operating parameters and Value Generation 1. Pilot Plant Bed Calculations
IXOS Working capacity for Au (g/kg) 15 Diameter height area vol
Au ppm in solution 0.040 cm cm cm2 cm3
Flow rate (m3/hr; Designed for 10-20) 20.0 45 100 1590 158963
Au price (oz) $1,250
vol IXOS Volume weight Dry weight
Bed Capacity for IXOS beads (dry kg) 52.5 L g/cm3 g kg
Au Bed capacity (g) 786.9 159 0.33 52458 52
Au bed capacity (oz) 27.8
2. Addsorption condition
Value per elution $34,695 PLS Flow Flow Gold flow IXOS Cap
Estimated days to Au capacity 31.0 ppm (mg/L) m3/hr L/min mg/min mg/g
Au average monthly scavenged (30days) $33,524 0.040 20.0 333.3 13.3 15
Cost of Opperations per 30 day elution period $969
Net Value per
elution $32,555 Bead IXOS Bed Cap Fill Time Time Time
Cost/oz Au $34.93 g mg min hrs days
Cost/ton of
ore 0.63 39,741 596,109 44,708 745 31
44
Pilot Plant Operating Costs
Total $11,794.30
45
Value Proposition
Estimated Value to Agnico-Eagle for Full Scale SLR plant This is a raw number based only on
ABC Production (oz/yr) 105,000
the current estimated solution
Estimated Life of Mine post plant installation (yrs) 6
losses.
Solution loss (average) 10% SLR operating costs are probably
Available Au for capture (annual) 10,500
overestimated.
Average price of Au $1,250
Annual Gross Value $13,125,000
At ABC, barren solution is recycled
back to the heap.
ADR operating costs (per oz Au recovered) $35
Estimated annual cost of operations $366,721 A percentage of the Au left in solution
will cycle back into the pregnant
Annual Net Value $12,758,279 solution.
Total value over life of mine $76,549,677
This will available for adsorption
at some point in the future
Extended Leaching value added TBD
A percentage will NEVER be
recovered.
Recovery value will be a IXOS® has superior adsorption
combination of recovery of Au in characteristics at low ppb level. This
plant will be far more efficient to
real-time and recovery of Au that will operate and effective for Au collection
never recycle through the leach pad after ore production has ended than a
carbon plant.
46