FLENDER COUPLINGS

N-ARPEX plate packs

Compact Hardware Installation Instructions 4281en

Edition 06/2019

ARN-8, ARN-10
02.07.2019 13:08
V4.00
 Introduction 1

Assembly 2

Disassembling 3
FLENDER COUPLINGS
Technical specifications A
N-ARPEX plate packs
4281en

Compact Hardware Installation Instructions

ARN-8, ARN-10

Edition 06/2019
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Flender products
Note the following:

WARNING
Flender products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Flender. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Flender GmbH. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Flender GmbH Document order number: 4281en Copyright © Flender GmbH 2017 - 2019.
Alfred-Flender-Straße 77 Ⓟ 07/2019 Subject to change All rights reserved
46395 BOCHOLT
GERMANY
Table of contents

1 Introduction...................................................................................................................................................7
1.1 Superordinate operating instructions .......................................................................................7
1.2 General information..................................................................................................................7
1.3 Protective coating.....................................................................................................................7
1.4 Marking of the coupling parts in compliance with the ATEX Directive .....................................7
2 Assembly ......................................................................................................................................................9
2.1 Construction of a screw-connection point ..............................................................................10
2.2 Detailed view of the tapered joint ...........................................................................................11
2.3 Assembling the plate pack .....................................................................................................11
2.4 Aligning the coupling ..............................................................................................................13
2.4.1 Purpose of alignment .............................................................................................................13
2.4.2 Aligning ..................................................................................................................................13
3 Disassembling ............................................................................................................................................15
3.1 Removing the plate pack........................................................................................................15
3.2 Disassembly set .....................................................................................................................15
A Technical specifications..............................................................................................................................17
A.1 Tightening torques and widths A/F.........................................................................................17
A.2 Tightening procedure .............................................................................................................18
A.3 Lubricant ................................................................................................................................18
A.4 Alignment values....................................................................................................................19

Tables

Table A-1 Tightening torques and widths A/F..............................................................................................17

Table A-2 Tightening procedure ..................................................................................................................18
Table A-3 Alignment values ........................................................................................................................19

Figures

Figure 2-1 Structure of the bolting point .......................................................................................................10

Figure 2-2 Detailed view of the tapered joint ................................................................................................11
Figure 2-3 Aligning the machine parts ..........................................................................................................14
Figure 3-1 Mounting the extractor.................................................................................................................16
Figure 3-2 Extracted tapered bolt .................................................................................................................16

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Table of contents

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6 Compact Hardware Installation Instructions 06/2019
Introduction 1
1.1 Superordinate operating instructions

These assembly instructions apply only in conjunction with the operating instructions BA 8714.

1.2 General information

These instructions are part of the delivery. Always keep these instructions close to the coupling.
Observe the notes and regulations in these assembly instructions and in the superordinate
operating instructions.
Make sure that every person who is commissioned to work on the coupling has read and
understood these instructions and the superordinate operating instructions prior to handling the
coupling and observes all of the points.
Only the knowledge of these instructions can avoid faults on the coupling and ensure fault-free
and safe operation. Non-adherence to the instructions can cause product or property damage
or personal injury. Flender does not accept any liability for damage or operating failures which
are due to non-adherence to these instructions.

1.3 Protective coating

The parts delivered with these instructions are preserved. Please observe the notes and
regulations in the superordinate operating instructions (Page 7).

1.4 Marking of the coupling parts in compliance with the ATEX Directive

DANGER
Risk of explosion when using coupling parts without Ex marking
Coupling parts without Ex marking have not been approved for use in potentially explosive
atmospheres. These coupling parts can lead to an explosion during operation.
● Only use couplings with Ex marking in potentially explosive atmospheres.

The marking of the coupling and information about the usage conditions can be found in the
superordinate operating instructions (Page 7).

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Compact Hardware Installation Instructions 06/2019 7
Introduction
1.4 Marking of the coupling parts in compliance with the ATEX Directive

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8 Compact Hardware Installation Instructions 06/2019
Assembly 2
DANGER
Danger due to bursting of the coupling
If you do not observe the information stipulated here regarding assembly, this can lead to
bursting of the coupling during operation. There is a risk of fatal injury from flying fragments.
Bursting of the coupling can lead to an explosion in potentially explosive atmospheres.
● Please observe all the stipulations concerning assembly.

Note
Information about the assembly of the coupling
● Only use undamaged components for the assembly of the coupling.
● Follow the assembly sequence.
● Please ensure that there is sufficient space at the assembly location and that the location is
tidy and clean in order to be able to assemble and maintain the coupling without any risk.
● If a dimension drawing has been created for the coupling, please observe the information it
contains as a matter of priority.

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Compact Hardware Installation Instructions 06/2019 9
Assembly
2.1 Construction of a screw-connection point

2.1 Construction of a screw-connection point

The bolting point varies depending on the size:
● Type ARN-8, sizes 219-8 to 354-8: Tapered bolt with threaded stem (1) and nut (6)
● Type ARN-8, sizes 387-8 to 631-8 and type ARN-10, sizes 495-10 to 988-10: Tapered bolt
with threaded hole (1) and tensioning bolt (6)

 
 
 
 
 
 
 

Type ARN-8, sizes 219-8 to 354-8 Type ARN-8, sizes 387-8 to 631-8
Type ARN-10, sizes 495-10 to 988-10
① Tapered bolt ① Tapered bolt
② Flange ② Flange
③ Plate pack ③ Plate pack
④ Flange ④ Flange
⑤ Guard ring ⑤ Guard ring
⑥ Nut ⑥ Tensioning bolt
⑦ Hexagon bolt ⑦ Hexagon bolt
Figure 2-1 Structure of the bolting point

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10 Compact Hardware Installation Instructions 06/2019
 Assembly
2.3 Assembling the plate pack

2.2 Detailed view of the tapered joint

             

Type ARN-8, sizes 219-8 to 354-8 Type ARN-8, sizes 387-8 to 631-8
Type ARN-10, sizes 495-10 to 988-10
① Tapered bolt ① Tapered bolt
② Flange ② Flange
③ Plate pack ③ Plate pack
④ Flange ④ Flange
⑤ Guard ring ⑤ Guard ring
⑥ Nut ⑥ Tensioning bolt
⑦ Hexagon bolt ⑦ Hexagon bolt
Figure 2-2 Detailed view of the tapered joint

2.3 Assembling the plate pack

WARNING
Risk of chemical burns due to chemical substances
There is a risk of chemical burns when handling corrosive cleaning agents.
● Please follow the manufacturer's guidelines on how to handle cleaning agents and
solvents.
● Wear suitable protective equipment (gloves, safety goggles).

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Assembly
2.3 Assembling the plate pack

WARNING
Danger of explosion and danger of injury
Improper operation of the coupling can result in injuries and in an explosion in potentially
explosive atmospheres.
● Insert the bolts in the delivery condition. Do not use additional grease on the bolted joints.
● Secure the tensioning bolts (6) and the bolts (7) with liquid threadlocker (e.g. Loctite 243
medium strength).
● The 4th time assembly is performed, replace the lock nuts (6) with new lock nuts.
● The 4th time assembly is performed, grease the tapered bolts (1) in the region of the taper
surface. You will find recommended lubricants in Section Lubricant (Page 18).

Procedure
1. Clean the tapered holes of the flanges (2) and (4).
2. A taper connection consists of the following components:
– Tapered bolt (1),
– Nut (6) / tensioning bolt (6),
– Guard ring (5)
– Hexagon bolt (7).
The taper connections are usually supplied firmly bolted to each other. Detach these
connections.
3. The tapered bolts (1) must be greased in the region of the taper surface during assembly.
If you have cleaned the taper surface, grease the taper surface with the lubricant
(Page 18) for this purpose.
The taper surface is greased in the delivery condition.
4. Clean the contact surfaces for the tapered bolts (1), nuts (6) / tensioning bolts (6), guard
rings (5) and the plate stack (3).
5. Secure the the bolts (7) with liquid threadlocker (e.g. Loctite 243 medium strength). Apply
a small quantity of threadlocker to the thread. Turn the bolt (7) into the tapered bolt (1) until
the bolt head contacts the surface.
6. Screw the plate pack (3) alternately to the flanges (2; 4).
7. Arrange the bolted joint as follows:
– The plate pack (3) is located between the flanges (2; 4).
– The collars of the tapered bolts (1) contact the flange (2) or (4).
– The nuts (6) / tensioning bolts (6) are in contact with the guard rings (5).
8. Screw the nuts (6) on or bolt the tensioning bolts (6) in. The nuts are self-locking. Secure the
the tensioning bolts (6) with liquid threadlocker (e.g. Loctite 243 medium strength). Apply a
small quantity of threadlocker to the thread. Turn the tensioning bolts (6) in until the bolt
head makes contact.

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12 Compact Hardware Installation Instructions 06/2019
 Assembly
2.4 Aligning the coupling

9. Apply the pretensioning to the nuts (6) / tensioning bolts (6). Lock the tapered bolt (1) against
turning by holding the hexagon bolt (7). Brace the anti-rotation device (counter holder) on
the flange to which the plate pack is screwed.
10.In the 1st pass, tighten the nuts (6) / tensioning bolts (6) one after the other with half the
tightening torque. The tightening torques are listed in Section Tightening torques and widths
A/F (Page 17).
11.In the 2nd pass, tighten the nuts (6) / tensioning bolts (6) one after the other with the full
tightening torque. The tightening torques are listed in Section Tightening torques and widths
A/F (Page 17).
12.Tighten the bolts (7) with the specified tightening torque TA stated in Section Tightening
torques and widths A/F (Page 17).

2.4 Aligning the coupling

2.4.1 Purpose of alignment

The shafts that are joined by the coupling are never on an ideal precise axis but have a certain
amount of misalignment.
Misalignment in the coupling leads to restoring forces that can stress adjacent machine parts
(e.g. the bearings) to an unacceptable extent.
The misalignment values in operation result from the following:
● Misalignment due to assembly
Incorrect position due to a lack of precision when aligning
● Misalignment due to operation
Example: Load-related deformation, thermal expansion
You can minimise misalignment by aligning after assembly. A lower misalignment in the
coupling has the following advantages:
● Reduced wear
● Reduced restoring forces
● Misalignment reserves for operation of the coupling
Alignment values can be found in section Alignment values (Page 19).

2.4.2 Aligning
N‑ARPEX couplings with two plate packs accommodate axial, radial and angular offsets.
N‑ARPEX couplings with one plate pack exclusively accommodate axial and angular offsets.

Procedure
Measure the distance S1 between the coupling parts at several points on the outer diameter.

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Assembly
2.4 Aligning the coupling

If the measured distances lie between the value range of S1min and S1max, then the machines
are aligned accurately enough.
You can find the values for S1min and S1max in section Alignment values (Page 19).

6 PD[ 6 PLQ
 

 

 
6 PLQ 6 PD[

① Measuring point
Figure 2-3 Aligning the machine parts

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14 Compact Hardware Installation Instructions 06/2019
Disassembling 3
3.1 Removing the plate pack

Procedure
1. Remove all nuts (6) / tensioning bolts (6) and hexagon bolts (7).
2. Use a plastic mallet. Push the tapered bolt (1) out onto the face side with light knocks.
During reassembly, follow the instructions in Chapter Assembling the plate pack (Page 11).

Note
If the tapered bolts (1) are especially firmly seated, Flender can provide a disassembly set.
You will find information on this in Section Disassembly set (Page 15).

3.2 Disassembly set

Note
You must order the disassembly set separately.

The disassembly set consists of the following components:

● 1 x disassembly washer
● 1 x threaded stud
● 1 x nut

Procedure
1. Remove all nuts (6) / tensioning bolts (6) and hexagon bolts (7).
2. Mount the disassembly washer (2) with the threaded pin (3) on the tapered bolt (1) as shown
in the figure "Mounting the extractor"
3. Screw the nuts (4) onto the threaded pin (3).
4. Tighten the nuts (4) until the tapered bolt (1) comes loose from the taper hole.
5. Repeat the operation for all tapered bolts (1) still mounted.

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Disassembling
3.2 Disassembly set

   

① Tapered bolt
② Disassembly washer
③ Set screw
④ Nut

Figure 3-1 Mounting the extractor

   

① Tapered bolt
② Disassembly washer
③ Set screw
④ Nut

Figure 3-2 Extracted tapered bolt

During reassembly, follow the instructions in Chapter Assembling the plate pack (Page 11).

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16 Compact Hardware Installation Instructions 06/2019
Technical specifications A
A.1 Tightening torques and widths A/F

Table A-1 Tightening torques and widths A/F

N-ARPEX Nut (6) Tensioning bolt (6) Hexagon bolt (7)

Size Thread Width Tightening Thread Width Tightening Thread Width Tightening
across torque across torque across torque
flats TA flats TA flats TA
SW Nm SW Nm SW Nm
mm mm mm
219-8 M18 27 400 M8 13 20
241-8 M20 30 550 M10 17 41
262-8 M22 32 750 M10 17 41
285-8 M24 36 960 M12 19 70
302-8 M24 36 960 M12 19 70
321-8 M24 36 960 M12 19 70
354-8 M24 36 960 M16 24 170
387-8 M24 36 960 M16 24 170
411-8 M24 36 960 M16 24 170
447-8 M24 36 960 M16 24 170
495-8 M27 41 1250 M16 24 170
546-8 M27 41 1250 M16 24 170
587-8 M27 41 1250 M20 30 330
631-8 M27 41 1250 M20 30 330
495-10 M27 41 1250 M16 24 170
546-10 M27 41 1250 M16 24 170
587-10 M27 41 1250 M20 30 330
631-10 M27 41 1250 M20 30 330
694-10 M30 46 1500 M20 30 330
734-10 M30 46 1500 M20 30 330
790-10 M30 46 1500 M20 30 330
887-10 M30 46 1500 M24 36 560
988-10 M30 46 1500 M24 36 560

Apply the recommended tightening torques as specified in Section Tightening procedure

(Page 18).

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Compact Hardware Installation Instructions 06/2019 17
Technical specifications
A.3 Lubricant

A.2 Tightening procedure

Tighten fastening screws to the specified tightening torque in accordance with the following
table:

Table A-2 Tightening procedure

Scatter of the torque applied Tightening procedure

at the tool (As a rule, the tightening procedures listed are within the specified tool
torque scatter)
±5 % ● Hydraulic tightening with mechanical screwdriver
● Torque-controlled tightening with a torque wrench or a torque
wrench that gives a signal
● Tightening with a precision mechanical screwdriver with dynamic
torque measurement

The tightening torques apply to screws/bolts with untreated surfaces that are not oiled or are
only lightly oiled, and for screws/bolts that are used with a liquid screw locking agent in
accordance with these instructions. Use with lubricant paint or lubricant is not permitted.

A.3 Lubricant

Lubricant paste Manufacturer

OPTIMOL OPTIMOLY PASTE PL Castrol Industrie GmbH
41179 Mönchengladbach
Germany
LP 430 Microgleit GmbH
74357 Bönnigheim
Germany
AEMA-SOL M019 P/PS Matthes GmbH
42653 Solingen
Germany
Klüberpaste ALTEMP QNB 50 Klüber Lubrication KG
81379 Munich
Germany
Klüberpaste 46 MR 401 Klüber Lubrication KG
81379 Munich
Germany
MOLYCOTE G-RAPID PLUS PASTE Dow Corning Europe S.A.
7180 Seneffe
Belgium

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18 Compact Hardware Installation Instructions 06/2019
 Technical specifications
A.4 Alignment values

A.4 Alignment values

Table A-3 Alignment values

N‑ARPEX S1 S1min S1max

Size mm mm mm
219-8 12.2 11.8 12.6
241-8 12.6 12.2 13
262-8 13.8 13.4 14.2
285-8 15.2 14.7 15.7
302-8 17.2 16.7 17.7
321-8 21 20.5 21.5
354-8 23.6 23 24.2
387-8 26 25.4 26.6
411-8 29.6 29 30.2
447-8 32.6 31.9 33.3
495-8 33.8 33.1 34.5
546-8 40 39.3 40.7
587-8 45 44.2 45.8
631-8 48.8 48 49.6
495-10 33.8 33.3 34.3
546-10 40 39.5 40.5
587-10 45 44.4 45.6
631-10 48.8 48.2 49.4
694-10 58 57.3 58.7
734-10 63 62.3 63.7
790-10 66 65.2 66.8
887-10 78 77.2 78.8
988-10 86 85.1 86.9

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FLENDER COUPLINGS
N-ARPEX plate packs
Compact Hardware Installation Instructions 4281en
Edition 06/2019

Flender GmbH
Alfred-Flender-Straße 77
46395 Bocholt
GERMANY