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Doc. No
BK4A-001-TS-TP1-RPT-04
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TABLE OF CONTENT
1.0
INTRODUCTION .......................................................................................................................... 3
2.0
2.1
2.2
PURPOSE OF DOCUMENT........................................................................................................ 3
2.3
ABBREVIATIONS ........................................................................................................................ 3
3.0
DESIGN DATA............................................................................................................................. 4
3.1
GENERAL .................................................................................................................................... 4
3.2
4.0
METHODOLOGY ......................................................................................................................... 5
5.0
RESULTS ..................................................................................................................................... 6
6.0
REFERENCE DOCUMENTS....................................................................................................... 6
1.0
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INTRODUCTION
The BK-4A riser platform is located in the White Tiger Oil Field, approximately 145km SouthEast of Vung Tau City of Vietnam. The BK-4A riser platform is connected to the existing BK4
platform via linking bridge.
The BK-4A riser platform consists of topside and jacket. It is able to receive gas - condensate at
low pressure condition from the Thien Ung Platform (BK-TNG) via NCS-2 pipeline (phase 1)
and transport to BK-4 riser platform via linking bridge. One Pig receiver 26" is installed on the
topside of BK-4A platform to receive pig launched from BK-TNG platform via the NCS-2 pipeline
(Phase 1).
2.0
2.1
2.2
PURPOSE OF DOCUMENT
The purpose of this document is to present the methodology and results of the minimum wall
thickness design calculation for the offshore pipeline from hanger flange of riser to pig receiver
in accordance with ASME B31.8.
2.3
ABBREVIATIONS
The following abbreviations will be used throughout this document:
API
HAT
Hmax
ID
Inside Diameter
KP
Kilometer Post
LAT
LRFD
MSL
OD
Outside Diameter
PSL
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Ref.
Reference
Rev
Revision
RP
Return Period
SMLS
Seamless Pipe
SMTS
SMYS
WD
Water Depth
WHP
Wellhead Platform
WT
Wall Thickness
3.0
DESIGN DATA
3.1
GENERAL
This section presents the relevant design data used for the pipeline wall thickness calculation.
3.2
PIPELINE DATA
The design parameters for the pipeline systems are presented under Table 3.1 below.
Table 3.1- Pipeline Design Parameter
Description
Data
SMYS
415 MPa
SMTS
520 MPa
Steel density
Elastic modulus
Poisson ratio
Design pressure
External Pressure
7850 kg/m3
207000 MPa
0.3
45 barg
0 barg (conservative result)
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Description
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Data
Minimum
-29 C
Maximum
85 C
Design temperature
Internal corrosion allowance for pipeline and riser
3 mm
4.0
METHODOLOGY
The wall thickness calculations are performed in accordance with ASME B31.8-2010, Clause
842.2.2.
S h F1 ST
S h ( Pi Pe )
D
2t
Where:
Pi
Pe
Sh
F1
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t req t t CA
Where:
t CA
The value of 12.5% for mill tolerance shall be considered to account for proposed pipe wall
thickness.
5.0
RESULTS
The results of the pipeline wall thickness calculation are presented in Table 5.1. The calculation
sheet for pipeline wall thickness design is attached under Appendix 1.
Table 5.1- Selected Wall Thickness Pipeline from Hanger Flange of Riser to Pig
Launcher/Receiver
Pipeline Section
Calculated
Wall
Thickness
(mm)
Corrosion
Allowance
(mm)
Required
Wall
Thickness
(mm)
Selected Wall
Thickness
(mm)
From
Hanger Flange of
Riser
to
Pig
Launcher/Receiver
7.09
3.0
10.09
15.9 (1)
Note:
1.
6.0
The selected wall thickness is based on API 5L, 2004. This wall thickness is recommended to same as riser
section.
REFERENCE DOCUMENTS
[1].
[2].
APPENDIX 1:
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Calculation Method
Wall thickness is calculated in accordance with ASME B31.8 Clause 842.2.2
The calculated minimum thickness is rounded up to next standard thickness as per API 5L
Reference
ASME B31.8, 2010 - Gas Transmission and Distribution Piping Systems
API 5L, 2007- Specification for Line Pipe, 44th Edition
Conclusions
The selected wall thickness for Modification at White Tiger Field to Receive Gas From Thien Ung, Dai Hung Fields BK4A Platform
satisfies the requirement of B31.8 for offshore gas pipeline pipeline.
Based on detailed calculation, it's recommended to select wall thickness for entire offshore gas pipeline is 15.9 mm
Project Title:
Client:
Calculation Title:
Calculation No.:
Modification At White Tiger Field To Receive Gas From Thien Ung, BK4A Platform
VietsovPetro
INPUTS
Material
Material Grade
Yield Strength
Corrosion Allowance
SMYS
CA
API 5L - X60
415
MPa
3.0
mm
F
T
Riser
0.5
1.0
Fluid Density
cont
20.4
kg/m3
Density of Water
Design Pressure (gauge)
Inlet Pressure Ref. Elevation
Gravitational Acceleration
water
Pd
h ref
g
1025.0
4.5
0.0
9.81
kg/m3
MPa
m
h min
0.0
m/s2
m
Pt
Ft
5.50
0.9
MPa
-
Location
Location (Pipeline/Riser)
Design Factor
Temperature Derating Factor
Pipe Manufacture
LSAW
Material Grade
API 5L -X60
Load
Hydrotest
Hydrotest Pressure
Design Factor for Test
OUTPUTS
RESULTS
Pipe Size, DN
650
Pe
P head
Pi
Pi - Pe
D
t
tn
t chosen
MPa
MPa
MPa
MPa
mm
mm
mm
mm
Operation
0.00
0.00
4.50
4.50
653.6
7.09
10.09
15.90
Hydrotest
0.00
0.00
5.50
5.50
653.6
4.81
4.81
15.90
t chosen
t fab
t cal
h
Sh
-
mm
mm
mm
MPa
MPa
-
Operation
15.90
1.99
10.91
207.50
132.5
41.11
Hydrotest
15.90
1.99
13.91
373.50
126.4
650