DESIGN / DRAFTING GUIDELINES FOR STORAGE TANKS

1 MOC : PDS SHALL BE REFERED FOR MOC.

2 OPERATING PRESSURE : THIS EQUIPMENT WILL BE OPERATING UNDER ATMOSPHERIC PRESSURE.
3 DESIGN PRESSURE : ATMOSPHERIC
4 HYDROTEST PRESSURE : EQUIPMENT TESTING TO BE CARRIED OUT FOR WATER FILL-UP TEST ONLY.
5 OPERATING TEMP. / DESIGN TEMP. : REFER PDS
6 RADIOGRAPHY : ALL JOINTS WILL BE NIL.
7 DP TEST : ALWAYS YES
8 WORKING VOLUME / GROSS VOLUME : THIS IS TO BE FILLED AS PER PDS IN DESIGN DATA
9 PROCESS FLUID AND FLUID DENSITY : THIS IS TO BE FILLED AS PER PDS IN DESIGN DATA
10 TEST FLUID : THIS IS ALWAYS WATER
11 EMPTY WEIGHT : CORRECT WEIGHT TO BE CALCULATED.
12 OPERATING WEIGHT : WORKING VOLUME x PROCESS FLUID DENSITY + EMPTY WEIGHT.
13 FULL OF WATER WEIGHT : (SHELL VOLUME+TOP CONE VOL.) x WATER DENSITY + EMPTY WEIGHT.
14 NOZZLE SCHEDULE : AS PER PDS AND NOZZLE SIZES AND SERVICE TO BE CONFIRMED AFTER GETTING P&I DIAGRAM.
15 NOZZLE PROJECTION ON SHELL/ CONE / DISH : REFER SKETCHES
16 MOC FOR NOZZLE PIPES : UPTO 150 NB - IS 1239 PART-I & ABOVE 150 NB - IS 3589
17 THK FOR NOZZLE PIPES : UPTO 150 NB - HEAVY CLASS & ABOVE 150 NB - AS PER STD TABLE
18 NOZZLE ELEVATIONS : REFER PDS
19 SPECIAL REQUIREMENT : CENTRAL PIPE
20 NOZZLE FLANGES : FLANGE STD. TO BE OBTAINED FROM PAL(PIPING).OR REFER PIPING SPECS.
21 NOZZLE FLANGES MOC : FLANGE MOC WILL BE GENERALLY MS REF.PIPING SPECS.
22 SHELL THICKNESS : REF. TABLE (IF THERE IS A CHANGE IN ANY DESIGN PARAMETER, GET THK. TO BE CONFIRMED BY DESIGN ENGINEER)
23 BASE PLATE THICKNESS : THIS IS TO BE EQUAL TO SHELL BOTTOM COURSE THK.
24 TOP PLATE THICKNESS : THIS IS EQUAL TO SHELL TOP COURSE THK.
25 TOP CONE ANGLE : GENERALLY THIS ANGLE WILL 15 DEG. TO HORIZANTAL ( 150 DEG. APEX )
26 CURB CHANNEL : REFER TABLE
27 SHELL STIFFENER : FOR MS EQPT. SHLL STIFFENER ARE NOT REQ. FOR AISI 304 EQPT. REF. TABLE.
28 TOP CONE RAFTERS : REFER TABLE
29 FOUNDATION BOLTS : NOT REQUIRED
30 STANDARD REFERENCE DRG. / DOCUMENTS. : 1) MANHOLE SHELL
2) MANHOLE ( TOP CONE)
3) NAME PLATE
4) FABRICATION TOLERANCES
5) PAINTING SPEC ( EXTERNAL ).
31 GENERAL NOTES : REFER ATTACHEND SHEET.
 THICKNESS TABLE FOR MS / SS STORAGE TANKS (WITHOUT SPRAY COOLING)
FOR M.S. STORAGE TANKS FOR AISI 304 STORAGE TANKS
ID IN mm 1 2 3 4 5 6 7 8 9 10 ID IN mm 1 2 3 4 5 6 7 8 9 10
1 0000 - 4499 6 6 6 6 6 6 - - - - 0000 - 2999 2.5 2.5 3 3 - - - - - -
2 4500 - 5499 6 6 6 6 6 6 6 - - - 3000 - 3999 2.5 2.5 3 3 3 - - - - -
3 5500 - 6499 6 6 6 6 6 6 6 8 - - 4000 - 4999 2.5 2.5 3 3 3 3 - - - -
4 6500 - 7499 6 6 6 6 6 6 8 8 8 - 5000 - 5499 3 3 3 3 3 4 4 - - -
5 7500 - 8499 6 6 6 6 6 6 8 8 10 - 5500 - 5999 3 3 3 3 4 4 4 5 - -
6 8500 - 9499 6 6 6 6 6 8 8 8 10 - 6000 - 6499 3 3 3 3 4 4 5 5 - -
7 9500 - 10499 6 6 6 6 8 8 8 10 10 - 6500 - 6999 3 3 3 4 4 4 5 5 5 -
8 10500 - 11499 6 6 6 6 8 8 10 10 12 - 7000 - 7499 3 3 3 4 4 4 5 5 6 -
9 11500 - 12499 6 6 6 6 8 8 10 10 12 - 7500 - 7999 3 3 3 4 4 5 5 5 6 -
10 12500 - 13499 6 6 6 8 8 10 10 12 12 - 8000 - 8499 3 3 3 4 4 5 5 6 8 -
11 13500 - 14499 6 6 6 8 8 10 10 12 12 - 8500 - 9999 3 3 3 4 4 6 6 8 8 -
12
13 NOTE : 1. COURSE HEIGHT IS 1250 mm.
14 2. IF COMMITED THK. IS GRATHER THAN ABOVE TABLE THEN THAT THK. TO BE CONSIDERED.
15

SIZES FOR CURB CHANNEL

ID IN mm SIZE ID IN mm SIZE
0000 - 4999 ISMC 75 0000 - 4999 ISMC 75 (WITH PARENT MATERIAL PAD PLATE)
5000 - 9999 ISMC 100 5000 - 9999 ISMC 100 (WITH PARENT MATERIAL PAD PLATE)
10000 - 30000 ISMC 150 10000 - 30000 ISMC 150 (WITH PARENT MATERIAL PAD PLATE)

RAFTER SIZES FOR STORAGE TANKS

ID IN mm NO. OF RAFTERS SIZES ID IN mm NO. OF RAFTERS SIZES
0000 - 2999 N.A. N.A. 0000 - 2999 N.A. N.A.
3000 - 3999 6 ISMC 75 3000 - 3999 6 2.5 THK x 30 x 90
4000 - 4999 8 ISMC 75 4000 - 4499 8 2.5 THK x 30 x 90
5000 - 5499 10 ISMC 75 4500 - 4999 8 2.5 THK x 40 x 120
5500 - 6499 10 ISMC 100 5000 - 5999 10 2.5 THK x 40 x 120
6500 - 7499 12 ISMC 100 6000 - 6499 10 2.5 THK x 50 x 150
7500 - 9999 16 ISMC 100 6500 - 7499 12 2.5 THK x 50 x 150
10000 - 11499 18 ISMC 100 7500 - 8499 14 2.5 THK x 50 x 150
11500 - 11999 20 ISMC 100 8500 - 9999 16 2.5 THK x 50 x 150
10000 - 11499 18 2.5 THK x 50 x 150
11500 - 11999 20 2.5 THK x 50 x 150
 NOZZLE THICKNESSES
FOR MS FOR SS FOR COPPER
SIZE (NB) THK. MOC SIZE (NB) THK. MOC SIZE (OD)
15 HEAVY CLASS IS 1239 PART-I 15 SCH. 10S AISI 304 (ERW) 19.05
25 HEAVY CLASS IS 1239 PART-I 25 SCH. 10S AISI 304 (ERW) 28.6
40 HEAVY CLASS IS 1239 PART-I 40 SCH. 10S AISI 304 (ERW) 41.3
50 HEAVY CLASS IS 1239 PART-I 50 SCH. 10S AISI 304 (ERW) 54
65 HEAVY CLASS IS 1239 PART-I 65 SCH. 10S AISI 304 (ERW) 66.6
80 HEAVY CLASS IS 1239 PART-I 80 SCH. 10S AISI 304 (ERW) 79.3
100 HEAVY CLASS IS 1239 PART-I 100 SCH. 10S AISI 304 (ERW) 101.6
150 HEAVY CLASS IS 1239 PART-I 150 SCH. 10S AISI 304 (ERW) 152.5
200 6 mm IS 3589 200 SCH. 10S AISI 304 (ERW) 203.2
250 6 mm IS 3589 250 SCH. 10S AISI 304 (ERW) 254
300 6 mm IS 3589 300 SCH. 10S AISI 304 (ERW) 304.8
350 6.35 mm IS 3589 350 SCH. 10S AISI 304 (ERW) 355.6
400 6.35 mm IS 3589 400 SCH. 10S AISI 304 (ERW) 406.4
450 6.35 mm IS 3589 450 SCH. 10S AISI 304 (ERW) 457.2
FOR COPPER
THK. MOC
2 mm DOW Cu
2 mm DOW Cu
2 mm DOW Cu
2 mm DOW Cu
2 mm DOW Cu
2 mm DOW Cu
2.5 mm DOW Cu
2.5 mm DOW Cu
2.5 mm DOW Cu
2.5 mm DOW Cu
3 mm DOW Cu
3 mm DOW Cu
3 mm DOW Cu
3 mm DOW Cu
 GENERAL NOTES
1. ALL DIMENSIONS ARE IN mm AND LEVEL ARE IN METERS UNLESS OTHERWISE SPECIFIED.
2. NOZZLE PROJECTIONS ARE MEASURED FROM C/L OF EQUIPMENT OR FIXED REFERENCE LINE UPTO
3. ALL BOLT HOLES TO STRADDLE WITH PRINCIPLE CENTER LINE.
4. NECESSARY CARE TO BE TAKEN DURING HANDLING, WELDING & FABRICATION OF TANK TO AVOID
SCRATCHES, PIN HOLES, BLOW HOLES, DENTMARKS FROM INSIDE/OUTSIDE OF THE TANK.
5. ALL INSIDE WELD JOINTS TO BE GROUND SMOOTH & OUTSIDE WELD JOINTS TO BE WIRE BRUSH CLE
6. ALL NOZZLE MATING FLANGES WITH LINER (IF APPLICABLE) TO BE PROVIDED.
7. BLANK CAF GASKET TO BE PROVIDED FOR HYDROTEST PURPOSE ONLY.
8. CLORIDE CONTENTS OF TEST FLUID (WATER) FOR HYDROTEST SHOULD NOT EXCEED 25 PPM.
9. AFTER HYDROTEST EQUIPMENT SHALL BE DRIED THOROUGHLY.
 SPECIFIED.
REFERENCE LINE UPTO THE FACE OF GASKET SEATING SURFACE.

N OF TANK TO AVOID
OF THE TANK.
TO BE WIRE BRUSH CLEANED.

EXCEED 25 PPM.