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650 series
Version 2.2 IEC
Installation manual
Document ID: 1MRK 514 027-UEN
Issued: May 2019
Revision: D
Product version: 2.2
The software and hardware described in this document is furnished under a license and may
be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/) This product includes cryptographic software written/
developed by: Eric Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,
and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The
product is designed in accordance with the international standards of the IEC 60255 series.
Table of contents
Table of contents
Section 1 Introduction.........................................................................................................5
1.1 This manual......................................................................................................................................... 5
1.1.1 Presumptions for Technical Data............................................................................................... 5
1.2 Intended audience............................................................................................................................. 5
1.3 Product documentation................................................................................................................... 6
1.3.1 Product documentation set........................................................................................................ 6
1.3.2 Document revision history...........................................................................................................7
1.3.3 Related documents........................................................................................................................7
1.4 Document symbols and conventions.............................................................................................9
1.4.1 Symbols........................................................................................................................................... 9
1.4.2 Document conventions................................................................................................................ 9
Section 5 Mounting............................................................................................................19
5.1 Required tools...................................................................................................................................19
5.2 Checking environmental conditions and mounting space...................................................... 19
5.3 Mounting the IED..............................................................................................................................19
5.3.1 Flush mounting............................................................................................................................ 20
5.3.1.1 Overview.................................................................................................................................... 20
5.3.1.2 Mounting procedure for flush mounting............................................................................. 21
5.3.2 19” panel rack mounting............................................................................................................. 21
5.3.2.1 Overview..................................................................................................................................... 21
5.3.2.2 Mounting procedure for 19” panel rack mounting............................................................ 22
5.3.3 Wall mounting...............................................................................................................................22
650 series 1
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© Copyright 2017 ABB. All rights reserved
Table of contents
5.3.3.1 Overview.....................................................................................................................................22
5.3.3.2 Mounting procedure for wall mounting...............................................................................23
5.3.3.3 How to reach the rear side of the IED.................................................................................. 23
5.3.4 Side-by-side 19” rack mounting................................................................................................24
5.3.4.1 Overview.....................................................................................................................................24
5.3.4.2 Mounting procedure for side-by-side rack mounting...................................................... 24
5.3.4.3 IED mounted with a RHGS6 case.......................................................................................... 24
5.3.5 Side-by-side flush mounting..................................................................................................... 25
5.3.5.1 Overview.....................................................................................................................................25
5.3.5.2 Mounting procedure for side-by-side flush mounting..................................................... 26
Section 6 Connecting.........................................................................................................27
6.1 Making the electrical connection.................................................................................................. 27
6.1.1 IED connectors............................................................................................................................. 27
6.1.1.1 Overview.....................................................................................................................................27
6.1.1.2 Front side connectors............................................................................................................. 28
6.1.1.3 Rear side connectors............................................................................................................... 29
6.1.1.4 Connection examples for high impedance differential protection............................... 33
6.1.2 Connecting to protective earth................................................................................................ 35
6.1.3 Connecting the power supply module.................................................................................... 36
6.1.4 Connecting to CT and VT circuits.............................................................................................36
6.1.5 Connecting the binary input and output signals.................................................................. 37
6.1.6 Making the shield connection................................................................................................... 39
6.2 Making of Ethernet connections.................................................................................................. 40
6.2.1 Connecting station communication interfaces.................................................................... 40
6.2.2 Connecting remote communication interfaces LDCM........................................................ 41
6.3 Installing the serial communication cable for RS485............................................................... 42
6.3.1 RS485 serial communication module...................................................................................... 42
6.3.2 Installing the serial communication cable for RS485 SPA/IEC.......................................... 45
6.3.3 Data on RS485 serial communication module cable............................................................46
2 650 series
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© Copyright 2017 ABB. All rights reserved
Table of contents
Section 10 Glossary............................................................................................................. 59
650 series 3
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4
1MRK 514 027-UEN D Section 1
Introduction
Section 1 Introduction
1.1 This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The technical data stated in this document are only valid under the following circumstances:
1. Main current transformers with 1 A or 2 A secondary rating are wired to the IED 1 A rated
CT inputs.
2. Main current transformer with 5 A secondary rating are wired to the IED 5 A rated CT
inputs.
3. CT and VT ratios in the IED are set in accordance with the associated main instrument
transformers. Note that for functions which measure an analogue signal which do not
have corresponding primary quantity the 1:1 ratio shall be set for the used analogue inputs
on the IED. Example of such functions are: HZPDIF, ROTIPHIZ and STTIPHIZ.
4. Parameter IBase used by the tested function is set equal to the rated CT primary current.
5. Parameter UBase used by the tested function is set equal to the rated primary phase-to-
phase voltage.
6. Parameter SBase used by the tested function is set equal to:
• √3 × IBase × UBase
7. The rated secondary quantities have the following values:
• Rated secondary phase current Ir is either 1 A or 5 A depending on selected TRM.
• Rated secondary phase-to-phase voltage Ur is within the range from 100 V to 120 V.
• Rated secondary power for three-phase system Sr = √3 × Ur × Ir
8. For operate and reset time testing, the default setting values of the function are used if
not explicitly stated otherwise.
9. During testing, signals with rated frequency have been injected if not explicitly stated
otherwise.
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic equipment.
650 series 5
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 1 1MRK 514 027-UEN D
Introduction
Decommissioning
Commissioning
Maintenance
Engineering
Operation
Installing
Engineering manual
Installation manual
Commissioning manual
Operation manual
Application manual
Technical manual
Communication
protocol manual
Cyber security
deployment guideline
IEC07000220-4-en.vsd
IEC07000220 V4 EN-US
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a station which is
not in service. The chapters are organized in the chronological order in which the IED should be
commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault.
6 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 1
Introduction
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per
function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The cyber security deployment guideline describes the process for handling cyber security
when communicating with the IED. Certification, Authorization with role based access control,
and product engineering for cyber security related events are described and sorted by
function. The guideline can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
650 series 7
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© Copyright 2017 ABB. All rights reserved
Section 1 1MRK 514 027-UEN D
Introduction
8 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 1
Introduction
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution hot surface icon indicates important information or warning about
the temperature of product surfaces.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary
also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push button
icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
650 series 9
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© Copyright 2017 ABB. All rights reserved
Section 1 1MRK 514 027-UEN D
Introduction
For example, to save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the signal
name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be
connected to another function block in the application configuration to achieve a
valid application configuration.
• Dimensions are provided both in inches and millimeters. If it is not specifically mentioned
then the dimension is in millimeters.
10 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 2
Safety information
Read the entire manual before doing installation or any maintenance work on
the product.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
Do not touch the unit in operation. The installation shall take into account the
worst case temperature.
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of
any safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents
are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
650 series 11
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 2 1MRK 514 027-UEN D
Safety information
M2370-2 v1
GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary
voltage has been disconnected.
M2369-2 v3
M2367-2 v1
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to
powered circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v2
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
12 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 2
Safety information
M2695-2 v2
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
M2698-2 v2
M2693-2 v1
Changing the active setting group will inevitably change the IEDs operation. Be
careful and check regulations before making the change.
M19-2 v3
Observe the maximum allowed continuous current for the different current
transformer inputs of the IED. See technical data.
650 series 13
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© Copyright 2017 ABB. All rights reserved
14
1MRK 514 027-UEN D Section 3
Environmental aspects
Sustainability has been taken into account from the beginning of the product design including
the pro-environmental manufacturing process, long life time, operation reliability and
disposing of the IED.
Operational reliability and long life time have been assured with extensive testing during the
design and manufacturing processes. Moreover, long life time is supported by maintenance
and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system. The
effectiveness of the environmental system is constantly evaluated by an external auditing
body. We follow environmental rules and regulations systematically to evaluate their effect on
our products and processes.
Definitions and regulations of hazardous materials are country-specific and change when the
knowledge of materials increases. The materials used in this product are typical for electric
and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts contact a
local waste handler who is authorized and specialized in disposing electronic waste. These
handlers can sort the material by using dedicated sorting processes and dispose of the
product according to the local requirements.
GUID-09CAB180-6D53-45E3-99EF-1AF5E357F41E v3
1) Polycarbonate
2) Liquid crystal polymer
650 series 15
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© Copyright 2017 ABB. All rights reserved
16
1MRK 514 027-UEN D Section 4
Unpacking, inspecting and storing
1. Examine the delivered products to ensure that they have not been damaged during the
transport.
2. Remove the transport packing carefully without force.
1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the IED's order number with the ordering information to verify that the received
product is correct.
Check that all items are included in the delivery in accordance with the delivery documents.
If damage has occurred during transport, appropriate actions must be taken against the latest
carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there
are any discrepancies in relation to the delivery documents.
Storing of the IED before installation must be done in the original transport packaging in a dry
and dust free place. Storage temperature must be within the range of -40° C to +70° C. The
average high temperature is recommended to be less than +40° C, to minimize component
ageing.
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18
1MRK 514 027-UEN D Section 5
Mounting
Section 5 Mounting
5.1 Required tools GUID-B9478208-286B-4CFF-9C47-074D641A6F71 v2
Generally, all the screws included in delivered mounting kits are of Torx type and a torque
screwdriver of the same type is needed (Tx10, Tx15, Tx20, Tx25 and Tx30).
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
The mechanical and electrical environmental conditions at the installation site must be within
the limits described in the technical manual and IEC60255-1, normal environment.
The IED can be rack, wall or flush mounted with the use of different mounting kits, see figure 2.
An additional box of type RHGS can be mounted to one side of the IED.
The different mounting kits contain all parts needed including screws and assembly
instructions. The following mounting kits are available:
The same mounting kit is used for side-by-side rack mounting and side-by-side flush
mounting.
The mounting kits are ordered with the IED from the ordering sheet in the
Product guide. They are also available for ordering in the Accessories guide.
650 series 19
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 5 1MRK 514 027-UEN D
Mounting
A B C D
IEC15000446-2-en.vsdx
IEC15000446 V2 EN-US
Description
A Flush mounting
B 19” Panel rack mounting
C Wall mounting
D Side-by-side rack mounting
The flush mounting kit can be used for the 1/2 x 19” case size.
Only a single case can be mounted in each cut-out on the cubicle panel, for class IP54
protection. The screws from the IED shall be used to fasten the fasteners to the IED.
Flush mounting cannot be used for side-by-side mounted IEDs when IP54 class
must be fulfilled. Only IP20 class can be obtained when mounting two cases
side-by-side in one (1) cut-out.
20 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 5
Mounting
6
3
IEC16000080=1=en.vsd
IEC16000080 V1 EN-US
The IED can be mounted in a standard 19” cubicle rack by using a mounting kit consisting of
two mounting angles and their fastening screws.
The mounting angles are reversible which enables mounting of the IED either to the left or the
right side of the cubicle.
A separately ordered rack mounting kit for side-by-side mounted IEDs or IEDs
together with RHGS cases should be selected so that the total size equals 19”.
650 series 21
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© Copyright 2017 ABB. All rights reserved
Section 5 1MRK 514 027-UEN D
Mounting
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
1a
1b
IEC04000452-3-en.vsd
IEC04000452 V3 EN-US
22 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 5
Mounting
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
If fiber cables are bent too much, the signal can be weakened. Wall mounting is
therefore not recommended for any communication modules with fiber
connection.
The IED can be equipped with a rear protection cover recommended to be used with this type
of mounting. See figure 6.
To reach the rear side of the IED, a free space of 80 mm is required on the unhinged side.
3
1
80 mm 2
IEC06000135-2-en.vsd
IEC06000135 V3 EN-US
Figure 6: How to reach the connectors on the rear side of the IED.
650 series 23
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© Copyright 2017 ABB. All rights reserved
Section 5 1MRK 514 027-UEN D
Mounting
IED case size 1/2 x 19” and RHGS cases can be mounted side-by-side up to a maximum size of
19”. For side-by-side rack mounting, the side-by-side mounting kit together with the 19” rack
panel mounting kit must be used. The mounting kit has to be ordered separately.
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
3 1
2
4
IEC040004563enOriginal.vsdx
IEC04000456 V3 EN-US
A 1/2 x 19” size IED can be mounted with a RHGS case (6 or 12). The RHGS case can be used for
mounting a test switch of type RTXP 24. It also has enough space for a terminal base of RX 2
type for mounting of, for example, a DC-switch or two auxiliary relays.
24 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 5
Mounting
1 2 1 2
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
IEC06000180-2-en.vsd
IEC06000180 V2 EN-US
Figure 8: IED (1/2 x 19”) mounted with a RHGS6 case containing a test switch module
equipped with only a test switch and a RX2 terminal base
If IP54 is required it is not allowed to flush mount side by side mounted cases. If your
application demands side-by-side flush mounting, the side-by-side mounting details kit and
the 19” panel rack mounting kit must be used. The mounting kit has to be ordered separately.
The maximum size of the panel cut out is 19”.
Use only the screws included in the mounting kit when mounting the plates and
the angles on the IED. Screws with wrong dimension may damage the PCBs
inside the IED.
Please contact factory for special add on plates for mounting FT switches on
the side (for 1/2 19" case) or bottom of the relay.
650 series 25
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© Copyright 2017 ABB. All rights reserved
Section 5 1MRK 514 027-UEN D
Mounting
1 2
IEC06000181-2-en.vsd
IEC06000181 V2 EN-US
Figure 9: Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x 19” IED).
26 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
Section 6 Connecting
6.1 Making the electrical connection
6.1.1.1 Overview
SEMOD129364-5 v1
The quantity and designation of connectors depend upon the type and size of the IED. The rear
cover plates are prepared with space for the maximum of HW options for each case size and
the cut-outs that are not in use are covered with a plate from factory.
Numerical module (NUM) Module for overall application control. All information is
processed or passed through this module, such as
configuration, settings and communication. The module
provides four SFPs for Ethernet traffic.
Local Human machine interface (LHMI) The module consists of LEDs, an LCD, a push button
keyboard and an ethernet connector used to connect a PC to
the IED.
Transformer input module (TRM) Transformer module that galvanically separates the internal
circuits from the VT and CT circuits. It has 12 analog inputs.
Analog digital conversion module (ADM) The module converts the VT and CT analog signals from the
TRM to digital signals processed by the NUM. Carrier for
communication boards.
Note: TRM module is not included in SAM600-IO, so ADM
module is only used for internal communication carrier for IO
modules.
Combined backplane module (CBM) The module has two main purposes: to distribute supply
voltages from the PSM to the other modules and to act as a
communication carrier via its two buses, CompactPCI for fast
I/O and communication and CAN for slow I/O.
Universal backplane module (UBM) The module is used to interconnect the TRM and the ADM. It
also connects the NUM with the LHMI
650 series 27
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© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
Module Description
Line data communication modules (LDCM), Modules used for digital communication to remote terminal.
short range, medium range
Serial SPA/LON/IEC 60870-5-103 Used for SPA/LON/IEC 60870–5–103 communication
communication modules (SLM)
Optical Ethernet SFP Small form factor pluggable for Ethernet communication
Galvanic RJ45 Ethernet SFP Small form factor pluggable for Ethernet communication
Galvanic RS485 communication module Module used for DNP3 and IEC 60870-5-103 communication
(RS485)
IRIG-B Time synchronization module (IRIG-B) Module with 2 inputs. One is used for handling both pulse-
width modulated signals and amplitude modulated signals
and one is used for optical input type ST for PPS time
synchronization.
IEC16000051 V1 EN-US
28 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
M16105-3 v10
1/2x19"
Front view Rear position Module
p40 p31 p30 p5 p4 p3 p1
P30:1
X11 PSM
P30:2
X31 and X32 etc. to X51 and X52 BIM, BOM or IOM
P30:3
X305 LDCM
P31:1
6U
X306 LDCM
X311: A, B, C, D SLM
P31:2
P30:5
X302
X303
X311
A
X304
B
X305 X312
X306 X313
IEC17000067 V1 EN-US
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Section 6 1MRK 514 027-UEN D
Connecting
SEMOD53217-4 v14
1MRK006501-AF-TRM-IEC-6502P1 V1 EN-US
30 650 series
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1MRK 514 027-UEN D Section 6
Connecting
1MRK002801-AC-11-670-1.2-PG V2 EN-US
1MRK006501-AF-INTERFACES-IEC-6502P1 V1 EN-US
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Section 6 1MRK 514 027-UEN D
Connecting
p1
X11
X11
2
4
5
+ + - Protective earth must be connected
EL
1MRK002801-AC-7-670-1.2-PG V3 EN-US
1MRK002801-AC-12-670-1.2-PG V1 EN-US
32 650 series
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1MRK 514 027-UEN D Section 6
Connecting
1MRK002801-AC-14-670-1.2-PG V2 EN-US
650 series 33
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Section 6 1MRK 514 027-UEN D
Connecting
L1 L2 L3
(A) (B) (C)
7 SMAI2
1 BLOCK G2AI3P
AI01 REVROT G2AI1
CT 1200/1 2 (I) ^GRP2L1 G2AI2
5
AI03
6 (I)
7
AI04
8 (I)
9
1
AI05
0 (I)
1 1
1
1
AI06
2 (I)
Protected Object IED
N
L3 (C)
L2 (B)
L1 (A)
N 4
L3 (C)
L2 (B)
CT 1200/1 L1 (A) 5
Star/Wye
Connected X1 11 12 13 14 1 2 3 4 5 6 7
2
3
1
1
3
3
R4
R5
R6
R1
R2
R3
2 U
2 U
2 U
4
2
2
L1 L2 L3 X X 6
(A) (B) (C) 3-Ph Plate with Metrosils and Resistors
IEC07000193-5-en.vsdx
IEC07000193 V5 EN-US
Pos Description
1 Scheme earthing point
It is important to insure that only one earthing point exist in this scheme.
2 Three-phase plate with setting resistors and metrosils. Protective earth is a separate 4 mm screw
terminal on the plate.
3 Necessary connection for three-phase metrosil set.
4 Position of optional test switch for secondary injection into the high impedance differential IED.
5 Necessary connection for setting resistors.
6 Factory-made star point on a three-phase setting resistor set.
The star point connector must be removed for installations with 650 series IEDs.
This star point is required for RADHA schemes only.
7 Connections of three individual phase currents for high impedance scheme to three CT inputs in the
IED.
Connections for 1Ph High impedance differential protection HZPDIF GUID-D68A237F-610C-4AF0-870F-273117F64D92 v10
Restricted earth fault protection is a typical application for 1Ph High impedance differential
protection HZPDIF. Typical CT connections for the high impedance based protection scheme
are shown in figure 19.
34 650 series
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© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
L1 L2 L3
(A) (B) (C)
BLOCK G2AI3P
5 REVROT G2AI1
6 6 AI03 (I) ^GRP2L1 G2AI2
^GRP2L2 G2AI3
7
8 AI04 (I) ^GRP2L3 G2AI4
^GRP2N G2N
9
10 AI05 (I)
11
Protected Object 12 AI06 (I)
L1 L2 L3
IED
N
(A) (B) (C)
4
1
N
CT 1500/5
X1 4 5 1 2 3
2
3
5
1
3
R1
R2
U
4
2
2
1-Ph Plate with Metrosil and Resistor
=IEC07000194=5=en=Original.vsdx
IEC07000194 V5 EN-US
Pos Description
1 Scheme earthing point
2 One-phase plate with stabilizing resistor and metrosil. Protective earth is a separate 4 mm screw
terminal on the plate.
3 Necessary connection for the metrosil.
4 Position of optional test switch for secondary injection into the high impedance differential IED.
5 Necessary connection for stabilizing resistor.
6 How to connect the high impedance restricted earth fault protection scheme to one CT input in IED.
Connect the protective earthing screw (pos 1 in figure 20) on the rear of the IED to the closest
possible earthing point in the cubicle. Electrical codes and standards require that protective
earth cables are green/yellow conductors with a cross section area of at least 2.5 mm2
(AWG14).
The cubicle must be properly connected to the station earthing system. Use a conductor with
a core cross section area of at least 4 mm2 (AWG 12).
650 series 35
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
IEC15000447-2-en.vsd
IEC15000447 V2 EN-US
Pos Description
1 Protective conductor terminal. For connection of the external protective
(earth) conductor.
Use the protective conductor terminal (1) for connection to the stations
earthing system.
The wiring from the cubicle terminal block to the IED terminals (see Figure 15 for PSM
connection diagram) must be made in accordance with the established guidelines for this type
of equipment.
The auxiliary power wiring should have a minimum cross-sectional area of 1.0 mm2 and a
voltage rating of 250 V. Branch circuit protection must be provided in the auxiliary power
supply wiring to the IED, and if necessary it must be possible to disconnect manually from the
power supply. Fuse or circuit breaker up to 6 A and 250 V should be close to the equipment. It
is recommended to separate the instrument transformer leads from the other cables, that is,
they should not be run in the same cable ducts or loom. The connections are made on
connector X11.
CTs and VTs are connected to the 24–pole connector of the Transformer input module (TRM)
on the rear side of the IED. Connection diagram for TRM is shown in figure 12.
36 650 series
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© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
Use a solid conductor with a cross section area between 2.5-6 mm2 (AWG14-10) or a stranded
conductor with a cross section area between 2.5-4 mm2 (AWG14-12).
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets
must be used to connect the CT and VT circuits.
M11991-10 v4
Connectors on TRM (for location see section "Rear side connectors") for current and voltage
transformer circuits are so called “feed-through IED blocks” and are designed for conductors
with cross sectional area up to 4 mm2 (AWG 12). The screws used to fasten the conductors
should be tightened with a torque of 1Nm.
Connector terminals for CT and VT circuits, as well as terminals for binary input and output
signals, can be of either ringlug or compression connection type, depending on ANSI/IEC
standards, or customers choice.
SEMOD53376-2 v6
Auxiliary power and signals are connected using voltage connectors. Signal wires are
connected to a female connector (see Figure 21) which is then plugged into the corresponding
male connector (see Figure 22) located at the rear of the IED. For location of BIM, BOM and IOM
refer to section "Rear side connectors". Connection diagrams for BIM, BOM and IOM are shown
in Figure 13, Figure 16 and Figure 17.
Do not insert anything else to the female connector but the corresponding
male connector. Inserting anything else (such as a measurement probe) may
violate the female connector and prevent a proper electrical contact between
the printed circuit board and the external wiring connected to the screw
terminal block.
If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets,
1.5mm² (AWG16) conductor area must be used to connect the auxiliary power.
Procedure
650 series 37
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
IEC02000742-2-en.vsdx
IEC02000742 V2 EN-US
IEC16000050-1-en.vsdx
IEC16000050 V1 EN-US
Figure 21: A female connector (top: screw compression type, bottom: ringlug type)
IEC04000167 V1 EN-US
38 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
2 1
IEC06000168 V3 EN-US
PosNo Description
1 Ferrule
2 Bridge connector, used to jump terminal points in a connector.
M12583-1 v8
When using shielded cables, always make sure that the shields are connected according to
applicable engineering methods.
650 series 39
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
For RS485 only: at the IED end, always connect the shield to the IED with the
shield connection clamp, shown below.
IEC13000234-1-en.vsd
GUID-682A59D0-950C-4D89-8318-984E0A8B2761 V1 EN-US
The cable shield shall be properly connected to the IED chassis by the cable
clamp with the maximum open conductor length of 40 mm between clamp and
terminals. If double shielded cable is used, the inner cable shielding should be
connected at the external equipment end only. At the IED terminal end, the
inner shield should be isolated.
The numerical module (NUM) provides up to four Ethernet ports (one basic and three
optional). These ports are used for IEC 61850 or DNP3 communication. The serial
communication module (SLM) provides four optical ports which are used for LON, SPA, IEC
60870-5-103 or DNP3 communication.
• Ports X301 to X304 on the NUM module are used for IEC 61850-8-1 and IEC/UCA
61850-9-2LE communication. Ports X301/X302 and X303/X304 are to be used in pairs for
redundant communication. The optical port connectors are of LC type and the galvanic
connectors are of RJ45 type.
• Optical ports X311 A and B on the SLM module are used for SPA, IEC 60870-5-103 or DNP3
communication. The port connectors are of ST (glass) or HFBR Snap in (plastic) type.
• Optical ports X311 C and D (Tx, Rx) on the SLM module are used for LON communication.
The port connectors are of ST (glass) or HFBR Snap in (plastic) type.
40 650 series
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© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
Optical fibers have Transmission (Tx) and Reception (Rx) connectors, and they should be
attached to the Tx and Rx connectors on the SLM module (Tx cable to Rx connector, Rx cable to
Tx connector). Connectors are usually color coded: connect blue or dark grey cable connectors
to blue or dark grey (receive) back-side connectors. Connect black or grey cable connectors to
black or grey (transmit) back-side connectors.
Fiber-optical cables are very sensitive to handling. Do not bend too sharply. The
minimum curvature radius is 15 cm for plastic fiber cables and 25 cm for glass
fiber cables. If cable straps are used to fix the cables, apply them with a loose
fit.
Always hold the connector, never the cable, when connecting or disconnecting
optical fibers. Do not twist, pull or bend the fiber. Invisible damage may
increase fiber attenuation making communication impossible.
Ensure that the clearance distance accordance with national regulations, for
the highest voltage that may be present within the cabinet. This can be done by
ensuring that the LAN cables are mounted and fixed with sufficient distance to
all HLV circuits.
Strictly follow the instructions from the manufacturer for specific types of
optical cables/connectors.
When utilizing galvanic RJ45 SFP ports for the IEDs network connection(s), the
installation shall be done in such way that the electrical power distribution
environment follows Environment A as specified in IEEE 802.3. In other words,
the LAN or LAN segments, with all its associated interconnected equipment, is
entirely contained within a single low-voltage power distribution system and
within a single building.
The Line Data Communication Module (LDCM) (see Figure 14) is used for transferring binary
and analog signal data between IEDs in different protection schemes on the IEEE/ANSI C37.94
protocol.
When LDCM is used for binary signal exchange between IEDs in the same station or even
within the same panel, the fiber optic cables can be quite short (1-2 meters). With such an
installation it is important to set the LDCM parameter OptoPower = LowPower.
650 series 41
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
Angle
bracket
Screw
terminal 1
X3 2
1
2 RS485
3 PWB
Screw 4
terminal
5
X1
6
Backplate
en07000140.vsd
IEC07000140 V1 EN-US
Figure 25: The connection plate to the backplate with connectors and screws. This
figure also shows the pin numbering from the component side
The distance between connection points should be < 1200 m (3000 ft), see Figures 26 and 27.
Only the outer shielding is connected to the IED with the cable clamp, shown in Figure 24. The
cable shield shall be properly connected to the IED chassis with the cable clamp, where the
maximum open conductor length is 40 mm (1.57”) between clamp and terminals, see Figure 24.
If double shielded cable is used, the inner cable shielding should be connected at the external
equipment end only. At the IED terminal end, the inner shield should be isolated. The inner and
42 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
outer shieldings are connected to the external equipment according to the installation
instructions for the actual equipment. Use insulating tape for the inner shield to prevent
contact with the IED chassis. Make sure that the IEDs are properly earthed with as short
connections as possible from the earth screw, for example to an earthed frame.
The IED and the external equipment should preferably be connected to the same battery.
Cc 1)
Cc
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
3)
4)
4)
IEC13000229-1-en.vsd
PE 1) 3)
IEC07000141 V2 EN-US
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have one
connection point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to the IED chassis in every cable end. Use the shield connection
clamp at all IEDs. The first IED will have only one cable end but all others require two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 Connect the screens according to the installation instructions for the actual equipment.
4 Shield connection clamp, see Figure 24.
Cc Communication cable
650 series 43
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© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
Cc 1)
Cc
1)
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
4) 3)
4)
IEC13000230-1-en.vsd
PE 1) 3)
IEC07000142 V2 EN-US
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have one
connection point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to the IED chassis in every cable end. Use the shield connection
clamp at all IEDs. The first IED will have only one cable end but all others require two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 Connect the screens according to the installation instructions for the actual equipment.
4 Shield connection clamp, see Figure 24.
Cc Communication cable
en03000110.vsd
IEC03000110 V1 EN-US
Where:
1 is cable
2 is screw
44 650 series
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© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 6
Connecting
Pair separator
Pair Shield
Drain wire
Conductor
Overall shield
Separator
Jacket
en07000139.vsd
IEC07000139 V1 EN-US
6.3.2 Installing the serial communication cable for RS485 SPA/IEC SEMOD176342-192 v3
Informative excerpt from EIA Standard RS-485 - Electrical Characteristics of Generators and
Receivers for Balanced Digital Multipoint Systems
1 Normative references
EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for Balanced
Digital Multipoint Systems
2 Transmission method
RS-485 differential bipolar signaling
2.1 Differential signal levels
Two differential signal levels are defined:
A+ =line A positive with respect to line B
A- =line A negative with respect to line B
2.2 Galvanic isolation
The RS485 circuit shall be isolated from earth by:
Riso ≥ 10 MW
Ciso ≤ 10 pF
Three isolation options exist:
a) The entire node electronics can be galvanically isolated
b) The bus interface circuit can be isolated form the rest of node electronics by
optoisolators, transformer coupling or otherwise.
c) The RS485 chip can include built-in isolation
2.3 Bus excitation and signal conveyance
2.3.1 Requirements
a) The RS485 specification requires the Signal A and Signal B wires.
b) Each node also requires (5 V) Excitation of the RS485 termination network.
Table continues on next page
650 series 45
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 6 1MRK 514 027-UEN D
Connecting
c) Vim - the common mode voltage between any pair of RS485 chips may not exceed
10 V.
d) A physical earth connection between all RS485 circuits will reduce noise.
2.3.2 Bus segment termination network
The termination network below required at each end of each Bus Ph-segment.
ExV+
Ru = 390 ohm
1/4 W, 2%
Signal B
Rt = 220 ohm
1/4 W, 2%
Signal A
Rd = 390 ohm
1/4 W, 2%
DGND
en03000112.vsd
IEC03000112 V1 EN-US
46 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 7
Checking installation
The information of hardware and software versions of the IED are available on the label
attached on the case of the IED. There are also module labels that can be used to identify the
different modules inside the IED (such as input-output cards and so on).
Check that all fixing screws are tight and that all cables are connected.
Do not insert anything else to the female connector but the corresponding
male connector. Inserting anything else (such as a measurement probe) may
damage the female connector and prevent a proper electrical contact between
the printed circuit board and the external wiring connected to the screw
terminal block.
Check that the auxiliary supply voltage remains within the permissible input voltage range
under all operating conditions. Check that the polarity is correct before energizing the IED.
Before connecting the auxiliary power, check that the terminal strip is wired and placed
correctly. Remove the protective film from the top side of the unit.
If the self supervision of the IED detects a diagnostic error during the start-up process, the
green Ready LED flashes. Further information on the error may be visible on the local HMI
under Main menu/Diagnostics/IED status/General. Note down the displayed information as
reference when contacting ABB technical support.
650 series 47
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© Copyright 2017 ABB. All rights reserved
48
1MRK 514 027-UEN D Section 8
Removing, repairing and exchanging
At some point of the product lifecycle, the IED will be upgraded to a next generation unit.
When selecting the original product, already consider the upgrading and extension
possibilities that the specific product offers for its whole lifecycle.
The IED information includes detailed information about the device, such as version and serial
number. To find the information navigate through the LHMI menus as indicated below:
The Product identifiers submenu contains product related information including product
type, serial number, order number, production date and SW version.
Before removing the IED, make sure that auxiliary power is turned off and all wiring is
disconnected.
For upgrade purposes the IED does not need to be removed. Before removing
the IED check with your local ABB office if the IED can be upgraded.
In case of product problems, contact the nearest ABB office or representative for consultation
and instructions.
To exchange the IED with another identical unit, remove the IED and install the new one.
Contact your local ABB for information about exchangeable units.
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50
1MRK 514 027-UEN D Section 9
Technical data
M2152-3 v8
IEC08000164-4-en.vsdx
IEC08000164 V4 EN-US
650 series 51
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Section 9 1MRK 514 027-UEN D
Technical data
IEC08000166‐3‐en.vsdx
IEC08000166 V3 EN-US
Figure 32: Case without protective cover with 19” rack mounting kit
M2152-11 v5
Case size
A B C D E F G H I
(mm)
6U, 1/2 x 19” 265.9 223.7 204.1 249.9 205.8 190.5 466.5 189.1 482.6
The G and I dimensions are defined by the 19” rack mounting kit
52 650 series
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© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 9
Technical data
M11985-110 v7
IEC08000163‐3‐en.vsdx
IEC08000163 V3 EN-US
650 series 53
Installation manual
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Section 9 1MRK 514 027-UEN D
Technical data
IEC08000165‐3‐en.vsdx
IEC08000165 V3 EN-US
Figure 34: Case with protective cover and 19” rack mounting kit
54 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 9
Technical data
IEC05000503-3-en.vsdx
IEC05000503 V3 EN-US
Case size A B C D E F G H I
(mm)
6U, 1/2 x 19” 265.9 223.7 247.5 255.0 205.8 190.5 466.5 232.5 482.6
The G and I dimensions are defined by the 19” rack mounting kit.
A C
E
D
IEC04000465-3-en.vsd
IEC04000465 V3 EN-US
650 series 55
Installation manual
© Copyright 2017 ABB. All rights reserved
Section 9 1MRK 514 027-UEN D
Technical data
IEC06000182-2-en.vsd
IEC06000182 V2 EN-US
G
D
B
E
F
C
xx05000505.vsd
IEC05000505 V1 EN-US
Case size A B C D E F G
(mm) ±1 ±1 ±1 ±1 ±1 ±1 ±1
Tolerance
6U, 1/2 x 19” 214.0 259.3 240.4 190.5 34.4 13.2 6.4 diam
56 650 series
Installation manual
© Copyright 2017 ABB. All rights reserved
1MRK 514 027-UEN D Section 9
Technical data
IEC04000471-2-en.vsd
IEC04000471 V2 EN-US
650 series 57
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58
1MRK 514 027-UEN D Section 10
Glossary
AC Alternating current
ACC Actual channel
ACT Application configuration tool within PCM600
A/D converter Analog-to-digital converter
ADBS Amplitude deadband supervision
ADM Analog digital conversion module, with time synchronization
AI Analog input
ANSI American National Standards Institute
AR Autoreclosing
ASCT Auxiliary summation current transformer
ASD Adaptive signal detection
ASDU Application service data unit
AWG American Wire Gauge standard
BBP Busbar protection
BFOC/2,5 Bayonet fiber optic connector
BFP Breaker failure protection
BI Binary input
BIM Binary input module
BOM Binary output module
BOS Binary outputs status
BR External bistable relay
BS British Standards
BSR Binary signal transfer function, receiver blocks
BST Binary signal transfer function, transmit blocks
C37.94 IEEE/ANSI protocol used when sending binary signals between IEDs
CAN Controller Area Network. ISO standard (ISO 11898) for serial
communication
CB Circuit breaker
CBM Combined backplane module
CCITT Consultative Committee for International Telegraph and Telephony. A
United Nations-sponsored standards body within the International
Telecommunications Union.
CCM CAN carrier module
CCVT Capacitive Coupled Voltage Transformer
Class C Protection Current Transformer class as per IEEE/ ANSI
CMPPS Combined megapulses per second
CMT Communication Management tool in PCM600
650 series 59
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Section 10 1MRK 514 027-UEN D
Glossary
60 650 series
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1MRK 514 027-UEN D Section 10
Glossary
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Section 10 1MRK 514 027-UEN D
Glossary
62 650 series
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1MRK 514 027-UEN D Section 10
Glossary
650 series 63
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Section 10 1MRK 514 027-UEN D
Glossary
64 650 series
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1MRK 514 027-UEN D Section 10
Glossary
650 series 65
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66
67
ABB AB
Grid Automation Products
SE-721 59 Västerås, Sweden
Phone +46 (0) 21 32 50 00
Scan this QR code to visit our website
www.abb.com/protection-control
1MRK 514 027-UEN