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ARTICLE
ß 2011 Wiley Periodicals, Inc. Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012 1
140 days. We aim to accurately represent the key variables of applying large substrate pulses. The dilution rate profile
the process, yet with the lowest possible level of complexity. (daily average) along with the substrate additions are shown
In particular, we pay special attention to the low bio- in Figure 1. The average concentrations of other relevant
degradability of common microalgae along with their large inlet components are reported in Table I.
nitrogen content which, when converted into ammonia, can
inhibit the bacterial activity (Chen et al., 2008). Measurement Techniques
A two-reaction model, referred to as AM2 subsequently,
The following quantities were measured on a daily basis:
was developed by Bernard et al. (2001) for anaerobic
Total COD (by colorimetric method), ion concentrations
digestion of highly concentrated wastewater, whereby a
(by ion chromatography), biogas volume (by water dis-
population of acidogenic bacteria first degrade the organic
placement), biogas composition (by gas chromatography),
substrate to produce CO2 and volatile fatty acids (VFAs) and
and pH. Random samples were also selected on a less
a second population of methanogenic bacteria then
frequent basis for VFA determination. See Ras et al. (2011)
consume the VFAs and produce CO2 and methane. This
for details on the applied protocols.
model, which features a good trade-off between accuracy
and simplicity, has been widely used for analysis, monitor-
ing, and control (Hess and Bernard, 2009; Rincon et al.,
Determining Model Complexity
2009; Steyer et al., 2006). However, extensive numerical
simulation has revealed that AM2 cannot accurately describe The first step in the modeling methodology applied in
the anaerobic digestion of microalgae, especially regarding Microalgae Anaerobic Digestion Model section consists of
the fate of nitrogenous compounds. This clearly calls for identifying the least number of reactions required to explain
further developments. the variability in the experimental data set. This analysis
The following procedure is used in this article to develop a can be performed based on principal component analysis
reduced dynamic model. In Materials and Methods section, (PCA), following the approach described by Bernard
we describe the experimental set-up and the methodology and Bastin (2005) and Bernard et al. (2006), which is
used to determine the minimum number of reactions summarized hereafter.
needed to match the variability in the available experimental A general mass–balance model of the following form is
data set. Then, a reaction scheme is proposed in Microalgae considered for the system:
Anaerobic Digestion Model section, based on a simplifica-
tion of ADM1. In Result and Discussion section, the
_ ¼ KrðÞ þ DðtÞ jin ðtÞ jðtÞ qðÞ
jðtÞ (1)
resulting model—called MAD (Microalgae Anaerobic
Digestion model) herein—is calibrated from the available
experimental data and the fit quality is compared to that of
the modified ADM1. Important features of the MAD model
are also discussed in this section.
0.2
dilution rate (d−1)
0.15
Experimental Methodology 0.1
80
60
40
20
0
0 1 2 3 4
number of reactions
Figure 2. Total variance explained with respect to the number of reactions for
the anaerobic digestion of Chlorella vulgaris.
z þ ½NHþ ~
4 þ h ¼ ½OH þ ½HCO3 þ ½VFA =M VFA (9) where Vliq and Vgas are the volumes of the liquid and gas
phases, Top is the operating temperature, and R is the gas law
where M ~ VFA stands for the COD content of VFAs constant.
(64 gCOD mol1 assuming pure acetate), and ½OH ¼
KH2 O =h.
Combining equations (6), (7), and (9) yields:
Mass Balance in the Liquid Phase
K H2 O KC KVFA S3 Considering a perfectly mixed reactor fed with microalgae
þ Cþ z
h h þ KC ~ VFA
KVFA þ h M characterized by their fraction in sugars–lipids b1, proteins
(10)
h b2, and inerts bI, the dynamics of the species concentrations
N h¼0
KN þ h in the liquid phase read:
which relates the pH (¼ log10 h) in the digester to the S_1 ¼ Dðb1 Sin S1 Þ a1 m1 X1 (17)
other state variables z, N, C, and S3.
S_2 ¼ Dðb2 Sin S2 Þ a5 m2 X2 (18)
Liquid–Gas Transfer
The liquid–gas transfer rate of CO2 (in mol L1 d1) is S_3 ¼ DS3 þ a3 m1 X1 þ a6 m2 X2 a9 m3 X3 (19)
modeled as follows:
X_ 1 ¼ ðm1 DÞX1 (20)
rCO2 ¼ kL að½CO2 KH;CO2 PCO2 Þ
h (11)
¼ kL a C KH;CO2 PCO2 ; X_ 2 ¼ ðm2 DÞX2 (21)
KC þ h
where PCO2 is the partial pressure of CO2 in the headspace, X_ 3 ¼ ðm3 DÞX3 (22)
KH;CO2 Henry’s constant for CO2 and kLa the liquid–gas
transfer coefficient. On the other hand, we consider that N_ ¼ DðNin NÞ a2 m1 X1 þ a7 m2 X2 a10 m3 X3 (23)
all of the produced methane is transfered to the headspace,
due to its very low solubility.
C_ ¼ DðCin CÞ þ a4 m1 X1 þ a8 m2 X2
(24)
rCH4 ¼ a11 m3 X3 (12) þ a12 m3 X3 rCO2
Vin ðti Þ
Results and Discussions
jðtiþ Þ ¼ jðti Þ þ jin ðti Þ jðti Þ (27)
Vliq
Comparisons with Experimental Data
where Vin and jin are the volume and the concentrations of
The simulation results are plotted in Figure 4 (red lines),
the feed additions. The MAD model is then solved with
and parameter values are given in Table II. The MAD
D ¼ 0 until the next feed (from tiþ to tiþ1
), and so on.
model describes fairly accurately the experimental data, in
particular the COD, VFA, and inorganic nitrogen con-
centrations (Fig. 4A,C,E). The gas flow rate is well predicted
Model Calibration
too (Fig. 4B), along with the methane content (Fig. 4D)
except at the end of the experiment (after day 100) when
Feed Substrate Characterization
larger slugs are fed to the reactor. The liquid–gas transfer
Using an average biochemical composition of Chlorella model is a possible source of error as large feed slugs can
vulgaris (Becker, 2007; Pruvost et al., 2011), Mairet et al. create transients during which rCO2 0 and qgas ¼ 0.
(2011b) have determined COD fractions corresponding to Modeling such large disturbances using a constant mass
proteins (40%), lipids (22%), carbohydrates (8%), and transfer coefficient kLa may not be suitable. Indeed,
inerts (30%). From this characterization, the feed composi- the specific interfacial area per unit volume of liquid in
tion parameters b1, b2, and bI in the MAD model could be the reactor, a, is largely dependent on the gas production
easily deduced, as reported in Table II. rate (Merkel and Krauth, 1999; Pauss et al., 1990).
Nevertheless, this phenomenon should not occur for a
continuous feed policy, therefore the model was not
Stoichiometric Parameters
modified. Finally, the discrepancy in the pH (Fig. 4F) can
The values of the stoichiometric coefficients ai in Table II be attributed to a poor characterization of the feed
were deduced from Batstone et al. (2002) and from composition, which was not regularly monitored and
conservation laws based on the substrate, product, and probably varied during the 140-day experiment.
biomass compositions given in Table III. The good agreement between the model predictions and
the experimental data confirms that a three-reaction system
is sufficient to explain the majority of the variability in the
Kinetic Parameters
data set (see Determining Model Complexity subsection).
The kinetic parameters were identified with a minimization Since both inorganic nitrogen and VFA accumulations
algorithm (function fminsearch in Matlab1 implementing can lead to inhibition and process instability, the good
the Nelder–Mead simplex algorithm (Nelder and Mead, representation of these species is a first hint that the model
þb
KN 1.1e-9 M Dissociation constant for the couple NH3 =NH4
KVFA 1.7e-5 M Dissociation constant for the couple VFA =HVFAb
KH2 O 2.1e-14 M Dissociation constant for the couple H2 O=OH b
KH;CO2 2.7e-2 M bar1 Henry’s constant for CH4b
R 8.31e-2 bar M1 K1 Gas law constantb
kLa 5 d1 Gas–liquid transfer coefficient
kp 5e4 L d1 bar1 Pipe resistance coefficientb
Vliq 1L Reactor liquid volume
Vgas 0.1 L Reactor gas volume
Top 308.15 K Reactor temperature
a
from Mairet et al. (2011b).
b
from Batstone et al. (2002).
c
from the minimization procedure.
d
from Bernard et al. (2001).
shall be suitable for on-line control and monitoring applied (first 70 days in the available data set). On the other
purposes. hand, a high dilution rate can produce a decrease of the
In the model simulation, almost all the biodegradable part protein degrader population X2 and therefore an accumu-
of the microalgae is digested when low dilution rate are lation of protein S2 (see Fig. 5 after day 70), while sugars and
Table III. Substrate, product, and biomass compositions: COD, carbon and nitrogen contents.
10
0.4
8
6 0.2
4
0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
C D
80
0.4
VFA (g COD.L )
−1
70
0.3
% CH4
60
0.2
0.1 50
0 40
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
E F
7.5
Inorganic nitrogen N (M)
0.05
0.04
7
pH
0.03
0.02 6.5
0.01
6
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
time (d) time (d)
Figure 4. Anaerobic digestion of Chlorella vulgaris: experimental data (black dots); MAD model (solid red lines); modified ADM1 (Mairet et al., 2011b) (blue dashed lines).
lipids are almost completely degraded because of a higher mainly composed of acetate, meaning that acetogenesis is
maximal growth rate of X1. This leads to a nitrogen release included in the two hydrolysis–acidogenesis reactions (R1)
(due to protein degradation) not correlated to the methane and (R2). This assumption is necessary in calculating the
production, as it was already observed experimentally (Ras stoichiometric coefficients and writing the ion balance.
et al., 2011) and with the modified ADM1 (Mairet et al., Numerical simulations under various operating conditions
2011b). Although it is rarely pointed out, this phenomenon using the modified ADM1 show that acetate represents
can also be observed, for example, in the anaerobic digestion over 80% of VFA (in COD) at steady state. However,
of primary sludge (Miron et al., 2000). Using two parallel this assumption may no longer be verified during
steps for acidogenesis, as it is proposed in the MAD model, is long transients, thereby leading to an underestimation of
therefore necessary to catch the complex dynamics of the pH.
microalgae anaerobic digestion. This also explains why a
two-reaction model such as AM2 could not describe these
Comparisons with ADM1
experiments well.
Recall that it was assumed during model development The predictions of the MAD model are compared with those
(see Model Development subsection) that the VFAs are of the modified ADM1 in Figure 4. It should be noted that
Substrate Si (g COD.L )
−1
6
0
0 20 40 60 80 100 120 140
1
Biomass X (g COD.L )
−1
0.8
0.6
i
0.4
0.2
0
0 20 40 60 80 100 120 140
time (d)
Figure 5. Prediction of substrate and bacteria population dynamics with the MAD model. A substrate and its associated bacteria population are represented with the
same line type.
the late was calibrated from the same experimental data set the fitting performance of ADM1 could be improved by
in previous work (Mairet et al., 2011b). estimating additional kinetic parameters. However, due to
While the MAD model complexity is much lower than the relatively few measured outputs and the high model
that of ADM1, the fit quality of these two models, in terms of complexity, trying to estimate too many parameters
the fit indices (29), appear to be almost the same (for total inevitably results in structural and practical identifiability
COD, inorganic nitrogen, and gas flow rate) or even better issues (Dochain and Vanrolleghem, 2001).
(for methane content and VFA)—see Table IV. Note that
for both model calibrations, six parameters were identified
using a minimization procedure. Regarding the modified
Considerations on Experimental
ADM1, only the kinetic parameters involved in the three
Measurement Techniques
parallel hydrolysis reactions were estimated, which could
explain why the MAD model yields better results. Clearly, Assessing the evolution of the various biomass populations
would provide a better insight in the process complexity.
It would also be of great help for monitoring the process,
Table IV. Comparison of the fit qualities with the MAD and modified and maintain optimal working conditions. However, despite
ADM1 models; a smaller value means a better fit. some promising recent studies (Carballa et al., 2011; Rivière
et al., 2009), analytical techniques are currently lacking
Fitting index Ij
to study the anaerobic microbial diversity. Monitoring
Measurement MAD model Modified ADM1 microbial population dynamics remains a real challenge.
Total COD 0.059 0.053 Molecular techniques, such as polymerase chain reaction
Inorganic nitrogen 0.011 0.016 (PCR), denaturing gradient gel electrophoresis (DGGE),
Gas flow rate 0.36 0.41 and terminal restriction fragment length polymorphism
% CH4 0.0063 0.020 (T-RFLP), have recently emerged but most of these tools
VFA 1.0 2.5
remain qualitative, or specific to a bacterial community
Mean 0.3 0.6
(Lee et al., 2009). New improvements in analytical
R1 a1 S1 þ a2 NHþ
4 ! X1 þ a3 S3 þ a4 CO2
g COD 12.5 þ 0 ¼ 1 þ 11.5 þ 0
mmol N 0 þ 6.2 ¼ 6.2 þ 0 þ 0
mmol C 309 þ 0 6 ¼ 31 þ 359 þ 30
R2 a5 S2 ! X2 þ a6 S3 þ a7 NHþ 4
þ a8 CO2
g COD 9.1 ¼ 1 þ 8.1 þ 0 þ 0
mmol N 60.3 ¼ 6.2 þ 0 þ 54.1 þ 0
mmol C 230 6¼ 31 þ 253 þ 0 þ 30
R3 a9 S3 þ a10 NHþ4
! X3 þ a11 CH4 þ a12 CO2
g COD 20 þ 0 ¼ 1 þ 19 þ 0
mmol N 0 þ 6.2 ¼ 6.2 þ 0 þ 0
mmol C 626 þ 0 6¼ 31 þ 300 þ 200