You are on page 1of 12

See

discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/51736382

Three-reaction model for the anaerobic


digestion of microalgae

Article in Biotechnology and Bioengineering · February 2012


Impact Factor: 4.13 · DOI: 10.1002/bit.23350 · Source: PubMed

CITATIONS READS

16 87

7 authors, including:

Olivier Bernard Monique Ras


National Institute for Research in Compute… Station Biologique de Roscoff
209 PUBLICATIONS 3,580 CITATIONS 17 PUBLICATIONS 585 CITATIONS

SEE PROFILE SEE PROFILE

Laurent Lardon Benoit Chachuat


French National Institute for Agricultural R… Imperial College London
44 PUBLICATIONS 1,267 CITATIONS 131 PUBLICATIONS 931 CITATIONS

SEE PROFILE SEE PROFILE

All in-text references underlined in blue are linked to publications on ResearchGate, Available from: Benoit Chachuat
letting you access and read them immediately. Retrieved on: 12 April 2016
ARTICLE

Three-Reaction Model for the Anaerobic Digestion


of Microalgae
Francis Mairet,1,2 Olivier Bernard,1 Elliot Cameron,3 Monique Ras,4 Laurent Lardon,4,1
Jean-Philippe Steyer,4,1 Benoı̂t Chachuat5,3
1
BIOCORE-INRIA, BP93, 06902 Sophia-Antipolis Cedex, France;
telephone: þ56 32 265 47 85; fax: þ56 32 265 45 63; e-mail: francis.mairet@usm.cl
2
Departamento de Matemática, Universidad Técnica Federico Santa Marı́a, Valparaı́so, Chile
3
Department of Chemical Engineering, McMaster University, Canada
4
INRA, UR050, Laboratoire de Biotechnologie de l’Environnement, Avenue des Etangs,
Narbonne, France
5
Centre for Process Systems Engineering, Department of Chemical Engineering,
Imperial College, London, UK
Received 4 August 2011; revision received 27 September 2011; accepted 30 September 2011
Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/bit.23350

management of large quantities of residual algal biomass


ABSTRACT: Coupling an anaerobic digester to a microalgal along with the supply of large amounts of fertilizers. Not
culture has received increasing attention as an alternative only does anaerobic digestion appear to be in an ideal
process for combined bioenergy production and depollu-
position for addressing these two challenges, but it also
tion. In this article, a dynamic model for anaerobic digestion
of microalgae is developed with the aim of improving the presents encouraging economic and energetic performances
management of such a coupled system. This model describes (Mussgnug et al., 2010; Sialve et al., 2009; Zamalloa et al.,
the dynamics of inorganic nitrogen and volatile fatty acids 2011). Coupling microalgae culture and anaerobic digestion
since both can lead to inhibition and therefore process is therefore a promising alternative for producing methane
instability. Three reactions are considered: Two hydroly-
from solar energy (De Schamphelaire and Verstraete, 2009;
sis–acidogenesis steps in parallel for sugars/lipids and for
proteins, followed by a methanogenesis step. The proposed Ehimen et al., 2009; Sialve et al., 2009). However, due to
model accurately reproduces experimental data for anaero- their inherent complexity, the design and operation of such
bic digestion of the freshwater microalgae Chlorella vulgaris coupled systems present many challenges. Mathematical
with an organic loading rate of 1 gCOD L1 d1. In partic- models are particularly helpful for their analysis and design
ular, the three-reaction pathway allows to adequately repre-
as well as for devising robust control strategies. The
sent the observed decoupling between biogas production
and nitrogen release. The reduced complexity of this model emphasis in this article is on the development of a dynamic
makes it suitable for developing advanced, model-based model for anaerobic digestion of microalgae, as a first step
control and monitoring strategies. towards developing a full model of the coupled process.
Biotechnol. Bioeng. 2012;xxx: xxx–xxx. The anaerobic digestion ecosystem is known to be
ß 2011 Wiley Periodicals, Inc. complex, involving hundreds of bacterial species. While
KEYWORDS: anaerobic digestion; microalgae; dynamic many anaerobic digestion models have been developed
model; Chlorella vulgaris; hydrolysis; Contois kinetics; since the 1970s, including the well-accepted IWA anaerobic
ammonia inhibition
digestion model 1 (ADM1)(Batstone et al., 2002), only
one study has been devoted specifically to the modeling of
the anaerobic digestion of algal biomass to our knowledge
(Mairet et al., 2011b). It was shown that a modified version
of ADM1 that employs Contois kinetics for the hydrolysis
Introduction steps is able to adequately describe the anaerobic digestion
Microalgae are currently considered one of the most of microalgae. But with more than 30 state variables, this
promising feedstock for biofuels (Rittmann, 2008; Wijffels model is hardly amenable to mathematical analysis (Bernard
and Barbosa, 2010). But on the path to making large-scale and Queinnec, 2008).
microalgae culture sustainable, one needs to consider the Our goal is to develop a reduced model based on
experimental data obtained from anaerobic digestion of the
Correspondence to: F. Mairet freshwater microalgae Chlorella vulgaris over a period of

ß 2011 Wiley Periodicals, Inc. Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012 1
140 days. We aim to accurately represent the key variables of applying large substrate pulses. The dilution rate profile
the process, yet with the lowest possible level of complexity. (daily average) along with the substrate additions are shown
In particular, we pay special attention to the low bio- in Figure 1. The average concentrations of other relevant
degradability of common microalgae along with their large inlet components are reported in Table I.
nitrogen content which, when converted into ammonia, can
inhibit the bacterial activity (Chen et al., 2008). Measurement Techniques
A two-reaction model, referred to as AM2 subsequently,
The following quantities were measured on a daily basis:
was developed by Bernard et al. (2001) for anaerobic
Total COD (by colorimetric method), ion concentrations
digestion of highly concentrated wastewater, whereby a
(by ion chromatography), biogas volume (by water dis-
population of acidogenic bacteria first degrade the organic
placement), biogas composition (by gas chromatography),
substrate to produce CO2 and volatile fatty acids (VFAs) and
and pH. Random samples were also selected on a less
a second population of methanogenic bacteria then
frequent basis for VFA determination. See Ras et al. (2011)
consume the VFAs and produce CO2 and methane. This
for details on the applied protocols.
model, which features a good trade-off between accuracy
and simplicity, has been widely used for analysis, monitor-
ing, and control (Hess and Bernard, 2009; Rincon et al.,
Determining Model Complexity
2009; Steyer et al., 2006). However, extensive numerical
simulation has revealed that AM2 cannot accurately describe The first step in the modeling methodology applied in
the anaerobic digestion of microalgae, especially regarding Microalgae Anaerobic Digestion Model section consists of
the fate of nitrogenous compounds. This clearly calls for identifying the least number of reactions required to explain
further developments. the variability in the experimental data set. This analysis
The following procedure is used in this article to develop a can be performed based on principal component analysis
reduced dynamic model. In Materials and Methods section, (PCA), following the approach described by Bernard
we describe the experimental set-up and the methodology and Bastin (2005) and Bernard et al. (2006), which is
used to determine the minimum number of reactions summarized hereafter.
needed to match the variability in the available experimental A general mass–balance model of the following form is
data set. Then, a reaction scheme is proposed in Microalgae considered for the system:
Anaerobic Digestion Model section, based on a simplifica-
tion of ADM1. In Result and Discussion section, the  
_ ¼ KrðÞ þ DðtÞ jin ðtÞ  jðtÞ  qðÞ
jðtÞ (1)
resulting model—called MAD (Microalgae Anaerobic
Digestion model) herein—is calibrated from the available
experimental data and the fit quality is compared to that of
the modified ADM1. Important features of the MAD model
are also discussed in this section.

0.2
dilution rate (d−1)

Materials and Methods


Daily averaged

0.15
Experimental Methodology 0.1

Experimental Setup 0.05

Experiments were carried out using the freshwater micro- 0


0 20 40 60 80 100 120 140
algae Chlorella vulgaris, strain CCAP 211/11B (grown under
non-limiting conditions) in a 1-L continuous-stirred-tank
anaerobic digester, with 0.1-L headspace, maintained at 6
Substrate additions

358C, and without pH control.


4
(g COD)

Feed Stream Characterization


A detailed characterization of the feed stream can be found 2
in Ras et al. (2011) and Mairet et al. (2011b). Such feed
was introduced as slugs, with an average organic load of 0
1 gCOD L1 d1, while equal volumes of reactor medium 0 20 40 60 80 100 120 140
were removed to maintain a constant liquid volume. This time (d)
feed policy was chosen in order for the process to operate
Figure 1. Feed rate and additions of Chlorella vulgaris during the 140-day
under a wide range of conditions, both close to steady state experiment.
for three different dilution rates and in transient mode by

2 Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012


Table I. Feed characterisation. for by that reaction. Dividing by the largest eigenvalue
makes it easy to determine the cumulative variability for
Parameter Value Meaning
a set of principal components, and thus the minimum
zin 0.017 M Inert charge imbalance concentration number of reactions required to account for a variability in
pHin 9.6 the data greater than a given threshold; e.g., 95% of the
Cin 0.019 M Inorganic carbon concentration
variability.
Nin 0.011 M Inorganic nitrogen concentration
In making this PCA analysis, care must be taken to
normalize and center the data in each row of U in order to
give the same weighting to all the variables:
where j, jin 2Rnj are the state variables in the reactor liquid
phase and in the feed stream, respectively, D the dilution e i ¼ Upi 
U ffiffiffiffi
mðUi Þ
; i ¼ 1; . . . ; ny
rate, K2Rnj nr the stoichiometric matrix, r2Rnr the N sðUi Þ
reaction rate vector, and q2Rnj is the gaseous rate vector. where mðUi Þ and sðUi Þ are, respectively, the mean and
The number of state variables that can be directly the standard deviation of Ui.
measured is quite limited in most biotechnological pro-
cesses, and the available measurements often correspond
to combinations of the state variables, such as total COD.
Sometimes, measurements can also be related to the reaction
Microalgae Anaerobic Digestion Model
rates, for example for gaseous outflows of low soluble species
Model Development
such as methane. The analysis throughout this subsection is
thus conducted for an output vector of the form
Minimum Number of Reactions
   
y0 C0 j We start by determining the minimum number of reactions
y¼ ¼ (2)
y00 C 00 rðÞ needed to explain the variability in the available data by
applying the PCA methodology outlined in Determining
where ny ¼ n0y þ n00y is the total number of measurements, Model Complexity subsection. The matrix U is calculated
0 00
such that ny  nr. The matrices C0 2Rny nj and C00 2Rny nr using the available liquid-phase measurements in total
represent the combinations for the state variables and the COD, inorganic nitrogen, and VFA concentrations,
reaction rates. along with the methane flow rate measurements that
For any time instants ti < tj, let uð; Þ, vð; Þ, and wð; Þ be are representative of the methanogenic bacteria activity.
defined as The time instants t1 ; t2 ; . . . ; tNþ1 are directly taken as the
Rt ! measurement times, and cubic spline interpolants are used
y0 ðtj Þ  y0 ðti Þ  tij DðtÞ½y0in ðtÞ  y0 ðtÞdt to compute the integral terms. Note that none of the
uðti ; tj Þ ¼ R tj 00
measured liquid-phase species are involved in liquid–gas
ti y ðtÞdt :
R tj R tj transfer, and therefore the PCA results can be interpreted in
vðti ; tj Þ ¼ ti rðÞdt; and wðti ; tj Þ ¼ ti qðÞdt:
terms of biological reactions; that is, U ¼ GV. PCA is
Suppose that N records of uð; Þ, vð; Þ and wð; Þ applied to the centered and normalized data, and the
with N > nr are available, and define the matrices U ¼ cumulative variability for the principal components is
ðuðt0 ; t1 Þ; . . . ; uðtN1 ; tN ÞÞ and V, W alike. From (1) and (2), presented in Figure 2. These results show that two or three
it is not hard to see that the following linear relationship reactions are a minimum for explaining, respectively, 95 and
holds: 99% of the variability in the data set.
   0
C0 K C Biological Reaction Pathway
U¼ V þ W: (3)
C 00 0
|fflfflfflfflffl{zfflfflfflfflffl} Having settled on the number of reactions required to
¼:G
describe the available data, the next step in our modeling
methodology is to determine the reaction scheme. This step
Under the additional assumptions that the matrix G is was carried out on the basis of a simplification of ADM1.
full rank—which requires that the measurements y are non In order to preserve a strong biological interpretation, a
redundant—and that the measured liquid species y0 are three-reaction scheme was selected.
not involved in (significant) liquid–gas transfer—which The algal biomass substrate is first divided in two parts,
enforces W  0—the number of reactions required to denoted as S1 and S2. S1 is mainly composed of sugars
describe the data can directly be assessed from the PCA of and lipids and does not contain nitrogen, while S2 mainly
the matrix U ¼ GV. Specifically, each principal axis is consists of proteins and thus contains nitrogen. Both
representative of a given reaction, and the corresponding substrates degrade to VFAs, denoted as S3, through the
principal component represents the relative proportion of action of specific bacterial populations denoted by X1
the overall variability in the data set that can be accounted and X2, respectively. Finally, as in the AM2 model, a

Mairet et al.: Microalgae Anaerobic Digestion Model 3


Biotechnology and Bioengineering
100
Cumulated Variability (%)

80

60

40

20

0
0 1 2 3 4
number of reactions

Figure 2. Total variance explained with respect to the number of reactions for
the anaerobic digestion of Chlorella vulgaris.

methanogenic population X3 converts the VFAs into


methane. Unlike ADM1, a separation between lipids and Figure 3. Fluxes of COD and nitrogen for the anaerobic digestion of microalgae
as described by the MAD model.
sugars is not considered in order to keep a low model
complexity. Finally, a fraction of the microalgae is con-
sidered to yield inert substrate, denoted as SI, in agreement
with batch experiment observations (data not shown).
A summary of the three biological reactions in the MAD
model is as follows (see Fig. 3): A Haldane function is used to model the methanogenesis
specific growth rate in (R3), and it is multiplied by an
 VFA production from hydrolysis-acetogenesis of sugars– ammonia inhibition term.
lipids:
m1 ðÞ X1 S3 KINH3
a1 S1 þ a2 NHþ
4 ! X1 þ a3 S3 þ a4 CO2 ðR1 Þ m3 ðS3 ; NH3 Þ ¼ m3 (5)
S3 þ KS3 þ S3 =KI3 KINH3 þ NH3
2

 VFA and ammonium production from hydrolysis–


acetogenesis of proteins:
m2 ðÞ X2
Charge Balance and pH
a5 S2 ! X2 þ a6 S3 þ a7 NHþ
4 þ a8 CO2 ðR2 Þ
In order to determine the pH in the digester, all the acid–
base pairs are supposed to be in equilibrium. Assuming a pH
 Methane production via methanogenesis of the VFAs: no higher than 8, the concentration of carbonate ions CO23
can be neglected and the total inorganic carbon concentra-
m3 ðÞ X3
a9 S3 þ a10 NHþ þ
4 ! X3 þ a11 CH4 þ a12 CO2 : ðR3 Þ tion, denoted by C, reduces to the sum of the dissolved
carbon dioxide concentration CO2 and the bicarbonate con-
In the following, Si and Xi are expressed in gCOD L1, centration HCO 3 . Considering the dissociation constant
1 h½HCO 
while NHþ4 , CO2, and CH4 are in mol L (M). KC ¼ ½CO2 3 for the pair HCO
3 =CO2 , the bicarbonate
concentration reads
Biological Reaction Kinetics
KC
The specific growth rates for the hydrolysis–acidogenesis ½HCO
3¼ C (6)
h þ KC
reactions (R1) and (R2) are modeled as Contois functions of
the corresponding substrates.
where h ¼ ½Hþ , expressed in M.
Similarly, dissociation of the total inorganic nitrogen
Si between free ammonia and ammonium ions (N ¼ ½NH3 þ
mi ðSi ; Xi Þ ¼ mi ; for i ¼ 1; 2 (4)
Si þ KSi Xi ½NHþ4 ) and of the VFA between non-ionized HVFA and

4 Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012


ionized VFA (S3 ¼ ½HVFA þ ½VFA ) leads to The biogas flow rate can be computed by assuming an
overpressure in the headspace as:
h
½NHþ
4¼ N  
KN þ h qgas ¼ max 0; kp ðPCH4 þ PCO2  Patm Þ ; (13)
(7)
KVFA
½VFA  ¼ S3
KVFA þ h with kp the pipe resistance coefficient (Batstone et al., 2002).

Finally, the methane content (%CH4 ) of the biogas flow can
with KN ¼ h½NH 3
½NHþ 
and KVFA ¼ h½VFA 
½HVFA the dissociation be obtained as:
4

constants for the pairs NH3 =NHþ 4 and VFA =HVFA.
PCH4
Assuming that the VFAs are mainly composed of %CH4 ¼ : (14)
acetate, the dissociation constant of acetate can be PCH4 þ PCO2
used for VFA; note that the dissociation constants of
the different VFA as propionate and butyrate are very close
anyway.
We define the inert charge imbalance z as follows: Mass Balance in the Headspace
The dynamics of the partial pressures in CO2 and methane
X X are given by:
z¼ ½CatI   ½AnI  (8)
qgas Vliq RTop
P_ CO2 ¼ PCO2 þ rCO2 (15)
Vgas Vgas
where CatI and AnI are those cations and anions not affected
by the anaerobic digestion (Naþ, Kþ, Cl, etc.), multiplied
qgas Vliq RTop
by their valencies. Then, charge balance leads to the P_ CH4 ¼ PCH4 þ rCH4 (16)
following equation: Vgas Vgas

z þ ½NHþ    ~
4  þ h ¼ ½OH  þ ½HCO3  þ ½VFA =M VFA (9) where Vliq and Vgas are the volumes of the liquid and gas
phases, Top is the operating temperature, and R is the gas law
where M ~ VFA stands for the COD content of VFAs constant.
(64 gCOD mol1 assuming pure acetate), and ½OH  ¼
KH2 O =h.
Combining equations (6), (7), and (9) yields:
Mass Balance in the Liquid Phase
K H2 O KC KVFA S3 Considering a perfectly mixed reactor fed with microalgae
þ Cþ z
h h þ KC ~ VFA
KVFA þ h M characterized by their fraction in sugars–lipids b1, proteins
(10)
h b2, and inerts bI, the dynamics of the species concentrations
 N h¼0
KN þ h in the liquid phase read:

which relates the pH (¼  log10 h) in the digester to the S_1 ¼ Dðb1 Sin  S1 Þ  a1 m1 X1 (17)
other state variables z, N, C, and S3.
S_2 ¼ Dðb2 Sin  S2 Þ  a5 m2 X2 (18)
Liquid–Gas Transfer
The liquid–gas transfer rate of CO2 (in mol L1 d1) is S_3 ¼ DS3 þ a3 m1 X1 þ a6 m2 X2  a9 m3 X3 (19)
modeled as follows:
X_ 1 ¼ ðm1  DÞX1 (20)
rCO2 ¼ kL að½CO2   KH;CO2 PCO2 Þ
 
h (11)
¼ kL a C  KH;CO2 PCO2 ; X_ 2 ¼ ðm2  DÞX2 (21)
KC þ h

where PCO2 is the partial pressure of CO2 in the headspace, X_ 3 ¼ ðm3  DÞX3 (22)
KH;CO2 Henry’s constant for CO2 and kLa the liquid–gas
transfer coefficient. On the other hand, we consider that N_ ¼ DðNin  NÞ  a2 m1 X1 þ a7 m2 X2  a10 m3 X3 (23)
all of the produced methane is transfered to the headspace,
due to its very low solubility.
C_ ¼ DðCin  CÞ þ a4 m1 X1 þ a8 m2 X2
(24)
rCH4 ¼ a11 m3 X3 (12) þ a12 m3 X3  rCO2

Mairet et al.: Microalgae Anaerobic Digestion Model 5


Biotechnology and Bioengineering
z_ ¼ Dðzin  zÞ ð25Þ 1965)) using the whole experimental dataPset, composed
P of
the following measurements: COD (¼ S þ X), gas
flow rate, methane content, VFA, and inorganic nitrogen.
S_I ¼ DðbI Sin  SI Þ (26) This algorithm was used to find the set of parameters that
minimizes an error criterion J summing the relative errors
where D is the dilution rate, Sin, Nin, Cin, and zin are, between the model and the measurements as:
respectively, the concentrations of COD, inorganic nitrogen,
!2
inorganic carbon, and inert charge imbalance in the feed. Xp
vj X
nj
yje ðti Þ  yjm ðti Þ
J¼ (28)
j¼1
nj i¼1 ym
j
Numerical Simulation of the MAD Model
m
Overall, the MAD model consists of the mass balance where, for each measured variable j, ym e
j ðti Þ, yj ðti Þ, and yj are
equations in the headspace (15) and (16) and in the liquid respectively the measurement and the model estimation at
phase (17)–(26), together with the charge balance equation time ti and the average value of the measurement, and vj is
(10). The specific growth rates mi in these equations the weight attributed to the variable j.
are defined by (4) and (5), with NH3 ¼ KKN Nþh N. Moreover, Moreover, in order to assess the quality of the fit for the
the liquid–gas transfer rates rCO2 and rCH4 are defined in various measurements, a fitting index was defined as:
(11) and (12).
The fact that feed was introduced as sludges during the !2
1 X yj ðti Þ  yj ðti Þ
nj e m
experiment requires special treatment in the numerical Ij ¼ m (29)
simulations. The effect of each addition (at time ti) on the nj i¼1 yj
liquid-phase concentrations (as represented by the vector j)
are computed based on mass–balance considerations as for each measured variable j.
follows:

Vin ðti Þ  
Results and Discussions
jðtiþ Þ ¼ jðti Þ þ jin ðti Þ  jðti Þ (27)
Vliq
Comparisons with Experimental Data
where Vin and jin are the volume and the concentrations of
The simulation results are plotted in Figure 4 (red lines),
the feed additions. The MAD model is then solved with
and parameter values are given in Table II. The MAD
D ¼ 0 until the next feed (from tiþ to tiþ1

), and so on.
model describes fairly accurately the experimental data, in
particular the COD, VFA, and inorganic nitrogen con-
centrations (Fig. 4A,C,E). The gas flow rate is well predicted
Model Calibration
too (Fig. 4B), along with the methane content (Fig. 4D)
except at the end of the experiment (after day 100) when
Feed Substrate Characterization
larger slugs are fed to the reactor. The liquid–gas transfer
Using an average biochemical composition of Chlorella model is a possible source of error as large feed slugs can
vulgaris (Becker, 2007; Pruvost et al., 2011), Mairet et al. create transients during which rCO2  0 and qgas ¼ 0.
(2011b) have determined COD fractions corresponding to Modeling such large disturbances using a constant mass
proteins (40%), lipids (22%), carbohydrates (8%), and transfer coefficient kLa may not be suitable. Indeed,
inerts (30%). From this characterization, the feed composi- the specific interfacial area per unit volume of liquid in
tion parameters b1, b2, and bI in the MAD model could be the reactor, a, is largely dependent on the gas production
easily deduced, as reported in Table II. rate (Merkel and Krauth, 1999; Pauss et al., 1990).
Nevertheless, this phenomenon should not occur for a
continuous feed policy, therefore the model was not
Stoichiometric Parameters
modified. Finally, the discrepancy in the pH (Fig. 4F) can
The values of the stoichiometric coefficients ai in Table II be attributed to a poor characterization of the feed
were deduced from Batstone et al. (2002) and from composition, which was not regularly monitored and
conservation laws based on the substrate, product, and probably varied during the 140-day experiment.
biomass compositions given in Table III. The good agreement between the model predictions and
the experimental data confirms that a three-reaction system
is sufficient to explain the majority of the variability in the
Kinetic Parameters
data set (see Determining Model Complexity subsection).
The kinetic parameters were identified with a minimization Since both inorganic nitrogen and VFA accumulations
algorithm (function fminsearch in Matlab1 implementing can lead to inhibition and process instability, the good
the Nelder–Mead simplex algorithm (Nelder and Mead, representation of these species is a first hint that the model

6 Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012


Table II. Parameter values in the MAD model.

Parameter Value Meaning (reaction)source


Microalgae characterisation
b1 0.3 g COD.g COD1 Sugar–lipid content of microalgaea
b2 0.4 g COD.g COD1 Protein content of microalgaea
bI 0.3 g COD.g COD1 Inert content of microalgaea
Stoichiometric parameters
a1 12.5 g COD.g COD1 Yield for sugar–lipid degradation (R1)b
a2 0.0062 mol.g COD1 Yield for NHþ 4 consumption (R1)
b

a3 11.5 g COD.g COD1 Yield for VFA production (R1)b


a4 0.03 mol.g COD1 Yield for CO2 production (R1)b
a5 9.1 g COD.g COD1 Yield for protein degradation (R2)b
a6 8.1 g COD.g COD1 Yield for VFA production (R2)b
a7 0.054 mol.g COD1 Yield for NHþ 4 production (R2)
b

a8 0.03 mol.g COD1 Yield for CO2 production (R2)b


a9 20 g COD.g COD1 Yield for VFA consumption (R3)b
a10 0.0062 mol.g COD1 Yield for NHþ 4 consumption (R3)
b

a11 0.30 mol.g COD1 Yield for methane production (R3)b


a12 0.20 mol.g COD1 Yield for CO2 production (R3)b
Kinetic parameters
m1 0.30 d1 Maximum specific growth rate (R1)c
KS1 2.11 g COD.g COD1 Contois half saturation constant (R1)c
m2 0.053 d1 Maximum specific growth rate (R2)c
KS2 0.056 g COD.g COD1 Contois half saturation constant (R2)c
m3 0.14 d1 Maximum specific growth rate (R3)c
KS3 0.02 g COD L1 Haldane half saturation constant (R3)c
KI3 16.4 g COD L1 Haldane inhibition constant (R3)d
KINH3 0.0018 M Ammonia inhibition constant (R3)b
Physico-chemical parameters
KC 4.9e-7 M Dissociation constant for the couple HCO 3 =CO2
b

þb
KN 1.1e-9 M Dissociation constant for the couple NH3 =NH4
KVFA 1.7e-5 M Dissociation constant for the couple VFA =HVFAb
KH2 O 2.1e-14 M Dissociation constant for the couple H2 O=OH b
KH;CO2 2.7e-2 M bar1 Henry’s constant for CH4b
R 8.31e-2 bar M1 K1 Gas law constantb
kLa 5 d1 Gas–liquid transfer coefficient
kp 5e4 L d1 bar1 Pipe resistance coefficientb
Vliq 1L Reactor liquid volume
Vgas 0.1 L Reactor gas volume
Top 308.15 K Reactor temperature
a
from Mairet et al. (2011b).
b
from Batstone et al. (2002).
c
from the minimization procedure.
d
from Bernard et al. (2001).

shall be suitable for on-line control and monitoring applied (first 70 days in the available data set). On the other
purposes. hand, a high dilution rate can produce a decrease of the
In the model simulation, almost all the biodegradable part protein degrader population X2 and therefore an accumu-
of the microalgae is digested when low dilution rate are lation of protein S2 (see Fig. 5 after day 70), while sugars and
Table III. Substrate, product, and biomass compositions: COD, carbon and nitrogen contents.

COD content Carbon content Nitrogen content


Variable Description (g COD/mol) (mmol C/g COD) (mmol N/g COD)
S1 Sugar (C6H12O6)–lipid (C40H74O5)a 547 24.7 0
S2 Protein (C4.43H7O1.44N1.16)b 175 25.3 6.63
SI Inertc 246 25.1 3.81
S3 VFA (acetate: C2H4O2) 64 31.2 0
Xi Biomassd 160 31.3 6.25
CH4 Methane 64 15.6 0
a
composition (on a COD basis): Sugar 27%, lipid 73%; from Mairet et al. (2011b).
b
from Mairet et al. (2011b).
c
composition (on a COD basis): Protein 57%, sugar 12%, lipid 31%; from Mairet et al. (2011b).
d
from Batstone et al. (2002).

Mairet et al.: Microalgae Anaerobic Digestion Model 7


Biotechnology and Bioengineering
A B
12

Biogas flow rate (L.d )


−1
0.6
Total COD (g.L )
−1

10
0.4
8

6 0.2
4
0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140

C D
80
0.4
VFA (g COD.L )
−1

70
0.3

% CH4
60
0.2

0.1 50

0 40
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140

E F
7.5
Inorganic nitrogen N (M)

0.05

0.04
7
pH

0.03

0.02 6.5

0.01
6
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
time (d) time (d)

Figure 4. Anaerobic digestion of Chlorella vulgaris: experimental data (black dots); MAD model (solid red lines); modified ADM1 (Mairet et al., 2011b) (blue dashed lines).

lipids are almost completely degraded because of a higher mainly composed of acetate, meaning that acetogenesis is
maximal growth rate of X1. This leads to a nitrogen release included in the two hydrolysis–acidogenesis reactions (R1)
(due to protein degradation) not correlated to the methane and (R2). This assumption is necessary in calculating the
production, as it was already observed experimentally (Ras stoichiometric coefficients and writing the ion balance.
et al., 2011) and with the modified ADM1 (Mairet et al., Numerical simulations under various operating conditions
2011b). Although it is rarely pointed out, this phenomenon using the modified ADM1 show that acetate represents
can also be observed, for example, in the anaerobic digestion over 80% of VFA (in COD) at steady state. However,
of primary sludge (Miron et al., 2000). Using two parallel this assumption may no longer be verified during
steps for acidogenesis, as it is proposed in the MAD model, is long transients, thereby leading to an underestimation of
therefore necessary to catch the complex dynamics of the pH.
microalgae anaerobic digestion. This also explains why a
two-reaction model such as AM2 could not describe these
Comparisons with ADM1
experiments well.
Recall that it was assumed during model development The predictions of the MAD model are compared with those
(see Model Development subsection) that the VFAs are of the modified ADM1 in Figure 4. It should be noted that

8 Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012


Sugar−lipid Protein VFA Inert

Substrate Si (g COD.L )
−1
6

0
0 20 40 60 80 100 120 140

1
Biomass X (g COD.L )
−1

0.8

0.6
i

0.4

0.2

0
0 20 40 60 80 100 120 140
time (d)

Figure 5. Prediction of substrate and bacteria population dynamics with the MAD model. A substrate and its associated bacteria population are represented with the
same line type.

the late was calibrated from the same experimental data set the fitting performance of ADM1 could be improved by
in previous work (Mairet et al., 2011b). estimating additional kinetic parameters. However, due to
While the MAD model complexity is much lower than the relatively few measured outputs and the high model
that of ADM1, the fit quality of these two models, in terms of complexity, trying to estimate too many parameters
the fit indices (29), appear to be almost the same (for total inevitably results in structural and practical identifiability
COD, inorganic nitrogen, and gas flow rate) or even better issues (Dochain and Vanrolleghem, 2001).
(for methane content and VFA)—see Table IV. Note that
for both model calibrations, six parameters were identified
using a minimization procedure. Regarding the modified
Considerations on Experimental
ADM1, only the kinetic parameters involved in the three
Measurement Techniques
parallel hydrolysis reactions were estimated, which could
explain why the MAD model yields better results. Clearly, Assessing the evolution of the various biomass populations
would provide a better insight in the process complexity.
It would also be of great help for monitoring the process,
Table IV. Comparison of the fit qualities with the MAD and modified and maintain optimal working conditions. However, despite
ADM1 models; a smaller value means a better fit. some promising recent studies (Carballa et al., 2011; Rivière
et al., 2009), analytical techniques are currently lacking
Fitting index Ij
to study the anaerobic microbial diversity. Monitoring
Measurement MAD model Modified ADM1 microbial population dynamics remains a real challenge.
Total COD 0.059 0.053 Molecular techniques, such as polymerase chain reaction
Inorganic nitrogen 0.011 0.016 (PCR), denaturing gradient gel electrophoresis (DGGE),
Gas flow rate 0.36 0.41 and terminal restriction fragment length polymorphism
% CH4 0.0063 0.020 (T-RFLP), have recently emerged but most of these tools
VFA 1.0 2.5
remain qualitative, or specific to a bacterial community
Mean 0.3 0.6
(Lee et al., 2009). New improvements in analytical

Mairet et al.: Microalgae Anaerobic Digestion Model 9


Biotechnology and Bioengineering
techniques are required to quantify and to determine the from other studies: Batstone et al. (2002) for ammonia
metabolic functions of all the microorganisms involved (KINH3 ) and Bernard et al. (2001) for VFA (KI3). These
in the process. Similarly, the measurements of all the inhibition terms were however retained in the kinetic
intermediate products at industrial scale would require expressions since they are expected to play an important role
substantial efforts and costs. Model simulations can thus in the future use of the model (control and monitoring).
provide useful estimations of population and substrate
dynamics and help to detect sub-optimal working modes.

Applications to Other Microalgae Species


Considerations on Species Conservation Although it was developed and calibrated for the anaerobic
Based on the substrate, product, and biomass compositions digestion of Chlorella vulgaris, we expect that the MAD
given in Table III, the stoichiometric coefficients in Table II model can also be used with other microalgae species,
guarantee that COD and nitrogen are conserved in each provided that some of its parameter values are adjusted.
reaction. This analysis is shown in Table V. On the other First, the biochemical composition typically varies for each
hand, the carbon balance is not closed because S3 is microalgal species and also depends on the culture
assumed to be only VFA, while it should also include H2. conditions (nutrients, light, temperature, etc.) (Harrison
Nevertheless, the dynamics of H2 and VFA are very different et al., 1990; Mairet et al., 2011a). Therefore, the feed
due to the liquid–gas transfer of H2 and a very low half composition parameters b1, b2, and bI must be adjusted for
saturation constant for the hydrogenotrophic methano- other microalgae species and/or culture conditions. On the
genesis. In order to keep model complexity as low other hand, assuming that the main composition of protein,
as possible, H2 was not included in the MAD model. It lipid, and carbohydrate is constant, the stoichiometric
follows that the model overestimates VFA production in coefficients should not vary too much. Finally, the kinetic
reactions (R1) and (R2). parameters should be adjusted for different microalgae
species as the digestibility kinetics have shown to be species
dependent (Mussgnug et al., 2010). In particular, significant
Considerations on Biological Kinetics changes are expected for marine species in connection to
sodium toxicity (Sialve et al., 2009).
Hydrolysis is known to be the limiting step in microalgae
anaerobic digestion (Mairet et al., 2011b). The Contois
model, which includes the saturation of both substrate and
Conclusions
biomass, is a reliable way of describing hydrolysis (Vavilin
et al., 2008), in particular for microalgae (Mairet et al., In this article, we have proposed a three-reaction model for
2011b). On the other hand, a Haldane function is suitable to the anaerobic digestion of microalgae, the so-called MAD
model the methanogenesis specific growth rate as it accounts model. As the methane and inorganic nitrogen productions
for VFA inhibition (Bernard et al., 2001). Since methano- are not correlated, the distinction between sugar–lipid
gens are the least tolerant to ammonia among all the and protein degradations is necessary to obtain a good
populations involved in anaerobic digestion (Chen et al., representation of the available experimental data. The fit
2008), an ammonia inhibition function is used only for this quality with the MAD model is comparable to that of the
population. Nevertheless, as the experiments were carried modified ADM1 (Mairet et al., 2011b), yet its complexity is
out at a low loading rate, no significant inhibitory much lower, which makes it better suited for mathematical
accumulation of ammonia or VFA could be observed. It analysis and for derivation of control and monitoring
follows that the inhibition parameters could not be algorithms. As part of future work, we expect to validate the
estimated from these data and their values had to be taken model under higher load conditions, that is, leading to larger

Table V. Biological reactions: COD, nitrogen, and carbon balances.

R1 a1 S1 þ a2 NHþ
4 ! X1 þ a3 S3 þ a4 CO2
g COD 12.5 þ 0 ¼ 1 þ 11.5 þ 0
mmol N 0 þ 6.2 ¼ 6.2 þ 0 þ 0
mmol C 309 þ 0 6 ¼ 31 þ 359 þ 30
R2 a5 S2 ! X2 þ a6 S3 þ a7 NHþ 4
þ a8 CO2
g COD 9.1 ¼ 1 þ 8.1 þ 0 þ 0
mmol N 60.3 ¼ 6.2 þ 0 þ 54.1 þ 0
mmol C 230 6¼ 31 þ 253 þ 0 þ 30
R3 a9 S3 þ a10 NHþ4
! X3 þ a11 CH4 þ a12 CO2
g COD 20 þ 0 ¼ 1 þ 19 þ 0
mmol N 0 þ 6.2 ¼ 6.2 þ 0 þ 0
mmol C 626 þ 0 6¼ 31 þ 300 þ 200

10 Biotechnology and Bioengineering, Vol. xxx, No. xxx, 2012


ammonia and VFA accumulations and inhibitions. This Chen Y, Cheng J, Creamer K. 2008. Inhibition of anaerobic digestion
model will then serve as the basis for optimizing the design process: A review. Biores technol 99(10):4044–4064.
and operation of anaerobic digesters when coupled to De Schamphelaire L, Verstraete W. 2009. Revival of the biological sunlight-
to-biogas energy conversion system. Biotechnol bioeng 103(2):296–304.
microalgae culture. Dochain D, Vanrolleghem PA. 2001. Dynamical modelling and estimation
in wastewater treatment processes. London: IWA Publishing.
This work benefited from the support of the Symbiose research project Ehimen E, Connaughton S, Sun Z, Carrington G. 2009. Energy recovery
founded by the French National Research Agency (ANR). Francis from lipid extracted, transesterified and glycerol codigested microalgae
Mairet thanks the support of Fondo Basal, Centro de Modelamiento biomass. GCB Bioenerg 1(6):371–381.
Matematico – U. de Chile. Elliot Cameron is grateful to NSERC and Harrison P, Thompson P, Calderwood G. 1990. Effects of nutrient and light
OGS for graduate scholarships. limitation on the biochemical composition of phytoplankton. J Appl
Phycol 2(1):45–56.
Hess J, Bernard O. 2009. Advanced dynamical risk analysis for monitoring
Nomenclature anaerobic digestion process. Biotechnol Prog 25:643–653.
Lee C, Kim J, Hwang K, O’Flaherty V, Hwang S. 2009. Quantitative analysis
C, Cin Inorganic carbon concentration (M) of methanogenic community dynamics in three anaerobic batch
D Dilution rate (d1) digesters treating different wastewaters. Water Res 43(1):157–165.
h [Hþ] (M) Mairet F, Bernard O, Masci P, Lacour T, Sciandra A. 2011a. Modelling
Ij Fitting index neutral lipid production by the microalga Isochrysis aff. galbana under
nitrogen limitation. Biores Technol 102:142–149.
N, Nin Inorganic nitrogen concentration (M)
Mairet F, Bernard O, Ras M, Lardon L, Steyer J-P. 2011b. Modeling
PCH4 , PCO2 Partial pressure (bar) anaerobic digestion of microalgae using ADM1. Biores Technol
qgas Biogas flow rate (L d1) 102:6823–6829.
R1 Hydrolysis–acidogenesis of sugars–lipids Merkel W, Krauth K. 1999. Mass transfer of carbon dioxide in anaerobic
R2 Hydrolysis–acidogenesis of proteins reactors under dynamic substrate loading conditions. Water Res
R3 Methanogenesis 33(9):2011–2020.
Miron Y, Zeeman G, Van Lier J, Lettinga G. 2000. The role of sludge
S1 Sugar–lipid concentration (gCOD L1) retention time in the hydrolysis and acidification of lipids, carbohy-
S2 Protein concentration (gCOD L1) drates and proteins during digestion of primary sludge in cstr systems.
S3 VFA concentration (gCOD L1) Water Res 34(5):1705–1713.
SI Inert concentration (gCOD L1) Mussgnug J, Klassen V, Schluter A, Kruse O. 2010. Microalgae as substrates
for fermentative biogas production in a combined biorefinery concept.
Xi Microbial population concentration associated with reaction
Ri (gCOD L1) J Biotechnol 150(1):51–56.
Nelder J, Mead R. 1965. A simplex method for function minimization.
ye Model estimation Comput J 7(4):308–313.
ym Measurement Pauss A, Andre G, Perrier M, Guiot S. 1990. Liquid-to-gas mass transfer in
z, zin Inert charge imbalance concentration (M) (see Eq. (8)) anaerobic processes: inevitable transfer limitations of methane and
mi Specific growth rate of population Xi (d1) hydrogen in the biomethanation process. Appl Environment Microbiol
56(6):1636.
rCH4 , rCO2 Liquid–gas transfer rate (mol L1 d1)
Pruvost J, Van Vooren G, Le Gouic B, Couzinet-Mossion A, Legrand J.
2011. Systematic investigation of biomass and lipid productivity by
microalgae in photobioreactors for biodiesel application. Biores Tech-
For the parameters, refer to Table II. nol 102:150–1158.
Ras M, Lardon L, Sialve B, Bernet N, Steyer J-P. 2011. Experimental study
on a coupled process of production and anaerobic digestion of Chlo-
References rella vulgaris. Biores Technol 102:200–206.
Rincon A, Angulo F, Olivar G. 2009. Control of an anaerobic digester
Batstone D, Keller J, Angelidaki RI, Kalyuzhnyi SV, Pavlostathis SG, Rozzi through normal form of fold bifurcation. J Proc Control 19(8):1355–
A, Sanders WTM, Siegrist H, Vavilin VA. 2002. Anaerobic digestion 1367.
model no. 1 (ADM1). London: IWA Publishing. Rittmann B. 2008. Opportunities for renewable bioenergy using micro-
Becker E. 2007. Micro-algae as a source of protein. Biotechnol Adv organisms. Biotechnol Bioeng 100(2):203–212.
25(2):207–210. Rivière D, Desvignes V, Pelletier E, Chaussonnerie S, Guermazi S, Weis-
Bernard O, Chachuat B, Héllas A, Rodriguez J. 2006. Can we assess the senbach J, Li T, Camacho P, Sghir A. 2009. Towards the definition of a
model complexity for a bioprocess? theory and example of the anaero- core of microorganisms involved in anaerobic digestion of sludge.
bic digestion process. Water Sci Technol 53:85–92. ISME J 3(6):700–714.
Bernard O, Bastin G. 2005. On the estimation of the pseudo-stoichiometric Sialve B, Bernet N, Bernard O. 2009. Anaerobic digestion of microalgae as a
matrix for mass balance modeling of biotechnological processes. Math necessary step to make microalgal biodiesel sustainable. Biotechnol Adv
Biosci 193:51–77. 27:409–416.
Bernard O, Hadj-Sadok Z, Dochain D, Genovesi A, Steyer J. 2001. Dynam- Steyer J, Bernard O, Batstone D, Angelidaki I. 2006. Lessons learnt from 15
ical model development and parameter identification for an anaerobic years of ICA in anaerobic digesters. Water Sci Technol 53:25–33.
wastewater treatment process. Biotechnol Bioeng 75:424–438. Vavilin V, Fernandez B, Palatsi J, Flotats X. 2008. Hydrolysis kinetics in
Bernard O, Queinnec I. 2008. Dynamic models of biochemical processes: anaerobic degradation of particulate organic material: An overview.
Properties of models. In: Dochain D, editor. Bioprocess control. Waste Manage 28(6):939–951.
Hoboken: Wiley, Ch. 2. p 17–46. Wijffels R, Barbosa M. 2010. An Outlook on Microalgal Biofuels. Science
Carballa M, Smits M, Etchebehere C, Boon N, Verstraete W. 2011. 329(5993):796–799.
Correlations between molecular and operational parameters in contin- Zamalloa C, Vulsteke E, Albrecht J, Verstraete W. 2011. The techno-
uous lab-scale anaerobic reactors. Appl microbiol biotechnol 89: economic potential of renewable energy through the anaerobic diges-
303–314. tion of microalgae. Biores Technol 102(2):1149–1158.

Mairet et al.: Microalgae Anaerobic Digestion Model 11


Biotechnology and Bioengineering

You might also like