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50 to 3150 kVA
2
Terms and
parameters
Core Voltages Currents
The core carries the magnetic flux. The maximum voltage for equipment Um Rated current (Ir)
is the maximum rms value of the phase- is the current flowing through the line
Windings to-phase voltage for which the insulation terminal of a winding; it is calculated by
The windings carry the magnetomotive of a transformer winding is designed. dividing the rated power of the winding
force. The winding that takes in power Standard values for Um in kV are specified by its rated voltage and by the correspond-
is called the input winding and the one in DIN EN 60076-3 and IEC-Publication ing phase factor.
that delivers power is the output winding. 60076-3. The Um values are related to
The winding designed for the highest values of rated power frequency with- No-load current (I0)
rated voltage is called the high-voltage stand voltage (AC, rms) and rated light- is the current flowing through the line
winding and the one for the lowest rated ning impulse withstand voltage (LI, peak terminal of one winding when rated volt-
voltage is the low-voltage winding. value; for Um > 1.1 kV only) that identify age at rated frequency is applied to it and
the insulation level of the particular while the other winding(s) are carrying
Tappings and tapping range winding. no load. It is expressed as the mean value
Tappings are additional connections to the of the three phases and as a percentage
windings for altering the voltage ratio. The rated voltage (Ur) of a winding is that of the rated current.
voltage which must be applied between
The tapping range is the difference be- the line terminals of one winding of a Operational rating
tween the rated voltage and the maximum multi-phase transformer, or between the The operational rating is defined as opera-
or minimum adjustable voltage of a wind- terminals of a single-phase transformer tion at rated voltage on the input side,
ing. The tapping range is specified as a winding, or which occurs there at no-load. rated current on the output side, and rated
positive and negative percentage of the frequency.
rated voltage. No-load voltage
is the voltage between the connecting Rated power (Sr)
terminals of an energized transformer on Rated power is the apparent power that
the non-loaded output side. provides a basis for design and testing
and that determines a specific value of
Full-load voltage rated current which may flow when rated
is the voltage between the connecting voltage is applied.
terminals on the output side when the
transformer is carrying rated current.
It is a function of the power factor cos ϕ.
3
Rated frequency (fr) Eddy-current loss, which occurs in addition If a transformer features different classes,
Rated frequency is the operating frequency to hysteresis loss, is due to the time-vari- the highest reference temperature for the
for which the transformer is designed. able magnetic field which induces voltages particular class applies. In a conversion to
in the iron. These voltages give rise to 75°C, for example, the proportion of the
Rated voltage ratio (nr) currents which circulate in closed circular loss corresponding to the DC resistance
The rated voltage ratio is the proportion paths. The relationship I2R between the must be increased in the ratio
of the rated voltage of one winding to the eddy currents and the resistance of the
lower or equal rated voltage of another iron produces the eddy-current loss. How- 225 + 75
winding. ever, this loss can be kept to a minimum
225 + ϑc
by using very thin laminations insulated
Losses from each other.
No-load loss (P0) in the case of aluminum windings, where-
is the active power consumed when rated Load loss (Pk) as the proportion corresponding to the
voltage at rated frequency is applied to the is the active power consumed at rated additional losses must be reduced in the
terminals on one winding while the other frequency when rated current is flowing ratio
winding remains unloaded. It comprises through the line terminal of one winding
the losses in the core and in the dielectric while the terminals of the other winding 225 + ϑc
and the losses arising from the no-load are short-circuited. The load loss comprises
225 + 75
current in the windings. The losses in the the heat loss due to the current in the
dielectric and the windings are generally resistance (I2R) and the additional losses
insignificant. caused by eddy currents in the windings where ϑc is the temperature at which the
and in the structural components. losses are measured. For copper windings,
Iron loss, i.e. the majority of the no-load the conversion constant “225” in the for-
loss, comprises hysteresis loss and eddy- The load loss is converted to a reference mula must be changed to “235.”
current loss. temperature. For oil-immersed transform-
ers, this reference temperature is 75°C. For a load other than the operational
Hysteresis loss is due to the movement of For cast-resin transformers, the following rating, the load loss Pk varies in the ratio
the microcrystals which behave as elemen- values apply:
tary magnets. They provide a resistance 2
Load current
to all rotations and alignments and the A = 80°C Rated current
work expended is generally irreversible; E = 95°C
it occurs as a heat loss. B = 100°C
F = 120°C
H = 145°C
4
Fig. 1: Graphical determination of the voltage drop uϕ at rated current Ir
Impedance voltage at rated current Resistance voltage (UR, uR) Sustained short-circuit current (Ikd)
(UZr, uZr) Resistance voltage is that component Sustained short-circuit current is the rms
Impedance voltage at rated current is that of an impedance voltage that is in phase value of the current at the line terminal
voltage which must be applied at rated with the current. It is calculated for rated which occurs after the DC component has
frequency to the line terminals of one current as a percentage of the rated decayed and when there is a triple-pole
winding of a multi-phase transformer, voltage as follows: short-circuit on the output side, assuming
or to the winding terminals of a single- a constant input voltage.
phase transformer, in order to cause rated Pk [kW]
current to flow through the terminals while uRr = x 100 [%] When the transformer is operated at rated
Sr [kVA]
the terminals of the other winding are voltage and frequency and is set to the
short-circuited. The impedance voltage principal tapping, the sustained short-
at rated current is usually expressed as Reactance voltage (UX, uX) circuit current can be calculated from the
a percentage of the rated voltage of that Reactance voltage is that component of rated current Ir and from the impedance
winding to which the voltage is applied. an impedance voltage that is displaced in voltage at rated current uZr as follows:
phase from the current by 90°. It is calcu-
Impedance voltage (UZ, uZ ) lated for rated current as a percentage of Ir [A]
This impedance voltage is similar to the the rated voltage as follows: Ikd = x 100
uZr [%]
impedance voltage at rated current, but
can refer to values of current and/or tap-
pings other than the principal tapping. uXr = uZr2 - uRr2 [%] Voltage drop (uϕ)
When the load differs from the operational The voltage drop is the difference between
rating, the impedance voltage expressed the rated voltage of a winding and that
as a percentage of the rated voltage is voltage which occurs at particular values
of load and power factor when rated volt-
Load current age is applied to the other winding(s).
uZ = uZr [%]
Rated current
5
n/3
n n
n/3
The voltage drop on the principal tapping Efficiency (η) Connections and vector groups
as a percentage of the rated voltage is the Efficiency is the ratio of output active The connections of three-phase trans-
same for a certain value of partial load n power to input active power. formers are the interconnections of the
and a certain power factor cos ϕ: phase windings on the input or output
For a particular value of partial load n sides to form star, delta or zigzag connec-
1 (n uϕ
x ’’)2 and power factor cos ϕ, the formula is tions. Diagrams of these connections and
u ϕ = n x u ϕ’ + [%] as follows: the corresponding vector diagrams are
2 102
shown in Fig. 2. The vector group is a
notation indicating the connection of the
η = 100 –
where phases of two windings of a transformer
PO + n2 x Pk and their relative phase displacement.
x 100 [%]
Uϕ
n x Sr x cos ϕ (1 - 100
) + PO + n2 x Pk The connections are identified by the
u ϕ’ = uRr x cos ϕ + uXr x sin ϕ following code letters:
PO + n2 x Pk
uϕ’’ = uRr x sin ϕ + uXr x cos ϕ ≈ 100 - x 100 [%]
Star connection Y, y
n x Sr x cos ϕ + PO
Delta connection D, d
uRr and uXr (see above)
Zigzag connection Z, z
Partial load The latter formula yields sufficiently
n = Partial-load factor =
Rated power accurate values for practical purposes.
The upper-case letters refer to the connec-
A transformer is at maximum efficiency tions of the high-voltage winding and
For impedance voltages at rated current when the loading is such that P0 = n2 x Pk. the lower-case letters to those of the low-
up to 4%, This occurs at a load factor (referred partial voltage winding. Upper-case letters are
load) of always written first in the vector groups.
uϕ ≈ n x uϕ’
PO When the neutral point of a winding is
n= brought out in a star or zigzag connection,
Pk
and similarly the notation is YN or ZN and yn or zn.
0
uϕ ≈ n x uRr,
where cos ϕ = 1.
6
The numeral (0, 5, etc.) in the vector On transformers of vector groups Yyn0 The delta connection requires 3 times
diagram indicates the multiple of 30° (Yyn6), the neutral point may only be more turns on each limb than the star
by which the low-voltage vector lags used for grounding purposes or for a load connection in order to obtain the same
counter-clockwise behind the high- not exceeding 10% of the rated current. voltage.
voltage vector with the corresponding Therefore, the Yyn connection is generally
terminal designation. unsuitable for feeding distribution systems On the other hand, the conductor
having a fourth, neutral conductor. One cross-section for the delta connection
1
Common vector groups of the other vector groups must be used. is 3 times smaller than for the star
The most common vector groups are: The Yzn and Dyn connections allow the connection.
neutral point to carry 100% of the rated
current. Noise level
Yy0 (Yy6), Yz5 (Yz11), Dy5 (Dy11) The noise produced by distribution trans-
In the zigzag connection the current from formers is primarily due to magnetostric-
the line terminal to the neutral terminal tion in the core laminations. The noise
Transformers with these vector groups can always flows through two limb windings. standards for oil-immersed transformers
have a neutral point brought out on the are defined in DIN EN 50464 and for cast-
output side for connection of a neutral The included angle between the partial resin transformers in DIN EN 50541.
conductor in a three-phase distribution voltages of each limb in the three-phase
system. The vector-group notation is then: system is 120°. The noise level is taken as the sound power
measured according to DIN EN 60076-10.
Therefore, the voltage between the line
Yyn0 (Yyn6), Yzn5 (Yzn11), Dyn5 (Dyn11) terminals of the turns (n) comprising a Tolerances
phase is not twice the partial voltage per Due to limitations in accuracy of manu-
limb, but only 3 of the partial voltage. facture, it is necessary to allow tolerances
This means that the zigzag connection with respect to the technical data. Such
2
requires 3 more winding material than tolerances are the permitted deviation of
the star connection. the actual value from the setpoint. They
are defined in the individual standards
and specifications and are quoted as a
percentage of the setpoint.
7
60 Hz rated Single-phase Testing
frequency transformers
60 Hz supply Approximate rated data for a single-phase The purpose of testing is to prove confor-
A transformer designed for a rated fre- transformer having a power 23 of that mity with the technical data and to ensure
quency of 50 Hz can also be operated in of a three-phase transformer listed in the that the transformer operates properly.
a system of identical voltage but with catalog can be ascertained from the Our transformers are subjected to all the
a rated frequency of 60 Hz. The rated catalog data as follows: routine tests and type tests specified in
power and load loss remain the same, the VDE regulations DIN VDE 0532 and
but the no-load loss falls by 20 to 25% 2 IEC Publication 60076 and the respective
P0 1-ph. ≈ P03ph
and the reactance voltage increases by 3
national regulations listed on page 2.
about 20%. Pk 1-ph. ≈ 2
3
Pk3ph
Routine tests
Design for 60 Hz with 10% higher uZ 1-ph. ≈ uZ 3ph Routine tests are carried out on all trans-
rated power formers and involve the following measure-
Weight 1-ph. ≈ 0.7 x weight3ph
In this case, the load loss, no-load loss ments and checks:
and temperature rise are unchanged. Length 1-ph. ≈ 0.7 x length3ph ■ Measurement of winding resistance
Resistance voltage: ■ Measurement of voltage ratio and
Width 1-ph. ≈ Width3ph verification of polarity or vector group
uRr ■ Measurement of impedance voltage
uRr 60 Hz = [%] Height 1-ph. ≈ Height3ph ■ Measurement of load loss
1.1
■ Measurement of no-load loss and
no-load current
Impedance voltage at rated current ■ Induced overvoltage withstand test
■ Separate-source voltage withstand test
uZr 60 Hz = ■ Test of freedom from partial discharges
(cast-resin transformers)
2
uRr
+ 1.2 x (uZr2 - uRr2) [%] Test reports are issued.
1.1
8
Transformer
operation
Type and special tests Temperature rise Overload capacity
Type tests are carried out whenever a new Transformers are designed so that the Overloading of a transformer is permitted
range of equipment is introduced or at temperature rise specified by the regula- by IEC regulations, provided that the
the customer’s request. They include: tions is not exceeded during operation specified coolant temperatures are not
■ Measurement of temperature rise under rated conditions. The temperature exceeded. The temperature rise figures
■ Lightning impulse test rise of the winding and that of the cool- may be increased by the same amount.
■ Measurement of noise level ing and insulating liquid (in the case of The corresponding increase in power can
■ Short-circuit test liquid-immersed transformers) is the differ- be determined for our transformers by a
■ Test of climatic, fire and environmental ence in temperature between the winding rule-of-thumb method as follows: 1% per
class and the ambient air. The regulations 1 K1) below the cooling-air temperature
specify maximum temperatures as well for oil-immersed transformers, 0.6% per
Acceptance tests as average daily and annual temperatures 1 K for GEAFOL transformers.
These tests are a repetition of the routine for the ambient air.
and type tests and therefore involve addi- Overloading without exceeding the per-
tional work and expense. For the winding, the mean temperature mitted winding temperature rise is also
rise determined through resistance in permissible for short periods, provided
relation to temperature applies. that the preceding continuous load has
been below the rated power level, and
The maximum temperature rise of the thus the permitted temperature rise figure
cooling and insulating liquid is obtained has not been attained. Additional overload
by measurement at the thermometer capacity (as a function of power up to
pocket. On our transformers, it is usually about 50%) can be obtained by forced
less than the permitted temperature rise cooling of the transformers with fans
of the insulating liquid. (it can also be performed subsequently
if necessary).
Possible connections
10
1L1, 1L2, 1L3 –
High voltage
2L1, 2L2, 2L3 –
Low voltage
Required index 11
Possible connections
11
No-load output Rated Impedance voltage
voltage power at rated current
V kVA %
Transformer 1
Transformer 2
IEqual Tr 1
Example 1
The equalizing current is completely inde- Under certain circumstances, changing When the voltage setting is changed, it
pendent of the load and of its distribution; the setting of the tapping switch on one must be remembered that the impedance
it also flows when there is no load. transformer can improve the load capacity. voltage also changes. With our transform-
If, in the case of the 630 kVA transformer ers conforming or similar to DIN, the indi-
When a load is present, the load current in Example 1, it were possible to select a rect voltage adjustment associated with a
is added geometrically to the equalizing higher tapping on the high-voltage side change in induction alters the impedance
current. If the load current has an inductive (for example, 5% more turns), the low voltage in approximate proportion to the
power factor, this results in an increased voltage would be reduced by 1/1.05 percentage of increased or decreased
total current in the transformer with the (i.e. to 381 V instead of 400 V) owing to turns.
higher secondary voltage and a decreased the reduced induction with connection
total current in the transformer with the to the same high voltage. If this method The calculations in Example 1 are now
lower secondary voltage. were to produce too low a distribution repeated using a 5% lower tapping on
voltage, a possible alternative would be the 1000 kVA transformer (Example 2).
In Example 1 above, it is unfortunately to select a lower tapping on the high-
the smaller transformer that has the voltage side of the 1000 kVA transformer Now that Transformer 2 has the higher
higher secondary voltage and therefore (for example, 5% fewer turns), which no-load secondary voltage, it carries the
must carry the higher total current. Based would increase the low voltage by 1/0.95 combined load current and equalizing
on this example, this means that when the (i.e. to 411 V instead of 390 V) owing to current and therefore determines the
equalizing current is 25.6%, a load current the increased induction (it must be verified permitted total load of the parallel units.
of only 74.4% is permitted to avoid exceed- that this is permissible due to the increase
ing the rated current of Transformer 1 in noise level, core temperature, and no-
(= 100%). Therefore, the whole transformer load current).
set can be operated at only 74.4% of its
total power of 630 + 1000 = 1630 kVA,
i.e. approx. 1213 kVA. When the load
power factor is less than 0.9, this approxi-
mate calculation gives sufficiently accurate
values, but when the power factor exceeds
0.9 the increasing vectorial differential
raises the permitted total power.
12
No-load output Rated Impedance voltage
voltage power at rated current
V kVA %
Transformer 1
Transformer 2
IEqual Tr 1
Example 2
13
As a remedial measure, a parallelling
The total load that is possible in practice is calculated from: reactor can be connected in series with
the transformer carrying too high a load,
e.g. on the low-voltage side. Its function
Rated Impedance voltage is simply to increase the impedance volt-
power for rated current age, and it is not suitable for limiting the
kVA % short-circuit current owing to the satura-
tion of the reactor core which occurs.
Transformer 1
Transformer 2 Perfectly satisfactory parallel operation
Transformer 3 is possible under the above-mentioned
conditions. Under some circumstances,
greater deviations in impedance voltage
Transformer 1 are permissible if operation is in parallel
with the system through system imped-
Transformer 2 ances, and is not in parallel with the bus.
14
18,000 1 Transformer
3 Transformers 2 Transformers
3 Transformers
14,000
2 Transformers
10,000
6,000
1 Transformer
2,000
Load (kVA)
p x (p-1) x PO
n=
Pk Therefore, it is most economical to switch
in the second transformer at 256 kVA and
p = Number of transformers
to be connected in parallel the third at 440 kVA, a figure precisely
10% above the rated power of one trans-
former. This can also be seen in Fig. 4.
15
Published by and copyright © 2010:
Siemens AG
Energy Sector
Freyeslebenstrasse 1
91058 Erlangen, Germany
Transformatorenwerk Kirchheim
Power Transmission Division
Transformers
Hegelstraße 20
73230 Kirchheim/Teck, Germany
Phone: +49 (0) 7021 508-0
Fax: +49 (0) 7021 508-495
www.siemens.com/energy