Professional Documents
Culture Documents
33
2.1 INTRODUCTION
On the plus side, he felt India had an advantage in its educated and skilled
labour, low-wage structure, strength in engineering and remote services, strong
service industry and its better legal systems vis-a-vis, for instance, China. He felt
that a focus area for Indian suppliers should be the development of product design
and low-cost testing capability, creating high quality input sources and evolving
globally competitive costs. He also felt that India’s supply base strengths
consisted of lowcost sourcing for low volume speciality models and low
automation technology based components. Friedman also said the Indian
consumer is representative of the global customer – if the product is right for
India, it is right for any other market. According to Friedman, suppliers with
strong global support can become full service suppliers and systems suppliers.
The key advantages for original equipment manufacturers in this lie in minimizing
the number of suppliers per vehicle, shortening the product development time and
the development of supplier commodity experts.
35
Citing global trends in the industry, he pointed out that the number of full
service suppliers has been falling. Between 1986 and 2000, the number of full
service suppliers for PSA has fallen from 900 to 500, for BMW from 1,400 to
600, for Chrysler from 3,000 to 600 and for Ford from 2,400 to 1,200. One major
roadblock to the growth of the industry in India, of course, has been that the
automotive after-market in India has been plagued by a high incidence of
counterfeiting of auto parts. This phenomenon has been growing alarmingly over
the years. January 2000, counterfeits accounted for 37.6 per cent of the total
market size of the 12 after-market auto parts chosen for the all-India study. This
phenomenon has sometimes tended to mar the reputation of many genuine
manufacturers, but many products are still respected for their quality, especially
when they come from credible companies.
Authoritative sources say that joint ventures in the industry have been a
source of strength and innovation. Most joint ventures are said to be faring
extremely well as the purpose of their existence was realistically conceived as
well as the market strategies around which they have grown. There may have been
challenges initially, but most have matured and grown rather quickly. Overseas
partners have put together an intelligent mix of technology and financial backing
to sustain ventures in the market that is maturing and thus resemble any
contemporary industry. As the vehicle industry keeps growing worldwide and the
growing competitiveness of the industry and cost pressures push developed
countries to shift production to low-cost countries, India is likely to be a major
beneficiary. The auto components industry is slowly taking on the shape of a
major industry in India – one that is finding its true place in the sun.
The major challenges facing the world natural rubber (NR) economy and
its responses since 1980s are different from the previous experiences in terms of
the net implications. This paper summarises the main features of the changing
dimensions of world natural rubber economy and outlines the priorities and
36
strategies relevant to India in the context of the new economic scenario. ONE of
the maifl objectives of the General Agreement on Tariffs and Trade (GAIT)
signed in April 1994 is to reform a highly distorted world trade characterised by
direct and indirect subsidies resulting in a deceptive comparative advantage and
inefficient use of world resources. However, the net effect of the increasing
globalisation of economic activity emanating from GATT treaty will vary across
countries, regions and different sectors of an economy. One of the crucial factors
determining the relative performance is the comparative advantage or efficiency
in the production and marketing of crops, products and services. Nevertheless,
during 1980s the developing countries which have a comparative advantage in the
export of agro-based products were adversely affected by a secular decline in the
real price indices in spite of various commodity agreements and price stabilisation
schemes [IMF 1990; UNCTAD 1992].
The major contributing factors for the secular decline in the terms of trade
of primary commodities vis-a-vis manufactures appear to be the organisational
and monopoly powers of the factors of production engaged in manufacturing,
development of synthetic substitutes, increasing de-materialisation of the
production process, direct increase in supply resulting from the entry of new
producers and productivity improvements arising from R and D efforts. In this
context the GATT treaty assumes significance as one of its professed objectives is
to correct the distortions in the world trade of agricultural commodities to promote
efficient allocation and use of world resources.
Natural rubber is one among the ten core commodities covered by the
Integrated Programme for Commodities (IPC) under the auspices of UNCTAD for
assistance. The case of NR is a classic example illustrating the vulnerability of the
developing countries to price fluctuations in the world market. The free market
price indices of NR declined to the extent of 40 percentage points in 1990 from its
1980 level [UNCTAD 1990], However, compared to the other three plantation
crops, viz, coffee, tea and cocoa among ten core commodities, NR displayed
better resilience in spite of volatile market conditions in the 1980s. Table 1 shows
37
the comparative performance of the four major plantation crops covered under the
IPC.
38
In this context, the developments in Malaysia is more illustrative compared
to other major NR producers. Till 1991 Malaysia was the leading producer and
exporter of NR and in 1990 the share of NR in its total export earnings declined to
3.8 per cent from 55 per cent in 1960. Major changes in the NR production sector
consisted ofswitchingoverto relatively more profitable and less labour-intensive
crops like oil palm and introduction of labour saving mechanisms at different
stages of NR production. In the processing sector, emphasis is on the
development, production and exports of value added forms of rubber and
commercialisation of processing wastes. Recently, Malaysian imports of raw
rubber from low cost producing countries like Vietnam is increasing and the
imported rubber is being processed into higher grades of NR. The estimated net
value added in this process is in the range of 20-25 per cent of the imported value
[Sulieman 1991]. Since the late 1980s domestic consumption of NR in Malaysia
registered steady increases fully utilising the locational advantages in the
manufacturing of NR latex based products such as gloves, elastic rubber thread
and catheters. the expansion of domestic rubber goods manufacturing sector.
39
concentration. Geographically, NR production shows a very high degree of
concentration and sectorwise concentration is characterised by the dominance of
rubber smallholdings. the major characteristics of the NR production sector.
40
economy, the comparative advantages associated with the raw material and labour
costs in the production of rubber products will have an important bearing on the
prospects of NR producers.
41
rubber products since 1971-72 to 1992-93 without any significant change in the
structure of exports! Mohanakumaretal 1994). However, in the emerging
economic scenario characterised by increasing integration of world market the
existing pattern of exports cannot be sustained mainly due to the changing global
market structure of the major products exported. Therefore, it is necessary to
outline the priorities and strategies for the NR production sector and the rubber
products manufacturing sector to face the challenges arising in the post-GATT
era.
Transport is the life- blood of civilization and it plays a key role in the
economic, social, cultural and political progress of the economy. The
manufacturing of automobile tyres became an essential ancillary activity for the
development of the automobile sector.
The major raw material required by the tyre industry is rubber. Of all major
end- use markets for rubber, transportation is by far the largest single sector with
tyres and tyre products accounting alone for over 50percent of NR consumption.
Truck and bus tyres would represent the largest single outlet for NR, followed by
automobile tyres. The main consumers of natural rubber are tyre makers.
According to Automotive Tyre Manufacturers Association, there are 23 percent
growth in tyre manufacturing during the period from 2010 April to 2011
February.
In world scenario, the tyre industry’s turnover is more than $ 130 billion. It
employs more than 600,000 people directly and several millions indirectly. A
dozen global players dominate the tyre industry. The top five manufacturing
companies by revenue are Bridgestone, Michelin, Good Year, Continental AG,
Pirelli.
42
processes and machinery,in around 450 tyre factories in the world. Over 1 billion
tyres are manufactured annually, making the tyre industry the majority consumer
of natural rubber.
The origin of the Indian Tyre Industry dates back to 1926, when Dunlop
Rubber Limited set up the first tyre company in West Bengal. At present, there are
40 listed companies in the tyre sector in India. Major players are MRF, JK Tyres,
Apollo Tyres , CEAT, BIRLA, and GOOD YEAR which account for 63 percent
of the organized tyre market. Current level of radialization includes 95 percent
for all passenger car tyres, 12 percent for light commercial vehicles and 3 percent
for heavy vehicles (truck & bus). Restrictions were placed on the import of used/
retreaded tyres since April 2006. Import of new tyres and tubes is freely
allowed,except for radial tyres in the truck/bus segment which has been placed in
the restricted list since November 2008.
43
tyres have good acceptance in global market. The Compound Average Growth
Rate ( CAGR) of tyre exports in last one decade has been 8 percent. Export
to highly quality conscious US market is 17 percent.
The Early Phase : ( 1936 – 1959 ): Genesis of Indian Auto Tyre industry
44
manufactured tyres and tubes for the other where it had a prominent
position.
The two existing companies and Good Year could implement their
licences much before the new companies could, in view of the former’s
command over financial and technical resources. As a result of these
substantial expansions and the new units going into commercial production ,
there was a temporary glut in the tyre market during the period 1963 through
1967 . The consumer preferences was for the established brand names and as
a result the new units found is extremely difficult to establish.
45
The modern phase : ( 1975 – 1988 )
The distinguishing feature of this phase is the large scale entry of units
belonging to Indian Business Houses and the nature of vertical and horizontal
acquisitions . Here happens the exit of MNC s mainly due to external
conditions, ( viz., adverse performance of their respective parent companies
as a result of severe recessionary conditions in the western tyre industry )
which saw the exit of the companies from Indian scene. The industry
underwent a succession of changes which influenced the pattern of intra-
industry competition as well as affecting the market power of certain firms.
There are essentially seven new entrants into tyre industry during the
period .Of these , four large tyre manufacturers ( viz ., Modi, Apollo, J.K and
Vikrant ) and three were specialized manufacturers of smaller – sized tyres
like Scooter / Motor cycle (viz., Falcon , Srichakra and KTC ). Most of these
units belong to various Indian Business Houses (or MRTP ) like Modi,
Raunaq Singh , J.K and T.V.S . This was also the when there was direct
participation by the state in tyre production (e.g ., Vikrant) . Modi was the first
to commence commercial production by 1974 .Within a period of two years
or so , i.e ., by 1977 , the company was able to achieve a significant share
of the truck tyre market ( which is by far the most important segment ) and
emerge as the third largest manufacturer of truck tyres.
Table 2.1
Composition pattern of major rawmaterials by Indian tyre industry
2011-12
Natural Rubber 44%
Nylon Tyre Cord Fabric 19%
Carbon Black 12%
Rubber Chemicals 5%
Butyl Rubber 4%
PBR 5%
SBR 5%
Others 6%
Source: Automotive tyre manufacturer’s association
46
The following figure shows that composition pattern of major raw
materials by Indian tyre industry 2011-12, natural rubber contribute 44% , nylon
tyre cord fabric of 19%, carbon black of 12% .
Figure 2.1
Composition pattern of major rawmaterials by Indian tyre industry
2011-12
The growth in tyre production has led to the changing ratio of NR-SR
consumption in India over the last one decade. India’s NR-SR ratio which stood
at78:22 in 2001-02 shifted to 70:30 in 2010-11 while the global NR-SR ratio
shifted from 42:58 to 44:56 during the same period. This shows that there is a
gradual and consistent shift towards SR – a trend which is likely to continue in the
future as well. To improve and enhance the quality of tyres, researches have come
out with several innovative designs ideas. Finite element analysis is deployed to
design tyres that deliver optimum performance, including durability, tread wear,
noise, vibration, traction and rolling resistance.
Tyre problems stem from the use of composite materials that show
nonlinear and load dependent behaviour. It involves complex geometry, and
contact conditions which demand innovative approaches for dealing with static,
transient and steady rolling, it involves finding solution to multi-field, multi-
47
scaled problems. More than ever, up to date computational approaches are needed
to address these issues realistically and efficiently. One of the key tyre
performance indicators is the tread wear which in turn affects the durability of the
tyre. The noise vibration road grip in different pavement conditions and tyre
handling have become important issues that determine tyre properties. All these
are certainly influenced by the tread changes in tread profile. The wear rate
depends not only on the material parameters but has definite influence on the
forces resulting out of the footprint. The frictional energy distribution in tyre foot
print is being correlated to tread wear.
The following table shows that in the year 2012-13 , production of natural
rubber , constitute 9,12,200 .Natural rubber consumption of tyre sector is 65 %
in the year 2012-13. In the year 2004-05, consumption of tyre sector is 54 % ,
and it increases upto 65 % in the following years.
Table 2.2
Natural rubber production and consumption share by Indian Tyre
sector
Tyre Sector
Year Production
Consumption Percentage
2004-05 749660 406220 54%
2005-06 802625 442921 55%
2006-07 852895 462081 56%
2007-08 825345 495577 58%
2008-09 864500 508121 58%
2009-10 831400 576210 62%
2010-11 861950 597623 63%
2011-12 903700 631410 65%
2012-13 912200 631800 65%
Source : Automotive tyre manufacturer’s association
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the FP pressure distribution in tyres Tyre noise, likewise, has its influencing
element emerging out of the shape and sizes of the tread elements and the grooves
that separate since each of the tread element passes via the FP. An ideal geometry
of tread pattern given sound in a wide frequency spectrum thereby giving rise to
an even distribution of sound. The finite element analysis as well as the boundary
element methods have been used to predict tyre noise over design changes since
they can treat the complexities of shapes.
While global automobile majors are eying to invest in India, the Indian
automobile, components and tyre majors are making international forays by
acquiring foreign companies and setting up porduction/assembly lines abroad.
India’s rising share in global automobile production and global invsetments in
tyre industry projects are pointers to the shape of things to come in the medium
and long term. While global automobile majors are making a pit stop for India,
the Indian automobile, components and tyre players are reaching out to the
world.According to global consultants Booz & Co., India is expected to account
for nearly 50% of the increase in global automobile capacity between 2007 and
2012. Improvement in road/infrastructure and increase in rural spending are
positive factors for the tyre industry. However, rise in interest rates, high inflation
and increase in vehicle, fuel and tyres prices are dampeners.
49
Table 2.3
India’s YoY Growth - GDP, Tyre , Vehicle Production
Vehicle
Tyre industry
GDP Growth industry
growth
growth
2005-06 9.5 9.9 15
2006-07 9.7 11.4 14
2007-08 9.2 10.3 -2
2008-09 6.7 1.2 3
2009-10 7.4 18.3 26
2010-11 8.5 29 31
The following figure shows that , The dip in growth of GDP to 6.7% in 2008-
09 has been restored in 2009- 10 with a GDP growth of 7.4% and the prospects
of higher GDP growth in 2010-11 of 8.5 to 8.75 % and a still higher GDP growth
is expected in 2011-12.
Figure 2.2
India’s YoY Growth - GDP, Tyre , Vehicle Production
35
31
30
29
26
25
20
18.3 GDP Growth
15 15 Tyre industry growth
14
Vehicle industry growth
11.4
10 9.9 9.7 10.3
9.5 9.2 8.5
6.7 7.4
5
3
1.2
0
2005-06 2006-07 2007-08
-2 2008-09 2009-10 2010-11
-5
50
2.6 GLOBAL FORAYS
In the auto component sector, Amtek Auto Ltg ($1.3bn) has bought an
aluminium foundry in the ;UK ($40mm) and Technical Alliance with Autech
Autech Corop of South Korea for Speciality Vehicles. Bharat Forge has entered
into JV with David Brown Systems, global leaders in gearbox and transmissions.
Motherson Sumi Systems Ltd@ 2.7bn turnover) has a presence in 23 countries
with over90 manufacturing facilities.The Ruia Group (which acquired Dunlop in
India in 2005) acquired two companies overseas in 2010 – Turkey’s Standard
Profil and Germany’s Meteor with a combined turnover of euro 400mn.
The steady rise in automobile capacity has aided the growth of the tyre
industry in India. Growth in tyre production (2008-2010)in India outstripped the
global growth. The share of passenger car tyre production in India (as percentage
of total tyre production) has increased from 48%(2008) to 55%(2010). The
51
current global share of car type production is 72%.Share of medium and heavy
vehicle tyre production declined from 37% (2008) to 33%(2010). Global share of
M&HCV tyre production is on 11%.The Indian tyre majors too are making
overseas forays to expand their production capacity. Apollo Tyres has acquired
two tyre plants in South Africa and one each in Zimbabwe and the Netherlands.
Nearly one third of its revenues come from overseas operations. Besides, JK Tyre
has acquired Tornel in Mexico and Ceat Tyres (of India) has acquired global
rights of brand Ceat from Italian tyre major Pirelli for Euro 9 million.
Rising input costs, mainly that of natural rubber, coupled with slackening
demand from the automobile sector, have hit the margins of Indian tyre
companies and that is clearly reflected on their dismal performance on the
bourses. A study, which ahs been undertaken to evaluate the performance of the
tyre companies stocks between September1, 2010, and August 30, 2011. Indicates
that shares of these companies have plunged 15% -75% compared with a 9% fall
of the Bombay Stock Exchange (BSE) index, Sensex, (value weighted index
comprising 30 stocks)Stocks of major tyre companies- Apollo Tyres Ltd and
MRF Ltd- have fallen by 19% and 13% respectively, while those of JK Tyre and
Industries Ltd and CEAT Ltd plunged 49% and 44% respectively during the
period. The Auto index of automobile companies, including Tata Motors, Maruti
Suzuki and Mahindra & Mahindra has fallen by around 5% during the period.
According to the latest research report from credit rating agency ICRA,
even as the industry benefitted from the strong revenue growth during 2010-11,
higher input costs, especially that of natural rubber, led to a sharp 19% decline in
operating profits and 37% decline in net profits. Industry wide, operating margins
declined to 9.2% in fiscal 2010-11 as against 14.4% in fiscal 2009-10.Besides
grappling with high input costs and slackening automobile demand, domestic
52
players are expected to face additional pressure with the lift6ing of anti-dumping
duty (ADD), effective from August 2011, on truck and bus radials (TBRs)
imported from China and Thailand. While this move is expected to be contested
by the industry players, the lifting of ADD makes the imported TBRs cheaper by
around 15-20% limiting domestic demand and pricing power.The stocks of the
tyre companies are on the decline as their profits at the operating level have been
narrowing thanks to rising input cost, mainly natural rubber, and that has caused a
400-500 bps drop in margins of the tyre companies,” Yaresh Kothari, an analyst,
Mumbai based Angel Broking Ltd, told Rubber Asia. Natural rubber contributes
more than 40% of the cost of a tyre
Overall sentiment for tyre companies remained gloomy over the past few
months. Auto companies are struggling to increase sales figures as rising fuel
prices and interest rates have dampened buyers, sentiments. According to the
latest figures released by Society of Indian Automobile Manufacturers (SIAM),
53
domestic car sales in August this year fell by 12.5% to 144,000 units compared
with 160,000 units in the same month of last year due to slow demand as the
double-digit inflation and high interest rates affected consumers buying potential.
SIAM does not seem much optimistic about future sales as it has revised its sales
outlook for this fiscal to 10% -12% from 16-18% which was predicted earlier.
Analysts expect another downward revision by SIAM as there is no pick-up
demand.
Most analysts. However, say the worst is over for the tyre companies at
least in the near term as natural rubber prices have shown some softening. During
the first four months of FY11-12, prices of natural rubber declined by 11%.
According to market pundits, prices are expected to drop in the future. Domestic
natural rubber prices are expected to decline from current levels of Rs. 215/kg to
levels of 190/kg by the fourth quarter of 2011-12 in line with a decline in
international prices. Higher supplies from major rubber producing countries like
Thailand and Indonesia and a moderation in auto demand will lead to a decline in
international prices. The decline in NR prices will lead to an improvement in the
operating margins of tyre companies in the fourth quarter of 2011-12. However,
for the whole year (2011-12) average NR prices will be higher by 11-13% which
will put pressure on the margins of tyre companies.
54
There are different approaches to reduce rolling resistance: Material
approach, Design Approach, Tyre Maintenance Approach. Around 40% rolling
resistance contribution of the tyre is from the tread compound. So developing low
rolling resistance compound is one of the research areas from material aspect’.
Silica mixing technology itself is a breakthrough research for producing low
rolling resistance tyre treasd compound. Development of polymers with varying
microstructure, low volatile silane coupling agents helped tyre industries to
develop low RR tyre tread compounds.Functionalised polymers interact strongly
with silica, which reduces the amount of free dangling chain ends, cause low
hysteresis loss and improved dispersion of silica. This results in low rolling
resistance. Innovative silance also improves dispersion of silica, and help to
reduce rolling resistance.
From the design point of view, research on adaptive patterns can help to
reduce the rolling resistance of tyre.. “High radial stiffness, flexible
circumferential stiffness and high lateral stiffness are development areas related to
design for achieving improved rolling resistance. There are other design related
research to reduce rolling resistance like contour layout, void distribution of tread
design, belt movement and pattern deformation etc.Tyre pressure monitoring
system is the research activity in the area of tyre maintenance outcome to improve
the tyre efficiency by reducing rolling resistance. He thinks research on RR would
pick up pace amid growing regulations on sustainable mobility. The EC based
labelling system that will be in force in 2012 will see a surge in technologies that
would reduce RR, improve wet skid resistance and slash tyre noise. “The EC
based labelling systems of tyres according to their wet grip, fuel efficiency and
noise performance have made a great impact on the tyre manufacturing companies
with respect to technology.
55
efficient (low rolling resistant) tyres currently on the market can reduce fuel
consumption and therefore CO2 emissions of 10% compared to todays worst
performers. Quieter tyres can cut road traffic noise by half. Tyre/road contact is
the dominant source of road traffic noise, so quieter tyres are especially important
to the vast majority of Europeans who live urban areas and near highways. Wet
grip represents the ability to safely brake on a wet road, and it is a safety
parameter of great concern. “Wet grip as it is measured in ECE R117 is not the
only most critical safety parameter: it is just the one which is the easiest to
measure.”With the introduction of tyre labelling system, it has become mandatory
to improve the fuel efficiency, improve the wet grip and reduce the noise level of
the tyre. To address these parameters tyres are to be properly designed with
improved construction technology and superior compounding technology.
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reactive functional groups in the polymer chain, are some of the recent activities
in the field of polymer development to achieve lower rolling resistance in
tyre.Silica based tread compound helps to reduce the rolling resistance of the tyre.
However, silica has difficulty in dispersion with general purpose rubber
compounds. For better dispersion of silica, it needs coupling agents. Year old
silica coupling agent is Si-69 However, with the improvement in mixing
technology as well as invention of new generation polymers, different types of
innovative silanes are also being developed. “With such new silane, sillica
dispersion has improved drastically and helps in reducing the rolling resistance.
57
reinforcement properties.With the advent of silica technology green tyre concept
was introduced with highly dispersible silica with a silane coupling agent. This is
one of the environment-friendly technologies. This technology can help to
improve the tyre fuel-efficiency.
Low surface Area Highly Dispersible silica can be used to optimise wet
grip, rolling resistance. DR Gupta asserted. High Surface Area Highly
Dispersible silica can be used in High performance and Ultra High Performance
tyres to balance tyre wear, rolling resistance and dynamic properties. Use of silica
filler also helps development of environment friendly tyres. “However, there is a
trade-off between durability and safety. If the consumer selects tyres with high
wear resistance, he may use such a tyre for an extended period of time, may be 10
years or longer” But during such a time, the chemical ageing of tyres may
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increase the tyre stiffness by 15-20 units of Shore A. This will generally mean a
significant impairment in the tyres safety performance. A durability test will not
able to show this effect . So one has to be ready for the trade-off.
59
can only provide a small part of rubber supply to the tyre producer. Having your
own plantation may help on the cost side: it may also help ensuring that the
quality you want is received at the time you want it.When asked whether weather
is the villain for the current supply demand mismatch, he commented that it did
play a role: be it short-term disturbances or more long-term climate change related
developments.
60
by rubber farmers during 2005-2008. This will have a significant effect on the
supply situation starting in 2011-2012.A third aspect that would influence rubber
prices is the likely increase in oil prices that could pose potential problems
surrounding the availability of Butadiene, “It is then most likely that SR price will
increase further.
Prices of natural rubber will continue to remain quite high well into 2011:
the effect of new planting during 2005-2008 will presumably result on somewhat
lower prices starting from 2012 onwards, but it is most unlikely that prices will
collapse”.However, this conclusion is very sensitive to the assumptions made and
the resulting scenarios. Individual stakeholders may wish to select different
scenarios for each of the groups of factors, with will lead to different price
forecasts. One may also wish to see the sensitivity of price forecasts for each
scenario. “It is interest in” when asked whether rubber producers and consuming
industries had failed to anticipate and take appropriate measures to prevent the
present price situation. “What is required to anticipate and take appropriate
measures’ is the availability of appropriate forecasts.The industry should be ready
to accept such forecasts as targets for policy formulation and develop appropriate
policies and then implement the required policies.
61
Burger and Smit was reviewed, Forecasts given by them for 2010 were 22.9m,
declining from 23.2m because of a projected recession in 2010.
62
realistic forecasts is laudable and crucial to develop an appropriate set of
forecasts, which are acceptable to policy makers and other stakeholders. “Only
then can appropriate policies be developed to reach an optimal position for NR on
the market for the future.
63
then will this be credible prompting development of appropriate policies to be
implemented by all stakeholders in the rubber industry.
With a number of big players entering the field, the production capacity for
synthetic rubber has remarkably increased, facilitating faster growth, Rathod
pointed out. The Reliance –SIBUR joint venture for butyl rubber production
(Reliance SIBUR Elastomers) has been a major landmark in India’s synthetic
rubber industry, which would make butyl locally available.Reliance had already
enjoyed excellent relationship with the Indian tyre industry by virtue of being a
reliable supplier of quality poly butadiene rubber. The tie-up with the Russian
major SIBUR for a butyl rubber plant in Jamnagar in the western Indian state of
Gujarat is seen as a catalyst
64
for substantial availability of SR, The plant, which is expected to be fully
commissioned by mid-2014is projected to have capacity of 100,000 tonnes per
annum.SIBUR operates across the entire petrochemical process chain from gas
processing, production of monomers. Plastics. It is a vertically integrated
company with its gas processing facilities providing feedstock for its
petrochemical production.
The tyre sector is the largest end-use sector for synthetic rubber in India.
Styrene Butadiene Rubber (SBR) which accounts for 40% of the total synthetic
rubber demand is consumed mostly in the tyre sector. As the tyre production ion
India is increasing at a fast pace, the synthetic rubber consumption will also
increase. To fulfill increasing demand for synthetic rubber many new plants have
been planned in India, which will reduce India’s import dependency.In terms of
application, natural rubber and synthetic rubber are complimentary to each other.
Both have own unique properties. While natural rubber is a must for treads in
commercial tyres, Halo Butyl is a must for the inner lining of tubeless tyres. Also,
a PBR-NR blend is a must for tyre sidewalls. This complimentary nature has
bracketed both rubbers together for the overall growth of tyre industry.
The outlook remains very positive. One of the main driving forces for this
optimism is the continuing growth of India’s automobile sector which is the
biggest source of demand for rubber both synthetic and natural. Figures provided
by the Society of Indian Automobile Manufactures (SIAM) show that the auto
65
sector recorded a production growth of 13.83% year-too-year as per the
cumulative production data for April-March 2012.
Eyeing this positive trend, major companies like reliance and Indian Oil
Corporation have announced expansion plans. Overall Indian capacity of
synthetic rubber could be raising by almost 400 KTA.
a. contingency theory
b. systems theory
c. Chaos Theory
Baumol’s findings of oligopoly firms in America reveal that they follow the
sales maximisation objective. According to Baumol, with the separation of
ownership and control in modem corporations, managers seek prestige and higher
salaries by trying to expand company sales even at the expense of profits.Being a
consultant to a number of firms, Baumol observes that when asked how their
business went last year, the business managers often responded, “our sales were
up to three million dollars.” Thus, according to Baumol, revenue or sales
maximisation rather than profit maximisation is consistent with the actual
66
behaviour of firms. Baumol cites evidence to suggest that short-run revenue
maximisation may be consistent with long-run profit maximisation. But sales
maximisation is regarded as the short-run and long-run goal of the management.
Sales maximisation is not only a means but an end in itself He gives a number of
arguments in support of his theory. The firm also needs minimum profits to
finance future sales. Further, they are essential for a firm for paying dividends on
share capital and for meeting other financial requirements. Thus minimum profits
serve as a constraint on the maximisation of a firm’s revenue. “Maximum revenue
will be obtained only”, according to Baumol, “at an output at which the elasticity
of demand is unity, i.e., at which marginal revenue is zero. This is the condition
which replaces the “marginal cost equals marginal revenue profit maximisation
rule.”
Cyert and March have put forth a systematic behavioural theory of the
firm. In a modem large multiproduct firm, ownership is separate from
management. Here the firm is not considered as a single entity with a single goal
of profit maximisation by a single decision-maker, called the entrepreneur.
Instead, Cyert and March regard the modem business firm as a group of
individuals who are engaged in the decision-making process relating to its internal
structure having multiple goals.They deal not only with the internal organisation
of the firm but also with the problem of uncertainty. They reject the assumption of
certainty in the neo-classical theory of the firm. They emphasise that the modem
busi-ness firm is so complex that individuals within it have limited information
and imperfect foresight with respect to both internal and external developments.
The following are the key elements of the model.
Professor A.P. Lerner has put forward a measure of monopoly power
which has gained great popularity and is most widely cited. Lerner takes perfect
competition as the basis of departure for measuring monopoly power.He regards
pure or perfect competition as the state of social optimum or maximum welfare
and any departure from it would indicate the presence of some monopoly power
leading to misallocation of resources or state of less than social optimum.As we
know, in perfect competition price is equal to marginal cost of the product in the
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equilibrium position. And it is this equality of price with marginal cost under
perfect competition that ensures maximum social welfare or optimum allocation
of resources.Now, when competition is less than pure or perfect the demand curve
facing a firm will be sloping downward and marginal revenue curve will lie below
it. Consequently, when competition is less than pure (perfect), that is, when it is
imperfect, in a seller’s equilibrium position; marginal cost will be equal to
marginal revenue but price will stand higher than marginal cost or marginal
revenue.This divergence between price and marginal cost, according to Professor
Lerner, is the indicator of the existence of monopoly power. The greater this
divergence between price and marginal cost, the greater the degree of monopoly
power possessed by the seller.Based on this, Lerner has given the following
precise index of the degree of monopoly power:Degree of monopoly power = P –
MC/P.
'Cournot Competition' An economic model that describes an industry
structure in which competing firms that make the same homogeneous and
undifferentiated product choose a quantity to produce independently and
simultaneously. An essential assumption of this model is the "not conjecture" that
each firm aims to maximize profits, based on the expectation that its own output
decision will not have an effect on the decisions of its rivals. Price is a commonly
known decreasing function of total output. All firms know N, the total number of
firms in the market, and take the output of the others as given. Each firm has a
cost function c_i(q_i). Normally the cost functions are treated as common
knowledge. The cost functions may be the same or different among firms. The
market price is set at a level such that demand equals the total quantity produced
by all firms. Each firm takes the quantity set by its competitors as a given,
evaluates its residual demand, and then behaves as a monopoly.
Farrell indexes of productive efficiency to nonhomothetic production
technologies, and at the same time maintain the cost interpretation of the Farrell
measures. Since the generalized indexes rely heavily on recent developments in
the estimation of frontier cost and production functions, several frontier models
are reviewed. In addition to generalized indexes of technical, allocative, and
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overall productive efficiency, a variety of single-factor efficiency measures are
discussed.
Williamson argues that asset specificity is the most important dimension.
This is in part because actors are assumed to be opportunistic, and a transaction
regarding a specific asset puts people in both sides in a vulnerable position. In the
case of one supplier, for example, a buyer can be forced to pay a higher price and
if there is only one seller, the opposite situation is in play. In Williamson's terms,
under high asset specificity, "buyer and seller are effectively operating in a
bilateral (or at least quasi-bilateral) exchange relation for a considerable period
thereafter." In general, Williamson claims that high specificity will drive
transaction costs up. Essentially, firms are attempting to design "efficient"
boundaries in a world where there is a firm-market dichotomy. Firms allow
hierarchy to invoke fiat to resolve differences to provide better access to
information. Similarly, increased uncertainty may drive the firm to internalize
resources and/or work upon which it is dependent.Williamson argues that his
model also applies to human assets. For example, if a company is investing in
firm-specific skills, it won't want to lose employees with those skills. It might
therefore choose to focus on internal labor markets.
Economic efficiency is essentially just a theoretical one; a limit that can be
approached but never reached. Instead, economists look at the amount of waste
(or loss) between pure efficiency and reality to see how efficiently an economy is
functioning.
Measuring economic efficiency is often subjective, relying on assumptions
about the social good created and how well that serves consumers. Basic market
forces like the level of prices, employment rates and interest rates can be analyzed
to determine the relative improvements made toward economic efficiency from
one point in time to another.
A broad term that implies an economic state in which every resource is
optimally allocated to serve each person in the best way while minimizing waste
and inefficiency. When an economy is economically efficient, any changes made
to assist one person would harm another. In terms of production, goods are
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produced at their lowest possible cost, as are the variable inputs of production.
Some terms that encompass phases of economic efficiency include allocational
efficiency, production efficiency and Pareto efficiency.
Contingency Theory
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or university, a more participative and facilitative leadership style is probably
best.
Systems Theory
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interpretation has brought about a significant change (or paradigm shift) in the
way management studies and approaches organizations.
Chaos Theory
As chaotic and random as world events seem today, they seem as chaotic in
organizations, too. Yet for decades, managers have acted on the basis that
organizational events can always be controlled. A new theory (or some say
“science”), chaos theory, recognizes that events indeed are rarely controlled.
Many chaos theorists (as do systems theorists) refer to biological systems when
explaining their theory. They suggest that systems naturally go to more
complexity, and as they do so, these systems become more volatile (or susceptible
to cataclysmic events) and must expend more energy to maintain that complexity.
As they expend more energy, they seek more structure to maintain stability. This
trend continues until the system splits, combines with another complex system or
falls apart entirely. Sound familiar? This trend is what many see as the trend in
life, in organizations and the world in general.
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2.23 BEHAVIORAL MANAGEMENT THEORY: UNDERSTANDING
EMPLOYEE BEHAVIOR & MOTIVATION
A Shift in Theories
Long before theorists started writing about employee satisfaction and good
working conditions, management considered classical leadership, with its sole
interest in high production and efficiency, to be the most important to an
organization's success. Later, it was concern for worker satisfaction and good
working conditions that formed the foundation for behavioral management theory.
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increased production was that the group felt that management was interested in
their well-being.
Percy oversees the workers as they weave away, making sure each set of
wires is perfect. Workers like Lucy and Marcy chit-chat during most of their shift,
getting very little done. Daphne daydreams about working as a fashion designer
and uses much of her workday sketching haute couture on lunch napkins.
Percy used to yell at the ladies and banish them to silence. Daphne even
had her pencils taken away from her on several occasions. But productivity did
not increase. In fact, it decreased. Percy knew she had to try something new. She
had a tough challenge. She is responsible for high productivity. After all, Total
Telephone Wire is profit motivated.
Percy changed the way she managed the ladies. She asked questions about
their work environment. She even took suggestions about how they can perform
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their job more efficiently. What Percy discovered is that the more she connected
with the ladies, the more motivated they were to perform and do a good job. This
changed their behavior towards Percy's drilling orders, and it increased their
productivity.
Percy read the work of theorists who described the things that inspire
people to go to work. What she learned was astonishing. While salary is
important, it is not the only important consideration. Workers had more intrinsic
motives for working, like:
Self fulfillment
Autonomy and empowerment
Social status
Personal relations with co-workers
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in cost curves and increase in productivity. The market reforms initiated since the
mid-80s have led to the entry of quite a few multinational firms into several
Indian industries. Intangible asset theory of TNCs shows that TNCs possess
superior technological and organizational practices in comparison to local firms in
developing economies.
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few large players. In such a case one of the ways to increase the contestability of
the market and force the incumbent to make continuous technological efforts is to
allow free imports of the final goods.
On the other hand, free international trade for a developing economy could
lead to specialization in those sectors with limited learning economies on the basis
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of static comparative advantage which will result in the economy being get stuck
at low level growth (Lucas, 1988, Patibandla and Petersen 2001).Lucas (1988)
shows how a natural (comparative) advantage in specializing can backfire in the
long run. He shows a world in which an initial comparative advantage in farming
can cause a region to become a food producer. Growth potential may, however, lie
not in farming but in industrial goods, goods that people living in regions that do
not have good farmland will turn to. People in these countries will eventually
come expert manufacturers, whereas farmers will in the long run lag far behind
because they are specialized in a good with no growth potential. Following from
this line of reasoning, a developing country needs to have a certain level of initial
industrial and human capital endowments in order to realize the dynamic gains
associated with free trade with developed economies. One of the important
determinants of firm-level productivity is firm-level organizational practice.
Williamson’s (1985) theory of transaction costs shows that in the presence of high
market transaction cost sowing to incomplete contracts and opportunistic behavior
of agents, firms pursue vertical integration. Inefficient market institutions cause
high market transaction costs that make firms to adopt a high degree of vertical
integration and diversification strategies. There are organizational costs associated
with integrated operations- a large firm faces internal informational imperfections
and loss of organizational control. The efficiency loss associated with integrated
strategies gets magnified if firms adopt centralized organizational structure. This
had been the case in India in the pre-reforms period large diversified and family-
run firms with a highly centralized organizational structure ( Patibandla,
1998).The market reforms can be seen as a partial shift in the market institutions
to a more efficient mode. The removal of industrial licensing policies would
imply lower transaction costs for dealing with government and for entry of new
firms into industries. Greater the entry of new firms, higher the scope for firms to
adopt specialized operations. This provides opportunities for firms to do
outsourcing and take advantage of economies of specialization, which should
contribute, positively to productivity. However, on the technology side if there are
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strong economies of scope for firms in producing different related products,
integrated operations will contribute to higher productivity.
While the tyre industry is mainly dominated by the organised sector, the
unorganised sector holds sway in bicycles tyre. The major players in the organised
tyre segment consist of MRF, Apollo tyres, Ceat and J.K. Industries, which
account for 63 percent of the organised tyre market. The other key players include
Modi Rubber, Kerosin Industries and Goodyear India with 11percent, 7 percent
and 6 percent share respectively. Dunlop, Falcon, Tyre Corporation of India
Limited (TCIP), TVS-Srichakra, Metro tyres and Balkrishan Tyre are some of the
other players in the industry. MRF the largest tyre manufacturer in the country has
strong equity. Whiles it rules supreme in the industry, other player have created
niche markets of their own.
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2.24 FIRM SPECIFIC MONOPOLY POWER IN DIFFERENTIATED
OLIGOPOLY
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by offering a wide range of substitutable, or complementary, products the firm
may be in a position to capture a larger share of the market.2Similarly, the firm
may indulge in non-price competition to gain some market advantage. There is a
consensus that even advertising by a firm enables it to improve its market share
instead of price cost margins. Basically, therefore, it must be acknowledged that
the firm may depend on the volume of sales, rather than high price cost margins,
in its efforts to maximize profits. This approach emphasizes the shifts in the
demand curves rather than changes in the elasticity of demand. However, a
measure of firm specific monopoly power based on this logic is not available as
yet.
Assume that the Lerner measure defined to capture firm specific monopoly
power indicates significant differences across firms. It would be pertinent to
investigate the sources of such an outcome. To illustrate this viewpoint consider
the following. First, a firm may be able to sustain high price cost margins by
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efficient production organization or advertising and sales promotion. Second, the
firm may choose to make profits by increasing the volume of sales instead of
depending on price cost margins. It may achieve this by implementing several
non-price strategies. From an analytical perspective it is necessary to identify the
monopoly advantages of a firm with respect to specific non-price strategies as
well. More to the point, the analysis should highlight the monopoly advantages of
specific non-price decisions that enabled the firm to pursue its profit maximizing
strategy. It would then be natural to argue that a firm has monopoly power with
respect to a certain non-price choice if a suitably defined index is the highest for
that firm relative to all other firms.
It is necessary to make the Cournot assumption that all firms take the
output decisions of the rival firms as parametric. See, for example, Kiyota et al
(2009). Otherwise it must be presumed that the above reduced form specification
already accounts for the conjectural variation across firms in the market.The effect
of product differentiation on the demand curve of a firm is sometimes captured by
utilizing the notion of conjectural variation. See, for example, Fischer and
Kamerschen (2003b). For, it can be argued that this is the essential aspect of
competition and that the changes in elasticity of demand, if any, are incidental to
it. Most studies, however, find it difficult to clearly identify this effect. For, if the
product differentiation results in less substitutability from the perspective of the
consumer it will be expected that the conjectural variation will be low. Quite the
contrary, Classens and Laeven (2004) pointed out that differential oligopoly may
be a contestable market. That is, competition between incumbent firms, combined
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with competition made possible by entry and exit, may make firms more
competitive. This tends to increase the conjectural variation. There is hardly any
consensus on this aspect of monopoly power of firms in differentiated oligopoly.
Most of the studies assume that the firm is efficient in its use of inputs and
hence the marginal cost is minimal for a given level of output. However, a variety
of recent studies made attempts to investigate the inefficiency in the choices of the
firm and its implications for the measurement of monopoly power. See, for
example, Brissimis et al (2008) and Delis and Tsionas (2009). Two distinct
strands of thought are discernible. First, the Panzar and Rosse (1987) method
postulates that firms in differentiated oligopoly may also have some monopoly
power in factor markets. Hence, the marginal cost of a firm varies with factor
prices. Consider a change in the price of one of the factors of production. This
creates a certain change in marginal cost. Further, observe that there will be
differential changes in factor prices and distinct changes in marginal cost
corresponding to each such change. Hence, rather than aggregate all such changes
into one measure of marginal cost the Panzar and Rosse approach suggests
calculating the elasticity of marginal cost with respect to each of the factor prices
distinctly and aggregating them to obtain the measure of firm specific monopoly
power. Second, efficiency in production, or the lack of it, and its effect on the
profits of the firm has also been a subject of fairly extensive analysis. Studies of
regulated markets adopt the lead of Hausman and Sadak (2007) and Hausman et
al (2009). Their approach estimates the minimum long run marginal cost,
representing the welfare maximizing efficient pricing, and utilizes the Lerner
index to redefine monopoly power.In addition, the changes in the marginal costs
per se have received a great deal of attention. The contention of such studies is
that a firm may exhibit a high price cost margin not necessarily due to the
inelasticity of demand but because they will not pass on all their cost reduction,
perhaps achieved by their efficient operations, to the consumers. The extent of
pass through may depend on the number of firms in the market in addition to
other differentiating features. In general, the consumers have no way of
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identifying such cost reductions achieved by a firm or to alter the nature of
demand for the product. See, for example, Zimmerman and Carlson (2010).
Non-price Decisions
Landes and Posner (1981) was perhaps the first to utilize the market share
as a measure of monopoly power. It emphasizes the position of a firm relative to
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its rivals in the market. A firm may not increase profits by increasing its price
relative to other firms. Instead it may do so by improving its volume of sales.
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