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protein at the early stages of the supply chain.
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For companies considering CBD-infused formulations, Jaclyn Bowen presents three important
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MOTHER NATURE´S PREBIOTICS
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Bode L.; Glycobiology. 2012 Sep;22(9):1147-62. 2 Göhring KC et al.; J Nutr. 2016 Dec;146(12):2559-2566
jennewein-biotech.de
IN-DEPTH FOCUS | INGREDIENTS
No longer
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PRODUCT REVIEW
EVERY SNACK food has its own set of shower to remove excess lime and pericarp, úƦúîŰęĸčŰĔęŦôęŦŰęĸîŰęłĸȦîłşĸîĔęŜŦ
optimal conditions that will produce the the corn is sent to the mill where it is typically have between 0.6 percent and
perfect pretzel, crisp or chip. What is ground into masa dough. It is at this point ǰȫǰɔŜúşîúĸŰĶłęŦŰŸşúȦƑĔęĭúŰłşŰęĭĭÒîĔęŜŦ
considered too much moisture for one that an initial moisture check is performed. have between 0.8 percent and 1.6 percent.
might be the perfect amount for another. For the ‘work in process test,’ operators In order to ensure these levels, moisture
ŦÒɔşúŦŸĭŰȦęŰęŦúŦŦúĸŰęÒĭČłşŜşłôŸîúşŦ look for roughly 50 percent moisture testing is performed every hour using
of snack foods to monitor the moisture in the dough. If the moisture reading ÒɔłĶŜŸŰşÒî® MAX 4000XL from AMETEK
content of their products. Doing so not only ęŦɔŦĭęčĔŰĭƗĔęčĔúşłşĭłƑúşŰĔÒĸôúŦęşúôȦ şłłĪƥúĭôŰłúĸŦŸşúŰĔÒŰúƐúşƗíÒŰîĔ
improves the consistency and quality of adjustments can be made to raise or lower of chips meets high quality standards.
their products but it can also reduce waste the moisture level as needed. Once the masa JĸɔÒôôęŰęłĸȦŰĔúôÒŰÒČşłĶŰĔúłĶŜŸŰşÒî®
and help optimise production. is determined to have a moisture content MAX 4000XL is used to calibrate a number
within the desired range, it is ready for the of inline sensors used to provide real-time
Back to corn chip basics extrusion process, wherein the dough is trend data to the operator and supplement
To make a corn chip or a tortilla chip, you pushed through a die to form the shape of the testing carried out in the quality lab.
start by cooking the corn in a lime/water the chip. Different dies can be used to create After spending some time in the
mixture. Adding lime to the water improves differently shaped chips. A cutting tool fryers, the corn chips are seasoned,
water absorption and assists in the removal slices the dough strips at the proper length salted, packaged and sent on their way
of the outer pericarp of the corn so that and the chip continues its journey. to consumers. After all, how are we
ŰĔúƥĸÒĭŜşłôŸîŰęŦĶłşúîşęŦŜȫJŰɔÒĭŦł This is where a major difference between supposed to celebrate holidays like
helps increase shelf life by controlling corn chips and tortilla chips comes into gÒŰęłĸÒĭłşĸɔĔęŜɔ%ÒƗȹĔúĭôúƐúşƗ
microbial growth. ŜĭÒƗȫ¾ĔęĭúŰłşŰęĭĭÒîĔęŜŦÒşúŦúĸŰƥşŦŰŰłŰĔú ƗúÒşɔłĸɔDZǸɔXÒĸŸÒşƗȺƑęŰĔłŸŰęĸôŸĭčęĸč
After cooking, the corn is then left oven and then to the fryer, corn chips are ęĸɔÒɔĔÒĸôČŸĭłşŰƑłłČŰĔęŦŰÒŦŰƗȦ
to soak for several hours. Soaking helps sent directly to the fryer. Tortilla chips are crunchy treat?
disintegrate what remains of the outer baked prior to frying in order to decrease
hull of the corn and allows the moisture the moisture content in the chip so that,
to reach the entire kernel and equilibrate when it is fried, there will be less water
the moisture level at 51-52 percent to available to be replaced by oil, giving the
produce the best corn chips. The water is tortilla chip a softer crunch compared to
later replaced by oil in the frying process, ÒɔîłşĸîĔęŜȫĔúɔĶłşúĶłęŦŰŸşúÒƐÒęĭÒíĭú
which decreases the moisture content and ŜşęłşŰłɔČşƗęĸčȦɔŰĔúĭłĸčúşŰĔúîĔęŜŦîÒĸ
ęĸîşúÒŦúŦŰĔúîşŸĸîĔČÒîŰłşłČŰĔúƥĸÒĭ íúęĸŰĔúČşƗúşȦÒĸôŰĔúîşŸĸîĔęúşŰĔúƥĸÒĭ
íşłłĪƥúĭôúĸčęĸúúşęĸčȫîłĶ
product. After a good, long soak and a nice ŜşłôŸîŰɔƑęĭĭíúȫ
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