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Operating Instructions
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 1 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Index of contents
These operating instructions must always be used in combination with operating
instructions BA01E001!
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 2 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
The ERHARD NON SLAM Nozzle Check Valve is a non-return valve of compact design
and short pattern, with central rubber-coated valve disc (DN 80-300) or valve ring (DN
350-600) which opens and closes in axial direction, the closing movement being spring-
assisted.
Thanks to the materials and the sealing and corrosion protection systems, the
ERHARD NON SLAM Nozzle Check Valve is suitable for application in the water
industry (mechanically neutral water up to a max. temperature of 60° C) and for pre-
treated sewage.
In case of hot flow media, there is the risk of burns and the valve has to be heat-
insulated by the user.
The normal range of flow velocity of the ERHARD NON SLAM Nozzle Check Valve is
0,5 – 5 m/s (referred to the nominal size DN). At a velocity of 2 m/s (referred to DN) the
ERHARD NON SLAM Nozzle Check Valve is used in a fully economical way. With
these velocities, all nominal sizes are in fully open position.
For opening the ERHARD NON SLAM Nozzle Check Valve , according to DN, 0,5 – 0,9
mWC (50 – 90 mbar) as minimum differential pressure is necessary. The valve opens at
this differential pressure and the medium begins to flow. For tight closure, a minimum
back pressure of approx. 4.0 mWC (400 mbar) is necessary for DN 80 – 300 and of
approx. 8 mWC (800 mbar) for DN 350 – 600.
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 3 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Pressures:
80 - 300
10 10 12 17 15 10
350 - 600
80 - 300
16 16 20 25 24 16
350 - 600
80 - 300 25 25 30 35 37,5 25
80 - 300 40 40 48 56 60 40
The ERHARD NON SLAM Nozzle Check Valves are tested at the manufacturers' works
for strength and tightness according to DIN EN 12266 / 1074.
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 4 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Fig. 1.1
Parts list for ERHARD NON SLAM Nozzle Check Valves DN 80 – 300
with standard materials
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 6 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Fig. 1.2
DN d2 d2
D øk d4 b D øk d4 b f L l*
ø z ø z
350 505 460 23 429 26,5 520 470 28 429 26,5 290 8
16 16
400 565 515 480 28 580 525 31 480 28 4 310 10
28
500 670 620 582 31,5 715 650 34 609 31,5 350 15
20 20
600 780 725 31 682 30 840 770 37 720 36 5 390 9
*Attention: DN 350 – 600: the guiding stems protrude over the face-to-face dimension when the valve ring
is open!
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 7 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Parts list for ERHARD NON SLAM Nozzle Check Valves DN 350 – 600
with standard materials
The body is internally vitreous-enamelled and externally EKB coated (synthetic epoxy
coating). All other parts are made of stainless materials.
Recesses are provided at the centering of the internal body in the main body so that the
transitions between the uncoated and coated surface can be filled with sealing agent.
This protects and seals these critical areas against the flow medium.
The ERHARD NON SLAM Nozzle Check Valve is resilient-seated, with tight closure
according to DIN EN 12266 / 1074 – leakage rate 1 (0 drop per minute), at a minimum
back pressure of 4.0 mWC (400 mbar) and larger for DN 80 – 300 and a minimum back
pressure of 8.0 mWC (800 mbar) and larger for DN 350 – 600.
The valve starts opening at incipient velocity and is fully open at a velocity of approx. 2
m/s. The opening process can be influenced by a special spring which is designed for
special cases of application.
The standard design is suitable for installation in horizontal pipeline and for vertical
pipeline and for vertical upward flow. When the valve is installed in a vertical pipeline
with downward flow, the ERHARD NON SLAM Nozzle Check Valve has to be equipped
with a special spring. Moreover, a remachined internal body is used which is designed
with additional bores for drainage of the internal body (see fig. 1.1 and 1.2).
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 8 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
It is not allowed to attach the lifting gears in the flange holes or to roll the valve on the
outside diameter of the flanges which would damage the corrosion protection.
DN 80 100 125 150 200 250 300 350 400 500 600
Weight approx.
PN
10 - - - - 50,0 70,0 100,0 130,0 160,0 260,0 420,0
in kg
16 14,0 19,0 27,0 32,5 50,0 70,0 100,0 135,0 165,0 275,0 480,0
25 14,0 19,0 27,0 40,0 56,5 81,5 113,0 - - - -
40 14,0 19,0 27,0 40,0 67,5 101,0 145,5 - - - -
The ERHARD NON SLAM Nozzle Check Valves DN 300 and smaller should be
transported by means of belts which are to be placed around the flange necks and to
be suspended at the lifting gear (see fig. 1.3).
The ERHARD NON SLAM Nozzle Check Valves DN 350 to 600 are provided with
threaded holes (M16) at the flanges. Thus, it is possible to transport the ERHARD
Check Valves by means of eyebolts.
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 9 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
For installation into vertical pipeline insert two bolts of appropriate material and strength
into two opposite flange holes to which the belts are fixed at the flange back (see fig.
1.4). Please provide protective devices at the bolts (e.g. sleeves of plastic material ...)
for protecting the coating of the flange holes.
1.5.2 Storage
The ERHARD NON SLAM Nozzle Check Valves are to be secured by means of wedges
or belts (fig 1.5) against rolling off, or good stability has to be ensured by putting them
horizontally on the flange (fig. 1.6).
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 10 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Attention !
Fig. 1.7
There must be free access all around the valve for operation and maintenance.
Prior to installation into the pipeline the function of the ERHARD NON SLAM Nozzle
Check Valve can be checked by pressing the obturator onto the stop of the internal
body. When releasing the obturator, the obturator must be pressed into the seat by the
spring, completely and automatically. (Check installation position accordingly.)
During installation of the valve, the distance between the pipe flanges should exceed
the valve face-to-face dimension by at least 20 mm. Thus, the raised faces will not be
damaged and the gaskets can be inserted. Up to PN 16 textile reinforced rubber seals
are recommended for use as flange gaskets. Steel-reinforced rubber seals are
recommended for PN 25 and higher. For slip-on flanges, they are absolutely
necessary. (Consider resistance to flow medium and temperature.)
The mating pipe flanges must be plain-parallel and concentric.
Tighten the connecting bolts evenly (without distortion) and crosswise. The pipeline
mustn't by any means be pulled up to the valve.
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 11 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Warning
Attention: For DN 300 – 600, the guiding stems exceed the face-to-face
dimension of the valve in fully open position (see Tables
"Dimensions of ERHARD NON SLAM Nozzle Check Valves DN 80 -
300" and "Dimensions of ERHARD NON SLAM Nozzle Check Valves
350 – 600". Consider corresponding valves or fittings downstream of
the valve!
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 12 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Fig. 1.9
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 13 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
2 Maintenance
Control of the performance and tightness of the ERHARD NON SLAM Nozzle Check
Valve is to be done at regular intervals according to DVGW print W390. Inspection or
repair of the valve must not be carried out before the pipe section in which the valve is
installed has been isolated and made pressure-less.
WARNING
Before carrying out maintenance work on the
valve, any pressurised pipeline has to be
made pressure-less and to be secured
against re-starting!
After finishing the maintenance work, any
Warning connection has to be checked for tightness
and close fit.
DANGER
In case of penetration of dangerous liquids, substances, gases, and
steams, immediately the plant has to be shut down, the responsible
supervisor must be informed and appropriate repair work has to be
carried out.
The personal protective equipment according to the rules of the
employer's liability insurance association must be used. Depending
Danger
on the flow medium, there is the risk of poisoning, causticization,
scalding, and danger due to biological and microbiological
substances as well as the risk of fire and explosion!
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Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
2.1 Maintenance
ERHARD NON SLAM Nozzle Check Valves are maintenance-free.
When spare parts are required, it is necessary to specifiy the serial number of the valve.
The serial number is specified on the name plate (fig. 1.8). All data required for
selecting the appropriate spare parts are assigned to the serial number.
The following spare parts for the ERHARD NON SLAM Nozzle Check Valve are defined
as wearing parts:
2. Spring (3)
(if necessary)
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 15 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
2. Springs (3)
(if necessary) 4 pieces
- for sizes DN 80 to 300 with 3 threaded pins M6 with internal hexagon 3 mm (1),
- for sizes DN 350 to 500 with 4 threaded pins M6 with internal hexagon 3 mm (1) and
- for size DN 600 with 4 threaded pins M8 with internal hexagon 4 mm.
DN 80 – 300:
Fig. 2.3.1
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Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
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Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
DN 350 – 600:
Assembly DN 80 – 600:
During assembly, internal body, valve disc (ring), spring(s), and guiding stem(s) are
pushed into the internal body. The valve disc (ring) can be fixed in its rear limit position
by means of bolt(s) including washer(s) (5), screwed into the guiding stem(s). The fitting
surface (fig. 2.4) of the internal body, has to be cleaned. The body’s fitting surface which
must also be cleaned has to be covered with sealing agent BA51 on the two transitions
to vitreous enamel as well as in the groove in which the threaded pins are engaged.
After having pushed the internal body into the main body, the threaded pins have to be
secured with BA5, too, and screwed into the groove. The internal hexagon of the
threaded pins is filled with BA5 in order to ensure further screwing off. Excessive
sealing agent must be removed from both transitions and be smoothed. For mounting
the internal body in the main body, see also fig. 2.4.
1
Sealing agent BA5 Loctite Deutschland GmbH Type: screw locking, medium strength
Art.-No. 24374
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 17 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de
Operating Instructions for ERHARD NON SLAM Nozzle Check Valve
Fig. 2.4:
2.4 Troubles during operation of the ERHARD NON SLAM Nozzle Check Valve
and remedies
Trouble Possible Causes Remedy
Leakage in the seat Deposits or dirt in the seating zone In case of firm incrustations, clean
seating zone and valve disc/ring
Damage to the coating of the valve Replace valve disc/ring, see
disc/ring paragraph 2.3
High head loss Clogging and seizing of the spring Clean spring, in case of very dirty
medium: provide spring protecting
device, for dismantling see
paragraph 2.3
Deposits on guiding stem Open valve manually several times
until valve can be operated easily
again or dismantle according to
paragraph 2.3 and clean guiding
stem and bore
Foreign bodies between valve Manually remove foreign body,
disc/ring and internal body dismantling acc. to 2.3
Valve blocked Foreign bodies jammed in the Increase flow velocity and flush out
seating zone at v (referred to DN) foreign bodies
<2 m/s
Foreign bodies jammed in the Manually remove foreign bodies
seating zone at v (referred to DN)
>2 m/s
Increased noise Return spring broken Replacement of spring, see
(closing shocks) paragraph 2.3
Deposits in the guiding device due Cleaning of the bore.
to low flow velocity For dismantling, see paragraph
2.3.
Valves installed in a Pump discharges against closed Removal of the valve from the
wrong way, valve. pipeline
contrary to the specified The direction arrow has not been Installation into the pipeline, see
direction of installation followed during installation. 1.6.
BA43E000 ERHARD GmbH & Co. KG x D-89502 Heidenheim x Postfach 1280 Page 18 of 18
Juli 2009 Telefon: (07321) 320-0 (07321) 320 491 E-Mail: info@erhard.de
Rev.9 Internet: http://www.erhard.de