CHECK LIST INSPEKSI BOILER

Customer ::
Boiler Type :
Boiler Cap :
Location ::

Pemeriksaan
No Uraian
Kondisi Keterangan

I PENGECEKAN WATER LEVEL CONTROL & RE SETTING

1. Check Magnetic Switch Water Level Transmiter / Traducer
2. Check Control Valve
3. Check Controller
4. Check Wiring
5. Check Set Point Drum Level
6. Dan lain - lain yang berhubungan dengan Water Level Control

II PENGECEKAN CUT OFF SYSTEM & RE SETTING

1. Check Transmitter / Trandusser Comunicator / Calibrator
2. Check Controller
3. Check Alarm Atau Sirine ( Low Level, High Level )
4. Dan lain - lain yang berhubungan dengan Water Level Control

III PENGECEKAN LEVEL GLASS

1. Check Sight Glass
2. Check Cock Valve
3. Pengetesan Cock Valve

IV PENGECEKAN DRAFT CONTROL & KEVACUMAN UDARA FURNACE

RE SETTING
1. Check ID FAN
2. Check ID Fan Damper
3. Check ID Fan Damper Actuator, Jika Ada
4. Check FD Fan Damper
5. Check FD Fan Damper Actuator, Jika Ada
6. Check Side Air Box Damper
7. Check Furnace Transmitter, Jika Ada
8. Check Controller
9. Check Supply Compressed Air
- Compressor
- Air Regulator
10. Dan lain - lain yang berhubungan dengan pekerjaan di atas.

V PRESSURE GAUGE / TEMPERATURE GAUGE

1. Check Pressure Gauge Di Top Drum
2. Check Pressure Gauge dari Top Drum di depan Panel
3. Check Pressure Gauge di Superheater
4. Check Pressure Gauge Feed Water Pump
5. Check Pressure Gauge di Soot Blower
6. Check Vacum Gauge di Furnace
7. Check Temperatur Gauge di Superheater
8. Check Temperatur Gauge di Ducting Flue Gas
 Pemeriksaan
No Uraian
Kondisi Keterangan
VI PENGECEKAN SOOT BLOWER
1. CHECK MAIN SOOT BLOWER
- Check Posisi Lence dan Putarannya
2 CHECK REAR CHAMBER SOOT BLOWER
- Check Nozzle
3 CHECK SONIC SOOT BLOWER, Jika Ada
- Check Valve
- Check Piping Air Supply
- Check Controller

VII PENGECEKAN BLOW DOWN

1. Check Blow Down Valve
2. Check Blow Down Headers
3. Check Blow Down Tank
4. Check Blow Down Otomatis, Jika Ada
5. Check Blow Down Piping

VIII PENGECEKAN CHECK SIGHT HOLE

1. Posisi Furnace Door 2 Buah
2. Posisi Furnace Cover 2 Buah

IX PENGECEKAN FUEL FEEDER SYSTEM

1. Check Pneumatic Fuel Feeder
2. Check Blade Spedeer Plate
3. Check Pulsating Damper
4. Check Manual Damper
5. Check Fuel Dist Fan Ducting
6. Check Balancer Damper
7. Check Hopper Fuel
8. Check Pendulum
9. Check Furnace Pressure Transmitter
10. Check Piston Arm, Jika ada
11. Check Controller
12. Check Supply
- Compreesed Air, Jika Ada
- Air Regulator, Jika Ada

X PENGECEKAN VALVES
1. Check Safety Valve ( Drum )
2. Check Pressure Gauge Valve
3. Check Water Line Valve & Bay Pass Valve
4. Check Soot Blower Valve
5. Check Main Steam Valve
6. Check Venting Valve (Drum )
7. Check Venting Valve ( Superheater )
8. Check Safety Valve ( Superheater )
9. Check semua Valve 1/2"

XI PENGECEKAN FURNACE FIRE SIDE

1. Check Refractory
2. Check Grate Bar
3. Check Furnace Tube
 Pemeriksaan
No Uraian
Kondisi Keterangan
XII PENGECEKAN REFRACTORY
1. Check Dinding Furnace - Phase I
2. Check Chamber Wall - Phase I
3. Check Cover untuk Seal - Seal ( phase I, II & III )
4. Check Front Cover Phase II dan Phase III
5. Check Rear Cover dan Seal Plate Phase III

XIII PENGECEKAN PACKINGS

1. Check Semua Packing Valve
2. Check Packing di Pintu - Pintu
- Ash Door Furnace
- Rear Access Way
- Access Way Di Bottom Drum ( rear & front )
- Packing di Semua Ducting
- Packing di Main Soot Blower ( Gland Packing )
- Packing di Expantion Joint

XVII PENGECEKAN FLUE GAS

1. CHECK DUST COLLECTOR
- Check Flap Valve
- Check Swirl Tube
- Check Dust Collector Vane
- Check Tricone
- Check Dust Collector Tube
- Check Dust Collector Body
2. Check Flue Gas Damper
3. Check Expantion Joint Ducting
4. Check Chimney

XVIII PENGECEKAN PHASE 1

1. Check Tube Deformation
2. Check Tube Thikness
3 Check Furnace Chamber Wall

XIV PENGECEKAN WATER SIDE

1. CHECK TOP/BOTTOM DRUM INTERNAL
- Check Drum Surface
- Check Steam Bafles
- Check Steam Drier
- Check Internal Feed Water
- Check Tube Internal Surface
- Check Manhole Door
- Reflacing Packing Manhole
- Check Bottom Drum Internal
- Replace Packing Manhole
- Check Inside Furnace Header Bottom dan Top
- Check Inside Rear Water Wall Header Bottom
- Check Inside Rear Water Wall Header & Bottom
- Check Inside Dust Header
- Check Inside Saturated Steam Header
- Check Inside Superheater Steam Header
 Pemeriksaan
No Uraian
Kondisi Keterangan
XV PENGECEKAN GRATE
1. Check Kondisi Grate Bar
2. Check Holder Stocker ( Bila Ada)
3. Check Long Rod ( Bila Ada )
4. Check Roller ( Bila Ada )
5 Check Main Shaft Bearing ( Bila Ada )
6 Check Slag Bridge ( Bila ada )
7 Check Side Seal Plate ( Bila ada )
8 Check Distribution Feeding Gate ( Bila ada )

Note : Re - Setting utk intrumentasi di lakukan jika memang dibutuhkan.