ABB Motors and Mechanical Inc.

P.O. Box 499

Greenville, SC 29602-0499
(864) 297-4800
Conveyor Design

Reference Number:
1500000000425225

Inputs:
Identification 1 Conveyor Number 1

Design Capacity (TPH) 20 Conveyor Length (FT) 23

Conveyor Lift (FT) 7 Material Density (LB/FT3) 200

Material Repose Angle 35 Idler Angle (DEG) 35

(DEG)

Design Belt Speed (FPM) 100 Design Belt Width (IN) 24

Number of Belt Plows 1 Number of Belt Scrapers 1

Skirtboard Length (FT) 13 Skirtboard Height (IN) 1

Material Group Group 4 - Heavy, Sharp

Conveyor Profile 1 - Manual Takeup

Design:
Required H.P. 2,5 Motor H.P. (1750 RPM) 3

Starting Torque (LB-FT) 14,9 Conveyor Incline (DEG) 18

Tight Side Tension (LB) 1782 Slack Side Belt Tension 792
(LB)

Tail Belt Tension (LB) 754 Max Running Tension 74

(PIW)

Max Bearing Centers (IN) 40.0 Drive Pulley Speed (RPM) 22

Volumetric Capacity (TPH) 264 System Capacity (TPH) 20

Design Belt Speed (FPM) 100 Design Belt Width (IN) 24

Idler Angle (DEG) 35 Idler Spacing for 2% SAG 4

(FT)

Pulleys:
Diameter Face Hub Lagging Shaft Diameter Est Length

Drive 16.0 26.0 HE30 .375 HBG 2.9375 57

Tail 14.0 26.0 HE25 2.4375 46

Bearings:
Bearing Size SCM L10 Type E L10 TAF L10 S2000 L10 ISAF L10 USAF L10

Drive 2.9375 500000 500000 500000 500000 500000 500000

Tail 2.4375 500000 500000 500000 500000 500000 500000

DODGE take-up frames with 12.00 In. travel are suggested on the tail pulley.

Torque-Arm II Shaft Mount Reducer

The Belt-Drive is based on the following:
Motor Frame: 182 Minimum Motor Sheave: 2,4 in

Min. Reducer Sheave: 3,6 in Belt Center Distance: 22,6 to 26,3 in

Reducer Mechanical 4.23 HP Net Weight for Above: 265,33 lbs

Rating:

Reducer Thermal Rating: 4.23 HP Net Weight for Qty 1: 265,33 lbs

Actual Service Factor: 1,41

Maximum Input Shaft 300.0 lbs

Overhung Load:

Thermal rating is 4.23 based on AGMA Standards of 80°F ambient temperature and 1000' altitude.
Thermal rating is 3.72 based on 100°F ambient temperature and 1000' altitude.

Selection:
Name: Description: Part Number: List Price: Net Price:
Reducer TA2115H33 TA TAPER BUSH REDUCER 902000 $3,840.00 $3,840.00

Bushing TA2115TB X 2-3/16 TAPER BUSH KIT 902020 $420.00 $420.00

Motor Mount TA2115MM INCH MOTOR MOUNT ASSY 902090 $932.00 $932.00

Rod Assembly TA2115RA ROD ASSEMBLY 902109 $220.00 $220.00

Electric Motor 32M 4P TEFC HOR 182T SUPER E EM3661T $1,127.00 $1,127.00

Maximum shaft bore selected, shaft turndown required.

V Belt Ratio 2,39 :1

Net Total Price: $6,539.00

Net Total Weight: 265.33 lbs

Quantity: 1

Net Lot Price: $6,539.00

Net Lot Weight: 265.33 lbs

This selection is based on the use of DODGE components. Substitution of competitive products may result in reduced equipment life and/or
unsatisfactory performance.