CONSTRUCTION OF A HIGH LEVEL BRIDGE OVER

MAHANADI ON CHIPLIMA - CHARPALI - TULUNDI-

KUDGUNDERPUR ROAD OF SAMBALPUR DISTRICT
IN THE STATE OF ORISAA.

CHECKING STABILITY OF STRUCTURE ON USE OF

SACRIFICIAL SHUTTERING
CONTRACTOR:M/s Uttam Con Infrastructure Co. Pvt.Ltd.
“SURABHI” H.I.G.-23,Sector-1, Shankar Nagar,RAIPUR
(C.G.) 492007

2019
 TABLE OF CONTENTS:

S.NO. TITLE PAGE NO

1. Calculations to check capacity 1-2

2. Appendix –A Manufacturer’s Brochure 3-9

3. Appendix-B Reinforcement sketch 10-12

4. Appendix-C Design Booklet page for reference 13-16

 H.L. Bridge at Chiplima, checking for stability using sacrificial
shuttering.
To expedite construction work and to ensure safer working, it is proposed to use sacrificial shuttering to
cast deck slab instead of using conventional method for doing the same. Since the design and drawings
for slab and girders had already been checked and approved by department, hence using sacrificial
shuttering and its effect on the approved drawing and design is being analyzed for doing the needful.
The use of sacrificial shuttering will have added benefits in term of speedy construction alongwith better
safety particularly working over the height and river and that too executing it during monsoon period.
The following succeeding pages cover the relevant calculation to demonstrate that girder and slab has
adequate capacity to cater applied forces due to change in methodology of formwork.

143.5 The sacrificial shuttering planned to be used is Profile 52/324 2

of thickness 1mm for span > = 2.00 m.

52

972 Please refer the manufacturer’s brochure attached for further clarity in Appendix A.

The pattern of placing the profile of sacrificial shuttering is such that to cast depth of slab 225mm above
the sacrificial profile equivalent to 250mm slab approved. Refer sketch attached in appendix B for better
understanding.

In this proposal the cover to bottom reinforcement will be 72mm instead 40mm (inclusive 20mm cover
to reinforcement above the surface of profile) and for top reinforcement will be 40mm same as was
earlier given in approved drawings.

On conservative capacity is re-calculated based on the revised reduced depth to compare with applied
moment to check adequacy as below:-

Mid Span BM check -

New effective depth at top of profile for mid span BM will be = 225 -20-16 /2 = 197 mm or 277-72-16/2
= 197mm instead of 204 mm (250-40-12/2) considered in the initial design refer page 148/162 of the
approved design booklet. For reference attached in the Appendix C

Revised Bending capacity =

z=d –bx = 197 (effective depth) -0.4 x32 (neutral axis depth) =184.2

@ Mid span =As X fyk x z/Ÿs= (P /4 x 162 x1000/100) x500/1.15 x184.2

=160.94KNm/m >> 58.8KN applied Hence safe

Page No.01
Support BM check at face of flange

New effective depth at top of profile for support BM= 225 -40-16 /2 = 177 mm instead of 204 mm (250-
40-12/2) considered in the initial design refer page 148/162 of the approved design booklet. For
reference attached in the Appendix C

Revised Bending capacity =

z= d –bx = 177 (effective depth) - 0.4 x 32 (neutral axis depth) =164.2

@ Mid span =As X fyk x z/Ÿs= (P /4 x 162 x 1000/100) x 500/1.15 x 164.2

=143.46 KNm/m >> 55.5 kN applied

Support BM check at face of Web

Effective depth at face of web will remain same as given in approved design booklet therefore no need
of recheck. Even though considering lower capacity between above two calculated is higher than the
applied 92.92 kN moment at the face of web. Hence remains safe.

Above calculation shows that the provided reinforcement more than adequate to cater applied moment.

Conclusion:-

To expedite completion of work and in interest of safety of workers we propose the use of sacrificial
shuttering for construction of deck slab instead use of convention shuttering. The proposal does not
increase dead weight over the girder as the equivalent to approved slab thickness provided therefore
the approved design of girder hold good for this construction method of deck. In addition to this the
deck slab with reduced depth has also been checked and demonstrated in above calculation that the
provided reinforcement is more than required for the applied forces.

Page No.02
 APPENDIX A –
MANUFACTURER’S
BROCHURE

Page No.03
DECKING
and
ROOFING
profiles

THE BEST
TO ADD STRENGTH
Metalkraft Forming Industries Pvt Limited
AN ISO 9001:2015 Certified Company

www.metalkraft.in

Page No.04
Metalkraft Forming Industries Pvt Limited is a Hyderabad-based company, with its
manufacturing facility at IDA, Pashamylaram, Sanga Reddy District (Telangana) and Doddaballapura
Industrial Area, Veerapura Village, Bengaluru.
With its Roll Forming lines and combined facilities, Metalkraft has more than 600 different
rofiles in its product range for use in diverse applications such as:
• Z / C Purlins for Industrial Buildings, Storage Sheds etc.
• Collecting Electrodes for Electro
Static Precipitators
• Roofing & Decking Sheets for Construction Sector
• Door & Window Frame Sections for Construction Sector
• Sections and Panels for Automobile Sector
• Sections for Furniture & Electrical Industry
• Sections for Solar Power Structures
• Road Safety Sections - Post, Spacer, Beams
• Sections for Conveyors and
General Engineering.
• Buildings (PEB) & Structures

ACHIEVEMENTS AND AWARDS

• Excellence in Marketing Initiatives – By FTAPCCI in 2015
• India SME 100 Awards – By INDIA SME FORUM in 2016
• SKOCH Order of Merit Award – By SKOCH in 2017
• Manufacturing Leader of the year 2017 (TS) – By TV5 2017

METALKRAFT Decking Profile • Metalkraft – 52 / 324 Deck Profile:

Composite Steel Floor Decking is Cold-Formed Steel Decking,
which acts as a permanent form. Composite Steel Floor Decking
also acts as the positive bending reinforcement for the structural
concrete. This interlocking between the concrete and the floor
deck is brought about through a system of embossment and ribs
which are built into the deck creating a reinforcement concrete
slab. When the floor decking is suitably fastened, the steel
decking also acts as a working platform for the various trades.
The finish on the Steel Composite Decking shall be as specified
by the designer. The floor decking should be suitable for the
environment of the structure.
Composite Steel Floor Decking is available in three basic
finishes: Galvanized Decking, Phosphatized Decking
and Painted Decking finishes. The Composite Floor Decking is
offered in various thicknesses ranging from 0.60mm to 1.60mm.
Since the Composite Decking is the positive bending
reinforcement for the slab, the composite floor decking must be
designed to last the life of the structure. Composite steel floor
decking is typically used for multi-storey buildings, mezzanines,
bridge walkways, porches, in-fills, platforms and parking
garages, storage facilities, etc.
Technical Specifications
Profiles
Metalkraft Metal Decking is available in three sizes:
• Metalkraft – 44 / 130 Deck Profile:
44mm Depth x 956mm Wide x 130mm Pitch.
Thickness: 0.63mm to 1.60mm
52 Depth x 976mm wide x 324mm Pitch
Thickness: 0.80mm to 1.50mm
• Metalkraft – 75 / 300 Deck Profile:
75mm Depth x 906mm wide x 300mm Pitch
Thickness: 0.80mm to 1.50mm
• Metalkraft – 75 / 200 Deck Profile:
75mm Depth x 633mm wide x 200mm Pitch
Thickness: 0.60mm to 1.60mm
• Metalkraft – 60 / 300 Deck Profile:
60mm Depth x 930mm wide x 300mm Pitch
Thickness: 0.60mm to 1.60mm
Raw Material
CR Steel as per IS: 513 Grade D
HR Steel as per IS 1079
Galvanised Steel as per IS 277 / ASTMA653 / ASTM792
Pre-Painted Galvanised / Galvalume as per AS1397 / IS 277
METALKRAFT Roofing Profile
Metalkraft offers the colour coated single skin Trapezoidal Roofing
System which consists of sheet width 1080mm, effective covered
width of 1000mm and crests height of 32mm and pitch of 200mm.
Sheets will be duly coated with Regular Modified Polyester (RMP)
Coat or equivalents as per Standard of approved colour.
Optional - Silicon Modified Polyester (SMP) &PVF2

OUR MANUFACTURING FACILITIES

Unit-I Unit-II

Page No.05
Technical Specifications
Profiles
Metalkraft – 32 / 200 Roofing Profile:
32mm Depth x 1080mm Wide x 200mm Pitch.
Thickness
0.30mm to 0.80mm
Raw Material
PPGL (Pre Painted Galvalume Alu Zinc coating)
GL Base as per ASTM A755, AS1397, IS277, ASTM792
PPGI (Pre Painted Galvanized Iron)
GI Base as per IS277, AS1397
NCGL (Non Colour Galvalume or Bare Galvalume
Alu Zinc coating) GL Base as per
ASTM A792, IS277 or IS14246, Class-III

METALKRAFT Standard Colours for Roofing Profile

• Bare Galvalume
• Light Blue
• Torres Blue
• Off White
• Brick Red
• Based on the order quantity and requirement, desired colour can also be supplied

DECKING PROFILE - 44 / 130

Allowable Loads in kg/m2 for 250 Mpa Yield Strength of Material
Sl. Thickness
Span in Meters
44

No. (mm)
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
130 25
1 0.63 1434 996 732 637 560 496 359 229 135 85 55
7 EQL PITCHES @ 130 = 910 2 0.80 1821 1265 929 809 711 630 455 291 170 105 70
956 3 1.00 2276 1580 1161 1011 889 787 569 364 215 135 85
4 1.25 2846 1976 1452 1265 1112 985 711 455 265 165 105
5 1.60 3642 2529 1858 1619 1423 1260 911 583 340 210 140

Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength off Material
Sl. Thickness
Sl. Thickness Unit Weight Moment of Section Span in Meters
No. (mm)
No. (mm) (kg/m2) Inertia (cm4) Modulus (cm3) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.63 6.43 21.03 9.56 1 0.63 1979 1374 1010 880 773 685 450 220 135 85 55
2 0.80 8.16 26.7 12.14 2 0.80 2513 1745 1282 1117 982 870 575 300 170 105 70
3 1.00 10.2 33.38 15.17 3 1.00 3140 2181 1602 1396 1227 1087 700 365 215 135 85
4 1.25 12.75 41.72 18.97 4 1.25 3927 2727 2003 1745 1534 1359 910 460 265 165 105
5 1.60 16.32 53.41 24.28 5 1.60 5026 3490 2564 2234 1963 1739 1150 590 340 210 140

DECKING PROFILE - 52 / 324

972
Allowable Loads in kg/m2 for 240 Mpa Yield Strength of Material
143.5 324 Sl. Thickness
Span in Meters
No. (mm)
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
15.5

52

1 0.80 2910 2021 1484 1293 1136 1007 727 465 323 213 140
181 976 2 1.00 3553 2468 1813 1579 1388 1229 888 568 394 265 178
15

3 1.25 4413 3065 2251 1961 1724 1527 1103 706 490 335 220
4 1.50 5284 3670 2696 2348 2064 1828 1321 845 587 401 268

Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material
Sl. Thickness
Sl. Thickness Unit Weight Section Moment of Span in Meters
No. (mm)
No. (mm) (kg/m2) Modulus (cm3) Inertia (cm4) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.8 8.01 20.21 51.33 1 0.80 4183 2905 2134 1859 1634 1447 1045 580 340 213 140
2 1.00 10.02 24.68 64.17 2 1.00 5108 3547 2606 2270 1995 1767 1277 720 423 265 178
3 1.25 12.50 30.65 80.22 3 1.25 6344 4405 3237 2819 2478 2195 1586 915 530 335 220
4 1.50 15.05 36.70 96.26 4 1.50 7596 5275 3875 3376 2967 2628 1899 1095 635 401 268

Unit-III Unit-IV

Page No.06
 DECKING PROFILE - 60 / 300
300

Geometrical Properties

1
Sl. Thick Weigh I Z
5 2
No. (mm) (kg/m2) (cm4) (cm3)
15

60

13
1 0.60 6.21 49.08 16.36
11,1

2 0.70 7.25 57.26 19.08

58,5 3 0.80 8.28 65.45 21.81
13,5 4 1.00 10.36 81.82 27.27
156,5 150 150 150 150 156,5
5 1.20 12.43 98.19 32.73
915±5
15 6 1.50 15.54 122.75 40.91
930±5 7 1.60 16.57 130.95 43.65

Allowable Loads in Kg/M for 250 Mpa Yield Strength of Material

2 Allowable Loads in Kg/M for 345 Mpa Yield Strength of Material
2

Sl. Thickness Sl. Thickness

Span in Meters Span in Meters
No. (mm) No. (mm)
1.40 1.50 1.60 1.70 2.00 2.30 2.50 2.80 3.00 3.50 4.00 1.40 1.50 1.60 1.70 2.00 2.30 2.50 2.80 3.00 3.50 4.00
1 0.60 1252 1091 959 849 614 464 393 313 273 200 153 1 0.60 1728 1505 1323 1172 847 640 542 432 376 276 212
2 0.70 1460 1272 1118 990 716 541 458 365 318 234 179 2 0.70 2015 1755 1543 1367 987 747 632 504 439 322 247
3 0.80 1669 1454 1278 1132 818 618 523 417 364 267 204 3 0.80 2303 2007 1764 1562 1129 853 722 576 502 369 282
4 1.00 2087 1818 1598 1415 1023 773 654 522 455 334 256 4 1.00 2880 2509 2205 1953 1411 1067 903 720 627 461 353
5 1.20 2505 2182 1918 1699 1227 928 786 626 546 401 307 5 1.20 3457 3011 2647 2344 1694 1281 1084 864 753 553 423
6 1.50 3131 2727 2397 2123 1534 1160 982 783 682 501 384 6 1.50 4321 3764 3308 2930 2117 1601 1355 1080 941 691 529
7 1.60 3341 2910 2558 2266 1637 1238 1048 835 728 534 409 7 1.60 4610 4016 3530 3126 2259 1708 1446 1152 1004 738 565

DECKING PROFILE - 75 / 200

Allowable Loads In kg/m2 For 250 Mpa Yield Strength of Material
139 Sl. Thickness
Span in Meters
No. (mm)
1.40 1.50 1.60 1.70 2.00 2.30 2.50 2.80 3.00 3.50 4.00
(D)
75

1 0.60 1643 1431 1258 1114 805 609 515 411 358 263 201
200
2 0.80 2191 1909 1678 1486 1074 812 687 548 477 351 268
(PITCH)
611 (EFFECTIVE WIDTH)
3 1.00 2739 2386 2097 1858 1342 1015 859 685 597 438 336
633 (OVERALL WIDTH) 4 1.20 3287 2863 2517 2229 1611 1218 1031 822 716 526 403
5 1.50 4110 3581 3147 2788 2014 1523 1289 1028 895 658 504
6 1.60 4384 3819 3356 2973 2148 1624 1375 1096 955 701 537
Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material
Sl. Thickness Weigh I Z Sl. Thickness
Span in Meters
No. (mm) (kg/m2) (cm4) (cm3) No. (mm)
1.40 1.50 1.60 1.70 2.00 2.30 2.50 2.80 3.00 3.50 4.00
1 0.60 7.62 80.53 21.47 1 0.60 2267 1975 1736 1538 1111 840 711 567 494 363 278
2 0.80 10.16 107.38 28.63 2 0.80 3024 2634 2315 2051 1482 1120 948 756 658 484 370
3 1.00 12.71 134.23 35.79 3 1.00 3780 3293 2894 2564 1852 1400 1185 945 823 605 463
4 1.20 15.24 161.09 42.95 4 1.20 4536 3951 3473 3076 2223 1681 1423 1134 988 726 556
5 1.50 19.06 201.39 53.71 5 1.50 5672 4941 4343 3847 2779 2102 1779 1418 1235 908 695
6 1.60 20.33 214.82 57.28 6 1.60 6049 5270 4632 4103 2964 2241 1897 1512 1317 968 741

DECKING PROFILE - 75 / 300

900 Allowable Loads in kg/m2 for 240 Mpa Yield Strength of Material
Sl. Thickness
300 No. (mm)
Span in Meters
1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
75
15

1 0.80 4039 2805 2060 1795 1577 1397 1009 646 449 329 252
185 2 1.00 5034 3496 2568 2237 1966 1742 1258 805 559 410 314
906
14

3 1.25 6269 4353 3198 2786 2448 2169 1567 1003 696 512 391
4 1.50 7492 5203 3822 3329 2926 2592 1873 1198 832 611 468

Geometrical Properties Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material
Sl. Thickness
Sl. Thickness Unit Weight Section Moment of Span in Meters
No. (mm)
No. (mm) (Kg/m2) Modulus (cm3) Inertia (cm4) 1.00 1.20 1.40 1.50 1.60 1.70 2.00 2.50 3.00 3.50 4.00
1 0.80 8.58 28.05 106.54 1 0.80 5806 4032 2962 2580 2268 2009 1451 929 645 440 290
2 1.00 10.73 34.96 133.18 2 1.00 7236 5025 3692 3216 2826 2504 1809 1158 804 550 371
3 1.25 13.42 43.54 166.49 3 1.25 9012 6258 4598 4005 3520 3118 2253 1441 1001 692 465
4 1.50 16.10 52.03 199.80 4 1.50 10770 7479 5495 4786 4207 3726 2692 1723 1196 830 550

Note
1. The properties given are for 1000 mm width of profile
2. Limiting deflection is taken as span / 150
3. Allowable loads are applicable for sheets spanning over a minimum of four supports & for permanent shuttering only.
4. Above loads may be multiplied by a factor of 0.8 For sheets spanning over 2 or 3 supports.

Page No.07
 ROOFING PROFILE - 32 / 200

32
27 200
17

10
1000
1080

Allowable Loads in kg/m2 for 345 Mpa Yield Strength of Material Allowable Loads in kg/m2 for 550 Mpa Yield Strength of Material
Sl. Thickness Sl. Thickness
Span in Meters Span in Meters
No. (mm) No. (mm)
1.0 1.2 1.4 1.5 1.6 1.7 1.8 2.0 1.0 1.2 1.4 1.5 1.6 1.7 1.8 2.0
1 0.30 470 326 240 209 184 163 145 110 1 0.30 749 520 382 333 293 259 231 165
2 0.47 731 507 373 325 285 253 226 175 2 0.47 1165 809 594 518 455 403 360 260
3 0.50 787 546 401 350 307 272 243 185 3 0.50 1254 871 640 557 490 434 387 280
4 0.60 944 656 482 420 369 327 291 220 4 0.60 1505 1045 768 669 588 521 464 335
5 0.80 1259 874 642 559 492 435 388 300 5 0.80 2006 1393 1024 892 784 694 619 440

Top (Finish) coating Geometrical Properties

Primer coating Sl. Thickness Unit Weight Section Moment of
No. (mm) (kg/m2) Modules (cm3) Inertia (cm4)
Chromate coating
1 0.30 2.68 2.27 5.05
Alu Zinc coating
2 0.47 4.20 3.53 7.96
3 0.50 4.47 3.80 8.50
Base metal
4 0.60 5.37 4.56 10.20

Alu Zinc coating 5 0.80 7.16 6.08 13.50

Chromate
Bottom (Finish) coating

Note
1. The properties given are for 1000mm width of profile.
2. Limiting deflection is taken as span / 100.
3. Allowable loads are applicable for sheets spanning over a minimum of four supports.
4. Above loads may be multiplied by a factor of 0.8 for sheets spanning over 2 or 3 supports.

Page No.08
 Metalkraft Forming Industries Pvt Limited
www.metalkraft.in

Regional Office - CENTRAL Regional Office - SOUTH Regional Office - NORTH

Flat No. 1604, Manjeera Trinity Corporate, G-5, Real Enclave, 43/22, Josier Street, 148, Vardhaman Sunrise Plaza, #1,
Beside Manjeera Mall, JNTU-Hitech City Road, Nungambakkam, Chennai - 600034, Tamil Nadu Local Shopping Centre, Vasundhra Enclave,
Kukatpally, Hyderabad-500072 Ph: 044-45590374 Delhi - 110096
B.S. Gautham S. Rajagopalan A. Mishra
Cell: +91 8498060903 Cell: +91 9444920483 Cell: +91 8800133344
email: gautham@metalkraft.in email: sraj@metalkraft.in email: amishra_70@hotmail.com

Regd. Office, Factory

Plot No. 13, Phase-IV (Extn)
IDA-Pashamylaram,
Medak Dist - 502307, Telangana
Ph: 08455-224059/69/79/89/99
email: enquiry@metalkraft.in
Srinivas Pathi V. Soundararajan A.V.V.K. Ravi varma
Cell: +91 9948472244 Cell: +91 9444443485 Cell: +91 9849300033
email: srinivaspathi@metalkraft.in email: vsrajan@metalkraft.in email: ravivarma@metalkraft.in

Page No.09
 APPENDIX B –
REINFORCEMENT
SKETCH

Page No.10
 A

A
LONGITUDINAL SECTION ELEVATION
Page No.11
SECTION A-A
Page No.12
 APPENDIX C –
EXTRACT OF
APPROVED DECK
SLAB
CALCULATION

Page No.13
 UTTAM BUILDCON (P) LTD
DOCUMENT NO. DATE
PROJECT: BRIDGE OVER MAHANADI IN SAMBALPUR DISTRICT
MAHA/SUP/DOC-007 Rev-0 14/07/2017
TITLE: LOAD CALCUALTIONS DESIGNED CHECKED SHEET
RT SM

DESIGN OF DECK SLAB

DATA INPUT
SR NO DESCRIPTION UNIT VALUE
1 Main girder c/c distance m 2.80
2 Thickness of deck slab m 0.250
3 Width of deck slab m 14.80
4 Flange width of precast girder m 0.75
5 Depth of flange of precast girder m 0.15
6 Width of web m 0.30
7 Thickness of weaing coat m 0.065
8 Density of concrete t/m3 2.50
9 Density of Wearing coat t/m3 2.20
10 Grade of concrete MPa 40
11 Grade of steel MPa 500
12 Stress in Concrete (Rare combination) MPa 19.20
13 Stress in Concrete (QPC combination) MPa 14.40
14 Stress in Steel (Rare & QPC combination) MPa 400.00
15 Modular ratio 6.06
16 Crack width (As per Table-12.1) mm 0.30
17 Thk of Crash Barrier m 0.50
18 Length of cantilever portion (max) m 1.80
19 Thk of cantilever portion m 0.250
20 Clear cover to outer most reinforcement mm 50.00

ANALYSIS OF SLAB
Final Design moment from Staad Analysis :
ULS SLS
SLS- Rare
ULS BM SLS- QPC BM 0.3 BM 0.3 BM
BM
KN.m/m KN.m/m KN.m/m KN.m/m
KN.m/m
Span moments = 58.77 43.70 4.03 17.63 13.11
Intermediate supports moments at face of web= 48.42 39.33 4.60 14.52 11.80
Intermediate supports moments at face of flange= 17.25 15.53 2.30 5.18 4.66
End supports moments at face of web= 92.92 54.05 17.83 27.88 16.22
End supports moments at face of flange= 55.55 30.71 12.08 16.66 9.21
Cantilever moments at face of Flange= 35.77 24.73 11.50 10.73 7.42
Cantilever moments at face of web= 86.94 59.34 17.83 26.08 17.80

REINFORCEMENT SCHEDULE

Spacing Area of Ast prov (In Ast min Check for Ast max Check Ast
Sr. No. Type Bar Nos Dia
(In mm) steel mm2) (mm2) Ast min (mm2) max
1 Cantilever slab
a) At face of flange b1 12 200 565.49
b 12 200 565.49 1130.97 318 OK 6250 OK
b) At face of web b1 12 200 565.49
b 12 200 565.49 1130.97 552 OK 6250 OK

2 Mid span slab a 12 200 565.49

a)Span moments a1 12 200 565.49 1130.97 318 OK 6250 OK
b) Intermediate b 12 200 565.49
Supports at face
of web b2 12 200 565.49 1130.97 552 OK 6250 OK

Page 147 of 162

Page No.14
 UTTAM BUILDCON (P) LTD
DOCUMENT NO. DATE
PROJECT: BRIDGE OVER MAHANADI IN SAMBALPUR DISTRICT
MAHA/SUP/DOC-007 Rev-0 14/07/2017
TITLE: LOAD CALCUALTIONS DESIGNED CHECKED SHEET
RT SM
b) Intermediate b 12 200 565.49
Supports at face
of flange b2 12 200 565.49 1130.97 318 OK 6250 OK
c)End supports at b1 12 200 565.49
face of web b 12 200 565.49 1130.97 552 OK 6250 OK
c)End supports at b1 12 200 565.49
face of flange b 12 200 565.49 1130.97 318 OK 6250 OK

For Distribution steel:

0.2DL+0.2SIDL+0.3LL is considered for distribution steel

1 Cantilever slab 10 200 392.70 392.70 318 OK

2 Mid span slab

a)Span moments 10 200 392.70 392.70 318 OK
b) Intermediate supports 10 200 392.70 392.70 318 OK

CHECK FOR ULTIMATE LIMIT STATE

Ast Pro Depth of Effective Depth d Check for

Sr. No. Type BM t.m/m MOR t.m/m
(mm2) NA (mm) (mm) MOR
1 Cantilever slab
a) At face of flange 3.58 1130.97 34.16 204.00 9.36 OK

b) At face of web 8.69 1130.97 34.16 354.00 16.74 OK

2 Mid span slab

a)Span moments 5.88 1130.97 34.16 204.00 9.36 OK
b) Intermediate Supports at
face of web 4.84 1130.97 34.16 354.00 16.74 OK
b) Intermediate Supports at
face of flange 1.725 1130.97 34.16 204.00 9.36

c)End supports at face of 9.29 1130.97 34.16 354.00 16.74 OK

c)End supports at face of
flange 5.55 1130.97 34.16 204.00 9.36 OK

For Distribution steel:

0.3 Total B.M is considered for distribution steel

1 Cantilever slab 2.61 392.70 11.86 204.00 3.40 OK

2 Mid span slab

a)Span moments 1.76 392.70 11.86 204.00 3.40 OK
b) Intermediate supports 1.45 392.70 11.86 204.00 3.40 OK

CHECK FOR SERVICEABILITY LIMIT STATE-RARE COMBINATION

MOI of
Check
Depth of Cracked Stress in concrete Stress in Check for
Sr. No. Type BM t.m/m concret
NA (mm) section (Mpa) steel (Mpa) steel stress
e stress
(mm4)
1 Cantilever slab
a) At face of flange 2.47 34.16 2.01E+08 4.2 OK 126.59 OK

b) At face of web 5.93 34.16 7.05E+08 2.88 OK 163.27 OK

Page 148 of 162

Page No.15
 UTTAM BUILDCON (P) LTD
DOCUMENT NO. DATE
PROJECT: BRIDGE OVER MAHANADI IN SAMBALPUR DISTRICT
MAHA/SUP/DOC-007 Rev-0 14/07/2017
TITLE: LOAD CALCUALTIONS DESIGNED CHECKED SHEET
RT SM

2 Mid span slab

a)Span moments 4.37 34.16 2.01E+08 7.42 OK 223.75 OK
b) Intermediate Supports at
OK 108.21 OK
face of web 3.93 34.16 7.05E+08 1.91
b) Intermediate Supports at
OK 79.49 OK
face of flange 1.55 34.16 2.01E+08 2.64

c)End supports at face of 5.41 34.16 7.05E+08 2.62 OK 148.72 OK

c)End supports at face of
OK 157.21 OK
flange 3.07 34.16 2.01E+08 5.22

CHECK FOR SERVICEABILITY LIMIT STATE-QUASI PERMANENT COMBINATION

Stress in Check Check

Stress in steel
Sr. No. Type BM t.m/m concrete concrete for steel
(Mpa)
(Mpa) stress stress
1 Cantilever slab
a) At face of flange 1.15 1.95 OK 58.88 OK

b) At face of web 1.78 0.86 OK 49.04 OK

2 Mid span slab

a)Span moments 0.40 0.68 OK 20.61 OK
b) Intermediate Supports at
face of web 0.46 0.22 OK 12.66 OK
b) Intermediate Supports at
face of flange 0.23 0.39 OK 11.78 OK

c)End supports at face of 1.78 0.86 OK 49.04 OK

c)End supports at face of
flange 1.21 2.05 OK 61.82 OK

CHECK FOR CRACK WIDTH

Equi.diam Max. crack Check for

5*(C+ф/2) Ac eff ssc Crack width
Sr. No. Type eter фeq rr.eff spacing Srmax (esm-ecm) Crack
mm mm2 (Mpa) Wk (mm)
(mm) (mm) width
1 Cantilever slab
a) At face of flange 12.00 230 0.0098 115000 377.43 58.88 0.00018 0.067 OK

b) At face of web 12.00 280 0.0098 115000 377.43 49.04 0.00015 0.056 OK

2 Mid span slab

a)Span moments 12.00 280 0.0098 115000 377.43 20.61 0.00006 0.023 OK
b) Intermediate
Supports at face
of web 12.00 280 0.0098 115000 377.43 12.66 0.00004 0.014 OK
b) Intermediate
Supports at face
of flange 12.00 280 0.0098 115000 377.43 11.78 0.00004 0.013 OK

c)End supports at
face of web 12.00 280 0.0098 115000 377.43 49.04 0.00015 0.056 OK
c)End supports at
face of flange 12.00 280 0.0098 115000 377.43 61.82 0.00019 0.070 OK

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