GMR Safran, Hyderabad PEB

SAFRAN - PHASE I AND PHASE II

PROPOSED CONSTRUCTION OF FACTORY BUILDINGS AND UTILITY BLOCKS AT GMR AEROSPACE INDUSTRIAL PARK AT
HYDERABAD
BILLS OF QUANTITIES FOR PEB WORKS
S.No Description Qty Unit Rate Amount (Rs.)
A Pre - Engineered Building
NOTE TO TENDERERS :
Description of items in Bills of Quantities (BOQ) is a shorted version and by
itself is not fully descriptive in all respects. For a full intent, BOQ description
shall be read along with latest architectural and Structural Tender Drawings,
Preamble and Technical Specifications. Rate quoted in the BOQ by tenderers is
deemed to have included all aspects covered in these documents unless stated
otherwise. All features and details shown in latest architectural and structural
Tender Drawings are deemed to have been included in the Rates quoted for
corresponding items in the BOQ. The PEB Contractor must strictly follow the
specification as per the Tender document. In case of any discrepancy /
variation in dimensions observed in the BOQ, Tender Drawings Same should be
highlighted immediately by the vendor for further clarification.

PEB Tenderers are to make sure that their PEB is designed as per and
conforms to FM Global standards. Roof & wall cladding Purlins, Roof sheeting,
wall cladding, clips & fasteners should be as per FM standards.
Design, engineering, drawing, fabrication, supply and erection of Pre-Engineered
steel building to be comply with Zurich/ FM Global Standards. Analysis and design
shall be based on
i) AISC 360-16 - American Institute of Steel Construction - Latest version
ii) ASTM - American Society for Testing and Materials - Latest version
iii) Dead load, Live load, Wind load and Seismic loads are to be followed as per latest
version of IS Codal provisions and submitting the same to CLIENT / PMC.
iv) Wind loading and other requirements are as per FM requirements.
The collateral load shall be 100kg/sqm. in roof purlins and rafters. Contractor shall be
required to suitably enforceable warranties such as building stability, water tightness,
weather tightness etc for the period as specified in technical specifications, from the
time of taking over the completed buildings and structures by the Client / PMC.

PEB scope is only supply and fixing of Rafters, purlins, roof /wall cladding sheets,
rain water gutter and fascia cladding sheet as shown in the latest architectural
drawing. Contractor shall be require to furnish suitably enforceable warranties such
as building stability, water tightness, weather tightness etc. Roof Live Load should be
0.75 KN/Sqm.
Reference Drawing numbers with latest revisions:
Roof plan : CRN - FAC -AR01-RF-51-251448
Sections: CRN - FAC -AR02-01-01-250504
Factory Ground Floor Plan : GMR-FAC1-AR01-GR-01-250489
Factory First Floor Plan : GMR-FAC1-AR01-01-01-250493
Canopy for all Rolling shutter, Windows and door openings shall be provided as
shown in the latest architectural Elevation / Section drawings.
Note: Glass Canopies - Two numbers on South side will be under the scope of
Façade Vendor.
Lump sum Price to include all the works mentioned above and for providing supply,
fabrication and erection the following :
1 PRIMARY MEMBERS.
All primary steel (refer to rigid frames, lean to rafters, column canopy rafter, interior
column members and end wall wind columns etc.,) shall be built up sections from
plates or bar stock shall have flanges and web joined on both sides of the web by
continuous welding process. The minimum plate thickness shall be 6 mm. The plate
or bar stock shall have a minimum yield strength of 345 Mpa, grade 50 plates to
ASTM A 572 Grade 50 equivalent to IS-2062. The built up sections shall be prepared
by continuous submerged arc welding to double side. Supply and Installation of the
Monorail Hoist Beam are in the scope of the PEB Contractor. PEB contractor to
provide complete supporting arrangements to accommodate Crane & Crane Rail.

2 SECONDARY MEMBERS.
All secondary structural framing shall refer to purlins, girts, eaves struts, wind
bracings, flange bracings, base angles, clips, and other miscellaneous structural
parts.
Purlins, girts and eaves struts shall be cold formed pregalvanised from steel coils
which has a minimum thickness of 2.5 mm thick in all areas and minimum yield
strength of 250 Mpa and will confirm to the physical specification of ASTM A-607
(Grade 50 or equivalent).
All other miscellaneous secondary members shall have a minimum yield strength of
250 Mpa and coating thickness shall be 275 gsm.

3 WELDING
All shop connections shall be welded with double side automatic submerged arc
welding and welding shall be in accordance with IS 814 / AWS E 6013 for thickness
upto 20 mm and AWS E 7018 for thickness above 20 mm and as approved.
Ultrasonic test to be done as per IS 3664-(latest version), for cranes, Dye
penetration test as per IS 3658- (latest version). Welding quality test done at factory it
self 10% of welding to be tested.

C.R. Narayana Rao

1 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

4 STANDING SEAM ROOFING SYSTEM WITH FM APPROVAL
DOUBLE SKIN WITH INSULATION - TOP SHEET WITH STANDING SEAM, ROCK
WOOL INSULATION WITH ONE SIDE ALUMINIUM FOIL & LINER PANEL WITH
TRAPEZOIDAL PROFILE : ( FM APPROVED )
Supplying and fixing Standing seam profiled Bare galvalume sheet with standing
seam and insulation as Roof sheeting, manufactured out of 0.55 mm TCT Cold Rolled
Steel coil of 345 Mpa yield strength with hot dip metallic coating of minimum 150
gm/sq.m. zinc-Aluminium alloy coating mass (55% Aluminium, 43% zinc and 1.5%
silicon) Sheets to be site roll formed so as to provide a single length panel from ridge
to eaves and the joints between the joints are seamed using seaming machine. The
liner panel shall be with Single skin Galvalume metal sheet 0.5 mm thick at all
heights using Regular modified polyester (RMP) paint with necessary self drilling
screws, EPDM bonded GI washer, sub girts etc. The liner panel for roof sheeting
shall be with colour at bottom and alkyd Paint on top ( inside ).

ROOF INSULATION
50 mm thick Rock wool insulation shall conform to I.S.8183 latest edition with
amendments. And the material density shall be of 48 kg per Cu.m, weight. The
Insulation shall be covered with Aluminium foil on one side in between outer sheet
and liner panel. Insulation shall be supported by using 10 G GI wires tied diagonally
with the purlin to avoid sag.
Liner panel to be considered above purlin. The colour should match with wall cladding
sheet. Trapezoidal profile sheets shall be fixed with ordinary pierce fixation. The steel
manufacturers test certificate for the chemical and mechanical properties of steel
shall be submitted for approval by the concerned authority prior to installation. The
sheet shall have brand marking of the manufacturer on the back of the sheet at every
1 m c/c for confirming genuinity of the material.
The sheet should satisfy the U value of around 0.62 W/m2K as per IGBC standards
and necessary test certificate to be submitted to meet the above mentioned U value

SINGLE SKIN WITHOUT INSULATION - TOP SHEET WITH STANDING SEAM:

FOR UTILTY BUILDING
Supplying and fixing Standing seam profiled Bare galvalume sheet with insulation as
Roofing sheet, manufactured out of 0.55 mm TCT Cold Rolled Steel coil of 345 Mpa
yield strength with hot dip metallic coating of minimum 150 gm/sq.m. zinc-Aluminium
alloy coating mass (55% Aluminium, 43% zinc and 1.5% silicon) and Top to be
finished with Solar Reflective paint. The test for Solar reflectance, solar absorbance
and Thermal emittance should be done and test certificate for the same should be
produced.. Sheets to be site roll formed so as to provide a single length panel from
ridge to eaves and the joints between the joints are seamed using seaming machine.

5 WALL CLADDING SYSTEM

DOUBLE SKIN WITH INSULATION - OUTER SHEET WITH TRAPEZOIDAL
PROFILE, ROCK WOOL INSULATION WITH BOTH SIDES ALUMINIUM FOIL &
LINER PANEL WITH TRAPEZOIDAL PROFILE : (FM APPROVED)
Outer skin shall be precoated Galvalume metal sheet wall cladding with insulation at
all heights using Regular modified polyester (RMP) paint colour coated 0.55 mm TCT
550 Mpa profiled Galvalume steel (Aluminium zinc alloy coating 150 gms / sqm total
of both sides) and with necessary self drilling screws, EPDM bonded GI washer etc
for wall cladding. Trapezoidal profile sheets shall be fixed with ordinary pierce
fixation. The colour of the sheet should be approved by the client / PMC / Architect.

Galvalume metal sheet 0.5 mm thick at all heights using Regular modified polyester
(RMP) paint with necessary self drilling screws, EPDM bonded GI washer, sub girts
etc. The liner panel shall be with colour coated Galvalume sheet outside and alkyd
paint inside. Liner panel to be considered below girt i.e., Girt will not be visible inside
the building. The colour should match with wall cladding sheet. Trapezoidal profile
sheets shall be fixed with ordinary pierce fixation. The steel manufacturers test
certificate for the chemical and mechanical properties of steel shall be submitted for
approval by the concerned authority prior to installation. The sheet shall have brand
marking of the manufacturer on the back of the sheet at every 1 m c/c for confirming
genuinity of the material.

The sheet should satisfy the U value of around 0.62 W/m2K as per IGBC standards
and necessary test certificate to be submitted to meet the above mentioned U value

WALL INSULATION
50 mm thick Rock wool insulation shall conform to I.S.8183 latest edition with
amendments. And the material density shall be of 48 kg per Cu.m, weight. The
Insulation shall be covered with Aluminium foil on one side in between outer sheet
and liner panel. Insulation shall be supported by using GI holding clips to avoid sag.

C.R. Narayana Rao

2 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

6 SINGLE SKIN SHEETING WITHOUT INSULATION - FOR UTILITY BUILDINGS
Supply of colour coated 0.45mm base metal thickness, profile sheeting of 1110 mm
effective cover width profile with nominal 3.5 mm deep ribs at pitch of nominal 50.5
mm center to center distance The steel sheet shall have minimum yield strength of
550MPa, metallic coated with Aluminium-zinc alloy (i.e. Zincalume), AZ150 (min 150
gsm/m2 total on both side), conforms to AS 1397 / ASTM A 792M / IS15961, pre-
painted with Super Durable Polyester Colorbond XRW with higher SRI value
(Thermatech technology) and uses only use inorganic pigments in paint system
conforms to AS/NZS 2728 type 4 / IS 15965 class 3 of Tata BlueScope Steel make or
approved equivalent. The profile sheet, fastener size etc. needs to be approved by
the concern authority. All the accessories like gutter/ flashing / capping shall be made
from the same material is used for main cladding. The measurement shall be based
on finished/covered surface area. The contractor shall prepare the shop drawings
based on the latest drawings supplied by the Engineer-in-charge or the concern
authority. These shall be submitted in five sets sufficiently in advance to the concern
authority for approval.
7 FASCIA OUTER SINGLE SKIN CLADDING SHEET.
Height and other details to be as shown in the latest Architectural drawings
8 STAINLESS STEEL GUTTER WITH G.I.SUPPORT.
Gutter shall be as shown in the latest Architectural drawings. Gutter shall be designed
based on the rain water and catchment area calculations and accordingly the size
shall be calculated. The outside face of the gutters shall be supported with galvanised
steel clamps support suitably designed for fixing to the eaves members. To avoid
bimetallic corrosion/ to avoid direct contact 1.5 mm texself tape to be applied between
gutter and galvanised steel clamp support. The vendor shall submit all design
calculations of gutter sizing & down takes based on the 100mm rain fall intensity
runoff and get the approval from Client / PMC. The sealant filling shall be considered
around the downspout cutouts. Roof rain water Down spouts shall be SWR B class
pipe with density 6 kg/ Sqcm and shall have a 45 degree elbow at the bottom and
shall be supported by clamp to the wall cladding sheet with color coated steel clamp
at a designed spacing. Gutter welding at gutter joints shall not be any surface level
difference. Gutter slope to be maintained for easy flow of rain water to downspout.
Both the end of gutter to be closed with end plate and Emergency over flow drain
pipe to be welded with end plate after make a suitable size hole which have to free
over flow. Accordingly suitable hole to make at fascia cladding sheet for emergency
over flow drain pipe.
Note: Drain spout , down take etc shall be placed as shown in the latest
9 GALVALUME SHEET CAPPING/FLASHING FOR ROOF/WALL.
Supply and Fixing of galvalume Capping / Flashing Colour to match roofing/wall
cladding sheet. Supply and Fixing with 0.5 mm thick Galvalume Capping / Flashing
maximum width 500 mm. Colour to match Wall Cladding material. Flashings and/or
trim shall be furnished at the rake, corners, and eaves, framed openings and
wherever necessary to provide weather tightness and finished appearance matching
with wall finish or as approved by Client / PMC. Color coated steel for flashing, metal
closure, trim and miscellaneous uses shall be of the same specification as the roof
and wall covering material. Foam closures shall be used additionally to match the
panel profile made up of polyurethane or similar material.

Note : Girts spacing should be as per Zurich/FM standard.

10 TATA BLUE SCOPE PRODUCT OR APPROVED EQUIVALENT- SMARTDEK 51,
1mm thick DECK SHEET WITH SHEAR STUD CONNECTOR FOR MEZZANINE
FLOOR.
Supply and fixing of SMARTDEK-51 or approved equivalent, 1 mm thick 125 gsm
Galvanized l Decking sheets of 960 mm effective width and 51 mm rib height with min
yield strength of 550 MPa with include shear Stud on Beam / joist. Shear stud to be
welded with shear stud welding machine at site. 150 mm x 2 mm thick equal angle
to be fixed all the edges properly. Rate shall include cost of materials, labour,
equipment and machinery, loading and unloading, transportation, lead, necessary
scaffolding works and all other incidental charges etc.., complete. Locations as
specified in the latest architectural drawing.

11 ROOF FALL PROTECTION SYSTEM (Roof Life Line System)

Supply & Installation of Madras tools and tackles /INNOTECH FALL PROTECTION
SYSTEM suitable to the Standing Seam roofing sheets using suitable clamps/post
etc .
The Fall Protection System shall be tested to EN795-2012 Class A2 & Class C and
be capable of supporting 2 users working simultaneously at any point along the 8 mm
7 x 7 stainless steel cable even in the same area between 2 posts and shall
demonstrate that an individual post is capable of absorbing a direct dynamic load of
300 kg dropped through 1.5m and limit the force to the roof to 10 kN in shear without
damage to the roofing substrate. Each individual post shall have a unique traceable
serial No. and be manufactured from 5083 Aluminium and 316 stainless steel.
Evidence of salt sprays testing to 1000 hrs. with no corrosion shall also be provided.
Detailed drawings to be submitted along with the Offer.
The fall protection cable system length comprising start, end and intermediate posts.
The above system shall include 2 sets of Personal Protective Equipment (PPE) with
one set consisting of 1 No. each of 1. Rotary travelling device (Trans fastener) 2.
Fixed lanyard - 1.75mtr 3. Full body harness,
The permanent fall protection system on the roof shall have a product life span of 20
years. System warranty of minimum 10 years to be provided.

12 ROOF ACCESS GI CAGE LADDER

C.R. Narayana Rao

3 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

Supplying, Fabricating and Erecting GI caged ladder at all levels to specified
alignment and level as per latest Architectural drawings. Rate includes providing
necessary insert plates/clamps, Bolts nuts, washers, other necessary operations
such as straightening, cutting, machine drilling holes, grinding, edge preparation,
welding , splices for making member length required, holding in position by guy ropes
during erection with suitable temporary guys, and removing the same after placing in
stable position Members will be fabricated as per structural drawing provided to us.
Rate to include Crane for material lifting & erection. The cage ladder should extent
1.5m below from FFL/NGL.

13 ROOF SERVICE WALKWAY PLATFORM. -

DELETED
B STRUCTURAL ANALYSIS AND DESIGN FOR FACTORY BUILDING.
1 PEB Structures
The structural analysis of PEB Structures is carried out by using STAAD Pro V8i
software package and Limit State design shall be performed based on analysis
results. Appropriate loads and its combinations, as per relevant clauses in IS codes
mentioned in section 11 are applied in STAAD model and design is performed for
most unfavorable effects of analysis results. All structural elements are checked for
deflection as per allowable limits specified in respective codes as mentioned in the
technical specification.
The limiting permissible vertical and horizontal deflection for structural Steel members
shall be as specified in IS: 800-2007, table-6.
The limiting horizontal deflection of entire structure shall be as specified in IS: 1893-
2002.

2 The proposed Structure should be strictly designed as per codes mentioned in the
Technical specifications. Dead load shall be as per IS 875 Part I and Live loads as per
IS 875 Part II,( latest version).
Analysis and Design of PEB should be carried out as specified in the technical
specification.
3 Collateral Loads:
All steel frames shall be designed for an additional collateral load of 100 kg/sqm.
Note: Collateral Load will be a part of Dead Load.
4 Live Load:
PEB Roof loading of factory : 100 kg/sqm.
5 Wind Load: ZURICH/FM std
As specified in Technical Specification
6 Seismic Loads:
As specified in Technical Specification
7 All PEB columns to be designed subject to the condition mentioned in the latest
Architectural drawing that the profile of the column should not interfere with the inner
and outer Masonry walls. The block will be provided by the civil contractor which is
not in the scope of PEB contractor. Height of block wall are as shown in the latest
Architectural section drawings.
8 PEB column base plate: All main and end wall column height has to be minimum
100mm to 200 mm below from the FFL, so that all the baseplates, anchor bolts &
stiffeners are below FFL and also to avoid protrusion of Anchor bolts & Nuts above
FFL
9 Preliminary column reactions along with supporting baseplate drawing to be
submitted along with the submission of Bid. Columns, rafters and purlins to be
designed and considering to taking load of utility pipings, cable trays, ducts, light
fittings etc and utility supports structures dead load and live load as shown in the
latest Architectural drawings.
C SUPPORTING STRUCUTURE FOR EOT CRANE (EOT CRANE NOT IN PEB
SCOPE)
1 CRANE BRACKET AND RUNWAY BEAM, CRANE MAINTANANCE CAT WALK
PLATFORM, HAND RAIL, CAT WALK PLATFORM APPROACH CAGE LADDER
ETC ARE IN THE SCOPE OF PEB. PLEASE REFER LATEST ARCHITECTURAL
DRAWING.
2 FASTENERS
All primary members connection bolts shall be approved make with high Strength
Bolts of 8.8 grade, hot dip galvanized and conform to ASTM A 325 M.or equivalent.
All secondary members like purlins, girts and flange braces connection machine
bolts 4.6 grade approved make conform to ASTM A 307 Type A. or equivalent. They
are electro galvanized coating.
3 Flange braces with form of angles are stabilized the interior flanges of the rigid frame
rafters and columns at certain location of purlins and girts.
4 Anchor bolts are manufactured from mild steel rods conform to ASTM A 36 M with a
minimum yield strength of 23.5 KN/sqcm and ultimate strength of 40.2 KN/sqcm.
Supply of anchor bolts, templates for positioning of Anchor bolt with necessary
arrangements to protect the threads from environmental impacts and check the
centerlines, alignment and levels before concreting and after concreting, be present
at the time of concreting by civil contractor, jointly sign the pour card and own
responsibility for the correctness of position of Anchor bolts.

5 FLASHING/TRIM CLOSURE.
Solid or closed cell closures matching the profiles of the panel shall be installed along
the eaves, rake, junction of masonry wall and sheeting and other require locations.
Flashing and / or trim shall be furnished at the rake, corners, eaves, service openings
and framed openings for Rolling shutter, Sectional doors, door, window, louvers and
matching with the color of wall. Material shall match with the physical specifications
of sheeting.

C.R. Narayana Rao

4 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

6 Framed opening structural steel support for Rolling shutter, Doors, Windows,
Louvered ventilator and Utility cutouts frames etc., shall be in PEB Scope

Supply and fixing of lovers and Windows are in the scope of PEB vendor.
Windows shall be fixed DGU with minimum 6mm toughened glass or with
laminated glass of approved shade. Louvers shall be Aluminium anodised with
frame and sub frame all around. All details and specifications as shown in
latest Architectural drawing.
The PEB contractor to design the Girt/Jambs and framed openings to taking the load
of Rolling shutter, Doors, Windows, Louvered ventilator and Utility cutouts frames etc

7 FOAM CLOSURE.
Match the sheet profile. They are made of expanded polyurethane material. This is
used for closing the gap between flashing and wall and roof cladding sheets.
8 SEALER.
Sealer; Sealer for side laps, end laps and windows shall be extruded elastomeric
butyl rubber based sealant or equivalent. The sealer shall be non asphaltic, non
shrinking, non drying, non toxic and shall have adhesion to metals, plastics and
painted surfaces. The vendor shall give the complete technical specifications at the
time of submitting the offer. Special grade silicone sealant shall be used at side laps
and end laps of sheet and wherever required..
9 WALL CLADDING SHEET FIXING SCREWS.
Standard primary manufacturer fasteners shall be metallic polyester coated, heat
treated carbon steel conforming to AS 3566 class 3, hex heads, self drilling screws,
assembled with galvanised steel washers bonded with EPDM seals.
10 FLOWABLE MASTIC.
Flowable mastic shall be neutral cure silicon rubber sealant that is chemically inert
and non corrosive and suitable for exterior applications against weathering and rain
water. When cured it is non-toxic and shrinkage changes in structural movements
joints. It shall be used for standing seam roof sheet end overlap.
11 COLUMN PORTAL BRACINGS.
Portal bracings: Cross bracings are not allowed in the PEB columns. Portal bracings
upto 8 mtr in the external side wall columns and above cross angle bracings are
allowed. For intermediate columns full height Portal bracings are allowed.
Preliminary bracing drawing shall be prepared by the PEB contractor and after getting
approval from Client / PMC then only the contractor can proceed with the work. Tie
beams and cross bracings above 8 mtr level in side wall columns shall not interfere
with any openings such as doors, sectional doors, rolling shutter openings, windows,
etc., The supporting structure / framed openings for Joineries like Rolling shutter,
Windows, Sectional doors, Doors, louver and if any utility services opening should be
provided by PEB contractor as per the latest Architectural drawing and also as
required by Client / PMC wherever required. These supporting structure should be
fixed after coordinating with the Joineries Contractor. Supply and fixing of Rolling
shutter, door, window are in the scope of other vendor. Supply and fixing of louvers
are in PEB contractor scope. Details of louvers as shown in the latest Architectural
drawing.
12 The PEB contractor should position at site during the period of Anchor bolt fixing,
aligning and concreting, using an experienced surveyor while the Anchor bolts are
kept in position by the civil contractor. Required number of MS templates to be
supplied by the PEB contractor along with the Anchor bolts. The surveyor of the PEB
contractor shall be responsible for the clearance of accuracy of centerlines, levels,
verticality etc of the bolts until the pour card is signed and handed over to the civil
contractor. The PEB contractor and the Civil contractor should sign in the pour card
together before and after concreting is done for fixing the Anchor bolts & Base plate.
After concreting the anchor bolts shall be covered properly by PEB vendor for
avoiding damage of threads by others.

13 Micro Schedule to be submitted along with the quote for the entire scope of work
including supplying and erection. Also, Supply of Anchor bolts with templates and
number of templates to be supplied to be mentioned in the schedule. Anchor bolts
and template are to be supplied by the PEB vendor within one week from the date of
approval of the PEB column reaction.
14 The successful Contractor shall be required to submit the entire Structural Design
consisting of the analysis and the design output in support of the design of all primary
and secondary members including bracings, anchor bolts and all other components.
The design shall be submitted in full along with all supportive documents to the
Client / PMC for their scrutiny. In addition, the design by the PEB Contractor shall be
got reviewed, commented upon, revised if required and approved by an independent
approved third party checker, preferably from a recognized Institution like IIT / JNTU
Hyderabad / Anna University/ NIT or other approved by Client / PMC. whose name
should be got cleared prior to submission of design and the cost for the same should
be borne by the PEB vendor. The selection of third party is mutually agreed between
Client / PMC and PEB vendor.
Appropriate structural stability certificates should be submitted by the vendor.

15 The sheet fixing detail for Roof and wall cladding should be submitted for approval.
Seven copies of all the shop drawings ( Soft and hard copies ) shall be prepared in
strict conformity with the approved design duly approved by the Client / PMC. The
design shall strictly conform to the parameters and the required standards stipulated
elsewhere in the tender document. The PEB Contractor shall also submit adequacy
checks and supportive documents, design calculation for rain fall intensity of 150mm
per hour for gutters, down take pipes and such other similar members.

16 PAINTING

C.R. Narayana Rao

5 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

The surface preparation, painting & specifications for the PEB work shall be as below
a) Shot blasting - Sa 21/2 (except secondary members)
b)Two shop coat of epoxy polyimide based red oxide zinc phosphate primer (having
VOC < 250 g/l)- 2 x 35 micron
c) Two coats of epoxy polyamide based enamel paint over primer has to be provided.
One shop coat at factory and one site coat after erection of epoxy polyamide based
enamel paint (having VOC < 250 g/l)- 2 x 35 micron

All the members should be painted in controlled environment away from the factory
premises. But touches work at site should be done with VOC paint as per
specification.
The colour of the finish paint shall be approved by the Client / PMC / Architect. In
case of local weld, fresh treatment shall be repeated with same colour to match with
the original Paint.
All columns and end wall column height has to be minimum 300 mm below the FFL
by considering 50mm clear cover between the top of structural member and floor
finish level of the factory building so that all the baseplates, anchor bolts & stiffeners
are below FFL and also to avoid protrusion of Anchor bolts & Nuts above FFL

17 The design submittals shall be done in three stages as per mutually agreed time
schedule.
The first stage shall be submittal of GA drawings with Anchor bolt and base plate
layout with reactions on columns at foundation level both axial, lateral as well as
moments as applicable.
The Client / PMC will proceed with the Design of foundation based on the column
reactions given initially. However, prior to concreting of the pedestals, approval from
the third party checker shall be submitted for the anchor bolt layout and column
reactions at foundation level.

The second stage will be submittal of full design with supportive drawings to Client /
PMC as well as submittal of the same to the approved third party checker.
The third stage is submittal of the finally approved scheme inclusive of Design and
Drawings with necessary approval certificate from the third party checker.
PEB contractor to make material inspection visit flight ticket arrangement, local
transportation, local accommodation for Client / PMC for material inspection visit to
PEB vendor Plant before dispatch of material to site.
Phase 1
The PEB is factory area is divided into two parts - Phase 1 &2 with Mezzanine in
between. Please refer the latest Architectural layout and sections. Cost to include
necessary structural steel supports, trusses, claddings and roofing sheet as shown in
the latest architectural drawing.
Phase 1 includes the following areas. Please refer the latest drawings.
i) Factory from Gird 13A to Grid 13 La / Gird 30A to Grid 30 La
ii) Mezzanine from Grid 13a to 13 Na / 15a to 15Na
BUILDING -1 - Phase1 -Factory. (Gird 13A to Grid 13 La / Gird 30A to Grid 30
La)
Roof-Double skin insulated system with standing seam with FM compliance
Wall -Double skin insulated with FM compliance.
Refer roof and wall sheet Specifications are given above separately.

Building length - Please refer latest Architectural drawing mentioned above. The roof
slope shall be 1 in 40 and eaves to have rain water gutter with galvalume sheet fascia
cladding as shown in latest architectural drawing.
Loading and unloading bay PEB lean to roof canopy as shown in the latest
Architectural drawing.
Phase 1 - Factory have 3 nos of 1Ton + 1Ton EOT crane Tandem operation to a
maximum longitudinal movement as indicated in drawing. EOT crane (PEB) run way
beams are to be as indicated in latest architectural drawing. Clear height of crane
from FFL shall be as shown in the latest architectural drawing. Please refer the latest
architectural drawings for the location of crane, clear height and longitudinal
movement. Necessary details for the crane to be obtained from crane supplier, before
designing.

Mezzanine at +608.80 Lvl : From Grid 13A to 13 Na / Grid 15A to 15 Na

The location of mezzanine are as mentioned above. Mezzanine to have a under deck
sheet with shear stud mezzanine floor at 5.4 mtr level and mezzanine floor Live
load shall be 1000 Kg/Sqm to a width and length as shown in the latest architectural
drawing. GI Deck panels for the mezzanine floor shall be manufactured from Tata
Blue scope Building Products SMARTDEK-51 Profile structural decking system or
approved equivalent to 1mm thickness, 550 Mpa, 275 GSM galvanised coating
confirming to IS 801/811, having depth of corrugation is 51mm and c/c to distance
between the corrugation as 316mm and effective width of the sheet is 960mm.

The deck panels shall be fixed to the beams/joist by shear stud by shear stud
welding at site. The deck panels shall be designed as permanent shuttering to carry
the dead load and construction loads during concreting. PEB contractor while
concreting the mezzanine floor, Mezzanine floor dead load should be assumed as per
IS 875 (Part - II). Screed concreting including reinforcement is in the scope of the
Civil contractor.
Mezzanine Roof are with double skin insulated system with standing seam. Bare
galvalum sheet + 50mm insulation and liner panel with FM compliance
Wall with double skin insulated - Coated corrugated sheet + 50mm insulation + liner
panel with FM compliance. Refer latest architectural Sections and Plans.
Refer roof and wall sheet Specifications are given above separately.

C.R. Narayana Rao

6 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran, Hyderabad PEB

S.No Description Qty Unit Rate Amount (Rs.)

Mezzanine for ODU at +614.35 Lvl : From Grid 13L to 15L / Grid 13N to 15L
All specifications same mezzanine at +608.80 Lvl and sizes to be as shown in the
latest architectural drawing.

Phase 2
Phase 2 includes the following areas. Please refer the latest drawings.
i) Factory and Special processing area from Grid 2A to 2 Na / Grid 13a to 13Na
ii) Utility Mezzanine from Grid from 1A to 1D / 2A to 2D
iii) Utility Building - Refer Dwg No - GMR - UTL - AR01 -GR-01-251857

Phase2 -Factory. ( Grid 2A to 2Na / Grid 13a to 13 Na)

Roof-Double skin insulated system with standing seam with FM compliance
Wall -Double skin insulated with FM compliance.
Refer roof and wall sheet Specifications are given above separately.

Building length - Refer latest architectural drawing mentioned above. The roof slope
shall be as shown in the latest architectural drawing and to have rain water gutter with
galvalume sheet fascia cladding as shown in latest architectural drawing.

Loading and unloading bay PEB lean to roof canopy as shown in the latest
architectural drawing.
Factory have 4 nos of 1Ton + 1 Ton EOT crane Tandem operation to a longitudinal
movement as indicated in latest architectural drawings.
Special processing area have 2 nos of 5 Ton EOT crane Tandem operation to a
longitudinal movement as shown in the latest architectural plans.
EOT crane (PEB) run way beams are to be as shown in latest architectural drawings.
Clear height of crane from FFL shall be as shown in the latest Architectural section
drawings.

Utility Mezzanine from Grid from 1A to 1D / 2A to 2D

For Dimensions : Refer latest architectural drawing. Roofing with single skin bare
galvalume sheet with standing seam with FM compliance. Wall with single skin colour
coated corrugated sheet.
Roofing for Electrical panel room from Grid 1K to 1Mb / 2K to 2Mb
Roofing with single skin bare galvalume sheet - standing seam with FM compliance
along with necessary truss works. Refer latest Architectural drawing.
Utility Building - Refer Dwg No - GMR - UTL - AR01 -GR-01-251857:
Sizes as shown in the latest Architectural drawing. Roofing with single skin bare
galvalume sheet with standing seam. Wall with single skin colour coated corrugated
sheet. Height, Dimension and Slope shall be as shown in the latest architectural
drawing.

Total Amount for Phase I and II in Rs………….. LS 1.00 -

C.R. Narayana Rao

7 Bill Of Quantities- Rev4
(Consultants) Private Limited
GMR Safran PEB

SAFRAN - PHASE I AND PHASE II

PROPOSED CONSTRUCTION OF FACTORY BUILDINGS AND UTILITY BLOCKS AT GMR
AEROSPACE INDUSTRIAL PARK AT HYDERABAD
Bidders shall furnish their Lump sum Prices strictly in the following format.
1.0 Pre - Engineered Building Rs.
2.0 Details of Taxes and Duties
2.2 Service tax @ % of Base Price Rs.
2.3 Other taxes @ % of Base Price Rs.
2.4 Total taxes Rs.
Total Lump sum price including taxes and
3.0 duties Rs.

Bidders shall indicate various items of materials and its quantities considered in the above L.S. price for
information to the owner. The breakup is only for general information and to get an idea of quantum of
various material considered. This breakup will not be used for evaluating the bids. The total amount
should match with the quoted Lump sum price.

Material
Specification
S.No Item Description as considered Unit Quantity Rate Amount
in the tender
document

1.0 Structural steel Works

Cold formed sections for side runners and

1.1 MT
roof purlins
1.2 Built-up sections for columns and rafters MT
Hot rolled / Built-up sections for crane
1.3 MT
girders
Misc. structural steel works for bracing
1.4 MT
members,
2.0 Sheeting works including its accessories
2.1 Roof sheeting
2.1.1 Double skin standing seam with insulation Sqm
2.1.2 Single skin without insulation Sqm
Canopies for Rolling shutter and Door
2.2
openings
2.2.1 Side cladding sheet Sqm
3.0 Wall
3.1 Double skin wall cladding with insulation Sqm
3.2 Single skin wall cladding without insulation Sqm

Single skin wall cladding sheet for fascia

4.0 Sqm
outer and inner
Polycarbonate/FRP sheets with its
5.0 Sqm
accessories
6.0 Gutter Rm
7.0 Galvalume sheet box type Down pipes Rm
8.0 Insulation with Al foil Sqm
9.0 Powerlon vapour control layer Sqm
10.0 Deck sheet 275gsm and 1mm thick Sqm
11.0 Shear stud and accessories Nos
12.0 Miscellaneous items ( Please specify )

C.R. Narayana Rao

8 Annexure 1 to BOQ - Rev5
(Consultants) Private Limited
GMR Safran PEB

13.1 FASCIA GUTTER

13.1.1 Gutter Wall Facia Builtup 6.2 M.T.
13.1.2 Gutter Wall Facia Cold Form 9.04 M.T.
13.1.3 Gutter Wall Facia sheeting 6.893 M.T.
14.1.1 FASCIA END WALL
End Wall Facia Builtup 6 M.T.
End Wall Facia Cold Form 9.4 M.T.
End Wall Facia sheeting 5.64 M.T.
Cage ladder Nos
Sky light panels (On Roof) Sqm
Louvers Rmt
SS Mesh for Louvers Sqm
Flashing/trim/capping Rmt
Life line system
Roof service walkway
Please add if any missed out items

Erection, Fright, Transportations, Handling

C.R. Narayana Rao

9 Annexure 1 to BOQ - Rev5
(Consultants) Private Limited
 GMR Safran PEB

#REF!
#REF!

STRUCTURAL ANALYSIS DATA REQUIRED

I. General & Structural Data II. Structural Design Input III. Structural Design Output
1. Building Information 1. Gravity Loads 1. Reactions
Name SAFRAN Roof Load Table containing column reactions
ID Dead Load (kg/sqm) 20+100 (Vx,Vy,Vz, Mx,My,Mz) The various load cases
Footprint Area Live Load (kg/sqm) 100 should not be combined)
Total Area 21280 sqm Floor Load DL
No. of Stories As per drawing Dead Load (kg/sqm) 400 LL
Length 105 m Live Load (kg/sqm) 1000 EQ -EQ Wind -Wind
Width 235 m 2. Earthquake Design Parameters Longitudal
2. Structural System Ss Short period spectral As per IS code Lateral
a. Column Spacing acceleration 2. Periods of Vibration
Longitudinal As per drawing Sl 1 second spectral As per IS code First four periods and associated
Transverse As per drawing acceleration mass participation
b. Story Heights As per drawing Soil type Medium x y
c. Gravity System EQ Reduction Factor, R 3. Location of center of mass 108.335 11.73
Roof Framing As per drawing Longitudinal 4 4. Location of center of rigidity
Beams As per drawing Transverse 5 5. Displacements
Girders As per drawing Total Mass of the Building 52703.67 KN Table with EQ displacement
Columns As per drawing Total Earthquake Base Shear Center
Corner*
Foundation Longitudinal 773.2 KN of Mass
d. Lateral System Lateral 829.6 KN Longitudinal
Roof As per drawing 3. Structural Analysis Model +EQ
Longitudinal As per drawing Plan View showing column -EQ
Transverse As per drawing locations Transverse
e. Materials Properties Isometric view (more than 1 +EQ
Steel 345 Mpa if complicated) -EQ
Concrete
* Roof point farthest from center of rigidity

Annexure 2 - PEB BOQ - Rev5

C. R. Narayana Rao (Consultants) Pvt Ltd 10
 GMR Safran PEB

#REF!
#REF!

III. Structural Design Output

z
46.766

Annexure 2 - PEB BOQ - Rev5

C. R. Narayana Rao (Consultants) Pvt Ltd 11