2 - 7 types of waste V1-2008

Author: José Pedro A. Rodrigues da Silva

2-The seven types of waste V1-2008
1
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Program
1 - Introduction 2 - The 7 types of waste 3 - Techniques and tools of Lean 4 - I
mplementation of Lean 5 - Conclusions Annexes
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
2 - THE 7 TYPES OF WASTE
In the Lean concept, the wastes that occur in companies can be classified into s
even types.
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
MOVEMENT
TRANSPORTATION
MOVE IT OVER THERE UNTIL WE NEED IT
THE SEVEN TYPES OF
WASTE INVENTORY DEFECTS
WAITING
ON PRODUCTION
2-The seven types of waste V1-2008
ON PROCESSING
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Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Over-production
Producing more than needed, faster than needed and necessary before CONSEQUENCES
unnecessary • Consumption of raw materials • Occupation storage media • Occupat
ion means of transport • Stock high and hand-work to control
It is considered the biggest waste of Companies is considered the biggest waste
of Companies
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Waiting
Time is a limited resource and is not recoverable (it is only used once). In bus
iness, time is money. MAIN CAUSES • Breakdown of equipment • Change of tools • D
elays or lack of materials or labor, poor work • Layout • Interrupt sequence of
operations • Bottlenecks in production
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Transport
Layouts disabled, resulting in movement of materials and people more than necess
ary. The materials should flow from one process step to the next: as soon as pos
sible • • • seamlessly without intermediate storage. The work teams and support
areas should be near each other.
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Over-processing
Processing in excess is as harmful as the sub-processing. Redundant efforts that
add no value to a product or service. MAIN CAUSES • Work Instructions • unclear
requirements of customers not defined • Quality specifications more stringent t
han necessary
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Inventory
Any material or product in an amount above the immediately necessary for the pro
cess or the customer is waste. CONSEQUENCES • Excessive use of resources handlin
g (hand labor and equipment) • Occupation of storage media products out of range
• • Quality Problems
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Movement
Any movement of people who do not contribute to add value to the product or serv
ice is wasteful. CAUSES • Lack of organization of work • Improper disposal of eq
uipment • Work practices incorrect
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Defects
Are always the result of internal problems of quality. Improving the quality alw
ays has a significant impact (positive) in the business. CONSEQUENCES rejected •
Products • Products damaged by transport or storage to retrieve products • Rewo
rk • High costs • Dissatisfied customers
2-The seven types of waste V1-2008
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Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
The seven types of waste
1 - Over-production 2 - Wait 3 - Transport 4 - Over-processing 5 - Inventory 6 -
Motion 7 - Defects
Training to identify waste
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Exercises
• The circle of Ohno
The circle of Ohno
• Create a document to identify
waste in your company
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal
Author Contacts
José Pedro Amorim Rodrigues da Silva Lisboa - Portugal Tel jparsilva@sapo.pt +35
1,218,124,609 Tim. +351919729496 Http://www.freewebs.com/leanemportugal/
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2-The seven types of waste V1-2008
Author: J. P. Rodrigues da Silva
http://www.freewebs.com/leanemportugal