HERA GR FUE Mamuju 2X 25MW Beets KRARW ATR Mamuju 2x25MW Coal-Fired Steam Power Plant Method Statement for Soot-blowing System Commissioning EKG HBL BCA PRA a] Jilin Electric Power Research Institute Company Limited 2017 476 A€ ee MS Secret level: Secret BELT: QRG.L / JDKY—01—2015, co 7 TRA BPR: EVE Mamu ju 2% 25M HABER HAAR A SER, Project name: Soot-blowing System Commissioning Coal-Fired Steam Power Plant STEAL EE HE DI PE FEB ATR A Responsible department: Jilin Electric Power Research Institute Company Limited as PBR Write: wa Aas Review: fi ks re Approval : PLTU Mamuju2 x25 MW REVIEW E APPROVAL =necers INFORMATR Remarks Pisces “Review or approval hal no Sy way contractor rom responsibilty for errr or davaton OAD in Mamuju 2X 25MW1.0 2.0 3.0 4.0 5.0 6.0 7.0 TABLE OF CONTENTS Ft General information Resource Preconditions and requirements ‘System commissioning The duty of the test staff Control measures of HSE Appendixes1 General Information (A Hi28 1.1 Sphere of application 3/1204 This MS is applicable to the soot-blowing system commissioning in Mamuju 2x25MW coal-fired steam power plant. AST RGGI F EW e SS ABAAME 2x25MW HEARED RST. 1.2. Reference documents sii (4 "Code of safety operation in power engineering construction Part 1: Steam power", DL 5009.1-2014 CATE Be THERA BS ABS}: 2k ALA DL 5009.1-2014 "Code for fossil power construction project from the unit commissioning to completed acceptance", DL/T 5437-2009 (KAR ERT ARABELLA) CDLIT 5437-2009) "Technical specification for thermal power erection and construction Part 2:Boiler unit", (5190.2-2012) CHEE Bhi CALNE 2 Mb: HAWLEY CDL 5190.2-2012) "Emergency evacuation plan", CHEC RST SH TE] "MS for management of the commissioning process-PTW and LOTO" “BUEN” Be CTR FET” ALAR 2 Resource FARE 2.1 Human Resouree AJ #8 iil ‘Type of work Quantity (people) | Remark i TA at Responsible for resources Supervisor : coordination of the WRT A commissioning iia BE Instructing operation according to the technological requirements, Technician : checking the integrity of ABR A SH commissioning, recording the test results HET R, REWR TEMETE, RU MAR Ae R Responsible for resources coordination of the unit tial running Aiki Et NE Shift engineerlif 1 1 RDM thi. ration staft | Control room chief epost | Com aa operator 5 oes pe : runningHLAitiz RAR OF 453EHLAS | Control room vice operator 5 ge BT) al é ‘Checking equipments locally Local operatoritt 6 during the unit trial running#L41 Renee. 2.2 Commissioning equipment and material iff it vt 4 Serial Device name | Model Quantity Remark #15 NoJFS REUE a Sit 1 Interphone VX-210AU 2 TURAL 3 Preconditions and requirements MABWRERER 3.1 Road, civil, installation, drainage channel, handrail, trench, on-site lighting and communication facility etc, have been completed.iHi. at, #248, fbyKyi, FUT. YY AR, DUNHAM eM 3.2. The I&C Cinstruments & communication) instruments are installed and calibrated properly, MTR OEMS, NAAT RHE BSH. 3.3. The relevant electrical equipments (switchboard, operating button, instrument ete.) are installed with correct indication, proper operation and close power circuit 5% 4H FRAN HL SURE CRE. PRA, TAR iPS IETS, HEAR IETA, PE RAL. HL VERRALL SUA THER HT THE 3.4 Allair operated valves have good sealing permance, are qualified to open and close properly, indicate signal and feedback correctly. All valves and equipments are numbered and tagged. #5 HUSA, APB, TP. RR, BAMASRRREM. Ai A, Be SS TEMS HE. 3.5 The sytem pressure test of the instrument compressed air system (>0.SMPa)is qualified,DAL ERS RMR 3.6 The limit switches of each soot blower ean be put into service properly acoording to manual test. The soot blower operates smoothly even in the fully extending position. The lances of soot blowers don't bend too much to work normally. ie 4485 }4 0 AR ABA AR AR CLP RARER, WARE LAB GLA RH. WAGRHOAR2S H 3.7 Check each gearbox to ensure the oil level normal .A¢ 7 4 6 $e HMA. 3.8 Check the screw threads to ensure the lubricating grease normal Jc (tvifd HIE % . 3.9 Calibration of the safety valves record from manufacture must be complete. ‘ilifi) “HE (it AYA METER ILE TOME 4 Procedures for test RIA 4.1 Soot-blowing system commissioning at static state "RAK REY as Mik 4.1.1 Drive the steam inlent valves and the drainage valves." RAMEE 185); 4.1.2 Drive soot-blowers to ensure the actual position in accordance with DCS, the soot-blowers operate reliably. WARREN (LH, PREM AR SE Ibi BALA LEB, We RESET, FARR 4.1.3 Simulate the program-controlled procedure of hot operating state by the cold state test. PAAR INS, BUUGRAHUZ Aft, IAAT ULES, WOK R GRU ORTEEULT 4.2 Soot-blowing system commissioning at hot state WAR RAM ASIN 4.2.1 The pressure calibration of the safety valves for soot-blowing steam source: when the boiler load reaches 20~30% of the rated load, the calibration of the safety valves can be carried out by the manufacturer of the soot blower with cooperation (if necessary). However, the safety valve is generally calibrated before leaving the factory and no need to do it again in field according to the requirements of drawings. "WARIS U2 UNI EE: 4A TIA, 20~30%I, AIRC MKAR EET AHMET RATE CE COREE) 6 (AE RET VE MT WS Bese eH, HCE HL ASE ME. 4.2.2. Adjust pressure and temperature of the soot-blower system. Control the pressure from 1.SMPa to 3.0MPa, control the temperature from 300°C to 350°C. Put the soot-blowers into operation on-site one by one, check the mechanical and sealing performance in hot state.Make sure the soot-blower operating to the correct position.RAR RWIS J) FUL 6. FE JESSE 1.SMPa~3.0MPa, iA MERE ICHHYY 300°C ~350°C, HI —-BEA BE FAURE, AASB MRAN (RL RE, THAR ORI AT As 4.2.3 Put the program-controlled function into service, and the soot-blowing system operates properly, KARAS A, FIEDLER. 5 The duty of the test staff RMA RR 5.1 The staff has to abide the “Safety code” and the relevant safety rules strictly in commissioning, to ensure trial running safe and reliable. NN itiz (IFA IEA USP UT CRD) RWGAKRAME, WARMER. 5.2. Before commissioning, be sure to make the technical clarification to the site operators, especially the considerations about the procedure. ZE WHR FFT, SEIALNSBME A DAT BORSA DRE ERE. 5.3 All operation personnel should be familiar with system, equipment and "Operation BARRAGE Vea wT Cis Manual", qualified by training. Ar 45 WUAIZ4T A HUN TMD, FARMER ON. 5.4 Inform the non-test personnel to depart from the site before the test . The staff know the test responsibility, method and procedure well. The communication system between the on-site and the control room is ready, so that good teamwork is guaranteed. i 32d Mis MITE KARRI, RAAT NO HPA RAT, PR, ACHR EA Bait LEE A RISK A, JRE, BEI BRIE 5.5. The operator on duty should report the equipment defect or abnormal situation to the shift engineer as found. The operator should take part in defect treatment and make records properly. (AJEA ARICA IR, MERRIE, IFES MURR, fee WR. 5.6 The Operation of power outage and transmission must be executed by the electrical personnel with operation tickets.4f3¢42/CIT. UE HEL BEF ii rh ACA DU RR ER BMAT « 5.7 Someone must be put in charge of keeping order, clearing sit and counting noses. IJ AMS HIE, NG PTE BARCAEIN EAB 5.8 Ensure the commissioning personnel, the operation personnel and the installationpersonnel is on duty, so that the equipments safty can be guaranteed. ii 2S AINE ENA TED, DARE BIB AT IN HEE 5.9 Sct up dedicated channel for the interphone to guarantee communication (#1 AHFHL, AEE AS, UAE NG. 5.10 Keep sundries, garbage and waste ete, out of the site , keep the site clean during the test. [RUGWIIRI ASP ELA Ze. SU. BERGE, PARR. 5.11 Apply the three-phase five wire system to the on-site power. The electric leakage protection device is fixed in the switch box with electric grounding properly. Lighting at night is sufficient. A} H\— ARH SMIHER A, TPR AAA REL, HPA ENE, ACTER AA AL 5.12 The operator on duty should abide by the operational items of the soot-bloweing system during testing and operating 4EiAS2 AUR VERLPE TT, (ADEN BA NCIR AR SEHR ARK 6 6 Control measures of HSE 34:. (8/86 9p S348: 4 iti 6.1 Clean the operator access ways. iii AY 7532 » 62. Establish safety ladders and scaffolds for operating valves. 928 (19 I T4422 8 #0 WER. 6.3 Install enclosure and warning signs in the test area iNSR SILER ATMA. 6.4 Place the permanent fire extinguishers DHAKA TERA « 6.5. Putup the "No smoking" signs. 31: WALA « 66 Putonear plugs. R119. 6.7 Avoid working in high temperature enviroment for long time. WESCASIN HL HEML » 68 Keep hands form the rotating components, #811: Fa -F/eBUie eM « See appendix B JSA. SUM BISA.7 Appendix (it Appendix A [ftdé A Mamuju 2x25MW Coal-Fired Steam Power Plant Unit: Specialty: Boiler system: Soot-blowing system Preconditions and requirements & MWA RER oe Standards and requirements YES /NO PERER sea |, installation, drainage channel, handrail, trench, on-site lighting and| |communication facility etc, have been completed.iiiit. kit. Je. He] ie, RORR. AaHE A. TLIO. A a Ove IThe I&C instruments are installed and calibrated properly. 48-T-0-R CE 2 eI, BEAT AN CALAN RS H [The relevant electrical equipments (switchboard, operating button, instrument| etc.) are installed with correct indication, proper operation and close power circuit $5 ER AF IE LE AML, MEH AB RAF A | ESM. AR ARIE. PRESRARL, LAR, SLA AINE NUE Sti FH [All air operated valves have good sealing permance, are qualified to open and| lclose properly, indicate signal and feedback correctly. All valves and| lequipments are numbered and tagged. #+" CANIRIE PM Aiki, SAFARI, IT. PERI, Tai SRE. AMT. eee i ERE The sytem pressure test of the instrument compressed air system (>0.5MPa) is ual UGA aR BEA The limit switches of each soot blower can be put into service properly lacoording to manual test. The soot blower operates smoothly even in the fully] lextending position. The lances of soot blowers don't bend too much to work] Inormally.F-2) MEE ROK AR BF MER ORC RR RR, PR ASL OLY EVE Lie eA WRASSE [Check each gearbox to ensure the oil level normal itt # tafe MAINZ. [Check ‘the screw threads to ensure the lubricating grease normal AR (i 7tH8| ji A. (Calibration of the safety valves record from manufacture must be complete. ‘i SELB AY Se 4 PEER AE 7c EO 5 Remark:Hie ‘The system ready for trial test operation. 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