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Press Vessels
Press Vessels
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Abstract
An experimental procedure based on holographic interferometry coupled with computer-aided image processing techniques was used to
estimate the stress intensity factor (SIF) of a part-through crack in a plate. The loading consisted of a uniform remote tensile stress, leading to
an opening and edge rotation displacement ®eld along the crack plane. The evaluation of the crack opening displacements and edge rotations,
carried out after the numerical interpretation of the fringe pattern, made possible an estimation of the SIF along the crack line, following the
theoretical basis of the Line-Spring Model developed by Rice and Levy. q 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Electronic speckle pattern interferometry; Image processing; Stress intensity factor; Part-through crack; Line-spring model
many ®nite element codes to assess the structural integrity Gross and Srawley [9]:
of plates or shells containing cracks. For example, the
abaqus and adina r & d [7,8] ®nite element packages g t j 1=2
1:99 2 0:41j 1 18:7j 2 2 38:48j 3 1 53:85j 4 ;
have available the LSM as part of their fracture mechanics
2
facilities.
gb x1=2
1:99 2 2:47j 1 12:97j 2 2 23:17j 3 1 24:8j 4 ;
atb j 2
1:98 2 1:91j 1 16:01j 2 2 34:84j 3 1 83:93j 4 The advantage of this hybrid method consists of avoiding
the need for a re®ned mesh and lengthy computer calcula-
2 153:65j 5 1 256:72j 6 2 244:67j 7 1 133:55j 8 ; tion in order to obtain the displacement ®eld along the crack
4b plane. This will be in described Section 3.
abb j 2
1:98 2 1:98j 1 14:43j 2 2 31:26j 3 1 63:56j 4 3. Experimental technique to evaluate the displacement
®eld in a part-through cracked plate under uniform
2 103:36j 5 1 147:52j 6 2 127:69j 7 1 61:5j 8 : tension.
4c
This section brie¯y describes the experimental procedure
The procedure to compute the SIF needs only the deter- used to assess the displacement ®eld in the neighbourhood
mination of the displacement ®eld along the crack line. This of a part through crack and to estimate the SIF along the
involves not only the extensional opening but also the edge crack plane in a uniformly stressed plate. This was achieved
rotation along the crack line, which is carried out with the by the use of an interferometric technique usually referred to
solution of the system of equations above. Using the experi- as ESPI (Electronic Speckle Pattern Interferometry). The
mental technique described in Section 3 below leads to a interference between two wave fronts (reference and object
hybrid procedure, by which the displacement ®eld along the beams), allows the recording of the phase of the light
crack line is ®rst evaluated. Thereafter, the data referring to diffused by an unloaded object, in the form of a hologram.
the displacement ®eld are inserted in Eq. (3), leading to the When the object is loaded, and a new hologram is recorded,
de®nition of the stress ®eld along the crack line. it is possible to obtain the deformed object shape by the
Fig. 3. ESPI set-up for measurement of displacements in the direction normal to the object surface (out-of-plane displacement ®eld).
256 J.M. Monteiro et al. / International Journal of Pressure Vessels and Piping 78 (2001) 253±259
Fig. 4. (a) Specimen in an out-of-plane displacement set-up. (b) Top and side views of the experimental set-up directly assembled on an optical table. The
views show the stretched plate and loading device. The load results on a balanced action from a set of gravity masses.
correlation of both holograms. The correlation results in an displacement ®eld associated to the crack opening edges,
interferogram, where a set of interferometric fringes referred as d in Eq. (3).
is obtained, representing equal displacements curves In order to measure the out-of-plane displacements, a
(displacement isocurves). The displacement difference different set-up is necessary, as represented in Fig. 3.
between two adjacent fringes is half of the wavelength l A simple numerical processing of these displacements
of the laser light used in the experiment (l < 514 nm, for leads to the rotation u of the crack edges referred in
the green radiation argon laser). Fig. 2 shows a schematic of Eq. (3). This is simply carried out by approaching u as the
the experimental set-up for measuring the in-plane displa- y-derivation of the transverse displacement w (a valid
cement ®eld. procedure for a Kirchhoff plate), by the estimation of the
The object surface is illuminated with two beams with an Dw/Dx ratio between two consecutive fringes close to the
equal incident angle, which leads to the de®nition of a sensi- crack line. The specimen consisted of a polymeric plate
bility vector along the object surface and normal to the plane uniformly stressed from both ends by equal traction forces.
de®ned by the double-beam direction. The mirror mounted This was achieved by using a gravity load stretching a pair
on a piezoelectric transducer is used to modulate the phase of identical pieces of string looped around precision sheaves
of the interferometric patterns that, in combination with ®tted with needle bearings. Fig. 4 shows the test specimen
image processing techniques, allows the calculation of the inserted in an out-of-plane displacement set-up and part of
spatial phase distribution. This can be used to measure the the load system.
J.M. Monteiro et al. / International Journal of Pressure Vessels and Piping 78 (2001) 253±259 257
Fig. 5. Raw fringe pattern (left) and high frequency ®ltered phase map image (right) for in-plane displacement ®eld close to the crack line. The crack line can
be seen at the centre of the pictures, where the fringes keep closer.
Using the illumination ESPI set-up to measure the in- Fig. 6 represents the interferometric fringes obtained for
plane displacements, the interferometry pattern represented out-of-plane displacements corresponding to the same
in Fig. 5 was obtained. The results correspond to the phase load condition as in the previous measurements.
map obtained by image processing after phase calculation
with a phase shift technique. The interferometric fringe
pattern was obtained by applying a low traction load of 4. Experimental calculation of the SIF for an uniformly
about 10 N along the horizontal direction. This value was stressed plate
enough to generate a neat fringe pattern, also, ensuring to
keep the stress state of the plate test-specimen material close The experimental procedure described above allows the
to a linear elastic behaviour. evaluation of the in-plane and out-of-plane displacement
To assess the displacement ®eld along the transverse ®eld along the crack line. Both displacements give rise to
direction to the test specimen surface, the set-up shown in the computation of the pair {d ,u }, the extensional displace-
Fig. 3 was used. A plane mirror was used to guide the light ment d and the crack edge rotation u for each line-spring
beam towards the test specimen surface and back to the element located by the x-coordinate along the crack line.
CCD lens. This procedure avoids the need to change the Having substituted each pair {d ,u } in Eq. (3) and after
position of the object between the two measurements. inversion gives the pair {s; m}; for each non-dimensional
Fig. 6. Raw fringe pattern (left) and high frequency ®ltered phase map image (right) for out-of-plane displacement ®eld close to the crack line. The crack line
can be seen at the centre of the pictures, where the fringes close around.
258 J.M. Monteiro et al. / International Journal of Pressure Vessels and Piping 78 (2001) 253±259
Fig. 7. Method to evaluate the in-plane displacement referred to the crack opening edges taken as extensional displacement d in each line-spring element.
coordinate j l
x=h: With this pair {s; m}; representing To compute the crack edge rotation, a numerical deriva-
the membrane and the bending stresses along the remaining tion of the out-of-plane displacement along the direction
ligament with the local depth l
x; the stress intensity factor normal to the crack line was carried out, as sketched in
at each coordinate x is given by Eq. (1). Fig. 8. Essentially the process consists of generating a fringe
The usual presentation of the SIF (1) consists of normal- pattern from the interference between a pair of images; the
ising it by K1, which refers to the remote stress loading: ®rst one refers to the unloaded test specimen, while the
p second one is for the out-of-plane displacement ®eld in
K 1 h
s 1 gt :
5a the test specimen. This results in a hill or elevation in the
neighbourhood of the crack, as a consequence of the edge
For a uniformly stressed plate with a remote tensile stress
rotation from the bending stresses. The experimental set-up
s1
presented in Fig. 3 leads to the display of a fringe pattern
p
K 1 h
m1 gb :
5b only referred to the out-of-plane displacement ®eld. The
fringe pitch refers to the elevation (transverse displacement)
For a uniformly bent plate with a remote bending moment between a pair of consecutive fringes. Therefore, it is possi-
m 1. ble to evaluate the derivative of the surface displacement
The polymer test-specimen used in the present work had a following any direction. A calculation of particular interest
part-through crack cut with the help of a paper cutter. The consists of the crack edge rotation, following the y-direc-
crack pro®le was approximately elliptical, having as tion, as shown in Fig. 8. Such a calculation was carried out
geometric parameters l0 =h 0:5 (being h 6 mm the as shortly explained in the same ®gure.
plate thickness) and h=a 0:43 (where 2a < 28 mm is the From the values of d and u , the pair {s; m} can be
crack length). obtained by inversion of Eq. (3) and thereafter, the SIF
The calculation of parameters d and u was achieved, from Eq. (1). For the test specimen analysed here, this para-
respectively for in-plane and out-of-plane displacement meter refers to the maximum crack depth, which corre-
®elds, from the interfringe pitch, given closely by l /2 sponds to x 0; j 0:5 and h/a < 0.43. The Young's
(with the argon laser light wavelength l < 514 nm
modulus of the test specimen material was E < 210 MPa,
514 £ 1029 m: Figs. 7 and 8 show the procedure used in which leads to the results for the SIF K < 2.58 N mm 23/2
the computation of the extensional displacement d and edge from Rice and Levy [3] and the value of
rotation u of each line-spring element. K < 2.65 N mm 23/2 by the present procedure.
In the present example, the value obtained for d was d In normalised values, the present result gives a value
9:766 £ 1025 mm: of K 0:44 £ K 1 and the theory (Rice and Levy)
J.M. Monteiro et al. / International Journal of Pressure Vessels and Piping 78 (2001) 253±259 259
Fig. 8. Method to evaluate the out-of-plane displacement referred to the crack rotation edges (this leads to the determination of the rotation edges u along the
crack line).
K 0:43 £ K1 : Such close agreement shows how optical optical strain gage, which simply applied normally to the
techniques applied to this ®eld of material science are accu- crack line, will measure the crack opening displacement.
rate, provided that a carefully designed test rig is available
for the experiments. The researchers had to repeat the
experience for several times until a neat and coherent fringe
References
pattern was achieved.
[1] Parker AP. `The Mechanics of Fracture and Fatigue', E. & F.N. Spon.
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elliptical surface cracks in ®nite thickness plates. Engng Fract Mech
1979;11:817±29.
An innovative procedure to determine the SIF of part- [3] Rice J, Levy N. The part through surface crack in an elastic plate. J Appl
though crack in plates is presented. The experiment is Mech 1972;39:185±94.
based on interferometric techniques with enhanced de®ni- [4] Parks DM, Lockett RR, Brockenbrough JR. Stress intensity factors for
tion from the most recent developments in computer-aided surface-cracked plates and cylindrical shells using line spring ®nite
image processing techniques. The method proved to be elements, Advances in aerospace structures and materials. New
York: ASME, 1981.
quite accurate, but also very sensitive to any mechanical
[5] Delale F, Erdogan F. Line spring model for surface cracks in a Reissner
imperfection inherent to the set-up. The main parasitic plate. Int J Engng Sci 1981;19:1331±40.
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which demanded the need for several experimental repeti- arbitrary thin shells having part-through cracks using the integrated
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1991;39:1027±35.
The reported results were calculated only at the maxi-
[7] Hybbit, Karlson, Sorensen Inc., `abaqus Theory Manual, version 5.5',
mum depth of the crack (the maximum SIF value), although 1996.
it is possible to extend the analysis to other points along the [8] adina r & d Inc., `Theory and Modelling Guide', version 7, 1997.
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