Marathon Petroleum Troubleshooting Guide for Jet Fuel Thermal Stability
Last Update 12/20/17
Typical Causes to Jet Fuel Thermal Testing Concernable Levels/Commentary Stability Degradation/Failure Copper Levels between 10-50 ppb can degrade D3241 Tube Ratings ; above 50 ppb copper, failures can be Low Level Metals ICP/MS for Cu, Cd, Zn, Fe, Co, Pb expected. Literature cites the other metals concern level can vary but in general >100 ppb in concert with appreciable copper can cause issue D1159 for Bromine number Bromine values <1 are considered acceptable Olefin Content Values <1.0 vol% are ideal, but values <1.5 vol% are D1319 FIA for Olefin content acceptable Low molecular weight acids produced by microbial activity can negatively impact thermal stability. Source Microbes See D6469 refinery, barge compartments, and terminal tanks should be considered. Test for aerobic and anaerobic bacteria Other Possible Causes to Thermal Testing Comment Stability Degradation/Failure CRC Report 639 shows that at 1 ppm red dye D3241 Low Levels of Red Dye D6756 or D6258 failures occurred and that at <0.4ppm red dye the fuel passes D3241 Levels of >400ppm FAME could be detrimental to D3241 FAME IP 585, IP 590, IP 599, or D7797 tube ratings Literature shows that at > 100 ppm nitrogen thermal stability issues could occur. But even lower levels of 10- D4629 or D5762 for total Nitrogen; Nitrogen 50 ppm in combination with copper, acids, and/or Speciation(Chromatography/Chemilescence certain reactive sulfur compounds may cause D3241 method). D5453, D2622, D4294 for total Sulfur degradation; Jet Fuel derived from shale oil can contain Content; Sulfur Speciation is D5623 very high levels of nitrogen. Amines, related to Nitrogen Content; Nitrogen scavenger additives, should not be present but could Speciation_Sulfur Content;Sulfur contribute to thermal stability degradation. Speciation Determine Basic Nitrogen Content of Jet Fuel Book by Robert N. Hazlett, "Thermal Oxidation Stability after Acid wash. Basic Nitrogen can be of Aviation Turbine Fuels" discusses possible negative determined by initially determining the Nitrogen interaction between certain classes of nitrogen and Content and subtracting the Nitrogen Content sulfur containing compounds after acid washing of the Jet Fuel.
Jet Fuel/Kero typically contains only iso-paraffins and 1
Polynuclear Aromatics HPLC and 2-Ring aromatics but not 3-4 ring aromatics GCMS is semi-quantitative but can be used to analyze for the presence of organic materials atypical to Jet Organic Contamination GCMS Fuel. For example, high levels of phenolic compounds (>400 ppm), unapproved additives, diesel, gasoline, and etc. {427497.XLSX } Exxon reported at the December 2017 ASTM meetings that cetane improver additive (2-ethylhexyl nitrate) Unapproved Additives GCMS could negatively impact JFTOT ratings. Accidental injection or pipeline trailback could be sources of 2- EHN. D7359, Standard Test Method for Total Fluorine, Chlorine and Sulfur in Aromatic Hydrocarbons There have been issues with failing D3241 linked to Chlorinated Solvents and Their Mixtures by Oxidative Pyrohydrolytic chlorinated solvents used to clean barges Combustion followed by Ion Chromatography Detection Refiners and distributors are required to report MDA Additive supplier would have specific test for the usage per D1655, Table 2 Note "D 1-4" and API 1595 MDA Depletion presence of MDA (N,N-disalicylidiene-1,2 propane Section 15.3.4. **There is possibility that MDA could be diamine) “lost” or depleted on metal across the distribution system. >1 ppm offers a concern. Past work shows that phosphorus can contribute to increased fouling rates, Phosphorus Content ICP expecially in kerosene range products. Source potentially being in drilling mud additives used in shale oil extractions Processing of jet fuel could consist of hydrocracking, hydrotreating, caustic treating, acid washing, lead Jet Fuel Processing Scheme sweetening techiniques, and others. *It is important to understand the possible concerns with these processing methods Specific to the lead-sweetening process, Pb content Pb Content ICP/MS should be analyzed as literature does indicate levels > 200ppb could be cause for D3241 concern Di-olefin content should be considered as presence Di-Olefin Content D2163; **Capable to analyze up to C14 could cause/contribute to D3241 failures Always consider barge priors or PL movements not only Barge Priors, Pipeline Head-end and Tail- to include the commodity but also source tank of priors end wraps and additives which may have been used. Per EI 1530, NEVER use a new barge for first shipment of Jet Fuel. Determine from what Feedstock Jet Fuel Crude, Condensate, Cracked Stocks, Alternative is processed Jet Fuel (D7566), other Determine what D3241 testing The equivalency of the various JFTOT thermal stability instrument was used See Table 1 of D3241 instruments is undergoing further evaluation