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Marathon Petroleum Troubleshooting Guide for Jet Fuel Thermal Stability

Last Update 12/20/17


Typical Causes to Jet Fuel Thermal
Testing Concernable Levels/Commentary
Stability Degradation/Failure
Copper Levels between 10-50 ppb can degrade D3241
Tube Ratings ; above 50 ppb copper, failures can be
Low Level Metals ICP/MS for Cu, Cd, Zn, Fe, Co, Pb expected. Literature cites the other metals concern
level can vary but in general >100 ppb in concert with
appreciable copper can cause issue
D1159 for Bromine number Bromine values <1 are considered acceptable
Olefin Content Values <1.0 vol% are ideal, but values <1.5 vol% are
D1319 FIA for Olefin content
acceptable
Low molecular weight acids produced by microbial
activity can negatively impact thermal stability. Source
Microbes See D6469 refinery, barge compartments, and terminal tanks
should be considered. Test for aerobic and anaerobic
bacteria
Other Possible Causes to Thermal
Testing Comment
Stability Degradation/Failure
CRC Report 639 shows that at 1 ppm red dye D3241
Low Levels of Red Dye D6756 or D6258 failures occurred and that at <0.4ppm red dye the fuel
passes D3241
Levels of >400ppm FAME could be detrimental to D3241
FAME IP 585, IP 590, IP 599, or D7797
tube ratings
Literature shows that at > 100 ppm nitrogen thermal
stability issues could occur. But even lower levels of 10-
D4629 or D5762 for total Nitrogen; Nitrogen 50 ppm in combination with copper, acids, and/or
Speciation(Chromatography/Chemilescence certain reactive sulfur compounds may cause D3241
method). D5453, D2622, D4294 for total Sulfur degradation; Jet Fuel derived from shale oil can contain
Content; Sulfur Speciation is D5623 very high levels of nitrogen. Amines, related to
Nitrogen Content; Nitrogen
scavenger additives, should not be present but could
Speciation_Sulfur Content;Sulfur
contribute to thermal stability degradation.
Speciation
Determine Basic Nitrogen Content of Jet Fuel
Book by Robert N. Hazlett, "Thermal Oxidation Stability
after Acid wash. Basic Nitrogen can be
of Aviation Turbine Fuels" discusses possible negative
determined by initially determining the Nitrogen
interaction between certain classes of nitrogen and
Content and subtracting the Nitrogen Content
sulfur containing compounds
after acid washing of the Jet Fuel.

Jet Fuel/Kero typically contains only iso-paraffins and 1


Polynuclear Aromatics HPLC
and 2-Ring aromatics but not 3-4 ring aromatics
GCMS is semi-quantitative but can be used to analyze
for the presence of organic materials atypical to Jet
Organic Contamination GCMS Fuel. For example, high levels of phenolic compounds
(>400 ppm), unapproved additives, diesel, gasoline, and
etc.
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Exxon reported at the December 2017 ASTM meetings
that cetane improver additive (2-ethylhexyl nitrate)
Unapproved Additives GCMS could negatively impact JFTOT ratings. Accidental
injection or pipeline trailback could be sources of 2-
EHN.
D7359, Standard Test Method for Total Fluorine,
Chlorine and Sulfur in Aromatic Hydrocarbons
There have been issues with failing D3241 linked to
Chlorinated Solvents and Their Mixtures by Oxidative Pyrohydrolytic
chlorinated solvents used to clean barges
Combustion followed by Ion Chromatography
Detection
Refiners and distributors are required to report MDA
Additive supplier would have specific test for the usage per D1655, Table 2 Note "D 1-4" and API 1595
MDA Depletion presence of MDA (N,N-disalicylidiene-1,2 propane Section 15.3.4. **There is possibility that MDA could be
diamine) “lost” or depleted on metal across the distribution
system.
>1 ppm offers a concern. Past work shows that
phosphorus can contribute to increased fouling rates,
Phosphorus Content ICP expecially in kerosene range products. Source
potentially being in drilling mud additives used in shale
oil extractions
Processing of jet fuel could consist of hydrocracking,
hydrotreating, caustic treating, acid washing, lead
Jet Fuel Processing Scheme sweetening techiniques, and others. *It is important to
understand the possible concerns with these
processing methods
Specific to the lead-sweetening process, Pb content
Pb Content ICP/MS should be analyzed as literature does indicate levels >
200ppb could be cause for D3241 concern
Di-olefin content should be considered as presence
Di-Olefin Content D2163; **Capable to analyze up to C14
could cause/contribute to D3241 failures
Always consider barge priors or PL movements not only
Barge Priors, Pipeline Head-end and Tail- to include the commodity but also source tank of priors
end wraps and additives which may have been used. Per EI 1530,
NEVER use a new barge for first shipment of Jet Fuel.
Determine from what Feedstock Jet Fuel Crude, Condensate, Cracked Stocks, Alternative
is processed Jet Fuel (D7566), other
Determine what D3241 testing The equivalency of the various JFTOT thermal stability
instrument was used See Table 1 of D3241 instruments is undergoing further evaluation

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